Teleflex Hydraulic Steering

Boating safety is everyone's responsibility.

As a boater, you are responsible for having all required safety equipment, for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the water ways. Boaters exercising cour tesy and common sense will not create a hazard, threat, stress or an irritant to themselves, to others, to the environment, or to wildlife.

1.

Wear an approved Personal Flotation Device (PFD)

2. Read your owner’s manual.

3.

Attach engine stop switch securely to your body or PFD.

4.

Respect the speed limits and other boating restrictions.

5.

Be cautious and cour teous.

6.

Navigate with care.

7.

Understand the behaviour characteristics of your vessel that might result from unexpected manoeuvres, such as sudden deceleration, high-speed obstacle avoidance, and other speed related issues.

Become informed and stay informed!

"Take an accredited boating safety course"

Notice to Boat Manufacturer or Installer

Throughout this publication, Warnings and Cautions (accompanied by the

International Hazard Symbol ) are used to aler t the manufacturer or installer to special instructions concerning a par ticular ser vice or operation that may be hazardous if per formed incorrectly or carelessly.

Observe Them Carefully!

These “safety aler ts” alone, cannot eliminate the hazards that they signal. Strict compliance to these special instructions when per forming the installation and maintenance plus “common sense” operation are major accident prevention measures.

DANGER

Immediate hazards which WILL result in severe personal injury or death.

WARNING

Hazards or unsafe practices which

COULD result in severe personal injury or death.

CAUTION

Hazards or unsafe practices which

COULD result in minor injury or product or property damage.

NOTICE

Information which is important to proper installation or maintenance, but is not hazard-related.

TABLE OF CONTENTS

The BayStar & SeaStar Hydraulic Steering Systems.

ii

1

2

BayStar Outboard Steering System.

SeaStar Outboard Steering Systems.

Front Mount Steering System

Side Mount Steering System

Splashwell Mount Steering System

1-1

2-1

2-2

2-7

2-10

3

4

5

SeaStar Inboard Steering Systems (Power & Sail). 3-1

SeaStar Sterndrive Systems.

4-1

SeaStar Helms - General.

Standard Helms

Tilt/Rear Mount Helms

5-1

5-3

5-4

6

SeaStar Hose, Tubing, Fittings & Accessories

Outboard Hose

Inboard/Sterndrive Tubing

Fittings & Fitting Kits

Liquid Tie Bar Alignment Valve

7

8

9

10

SeaStar Power Steering.

Hydraulic Fluid.

SeaStar Volumes & Capacities.

Authorized Distributors

Marine Retailers

Teleflex Warranty

7-1

8-1

9-1

10-1

10-6

10-7

6-1

6-2

6-6

6-9

6-17

SEASTAR and BAYSTAR Hydraulic Steering Systems

i

ii

BayStar and SeaStar

Hydraulic Steering Systems

The BayStar Hydraulic Steering System is designed to add safetl, reliability and comfor t to outboard powered boats to a maximum

150HP (Total). The SeaStar Hydraulic Steering System is designed to provide that extra margin of muscle when needed. The SeaStar system easily handles Outboard, Sterndrive and Inboard engines in boats up to 50 feet.

System selection, installation and service is substantially simplified with just three major components — helm, cylinder and tube or hose.

SeaStar has a comprehensive range of available cylinders to handle the variety of Outboard, Sterndrive and Inboard steering applications.

These are suitable for both pleasure and commercial applications.

Extra steering stations and/or autopilots are easily added.

SeaStar hydraulic steering is a total commitment to quality, per formance and simplicity.

BayStar & SeaStar, the hydraulic steering systems that are;

Easy to install…

Only three components: helm, cylinder & tube or hose

Compact and attractive helm design

Variety of helm mounting configurations

Simple tube/hose fitting connections

Clear, complete installation instructions

Easy to fill and purge…

Engineered bleed fittings on the cylinders

A helm and lock valve design that enhances air removal

A no-mess filler device

A filling and purging time of normally less than 30 minutes

Easy to check for proper installation

Easy purging check via filler device

No searching for difficult-to-find air leaks

Easy to turn…

Anti-friction piston points

Designed to provide many years of service…

Precision built

Heavy-duty bearings instead of bushings

No corrosive materials exposed to marine environment

Field replaceable helm and cylinder shaft seals

A no-hassle warranty — 2 years for pleasure use

— 1 year for commercial use (SeaStar)

BayStar and SeaStar! Simply the best!

