`16 M/Y ISUZU TRUCKS SPECIFICATIONS

`16 M/Y ISUZU TRUCKS SPECIFICATIONS
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
MODEL GVWR WB ENGINE NPR HD Diesel Crew Cab
14,500 lb.
150 in, 176 in
Isuzu 4-cylinder, in-line 4-cycle, turbocharged, intercooled, direct injection diesel.
Model/Displacement 4HK1-TC/ 317 CID (5.19 liters)
HP (Gross) 215 HP/2500RPM
Torque (Gross) 452 lb. ft. torque/1850 RPM
Equipment Dry element air cleaner with vertical intake; 2 rows 564 square in2. radiator; 7 blade 20.1 in diameter fan with viscous drive. Cold weather starting device and an oil cooler. Engine oil level check. Engine warning system with audible warning for low oil pres-
sure, high coolant temperature, and low coolant level. Engine cruise control function.
TRANSMISSION Aisin A465 6 speed automatic transmission with fifth and sixth gear overdrive with lock up in 2nd, 3rd, 4th, 5th and 6th, PTO capability automatic torque converter lockup in
stationary PTO mode.
STEERING Integral power steering 18.8-20.9:1 ratio. Tilt and telescoping steering column.
FRONT AXLE Reverse Elliot “I” -Beam rated at 6,830 lb..
Suspension Semi-elliptical steel alloy tapered leaf springs with stabilizer bar and s hock absorbers.
GAWR 5,360 lb.
REAR AXLE Full floating single speed with hypoid gearing rated at 11,020 lbs.
Suspension Semi-elliptical steel alloy multi-leaf springs and shock absorbers.
GAWR 9,880 lb.
WHEELS 16x6.0-K 6 hole disc wheels, painted white.
TIRES 215/85R-16E (10 pr) LRR (Low Rolling Resistance) tubeless steel belted radials,
all season, front and rear.
BRAKES Dual circuit vacuum assisted hydraulic service brakes with EBD (Electronic Brake
Distribution) system for load proportioning of the brake system front disc and
self-adjust outboard mounted drum rear. The parking brake is a mechanical, cable actuated, internal expanding drum type, transmission mounted. The exhaust brake is standard and is vacuum operated. 4 channel anti-lock brake system.
FUEL TANK 30 gal. rectangular steel fuel tank mounted in frame rail behind rear axle. Fuel water
separator with indicator light.
FRAME Ladder type channel section straight frame rail 33.5 in wide through the total length of
the frame. Yield strength 44,000 psi, section modulus 11.89 in. RBM 523,160.
CAB Equipment
All steel 7 passenger low cab forward, BBC 109.9 in. Tricot breathable
cloth covered high back driver’s seat with two occupant passenger seat. Four passenger rear bench seat. Dual cab mounted exterior mirrors with integral convex mirror. Tilt and telescoping steering column. Power windows and door locks, front floor mats, tinted glass.
ELECTRICAL 12 Volt, negative ground, dual maintenance free batteries, 750 CCA each, 140
Amp alternator with integral regulator.
OPTIONS See last page for options.
NOTE: These selected specifications are subject to change without notice.
March
January
30,
1,2015
2015
Specifications 1
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
MODEL GVWR WB ENGINE NQR Diesel Crew Cab
17,950 lb.
150 in, 176 in
Isuzu 4-cylinder, in-line 4-cycle, turbocharged, intercooled, direct injection diesel.
Model/Displacement 4HK1-TC/317 CID (5.19 liters)
HP (Gross) 215HP/2500RPM
Torque (Gross) 452 lb. ft. torque/1850 RPM
Equipment Dry element air cleaner with vertical intake; 2 rows 564 square in2. radiator; 7 blade 20.1 in diameter fan with viscous drive. Cold weather starting device and an oil cooler.
Engine oil level check . Engine warning system with audible warning for low oil pressure,
high coolant temperature, and low coolant level. Engine cruise control function.
TRANSMISSION Aisin A465 6 speed automatic transmission with fifth and sixth gear overdrive with lock up in 2nd, 3rd, 4th, 5th and 6th, PTO capability automatic torque converter lockup in
stationary PTO mode.
STEERING Integral power steering 18.8-20.9:1 ratio. Tilt and telescoping steering column.
FRONT AXLE Reverse Elliot “I” -Beam rated at 6,830 lb..
Suspension Semi-elliptical steel alloy tapered leaf springs with stabilizer bar and s hock absorbers.
GAWR REAR AXLE Suspension 6,830 lb.
Full floating single speed with hypoid gearing rated at 14,550 lb..
Semi-elliptical steel alloy multi-leaf springs and shock absorbers.
GAWR 12,980 lb.
WHEELS 19.5x6.0-K 6 hole disc wheels, painted white.
TIRES 225/75R19.5F (12 PLY) LRR (Low Rolling Resistance) tubeless steel belted radials,
all season, front and rear.
BRAKES Dual circuit power assisted hydraulic service brakes with EBD (Electronic Brake
Distribution) system for load proportioning of the brake system front disc and
self-adjust outboard mounted drum rear. The parking brake is a mechanical, cable actuated, internal expanding drum type, transmission mounted. The exhaust brake is standard and is vacuum operated. 4 channel anti-lock brake system.
FUEL TANK 30 gal. rectangular steel fuel tank mounted in frame rail behind rear axle. Fuel water
separator with indicator light.
FRAME Ladder type channel section straight frame rail 33.5 in wide through the total length of
the frame. Yield strength 44,000 psi, section modulus 11.89 in. RBM 523,160.
CAB All steel 7 passenger low cab forward, BBC 109.9 in. TRICOT breathable cloth covered high back driver’s seat with two occupant passenger seat. Four passenger rear bench seat. Dual cab mounted exterior mirrors with integral convex mirror. Tilt and telescoping steering column. Power windows and d
oor locks, front floor mat, tinted glass.
ELECTRICAL 12 Volt, negative ground, dual maintenance free batteries, 750 CCA each, 140
Amp alternator with integral regulator.
OPTIONS See last page for options.
NOTE: These selected specifications are subject to change without notice.
2 Specifications
January 1, 2015
‘16 M/Y ISUZU TRUCKS
VEHICLE WEIGHTS, DIMENSIONS AND RATINGS
SPECIFICATIONS
Figure 16.1 N-Series Diesel Cab Chassis Dimensions
NPR-HD Variable Chassis Dimensions:
Unit WB CA* CE* OAL AF
Inch 150 88.5 131.6 241.5 43.1
Inch 176 114.5 157.6 267.5 43.1
* Effective CA & CE are CA or CE less BOC.
NQR Variable Chassis Dimensions:
Unit WB CA* CE* OAL AF
Inch 150 88.5 131.6 241.5 43.1
Inch 176 114.5 157.6 267.5 43.1
* Effective CA & CE are CA or CE less BOC.
NPR-HD Dimension Constants:
Code Inches Code Inches
AH 7.5 BW 83.3
AW 65.6 CW 65
BA 48.3 FW 33.5
BBC 109.9 OH 90.8
BOC 5.3 OW 81.3
FH 31.1 NQR Dimension Constants:
Code Inches Code Inches
AH 7.5 BW 83.3
AW 65.6 CW 65
BA 48.3 FW 33.5
BBC 109.9 OH 92.4
BOC 5.3
OW 81.3
FH 33.0
NPR-HD In-Frame Tank
14,500 lb. GVWR Automatic Transmission Model
Chassis Cab and Maximum Payload Weights
Model WB Unit Front Rear Total Payload
NG3 150.0 in lb. 4415 2253 6668 7832
NG4 176.0 in lb. 4491 2243 6734 7766
NQR In-Frame Tank
17,950 lb. GVWR Automatic Transmission Model
Chassis Cab and Maximum Payload Weights
Model WB Unit Front Rear Total Payload
NS3 150 in lb. 4640 2562 7202 10748
NS4 176 in lb. 4714 2556 7270 10680
January 1, 2015
Specifications 3
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
Vehicle Weight Limits:
GVWR
Designed maximum 14,500 lb. 17,950 lb.
