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2016
Scuba tooLS
™
Introduction
SCUBA TOOLS INC.
Hand Tools, Fixtures,
Testing Instruments, & Education
For the professional diving repair center
The job of servicing and repairing life support equipment is
a vital part of the diving industry. This profession requires a commitment to constant education to keep pace with the development
of new products.
At Scuba Tools Inc., we are dedicated to producing the highest
quality specialized tools and equipment to make the day-to-day
work in the service center more efficient and less frustrating. Having the right tool for the job saves time and allows the professional
technician to concentrate on doing the job right.
Eighty percent of our tools are designed, manufactured, and
assembled in house from raw materials to finished product. The
advantage of “full scope manufacturing” is that it gives us complete control over the final product, and helps to justify the added
expense of short run production. The results are consistently high
quality tools and reasonable prices.
Our customers range from the largest diving equipment
manufacturers to individual technicians worldwide.
The following pages describe the current Scuba Tools Inc.
product line. We will supplement product information on our web
site (www.scubatools.com) to keep you abreast of new items as
they are developed.
In the meantime, if you have questions regarding our products,
please call or e-mail. We try to answer the phones personally during normal business hours (EST), and our fax line and web site are
open 24 hours a day, 7 days a week.
Scuba Tools Inc. would like to thank you for your ongoing
efforts in making diving a safer recreation through professional
service and repair. Keep up the good work.
Prices are subject to change without notice.
SCUBA TOOLS INC.
Phone (336) 643-2599 • Fax (336) 643-2799 • www.scubatools.com
Copyright 2008, All Rights Reserved
Scuba Tools Inc.
Scuba Tools Inc.
Education
Scuba Regulator Savvy
Regulator Savvy - First Edition
Copyright 2003 -All Rights Reserved - TX 5856810
Regulator Savvy is a different kind of regulator repair
manual. For many years, I have believed that professional
regulator service could be better served by teaching the
fundamental functions of the regulator, rather than relying
solely upon a procedural approach. This book translates
this idea into physical reality.
Regulator Savvy is divided into two complimentary
sections that are uniquely linked. The first section gets
down to the nuts and bolts of basic regulator function.
The second section applies this knowledge to the “art”
of adjusting the regulator for optimum performance. Together, they represent a rational connection between the
“know how” and the more satisfying “know why”. The
second section also examines regulator testing on the
repair bench. This third element proves the validity of
both sections by providing a means of verifying the results.
This concept offers a judicious balance between theory
and application.
The manual is presented in both a three ring binder
and spiral bound. It contains 187 pages and over 300
new-to-the-world illustrations. The old adage, “a picture
is worth a 1000 words”, definitely applies in this case.
Reading the text in segments and then verifying this function in the cutaway illustrations produces a visual interface
that almost makes the parts move in your mind. This
visualization is the key to jump starting rational thought
and the learning process.
Regulator Savvy has a broad audience. Even though
the context of the manual is directed at service technicians,
any diver who wants to know more about how his regulator
functions will find the first section especially interesting.
Seasoned technicians can obtain a wider perspective on
regulators and features that may not routinely cross their
bench, and new technicians can become familiar with the
basics before attending a manufacturer’s service clinic.
It is important to note that this manual is not a doit-yourself guide for regulator repair. It does not include
sufficient information as a stand alone text. I, personally,
do not wish to encourage anyone to experiment with his
regulator. The regulator should be considered “life support
equipment” and treated with the utmost respect.
It is my sincere hope that Regulator Savvy will extend
your knowledge and understanding of regulators, and
serve to inspire every technician to strive for his highest
potential.
Pete Wolfinger
Description
NumberPrice
Regulator Savvy, Three Ring
30-100-000 $61.00
Regulator Savvy, Spiral Bound 30-100-100 $36.00
• Three Ring Binder & Spiral Bound • 187 Pages • 300+ Illustrations
“The most definitive text on modern scuba regulator function ever written.”
“A great way to get ready for a manufacturer’s repair clinic.”
Two uniquely linked sections: • How Regulators work • Regulator Adjustment Logic
Regulator Savvy - Chapter Titles
Section One - How Regulators Work
Chap. 1. First Stage Forces
Chap. 2. Unbalanced First Stages
Chap. 3. Balanced First Stages
Chap. 4. O’Rings & HP Seats
Chap. 5. Special First Stage Features
Chap. 6. Second Stage Forces
Chap. 7. Unbalanced Downstream Valves
Chap. 8. Balanced Downstream Valves
Chap. 9. Venturi Assist & Case Geometry Fault
Chap. 10. Special Second Stage Features
Section Two - Regulator Adjustment Logic
Chap. 11. Regulator Testing & Testing Standards
Chap. 12. First Stage Preventive Trouble Shooting
Chap. 13. IP Gauges & Supply Pressure Control
Chap. 14. Second Stage Preventive Trouble Shooting
Chap. 15. Cracking Effort Forces & Design Vs. Adjustment
Chap. 16. Manufacturers’ Second Stage Tests
Chap. 17. Testing Beyond Manufacturers’ Requirements
Chap. 18. Understanding Dynamic Flow Testing
Chap. 19. Watertight Integrity & Regulator Test Data Sheet
Plus Shipping &
Handling
Page 1
Scuba Tools Inc.
Regulator Testing Instruments
A.I.R. Flow Analyzer
Top Of The Line Regulator Evaluation Instrument System
The Scuba Tools Inc. A.I.R. Flow Analyzer is designed to test diving regulators
under both static and dynamic conditions. In addition to the standard “static
tests” for cracking effort and intermediate pressure, the “dynamic performance”
of the complete regulator (first and second stage) can be monitored while the
regulator is flowing air at different flow levels. These dynamic tests are very
important on modern regulators that utilize venturi assists as part of the overall
work of breathing. If the regulator venturi overpowers the mechanical resistance
of the demand valve, the crossover flow rate can be determined and adjusted for
optimum performance. The following is a brief description of the tests that can
be performed with the A.I.R Flow Analyzer:
Test Criteria:
• Precision Cracking Effort
• Precise IP Levels
• Demand Effort vs. Flow
• Venturi Performance
• Venturi Cross-Over
• Dynamic IP
• Chatter Free
Accurate
Efficient
Cost Effective
User Friendly
Static Tests:
• Precision Cracking Effort: The cracking effort (minimum opening effort)
can be pinpointed on a dual scale Dwyer 5-0-5 inches H20/12.5-0-12.5 cm
Magnehelic gauge by slowly increasing the vacuum on the regulator via the
needle valve. Since this vacuum is constant and steady, the exact cracking
effort can be maintained providing the most accurate Magnehelic reading.
• Precision IP: Static intermediate pressure is measured on a precision IP
gauge mounted on the bottom right of the panel. This gauge is accurate to
within ±1% of the full swing (±3psi). The gauge can be hooked up to almost any
manufacturers’ low pressure hose coupling by using one of the four SpinOns
included with the panel (see bottom illustration).
Dynamic Tests:
• Demand Effort vs Flow: The Magnehelic gauge is connected to the flow
meter just above the second stage mouthpiece and senses any vacuum or
pressure change that occurs as the flow is increased. This dynamic feature
constantly monitors the amount of demand effort required to generate any
specific flow rate.
• Venturi Performance: The boost provided by the venturi reduces the demand
effort in direct relationship to the flow level. As the flow is increased through
the flow meter, the venturi performance can be evaluated by monitoring the
Magnehelic gauge. This test can spot “venturi crossover” and indicate at what
flow level it occurs.
• Dynamic IP: Any decrease/increase in intermediate pressure while the regulator is under flow conditions can be read directly from the IP gauge. This test
can spot anything from a plugged HP filter to the increased performance of a
preferred first stage port.
• Chatter Free Flow Testing: The custom Scuba Tools Inc. Flow Vac and Lower
Orifice provide a straight line flow path that is chatter free.
SpinOns
Mount
Here
The A.I.R. Flow Analyzer is mounted on a custom floating bracket that can be
adjusted to the sight-line of the operator. The floating bracket can be fastened
directly to the wall or mounted onto the optional Pedestal Bench Mount.
The A.I.R. Flow Analyzer requires a low pressure (100-150 psi) air supply. This
low pressure can be generated by a low pressure port on a diving regulator, a
pressure reducing regulator (see next page), or a standard low pressure air compressor. Use compressed air only! Not for Oxygen or enriched air.
This test instrument is virtually maintenance free and will provide years of accurate, efficient, and economical regulator testing.
Description
Number
Low Pressure Air
Supply
Price
A.I.R. Flow Analyzer, Four SpinOns,
& Floating Wall Bracket Assy. SCFM
A.I.R. Flow Analyzer, Four SpinOns,
& Floating Wall Bracket Assy. LPM
26-200-100
$988.00
26-200-100LPM
$1,003.00
Pedestal Bench Mount Assy. Only
26-200-275
$197.00
Pedestal
Bench
Mount
Assembly
A.I.R. Flow Analyzer &
HP Manager Set Up
Page 2
Scuba Tools Inc.
Regulator Testing Instruments
H.P. Manager
Adjustable Supply Pressure - 300 psi to 3400 psi
The Scuba Tools Inc. H.P. Manager is designed to work with the
A.I.R. Flow Analyzer described on the previous page. The primary
function of this unit is to control the supply pressure to the regulator
first stage. This feature permits testing at both high and low supply
pressures to assimilate tank pressure drop during a dive.
The heart of the H.P. Manager is an Aqua Environment® piston type,
reducing regulator. This regulator is rated at 6000 psi input with a variable output from 0-5000 psi. The regulator is self-venting (pressure is
relieved internally when the output pressure is decreased). The regulator
is equipped with two high pressure gauges for monitoring both input
and output pressures. The 1/4” NPTF input port is located on the left
side of the regulator and can be connected directly to a high pressure
(maximum 6000 psi) supply line.
The valve utilized in the H.P. Manager® is a 232 bar (3400 psi) tank
valve. This tank valve can be quickly converted to accept 3000 psi yoke
style connections as well as both 200 bar and 300 bar DIN systems.
The tank valve and reducing regulator are mounted in a rugged
pedestal bracket. The top plate is machined to form two pinch clamps
that retain the regulator and threaded valve standoff. The angle of the
top plate can be adjusted and locked into position to suit the sight-line
of the operator. This adjustable feature also permits the bracket to
be mounted horizontally on the work bench top, or vertically on a wall
surface.
The Scuba Tools Inc. H.P. Manager is built for both operator safety
and versatility. The H.P. Manager is shipped with complete mounting
and operational instructions.
Description
H.P. Manager With Bench/Wall Stand
0-5000 psi Reducing Regulator Only
NumberPrice
26-100-100
26-155-100
$592.00
$294.00
Valve Fits:
• Yoke Connectors
• 200 Bar DIN
• 300 Bar DIN
Supply Pressure Control
At The Turn Of A Knob
Important Installation Information:
• Be sure that all supply connections meet or exceed National Gas
Association standards for high pressure plumbing.
• Never pressurize a regulator first stage beyond the manufacturer’s
specifications.
• Do not exceed 3400 psi (232 bar) to the tank valve included with
this unit. Use Compressed air only! Not for oxygen or enriched
air.
0-400 PSI Pressure Reducing Regulator
The Aqua Environment® pressure reducing regulator is the ideal
way to generate a “low pressure air supply” for the repair bench. The
input side of the regulator will accept up to 6000 psi and can be connected directly to a high pressure cascade or bank system. The output
side of the regulator can be adjusted from 0-400 psi. The regulator is
equipped with a pressure release valve preset at 275 psi. This fixes the
upper limit of the regulator output within the pressure range of standard
low pressure air hoses or air coils.
The regulator is designed to “internally vent” descending pressures.
This means when the knob is retracted (screwed out), the output pressure will drop automatically without releasing the pressure externally.
The output pressure range of this unit is also perfect for the A.I.R.
Flow Analyzer Flow Vac.
Input/output ports are 1/4” NPTF, and maintenance on this regulator is greatly simplified by the use of a factory sealed service cartridge
that is replaced as a unit. Dual function mounting clamp included.
Adjustable Low
Pressure From
A High Pressure
Source
Pressure Reducing
Regulator
Price Includes
Dual Function
Clamp
275 PSI Pressure
Release Valve
1/4” NPTF
Description
0-400 psi Reducing Regulator
NumberPrice
26-150-100
$316.00
Page 3
Scuba Tools Inc.
Regulator Testing Instruments
Pro Flow Meter
Run A.I.R. Flow Tests With Your Magnehelic
The Pro Flow Meter is a modular free standing flow meter system that can be
easily linked to an existing Magnehelic gauge. The combination of the Magnehelic
gauge and flow meter extends the regulator testing capacity to include dynamic air
flow evaluations. The following is a brief description of these additional tests:
Dynamic Tests:
• Demand Effort vs Flow: The Magnehelic gauge is connected to the flow meter
just above the second stage mouthpiece and senses any vacuum or pressure
change that occurs as the flow is increased. This dynamic feature constantly
monitors the amount of demand effort required to generate any specific flow rate.
• Venturi Performance: The boost provided by the venturi reduces the demand
effort in direct relationship to the flow level. As the flow is increased through the
flow meter, the venturi performance can be evaluated by monitoring the magnehelic
gauge. This test can spot “venturi crossover” and indicate at what flow level it
occurs.
• Chatter Free Flow Testing: The custom Scuba Tools Inc. Flow Vac and Lower
Orifice provide a straight line flow path that is chatter free.
The test data produced by this instrument is directly comparable to the Scuba
Tools A.I.R. Flow Analyzer. All testing procedures are identical when the Pro Flow
Meter is configured in the prescribed manner.
The Pro Flow Meter requires a low pressure (100-150 psi) air supply. This low pressure can be generated by a low pressure port on a diving regulator (see LP Hose Kit
on the bottom of page 7), a pressure reducing regulator (see page 5), or a standard
low pressure air compressor. Use compressed air only! Not for Oxygen or enriched
air.
This test instrument is virtually maintenance free and will provide years of accurate,
efficient, and economical regulator testing.
Description
26-250-025
$466.00
Pro Flow Meter LPM
26-250-025LPM $478.00
Flow Vac
Controlled
Flow Vac
Feed
Flow Meter
Needle
Valve
LP Air
Supply
Lower
Orifice
Muffler
• First Stage Flow vs. Supply Pressure: A flow performance
profile can be evaluated by checking the first stage flow across
the tank pressure spectrum.
• Dynamic IP: The ability of the first stage to maintain intermediate
pressure under flow variations.
• Extra Long Hose Restriction: This instrument can be used to
check the flow restriction characteristics of extra long low pressure hoses.
• Quick Disconnect Coupler Flow: The flow through diving industry quick disconnect couplers and Schrader valve connectors
can be easily evaluated with the First Stage Flow Meter.
• Preferred Port Flow: The flow characteristics of "preferred ports"
can be compared with the flow through standard ports.
Number
Pressure
Release
Valve
Check First Stage Flow Independently
The First Stage Flow Meter is designed as an add on assembly
to the Scuba Tools Inc. A.I.R. Flow Analyzer and Pro Flow Meter.
A 10-100 SCFM flow meter can be mounted to the existing flow
meter on both units with two custom split clamps. This positions
the two flow meters parallel to one another.
The bottom (inlet) of the First Stage Flow Meter is fitted with
a special reducing adapter. This fitting will accept all standard LP
swivel hose ends and allows the first stage to be connected directly
to the inlet end of the flow meter via the LP hose. A muffler has
been installed to the top (outlet) of the flow meter to reduce the
noise of the discharged air.
This assembly mounts in a matter of minutes and provides a
variety of first stage testing options:
Description
Magnehelic Port
Band Seal
Base
First Stage Flow Meter
First Stage Flow Meter Assy. SCFM
First Stage Flow Meter Assy. LPM
Side View
Tuning Stack
Pedestal
Upright
NumberPrice
Pro Flow Meter SCFM
Front View
This illustration shows
the First Stage Flow
Meter mounted onto the
A.I.R. Flow Analyzer.
Price
26-225-100
$241.00
26-225-100LPM $259.00
Lower Flow Meter Adapter & Hose Fitting
Page 4
Scuba Tools Inc.
Regulator Testing Instruments
Pro Check
Water Leak Analyzer • Precision Cracking Effort
The Scuba Tools Inc. Pro Check is the first twin manometer style instrument specifically designed to measure
second stage "watertight integrity" and "cracking effort".
The accuracy and reliability of the manometer have long
been the preferred choice of the scientific community for
measuring extremely low pressure differentials.
Watertight Integrity: The Pro Check can detect and
measure any flaw in the second stage that may allow water
to enter during the breathing cycle. The method of analyzing the magnitude of the leak incorporates an air logic
circuit that delays the vacuum flow between two identical
manometers. The delay is calibrated by a laser pierced
ruby orifice and causes the manometer on the delayed
side of the circuit to read lower than the one exposed
directly to the vacuum. The larger the leak, the lower the
reading. The difference between the two manometers'
readings can be used to predict the exact size of a leak
and determine approximately how much water will flow
through the flaw on each inhalation cycle. This ability to
detect and measure second stage leaks has never been
available to the regulator technician until now. The Pro Check will not measure dynamic water leaks such
as "exhaust tee cross flow" or "exhaust valve inversion".
Dynamic water leaks are engineering defects and are the
responsibility of the manufacturer.
Precision Cracking Effort: The Pro Check utilizes a PVC
(Pressure/Vacuum Converter) to generate operational
vacuums. This unit produces an adjustable sustained
vacuum that is perfectly suited for measuring cracking
effort. A special mouthpiece adapter (not shown) is
used to connect the PVC to the second stage. By slowly
increasing the vacuum, the precise cracking effort can be
pinpointed. This procedure requires an IPG (Intermediate Pressure Gauge). This gauge is not supplied with
the Pro Check.
To assist you in understanding this instrument, we
have included both the operational manual and a research
paper on our web site www.scubatools.com. This downloadable data is located on the Pro Check web page below
the price box.
Description
Pro Check
NumberPrice
26-600-100
$327.00
The above price includes: Pro Check™, cracking effort hose
assembly, manometer fluid, calibration orifice, calibration
plug, input hose fitting, and a complete instruction manual.
Optional Low Pressure Hose Kit
Twin Manometer Design
PVC
Pressure/Vacuum
Converter
The Pro Check™ is loaded with exclusive features:
• Self Contained Pressure/Vacuum Converter (PVC): This unit converts
low pressure air into a constant vacuum flow. The PVC consists of a pressure
reducing regulator assembly, needle valve, and vacuum transducer.
• Exclusive Twin Manometer Design: The Pro Check twin manometer is an
integrated system that can be used as a standard single column manometer, or a
twin air logic system for measuring leaks through extremely small holes.
• Adjustable Reservoir: The height of the reservoir can be quickly and easily
adjusted to "zero out" the manometer prior to use.
• Calibration Test Orifice: A calibration orifice is supplied with the Pro Check to
allow the accuracy of the unit to be evaluated at any time.
The A.I.R. Flow Analyzer, Pro Flow Meter, and Pro
Check units require a low pressure (100-150 psi) air supply
source. This air source "must be protected with a pressure
relief valve".
If you do not have low pressure established on your
repair bench, we have assembled an optional hose kit
that includes everything you need. The 10' Parker hose
assembly threads directly into any first stage low pressure
port (3/8"-24 TPI) and includes a pressure relief valve.