Selection Guide

Teleflex Hydraulic Steering

Our manual hydraulic steering systems are simple and efficient.

The basic system consists of three main components;

1) the helm pump, 2) the cylinder, and 3) the hose or tubing required to connect the cylinder to the helm pump.

These basic components are necessary in all applications. However as the system variables increase (ie: multiple engines, rudders, steering stations and autopilots), additional components may be required.Ï

1. The Helm Unit.

The helm pump is an axial piston pump specifically designed for manual steering. It has a built-in lock valve to prevent the steering load from feeding back to the driver. The lock valve will not allow the rudder or drive unit to move until you move it with the steering wheel. The lock valve section of the helm also includes a relief valve. This relief valve provides over-pressure protection for mechanical components and hydraulic hoses and fittings.

2. The Cylinder.

The most impor tant differences between the variety of steering systems available is the cylinder selection. Both BayStar and

SeaStar systems have a cylinder for most steering applications.

3. Hoses and Tubes.

Required to provide a path for the fluid to flow under pressure from the helm pump to the cylinder.

The System: How it works

The system is a two-line system. This makes operation very simple.

1) The steering wheel, which is attached to the helm pump, is rotated in the desired direction (ie: a turn to starboard or clockwise rotation).

2) Oil is pumped out the corresponding por t from the rear of the helm into the starboard line and then into the cylinder.

3) This causes the cylinder rod, which is attached to the vessels rudder or drive unit, to move (ie: rod moves to por t) thus causing the vessel to alter course.

4) Oil displaced from the opposite end (ie: the por t end) of the cylinder flows (ie: into the por t line) back to the helm pump.

5) For steering in the opposite direction, simply turn the helm the other way.

6) When no course corrections are required, the integral lock valve holds the rudder or drive unit stationar y.


iii

Selecting the System

The objective is to match the steering system to the requirements of the vessel. This depends on four things;

1) hull type (ie: planing or displacement),

2) type of propulsion system in the vessel (ie: inboard, outboard, sterndrive, etc.),

3) the number of engines or rudders,

4) the total power of the engines (ie: Horsepower).

Once the system and cylinder has been selected, the size of the helm pump is pre-determined. SeaStar systems also alow the following opyions to be specified;

1) the number of steering stations,

2) helm configuration (ie: standard or tilt helm),

3) additional features such as autopilots.

Notes on Steering Response versus Steering effort

Steering wheel effor t is directly propor tional to the number of wheel turns lock to lock.

The number of wheel turns lock to lock is dependent on three things;

1) the volume of the cylinder,

2) the displacement of the helm pump,

3) the allowable movement of the rudder or drive unit.

Less wheel turns lock to lock results in more steering effor t.

More wheel turns lock to lock results in less steering effor t.

However, additional factors that can influence steering effort are;

1) vessel speed,

2) rudder size,

3) unusual propellor selections,

4) hull type (ie: displacement, planing, etc.), and

5) improperly aligned counter balance skeg.

Syten Hydraulic Steering

(Obsolete).

NOTICE

The Syten components were produced up until late 1984 when they were replaced by the

SeaStar Steering systems.Teleflex

(Canada) Ltd. no longer stocks any replacement parts, fittings or seal kits for this steering system or any component of this system.

Replacing or upgrading from a Syten inboard steering system to

SeaStar Components.

Helms: The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH5271 and Back mount kit HA5418.

This should be done at each helm station.

Tube: The 5/16 nylon tube and fittings are obsolete and must be replaced with SeaStar 3/8" nylon extruded tube for all inboard applications.

Uniflow Valve: U-10 or Model 50: Obsolete, no replacement par ts are available.

Cylinder: Adapter HA5425 is required for the conversion from a

Syten steering cylinder to a current SeaStar Steering cylinder.

iv

Recommendations made in this publication are guidelines based on average acceptance of steering effor t.

Selection Guide

CAUTION

CHAPTER

1

OUTBOARD STEERING

BayStar ™ ˙ hydraulic steering is brought to you by the manufacturers of

SeaStar ® , the most trusted name in pleasure boat steering. BayStar allows you to install all of the safety, reliability and comfort of hydraulic steering onto your boats rated up to MAX. 150HP (Total). Some high

peformance engines are exempt, call Teleflex (Canada) Ltd. for details.