GAWR, Front 5.360 lb. 6,830 lb.
GAWR, Rear 9,880 lb. 12,980 lb.
Technical Notes:
Chassis Curb Weight reflects standard equipment and fuel, but no driver or payload.
Maximum Payload Weight is the allowed maximum for equipment, body, payload and driver and is calculated
by subtracting chassis curb weight from the GVWR.
MODEL DESCRIPTIONS
The N-Series Diesel features a low cab forward design that is ideally suited for inter-city type applications. The
low cab forward design minimizes overall length for a given body length and in conjunction with the set back
front axle positioning provides excellent weight distribution. The 49.5 degrees inside wheel cut angle on the
NPR-HD and 46.5 degrees inside wheel cut angle on the NQR coupled with integral power steering make it an
extremely maneuverable truck
ENGINE
The N-Series Diesel is powered by the 4HK1-TC engine with a displacement of 317 cubic inches (5.19 liters).
This engine is designed for enhanced durability, reliability and clean/efficient combustion. This engine is turbocharged and inter cooled. The air-to-air intercooler provides increased horsepower and torque while maintaining
good levels of fuel economy. The 4HK1-TC features a 16 valve, 4-cylinder, in-line overhead camshaft timing train,
ladder frame structure and an electronic common rail injection system.
Figure 16.2 N-Series Diesel 4HK1-TC
4 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
Engine Data: 4HK1-TC w/50 State
Heavy Duty Certification
Automatic Transmission
Power (gross)* Torque (gross)* Injection Displacement Cylinder Bore Cylinder Stroke Cylinders 215 HP @ 2,500 rpm
452 lb.-ft. @ 1,850 rpm
Governed RPM 2750 rpm
Denso common rail direct injection
317 CID / 5.2L
4.53 in (115 mm)
4.92 in (125 mm)
4-cylinder, in-rail OHC
Operating Cycles 4-cycle, turbocharged
and intercooled
*SAE J1349 gross ratings without fan operating.
4HK1-TC ENGINE PERFORMANCE CURVES
(SAE GROSS)
US10 4HK1 Engine Curve - Automatic
Figure 16.3 N-Series Diesel 4HK1-TC
January 1, 2015
Specifications 5
‘16 M/Y ISUZU TRUCKS
Engine Feature
Starting with the 2011 model year, the 4HK1-TC engine received a host of internal and external changes
to improve performance and reliability, reduce emissions, and increase fuel economy. The current 4HK1TC engine will have approximately 8% better fuel
economy than the 2010 model year engine. The new
high pressure common rail injection system design
has been combined with the new water cooled EGR
system to achieve levels of performance previously
not attainable. The 4HK1‐TC is turbocharged and
intercooled with a 50‐state emission certification. The
Turbocharger is an IHI Variable Geometry Turbocharger
(VGT) that provides excellent boostresponse over the
entire RPM range of the engine. The turbocharger
compressor wheel is upgraded to a new, higher efficiency wheel which improves fuel consumption and
emissions. The turbocharger housing structure is
strengthened mechanically to also improve reliability.
Each and every engine is test run prior to installation to
assure rated performance and quality.
Cylinder Block
The cylinder body is made of cast iron and is a parent bore design with five bearings. The cylinder walls
are induction hardened for enhanced durability and
long life. The cylinders can be over bored by 0.020”
(0.5 mm) and fitted with oversized pistons to facilitate
rebuilding. The bearing cap has a ladder frame structure integrating with the crankcase to increase block
rigidity for greater strength against mechanical loads
and stresses. The cylinder block water passages are
designed to improve coolant circulation and eliminate
hot spots. Additionally, the block is strengthened and
stiffened in several key areas to reduce stress and
increase engine life.
CYLINDER HEAD
The cylinder head features 4 valves per cylinder and a
direct injection fuel system. The cylinder head is made
from a high strength cast iron material and is held in
place by 20 high strength head bolts. Starting with the
2011 model year, the cylinder head casting is entirely
new, with new water passages to improve coolant circulation and eliminate hot spots. Additional stiffening
ribs have been added to the casting to increase head
stiffness in order to improve head gasket retention and
improve engine reliability. The intake and exhaust port
geometry is entirely new and designed to improve air
flow and combustion efficiency. The cylinder head bolt
engagement length has been increased to improve
clamping force and engine stiffness, which increases
reliability while reducing transmitted combustion noise.
Overhead Camshaft
The camshaft is directly above the cylinder this minimizes valve train losses by eliminating the push rods
and other components. The camshaft followers are is
a roller type for reduced friction losses. Valve timing
events have been modified via revised camshaft lobe
profiles for improved engine performance.
6 Specifications
SPECIFICATIONS
Crankshaft
The crankshaft is made from forged steel. It has 5
main bearings and is fully counterweighted. In the
2011 model year, the crankshaft main bearing journal diameters were increased for reduced wear and
improved reliability. The crankshaft is retained by 27
bolts connecting the lower ladder‐structure crankcase
to the engine block. Starting in the 2011 model year,
the crank case bolt thread engagement to the block
was increased in order to increase clamping force and
further stiffen the block for improved reliability and
reduced combustion noise.
Pistons
The aluminum alloy pistons are cam ground. This
process allows them to assume a round shape when
warm so they will precisely match the shape of the cylinder. This means that the piston ring assembly seals
better, and results in longer engine life. The top ring
carrier is cast into the top ring groove, and four sides
of the top ring are nitrided and the outside is coated
with hard metal to ensure sufficient strength and wear
resistance between the ring and groove. The piston
has changed to a higher strength aluminum alloy than
was used on the 2008 to 2010 N‐series diesels. Additionally, the wrist pin diameter has been increased from
40 to 50 mm to improve strength under high combustion pressures, and the combustion chamber has been
redesigned in order to achieve reduced emissions and
improved fuel consumption.
Valves
Two intake and two exhaust valves are forged from
heat resistant steel. The valve tappets are roller type
for reduced friction and better performance.
Cold Start
As an aid for cold weather starting, the 4HK1-TC is
equipped with glow plugs located in the cylinder
head. This provides for easy starting in cold weather
climate areas.
Lubrication
The engine lubrication system features a gear-driven
pump which provides direct lubrication of the main,
connecting rod and cam shaft bearings. The piston
crowns are also oil cooled. The oil pump capacity has
been increased to provide increased oiling for reduced
wear and improved reliability. The 4HK1-TC engine
also features a plate type oil cooler in the water jacket
to help control oil temperature. The Closed Crankcase Ventilation (CCV) System has been redesigned
to dramatically reduce oil carryover. This will improve
emissions performance and engine reliability, and
reduce oil in the intake system. The oil cooler capacity
has been increased to improve cooling performance. A
full flow oil filter is standard. The engine uses only low
ash oil as specified in the owner’s manual for vehicles
equipped with SCR and Diesel Particulate Filter emission systems. Oil change intervals are 10,000 miles.
Oil Capacity 2.91 gallon (11.0 liters).
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
FUEL SYSTEM
(1) Fuel Rail
(2) Pressure Limiter
(3) Fuel Rail Pressure (FRP) Sensor
(4) Leak Off Pipe
(5) Fuel Injector
(6) Engine Control Module (ECM)
(7) Fuel Cooler
(8) Fuel Return Pipe
(9) Fuel Tank
(10) Vent Valve
(11) Fuel Filler Cap
(12) Fuel Level Sensor
(13) Priming Pump
(14) Sedimenter
(15) Fuel Feed Pipe
(16) Fuel Filter
(17) Fuel Supply Pump
(18) Fuel Rail Pressure (FRP) Regulator
(19) Fuel Temperature (FT) Sensor
(20) Diesel Particulate Filter (DPF) Fuel Pressure Sensor
(21) Diesel Particulate Filter (DPF) Fuel Injector
Figure 16.5 N-Series Diesel Fuel Circuit
Biodiesel Blends:
Isuzu neither encourages nor discourages the use of biodiesel blends for motor vehicles. As a renewable fuel, biodiesel
provides environmental benefits. However, biodiesel has
unique properties and needs to be handled differently than
conventional diesel fuel. The use of Biodiesel may not be
appropriate in all situations.