The output end of the hose is fitted with an industrial interchange QDC (Quick Disconnect Coupler). Three male
ends and two padded hose clamps are also included.
Description
Optional LP Hose Kit
NumberPrice
26-160-100
LP Air Supply Required (100-150 psi)
See Optional Hose Kit Below
$58.00
Page 5
Scuba Tools Inc.
Regulator Testing Instruments
Quick Set™
Poppet & Seat Break-In Fixture
The Scuba Tools Inc. Quick Set™ fixture is designed to quickly and efficiently "break-in" new poppets
and HP seats.
When a new poppet or HP seat is installed in a
regulator, it may not perform correctly until a mating
groove has been set in the soft side of the seat. This
initial groove is established by cycling (breathing) the
regulator. This action causes the hard side of the
seat to penetrate the softer seating material forming a
groove or "mating set" between the two surfaces. This
process may take as many as 250 cycles to achieve an
80% set between the mating surfaces. Final regulator
adjustments can not be accurately completed until both
the first stage HP seat and second stage poppet have
"taken a set".
Up until now, the only methods for breaking-in new
seats were to cycle the regulator by actually breathing
from the second stage, or pushing the purge button.
Repeatedly purging the regulator will reduce the
internal temperature of the first stage. If the seat is
conditioned at very low temperatures, the set in the
seat may not form correctly due to contraction of the
seat material. In preliminary tests, we were able to
lower the temperature at the first stage seat to -110 F
with four normal purges. The Quick Set™ only reduced
the temperature to 410 to 440 F after a five minute run
time. This temperature level should provide a normal
seating effect.
The Scuba Tools Inc. Quick Set™ will break-in
one first stage and two second stages at a rate of approximately 45 (44-46) cycles per minute. If two second
stages are cycled simultaneously, the first stage cycle
rate is doubled (88-92 CPM).
Quick Set™ is powered by a fan cooled, gear head
motor that operates on standard 115 VAC, 60 HZ and
draws less than 1/2 amp under normal load. This motor
should only be connected to a 3 wire grounded outlet.
The output shaft is fitted with a cam dog that drives
two small piston pumps. The pumps will generate a
vacuum of 8-20" H2O on the inhalation stroke with a
volume displacement of .004 cubic ft. At a rate of 45
CPM, it will take 5 minutes to use 1 cubic foot of air per
second stage.
If you are tired of attempting to break-in new seats
by other means, or you want to eliminate the problem
of readjusting regulators after the first dive, Quick Set™
is in stock and ready for immediate delivery.
Quick Set™ should only be operated with a compressed air supply. Do not use Quick Set with pure
oxygen or enriched air.
Description
Part Number
Price
Quick Set
26-550-200
$332.00
Motor Cover
Cam Dog
Power
Cord
Piston Assembly
Free Standing Base
Band Seal
Clockwise Cam Rotation
Piston Pump
Exhalation Cycle
Inhalation Cycle
First Stage Connected To HP
Compressed Air Source
On/ Off
Switch
For additional Information on Quick Set, Pro
Check, A.I.R Flow Analyzer and other Scuba Tools Inc.
products, consult our web site.
www.scubatools.com
Primary Second Stage
Page 6
Backup Second
Stage
Scuba Tools Inc.
Regulator Testing Instruments
Pro Stands With Gauges
Pro Stands are free standing instrument assemblies.
Dual Pro Stand With Dual Scale
Magnehelic Gauge & IP Gauge
The Scuba Tools Inc. Dual Pro Stand instrument package
provides a side by side display of the Magnehelic and IP gauge
in a versatile mounting base. This system is the next best thing to the
A.I.R. Flow Analyzer and will test all critical static regulator functions.
The Dwyer Magnehelic gauge is available in either a dual scale
5-0-5 inches of H2O/ or dual scale 0-3 inches of H2O/ calibration and
the 4" Scuba Tools Inc. 0-300 psi IP gauge rated at ±1% accuracy for
the full swing. The IP gauge is protected by a pressure relief valve,
and the input port will fit all standard low pressure regulator hoses.
The unit is shipped fully assembled and includes The Scuba
Tools Inc. mouthpiece adapter and all four custom SpinOns.
The Pro Stand can be used free standing or fastened to any
horizontal flat surface.
Description
Number
Dual Pro Stand, 0-3" W.E./0-7.62 cm W.C.
Price
26-360-303 $360.00
IP Gauge, & Four SpinOn Adapters
Dual Pro Stand, 5-0-5" W.E./12.5-0-12.5 cm W.C.
IP Gauge, & Four SpinOn Adapters 26-360-355 $368.00
Single Pro Stand With IP Gauge
The Scuba Tools Inc. Single Pro Stand with IP gauge is designed
for the technician who prefers separate instrument systems.
The IP Gauge is a 4", 0-300 psi, Scuba Tools Inc. pressure gauge
rated at ±1% accuracy for the full swing. The gauge is protected
by a pressure relief valve, and the input port will fit all standard low
pressure regulator hoses. The unit is shipped fully assembled and
includes all four Scuba Tools Inc. custom SpinOns.
The Pro Stand can be used free standing or fastened to any
horizontal flat surface.
Description
Single Pro Stand, 300 psi/20 bar IP Gauge,
& Four SpinOn Adapters
NumberPrice
26-335-300
$225.00
Single Pro Stand With Magnehelic Gauge
The Single Pro Stand with Magnehelic gauge is the industry
standard for orally checking regulator cracking effort. It serves as a
stand alone instrument, or is an ideal companion to the A.I.R. Flow
Analyzer for prechecking cracking effort prior to conducting complete
flow tests.
This unit is available with either a dual scale 5-0-5" W.E./12.50-12.5 cm W.C. or 0-3 inches" W.C/0-7.62 cm W.C. Magnehelic
gauge. The unit is shipped fully assembled and includes the Scuba
Tools Inc. band seal mouthpiece adapter assembly.
The Pro Stand can be used free standing or fastened to any
horizontal flat surface.
Description
Single Pro Stand, 0-3" W.C/0-7.62 cm W.C.
Magnehelic, & Mouthpiece Adapter Assembly
Single Pro Stand, 5-0-5" W.C./12.5-0-12.5 cm W.C.
Magnehelic, & Mouthpiece Adapter Assembly
NumberPrice
26-325-003
$164.00
26-325-505
$172.00
Page 7
Scuba Tools Inc.
Regulator Testing Instruments
Bare Pro Stands, Gauges, & Accessories
Mouthpiece Adapter & Band Seals
Mouthpiece Adapter: The Scuba Tools Inc. Mouthpiece
Adapter utilizes our exclusive latex band seal. This is the only
adapter of its kind that provides an "airtight" seal on all diving
industry second stages. This assembly is shipped with 3' of
vinyl hose, and two spare band seals.
Scuba Tools Inc. Mouthpiece Adapter Assembly
Band Seals: New Band Seals. Higher Quality, Easier To Install,
Longer Lasting. Made from a super-soft latex, these new band
seals are far superior to the band seals we have offered in
the past. The new Band Seals are "amber" in color Ten pack.
Description
Mouthpiece Adapter Assy.
Band Seals, Ten Pack
NumberPrice
26-300-400
26-300-450
$21.00
$13.00
Magnehelic Gauges (Dual Scale)
& Mouthpiece Adapter Assy.
Description
NumberPrice
5-0-5" W.C./12.5-0-12.5cm W.C.
Magnehelic Gauge &
Mouthpiece Adapt. Assy.
79-400-505 $137.00
0-3" W.C/0-7.62 cm W.C.
Gauge & Mouthpiece Adapt.
Assy.
79-400-003 $129.00
Intermediate Pressure Gauge Assemblies
Description
Scuba Tools Inc. 4" SS Gauge
300psi/20bar Dual Scale
±1% Full Swing, PRV,
Tee,& Hose Fitting
NumberPrice
79-210-300
$139.00
Individual SpinOns
Description/SpinOn Fits
Aqua Lung,SeaQuest,Oceanic
Scubapro, Atomic Aquatics, Tusa
Zeagle, Beuchat Power Inflators Universal
Number
Price
20-163-102
20-163-100
20-163-103
20-163-101
$15.50
$15.50
$15.50
$15.50
Page 8
Fresh Band Seals • Amber • Ten Pack
Scuba Tools Inc.
Universal Hand Tools
Dual Drive Inline Adjusting Tool & Adapter
Dual Drive Inline Adjusting tool
The Scuba Tools Inc. Dual Drive™ Adjusting Tool is
"light years" ahead of other inline adjusting tools on the
market. It is loaded with exclusive features and will fit nearly
every second stage that utilizes an adjustable orifice, both
new and old. Check out and compare these features:
• Dual Drive: The Dual Drive Adjusting Tool is designed to
fit "both slotted and hex broached orifices".
The slotted drive bit is machined to index with all
slotted orifices. This includes Oceanic® and older orifices
that utilize a narrow drive slot (.034").
The hex drive bit will fit all 3/16"-5mm (.188-.197)
broached orifices. The bit is machined with a slight taper
to accommodate this size range.
To change the tool from slotted to hex drive, simply
reverse the fitting on the end of the tool. Since this fitting
seals internally, it is installed "hand tight" and no tools are
required to make the conversion (see illustration).
• Pneumatically Balanced: The Dual Drive Adjusting Tool
utilizes a "flow through" spool. The flow through design
balances the air pressure between the hose and the second
stage. By equalizing the forces acting on the spool, it can
be easily moved in either direction and will remain stationary
under pressure. This feature means that when the spool
is moved inward, to index the drive bit with the orifice, it
will "stay put" without any hand pressure. Eliminating the
need to push inward adds a tremendous level of sensitivity
and touch when orifice adjustments are made.
Optional IP Gauge: A special IP gauge assembly is
available for the Dual Drive Adjusting Tool. This assembly
replaces the standard reversing fitting. When the tool is
converted from slotted drive to hex drive, the gauge moves
with the fitting so that it is always positioned on the end of
the tool away from the second stage.
• Deep Reach Feature: The knurled knob can be moved off
center to allow the "slotted drive end" of the tool to reach
deeper orifices. This knob position is seldom required and
is used only for second stages such as Aqua Lung Arctic,
Genesis Sidekick, and Oceanic Inline Slimline.
Description
Dual Drive Adjusting Tool
Optional Gauge Assembly
with Dual Scale PSI/Bar
20-500-200
20-510-100
Reversing
The Drive
Fits 5mm - 3/16"
Hex Broached Orifices
Fits .034"+
Slotted Orifices
SS Flow Through, Pneumatically Balanced Spool
Deep Reach Dimple
Knurled
Knob
Reversible Hex Fitting
$73.50
Replaceable End
$27.25
The Dual Drive Adapter is designed to be used in
conjunction with the Dual Drive Adjusting Tool to make
final orifice adjustments on three diving industry breathable inflators. The adapter fits the Atomic Aquatic's SS1,
Scubapro's Air 2, Tusa's Duo Air, and Sherwood’s Gemini.
The Dual Drive Adapter features a deep reach flow
through stem that is inserted through the hole in the male
connector and indexed with the hex socket in the orifice.
The hex drive will fit both 3/16" and 5mm hex configurations. The opposite end of the stem is slotted to fit the
drive bit on the Dual Drive Adjusting Tool. The adapter is
secured to the male connector with a special thread lock
collar to prevent accidental disconnection during adjustment operations. It is important to note that the air must
be turned "off" before unlocking the collar and removing
the adapter. Not approved for Oxygen use.
Gemini, SS2, Air 2, Duo Air
Swivel 180, Gyro
Air XS, Air Link
Optional IP Gauge Assembly
NumberPrice
Dual Drive Adapters: SS2, Air 2, Duo Air, Gemini
Description
• Slotted Drive, .032"
• Hex Drive, 5mm & 3/16"
• Air Balanced Spool
• Deep Reach Feature
• IP Gauge Option
Dual Drive Adapter
Thread Lock
Collar
Flow Through Adjusting Stem
Standard LP
Hose Thread
3/16" Hex Drive
Atomic SS1
Scubapro Air 2
TUSA
NumberPrice
20-520-100
20-860-100
20-850-100
$44.25
$44.25
$44.25
Fits all three breathable inflators above, plus Sherwood Gemini
Page 9
Scuba Tools Inc.
Regulator Testing Equipment
Intermediate Pressure Gauges - Hand Held
Pro Technician IP Gauge
The Pro Technician IPG is a heavy duty instrument
designed for the rigors of daily use on the repair bench.
It is fully pressure protected for testing newly rebuilt first
stages.
A special center body is designed to accept the Scuba
Tools Inc. IP gauge in the top port, a Kingston pressure
release valve in the left port, and a standard LP hose on
the right port.
The Kingston valve is rated at 215 scfm flow at 275 psi
and incorporates a toggle style line dump to relieve static
pressure. The Kingston release valve is factory preset at
the above levels, and should not be altered more than ± 10
psi. The valve is fitted with a viton seat to insure a bubble
tight seal.
The Pro Technician IPG includes four Scuba Tools
Inc. SpinOn adapters that fit virtually every diving industry
quick disconnect coupling (see illustration).
The body and SpinOns are custom machined by
Scuba Tools Inc. from solid brass and finished with nickel
chrome. The Pro Technician IPG and SpinOns can be
purchased separately (see below).
Description
Pro Technician IP Gauge
With Four SpinOn Adapters
Pro Technician IPG Only
NumberPrice
20-165-130
20-165-135
SpinOn Only, Fits
Number
Aqua Lung, SeaQuest, Oceanic
Scubapro, Atomic Aquatics,Tusa,
Sherwood Zeagle, Beuchat
Universal Power Inflator
$99.00
$50.00
Price
20-163-102 $15.50
20-163-100 $15.50
20-163-103 $15.50
20-163-101 $15.50
Dive Master IP Gauge
The Dive Master IPG is designed for the dive master
or instructor who is in charge of a group of divers and
requires multiple connection options.
The Dive Master IPG includes the Scuba Tools Inc.
custom gauge with a LP hose adapter installed and four
SpinOn adapters. This system allows the IPG to be
converted to virtually any primary or secondary low pressure hose connection. The hose adapter and SpinOns
are custom machined from solid brass and then nickel
chrome plated. The Dive Master IPG and SpinOns can
be purchased separately (see below).
Important Note: The Dive Master IPG is designed to be
used only when a second stage is in the air circuit. The
second stage serves as an overpressurization valve that
will protect low pressure hoses in the event of a major
first stage failure. DO NOT attach this gauge to any first
stage that is not protected in this manner.
Description
Dive Master IP Gauge
With Four SpinOn Adapters
Dive Master IPG Only
NumberPrice
20-165-120
20-165-112
SpinOn Only, Fits
Aqua Lung, SeaQuest, Oceanic
Scubapro, Atomic Aquatics,Tusa Zeagle, Beuchat
Universal Power Inflator
Number
20-163-102
20-163-100
20-163-103
20-163-101
$76.50
$30.00
Price
$15.50
$15.50
$15.50
$15.50
Page 10
Scuba Tools Inc.
Regulator Testing Instruments
Intermediate Pressure Gauges - Hand Held
Tech Diver IP Gauges
Not for Oxygen Use
The Tech Diver IPG is designed for the individual diver
who monitors the output performance of his own personal
regulator. This scenario requires only one connection option selected to match the auxiliary BC hose connection
on his regulator.
The Tech Diver IPG is available in five models. The
only difference is the adapter installed on the gauge. These
variations are illustrated to the right.
Model 20-165-113 fits the Aqua Lung Air Mic, SeaQuest Air Source, and Oceanic XS2 quick disconnect
couplers.
Model 20-165-110 fits the Scubapro Air 2, Atomic
Aquatics SS1, and the Tusa Duo-Air quick disconnect
couplers.
Model 20-165-114 fits the Beuchat Venturi Plus and
the Zeagle Octo+ quick disconnect couplers.
Model 20-165-111 fits a standard power inflator quick
disconnect coupler. This coupler has undergone design
changes during its evolution. As a general rule, all power
inflator couplers made within the past 10 years will mate
with this adapter.
Model 20-165-112 fits the swivel end fitting of the low
pressure hose. This hose fitting has not changed since the
beginning of regulator manufacturing in the U.S.A. Even
the larger low pressure hoses introduced in the late 1980s
will fit this connector.
All three Tech Diver IPG models include the Scuba
Tools Inc. custom gauge. The features of this gauge are
described below. The adapters are custom machined inhouse from solid brass and then nickel chrome plated for
durability and appearance. These are accurate, durable,
and classy instruments at an affordable price.
IPG Fits:
Aqua Lung, SeaQuest, Oceanic
Scubapro, Atomic Aquatics,Tusa
Zeagle,Beuchat Universal Inflator Dive Master IPG (LP Hose)
Number
Price
20-165-113
20-165-110
20-165-114
20-165-111
20-165-112
$30.00
$30.00
$30.00
$30.00
$30.00
Scuba Tools Inc. IP Gauge
Gauge Specifications:
Shown Actual Size
Size.....................................2.25"
Range.......................... 0-300 psi
Accuracy.............. 3-2-3 Class B
Major Marks..................... 25 psi
Minor Marks....................... 5 psi
IP Zone.................... 125-150 psi
Case.................................. Brass
Tube.................................Bronze
Socket............................... Brass
Lens....................Knurled Acrylic
Mount.......................... 1/8" NPT
Not for Oxygen use!
The gauge used in all hand held Scuba Tools Inc. IPGs
and the Dual Drive Adjusting Tool is a custom designed
instrument specifically engineered for diagnosing first stage
intermediate pressure. The accuracy standard has been
improved through initial calibration at 140 psi. In addition,
each gauge is checked and recalibrated, if necessary, to
2% (±6 psi) within the IP red zone. The large dial face is
easy to read and interpret at a glance.
The brass mount is a standard 1/8" NPTM thread,
and all gauges shipped as "gauge only" are packaged
with an 1/8" NPTF-1/4" NPT(M) bushing to expand the
mounting options. For additional information see "Gauge
Specifications" to the right of the illustration.
Description
NumberPrice
Scuba Tools Inc. Pressure Ga.
with 1/8" NPTF - 1/4" NPTM
Bushing Adapter
79-201-000
Shown Actual Size
$26.75
Page 11
Scuba Tools Inc.
Custom Bench Fixtures
"Jaws" Grip Master Bench Vise
The vise is a Heinrich Grip Master Vise that features a
cam operated clamping device that was originally patented
by Heinrich in 1946. This lever operated mechanism is time
“tested tough” and produces an adjustable holding pressure
of 400-1100 lbs. A simple push or pull on the center bar
knob slides the movable jaw in position, and an easy press
on the locking lever cams the jaw forward to securely hold
the part. The total amount of clamping force is determined
by the force applied to the locking lever.
There are several reasons why this type of vise is the
best for the diving repair bench. First, the clamping force
is easy to control which helps to eliminate overtightening
delicate parts. Second, the entire clamping and unclamping
process is fast and accommodates a variety of different size
parts quickly and conveniently. Third, the overall design of
the vise is compatible to a variety of special soft jaws and
fixtures that can be retro fitted in the vise for special clamping problems.
The frame of the Grip Master Vise is made from fine
grain cast iron and all bars and locking components are
hardened and ground. The total weight of the vise is 20
lbs. and it is built for years of trouble free service.
The soft jaw system included with this vise is a Scuba
Tools Inc. exclusive. The jaws are designed to handle 90%
of all clamping problems that cross the diving repair bench.