Combine this with the superior Teleflex (Canada) design team, rigid

ISO quality control and teamed with the finest materials and precision manufacturing—BayStar continues the tradition bringing comfor t and safety to boating.

The BayStar steering system consists of a super low friction helm for smooth comfortable steering, a balanced cylinder–featuring a compact design that fits most splashwells. For your convenience two lengths of 20’ cut to fit tubing are supplies (2 x 20’ length), two bottles of hydraulic steering fluid, and one fill tube for easy fill and purge.

BayStar is ONLY applicable for single station steering.

HELM

CYLINDER

Typical BayStar Installation


TUBING

1-1

OUTBOARD–FRONT MOUNT

Three easy steps to select your BayStar System:

1) Check helm dimension. Standard helm requires 3” (76mm) cutout hole in dash.

1/4" NPT

FILL PORT

3/4" STANDARD

TAPER

5/16" NC STUDS (3)

5"

(127mm)

3-3/4"

(95mm)

5"

(127mm)

5/8" NF THREAD

4-1/4"

(108mm)

6-3/8"

(162mm)

2-1/2"

(64mm)

1/4" NPT PORTS (3)

2"

(51mm)

2) Check cylinder dimensions. IS THE SPLASHWELL WIDE

ENOUGH? The BayStar cylinder requires 32” (813mm) splashwell width.

2-3/8"

(60mm)

16" (406mm)

1-1/2" OD

(38mm OD)

24" (610mm)

3/8" COMPRESSION

FITTING

16" (406mm)

1-2

Selection Guide


Motor Well dimensions required for Baystar front mount outboard steering systems

A

B

C

3) Is there enough room in the splashwell for full engine tilt?

Find the dimensions (A, B & C) of your splashwell. Check them against the minimum splashwell dimensions for full engine tilt for your engine and cylinder.

# OF

1

2

A B C MIN. ENGINE

32" (813mm) 5" (127mm) 4" (102mm) N/A

Twin engine applications not available at this time.

NOTICE a) Ensure there is no interference between the BayStar cylinder rod (starboard side) and the splashwell boot or engine controls & cables.

b) Dimensional restrictions also apply to external motor mount brackets.

c) Ensure dimension 'A' maintains 32" (813mm) through full trim/tilt range.

d) Maximum transom thickness 3” (76mm).

e) Engines less than 70HP may require up to an additional 1” (25mm) of

splashwell clearance.

BayStar Steering Kit

PID# HK4200

BayStar kits come complete with ever ything needed for an install.

The cylinder utilizes the factor y outboard engine supplied drag link for simplified installation. For your convenience two lengths of 20' cut to fit tubing are supplied (2 x 20' length).

BayStar Steering Kit (HK4200) includes:

BayStar Helm Pump (HH4016)

BayStar Cylinder (HC4600)

BayStar Tubing Kit (HT4420)

2 Bottles of hydraulic steering fluid (HA5430)

Filler Kit (HA5438)


1-3

1-4

Selection Guide

CHAPTER

2

OUTBOARD STEERING

SeaStar Outboard Hydraulic steering offers three models of steering cylinders to suit most applications. The standard and most commonly used model, Front Mount Pivot Cylinder part number HC5345, The

Side Mount Cylinder part number HC5370 and the Splashwell Mount

Cylinder part number HC5380. Review the following Order Guides, application charts and dimensional information for each cylinder to aid in your selection of the correct cylinder for your application needs.

Selecting the outboard steering system best suited for your boat:

1) Locate the type of boat you have in column A of the Outboard

Steering Selection Guide below.

2) From the Guide, select the steering system best suited to your boat. You may want to review the specific features for each system.

3) Proceed to the appropriate section of the catalogue for a detailed component selection.

4) If your specific engine is not listed in the application char ts, select the next alternative from the Steering System Selection

Guide. Repeat step #3.

BOAT DESCRIPTION

COLUMN A

CENTER CONSOLE*

CRUISER*

FISH 'N' SKI*

OTHER FISHBOAT*

RUNABOUT*

BASS BOAT*

INFLATABLES*

WORK/COMMERCIAL/RESCUE*

FRONT MOUNT

SINGLE

A

A

A

A

A

A

A

A

TWIN

A

A

N/A

A

A

N/A

B

A

SINGLE TWIN

B

B

B

SIDE MOUNT

CYLINDER

B

N/A

N/A

N/A

B

*Outboard engines featuring power steering require a steering input actuator.