It is acceptable to use diesel fuel containing up to 20% biodiesel (B20). The diesel fuel portion of the blend must meet
the same specification, ASTM D975, as other fuels used
in your vehicle (Grades No. 2-D or No. 1-D S15 commonly
known as Ultra Low Sulfur Diesel), and the biodiesel used
for making this fuel must meet the latest version of ASTM
specification D6751.
NOTE: Do not use blends containing more than 20% biodiesel. Any engine, fuel system or exhaust after-treatment
system damage caused by the use of blends containing
more than 20% biodiesel will not be covered by the vehicle
warranty.
Biodiesel Quality
– Blends containing more than 6% to 20% biodiesel must
January 1, 2015
meet the latest version of ASTM specification D7467 (Biodiesel blend, B6 – B20). Biodiesel is an emerging product,
and its quality can vary widely. To reduce the risk of poor
quality fuel, we recommend that biodiesel users purchase
blends from BQ-9000 certified marketers. A listing of certified marketers can be found at www.bq-9000.org . If there
are questions about the biodiesel-containing fuels you are
using, contact your fuel supplier.
Pump Labeling
Retail pumps dispensing blends containing up to 5% biodiesel (B5) are not required to be labeled with the concentration of biodiesel. Blends up to B5 must meet ASTM D975
(Grades No. 2-D or No. 1-D S15 commonly known as Ultra
Low Sulfur Diesel).
Retail pumps dispensing 6% to 20% biodiesel are
required to be labeled with the concentration of biodiesel.
When refueling with biodiesel blend above B5, ensure
on of the following labels appears on the dispenser.
Specifications 7
‘16 M/Y ISUZU TRUCKS
Fuel System
The fuel system is standard with a 30-gallon rectangular steel fuel tank mounted in frame behind the rear
axle. The fuel system features dual fuel filters, one
mounted on the frame, and the other mounted on
the engine. This dual filter arrangement significantly
increases fuel filtration and will extend the life of fuel
system components. The engine-mounted fuel filter is
pressurized, which allows for a fine micron rating and
significantly improved filtration performance relative to
previous models. The frame-mounted fuel filter has a
coarse mesh which prevents large contaminants from
entering the fuel pump.
The frame mounted filter also incorporates a fuel/water separator with see-through bowl and a hand fuel
primer pump should priming the engine be required.
Injection System
The fuel injection system is a Denso common rail type
fuel system. Pressure is supplied by a high pressure
pump to the common rail. Fuel is then distributed
to the injectors which are controlled by the engine
Electronic Control Module (ECM). The injectors deliver
the correct amount of fuel regardless of speed and
altitude. The injection pressure has been increased
from 160 MPa (23,200 psi) to 200 MPa (29,000 psi)
to reduce emissions and improve fuel consumption.
Combustion noise has also been significantly reduced.
Use only Ultra Low Sulfur diesel fuel grade 2-D (S15);
Use only Ultra Low Sulfur diesel fuel grade 1-D S15
Ultra low sulfur fuel in cold weather conditions. Due
to the fact that the 1-D (S15) has a lower heat value,
performance and fuel economy will be slightly
affected.
Cooling System
The water pump is a belt driven centrifugal unit. The
cooling system has a capacity of 5.2 gallons. The
radiator has an integrated transmission oil cooler. The
radiator is a two row tube and corrugated fin type with
a frontal area of 564 in2. The fan is 7-blade type, 20.1
inch (510 mm) diameter, with a viscous drive hub to
reduce noise and increase engine fuel economy. An
optional 600 watt engine block heater and an optional
300 watt oil pan heater can be ordered for cold climates.
Exhaust Gas Recirculation (EGR) System
In order to reduce emissions of harmful Oxides of Nitrogen (NOx), all N-Diesel vehicles utilize cooled EGR.
The EGR system on the 4HK1-TC engine features
several improvements. New EGR coolers provide
increased cooling capacity for improved emissions
performance. The secondary EGR cooler is mounted
across the top of the valve cover and now features
two ports that allow air to be bled from the system
and coolant to be added to the cooling system. This
change will significantly improve serviceability and
reduce the time required to bleed the cooling system.
Additionally, the EGR valve motor has been upgraded
to brushless motor design, which will increase service
life of the motor and valve.
8 Specifications
SPECIFICATIONS
Air Cleaner System
Donaldson air cleaner canister with 11.0 inch diameter
paper element. The air cleaner snorkel is incorporated
into the back of the cab and incorporates a resonator.
The Air cleaner system is standard with air restriction
indicator in the instrument cluster that will indicate
when the element is due for service. This will help ensure maintenance is performed at the correct time.
Engine Warning System
The 4HK-1TC engine is standard with an engine warning system that will provide an audible warning in the
event of detection of a Low oil pressure, High coolant
temperature and Low coolant level event. As a port
installed option in addition to the audible warning the
engine warning system can be also shut the engine
down 30 seconds after an audible warning is sounded.
This delay will allow the driver to safely move the vehicle off of the road.
Clean Idle
The Isuzu NPR‐HD/NQR/NRR diesel for the 2011
Model year will have the “Clean Idle” label. This label
indicates that the manufacture has certified the engine
to a lower NOx standard and therefore is not required
to have an engine idle shutdown on the vehicle.
Basic Wordings of California’s
Optional NOx Idling Emission Standard
In lieu of the engine shutdown system requirements
specified in the California Regulations an engine
manufacturer may elect to certify its new 2008 and
subsequent model-year heavy-duty diesel engines to
an optional NOx idling emission standard of 30 grams
per hour. Compliance with this optional standard will
be determined based on testing conducted pursuant
to the supplemental NOx idling test cycle and procedures specified in “California Exhaust Emission Standards and Test Procedures for 2004 and Subsequent
Model Heavy-Duty Diesel Engines and Vehicles,” as
incorporated by reference in the regulations. An engine
manufacturer certifying its engine to the optional NOx
idling emission standard must also produce a vehicle
label, as defined in subsection 35.B.4 of the “California Exhaust Emission Standards and Test Procedures
for 2004 and Subsequent Model Heavy-Duty Diesel
Engines and Vehicles,” as incorporated by reference in
subsection (b). Optional
Optional
Programable Engine Idle Shutdown
The engine idle time can be limited through this optional feature. The idle shutdown will save fuel and
reduce idle time wear on the engine.
The timer options available are:
IY9 Engine Idle Shutdown
(Timer set at 3 minutes for engine shutdown)
IA9 Engine Idle Shutdown
(Timer set at 5 minutes for engine shutdown).
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
PROPELLER SHAFT
The propeller shaft assembly is made up of a first
and second shaft. The propeller shaft center
support bearing is an oil seal type dust seal, and is
attached to the rear of the first shaft and mounted
to the crossmember by a rubber cushion and steel
support bracket. The sliding spline, located on the
front portion of the second shaft, is an involute
spline type. Attachment of the propeller shaft
assembly is by flanged couplings with four bolts
each.
NPR HD
Trans. Type
Wheel base
No. of Shafts
Shaft #1 O.D.
Thickness
Length
Type
Shaft #2 O.D.