They consist of two sets of jaws that work together. Both
sets are made of alloy aluminum that have been vibratory
finished to eliminate all sharp corners.
The “receiver jaws” are bolted to the vise and function
as flat jaws. They are used to clamp parts that have at least
two parallel surfaces.
The “V Jaws” are designed to be “quick change” and
are pinned to the receiver jaws with a steel dowel pin. The
“V Jaws” are used for clamping round or irregular objects
such as first stages.
"Specifically designed for the
diving repair bench."
The vertical "V" jaw is used
to capture basic round first
stages.
The "V" jaws can be installed or
removed in a matter of seconds.
A single dowel pin aligns each "V"
jaw with the flat receiver jaw.
The flat jaws can be
used for a variety of
clamping jobs.
Both the vertical and horizontal
"V" jaws are used to clamp a side
mounted yoke first stage.
Tips For Using This Vise System
Ordering Note: The Grip Master Vice and jaw sets are
sold separately. If you are ordering the vice and complete
jaw system, please include all three numbers below.
Description
Grip Master Vise Only
Receiver Jaw Set (2)
"V" Jaw Set (2)
NumberPrice
13-100-500
13-110-200
13-120-200
$232.00
$19.25
$23.50
The primary problem with any vise used to clamp delicate parts is "overtightening".
The appropriate tension is critical to reducing the probability of damaging parts or scratching
chrome plated surfaces. This vise gives the operator the maximum "touch" for controlling
the clamping pressure. The actual security of the captured part is more relative to the shape
of the jaws, and how they conform to the part, than the actual clamping force. If the part fits
securely in the jaws, the clamping force can be reduced to a minimum.
As a general rule, first stages come in two basic shapes. This configuration is primarily
based on the position of the yoke (i.e. inline yoke and side yoke). The roundness of the body
will depend on the fabricating process used to manufacture the part. Machined bodies will
be perfectly round, and forged bodies may have irregularities in regard to parallel surfaces.
The side mounted yoke first stage presents the least problem in regard to clamping.
The "L" shape and orientation of the yoke nut allows this type of first stage to be securely
captured in the vise with minimal clamping force.
The inline yoke first stage is a bit more difficult to clamp because it will tend to rotate in
the "V" jaw when force is applied to remove the yoke nut. The best procedure is to thread a
First Stage Handle into one of the LP or HP ports to form a stiff leg that can rest against the
horizontal "V" jaw. This restricts the rotational movement to the point where the First Stage
Handle contacts the "V" jaw in both tightening and loosening directions.
Page 12
Scuba Tools Inc.
Custom Bench Fixtures
Crest Ultrasonic Cleaner
"Tru-Sweep" Eliminates Hot Spots
3 Quart Ultrasonic Cleaner
With Heater & Timer
Ultrasonic cleaning is one of the most highly effective
and efficient methods for cleaning regulator parts. For over
30 years, Crest technology has been used in industrial and
biochemical cleaning systems. Now the same high performance has been applied to a bench top cleaner. The
full wave 38.5 kHz industrial transducers provide greater
cleaning power and reliability compared to conventional
wafer type transducers. Crest's exclusive Tru-Sweep feature
ensures uniform cleaning throughout the tank by sweeping the ultrasonic frequency +2 kHz, creating overlapping
ultrasonic waves.
The unit pictured to the right has a 3+ quart cleaning
tank volume. The inside tank dimensions are 9 1/4" x 5 1/4"
x 4" deep, and the sonic power is rated at a whopping 270
watts. This cleaner comes complete with a 0-30 minute
timer, and an ambient to 800 C thermostatically controlled
heater. The tank, lid, and outer case are all stainless steel
construction, and the unit is warranted by Crest for two
years. This cleaner meets all FCC requirements and is
approved by ETL/CSA. Electrical specifications: 117/120
Volts, 50/60 Hz, 3 Amps.
SS Parts Basket
The parts' basket is all stainless steel with a perforated
bottom. Basket sold separately.
Description
Crest Ultrasonic Cleaner
Basket, Stainless Steel
NumberPrice
10-400-500
10-450-500
$740.00
$109.00
Stereoscopic Microscope - 10X & 30X Magnification
Stereoscopic microscopes are used for viewing solid
three dimensional objects at low magnification. They
provide an upright, unreversed image which permits easy
manipulation of the object being viewed.
This microscope has two magnification levels: 10x
and 30x. The magnification is changed by rotating the
objective turret on the head of the microscope. The diopter eyepieces are individually adjustable to the eyesight
of the operator. The working distance under the lens is 3
inches with a maximum part height of 2 3/8". Lighting is
provided on both the top (front lighting) , as well as below
(back lighting). The lights can be use independently or at
the same time.
On the diving repair bench, it is often difficult to see
minor imperfections on orifices, seats, pistons, etc. with
the naked eye. With the dual lighting feature on this stereoscopic microscope, both internal (bore) and external
inspection of critical parts is easily accommodated.
All in all, this microscope is just the right size and
magnification for close-up parts inspection on the diving
repair bench. We have used this instrument at Scuba Tools
Inc. for years, and we are absolutely satisfied with its overall
versatility and quality.
This stereoscopic microscope carries a limited 5 year
warranty from National Optical & Scientific Instrument Inc.,
San Antonio, Texas. This warranty does not cover bulbs
or fuses.
Description
Stereoscopic Microscope
Three
Dimensional
Parts
Inspection
Post Locking Knob
Focusing Knob
Objective Turret
Power Switch
Light Control Switches
Back Light
NumberPrice
10-500-500
Diopter Adjustment Collar
$308.00
Page 13
Scuba Tools Inc.
Custom Bench Fixtures
Dial Torque Wrench & "Boss" ™
3/8” Drive Dial Torque Wrench
0-300 In. Lbs. • 0-25 Ft. Lbs • 0-35 Nm
Our search for the ideal torque wrench for the diving repair bench is over!
The torque range of 0-300 In. Lbs. is ideal and covers torque requirements from
second stage diaphragm covers to yoke and Din assemblies.
The dial type torque wrench is arguably the most accurate torque wrench
design. It is certainly the easiest and most efficient to use. The 3/8” square
drive fits all standard tool industry sockets, extensions, and adapters.
The laser marked dial is divided into two 1800 segments. One side is 0-300
in. lbs. and the other side is 0-35 Nm. The dial can be rotated to position either
scale calibration on both sides of center. This torque wrench is equally accurate
for tensioning components in both right and left hand torque operations. The
accuracy is ±3% (60-300 in. lbs.).
Every wrench is tested individually and a Certificate of Calibration is
included. The accuracy standard can be traced to the National Institute of
Standards and Technology (NIST).
One of the main advantages of a dial type torque wrench is that it can
be setup in a matter of seconds. Simply “zero out” the calibration scale to be
used, and position the follower needle to zero. When torque is applied and
then released, the follower needle remains at the highest torque reached. This
“tattletale” feature provides absolute verification of each torque operation.
In addition to setup simplicity, hitting the exact torque target is easy. By
watching the needle approach the desired torque level, it is easy to stop the
progression at the precise moment the follower needle hits the target. This
analog method is by far the most accurate and consistent means of repeatedly
achieving accurate torque levels.
This torque wrench is very durable and will provide years of dependable
service with minimal care. Shipped with a fitted foam core storage case.
Description
Chrome Plated
Steel
3/8" Square
Drive
11.5"
Dial
Shield
Fiber Reinforced
Housing
Dual Scale
In.lbs. - Nm
Cushioned Grip
NumberPrice
3/8” Drive Dial Torque Wrench 79-600-700 $185.00
"Boss"™ Hose Protector Installation Fixture
New with Stainless Steel Draw Bars
The Boss™ reduces the "pain in the wrist" job of
installing hose protectors to an easy pull of the handle.
This classy bench/wall fixture is designed with two stainless steel draw tubes to fit both standard HP and standard
LP hose threads. Simply slide the hose protector onto
the tube, thread the hose to the end of tube, and pull the
handle. "The Boss" mounts either horizontally on a bench,
or vertically on a wall stud. When it is not in use, the unit
collapses to a 1" high profile. Built to last.
"The days of struggling with hose protectors are over!"
3/8"-24 TPI
Fits Standard
LP Hose
#1
7/16" -20 TPI
Fits Standard HP Hose
#2
"Stripper" Knife
The Stripper Knife cuts through the thickest hose
protector like butter. We searched the utility knife market
until we found the best handle and correct blade profile to
easily and safely do the job of cutting off old hose protectors without damaging the hose. Extra hook blades are
packaged 10 to a pack.
#3
#4
Description
NumberPrice
Boss Hose Protector Fixture 20-190-200 $78.00
3/8" Replacement sst Draw Bar20-190-204 $11.00
7/16" Replacement sst Draw Bar 20-190-205 $11.00
Stripper Knife & Blades
Replacement Blades (10)
14-100-500 $11.00
14-110-500
$6.75
Special "hook" blade for stripping hose protector.
Page 14
Stores Flat
Scuba Tools Inc.
Custom Hand Tools
Slotted Cap Driver, HP Seat Tool, & Dial Calipers
Slotted Cap Driver
In response to many requests, we have designed a
tool for removing/installing first stage caps that utilize a
wide drive slot.
The Slotted Cap Driver has two drive blades of different widths located on opposite ends of the tool (.090"
& .060" ± .002"). These two blade widths provide almost
universal fit for all slotted caps from 1967 - 2004. The
best procedure for selecting the blade is to always use the
widest possible blade that will fit the cap. This method
provides the most secure hold on the cap, and helps to
prevent cap damage.
The Slotted Cap Driver can also be used to precisely
torque the cap. The tool body is machined from 3/4" hex
stock. A standard 3/4" socket can be installed over the
hex body, allowing the use of a torque wrench during assembly (see second illustration).
The tool is made from 1018 cold roll steel that is
nickel chrome plated. A SS tension pin is incorporated
as a cross tee to aid in turning the tool by hand. Shipped
with a reversible protective cap to cushion the sharp edges
of the tool while in use.
Description
Slotted Cap Driver
Fits A Wide Variety Of Slotted Caps
Torque Wrench
Standard 3/4" Socket
Slotted Cap Driver
NumberPrice
20-159-500
$25.00
Typical Slotted First Stage Caps
HP Seat Removal Tool
Fits Scubapro, Sherwood, & Genesis Pistons
HP Seat
The HP Seat Removal Tool provides an easy method
for pushing the high pressure seat out of the end of flowby pistons. The tool is used by simply placing the piston
over the pin and pressing downward on the piston. This
action forces the seat out of the recess in the end of the
piston (see cutaway illustration).
The tool fits a variety of both vintage and new pistons
that use this method of retaining the HP seat. The base of
the tool is machined from acetal rod and the .055" diameter
pin is hardened tool steel.
Description
HP Seat Removal Tool
Tool Steel Pin
Cutaway Piston
NumberPrice
20-141-400
Fits a A Variety Of
Flow-By Pistons
Acetal
Base
$14.50
Digital inch/mm Calipers
The digital calipers illustrated to the right are an exceptional value and provide both durability and accuracy.
Step
The frames are made from hardened stainless steel, and
our standards tests indicate that the accuracy is well within Measuring
0.001" and .025mm.
Digital calipers can be used to make measurements
on four different parameters. The large jaws at the bottom
are used to measure outside, the pointed jaws at the top
can be inserted inside a hole to determine internal diameter,
the slide extension on the far right end is used to measure
depth, and the slide on the far left can be used to measure
a step. Display can be re-zeroed and changed from inches
to millimeters. These calipers are shipped with instructions
in a fitted case.
Description
Dial Calipers
Locking Screw
Zero Setting
Inch/mm Interchange
NumberPrice
79-500-500
$40.50
Page 15
Thumb Roll
Depth Measuring
Four Way Measuring
System
Scuba Tools Inc.
Custom Hand Tools
First Stage Handles & Accessories
First Stage Handles
2 Models Available
Heavy Duty
The Scuba Tools Inc. First Stage Handles are designed to
be used in conjunction with all diving industry first stages. When
this tool is threaded into a HP or LP port, it forms a solid handle
allowing easy removal/replacement of yoke nuts, piston caps, and
swivel retainers. The stainless steel cross tee provides a leverage
point for tightening and loosening the handle. The threaded ends
are stainless steel, socket, set screws which can be replaced if
damaged. There are two first stage handle models available:
The Heavy Duty model is designed for the rigors of daily
use on the repair bench. The flats in the center portion allow the
handle to be captured in a bench vise to form an assembly post.
This eliminates the necessity of clamping the regulator or regulator
parts directly in the vise.
The Featherweight model is specifically designed for diving
travel tool kits where a bench vice is seldom available. The total
weight of this handle has been reduced to 2.5 ounces without
compromising the overall strength (see specifications for additional
information on both models).
First Stage Handle
Model
Heavy Duty
Body Material
Overall Length
Total Weight
Cross Tee
Small Set Screw
Large Set Screw
Body Finish
Featherweight
Brass, Hex Cntr. Aluminum, Rd.
5.187"
4.187"
9.25 oz.
2.5 oz.
SS Tension Pin
SS Tension Pin
SS 3/8"-24 TPI
SS 3/8"-24 TPI
SS 7/16"-20 TPI SS 7/16"-20 TPI
Nickel/Chrome Natural Aluminum
Description
Use the first stage
handle to hold
the swivel cap for
applying torque.
3/8"- 24 TPI
Fits LP Ports
3/8-24 TPI Stainless Steel
Fits LP Parts
Featherweight
3/8" - 24 TPI
Stainless Steel
First Stage Handle
Use the first stage handle to securely hold the
main body for loosening
the yoke screw.
NumberPrice
Heavy Duty 1st Stage Handle
20-115-100 $34.00
Featherweight 1st Stage Handle 20-116-200 $24.75
Description
7/16-20 TPI Stainless Steel
Fits HP Parts
7/16"- 20 TPI Fits HP Ports
NumberPrice
Vise Handle - Brass Chrome Plated 20-114-100 $31.00
HP QDC Boot Tool
This tool is used in conjuncition with the “Boss Hose Protector
Installation Tool” or the Manual handheld hose protector
installation tool. This Kit contains the H.P hose male QDC adapter
that simply quick connects into your Female QDC hose end. The
plastic slider is used to pull the boot from the hose QDC.
Description
HP QDC Boot Tool
NumberPrice
20-815-100
$18.00
Hose Protector Installation Tool
Slider Hub, Brass/Chrome
The Hose Protector Installation Tool is designed to be used
in conjunction with the first stage handle (see above). It simplifies
the installation of hose protectors on both low and high pressure
hoses, and provides an easy method of pulling the HP hose through
the hole in the instrument console.
Description
3/8"-24 TPI
Internal Thread
7/16" - 20 TPI
Internal Thread
NumberPrice
Hose Protector Installation Tool 20-120-100 $24.75
Illustration #1: Hose protectors can be installed on both high and
low pressure hoses by threading the tool onto the appropriate
end of the first stage handle.
Illustration #2: The HP hose can easily be pulled through the
hole in the instrument console by using the threaded insert to
attach the HP hose swivel fitting to the end of the draw tube.
Illustration #1
Page 16
Threaded Insert
Draw Tube, Brass/Chrome
Illustration #2
Scuba Tools Inc.
Custom Hand Tools
Universal Hand Tools
At Scuba Tools Inc., we manufacture two custom yoke
nut sockets and a custom 3/8” drive extension. These
tools allow the technician to accurately torque yoke nuts
on most first stages.
The sockets are available in two sizes: 1 inch and
26 mm. Both sockets are manufactured specifically to fit
inside the yoke and over the yoke nut (see illustration far
right). These sockets incorporate a six point hex socket
and a 3/8” square drive. They are machined from chrome
moly and heat treated for maximum strength. The finished
socket is nickel chrome plated for durability and appearance. Due to the reduced wall thickness, the maximum
applied torque should not exceed 50 foot pounds.
The 3/8” drive extension has a reduced shank diameter and will fit through all 1/2” and 9/16” yoke screw holes.
The extension is heat treated and nickel chrome plated.
Sockets and extension sold separately.
Description
Yoke Nut Sockets - 3/8" Drive Extension
1 Inch Socket
26mm Socket
Special 3" Extension
Fits all 1/2" & 9/16"
Yoke Screw Holes
Scuba Tools Inc. 1"
Yoke Nut Socket
NumberPrice
1" Yoke Nut Socket
20-155-500
$22.75
26mm Yoke Nut Socket
20-158-500
$22.75
7/8” Yoke Nut Socket (Zeagle) 20-154-500
$22.75
3" x 3/8 Drive Extension
20-156-500
$9.25
Extension & Adapter 20-153-500
$25.50
Oceanic FDXI & Hollis DC7
First Stage Bench Plug Set
First stage plug set. 2 HP, 3 LP.
These plugs make bench work fast and easy.
Eliminating the need for a hex key during service.
Description
Bench Plugs
NumberPrice
20-162-100
$40.00
Breaker Bar
Breaker Bar & Yoke Nut Socket Assy.
The Scuba Tools Inc. Breaker Bar will allow the 1”
Yoke Nut Socket to be used on older yokes that utilize
the smaller 3/8” yoke screw. On these first stages, an
extension will not pass through the yoke screw hole.
Place the Yoke Nut Socket (see above) on the yoke
nut. Insert the Breaker Bar through the yoke, and index
the 3/8” square drive bit into the socket. The yoke screw
can be used to hold the Breaker Bar and Yoke Nut Socket
firmly in place while the yoke nut is loosened (see photo,
right).
The Scuba Tools Inc. Breaker Bar is machined from
cold roll steel. The 3/8” square chromite drive bit is TIG
welded into the center of the bar. The final assembly is
nickel chrome plated for long term appearance and corrosion resistance.
This tool is not designed for measuring the torque
requirements for 1” yoke nuts. Do not overtighten yoke
nuts! Thread failure can cause the yoke nut to break and
release under pressure.
Breaker Bar - 10" Long x 3/4" Wide
Description
Breaker Bar
NumberPrice
20-157-500
$26.75
TIG Welded 3/8" Square Drive Bit
Page 17
Scuba Tools Inc.
Custom Hand Tools
Universal Hand Tools
D.I.N. Retainer Tool
This New tool is great for saving first stage bodies.
When the DIN retainer bolt is stuck fast and the
hex wrench splits the side of the D.I.N. retainer
you can now remove the DIN retainer in order to
salvage the rest of the First stage body.
Description
D.I.N Retainer Tool
NumberPrice
20-170-100
$31.00
5/16" & 6mm X-Long Hex Key Sockets
Some regulator manufacturers are internally broaching
the yoke nut to provide an additional method of removing/
installing this part. The majority of these first stages utilizes
a 5/16" or 6mm hex socket inside the yoke nut. To reach
the socket, via the yoke screw hole, an X-long hex bit is
required. The tools illustrated to the right have a hex key
that measures a full 5" below the drive head. This tool fits
a standard 3/8" drive ratchet handle or torque wrench.
Description
3/8" Drive
Set Screw Retainer
5/16" Or 6mm
X-Long Hex Key Socket
5/16" Drive Bit
6mm Drive Bit
or 7mm Drive
NumberPrice
X-Long 5/16" Hex Key Socket 16-090-500
$19.50
X-Long 6mm Hex Key Socket
16-080-500
$18.50
X-Long 7mm Hex Key Socket
16-081-500
$18.50
Orifice/Valve T-Handle
The Orifice/Valve T-Handle is used to install/remove the
standard slotted orifice used in most diving industry second
stages (see top drawing). The tool body is machined from
stainless steel and a dowel pin is pressed into the driver end
to hold the orifice stable while it is being installed. The cross
tee handle is a stainless steel tension pin. This orifice tool
eliminates the problem of scratching the internal o’ring land
of the regulator air barrel. The machined shoulder above the
driver bit fits the internal bore of the air barrel (.370”) providing the proper alignment while the driver is engaged with the
orifice.