B

B

B

B

N/A

N/A

N/A

B

SPLASHWELL MOUNT

CYLINDER

SINGLE

B

B

N/A

B

N/A

N/A

B

B

TWIN

B

B

N/A

B

N/A

N/A

A

B

NOTES

CYLINDER

A: Best Application

B: Good Application

N/A: Not Applicable

PRODUCT REFERENCE TO TYPES OF OUTBOARD BOATS

BASS BOAT Single engine outboard powered boat designed specifically for fishing in protected waters. Typically performance oriented.

FISH ‘N’ SKI Single engine outboard powered boat designed for day fishing or skiing in protected waters.

RUNABOUT Intended for day boating.

Typically a single engine but can be a dual engine boat. Includes tournament ski boats and per formance outboards.

CENTER CONSOLE Boat with control station located on a centerline mounted console. Generally designed specifically for fishing. Boats may be single or dual engine.

FISH BOAT Boat primarily designed and equipped for offshore fishing. May be rigged with a second steering station.

Boats may be single or dual engine.

CRUISER Cuddy/express/bridge cruiser primarily designed for cruising. It has overnight accommodations. Typically rigged with two steering stations. Boats may be single or dual engine.


INFLATABLES Boats manufactured of waterproofed fabric which are inflated with air in order to achieve their shape.

The bottom of the hull may be made of fabric or fibreglass. They typically have narrow transoms. Boats may be single or dual engine.

WORK/COMMERCIAL/RESCUE Any of the previously listed applications involved in revenue producing or rescue activities. Typically a ver y severe ser vice environment.

2-1

Features

Applications

SEASTAR FRONT MOUNT

OUTBOARD STEERING SYSTEM

Part# HC5345, HC5347, HC5348, HC5358

• Independent engine tilt for twin engine installations.

• Easy steering.

• 5 turns lock to lock steering response.

• General purpose system.

• Single and multiple engine capability.

• Total power to 600 HP.

• Typical applications include center console fishboats and cruisers.

How to select a front mount outboard steering system

CAUTION

Not recommended for use in installations where; a) chopper, cleaver or surface piercing propellers are used, b) the engine is highly elevated on the transom, c) engine trim tabs have been removed, d) the boat speed exceeds 75 mph (120 km/h), or e) the power exceeds the maximum

Coast Guard or M.O.T.

recommendations for the boat.

1) From the order guide (page 7) select the system configuration based on: a) the number of engines, and b) the total power of engine(s) to be installed.

2) From the application guide (page 8) confirm that the Front

Mount cylinder will fit your specific make, model, and year of engine. Select the adapter kit for single engines or the tie bar kit for dual engines.

3) From the order guide select the appropriate helms and accessor y hardware for each steering station.

4) From the order guide select the fitting and hose kits required for the installation.

5) Confirm that there is sufficient space available in the splashwell and dash areas for the steering components.

HC5345

2-2

Selection Guide

Order Guide


ENGINE/ CYLINDER

CONFIGURATION

SINGLE ENGINE

(SINGLE CYLINDER)

APPLICATIONS UP TO 300 HP MAX

NUMBER OF TURNS 5

DESCRIPTION QTY

REQ

MODEL PART

NUMBER

CYLINDER

HELM

HOSE KIT

OIL 3

1

1

1

FRONT MOUNT

* SEASTAR I- STANDARD

OUTBOARD HOSE

HC5345

HH5271

H051_ _

FOR EXTRA STEERING STATION ADD:

HELM 1 * SEASTAR I- STANDARD HH5271

FITTING KIT

HOSE KIT

OIL

1

1

1

ADD A STATION

OUTBOARD HOSE

SEASTAR OIL

HF5501

HO51_ _

HA5430

REF.