Thickness
Length
Type
6 Automatic Transmission
150 176
2
2
3.25’’ 3.25’’
0.0906’’ 0.0906’’
34.25’’43.74’’
B B
3.25’’ 3.25’’
0.0906’’ 0.0906’’
34.17’’50.71’’
C C
36.53
C
Figure 16.6
Type Type B 52.93
C
Figure 16.7
Description Illustration
1st shaft in 2-piece driveline
L
Type C 2nd shaft in 2-piece driveline
L
Figure 16.8
Note: Dimensions in inches
January 1, 2015
Specifications 9
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
AISIN AUTOMATIC HD TRANSMISSION
The Aisin A465 Automatic is the standard transmission
in the NPR-HD and NQR Model Diesel. The key drivetrain components in the N-Series Diesel (engine,
transmission and rear axle) are all engineered and
matched to operate as a team to provide optimal
performance and economy.
Figure 16.8 N-Series Diesel Aisin Transmission
Aisin Automatic Transmission
Model: A465
Gear and Ratios
1st 3.742:1
2nd 2.003:1
3rd 1.343:1
4th 1.000:1
5th 0.773:1
6th 0.634:1
Rev. 3.539:1
A/T Fluid 13 liters
Weight/Wet 362 lbs.. (164 kg)
Other Specifications
PTO
Automatic torque converter
lockup in stationary PTO mode.
Bolt Pattern: PTO Rating SAE 6 bolt PTO opening
Maximum 134 lb.-ft. torque
at 1,700 RPM
Features:
• 6-speed double overdrive with lock-up converter in 2nd, 3rd ,4th, 5th and 6th gear, acceleration and
deceleration.
• Shift control-electronic through microprocessor.
• PTO Capacity: Maximum 134 lb.-ft. torque at
1700 RPM.
• Torque converter multiplication ratio of 1.7639:1.
• See exhaust system features for additional special
pto/regeneration options PTO options.
10 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
FRONT AXLE
FRONT SUSPENSION
The N-Series Diesel front axle is a drop forged
steel, reverse Elliot, “I”-Beam.
The front suspension is tapered leaf springs with
stabilizer bar and shock absorbers.
Front Axle Specifications:
Front Suspension Specifications:
Type Steel Drop Forged
Reverse Elliot,
“I”-Beam
Rated Capacity 6,830 lbs.
Tread Width 66.1 in
King Pin Type Bronze Bushings
Thrust Bearing Ball Type (RH)
Roller (LH)
Hub Lubrication Grease
GVWR 14,500 lbs. 17,950 lbs.
Type Semi Elliptical Springs
Capacity 6,830 lbs. 8,440 lbs.
Effective Length 51.2 in
Width 2.8 in
Deflection Rate 731.0 lbs./in. (128 N/mm) No. Leaves 931 lbs./ft.
(163 N/mm)
2
Leaf Thickness 0.61 in.
0.73 in.
Stabilizer
Bar Diameter. 1.65 in
Figure 15.10 N-Series Diesel Front Axle
Thickness 3
0.63 in.
0.71 in.
0.71 in.
0.16 in
Figure 15.11 N-Series Diesel Front Suspension
January 1, 2015
Specifications 11
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
STEERING SYSTEM
The N-Series Diesel is equipped with integral power
steering with a 18.8-20.9:1 gear ratio and a variable ratio
pump. This provides power assist when turning while
providing good road feel and feedback driving straight
ahead. The system also features a tilt and telescopic
steering column that allows adjustment of the steering
wheel location for driver comfort and convenience.
Figure 15.12 N-Series Diesel Steering Column
TURNING DIAMETERS
The N-Series Diesel steering also features a 42.50 inside
wheel cut angle. This, coupled with the integral power
steering, makes the N-Series Diesel an extremely
maneuverable truck.
B=Minimum turning diameter
curb to curb
C=Minimum turning diameter
wall to wall
Turning Diameters (design value)
NPR HD
WB
B
C
curb to curb (ft. wall to wall (ft.)
150.0
42.7
48.9
176.0
51.2
56.4
NQR
WB
150.0
176.0
VN60
B
C
B
A
C
Figure 15.13 N-Series Diesel Turning Circle Diagram
B
C
curb to curb (ft. wall to wall (ft.)
45.3
50.2
52.5
58.1
12 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
Limited Slip Differential (LSD)
REAR AXLE
The N-Series Diesel has full floating rear axle with a
banjo type housing and separable carrier. The wheel
bearings are tapered roller type for long service life
and feature oil bath lubrication.
A limited slip differential is available from the factory.
This LSD will help provide additional traction under
conditions where road surface traction has been
decreased
Oil Type: Multi purpose gear oil SAE90 GL-5 for limited
slip differential together with limited slip differential
lubricant additive (Part No. 8-01052-358-0) or
equivalent.
REAR SUSPENSION
The rear suspension consists of a multi leaf spring with
shock absorbers designed to handle the loads. The long
effective spring length design provides excellent ride
characteristics.
Figure 15.14 N-Series Diesel Rear Axle
Model
Type
Rated Capacity
Tread Width
Gear Type
Gear Diameter.
Differential type
Model
Crew Cab/Chassis
Crew Cab/Chassis
Hub Lubrication
Oil Type
Oil Capacity
January 1, 2015
R040
R066
Full Floating Banjo
11,020 Lbs
14,550 lbs.
65.0 in
Hypoid Ring
11.5 in.
12.6 in
4 Pinion Gear
GVWR
Ratio
14,500 lbs. 4.56
17,950 lbs. 5.125
Oil
SAE 90H
10.25 qts.
10.53 qts.
Figure 15.15 N-Series Diesel Rear Suspension
GVWR 14,500 lbs. 17,950 lbs.
Type Multi Leaf Spring
Capacity 9,880 lbs. 14,550 lbs.
Main Springs
No. Leaves 5
Effective Length 51.2 in
Width 2.8 in
Leaf Thickness 5@ 0.43 in
Deflection Rate 161 n/m
4 @ 0.47 in
1@ 0.43 in
196 n/m
Auxiliary Springs
No. Leaves 2
Effective Length 33.5 in
Width 2.8 in
Leaf Thickness 0.63 in Deflection Rate 2,661 lb/in
627 N/mm 0.61 in
3,986 lb/in
(764 N/mm)
Main + Auxiliary
Deflection Rate 5,328 lb/in
(960 N/mm)
3,580 lb/in
(788 N/mm) 3
Specifications 13
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
FRAME
The frame in the N-Series Diesel is a ladder-type,
channel section, straight rail from bumper to end of
frame with a rivet-less top flange.
NOTE:
On this model chassis, ICTA will require that the body
install on the chassis have an understructure manufactured with any of the following structural steel
“C” channels.
4 inch X 15/8 inch,7.25 lb./ft.
5 inch X 1 3/4 inch, 6, 7 or 9.0 lb./ft.
6 inch X 2 inch, 8.2, 10.5 or 13 lb./ft
FUEL TANK
The standard location is an in frame 30 gallon fuel
tank with a green cap.
The fuel tank is mounted in the rail behind the rear
axle, within the suspension area. This location
enhances vehicle safety while providing easier
installation of vocational bodies. The steel fuel tank
is rectangular in shape. It is equipped with a fill hose
that goes through the rail allowing for the lowest
possible mounting height for a body.
Figure 15.16 N-Series Diesel Frame
The frame material is a heat treated, carbon
manganese, low alloy steel with good weldability. New
80/40 mm modular hole spacing is standard and assists in making body mounting easier and faster for
equipment suppliers. The chassis is equipped with a
steel reinforced composite front bumper for greater cab
protection and improved styling.
FRAME SPECIFICATIONS
Cab Chassis
WB 150 To help protect the engine and keep the engine
running efficiently the fuel system is equipped with a
Main fuel filter and secondary fuel filter/ water separator to protect the engine from fuel contaminates.
The Separator has a indicator light to signal the driver
when the separator need to be drained.
An optional 33 gallon cylindrical fuel tank is available
in addition to the standard rectangular in frame tank.
It is mounted on the outside of the left hand frame
(this tank is only available on the 176 inch wheelbase
chassis).
176
Side Rail Sec. 8.50 in X 2.76 in X 0.24 in
Combined 11.89 in3
Section Modulus
Yield Strength 44,000 psi
Rated RBM 523,160 lb.-ft./in.