The opposite end of the tool has a raised drive bit that
fits most diving industry valve handle retainers (see bottom
drawing). A relief hole is drilled in the center of the drive bit to
bridge over any protrusion of the threaded valve seat stem.
Description
Orifice/Valve T-Handle
T-Tool
Face spanners can be used for a variety of different repair
bench operations. The most common application is to remove
and install first stage caps that have two or more perimeter
holes. They can also be used for removing second stage covers
where no special tool is available.
The two face spanners illustrated to the right are the
sizes most requested. The diameter of the pin and minimum
pin spread are the most important selection features. This
information, as well as overall length, is listed in the illustration.
These spanners are anodized steel with swagged tool
steel pins. The pins are permanent and can not be replaced.
Small Face Spanner
Large Face Spanner
NumberPrice
16-075-500
16-077-500
Retainer
Valve Handle
$24.75
Adjustable Face Spanners - Two Sizes
Description
T-Tool
Center Relief Hole
Raised
Drive Bit
NumberPrice
20-310-500
Orifice
Second Stage
$21.25
$22.50
Page 18
Scuba Tools Inc.
Custom Hand Tools
Universal Hand Tools
Tools that make the bench versatile.
Hook Spanners
A Hook Spanner set that fits everything? That's right! Well, at
least we have not found any first stage that these wrenches won't fit.
The set includes a progressive diameter range from 1.3" - 1.6" by .100"
increments. The wrenches are numbered based on the diameter of the
arc. The set includes 4 different diameter inter changeable stainless
steel pins, and the body of the wrench is machined from 3/8" thick
aluminum alloy. This combination produces a strong mar resistant tool
that is easy on the hands and a pleasure to use.
Picking the right wrench (#3 -#6) for the job is a simple matter of
using the one that is just slightly smaller than the diameter of the first
stage body. This procedure allows the wrench to contact the body in
two places, at the pin and the heel of the crescent. These two points
are located more than 900 apart causing the spanner to lock firmly
against the first stage body. This feature reduces the possibility of
slipping out of the hole and scratching the first stage.
In addition to the set, each spanner can be purchased separately.
See below.
Description
Set Of 4 Hook Spanner (Includes set of 4 Pins)
#3 Hook Spanner (Pins sold separately)
#4 Hook Spanner (Pins sold separately)
#5 Hook Spanner (Pins sold separately)
#6 Hook Spanner (Pins sold separately)
Price
20-410-200
20-403-200
20-404-200
20-405-200
20-406-200
$59.50
$15.50
$15.50
$15.50
$15.50
Description
Number
Pin Spanner (AT30) - 6.5” long w/.150 dia.
Pin Spanner - 4.25” long w/.090 dia.
Description
Number
20-244-500
20-411-500
Price
Thin Wrench™ - Less Than 1/8" Thick
Thickness: .116" - .120"
Some regulator and instrument manufacturers utilize a thin
hex nut to lock components in place. These nuts are sometimes
called "half" or "jam nuts". Standard wrenches are often too thick
to capture these reduced thickness nuts. Enter Thin Wrench™!
This tool is machined from 10 gauge (about 1/8") 4130 steel with
an Electroless Nickel finish. It incorporates a series of slots that are
sized to fit both inch and metric hex jam nuts (top illustration). The
best approach, to using this wrench, is to clamp the Thin Wrench
in a bench vice with the appropriate slot slightly exposed beyond
the vice jaws. Slide the jam nut completely into the slot and use a
standard wrench to loosen the full thickness nut.
Note: The thin profile reduces the strength of the tool. Torque
values greater than 35 ft. lbs. will likely distort the wrench slot or
round off the corners of the nut.
Thin Wrench
NumberPrice
20-100-500
Set Of 4 Pins
20-420-500
$7.60
.125, .140, .156, .240 (does not include .060 pin)
.060 dia. Pin
20-420-060
$1.90
.125 dia. Pin
20-420-125
$1.90
.140 dia. Pin
20-420-140
$1.90
.156 dia. Pin
20-420-156
$1.90
.240 dia. Pin
20-420-240
$1.90
$21.50
$21.00
Maximum Torque not to exceed 35 Ft. Lbs.
Description
$26.25
The Thin Wrench can be best utilized in
conjunction with a bench vice.
Grip Master Bench
Vice (Top View)
Universal HP Restrictor Bullet O'ring Kit
This o'ring bullet kit is used to aid in the installation of the o'rings
onto the HP hose restrictor. The restrictor is used to seal the HP hose
to a submersible pressure gauge, instrument console, or computer.
The kit includes a base for holding the restrictor vertical in a stable
position. The bullet is then installed over the groove in the restrictor.
The lubricated o'ring is installed onto the main shaft and then rolled into
the groove after the bullet has been removed.
The bullet will fit a large majority of the HP restrictors used in the
diving industry. The illustration shows the restrictors we tested during
development. The bullet may also fit additional HP restrictor variations.
Description
NumberPrice
HP Restrictor Bullet & Base 20-144-400
NumberPrice
$12.50
Page 19
Thin
Wrench
Scuba Tools Inc.
Custom Hand Tools
Universal Hand Tools
27 - 17mm First Stage Wrench
3/8" Square Drive
Torque Holes
Fits Imported First Stages Including Poseidon®
The 27-17mm First Stage Wrench fits two popular metric
first stage cap sizes. It also features two internal 3/8" drive
holes for using a torque wrench to precisely tighten the caps.
The overall thickness of the wrench is .162" - .165" (8 gauge).
This thickness is reduced on the 17mm end to .125" (1/8")
in the area where the wrench engages the nut or side slots.
The wrench is machined from AR235 steel with an Electroless
Nickel finish and has a maximum torque rating of 75 ft. lbs.
Complete instructions on using this wrench with a torque
wrench are included with each wrench.
Description
27/17mm First Stage Wrench
34/32 Wrench
16/17 Wrench
12/14 Wrench
17mm
27mm
Wrench installed onto
torque wrench
NumberPrice
20-900-500
11-736-500
11-735-500
11-730-500
$37.00
$49.00
$14.20
$12.40
34/32
Wrench
16/17
Wrench
Poseidon® is the registered tradename of: Poseidon Industri AB, Vastra Frolunda, Sweden
Plastic Handle O'ring Picks
The o'ring picks illustrated to the right utilize a stainless steel
probe molded into a plastic handle. The pick ends have been formed
into several useful shapes for removing o'rings efficiently. The full
set of five picks is sold in a reusable storage tube with removable
plastic caps. Caution: These pick are very sharp! Use care when
handling and using these picks.
Description
O'ring Pick Set, 5 pcs. & Storage Tube
1/8" Hook, Plastic Handle, Small
3/16" Hook, Plastic Handle, Medium
Double Hook, Plastic Handle
Straight Sharp, Plastic Handle
Straight Blunt, Plastic Handle
Number
Price
10-125-400
10-103-400
10-104-400
10-102-400
10-105-400
10-120-400
$10.25
$2.05
$2.05
$2.05
$2.05
$2.05
Five Piece O'ring Pick Set
Stainless Steel Picks With Plastic Handles
Picks can be purchased separately (see left).
O'ring Pick Set, Soft Brass
The two o’ring picks illustrated to the right are sold as a set
packaged in a plastic pouch. The advantage of this type of pick is
that the relatively soft brass material is less likely to scratch expensive regulator parts.
Description
Two Piece O'ring Pick Set, Soft Brass
Picks are sold as a set only.
NumberPrice
O'ring Pick Set (2), Soft Brass
10-102-100 $14.50
OMS Tools
OMS Poppet Tool Kit
The Poppet Tool Kit is designed to assist the technician in the assembly,
disassembly, and adjustment of the demand valve components.
The kit consists of a special wrench for starting and adjusting the nyloc
nut, and a poppet drive tool for turning the poppet from the ouside of the
case. The poppet drive tool also retains the poppet and spring without inward
hand pressure. Note: This tool kit can be used on all models of OMS second
stages.
The wrench is machined aluminum and the poppet drive assembly is
chrome plated brass with a molded knob.
This tool kit has received extremely high praise for simplifying the job
of installing the demand valve components on OMS second stages.
Description
OMS Poppet Tool Kit
Thickness Reduced
NumberPrice
21-200-100 $28.00
Page 20
12/14
Wrench
Speciality Hand Tools
Scuba Tools Inc.
Atomic Aquatics Tools
Atomic Aquatics Second Stage T-Tool
The Atomic Aquatics Second Stage T-Tool is designed
to accommodate three functions involved in the disassembly/assembly of the Ti 2 second stage. These three
functions are illustrated to the right.
• Figure #1: Access to the AFC (Automatic Flow Control)
components is accomplished by removing the outer cover.
The tabs on the T-Tool index with the slots in the AFC cover
and allow it to be removed and installed easily.
• Figure #2: The orifice installation end of the T-Tool is used
to "preposition" the orifice at the "approximate location"
within the inlet tube. This setting is not the final adjustment.
The precise location of the orifice is set during final "air on"
adjustment procedures.
• Figure #3: The poppet alignment installation tool controls
the rotation of the poppet so that it will mate properly with
the demand lever. In order for the poppet to pass the lever
tabs, the lever must be elevated to its highest point (slightly
beyond vertical). Insert the poppet into the tool as shown in
Figure #3. Align the reference flat on the tool with the lever
flat machined into the air inlet tube. Insert the poppet into
the air inlet tube until it is fully installed. Lower the lever
and retract the tool.
Description
Atomic Second Stage T-Tool
Poppet Installation
Second Stage T-Tool
Figure #1
AFC Cover Tool
Orifice Preset
Figure #2
Inlet Tube
Tool shoulder
controls the
depth of the
orifice
The Atomic Aquatics Pin-Lok First Stage Tool provides
a "scratch proof" method of separating the first stage body
on both the titanium and chrome plated brass models.
The main body of the tool is machined from 2" acetal
rod and the drive cap screws are solid nylon. These materials allow the swivel cap to be disassembled/assembled
from the first stage body with no metal-to-metal contact
between the tool and the first stage.
The head of the nylon cap screw is utilized as a thumb
screw and only finger pressure is required to set the tool.
The tips of the nylon cap screws are machined to index with
any two opposite drive holes in the first stage swivel cap.
Thread the orifice assembly into the air inlet tube
until the drive bit releases from the orifice slot.
Push the lever upward and insert the
poppet completely into the inlet tube.
Lower the lever and remove the tool.
Pin-Lok
First Stage Tool
Tool holds the
poppet square with
the reference flat.
Figure #2
"Finger tighten" both nylon cap screws as
far as they will go. This action locks the tool
onto the first stage.
Figure #1
NumberPrice
24-160-140
Tool Reference Flat
Reference Hole
Nylon Cap Screw
Atomic Pin-Lok Tool
Poppet
$24.75
Atomic Aquatics Pin-Lok First Stage Tool
Description
Figure #3
Drive Bit
NumberPrice
24-100-400
The AFC cover screws
into the second stage
case with standard right
hand threads. Clockwise rotation tightens
the cover, and counterclockwise rotation
loosens the cover.
$38.50
Align one of the reference holes in
the tool with any of the recessed
drive holes in the swivel cap.
Push the tool onto the first stage
until the two holes are in precise
visual alignment.
Swivel Cap
Atomic Aquatics First Stage T-Tool
The Atomic Aquatics First Stage T-Tool combines three
tools for the disassembly/assembly of the Ti 2 titanium and
brass first stages. The illustrations to the right show the
basic tool functions.
Figure #1: The Pin Spanner Wrench is used to remove/
install the HP Seat Retainer. The three drive pins index into
any three holes in the retainer.
Figure #2: The Bushing Installation Tool is used to install
the bushing components into the first stage body. The parts
are stacked on the smallest diameter of the tool and then
inserted into the body.
Figure #3: The opposite end of the tool cross tee is used
to hold the bushing system in place while the piston assembly is inserted from the other side of the body. The center
bore in the tool allows the piston bullet to pass through the
bushing system and into the tool.
This tool comes packaged with a special Atomic Piston
Bullet.
Description
First Stage T-Tool & Bullet
Piston Bullet Only
First Stage T-Tool
Figure #1
Figure #3
Figure #2
Piston Installation
Bushing Installation
Retainer Installation
Pin Spanner
Cutaway
First
Stage
Body
Piston & Spring
Assembly
Atomic Piston
Bullet
Bushing
System
Bushing
Installation
Tool
Piston
Installation
Tool
First Stage Body
NumberPrice
24-150-140
24-110-400
$30.00
$6.50
Atomic Aquatics® and Atomic Aquatics® model names and logos are the registered
tradenames and trademarks of: Atomic Aquatics, Huntington Beach, CA.
Page 21
Speciality Hand Tools
Scuba Tools Inc.
Atomic Aquatics Tools
Atomic Aquatics Packing Tool
Atomic Aquatics Packing Tool: The Atomic Aquatics Packing Tool
is designed to install MCG 111 ChristoLube into the ambient chamber
of Atomic Aquatics first stages.
The Packing Tool assembly replaces the swivel cap assembly
during packing operations. The 2 ounce tube of MCG 111 ChristoLube
threads directly into the Packing Cap (see first illustration to the right).
The Packing Tool has a special internal plug that seals on the top
of the piston and forces the lube around the piston and into the first
stage spring cavity (see cutaway view).
This method of environmentally packing the first stage helps to
prevent air from being trapped in the lubricant during packing operations. The lube is injected into the spring cavity on the opposite end
of the first stage ambient ports. This lube path allows the air to escape
through the ambient ports as the lubricant fills the cavity.
The trim boot can be installed over the packing cap after the lube
is visually observed in the ambient ports.
The Packing Tool components are machined from white acetal
plastic. Complete instructions are included with each tool.
Description
NumberPrice
Atomic Packing Tool
24-170-400
MCG 111 ChristoLube, 2oz. 15-711-111
$35.25
$32.00
Atomic Aquatics Cover/Rim Clamps
Atomic Aquatics Cover/Rim Clamps
There are two different rim clamps that fit the Atomic Aquatics
second stage rims. The M1 clamp has a single internal ledge and fits
only the M1 rim. The Ti2/B2 rim clamp has two internal ledges and
fits the outer rims of both the Ti2 and B2 second stages.
The clamps are used by inserting the stuck cover/rim into the
clamp
until it contacts the stop ledge. The clamp is then captured in
a bench vise so that the split side of the clamp is inside the vise jaws.
"Gently" tightening the vise jaws pinches the entire cover/rim without
distorting the case.
The clamps also have two self centering tabs machined into the
side of the clamp opposite the split. The tabs index with the notches in
the castle ring that retain the diaphragm assembly. The castle retaining
ring can be easily removed/installed using this tool feature. The clamps
are machined from aluminum and vibratory finished.
Description
24-200-200
$28.00
Atomic M1 Rim Clamp
24-201-200
$24.25
Atomic SS1 Poppet Tool
The Atomic Aquatics SS1 Poppet Tool is designed to assist the technician
in assembling the SS1 poppet, spring, tabbed bushing, and lever components.
With the poppet and spring installed inside the air barrel, thread the air barrel onto the tool
until the air barrel touches the shoulder on the tool (figures 1 & 2). In this position, the tabbed
bushing can be installed and aligned with the flats on the poppet stem. If the tabs on the
bushing do not align with the notches in the air barrel, the bushing and poppet can be rotated
to achieve alignment (top of figure 2). Push the bushing into the notches in the air barrel and
unthread the tool until approximately three threads are exposed on the tool. After the tabbed
bushing has been pushed completely onto the notches on the air barrel, the lever, washer,
and nyloc nut can be easily installed onto the threaded end of the poppet (figures 3 & 4).
The upper end of the SS1 Poppet Tool is dimpled so that it does not touch the soft seat
on the poppet. The tool is machined from 5/8” hex brass bar and can be captured in a vise to
aid in the assembly process. Natural brass finish.
Description
NumberPrice
Atomic Aquatics SS1 Poppet Tool 24-190-100
Split
M1 Rim Clamp
One Ledge
Ti2/B2 Rim
Clamp
Two Ledges
Diaphragm Retaining Ring
NumberPrice
Atomic Ti2/B2 Rim Clamp
Split
$18.75
Page 22
Scuba Tools Inc.
Custom Hand Tools
Atomic Aquatics Tools
Cobalt O’ring Kit
This tool kit consists of 3 oring bullets to assist in the installation of the orings in the
Atomic Cobalt H.P. QDC Computer hose.
Description
Cobalt O’ring Kit
NumberPrice
24-300-400
$11.50
Genesis & Sherwood Tools
Genesis First Stage Wrench
In-Line First Stage
The Genesis Spanner Wrench is a dual function tool that is used in the
disassembly/assembly of Genesis first stages.
The crescent spanner is an open end wrench that fits the outside diameter
of the inline first stage. The drive pin can be indexed in any of the perimeter
ambient holes, and the wrench can be used to turn the cap in either direction.
The three pin socket spanner is designed to fit the cap on the 900 first stage.
The socket diameter fits the cap and the three drive pins can be indexed with
any three of the blind holes in the end of the cap. The cap can be both removed
and installed with this spanner.
The Genesis First Stage Wrench is machined from aluminum bar stock and
fitted with stainless steel pins.
Description
Genesis First Stage Wrench
$26.75
Genesis/Oceanic Poppet Tool Kit
The Genesis Poppet Tool Kit is designed to assist the technician in the assembly, disassembly, and adjustment of the demand valve components.
The kit consists of a special wrench for starting and adjusting the nyloc nut,
and a poppet drive tool for turning the poppet from the outside of the case. The
poppet drive tool also retains the poppet and spring without inward hand pressure. Note: This tool kit can be used on all models of Genesis second stages. To
conserve space, only one second stage is shown in the illustrations to the right.
The wrench is machined aluminum and the poppet drive assembly is chrome
plated brass with a molded knob.
This tool kit has received extremely high praise for simplifying the job of installing the demand valve components on both Genesis and Oceanic second stages.
Description
Genesis Poppet Tool Kit
900 First Stage
NumberPrice
20-600-200
The closed end of the
wrench captures the
nyloc nut and allows
it to be positioned
over the end of the
poppet stem.
The poppet drive tool threads into
the second stage and holds the
spring compressed while the nyloc
nut is installed.
$27.75
Genesis/Sherwood Inflator T-Tool
This T-Tool fits both Genesis and Sherwood power inflators.
The valve assembly can be removed by indexing the two drive tabs into the
slots machined into the valve body (see top illustration). These slots are recessed
under the inflator button.
After the valve assembly has been removed, the T-Tool can be used to hold
the button while the center brass spool is removed. The opposite end of the tool
is internally machined with a slight taper. The taper serves to hold the button
while the center spool is unthreaded (see bottom Illustration).
The main tool body is machined from steel and then nickel chrome plated.
The tapered hole end of the tool is machined from acetal rod and pinned to the
main body with the stainless steel cross tee. Instructions are included with every
tool.
Description
Genesis Inflator T-Tool
NumberPrice
20-660-200
Special
Wrench
With this tool kit, the lever can
be installed after the nyloc nut
has been threaded onto the
poppet stem.