PAGE #

5-3

6-2

8-1

5-3

6-10

6-2

8-1

NOTICE

HC5345 will not adapt to the 1998 Honda 115 &

130 as well as OMC 1977-1990 65-300HP

(Refer to the Application Guide on page 2-4

DUAL ENGINE

(SINGLE CYLINDER)

NON-COUNTER ROTATING APPLICATIONS UP

TO 450 HP MAX

COUNTER ROTATING ENGINE APPLICATIONS

UP TO 600 HP MAX

NUMBER OF TURNS 5

CYLINDER 1

TIE BAR KIT

HELM

HOSE KIT 1

OIL 3

1

1

FRONT MOUNT HC5345

HO60_ _

* SEASTAR I- STANDARD HH5271

OUTBOARD HOSE HO51_ _



FITTING KIT 1 ADD A STATION HF5501

HOSE KIT

OIL

1

1

OUTBOARD HOSE

SEASTAR OIL

HO51_ _

HA5430

5-3

6-2

8-1

5-3

6-10

6-2

8-1

DUAL ENGINE

(DUAL CYLINDERS)


TO 600 HP MAX

ALL COUNTER ROTATING ENGINE

APPLICATIONS

NUMBER OF TURNS 6.5

CYLINDER

TIE BAR KIT

HELM

HOSE KIT

HOSE KIT

HOSE KIT

FITTING KIT

OIL

1

1

1

1

2

1

1

3

FRONT MOUNT HC5345

HO60_ _

** SEASTAR II- STANDARD HH5272

OUTBOARD HOSE

OUTBOARD HOSE

OUTBOARD HOSE

TEE FITTINGS

SEASTAR OIL

HO51_ _

HO51_ _

HO51_ _

HF5530

HA5430


HELM 1 ** SEASTAR II- STANDARD HH5272

FITTING KIT

HOSE KIT

OIL

1

1

1

ADD A STATION

OUTBOARD HOSE

SEASTAR OIL

HF5501

HO51_ _

HA5430

5-3

6-2

6-2

6-2

6-1

8-1

5-3

6-10

6-2

8-1

OPTIONAL EQUIPMENT BACK PLATE KIT

20 DEGREE WEDGE

AUTOPILOT FITTING KIT

* TILT HELM- SEASTAR I

REAR MOUNT HELM- SEASTAR I

** TILT HELM- SEASTAR II

REAR MOUNT HELM- SEASTAR II

(FOR STANDARD HELMS) HA5418


(FOR ALL HELMS) HF5501

HH5741

HH5261

HH5742

HH5262

5-5

5-5

6-10

5-4

5-4

5-4

5-4


2-3


Application Guides

ENGINE

MANUFACTURER YEAR MODEL

SeaStar Single & Twin Engine Applications

FORCE

1985 TO DATE 90–150 HP

HONDA

1996 TO DATE

1998 TO DATE

1998 TO DATE

2001 TO DATE

JOHNSON/EVINRUDE

1997 TO 1990

1997 TO 1988

1991 TO DATE

1998 TO DATE

1996 TO DATE

75–90 HP

115–130 HP

30–50 HP

225 HP 4 STROKE

65–300 HP

250–300 HP V8

40–250 HP

40–70 HP 4 STROKE

75–250 HP FICHT

CYLINDER

HC5345

HC5345

HC5347

HC5345

HC5345

HC5348

HC5342

HC5358

HC5358

HC5345

TIE BAR KITS

TWIN ENGINE

SINGLE CYL.

TWIN ENGINE

DUAL CYL.

NOTES

HO5008A

HO6001

HO5063

HO6001

HO6001

HO6001

HO5001A

HO6003

HO6003

HO6001

HO5008A

HO6002

HO5064

HO6002

HO6002

HO6002

HO5030

HO6002

HO6002

HO6002

Min Eng Center 27"