(per Rail)
No. Crossmembers 6 6
Frame width 33.5 in (850 mm)
Figure 15.16a N-Series additional tank Diesel Frame
*Measured at center section of frame.
14 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
BRAKE SYSTEM NPR-HD CREW CAB
The service brake system is a dual circuit vacuum
assisted hydraulic system. The NPR-HD DIESEL is
standard with front disk brakes and self-adjusting out
board mounted rear brake drums. The system incorporates an Anti-lock Braking System (ABS) and Electronic Braking force Distribution. The ABS is designed
to avoid the locking of the wheels and ensure the
stability of the vehicle during deceleration for a stop.
The system has a fail-safe mode that will turn the
ABS brake system off if a malfunction in the system is
detected. The ABS system has a self-diagnostic function that will improve the ease of serviceability of the
system. The system offers excellent stopping power,
long service life, and non asbestos brake linings. The
Electronic Braking force Distribution (EBD) suppresses an excessive rise in rear brake pressure based
on wheel speeds and brake pressure sensors. EBD
provides the best balance for a given load to provide
maximum brake lining life based on wheel speeds
and brake pressure sensors this in turn extends maintenance intervals and lowers operating costs.
ABS/EBD BRAKE SYSTEM OPERATION
The ABS control unit increases, decreases, or keeps
brake fluid pressure the same by operating the brake
actuator unit in response to the wheel speed sensor
signals. The control unit also calculates wheel speed,
wheel deceleration and vehicle speed. When the
brakes are applied in a manner that the wheel rapidly
decelerates and the difference between wheel speed
and vehicle speed becomes larger that a predetermined value the control unit senses that the wheel is
about to lock up and the unit keeps the fluid
pressure as it is. If the wheel further decelerates the
control unit senses that the wheel is locking up and
reduces the brake fluid pressure. When the control
unit senses that the wheel is unlocked, the unit
maintains or increases brake fluid pressure
repeatedly.
BRAKE SPECIFICATIONS
GVWR 14,500 lb.
Model Cab Chassis
Type
V
acuum Assisted, Hyd., Dual Circuit
Front Disc:
Overall Diameter. 11.5 in
Effect Diameter
9.4 in
Swept Area
115.5 in
Pad Thickness
0.51 in
Rear Drum:
Diameter 12.6 in
Width 3.94 in
Thickness0.43
Lining Area
103.9
Lining Material Non-asbestos/Semi-Metallic
14,500 lb. GVWR
Figure 15.17 N-Series Diesel Brakes
Power Assist:
The power assist for the system is supplied via a
vacuum pump that is driven by the engine off of the
rear gear drive of the engine.
The NPR-HD diesel is equipped with an additional
electric vacuum pump to back up the system.
OVERRIDING ACCELERATOR WITH BRAKES
ECM logic has been adopted that will reduce engine
RPM to engine idle RPM when the brake and accelerator pedals are applied simultaneously above 5 mph
in a forward gear position. This ECM logic has been
adopted to enhance the safe operation of the vehicle.
Parking Brake:
The parking brake is a drum/shoe type that is
mounted on the rear of the transmission and is
operated by a manual lever actuated cable.
January 1, 2015
Figure 15.18 N-Series Diesel Vacuum Pump
Specifications 15
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
NPR HD DIESEL 14,500 GVW
Legend for NPR, NPR-HD, NPR-XD Brake
System
(1) Electronic Hydraulic Control Unit (EHCU)
(2) Rear Wheel Cylinder
(3) Vacuum Pump
(4) Check Valve
(5) Exhaust Brake Valve
(6) Magnetic Valve
(7) Check Valve (One-way Valve)
(8) Vacuum Tank
(9) 4-Way Connector
(10) With Metering Valve
(11) W/O Metering Valve
(12) Brake Fluid Reservoir
(13) Electric Vacuum Pump
(14) Master Cylinder
(15) Vacuum Booster (Servo Unit)
(16) Front Wheel Cylinder
Figures 15.19 N-Series Diesel Brake Circuit
16 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
BRAKE SYSTEM/NQR DIESEL CREW CAB
The service brake system is a dual circuit assisted
hydraulic system. The NQR DIESEL is standard with
front disk brakes and self-adjusting out board mounted rear brake drums. The system
incorporates an Anti-lock Braking System (ABS) and
Electronic Braking force Distribution. The ABS is
designed to avoid the locking of the wheels and
ensure the stability of the vehicle during deceleration
for a stop. The system has a fail-safe mode that will
turn the ABS brake system off if a malfunction in the
system is detected. The ABS system has a
self-diagnostic function that will improve the ease of
serviceability of the system. The system offers
excellent stopping power, long service life, and
non asbestos brake linings. The Electronic Braking
force Distribution (EBD) suppresses an excessive
rise in rear brake pressure based on wheel speeds
and brake pressure sensors. EBD provides the best
balance for a given load to provide maximum brake
lining life based on wheel speeds and brake pressure
sensors this in turn extends maintenance intervals
and lowers operating costs.
ABS/EBD BRAKE SYSTEM OPERATION
The ABS control unit increases, decreases, or keeps
brake fluid pressure the same by operating the brake
actuator unit in response to the wheel speed sensor
signals. The control unit also calculates wheel speed,
wheel deceleration and vehicle speed. When the
brakes are applied in a manner that the wheel rapidly
decelerates and the difference between wheel speed
and vehicle speed becomes larger that a
predetermined value the control unit senses that the
wheel is about to lock up and the unit keeps the fluid
pressure as it is. If the wheel further decelerates the
control unit senses that the wheel is locking up and
reduces the brake fluid pressure. When the control
unit senses that the wheel is unlocked, the unit
maintains or increases brake fluid pressure
repeatedly.
BRAKE SPECIFICATIONS
GVWR 17,950 lb.
Model Crew Cab
Type
Hydro Boost Hydraulic, Dual Circuit
Front Disc:
Overall Diameter. Effect Diameter
Swept Area
Pad Thickness
14.30 in
11.70 in
203.80 in
0.51 in
Rear Drum:
Diameter 12.6 in
Width 4.72 in
Thickness
0.43 in
Lining Area
124.70 in
Lining Material Non-asbestos/Semi-Metallic
17,950 lb. GVWR
Figure 15.20 N-Series Diesel Brakes
Power Assist:
The power assist for the system is supplied via a
vacuum pump that is driven off of the rear gear drive
of the engine.
OVERRIDING ACCELERATOR WITH BRAKES
ECM logic has been adopted that will reduce engine
RPM to engine idle RPM when the brake and accelerator pedals are applied simultaneously above 5 mph
in a forward gear position. This ECM logic has been
adopted to enhance the safe operation of the vehicle.
Parking Brake:
The parking brake is a drum/shoe type that is
mounted on the rear of the transmission and is
operated by a manual lever actuated cable.
January
March
30,
1, 2015
2015
Specifications 17
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
NQR DIESEL 17,950 GVW
Legend for NQR, NRR Brake System
(1) Electronic Hydraulic Control Unit (EHCU)
(2) Rear Wheel Cylinder
(3) Hydraulic Booster Oil Pump
(4) Hydraulic Booster Reservoir
(5) Cooler Pipe
(6) Pipe Connector
(7) Brake Fluid Reservoir
(8) Master Cylinder
(9) Hydraulic Booster Unit
(10) Front Wheel Cylinder
18 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
ELECTRICAL
NPR-HD CREW CAB TIRES AND WHEELS
Electrical System:
The electrical system is 12 volt negative ground.
Standard Tire Specifications:
Batteries:
Two 12 volt 750 CCA maintenance-free type batteries
are wired in parallel. The individual battery has a 160
minute reserve capacity rating. The battery box has a
lockable battery hold down to prevent theft.
Starter Motor:
Reduction speed type solenoid controlled with over
running clutch.
Alternator: 12V-140 AMP output with integral regulator.