Poppet Drive
Assembly
NumberPrice
20-640-100
Socket
Spanner
Cresent Spanner
T-Tool is used to remove the complete valve
assembly from the inflator housing.
T-Tool, Side View
Nut driver, not included.
The opposite end of the tool has a slightly tapered hole that can
be used to hold the button while the valve is disassembled.
Genesis® and Genesis® model names and logos are the registered
tradenames and trademarks of: Genesis® - CDI®, Irvine, CA.
$26.75
Page 23
Scuba Tools Inc.
Custom Hand Tools
Genesis & Sherwood Tools
Genesis/Sherwood Inflator Dump Button T-Tool
This tool is designed to remove the recessed nut
assembly that retains the dump button and spring. This
tool also can be used to remove the quick disconnect
(QD) fitting. The dump nut can be captured by the tool
and unthreaded by inserting the 9/16" hex broached end
of the tool into the BC hose cavity. After inserting the tool,
and indexing the socket over the dump nut, push the dump
button in as far as it will go before removing the nut. This
procedure will keep the dump button from rotating during
disassembly.
The opposite end of the tool is machined with a special
split driver to assist in removing the QD fitting from the
inflator body. This tool feature was included to remove the
original QD fitting that did not have hex flats at the base
of the fitting. The split driver may not be strong enough to
remove a very tight QD fitting.
The body of the tool is machined from white acetal
plastic with a stainless steel cross pin.
Description
Genesis Dump Button T-Tool
Dump Nut
Internal 9/16"
Hex Broach
Dump Button Assemblies
Split Driver
NumberPrice
20-670-400
$16.00
Oceanic / Genesis
Genesis/Oceanic Rim Clamp
Description
Genesis Cover Rim Clamp
Oceanic Rim Clamp
Compression Split
NumberPrice
20-680-200
20-800-200
$25.00
$25.00
Metal Rim
Oceanic Swivel Hose In Line Tool
Fits Only Oceanic Second Stages With A Swivel Hose
Oceanic In Line Tool
Cutaway In Line Tool
Internal O'ring
NumberPrice
20-825-200
$77.00
Oceanic® and Oceanic® model names and logos are the registered
tradenames and trademarks of: Oceanic®, San Leandro, CA.
Remove O'ring &
Bushing Before
Installing Tool
Swivel Hose
The Oceanic In Line Adjusting Tool is designed to
make precise orifice adjustments while the second stage
is pressurized. This tool only fits Oceanic second stages
that utilize the swivel hose! The tool threads directly onto
the second stage after the o’ring and bushing have been
removed, and the swivel hose threads onto the opposite
end of the tool. The hose fitting on the tool has an internal o’ring that seals with the swivel hose end (see lower
illustration).
The tool features flow through balancing and will not
push back when the assembly is pressurized. The feature
allows for more sensitivity when adjusting the orifice to the
leak stop position. The aluminum yoke is anodized black
and other components are chrome plated brass. This tool
is designed and manufactured by Scuba Tools Inc.
Description
Rim Clamp
Cutaway Side View
Rim Clamp
The rim clamps listed below fit a variety of both Genesis and Oceanic second stages. The internal ledges are sized to fit the rims exactly to prevent rim
distortion during removal. After the rim has been installed into the clamp, the
clamp can be "squeezed gently" in a bench vise to keep the rim from slipping
while it is removed by turning the second stage housing.
The Genesis Rim Clamp fits the GS2000, Atlas, and Octopus second stages.
This clamp also fits the Oceanic Gamma 2, Explorer, and GT. The Oceanic Rim
Clamp fits the larger Alpha 7 second stages.
Page 24
Plastic Rim
Second
Stage
Flow Through Balancing
Drive Bit Engaged
With Orifice Slot
Speciality Hand Tools
Scuba Tools Inc.
Sherwood Tools
Sherwood SR1/SR2 Tool Kit
Includes the cover retainer ring tool (Sherwood # 20-703-100), poppet
alignment flange o-ring installation tool (Sherwood # 20-706-100) and 1st
stage seat retainer tool (Sherwood #20-701-100) used for removing and
installing the high pressure seat retainer and piston.
Description
Number
Sherwood SR1/SR2 Tool Kit
Cover Retainer Ring Tool
Poppet Alignment Flange O’Ring Install Tool
First Stage Seat Retainer Tool
Poppet Stop
Alignment Block
Price
20-620-600
20-622-100
20-623-100
20-621-100
20-624-100
20-625-100
$60.00
$18.00
$13.25
$19.25
$6.00
$8.00
20-621-100
O’ring Bullets
Description
O’Ring Bullet, Sherwood Piston
O’Ring Bullet, Sherwood Seat
NumberPrice
20-690-400
20-695-400
$6.25
$6.25
Sherwood Hammerhead Socket
This socket type tool comes with 2 dog point set screws that will engage
the spanner holes on the outside diameter of the Sherwood Hammer Head
1st stage cap. This is the best case scenario for maximum tool engagement
and minimal damage to the 1st stage cap.This tool has a 3/8” Sq. drive
hole for use with breaker bars and torque wrenches. The tool can be used
without removing the hoses from the 1st stage.
Description
Sherwood Hammerhead Socket
NumberPrice
20-630-200
$24.50
Sherwood 900 Series Poppet / Orifice Installation Tool
The poppet end of the tool is to assist in the placement of the
poppet.
The drive bit end of the tool is to locate the crown (orifice) inside
the crown housing at the approximate preset depth.
Description
Proppet/Orifice Installation Tool
NumberPrice
20-675-200
$12.50
Oceanic Tools
QDC In Line Adapter
The Oceanic/Aeris QDC In-Line Adapter is used in conjuntion with
the Dual Drive In-Line Adjusting tool for making final adjustments to
the Oceanic Air XS and Aeris Air Link Breathable inflators. Note: Dual
Drive InLine Adjusting Tool Not Included
Description
QDC In Line Adapter
NumberPrice
20-850-100
$46.00
Octopus In Line Adapter
This Dual Drive Adapter is designed to be used in conjunction
with the Dual Drive In Line tool to make final adjustments on the
Oceanic/Aeris Octo 90 deg 2nd stages . This adapter will thread
on to the Dual Drive Tool and and thread on to the 2nd stage
replacing the 90 deg. turret to make your final adjustment in an
“AIR ON CONDITION” therefore making the adjustment one time.
Note: Dual Drive InLine Adjusting Tool Not Included
Description
Swivel (180) Octopus In Line Adapter
NumberPrice
20-860-100
20-622-100
$46.00
Page 25
20-623-100
Speciality Hand Tools
Scuba Tools Inc.
Oceanic / Aeris Tools
Oceanic Rim Clamp Alpha 8 & Delta 4
The “Alpha 8”/”delta 4” Rim Clamp assissts removal of
stubborn cover rings. This tool can be used by hand or
lightly clamp the tool in a vise, place the 2nd stage face
down in the Rim clamp, tighten the vise until you have
gripped the ring and twist.
Description
NumberPrice
Oceanic Rim Clamp Alpha 8 & Delta 4 20-805-200
$25.00
Aeris Rim Clamp ION
The “ION” Rim Clamp assissts removal of stubborn cover
rings. This tool can be used by hand or lightly clamp the
tool in a vise, place the 2nd stage face down in the Rim
clamp, tighten the vise until you have gripped the ring
and twist.
Description
Aeris Rim Clamp ION NumberPrice
20-870-200
$23.00
Breathable Inflater Poppet Tool
The Air Link Poppet Tool is designed to assist the
technician with assembly, disassembly, and adjustment
of the demand valve components. This tool retains the
poppet and spring making it much easier to place the
spacers, nylock nut, and lever into position and make the
final adjustment.
Description
Air Link Poppet Tool
NumberPrice
20-855-100
$26.75
DVT Tool
This tool makes assembly of the “Dry Valve Technology” first
stage adapter easier and faster. Installing all components
with the retaining”O” ring in one simple stroke of a plunger.
Description
DVT Tool
NumberPrice
20-810-400
$14.00
Aeris / Hollis First Stage Socket
Description
Aerts / Hollis First Stage Socket
NumberPrice
20-880-100
$22.50
Page 26
Scuba Tools Inc.
Custom Hand Tools
Genesis Tools
Genesis Select Set
The Genesis Select Set is a collection of tools that
perform a number of repair operations on Genesis first and
second stages.
The Teflon Washer Tool is used to properly seat the
teflon washer in the GS2000 first stage. The two Wiha
screw drivers are sized to assist the technician in removing/installing the "C" clip that retains the flow vane in the
GS2000 second stage. The Blunt Probe can be used to
push the HP seat out of first stage pistons, and the O'ring
Pick is used as a general purpose tool throughout the
Genesis repair procedures.
Complete information regarding tool use is included
with each tool set. Sold as a set only.
Description
Genesis Select Set (5 pcs.)
Teflon Washer Tool only
Teflon Washer Tool
Genesis Five Piece Select Set
Sold as a set only
2mm Screwdriver
1/8" O'ring Pick
NumberPrice
11-090-500
20-610-400
$19.75
$6.50
Genesis-Aqua Lung
Genesis Pressure Test Tool
The Genesis Pressure Test Tool is designed to check the
internal schrader valve function after the GS 2000 first stage is
completely assembled.
Proper use of this test tool requires an intermediate pressure gauge (not included).
The cylinder cup seals against the outer first stage boot
by using firm downward hand pressure. With the cylinder cup
sealed, the plunger can be rapidly depressed to momentarily
apply pressure to the internal diaphragm. The diaphragm will
activate the schrader valve causing the intermediate pressure
to surge upward 5-10 psi. The IP will return to lock up pressure
when the plunger motion stops. The above procedure assimilates the effect of increasing/decreasing ambient water pressure.
A continuous leak from the schrader valve can also be tested
with this tool assembly. Simply seal the cylinder cup against the
first stage and watch to see if the plunger is pushed upward out
of the cylinder. Complete testing procedures are included with
each tool.
Description
Genesis Pressure Tool
NumberPrice
20-650-400
$26.25
Micra Cover Ring Split Clamp
The Micra Cover Ring Split Clamp is the newest in a
series of similar clamps used to remove outer cover rings
that can not be removed easily by hand. This clamp fits
both the plastic and metal rings used on the Micra family
of second stages.
The split clamp design provides nearly 100% contact
with the outer diameter of the ring. The best method for
using the split clamp is to capture the clamp in a bench
vise. Clamping force should be applied gently until the split
in the clamp closes on the ring. With the second stage
secured in this manner, the second stage housing can be
turned to loosen the ring.
Description
Split Clamp, Top
& Side Views
Clamping Split
Micra Cover Ring
NumberPrice
Micra Cover Ring Split Clamp 20-206-200
Cutaway Split Clamp
$25.25
Page 27
Micra Second Stage
Scuba Tools Inc.
Custom Hand Tools
Genesis-Aqua Lung
Micra/Valor Cover Retaining Ring Tool
The Scuba Tools Inc. Cover Retaining Ring Tool is
designed to thread/unthread the notched retaining ring
that secures the logo cover and diaphragm in the Aqua
Lung Micra (Micra ADJ) and Genesis Valor second stages.
The machined drive tabs on the tool index with any
two adjacent notches in the retaining ring, permitting the
ring to be easily removed/installed. The inside diameter
of the tool has been reduced to allow it to slide over the
logo cover. The orientation of the logo, in relationship to
the second stage housing, may require some trial and error
to achieve precise alignment.
The Cover Retaining Ring Tool is machined from
6061-T6 aluminum tubing.
Description
Cover Retaining Ring Tool
Cover Retaining
Ring Tool
NumberPrice
20-210-200
$14.00
Outer Ring
Cover Retaining
Ring Tool
Logo Cover &
Retaining Ring Assy.
Micra ADJ
Second Stage
Aqua Lung-SeaQuest-Genesis
"C" Clip Tool
The "C" Clip Tool is designed to assist in the disassembly/assembly of the following second stages:
• SeaQuest® XR2® (all tool functions)
• Aqua Lung® Impulse® (all tool functions)
• Aqua Lung Micra®-Micra ADJ® ("C" Clip function)
• Genesis® Valor® ("C" Clip function)
The illustrations show the basic function of the tool.
For additional information regarding the repair procedures
for these second stages, consult the specific manufacturers'
repair manuals.
Figure #1: The SeaQuest XR2 and the Aqua Lung Impulse
utilize an internal threaded ring that retains the diaphragm
and frictionless washer. The two side pins on the tool will
index with any two cross holes or slots in the ring and allow
it to be rotated in either direction.
Figure #2: The flow vane assembly on all of the above
second stages is retained by an internal "C" clip. The forked
end of the tool is designed to push on both ends of the clip
simultaneously. The clip can be removed from either the
diaphragm or the mouthpiece side of the housing. If the
clip is removed via the mouthpiece channel, the tool can
be rested flat against the housing. This method eliminates
the possibility of the tool digging into the housing. The only
disadvantage to removing the clip from this side, is that the
open end of the clip must be turned so that it faces in the
opposite direction.
Figure #3: The "C" clip can only be installed from the
mouthpiece side of the second stage. The forked end of
the tool has a machined ledge to hold the "C" clip. Press
the clip into the ledge by applying pressure that will slightly
spread the forks. This spring tension will retain the clip
while it is being positioned. Push the clip onto the molded
groove on the flow vane body. Be sure that the clip is fully
installed and locked in place. The watertight integrity of
the housing relies on this assembly.
Description
"C" Clip Tool
Figure #1
Figure #3
1. Install the clip
into the recess
machined into the
tool end.
Cover Tool Fits:
• SeaQuest XR2 &
• Aqua Lung Impulse
2. Turn the
tool over and
press the clip
onto the flow
vane body.
Second
Stage
Housing
Outer
Cover
Diaphragm
Retaining
Ring Washer
Rubber
Cover
Figure #2
Side View
Cutaway
XR2
Top View
Section
Line
Top View
Cutaway
XR2
NumberPrice
20-187-200
Threaded
Diaphragm
Retaining Ring
$19.25
Page 28
Tool
Hand
Pressure
Note: The "C" Clip can be removed from the
diaphragm or mouthpiece side of the second
stage. Installation of the "C" Clip can only be
done from the mouthpiece side of the XR2 and
Impulse second stages.
Scuba Tools Inc.
Custom Hand Tools
Aqua Lung-SeaQuest-Genesis
Aqua Lung/SeaQuest Quad Spanner Wrench
The Quad Spanner Wrench is specifically designed to aid in the disassembly/assembly
of the Pioneer®, Nordic®, Century®, Infinity®, Mirage®, and Aquarius® first stages. The tool
includes 4 different spanner wrenches that fit the pin holes in the various components of
these regulators. The illustrations to the right show the appropriate use of each spanner and
the relationship of the parts as they are disassembled. These drawings are self-explanatory
for all spanner applications.
All Quad Spanner pins are replaceable should they become damaged. A complete
replacement set of pins is included for your convenience. The worn or damaged pins can
be removed with a standard 1/8" punch. It is important to remove the damaged portion
of the pin with a file or bench grinder before attempting to drive the pin out of the wrench.
This will prevent enlarging the pin hole and maintain a secure fit for the replacement pin.
The Quad Spanner Wrench is machined from aluminum alloy bar stock.
Description
Quad Spanner Wrench
Pioneer, Nordic, Century, & Infinity First Stages
Aquarius
& Mirage
First Stages
NumberPrice
20-180-200
$38.50
Aqua Lung & Apeks Tools
Aqua Lung Spring Retainer Socket
Torque Wrench
This custom hand tool was developed as a joint project with Aqua Lung
and fits all Titan and Cousteau first stages. It provides an easy way to apply
torque to the spring and diaphragm retainer. This tension is important to
the life and function of the diaphragm.
The socket is machined from a solid 2" round aluminum bar and has
two different socket cavities on opposite ends. One end fits the "wet" version of the Titan and Cousteau first stages, and the other end fits the "dry"
configuration of these two first stages. The center of the socket is broached
3/8" square to accommodate a 3/8" drive extension. A torque wrench is
used to apply the proper torque to the retainer.
It is important to note that this socket will not fit older SEA first stages.
Description
Spring Retainer Socket
Cutaway
Sockets
$27.00
The Dry Cap Socket is designed to accurately apply torque to the
ambient diaphragm cap on the dry versions of the Titan and Cousteau
first stages. The socket incorporates a drive blade that indexes with the
slots in the cap. A centering flange maintains alignment during torquing
operations. A 3/8" drive torque wrench can be fitted directly to the socket
(see second illustration to the right). The socket is machined from solid
brass.
Dry Cap Socket
3/8" Sq.
NumberPrice
20-226-100
Torque Wrench
Socket
Chrome Plated
Brass Socket
Drive Blade
Centering
Guide
3/8"
$17.00
Torque Wrench (Not Included)
The Apeks Socket & Extension kit is specifically designed to remove, install,
and torque the yoke nut on most Apeks first stages. The extension features a 3/8”
square female drive to fit a 3/8” torque wrench or ratchet handle. The extension
shank has been reduced to allow it to pass through the yoke screw hole. The bottom
of the extension is machined to a square 1/4” male drive. The 3/4” (19mm) socket
features a 1/4” female drive and the exterior has been shaped to capture the yoke
nut completely. Both the extension and the socket are hardened tool steel. The
exterior is polished and nickel chrome plated. The extension and 1/4” male drive
are rated for a maximum torque of 45 ft. lbs. Socket and extension are not sold
separately.
Apeks Socket & Extension
NumberPrice
20-242-500
Cap
Diaphragm
Apeks Socket & Extension
Description
Dry
Parts
Wet
Parts
NumberPrice
20-225-200
Aqua Lung Dry Cap Socket
Description
Large End Fits: Titan & Cousteau Dry First Stages
Yoke Screw
3/8" Drive
Reduced Diameter Shank
1/4" Drive
Socket Machined To
Fit Yoke Cavity
$32.25
Page 29
Apeks First Stage
Scuba Tools Inc.
Custom Hand Tools
Aqua Lung & Apeks Tools
Apeks TX100 Cover Tool & Hook Spanner
The bottom illustration to the right shows two tools specifically designed for the
Apeks TX100. The cover tool incorporates two rectangular drive posts that index
with the slots in the TX100 cover. The hook spanner is designed to remove the main
diaphragm retainer and the ambient diaphragm cap. These tools are machined from
aluminum alloy, and the hook spanner pin is an 1/8" stainless steel dowel pin. This
wrench is also available in the set of hook spanners featured on page 20.
Description
TX 100 Cover Tool
TX 100 Hook Spanner (#6)
with .140 diameter Pin
Apeks TX100
Cover Tool
Apeks Hook Spanner #6
TX100 Second Stage
NumberPrice
20-236-200
20-406-201
$14.50
$16.50
TX100 First Stage
Apeks Cover Key
Fits Two Apeks Cover Styles
Fits: AT 20, ATX 40, ATX 50, TX 200, & ATX 200
Acetal Center Disc
The Apeks Cover Key is designed to remove a variety of Apeks second stage
covers (see above). This cover key utilizes a round center disc that fits into the
purge button cavity. The drive tab on the outer perimeter indexes with any hole in
the cover large enough to accept the tab. Machined from aluminium with an acetal
center disc.
Description
Apeks TX & ATX Cover Key
NumberPrice
20-240-200
$17.00
Drive Tab
Cutaway Cover
Aqua Lung Lever Height Adjusting Tool
The Aqua Lung Lever Height Adjusting Tool fits "21" earlier models of Aqua Lung
second stages. It replaces the original tool assembly that incorporated a hollow shafted
1/4" nut driver and reground screwdriver.
This tool features a custom 1/4" socket driver that is specifically engineered to
fit the second stage housing port. It has an internal guide that precisely centers the
screwdriver bit with the slot in the poppet shaft. The socket driver is machined from
alloy steel, fully polished, heat treated, and nickel chrome plated.
The screwdriver is a 2.5mm Wiha precision slotted driver. The blade is manufactured from chrome vanadium molybdenum steel, hardened, and vapor chrome plated.
Together, these two tools form the ideal combination for making final adjustments
to the demand valve and lever height.
Description
Lever Height Adj. Tool
NumberPrice
20-215-500
$29.50
Aqua Lung Poppet Driver
The Aqua Lung Poppet Driver is designed to assist the technician in the assembly
of valve components in "30" older Aqua Lung second stages.
The tool incorporates a sliding nut that can be threaded into the valve body
from outside the second stage housing. The nut holds the poppet and spring in place
while the washers and nut are installed internally. This feature eliminates the need to
compress and hold the poppet spring tension by hand during assembly procedure.
The poppet stem is machined with four drive slots that index with the poppet
tabs. The stem and poppet can be freely rotated by turning the external knob. This
tool feature allows the nut to be held stationary while the poppet is turned to start the
nut and thread it onto the poppet shaft.
The Aqua Lung Poppet Driver shaft and sliding nut are machined from solid brass
and plated with nickel chrome. The knob is molded from black polypropylene and
mounted with a zinc plated steel shaft. Instructions included.
Description
Aqua Lung Poppet Driver
NumberPrice
20-220-100
$25.75
Micra ADJ Knob Tool Kit
The Micra ADJ Knob Tool Kit consists of three individual tools (pictured right).
When used in the proper sequence, they will allow easy removal/installation of the
1/16" SS tension pin used to retain the knob on the Aqua Lung Micra ADJ.
The punch is made from hardened steel. The alignment block is machined from
solid brass. When the block is clamped in a standard bench vise, it forms a "hands
free" fixture that positions the knob so that the tension pin can be easily removed/
installed.
Complete instructions for the use of this tool kit are included with the kit.
Description
Micra ADJ Knob Tool Kit
NumberPrice
20-205-100
$17.50
Page 30
Alignment Block
Alignment Probe
Steel Punch
Scuba Tools Inc.
Custom Hand Tools
Aqua Lung & Genesis Tools
Orifice & Spring Pad Preset Tool
Works with Micra & Micra ADJ and Genesis Valor & Valor Octopus.
Used to preposition the orifice & spring pad in the second stages mentioned above.
Description
Orifice & Spring Pad Preset Tool
NumberPrice
20-200-200
$15.00
Aqua Lung / Suunto HP QDC Tools
HP QDC Connector Tool
This tool is designed to aid the service technician in the disassembly/assembly
of the Aqua Lung/Suunto computer QDC (Quick Disconnect Coupler).
The hex brass driver is fitted with two stainless steel drive pins that index with the
recessed holes in the QDC swivel body. This tool holds the swivel assembly in place
while the hose is removed (see first illustration).
Description
NumberPrice
Aqual Lung/Suunto QDC Tool 20-230-100
$19.25
SeaQuest Air Source Tools
SeaQuest Air Source Oral Inflator Assembly Tool
This tool provides a method of compressing the Air Source
oral inflation components so that they can be installed into the
housing. When this mechanism is held in compression, the soft
cover can be accurately positioned and sealed into the housing.
This operation is critical to the watertight integrity of the SeaQuest
Air Source.
Figure #1 illustrates the oral inflator components and the proper
order of assembly. The oral plate screw is used to clamp the
parts together.
Figure #2 shows how the tool drive slot compresses the parts
to the proper height for final assembly in the case. Do not overtighten this screw! The threads are very delicate and may strip
if too much torque is applied.
Figure #3 shows a full cutaway of the compressed oral inflator
components with the soft cover installed.
Figure #4 features the final assembly of the oral inflator components into the Air Source housing. The tool not only holds the
parts in compression, but also serves as a driver to thread the
oral bezel into place. After installation, the screw and tool are
removed from the bottom side of the housing.
Description
Air Source Oral Inflator Tool
Assembly Tool
Cutaway View
$9.25
Figure #1
The SeaQuest® Air Source Cover Tool provides three functions related to the disassembly/assembly of the Air Source
breathable inflator.
The tabs on the slotted end of the tool index with the purge
cover and the retaining ring simultaneously. The drive pins on
the opposite side of the tool are used to remove the exhaust cap
(see Figure #1).
The assembly post, mounted in the center of the tool, is
designed to hold the poppet and spring compressed while the
lock nut is installed (see Figure #2).
The tool body and assembly post are machined from
aluminum, and the drive pins are zinc plated steel. Complete
instructions are packaged with the tool.
Air Source Cover Tool
Figures #1-#4
NumberPrice
20-260-100
SeaQuest Air Source Cover Tool
Description
Air Source
Oral Inflator
Purge Cover & Retaining Ring
Assembly Post
Figure #2
NumberPrice
20-255-100
Air Source Cover Tool
Exhaust Cap
$16.00
SeaQuest® and SeaQuest® model names and logos are the registered tradenames and trademarks of: SeaQuest Inc., Carlsbad, CA.
Page 31
Scuba Tools Inc.
Custom Hand Tools
SeaQuest Air Source Tools
SeaQuest Air Source T-Tool
The SeaQuest Air Source T-Tool is a three function
tool used in the disassembly/assembly of the Air Source
breathable inflator. The small pin spanner is used to capture the quick disconnect plug, and the large pin spanner
removes and installs the recessed inflator bezel. The cross
tee is designed with a drive bit and shoulder to locate the
crown (orifice) inside the crown housing at the correct
preset depth (see Figure #1).
The main body of the T-Tool is machined from solid
acetal plastic, and the cross tee is anodized aluminum. The
pins are 302 stainless steel, and the cross tee is retained
by a stainless steel set screw.
Description
Air Source T-Tool
Figure #1
Air Source
Housing
The small spanner removes/installs
the quick disconnect plug.
Crown
Crown
Housing
The large pin spanner
removes/installs the
inflator bezel.
The drive bit tool installs the
crown (orifice) to the correct
preset depth.
NumberPrice
20-250-140
$22.00
Scubapro Tools
Scubapro® and Scubapro® model names and logos are the registered tradenames and trademarks
of: JWA-Scubapro, El Cajon, California.
Scubapro Multi-Tool & "Just-A-Wrench"™
Multi-Tool: The Scuba Tools Inc. Multi-Tool has proven that it is "the right
tool for the job". It is available in both brass and aluminum. The hose spline
wrench(s) fits the Scubapro swivel hose ends and the crescent shaped
cuts form first stage cap wrenches. The cap wrenches are machined in two
different diameters and will fit all Scubapro first stages. Two pin spanners
positioned on either side of the Multi-Tool fit most Scubapro® first and second stage caps and plugs. A special "punch and pin kit" is available for
the Multi-Tool. The kit includes 24 tension pins (5/64" x 1/2") and a special
tool steel punch with a brass handle.
"Just-A-Wrench"™: We are constantly asked for a simple Scubapro splined
hose wrench. The Scuba Tools Inc. "Just-A-Wrench"™ is great for easy
handling on the repair bench or ideal for the travel tool box. Aluminum only.
Description
Multi-Tool, Brass Chrome
Multi-Tool, Aluminum Just-A-Wrench, Aluminum Punch & Pin Kit, Multi-Tool
NumberPrice
20-100-100
20-100-200
20-101-200
20-110-100
$42.75
$40.75
$16.50
$11.00
Hose Spline
Wrench
Resort Tech Tool Kit
Tool Kit designed for Scubapro Resort Techs
Description
Resort Tech Tool Kit
NumberPrice
40-100-100
$403.00
Scubapro Mk 17 Socket
The Scubapro Mk 17 Socket is designed to remove, install, and torque
both of the diaphragm retainers on the Mk 17 first stage. The socket has
two internal socket cavities that are reversed to accommodate the two
different retainers.
The lower left illustration shows a cutaway socket installed onto the
ambient diaphragm retainer. The cap screw in the socket is used to index
with one of the perimeter holes on the retainer. A standard 3/8” extension
is used to drive the socket. A torque wrench is recommended for final
assembly tension.
The lower right illustration shows the socket installed onto the primary
diaphragm retainer. The plastic washer must be removed to allow the
socket to index over the retainer.
For specific torque requirements for the Mk 17 first stage, consult the
schematic or contact Scubapro Technical Service Department.
Description
Scubapro Mk 17 Socket
NumberPrice
20-280-400
$36.25
Torque Wrench (Not Included)
Std. 3/8" Extension
Mk 17 Socket - Aluminum
Outer Cover
Cap
Screw
Mk 17 First Stage
Page 32
Ambient
Diaphragm
Assy.
Scuba Tools Inc.
Custom Hand Tools
Scubapro Tools
Scubapro® and Scubapro® model names and logos are the registered tradenames and trademarks
of: JWA-Scubapro, El Cajon, California.
Scubapro Mk20/Mk25 Assembly Tool
One end of the Mark 20 Bushing Tool is
used to insert the bushing system.
The Mark 20/25 Assembly tool is used to install the piston stem
bushing system and retain the bushing system while the piston is inserted
into the main body. The parts are positioned on the tool against the first
ledge and then the tool is used to insert the entire bushing system inside
the main body. The opposite end of the tool is used to align the piston
when it is inserted from the opposite side of the first stage body. The tool
is drawn in cutaway view to expose the internal hole in the end of the tool.
Description
Mark 20 Assembly Tool
The opposite end of the tool is used
to hold the bushing system in place
while the piston is installed.
Cutaway Tool
NumberPrice
20-150-200
$17.50
Scubapro Mk 15 Bushing Tool
The Mark 15 Bushing Tool is used to install the bushing components
in the Scubapro® Mark 15 first stage.
The top illustration shows the bushing components in relationship to
the tool. Installation is accomplished by sliding the bushings and o'ring
on the tool ledge and then inserting them into the main body.
The bottom illustration shows the pointed end of the tool inserted
into the main body of the Scubapro® Mark 10 first stage. With the tool in
place, the piston stem o'ring can be easily installed from the opposite end.
Description
Mark 15 Bushing Tool
NumberPrice
20-145-200
Mk 20/25
Assy. Tool
$15.75
The stepped end of the tool is used to accurately insert the
Mark 15 bushing system into the main body.
Mk 15 Bushing Tool
The pointed end of the tool is used to form a
sloping platform to assist in the installation of
the Mark 10 piston stem o'ring.
The o'ring can easily be
pushed into the inter nal
groove with a small screwdriver.
TorqueVario Torque Control Screwdriver, 5-10 inch lbs.
Torque Control Screwdriver, 5-10 inch lbs. (.2 inch increments).
For use with Scubapro A700. Ergonomic molded multicomponent handle, light and compact. Handle size proportioned
to optimize torque range. Audible and perceptible click when the
torque setting has been attained, automatically resets for next
torque cycle. Note: Bit sold separately.
Description
NumberPrice
TorqueVario Torque Control Screwdriver 5-10 inch lbs.11-602-500 $119.50
TorqueVario Torque Control Screwdriver 1-5 inch lbs.11-601-500$119.50
Torx Blade T10
Torx Blade T10 for Torque Control Screwdriver
Description
NumberPrice
Torx Blade T10 for Torque Control Screwdriver 11-666-500 $6.25
Description
Scubapro Cover Tool
NumberPrice
20-135-400 $15.00
Scubapro-Tusa Tools
Scubapro Air 2 Seat Slider
The Air 2 Seat Slider serves as a multiple function tool for 2nd and
3rd generation Scubapro® Air 2s.
The center notch and tabs are used to remove the recessed cover
from the 3rd generation Air 2.
The rounded end of the tool can be used to remove a variety of
plugs on both Air 2s and the balanced power inflator.
The tool can also be used to install the combination dump exhaust
seat on the 2nd generation Air 2. The slot is used to hold the spring,
o'ring, and washer in place while the seat is slid along the tool surface.
This procedure is explained in detail in the instructions included with the
tool.
Description
Air 2 Seat Slider
NumberPrice
20-125-200
$14.00
Removes the cover from the third generation Air 2.
Used to install the dump exhaust seat
in the second generation Air 2.
Page 33
Used to remove a variety of plugs from
the Air 2 and Balanced Inflator.
Scuba Tools Inc.
Custom Hand Tools
Scubapro-Tusa Tools
Scubapro/Tusa Spider 2 Tool
The Scuba Tools Inc. Spider 2 tool is designed to do four special jobs required
in the disassembly, assembly, and adjustment of the Tusa Duo-Air and the Scubapro
Air 2.
Figure #1: The tool gets its name from the special machined socket that fits the
external webs of the plastic spider. The spider is threaded into the main housing in
a recessed cavity on the underside of the main housing. The socket indexes over
the small external portion of the webs and allows the spider to be removed/installed
without removing the exhaust valve or damaging the spider itself.
Figure #2: The top of the Spider #2 is machined into a pre-assembly post that holds
the poppet and spring in the depressed position while the bushing, lever, washer,
and nut are installed. It is nearly impossible to hold the poppet and spring in this
position without this tool because of its recessed location.
Figure #3: The long straight end of the allen wrench cross handle is used to adjust
the position of the downstream orifice after the unit is completely assembled in the
housing. The "L" shaped end of the allen wrench can be used to dislodge the cover
pin so that the cover can be unthreaded from the main housing.
The Spider 2 tool is machined from solid brass and the zinc plated allen wrench
is retained in the body by a stainless steel set screw. Body is a natural brass finish.
Description
NumberPrice
Spider 2 Tool
20-136-100
$31.25
Figure #3
Spider and exhaust valve can be
removed/installed as a single unit.
Figure #2
The "L" shaped end of the allen can be used to push the
cover locking pin outward so it can be easily removed.
The straight end of the allen can be inserted into the outer
end of the air barrel to adjust the orifice after the unit is
completely assembled.
Tusa® and Tusa® model names and logos are the registered tradenames and trademarks of: Tabata USA Inc., Long Beach, California.
Scubapro Piston Bullet
Natural Brass
Fits all Scubapro piston first stages.
The Scubapro Piston Bullet is designed to guide the
piston easily into Scubapro first stages without damaging the internal piston stem o'ring. The bullet is inserted
into the end of the piston allowing the major diameter to
completely cover the knife edge on the end of the piston.
Once the piston is installed, the bullet can be removed
from the opposite end of the first stage.
Description
Bullet protects the piston stem o'ring.
NumberPrice
Scubapro Piston Bullet, Brass
20-140-100
$7.00
Scubapro Mk 16/Mk18 First Stage Tool
Tusa R400
The Scubapro Mark 16 First Stage Tool is designed
to assist the technician in several assembly and disassembly operations.
The HP seat can be both removed and installed using the machined end of the cross tee. For removal, the
tip of the tee is used to block air flow through the seat
and allow the air pressure from a rubber tipped blow gun
to force the seat into the remove channel. Installation is
achieved by loading the HP seat onto the tip of the tee
and inserting it into place in the first stage body (see top
illustration).
The body of the tool is machined to form a drive slot
used to remove and install the balanced chamber. The
tip of the cross tee is used to insert the small washer and
o'ring inside the balanced chamber before assembly into
the first stage body (see bottom illustration).
The Mk16 First Stage Tool body is machined from
brass and the cross tee is acetal plastic. The cross tee
is retained in the body by a stainless steel set screw.
This special tool is shipped with complete instructions for tool use.
Description
Mk 16/R400 First Stage Tool
NumberPrice
20-270-100
$23.00
For the latest information on new tools
from Scuba Tools Inc. visit our web site
often: www.scubatools.com.
Page 34
Figure #1
Poppet and spring are held in
place while the bushing, lever,
washer, and nyloc nut are installed.
Custom Hand Tools
Scuba Tools Inc.
Tusa/Scubapro Tools
Tusa R400 & Scubapro Mk16 Socket
Fits: Tusa R400 & “New” Scubapro Mk 16 First Stages
This socket will fit the Tusa R-400 first stage and the “new”
Scubapro Mk 16 first stages. The “new” designator refers to
Mk16s that have a 10 hole diaphragm retainer cap (see illustration for more details).
The socket is machined from aluminum alloy and has
two 6mm SS cap screws located 1800 apart. With the screws
retracted, the socket will fit over the cap. Once installed on the
first stage, the screws are hand threaded in the two adjacent
holes and serve as drive pins to remove, install, and torque the
diaphragm retaining cap. The center hole is broached 3/8”
square and will fit any 3/8” drive torque wrench. No extension
is required for driving this socket.
Description
R400 - Mk16 Socket
3/8”
Square
Drive
3/8” Drive
Socket
Drive
Screw (2)
Fits: 10 Hole Mk 16 Cap
Diaphragm
Retaining Cap
Does Not Fit: 8 Hole Cap
With Side Relief Hole
R-400/ Mk16
First Stage
NumberPrice
20-765-200
Torque Wrench
Aluminum Socket
$25.75
Flow Vane Removal Tool
Fits: Tusa S-60 & Scubapro R380 Second Stages
The Flow Vane Removal Tool is designed to remove the flow
vane assembly on the Tusa S-60 and the Scubapro R380/390
second stages.
The procedure for using this tool requires that the flow
reducer be removed (see illustration). The tool is then inserted
inside the mouthpiece shank with the slot in the end of the tool
bridging over the flow vane. The bend in the tool is used as a
fulcrum against the inside of the mouthpiece shank. By applying
pressure on the tool handle, in the direction indicated, the flow
vane assembly can be pushed out of the second stage housing. In this position, the flow vane assembly can be completely
removed by hand. After servicing the o’ring, the flow vane assembly can be snapped back into place. Note: Be certain that
the crescent shaped cut in the flow vane is facing out toward
the mouthpiece shank when it is reinstalled.
The Flow Vane Removal Tool is fabricated from brass rod
and vibratory finished.
Description
Flow Vane Removal Tool
Tool Slot Bridges
Over The Flow Vane
Fulcrum
Direction Of
Force
Cutaway Housing
Flow Vane Assembly
Direction Of
Force
Flow Vane Removal Tool
NumberPrice
20-770-100
Flow Reducer
$14.00
Tusa S-60 & Scubapro R380 Cover Key
This Cover Key is designed to fit the Tusa S-60 and Scubapro R380/390 second stage covers. It may also fit other
Scubapro second stages.
The drive tabs on the cover key are inserted into any two
adjacent cover holes. The tool can then be rotated in either
direction to remove/install the cover. Important note: These
two second stage covers are “pinned “ to the second stage
housing. The pin must be removed before the cover can be
loosened (locking pin not shown).
The Cover Key is machined from aluminum bar stock and
vibratory finished to remove all sharp edges.
Description
S60 /R380 Cover Key Cover Key
Drive Tabs
Tusa S-60 Cover
Other Covers Not Shown
NumberPrice
20-775-200
$14.00
Page 35
Note: Be sure to remove the
cover locking pin before attempting to remove this cover
Scuba Tools Inc.