Alternator Output 160 140 120 Model Cab Chassis
Mfg. Yokohama TY213A
Type Bridgestone R250
Low Rolling Resistance
Tubeless Steel Radial
Size 215/85R16E (10pr)
Ply Rating (10pr)
Tread FT /RR All season
Max. Inflation Pressure See note below
Maximum Rating per tire: Front Rear @ 80 psi
2,680 lbs.
2,470 lbs.
Rev/Mile 682.9
100 80 amps 60 40 20 0 Figure 15.22 N-Series Diesel Alternator Output Curve
Electrical System Features:
• Flush surface halogen headlamps with integral
parking, turn signal, and cornering lamp
• Combined rear lamps:
Turn Signal, Stop and Backup
• Identification/clearance lamp
(shock mounted for extended bulb life)
• License plate lamp
• Day time running lights
• LED compatible flasher
• Back up alarm electrical connector
• Body mounting electrical connector
• Trailer brake wiring connector
• Auxillary power connector behind dash
• Trailer brake wiring connector
• Trailer lighting connector
• Auxillary power connector behind dash
January
March
30,
1, 2015
2015
Please refer to the Emission Control Identifiers on
Green House Gas emission plate for confirmation of
your original equipped tires.
Wheel Specifications:
Size (in) 16 x 6K
Bolt Holes 6 JIS
Bolt Circle Diameter 8.75 in
Outside Offset 5 in
No. Pc. Rim 1
Rim Type 5o DC
Manufacturer TOPY
FT/RR Nut Size+ 1.6142 in (41 mm) Bud Hex
Rear Stud Size+ 0.8268 in (21 mm) Square
Nut/Stud Torque Specs. 325 ft.-lb. (440 N-M)
*Manufacturer specification is not permissible.
+
O.D. wrench sizes.
NOTE: 80 psi on 14,5000 lbs.. GVWR
Specifications 19
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
NQR CREW CAB TIRES AND WHEELS
Standard Tire Specifications:
Model Cab Chassis
Mfg. Yokohama TY287
Type Bridgestone M895
Low Rolling Resistance
Tubeless Steel Radial
Size 225/70R19.5F(12pr)
Ply Rating (12pr)
Tread FT /RR All season
Max. Inflation Pressure See note below
Maximum Rating per tire: Front Rear @ 90 psi
3,450 lbs.
3,245 lbs.
Rev/Mile 643
Please refer to the Emission Control Identifiers on
Green House Gas emission plate for confirmation of
your original equipped tires.
Wheel Specifications:
Size (in) 19.5 x 6K
Bolt Holes 6 JIS
Bolt Circle Diameter 8.75 in
Outside Offset 5 in
No. Pc. Rim 1
Rim Type 15o DC
Manufacturer TOPY
FT/RR Nut Size+ 1.6142 in (41 mm) Bud Hex
Rear Stud Size+ 0.8268 in (21 mm) Square
Nut/Stud Torque Specs. 325 ft.-lb. (440 N-M)
*Manufacturer specification is not permissible.
+
O.D. wrench sizes.
20 Specifications
March 30,
January
1, 2015
‘16 M/Y ISUZU TRUCKS
SPECIFICATIONS
Figure 15.20 N-Series Diesel Exhaust
Exhaust Aftertreatment System
The stainless steel engine exhaust system routes to a
horizontally mounted Diesel Particulate Filter (DPF) and
Selective Catalytic Reduction System (SCR) unit. This
combination unit along with an enhanced EGR system
and variable vane turbocharger allow the series chassis to meet the 2010 EPA emission standards. The
new exhaust system monitors the particulate status of
the DPF and levels of the Diesel Exhaust Fluid (DEF)
needed for the SCR system to operate. These functions are reported to the driver via the Multi Information
Display (MID) in the instrument cluster. Under normal
highway operating conditions the system will regenerate itself and remove NOX and Particulate Matter
automatically. Under slow speed or long idle times the
system may require the vehicle operator to initiate a
DPF regeneration cycle manually. The DEF tank has
a 4.2 gallon (16L) capacity and will need to be replenished when the DEF supply runs low. DEF usage will
be approximately 1% of the diesel fuel consumption,
or approximately 1 gallon of DEF for each 100 gallons
of diesel. Only DEF that carries the seal of certification
from the American Petroleum Institute (API) should be
used. Vehicle operators should familiarize themselves
with the monitoring system (see the owners manual or
decal in cab) to ensure smooth efficient operation of
the vehicle.
Exhaust Routing Description
The exhaust system routes to a horizontally mounted
package containing a stainless steel DPF and SCR
Chamber on the right side of the chassis. The exhaust
tail pipe then exits to the rear on the right side of this
package.
January 1, 2015
DPF Regeneration Options for N Series with
4HK1 engine
Manual Regeneration Only for GSE Vehicles
(Option code IZ5)
Option code provides port programing for disabling
automatic DPF regeneration for GSE applications.
DPF will NOT regenerate automatically. DPF can only
be regenerated using manual DPF switch, with vehicle
parked with parking brake engaged. This function can
also be enabled by the Isuzu Dealer via IDSS service
tool.
Automatic Regeneration in PTO Mode(Stationary)
(Option code I6B)
Option code provides port programing for automatic
regeneration of DPF while in stationary PTO mode.
Used for applications with a PTO operating for long
periods of time with operator out of cab and away from
the vehicle. Requires high PTO power draw (15 or
more horsepower) and sustained engine speed above
1,000 RPM. This function can also be enabled by the
Isuzu Dealer via IDSS service tool.
Automatic Regeneration in PTO Mode(Mobile)
No RPO
This programmable option allows automatic regeneration of DPF while in mobile PTO mode by an Isuzu
Dealer via the IDSS service tool and is not available
as a port option. Used for applications with a PTO
operating in mobile mode for long periods of time (i.e.,
sweepers or line painters). Requires high PTO power
draw (15 or more horsepower) and sustained engine
speed above 1,000 RPM. Option can be programmed
at the time of order, or by dealer via IDSS service tool.
Specifications 21
‘16 M/Y ISUZU TRUCKS
SPECIFICATIONS
CAB FEATURES
Cab Over Engine Design
The N-Series Crew cab design brings an exciting
fresh look to the N-Series product. Based on the
“Hexapod Design Concept” the cab was completely
redesigned to meet new emerging market demands.
Cab panels, radiator grill, headlights, and bumper are
designed to embrace the design concept that brings
maximum space to the cab interior while creating a
bold look on the outside of the cab. The sleek design
conveys a solid clean vehicle with a bold presence in
the market place. These enhancements in the product continue to bring customer driven improvements
in LCF design to the market place. The crew cab
interior features improved driver comfort with ample
head room, leg room, storage room, and a wider door
opening and larger steps for easier access to the
crew cab. Once inside the driver and crew are greeted by a pleasing interior color scheme and enhanced
vehicle information provided by a new instrument
cluster. The low cab forward (LCF) design used by
the N-Series crew cab diesel has been recognized in
urban centers throughout the world for the following
features:
•More cargo space within a given overall length.
•Shorter overall length with a given body length.
•Small turn diameters.
•Better driver visibility.
•Ease of entry and exit. (Wider self cleaning entry
step and door opening with 85 degree door swing)
The Hexapod his cab has been designed to meet all
current and future market trends and offers additional
value to the customer in many other areas.
Engine Accessibility
The N-Series crew cab design provides excellent access to the engine areas for daily service. Access
to the engine is provided by several panels located in
the cab. The passengers seat is hinged and lifts up for
access to the oil fill cap, thermostat and radiator. When
open this cover is held back with a strap that is fastened to the guard pole located inside cab. A second
access panel is provided under the drivers seat for
checking the oil level. This panel cab can be quickly
opened once the lower seat cushion is removed. The
power steering reservoir is accessed via a small panel
near the right hand rear door. The radiator surge tank
can be accessed through a panel under the left-hand
side of the rear seat. The engine tunnel has a panel that
provide access to the fuel filter and automatic transmission fluid dip stick. The cab floor is insulated to
improve the driver and crews cab environment by
reducing engine and noise and heat penetration into
the cab interior.
Convenience of operation and service are highlights
of the improved cab. The hydraulic brake reservoir is
located at the left end of the dash for easy inspection
and service.
Fuses and electrical relays are located behind a removable panel below the center of the dash. This location
is within easy reach for access by the driver or a technician. The windshield washer bottle is located on the
end of the dash on the passenger side. The washer
bottle feeds intermittent wet arm wipers that put the
washer fluid directly on the windshield where it is
needed. The cab roof cap is designed to channel water
off of the roof to the side not down the windshield to
improve driver visibility in wet weather. The windshield
is bonded to the cab for increased cab rigidity, less
wind noise, and no leaks. The windshield has a upper
tinted area for improved visibility and safety.
Figure 15.23 N-Series Diesel Brake & Clutch Reservoir
Figure 15.24 N-Series Diesel Cab Fuse Location
22 Specifications
January 1, 2015
‘16 M/Y ISUZU TRUCKS
The dash mounted engine oil level check system allows
the engine oil level to be quickly verified from inside the
cab on a daily basis with the key in the off position. The
coolant reservoir is located at the back of cab and can
be easily checked on a daily basis Trailer brake wiring
has been designed to allow for quick installation of an
electric trailer brake controller. The standard harness
will provide a connection in the rear frame area for:
• Power supply
• Power output for trailer brake
• Stop lamp
• Ground
Trailer lighting connections are available at the same
connection at the end of frame after activation. An Extension harness is available from AIPDN to connect to
the in frame connector (PN 8-98115 406-1)
Cab Environmental Systems
The cab environmental system has been designed to
provide enhanced air flow through the ventilation system in the cab. The system provides plenty of air flow
and heat to keep the driver comfortable, ventilate the
cab, and keep the windshield glass clear. The optional
air conditioning system uses environmentally friendly
134a refrigerant. A new larger air-conditioning condenser has been relocated vertically and raised for greater
protection of this component for improved operation
and less maintenance.
Performance:
ITEM DESCRIPTION
Heater 16,400 BTU/hr
Air Conditioner (Option) 16,000 BTU/hr HVAC system
air flow up to 265 CFM
SPECIFICATIONS
Figure 15.26 N-Series Diesel Cab Door
a combination of durable Tricot flat woven material
and Jersey knit material on the seat base material on
the seat back. This combined material covering will
provide a tough long lasting seat, this breathes for
enhanced driver comfort in hot or cold climates. The
driver’s seat Fore and aft travel has been increased
allowing more Room to tilt and adjust the seat for
maximum driver comfort. Additional storage for
maps and other papers is provided in easy to reach
door pockets, seat backs as well as several built
in storage areas in the dash. An overhead storage
shelf is standard on all N-Series crew cab chassis.
Seat belt design is enhanced for easier operation. A
new interior dome light is installed for a brighter cab
in night time operations. The rubber floor cover is
durable and easy to maintain. A Heavy duty floor mat
over that is standard in the front only.
Figure 15.25 N-Series Diesel Cab Ventilation
Interior Trim Features
The crew cab compartment is fitted with large 86 degree front and 70 degree rear crew doors. The doors are
equipped with power door locks. Power windows are standard for the front and rear windows. Seat belts are supplied
with 3 point shoulder belts for the driver, and right hand
passenger seat and right and left outside rear seats 2 point
belts are supplied for the center front seat and 2 inside rear
seats. To enhance driver comfort the seat cushions, have
been designed for maximum support. The seat material is
January 1, 2015
Figure 15.27 N-Series Diesel Seat Travel Path
Specifications 23
‘16 M/Y ISUZU TRUCKS
SPECIFICATIONS
The steering wheel is constructed to provide maximum
visibility of the instrument cluster. The column tilts and
telescopes to adjust for varying driver profiles. The
parking brake handle is located between the drivers
seat and the center passenger seat. This location
provides an unobstructed floor for increased driver
comfort. The automotive style instrument panel has
a low profile design for improved downward visibility. The cab is partially trimmed to provide a quieter
environment. A cup holder is mounted between the
seats within convenient reach of the driver and will
handle large convenience store cups. A slide out, dash
mounted cup holder accommodates two smaller sized
coffee cups. The rear cab panel incorporates a coat
hook for improved driver comfort.
Figure 15.29 N-Series Diesel Cup Holder
Figure 15.28 N-Series Diesel Steering Column
Figure 15.30 N-Series Diesel Cup Holder
24 Specifications
January 1, 2015
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
Instrumentation
The instrument cluster of the Hexapod cab has been
redesigned and now includes a Multi Information Display (MID) in addition to the speedometer, tachometer,
fuel gauges and temperature gauges, combined with
the redesigned steering wheel, instrument visibility is
greatly enhanced. The MID will provide information to
driver that will enable him to improve his fuel economy,
monitor the emission system and be alerted to warning
messages from the engine. Frequently used switches
are styled for easy operation, and illuminated for operation at night. ISO symbols are used on the switches
and instrument panel for standard recognition of
control components. The combination switches are
designed to fit more naturally in the hand. Their function is clearly marked on the lever for easy recognition.
The odometer has a three way mode switch used to
navigate the various information menus of the MID.
No.
Equipment
Page
The current operational status of the DPF (Diesel
Particulate Filter) and levels of Diesel Exhaust Fluid
DEF are also indicated on the MID.
Cornering lights are standard to improve night time
visibility when the turn signals are operated and
headlights are on. Cruise control is standard and the
controls are post mounted for easier operation and
greater driver comfort. PTO functions can also be
accessed through the cruise control by the addition
of the optional PTO/ engine idle up switches on the
dash or through connectors on the frame. An AM/
FM/CD radio is standard equipment. The dash also
has a “5 DIN” opening suitable for other electronic
equipment.
PICTORIAL INDEX
No.
Dash Panel Switches and Controls
# Equipment # 1
21
3
4
5
2
6
7
3
Instrument panel light level control Instrument panel light level
PTO main switch (Optional) 2-67
control
PTO/
engine idle up switches on the dash (Optional)
Rear body interior light switch (Optional)
Instruments, warning lights and indicator lights V PTO main switch
3-43
Horn button Rear power window lock switch (Crew Cab only)
V
PTO engine speed
control switch
3-43
8
9 8
10 11 12
9
13 14 10
Equipment
0-
Page
Equipment
Outside rearview mirror heater switch (Optional)
V Outside rearview mirror
Cruise control
main switch
2-68
heater
switch
Hazard warning
flasher
switch
Rear power window switch (Crew Cab only)
DPF switch
Cruise control main switch
3-32
Odometer check switch, Engine oil level check switch
Door lock switch
Hazard warning flasher
switch
2-62
Figure 15.31 NPR-Series Diesel Dash Panel and Driver Controls
January 1,
2015
V
4
Rear body interior light
switch
2-69
11
V
Specifications 25
Rear power window
switch
1-10
selection and operation of equipment or system. However, a warning light should
automatically turn on to visually alert the driver when a vehicle system has or is about
to have a malfunction, unless it is during a bulb check or as otherwise described in the
SPECIFICATIONS
‘16 M/Y
ISUZUexplanations.
TRUCKS
following
Reference
No. No.
Name
Name
page
1. Cruise main indicator light
Cruise
main indicator
2. Cruise
set indicator
light
1
2-51
light
3. Daytime running lights (DRL) indicator
light 2 Cruise set indicator light
2-51
4. Engine alarm (shutdown)warning light
Daytime
runninglight
lights
5. Idling
stop indicator
3
2-50
(DRL) indicator light
6. Reduced engine power indicator light
7. Check engine malfunction indicator
Engine alarm (shutdown)
2-47
light 4 warning light
8. Engine oil level indicator light
9. Engine Voil pressure
Idling stopwarning
indicatorlight
2-48
5
10. Glow pluglight
indicator light
11. Service vehicle soon (SVS) indicator
light
12. Multi-information display (MID)
13. Headlights high beam indicator light
4404270_sec02_CONTROLS AND INSTR2-11 2-11
Reference
No.