Custom Hand Tools
Uwatec & Scubapro Tool
Uwatec - Sherwood - Oceanic
QDC Connector Tool Kit
This tool kit is designed to aid the service technician in the
disassembly/assembly of the Uwatec Aladin, Sherwood Wisdom,
or Oceanic Pro Plus air computer QDC (Quick Disconnect Coupler).
The hex brass driver is fitted with two stainless steel drive pins
that index with the recessed holes in the QDC swivel body. This
tool holds the swivel assembly in place while the hose is removed
(see first illustration).
The Aladin QDC has two o'rings that seal to the computer
module. The rear (bottom) o'ring can be easily installed and presents
no special problems.
The front (top) o'ring is more difficult to install. This o'ring is
located in a recessed groove in the swivel housing. The tool kit
includes a Guide Bushing and O'ring Stop Tool designed to simplify
this installation process. Insert the O'ring Stop Tool in the hose end
of the coupler. Insert the o'ring in the small end of the bushing and
slide the bushing into the swivel end of the coupler. Using the QDC
stem as a plunger, tamp down gently on the o'ring (see second illustration). The stop tool prevents the o'ring from passing through
the center hole. The o'ring will turn sideways when it hits the stop
tool and slide into the groove easily.
The QDC Tool Kit is shipped with complete instructions for tool
use.
Description
Uwatec QDC Tool Kit
NumberPrice
20-325-100
$28.25
Scubapro Air 2/Inflator O'ring Bullet Kit
This tool kit contains two o'ring bullets to assist in the installation of o'rings on all models of Scubapro Air 2s and balanced
inflators.
The Air 2 o'ring bullet will fit older generation Air 2s as well
as the current model (see illustration, right). The bullet is used by
sliding it all the way over the air barrel. The o'ring farthest from the
right end of the air barrel is installed in the appropriate groove first.
The second o'ring is installed by sliding the bullet outward until the
leading edge of the bullet is aligned with the second groove in the
air barrel. Lubricate the o'rings and bullet before installation! The
Inflator o'ring bullet is used in the same manner.
The smaller inflator bullet is stored inside the cavity of the Air 2
bullet. A plastic cap is used to keep the two bullets together while
not is use.
Description
NumberPrice
Air 2/Inflator O'ring Bullet Kit 20-142-140
$12.50
Page 36
Scuba Tools Inc.
Custom Hand Tools
Scubapro Tools
Scubapro Mk 5/Mk10 O'ring Tool Kit
This tool kit is designed to assist the technician in the
installation of the Mk5/Mk10 piston stem o’ring.
The kit consists of three separate tools. The O’ring
Stop Tool and Guide Bushing are machined with two different
ends to work in conjunction with both the Scubapro Mk5 and
Mk10 first stages. The appropriate end of both tools “must”
be used correctly to insure correct installation of this o’ring.
The Push Rod is universal and is used with both first stages.
The bottom right illustration shows the Mk10 first stage
body and Guide Bushing cutaway. The Mk5 installation
procedure is identical to the Mk10 procedure.
Install the o'ring on the appropriate end of the guide
bushing. Insert the Guide Bushing and o'ring into the first
stage body. The hole in the center of the Guide Bushing
aligns precisely with the hole in the first stage body. The Push
Rod is used to gently tamp the o'ring downward against the
O'Ring Stop Tool. The o'ring will be forced sideways into the
o'ring groove completing installation. The Mk5/Mk10 O'ring
Tool Kit is shipped with complete instructions for tool use.
Description
Mk5/Mk10 O'ring Tool Kit
NumberPrice
20-275-400
$21.00
Subgear Cover / Diaphram Tool
Used to remove the cover from Scubgears Second
Stages and the other side is used to assist in the seating of
second stage diaphrams.
Description
Subgear Cover/Diaphram Tool
NumberPrice
20-340-400
$20.00
Scubapro Balanced Chamber Tool
Scubapro Balanced Chamber Tool
Pneumatically Balanced Brass Spool - Chrome Plated
Fits: G500, S600, S600T, & G250HP
Knurled Knob
The Scuba Tools Inc. Balanced Chamber Adjustment Tool was
designed specifically to modify the amount of spring force applied to
the back of the poppet. This spring force is one of the major factors
for controlling demand effort.
The Scuba Tools Inc. version of this tool differs from the tool
manufactured by Scubapro in one very important feature:
"The drive spool is totally pneumatically balanced and does
not require inward hand pressure to keep the drive bit engaged."
Air balancing is achieved by applying equal forces to both ends
of the drive spool. Simply slide the spool inward until the drive bit
engages with the slot in the balancing chamber and it will "stay put"
without holding it in place. By eliminating the need to fight the spool
position, the applied spring force can be adjusted precisely.
The Scuba Tools Inc. Balanced Chamber Adjusting Tool is
designed to put the "touch" back into this adjustment process. It
is manufactured from the finest materials and is built for years of
trouble free service. For other construction and application details,
see illustrations to the right.
Description
Balanced Chamber Tool
Back Load
Balancing Cap
Nose Adapter
Anodized Aluminum Yoke
Tool Installed Into The Scubapro G500 Second Stage
NumberPrice
20-550-200
Drive Bit
$64.00
Bottom Illustration: The knob can be used to indicate the
approximate position of the balance chamber. When the knob
touches the inside of the nose adapter, the balancing chamber
is at its maximum forward position (maximum spring load).
When the balancing chamber is threaded outward, it will stop at
its maximum extended position (minimum spring force).
Page 37
Custom Hand Tools
Scuba Tools Inc.
Tusa Tools
Tusa Inflater Button Tool
Used to remove and install the inflater button retainer ring on
Tusa Inflaters.
Description
Tusa Inflator Button Tool
NumberPrice
20-720-100
$18.75
Tusa Wrench Set (2)
Torque Wrench
Disassemble, Assemble, & Torque S40 - S50
The Tusa Wrench Set provides a variety of specialized functions
for the repair of the Tusa S-40, S-50, and R-300 regulators.
The wrenches feature a 19mm and 22.5mm open end design
for removing, installing, and torquing second stage components
that can not be accessed with a standard wrench. The wrenches
can be used either individually or together to service these parts.
One of the wrenches has a center broached square hole that allows
either size wrench to be used as a torque extension (crowsfoot).
The other wrench features a pin spanner in the center of the wrench
for removing/installing the adjusting screw assembly on the R-300
first stage.
The Tusa Wrench Set is machined from high strength aluminum alloy, and the pin spanner utilizes removable SS tension
pins. Shipped with complete instructions including the method of
calculating torque when using a torque extension.
Description
Tusa Wrench Set (2)
Wrench Used As A Torque Extension
Tusa Wrench Set (2)
Wrenches being used together to assemble the filter module on the S-50.
NumberPrice
20-750-200
$29.00
Dual Drive Bushing Adapter
Use The Dual Drive Adjusting Tool On the S-50
The S-50 second stage features a modular inline air filter. This
filter blocks access to the orifice when the filter is installed. The
Dual Drive Bushing Adapter is installed in place of the filter during
final orifice adjustments. The bushing has a drive bit on one end
and a slot on the other end. The drive bit is installed and indexed
with the orifice, leaving the slotted end accessible inside the filter
housing. In this configuration, the Dual Drive Adjusting Tool can be
used normally to make precision adjustments to the orifice with the
second stage under pressure. When the final adjustment procedure
is complete, the modular filter is reinstalled in the filter housing.
The Dual Drive Bushing Adapter is machined from brass and
should only be used on a free turning orifice. Using the adapter to
remove a stuck orifice will result in damage to the adapter drive bit.
Description
Dual Drive Bushing Adapter
Dual Drive Bushing Adapter
Tusa S-50
Second Stage
Orifice
Modular Filter
Dual Drive Bushing
Adapter
Tusa R200/R300 Socket
Torque Wrench
Disassemble & Torque Both Diaphragm Retainers
Description
Tusa R200/R300 Socket
NumberPrice
20-760-200
$25.75
Dual Drive Adjusting Tool
Cutaway Filter
Housing
$11.25
The Tusa R-200/ R-300 Socket is a double sided socket that
provides a means of removing, installing, and torquing the diaphragm retainers on the R-200 and R-300 first stages.
The socket is machined from 2” diameter aluminum bar stock
with a rectangular pocket in one end and a hex pocket in the other
end. The center hole is broached 3/8” square and will fit all 3/8”
drive torque wrenches. The square drive center hole is recessed
below the surface and requires the use of a standard 3/8” drive
extension (not included) to access the drive hole. The aluminum
material provides a low damage solution to dealing with the service
of these two diaphragm retainers. Natural aluminum finish.
Slot
Filter
Housing
NumberPrice
20-755-400
Drive Bit
Rectangular
Pocket
3/8” Square
Hex
Pocket
Page 38
R-300
Cap
Cutaway
Socket
3/8” Drive
Extension
Double Sided
Socket
R-200
Cap
R-200 Cap
R-300 Cap
Scuba Tools Inc.
Custom Hand Tools
Tusa Tools
Tusa O’Ring Installation Tool - Inflate Poppet
TUSA O’ring installation tool for inflator poppet (TUSA MT-2A)
Description
Tusa O’Ring Installation Tool
NumberPrice
20-732-100
$8.00
TUSA O’ring Installation Tool - Exhaust System
Bullet tool for inflator button o-ring and exhaust stem o’ring.
(TUSA part no’s MT-1A and MT-4A)
Description
NumberPrice
Tusa O’Ring Inner Body Installation Tool20-731-400 $8.00
TUSA Inner Body O’ring Installation Tool
New function added to this tool to eliminate o’ring
pinching.
Description
NumberPrice
Tusa O’Ring Inner Body Installation Tool20-730-400 $14.50
TUSA Multi Purpose Rod
A multipurpose tool used to push the diaphragm out of the
1st stage. The handle is concave on the face where the
rod meets to help protect against damage to the crown of
the 1st stage orifice when installing.
Description
Tusa Multi Purpose Rod
NumberPrice
20-745-400
$12.75
400 TUSA 2nd Stage Orifice Tool
(TUSA MT4-8) Used to adjust the 2nd stage orifice and
threaded end used for extracting the 2nd stage orifice and
1st stage piston.
Description
Tusa 2nd Stage Orifice Tool
NumberPrice
20-747-400
$22.50
TUSA Retaining Screw Bit S-30, S-40, S-70
(TUSA MT-RSB30) Used when removing or installing the
adjuster side retaining screw on the TUSA S-30,S-40, and
S-70 2nd stages.
Description
Tusa Retaining Screw Bit
NumberPrice
20-748-400
$23.00
Tusa R-500 O’ring Install Tool Kit
The TUSA R-500 O’ring Install Tool Kit simplifies the
placing of the “O” ring in the R-500 TUSA first stage.
Description
NumberPrice
Tusa R-500 O’Ring Install Tool Kit 20-746-400
$29.75
Page 39
Scuba Tools Inc.
Custom Hand Tools
Tusa & XS Scuba Tools
XS Scuba Rim Clamps
Alt Air Rim Clamp: This clamp is used to remove the outer cover ring on
the XS Scuba Alt Air second stage. The split clamp design provides nearly
100% contact with the outer diameter of the ring. The best method for
using the split clamp is to capture the clamp in a bench vise. Clamping
force should be applied gently until the split in the clamp closes on the
ring. With the second stage secured in this manner, the second stage
housing can be turned to loosen the ring.
Alt Air Clamp
One Ledge
Sea Air, Spirit, & Air Wave Rim Clamp: It is designed to assist the technician in removing second stage diaphragm retaining rims on the above
second stages. The internal ledges are sized to fit the rims exactly. After
the rim has been installed into the clamp, the clamp can be "squeezed
gently" in a bench vise to keep the rim from slipping while it is removed
by turning the second stage housing.
Description
"M" Indicates Metal Rim
Sea Air, Spirit, &
Air Wave
Two Ledges
NumberPrice
Alt Air Rim Clamp
20-795-200
$23.00
Sea Air, Spirit, & Air Wave Clamp
20-790-200
$24.00
Clamp Has Two Machined Ledges
XS Scuba Poppet Align/Preset Tool
Poppet Align
Tool End
The XS Scuba Poppet Align/Preset Tool is designed as a dual
function tool. One end is used to preset the depth of the orifice in the
air barrel, and the opposite end is used to control the poppet orientation
when it is installed into the air barrel. The orifice is installed and preset
to the approximate depth first. After inserting the orifice into the air barrel, engage the drive bit with the orifice slot and thread the orifice into
the air barrel as far as it will go. This will position the orifice at a depth
of .480” - .490”. With the orifice positioned, turn the tool around and
insert the poppet into the notched end of the tool. Orientate the poppet
and tool, as shown in the illustration to the right, and slide it into the air
barrel as far as it will go. Install the lever into the air barrel. Shipped with
complete instructions.
Description
XS Scuba Poppet Tool
Air Barrel
Orifice
Poppet Preset
Tool End
Poppet
Lever Bushing
NumberPrice
20-785-400
$17.00
Press in here on both sides before removing tool.
Tusa S-40/S-50 Cover Tool
Remove, Install, & Torque Cover & Ring Components
This Tusa Cover Tool is a multifunction tool for removing, installing,
and torquing both the outer covers and diaphragm retaining rings on the
S-40 and S-50 second stages.
The “three pin” side of the tool will index with the outer covers, and
the “two pin” side of the tool fits the holes in the recessed diaphragm
retaining ring.
The cross tee handle of the tool is broached 1/4” hex. This feature
allows the tool to be used in conjunction with a torque wrench to achieve
the proper assembly tension. A 1/4” hex key socket is required between
the torque wrench and the broached center hole (not included).
The body of the tool is machined from nylon tube and the cross
tee handle is aluminum. Shipped with instructions.
Description
Tusa S40/S50 Cover Tool
Torque Wrench
(Not Included)
1/4" Hex Key Socket (Not Included)
Cross Tee Handle Broached 1/4" Hex
(Extra Handle Rotated For Clarity)
Three
Pins
S50 Outer
Cover
NumberPrice
20-780-200
$32.25
Poseidon Tools
Poseidon Socket
The Poseidon Socket has been designed to replace the use of a
pin spanner on 1rst stages. The socket has a 3/8” Sq. drive hole
for breaker bars and can also be held from the outside with a
wrench allowing you to reach through the 3/8” Sq hole with a hex
wrench and break the plug loose from the first stage cap.
Description
Poseidon Socket
NumberPrice
23-100-100
$16.50
Page 40
Two
Pins
Recessed
Ring
Scuba Tools Inc.
Precision Hand Tools
Select Hand Tools
Wiha "Select Set" & Individual Tools
Right away you'll decide, "These are my favorite precision tools". The tools feel good in
your hand, do the job without a whimper, and look like professional tools should. These precision drivers exemplify the same pride in craftsmanship that we build into our own custom tools.
The "Select Set," shown to the right, contains five drivers specifically chosen for the diving
repair bench. They feature chrome vanadium molybdenum steel blades that are hardened and
chrome plated. The tips are precision ground for exact fit and the tapered handles are topped
with a rotating cap for precise finger tip control. These five tools are available in a set or as
individual tools.
Description
Size NumberPrice
Precision Select Set
Ball Point Hex Driver
Nut Driver
Nut Driver
Phillip's Screwdriver
Slotted Screwdriver
5 Pieces
3/32"
1/4”
5.5mm
Size #0
9/64”
11-100-500 $31.00
11-153-500 $ 6.00
11-168-500 $ 8.60
11-178-500 $ 8.60
11-144-500 $ 5.15
11-135-500 $ 5.00
Nut Driver
Slotted Screwdriver
Slotted Screwdriver
Square Precision Torx
7/32”
2 mm
3 mm
Size #0
T10
11-166-500
11-133-500
11-134-500
11-475-500
11-600-500
$ 8.60
$ 5.10
$ 4.90
$ 6.50
$ 5.75
Wiha Five Piece Standard Bench Set
Wiha "Standard Set" & Individual Tools
The five tools pictured to the right are basic to all diving repair centers. They were
selected for overall size, feel, and quality.
Stubby Screwdriver: The Wiha "stubby" 1/4" screwdriver was selected because of the
narrow dimension in the middle of the blade.
Schrader Valve Tool: This Schrader valve tool has the reach necessary for removing/
installing Schrader valves, even in the most recessed locations in power inflators and quick
disconnect couplers.
Awl: The Wiha awl is a general purpose tool used for removing/installing tension pins and
small parts with holes in deep recessed areas.
Screwdrivers (2): The slotted and Phillip's screwdrivers feature the Wiha dynamic handle
with rotating palm cap. These five tools are available in a set or as individual tools.
Description
Standard Tool Set
Stubby Screwdriver
Schrader Valve Tool
Awl Phillip's Screwdriver
Slotted Screwdriver
Size NumberPrice
5 Pieces
1/4" Tip
1.65" Bit
7" Blade
Size #1
7/32" Tip
11-010-500
11-465-500
12-100-500
11-310-500
11-210-500
11-255-500
$41.50
$ 8.80
$ 6.50
$ 7.80
$ 9.70
$11.95
Retaining Ring Plier 90° Tip
This "plier style" spanner is one of the best universal tools for
regulator repair we have seen to date. Made from high quality forged
CV Tool Steel. Induction hardened tips. Heavy duty tool steel riveted
box joints. The .070 dia. tip is the most widely used and fits nearly
every regulator first and second stage cap in the diving industry.
Description
Plier Spanner
Plier Spanner
Plier Spanner
Tip Dia.
Number
Price
.035
.050
.070
16-035-500
16-050-500
16-070-500
$26.75
$26.75
$26.75
Snap Ring Pliers & Side Cuts
Snap rings used in diving equipment are generally located in
tight quarters. The OTC snap ring pliers, illustrated to the right, were
selected for the narrow tips and nose profile to reach small snap rings
in deeply recessed grooves.
The Hakko side cuts feature flush cutting jaws that are perfect
for trimming mouthpiece tie wraps. The steel pivot is very rigid and
the cushioned grips are a pleasure to hold. The overall length of the
side cuts is 5" and they are ideal for light duty work in close quarters.
Description
OTC Snap Ring Pliers
Hakko Side Cuts, 5"
Number
Price
10-101-500
16-020-500
$18.00
$11.25
Page 41
Scuba Tools Inc.
Precision Hand Tools
Hex Key Sets & Lubricants
Wiha Magic Ring Hex Key Sets
Wiha has developed a series of hex key wrenches that
surpasses anything we would have expected from a simple
L-shaped hex key wrench.
• Magic Ring: The tip of every wrench has an embedded
spring steel ring that holds the screw in place (see illustration). The magic ring will hold steel, stainless steel, brass,
and nylon screws and fasteners on the tip of the wrench
while they are positioned and started.
• Hard Chrome Finish: The exterior of the CVM hardened
tool steel wrenches is coated with a bright hard chrome
plating.
• Chamfered Ball Tips: These wrenches are precision
machined with a chamfered edge and 250 ball tip for easy
alignment and insertion in tight quarters.
• Extra Long: All L-wrenches are extra long in length for
added access in tough to reach places.
• "Tip & Slide" Pro Star Indexes: The Pro Star indexes
are designed to allow the front index panel to slide to the
right and out of the way of the back index.
• "Push Out" Pocket Star Fold Up: The Pocket Star Fold
Up has a back loaded tab that pushes the hex keys out
of the recess in the handle. This eliminates digging the
keys out of the handle one at a time.