No. Name
Name
page
14. Diesel exhaust fluid (DEF) indicator
Reduced engine power
light
6
2-53
indicator light
15. ABS warning light
16. Exhaust brake indicator light 2-52
Check engine
7 Turn signal and hazard warning
2-47
17.
indicamalfunction indicator light
tor light - right
18. Automatic
transmission
Engine oil level
indicator fluid (ATF)
8
2-46
light
temperature
warning light
19. Check transmission warning light
Engine oil pressure
20.
indica9 Turn signal and hazard warning
2-44
warning light
tor light - left
21.
indicator
10 Overdrive
Glow plug off
indicator
lightlight 2-53
22. Brake system warning light/Parking
brake indicator light
23. V Brake low vacuum warning light/ V
Brake booster warning light
24. Battery discharge warning light
2013/12/13 16:58:19
Figure 15.33 N-Series Diesel Instrument Panel
26 Specifications
January 1, 2015
Interior
SPECIFICATIONS
‘16 M/Y ISUZU TRUCKS
No.
1
2
Equipment
Page
Air flow
direction control
No.
Equpiment
lever
4
5
V
Equipment
Page
Radio with CD/USB
4-22
No. Equipment
4-16
1. Air Flow Direction Control Lever
7. Windshield washer fluid tank
2. Combination light control switch cruise con8. Glove compartment
7 Windshield
washer fluid tank 5-114
trol set switch/resume
Combination
light controlswitch
9. Relay Box
2-59
switch
3. Exhaust brake switch windshield wiper and
8 Glove
compartment
4-17
windsheild washer switch
10. Cup
holder
4. Heater Manuel optional air conditioner
11. Hook
9 Relay box
6-29
Cruise
control
set switch/
3-32
5. Radio
CD/USB
12. Card holder
resume
switch
6. Small
article storage pocket 3-33
13. holder
Cigarette lighter
10 Cup
4-18
14. Accessory power outlet
Exhaust brake switch
3
4-2
No.
2-63
Windshield wiper and
windshield washer switch
Heater
V
Small article storage pocket
11
Hook
4-19
12
Card holder
4-16
13
Cigarette lighter
4-13
14
Accessory power outlet
4-15
Figure 15.32 N-Series Diesel Instrument Panel
Manual air conditioner
January 1, 2015
2-65
6
4-3
4-3
Specifications 27
‘16 M/Y ISUZU TRUCKS
Cab Anti Corrosion Protection
The Hexapod cab offers enhanced anti-corrosion
treatment to ensure a long service life. This treatment
begins with extended use of galvanized steel panels in
the cab construction. In addition to more galvanized.
panels the galvanizing thickness has been increased.
The cab receives a cation electro deposit primer “E
coat” and a strong alkali-proof paint for full protection
against corrosion. Undercoating has been added in
the wheel wells to further protect the cab from road
spray and rock chipping. A self cleaning resin doorstep has been used, combined with a plastic support
to protect against corrosion in the step wells. All of
these added features will result in a cab that will withstand the elements for an extended length of time.
Cab Exterior
The cabs exterior features a removable front service
panel for easy access to wiper motor, wiper linkage, cab air intake filter, and electrical connections.
An optional chrome grill is available. New side view
mirrors have a breakaway function to protect the cab
doors. These large 17 x 8 west coast style mirrors
heads incorporate a 11x7 inch flat glass mirror and a
4x6 inch convex mirror in one mirror head. There is an
option for extended mirror brackets for use with 102
inch wide bodies. Heated mirrors are also an available
option. Cab door handles are the large paddle type
that protect the door paint and are easy to operate by
a gloved hand.
28 Specifications
SPECIFICATIONS
Cab Structure
The cabs structural strength is vastly improved for the
N-Series Model. The side sill is now a closed section
and the under-frame is now constructed of high
tension-resistant steel. In making these changes we
accomplish 2 important goals, (1) structural strength
is maintained in case of a collision and (2) weight is
reduced so as not to affect payload.
The cab durability is also enhanced by passing
structural elements through the closed sections at the
under-frame connection point to the chassis in the
vehicle width direction. This arrangement of components improves cab rigidity. Additional reinforcement in
front pillar area from the cowl to rocker panel area has
been accomplished. Gussets have been enlarged to
increase the connecting rigidity between the pillar area
and the cowl. This change reduces cab deformation in
case of a collision.
January 1, 2015
‘16 M/Y ISUZU TRUCKS
SPECIFICATIONS
The following options may be added (+) to NPR-HD Crew Cab / NQR Crew Cab Model
Specifications:
Weight
RPO
DESCRIPTION STANDARD CAB(lbs.)
(1) Front/Rear
IF6 Fire Extinguisher and triangle kit mounted in rear organizer (3) 19.00 0.00
IG3 Engine oil pan heater (120v 300w) 2.00 0.00
IH2 Engine emergency shutdown system HWT, LWL, LOP (5)0.00 0.00
IY9 Engine Idle shutdown (Timer set at 3 Minutes for engine shutdown) 0.00 0.00
I9A Engine Idle shutdown (Timer set at 5 Minutes for engine shutdown) 0.00 0.00
IK9 33 Gallon Additional Diesel Fuel Tank 176 wb crew cab (7) (7)
IY4 Delete Standard AM/FM/CD Radio
-3.00 0.00
I8H AM/FM/CD Radio with Auxinput/USB port and Bluetooth 0.00 0.00
IL9 PTO Enable Switch and Engine Idle Up Switch recommended for PTO and Idle applications (2) 1.00 0.00
IS0 Heated mirrors
1.00 0.00
I9H Heated dual remote control mirrors (15’’ head) 1.00 0.00
IV9 Seat covers crew cab 9.00 2.00
IU2 Mirror Bracket for 102’’ wide body
1.00 0.00
IX2 Rear Body Dome Lamp Switch (6)
1.00 0.00
I66 Block heater (cord)
1.00 0.00
UZF Back up alarm
2.00 0.00
V22 Chrome grill
1.00 0.00
I4K Keyless Entry System I6K Lockable DEF Fill Cap
I1L Speed Limited to 58 MPH 0 0
I2L Speed Limited to 65 MPH 0 0
I3L Speed Limited to 68 MPH 0 0
I4L Speed Limited to 70 MPH 0 0 Weight
SEO
DESCRIPTION(lbs.)
( 1 )Front/Rear
54 In rail fuel tank with power windows, door locks and air conditioning 80 0
64 In rail fuel tank with power windows, door locks, air conditioning and LSD (4) 80 15
74 Side mounted fuel tank w/power windows, power door locks and air conditioning 215-124
84 Side mounted fuel tank w/power windows, power door locks, air conditioning and LSD (4) 215-109
(1) RPO is Regular Production Option that is stocked in Port inventory.
LSO is Limited Stock Option that is stocked in Port inventory but should be checked for availability and delivery time.
SEO is Special Equipment Option and requires 90-120 day lead time for delivery.
(2) These switches can be port or dealer installed. Please consult the body builders guide and / or the service
manual for additional programming options and functions.
(3) Fire extinguisher and triangle kit mounted under rear seat on crew cab
(4) LSD factory installed Limited Slip Differential
(5) High Water Temperature (HWT), Low Water Level (LWL) and Low Oil Pressure (LOP)
(6) RPO must be ordered with Supreme Value Pak and Morgan Fast Track Body Programs
(7) Additional fuel tank mounted on the drivers side frame rail. Available with in rail tank only Available on 176 inch crew cab
wheelbases only. (Weights: + 102 lbs. front and +258 lbs. rear)
January
1, 2015
2015
March 30,
Specifications 29
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