Wiha Majic Ring Ball Tip Sets
Number
Inch Pocket Star Fold Up
Metric Pocket Star Fold Up
Inch X-Long Ball Tip Hex Set
Metric X-Long Ball Tip Hex Set
11-503-500
11-502-500
11-501-500
11-500-500
Price
$26.00
$26.50
$45.75
$36.25
Syringe - Pak Lubricants
ChristoLube: This "super lubricant" has been adopted industry wide for regulator maintenance. This
compound provides excellent lubrication qualities,
is not water soluble, and is very inert. ChristoLube
is available in MCG 129 for general lubrication, and
MCG 111 for dynamic lubrication. Both formulas
can be used universally for regulator service. Some
regulator manufacturers specify one or both when
working on their products. Be sure to consult their
technical service department if you are in doubt.
MCG 129 is available in 2 oz. syringe only. MCG
111 is available in .8 oz. syringe, 2 oz. syringe,
2 oz. tube and 8 oz. tube. MSD sheet included.
ChristoLube
MCG 129
MCG 111
MCG 111
MCG 111
MCG 111
Number
MCG 111 ChristoLube
MCG 129 ChristoLube
Price
2 oz. Syringe 15-710-129 $25.75
15-708-111 $16.00
2 oz. Syringe 15-710-111 $34.25
2 oz. Tube
15-711-111 $32.00
8 oz. Tube
15-718-111 $128.00
.8 oz Syringe
MCG 111 ChristoLube
Dow #111 Silicone
Empty Syringe
Dow Silicone: Silicone products are also avalible
at Scuba Tools Inc. Syringe-Paks: Dow #7 for
o'ring lubrication, and Dow #111 for environmental packing. Both products are packaged in 1 oz.
syringes only.
Empty Syringe: If you need an empty syringe,
the standard Scuba Tools Inc. 30cc. is available.
Dow Silicone
Number
Dow #7, 1 oz. Syringe 15-700-007
Dow #111, 1 oz. Syringe 15-700-111
Empty 30 cc. Syringe
55-200-400
Price
$7.25
$6.75
$2.50
Dow #7 Silicone
Page 42
Scuba Tools Inc.
Precision Hand Tools
Cylinder Tools
Crows Feet Set
These Crows Foot Wrenches are designed to loosen and
properly torque and install tank valves into tanks. ( these
wrenches are torque rated for Brass/Bronze tank valves
only.They are 3/8” sq.drive. Improper usage will result in
permanent damage to tools.
Description
Crows Feet Set
NumberPrice
80-300-500 $125.00
Cylinder Plug
Tank Plugs for tank tumbling. These plugs have long
enough threads to keep tumbling media from entering the
threads of the tank. Manufactured with a 3/8” square on the
top for faster, easier, installation and removal by using the
combination tank plug tool/valve knob screwdriver
Description
Cylinder Plug
NumberPrice
80-320-200
$15.00
Custom Valve Tool
This tool is a combination tank plug wrench for use with
tumbling plugs and valve knob screwdriver. Machined
from 4140 Chrome Moly with a screwdriver blade on
each end and a 3/8’ square hole in the center for aiding
the installation and removal of the tank plugs.
Description
Custom Valve Tool
NumberPrice
80-310-500
$16.00
Page 43
Scuba Tools Inc.
Precision Hand Tools
Air Supply
0-5000 psi Reducing Regulato
An Aqua Environment® piston type, reducing regulator. This
regulator is rated at 6000 psi input with a variable output from
0-5000 psi. The regulator is self-venting (pressure is relieved
internally when the output pressure is decreased). The regulator
is equipped with two high pressure gauges for monitoring both
input and output pressures. The 1/4" NPTF input port is located
on the left side of the regulator and can connected directly to a
high pressure (maximum 6000 psi) supply line.
Description
NumberPrice
0-5000 psi Reducing Regulator 26-155-100 $283.00
Repair Kit
26-155-101 $67.00
0-400 PSI Pressure Reducing Regulater
The Aqua Environment® pressure reducing regulator is the
wayTusa
to generate
a “low
air supply”
forremoving,
the repair
idealThis
Cover Tool
is apressure
multifunction
tool for
bench. The
side both
of thethe
regulator
will accept
up to 6000
installing,
andinput
torquing
outer covers
and diaphragm
psi and can
beon
connected
to second
a high pressure
retaining
rings
the S-40 directly
and S-50
stages. cascade or
system.
side
the regulator
bethe
adjusted
bankThe
“threeThe
pin”output
side of
theoftool
will indexcan
with
outer
from 0-400
is equipped
pressure
covers,
and psi.
the The
“tworegulator
pin” side
of the toolwith
fitsathe
holesrelease
in the
valve preset
at 275 psi.
This fixes
recessed
diaphragm
retaining
ring.the upper limit of the regulator
ofisstandard
pressure
air
output
Thewithin
cross the
tee pressure
handle of range
the tool
broachedlow
1/4”
hex. This
hoses or air coils.
feature allows the tool to be used in conjunction with a torque
The regulator is designed to “internally vent” descending
wrench to achieve the proper assembly tension. A 1/4” hex key
pressures. This means when the knob is retracted (screwed out),
socket is required between the torque wrench and the broached
the output pressure will drop automatically without releasing the
center hole (not included).
pressure externally.
The
ofpressure
the tool is
machined
fromisnylon
tube and
Thebody
output
range
of this unit
also perfect
forthe
the
cross
tee
handle
is
aluminum.
Shipped
with
instructions.
A.I.R. Flow Analyzer Flow Vac.
Input/output ports are 1/4” NPTF, and maintenance on this
regulator is greatly simplified by the use of a factory sealed service cartridge that is replaced as a unit. Dual function mounting
clamp included.
Description
Adjustable Low
Pressure From
A High Pressure
Source
Price Includes
Dual Function
Clamp
275 PSI Pressure
Release Valve
1/4” NPTF
NumberPrice
0-400 psi Reducing Regulator 26-150-100 $304.00
Repair Kit
26-150-101 $67.00
Yoke Filler With Bleed
Description
Yoke Filler With Bleed
NumberPrice
20-198-100
$80.00
DIN Filler With Bleed
Description
DIN Filler With Bleed
Pressure Reducing
Regulator
NumberPrice
20-199-100 $113.00
Page 44
Scuba Tools Inc.
Air Hose & Fittings
Hose Assemblies & Adapters For The Repair Bench
High Pressure Hose (Non-Diving Application):
Scuba Tools Inc. now has available Parker® 526-BA high pressure hose. This hose maintains the breathing air quality standards as described by CGA G-7-1997 Grade E. Parker®
526-BA hose is suitable for SCUBA air station and repair bench applications. The hose
construction consists of a seamless thermoplastic inner tube reinforced by two layers of high
strength synthetic fiber and a weather resistant thermoplastic outer cover. The outer cover is
pinpricked for pneumatic service. Not for oxygen service. Note the following specifications:
Parker®
526-BA
HP Hose
Low Pressure Hose (Non-Diving Application):
Scuba Tools Inc. is also stocking Parker® GPH low pressure hose. This hose utilizes a
PVC core tube, fiber reinforcement, and a blue PVC cover. All layers are chemically bonded
for optimum kink resistance and flexibility. This hose has an excellent resistance to abrasion,
ozone, and UV light. Parker GPH "is not" certified for breathing air. Note the following specifications:
Parker®
GPH
LP Hose
When ordering hose assemblies, please follow the three steps below:
Description
1. Type Of Hose (right)
2. Length Of Hose
Scuba Tools Inc. has installed the Parker®
hydraulic crimping system designed specifically for
permanently installing Parker® hose end fittings.
NumberPrice
Parker 526-BA HP Hose 17-100-000
Parker GPH LP Hose
17-200-000
$7.00 Ft*
$1.50 Ft*
*Hose Assembly Cost: The cost of any hose assembly
can be calculated by multiplying the cost per foot times the
length of the hose. Add $12.00 to this cost. This charge
($12.00) covers the two end fittings and the assembly
charge. Example: 10 ft. HP Hose Assembly - (Hose =
$7.00 per foot x 10 feet = $70.00) + (Fittings & Assembly
= $12.00) Total cost $82.00.
3. Specify Two Hose End
Fittings (right)
High Pressure Adapters
Scuba Tools Inc. is stocking a limited
number of high pressure adapters for the
above HP hose assemblies.
The working pressure of all fittings
and adapters, listed to the right, exceed
the working pressure of the 526-BA high
pressure hose. Fittings are machined from
steel and are zinc phosphate coated for
general corrosion resistance. Order fittings
directly from the display information to the
right.
Low Pressure Accessories
The low pressure components listed to
the right can be used to customize the LP
air system on the repair bench. All of the
accessories utilize 1/4" NPT threads (male
or female) and the QDCs fit all of the nipples
listed. The low pressure hose assemblies
above (17-200-000) can be cut to custom
length to suit your needs.
The components on this page "are not"
designed for use as breathing air hoses and
are not recommended for diving.
Pressure relief valves and special diving industry QDCs are listed on the next
page. The diving industry QDCs "do not"
interchange with the fittings on this page.
9
Page 45
Scuba Tools Inc.
Adapters & Fittings
Scuba Tools QDC Adapters & Brass Fittings
Scuba Tools Inc. Adapters - Brass/Chrome
Description
Fits - QDCs
NumberPrice
SpinOn
QDC - Quick Disconnect Coupler
1/4" NPTM
1/8" NPTF
Fits: Aqua Lung, SeaQuest, & Oceanic QDCs
QDC to SpinOn (9/16"-18)
QDC to 1/4" NPTM
QDC to 1/8" NPTF
20-163-102
20-161-106
20-161-107
$15.50
$6.00
$6.00
Fits: Scubapro, Atomic Aquatics, & Tusa QDCs
QDC to SpinOn (9/16"-18)
QDC to 1/4" NPTM
QDC to 1/8" NPTF
20-163-100
20-161-100
20-161-101
$15.50
$6.00
$6.00
Fits: Beuchat & Zeagle QDCs
QDC to SpinOn (9/16"-18)
QDC to 1/4" NPTM
QDC to 1/8" NPTF
20-163-103
20-161-108
20-161-109
$15.50
$6.00
$6.00
Fits: Most Power Inflators QDCs
QDC to SpinOn (9/16"-18)
QDC to 1/4" NPTM
QDC to 1/8" NPTF
20-163-101
20-161-102
20-161-103
$15.50
$6.00
$6.00
Fits: All Standard Hoses & First Stages
A. 9/16"-18 M to 3/8"-24 F
B. 3/8"-24 M to 1/4" NPTF
C. 9/16"-18 M to 1/4" NPTM
D. 9/16"-18 M to 1/8" NPTF
20-161-104
20-161-105
20-160-100
20-160-101
B
Pressure Release Valves (PRV)
The PRVs shown right all utilize a 1/4" NPT male end. All
valves have Viton seats and are factory preset to their specified
release pressures.
Important Note: These valves are intended for protecting
against over-pressurization of gauges and hoses. They are not
intended for use in diving equipment applications.
Pressure Release Valves
Number
Price
Ring Pull, Pre Set @ 275 psi
10-304-100
$12.50
Ring Pull, Pre Set @ 185 psi
10-204-100
$12.50
Toggle, Pre Set @ 275 psi
10-306-100
$16.50
Toggle, Pre Set @185 psi
10-206-100
$16.50
Regulator Savvy
Copyright 2003 - All Rights Reserved - TX5856810
Regulator Savvy is a different kind of regulator repair manual. For
many years, I have believed that professional regulator service could be
better served by teaching the fundamental functions of the regulator, rather
than relying solely upon a procedural approach. This book translates this
idea into physical reality. The manual is presented both in a three ring
binder and spiral bound. It contains 187 pages and over 300 new-to-theworld illustrations. It is not a “Do It Yourself” guide to regulator repair, but
instead builds a solid base of knowledge that applies to every phase of
regulator service. It is my sincere hope that Regulator Savvy serves to
inspire every technician to strive for his highest potential.
Description
Regulator Savvy, 3 Ring Binder
Regulator Savvy, Spiral Bound
NumberPrice
30-100-000
30-100-100
C
A
$6.00
$6.00
$6.00
$6.00
$61.00
$36.00
Page 46
D
Scuba Tools Inc.
Notes
Notes
Page 47
Scuba Tools Inc.
Notes
Notes
Page 48
Scuba Tools Inc.
Useful Charts
Conversion Charts
Fractional Inch Conversion Chart
Fraction
Decimal
Millimeter
1/64 .016
1/32 .031
.0391mm
3/64 .047
1/16 .063
5/64 .078
.0792mm
3/32 .094
7/64 .109
.1183mm
1/8
.125
9/64 .141
5/32 .156
.1584mm
11/64 .172
3/16 .188
.1975mm
13/64 .203
7/32 .219
15/64 .234
.2366mm
1/4
.250
17/64 .266
.2767mm
9/32 .281
19/64 .297
5/16 .313
.3158mm
21/64 .328
3/8
.375
11/32 .344
.3549mm
23/64 .359
25/64 .391
.394
10mm
13/32 .406
27/64 .422
.43311mm
7/16 .438
29/64 .453
15/32 .469
.47212mm
31/64 .484
1/2
.500
.51213mm
Fraction
Decimal
Low Pressure Conversion Chart
Millimeter
33/64 .516
17/32 .531
35/64 .547
.55114mm
9/16 .563
37/64 .578
.59115mm
19/32 .594
39/64 .609
5/8
.625
.63016mm
41/64 .641
21/32 .656
.66917mm
43/64 .672
11/16 .688
45/64 .703
.70918mm
23/32 .719
47/64 .734
.74819mm
3/4
.750
49/64 .766
25/32 .781
.78720mm
51/64 .797
13/16 .813
.82721mm
53/64 .828
27/32 .844
55/64 .859
.86622mm
7/8
.875
57/64 .891
29/32 .906
.90623mm
59/64 .922
15/16 .938
.94524mm
61/64 .953
31/32 .969
63/64 .984
.98425mm
1
1.000
If you're like most
of us, the conversion
between Metric and
English information
can be confusing.
The charts on this
page may help to clarify some of the most
commonly used diving industry crossover
numbers.
All numbers are
rounded and should
not be used for precise
calculations.
Cubic Feet To Liters
Conversion Chart
SCFM
LPM
128.32
256.63
384.95
4113.27
5141.58
6169.90
7198.22
8226.53
9254.85
10283.17
11311.49
12339.80
13368.12
14396.44
15424.75
16453.07
17481.39
18509.70
19538.02
20566.34
21594.65
22622.97
23651.29
24679.60
25707.92
26736.24
27764.55
28792.87
in/H20
PSI
0.1
0.004
0.3
0.011
0.2
0.4
0.5
0.6
0.7
0.8
0.9
0.007
0.014
0.018
0.022
0.025
0.029
0.032
in/Hg
bar
mbar
kPa
0.007 0.0002
0.25
0.025
0.022 0.0007
0.75
0.075
0.015 0.0005
0.029 0.0010
0.037 0.0012
0.044 0.0015
0.051 0.0017
0.059 0.0020
0.066 0.0022
0.50
0.99
1.24
1.49
1.74
1.99
2.24
0.149
0.174
0.199
0.224
3 0.108 0.2200.0075 7.46 0.746
4 0.144 0.2940.0099 9.95 0.995
5 0.180 0.3670.0124 12.44 1.244
6 0.216 0.4410.0149 14.92 1.492
7 0.253 0.5140.0174 17.41 1.741
8 0.289 0.5870.0199 19.90 1.990
9 0.325 0.6610.0224 22.38 2.238
10
0.361 0.734 0.0249 24.87 2.487
12
0.433 0.881 0.0298 29.85 2.985
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
0.397 0.808 0.0273 27.36 2.736
0.469 0.955 0.0323 32.33 3.233
0.505 1.028 0.0348 34.82 3.482
0.541 1.101 0.0373 37.31 3.731
0.577 1.175 0.0398 39.79 3.979
0.613 1.248 0.0423 42.28 4.228
0.649 1.322 0.0447 44.77 4.477
0.685 1.395 0.0472 47.26 4.726
0.721 1.469 0.0497 49.74 4.974
0.758 1.542 0.0522 52.23 5.223
0.794 1.615 0.0547 54.72 5.472
0.830 1.689 0.0572 57.20 5.720
0.866 1.762 0.0597 59.69 5.969
0.902 1.836 0.0621 62.18 6.218
0.938 1.909 0.0646 64.67 6.467
0.974 1.983 0.0671 67.15 6.715
1.010 2.056 0.0696 69.64 6.964
Pressure Conversion Factors
PSI x 2.036 = Inches Of Mercury (in. Hg)
PSI x 703.1 = Millimeters Of Water (mm/H20)
PSI x 51.75 = Millimeters Of Mercury (mm/Hg)
PSI x .0689 = Bar
PSI x 6.895 = Kilopascal (kPa)
Torque Conversion Factors
1 ft. lb. = 12 in. lb.
1 ft. lb. = 1.36 Newton Meters (Nm)
Page 49
0.124
2 0.072 0.1470.0050 4.97 0.497
PSI x 6895 = Pascal (Pa)
Phone (336) 643-2599 • Fax (336) 643-2799 • www.scubatools.com
0.099
1 0.036 0.0730.0025 2.49 0.249
PSI x 68.95 = Millibar (mbar)
SCUBA TOOLS INC.
0.050
Scuba Tools, Inc
1018 Lashley Road
Greensboro NC 27455
Order Form
Fax (336) 643-2799
Phone (336) 643-2599
Fax (336) 643-2799
Website: www.scubatools.com
First Name:_____________________________________
Last Name:___________________________________
Company Name:______________________________________________________
(Billing Address) Street:_______________________________________________
City: ___________________________________State:_________Zip:_________
Country:_______________
(Shipping Address) Street:
City:___________________________________ State:_________Zip:_________
Country:_______________
Fax:______________________________
Phone:______________________________
Email Address:____________________________________________________
Card # __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Exp. Date ____/____
Name on Credit Card:____________________________________
Item #
Description
Shipping & Handling
Domestic (incl AK & HI)
Order Total
$0.01 to
$20.00
$9
$20.01 to
$50.00
$10
$50.01 to
$75.00
$11
$75.01 to
$100.00
$12
$100.01 to
$150.00
$14
$150.01 to
$250.00
$17
$250.01 to
$350.00
$20
$350.01 to
$500.00
$23
$500.01 to
$650.00
$25
$650.01 to
$800.00
$27
$800.01 to
$950.00
$29
$950.01 to $1,100.00
$31
$1,100.01 to $1,250.00
$33
$1,250.01 to $1,400.00
$35
$1,400.01 to $1,600.00
$38
$1,600.01 to $1,800.00
$41
$1,800.01 to $2,000.00
$45
$2,000.01 to $2,200.00
$48
$2,200.01 to $2,400.00
$52
$2,400.01 to $2,600.00
$57
$2,600.01 to $2,800.00
$61
$2,800.01 to $3,000.00
$66
Canada & Interna
Mexico
tional
$26
$39
$27
$42
$28
$46
$29
$54
$31
$58
$34
$62
$37
$72
$40
$82
$43
$92
$46
$98
$49
$105
$55
$109
$63
$114
$70
$119
$80
$134
$90
$149
$100
$164
$110
$179
$120
$194
$130
$209
$140
$224
$150
$239
3 Digit Security Code __ __ __
Quantity
Price
Subtotal
Shipping & Handling
Sales Tax 6.75% (NC only)
Total
Prices are subject to change without notice.
Shipping Charges are subject to
change without notice
Total
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