HO5064 comes w/o Tie Bar

Req. Kit HO5090

HO5030 comes w/o Tie Bar

Req. Kit HO5090

Req. Kit HO5090

MERCURY/MARINER

1984 TO 1994

1989 TO DATE

1998 TO DATE

NISSAN/TOHATSU

SUZUKI

1990 TO DATE

1986 TO DATE

1986 TO 2002

1996 ONLY

1998 TO DATE

2002 TO DATE

US MARINE/FORCE

YAMAHA

1996 TO DATE

1990 TO DATE

1986 TO DATE

1990 TO DATE

1997 TO DATE

2000 TO DATE

YANMAR

1994 TO DATE

2.4 / 2.5 EFI

75–300 HP

30–60 HP

HC5345

HC5345

HC5345

90–140 HP HC5345

100 HP

115–140 HP

HC5345

HC5345

115–140 HP HC5348

40_70 HP 4 STROKE HC5358

115–140 HP 4 STROKE HC5358

90–120 HP HC5345

40–90 HP HC5345

100–200 HP 2 STROKE HC5358

225–250 HP 2 STROKE HC5358

80–225 HP 4 STROKE HC5358

225–200 HP DI HC5358

27 & 36 HP HC5345

HO6001

HO6001

HO6001

HO6001

HO6003

HO6001

HO6001

HO6003

HO6003

HO6001

HO6003

HO6001

HO6001

HO6001

HO6001

HO6001

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

HO6002

May require extensive cowling modifications

Min Eng Center 27”

Req. Kit HO5090

NOT 1996

Req. Kit HO5090

ENGINE

MANUFACTURER

2-4

YEAR MODEL CYLINDER

TIE BAR KITS

PORT ENG. TO S/BOARD ENG.

NOTES

DRIVE CYL.

TO DRIVE CYL.

SeaStar Triple Engine Applications

FORCE

1995 TO DATE 90-120 HP

HONDA

1996 TO DATE 75-90 HP

MERCURY/MARINER

1989 TO DATE

JOHNSON/EVINRUDE

1991 TO DATE

1991 TO DATE

1991 TO DATE

1996 TO DATE

1998 TO DATE

SUZUKI

1986 TO DATE

1986 TO DATE

1998 TO DATE

YAMAHA

1990 TO DATE

1990 TO DATE

1998 TO DATE

HC5345

HC5345

75-275HP HC5345

90-175 HP

250-300 HP

HC5345

HC5345

200-225 HP HC5345

90-225 HP FICHT HC5345

65-70 HP 4-STROKE HC5345

150-225 HP HC5345

115-140 HP HC5345


100-200 HP HC5345

225-250 HP HC5345


HO6001

HO6001

HO6002

HO6002

HO5081

HO6001

HO6003

HO6001

HO508

HO6002

HO6002

HO5080

HO6002

HO6003

HO6003

HO6001

HO6002

HO6002

HO6002

HO6001

HO6001

HO6002

HO5080

HO6002

Min Eng Center 29"

Min Eng Center 29"

Req. Kit HO5090

Req. Kit HO5090

REVISION DATE:

MAR. 11 TH 2002

Selection Guide

SeaStar – Catamaran Outboard

Steering System

HORSEPOWER LIMITATIONS


ENGINE

CONFIGURATIONS

MAXIMUM

HORSEPOWER

CYLINDER RECOMMENDED

HELM PUMP

NON COUNTER-ROTATING

UP TO 450HP

HC5343

HH5271

COUNTER-ROTATING

UP TO 600HP

HC5343

HH5271

NO. OF STEERING

WHEEL TURNS

5

5

CYLINDER PART #HC5343

To establish whether or not this cylinder is suitable for your application, the following points should be considered:

1. Fore and aft alignment of cylinder. If not mounted in line, motors will have a different turning radius.

2. Distance between motors.

3. Distance of travel in tilt arc.

4. Horizontal alignment of cylinder.

ITEM PART # QTY DESCRIPTION

1 799865

2 010924

3 HC5343

4

4

1

Screw HHCS 5/16" NC x 1" SS

Washer 5/16" dia.

Tandem Catamaran Steering

Cylinder


Technical Information

Seal Replacement Kit Part # HS5157

Cylinder Volume 8.13 cu. in. (133.2cc)

Cylinder Stroke 10"

Fittings 3/8" compression

Threads 9/16" x 24 extra fine

2-5


Cylinder Installation

WARNING

Operational interference of the steering cylinder/cylinder fittings and jackplates/transom/splashwell can occur under certain conditions. Check installation thoroughly throughout the full range of Motor Tilt, Jack Height and Trim before making final installation.

If inter ference does occur, contact:

Teleflex (Canada) Ltd. for additional information/options.

Telephone: (604) 270-6899 or (941) 488-6744

If interference is not eliminated total steering loss can occur, causing property damage and/or personal injury.

General Dimensions

Motor Well dimensions required for front mount outboard steering systems

A

B

C

1

2

22" (559mm)

49" (1244mm)

6" (152mm)

6" (152mm)

5" (127mm)

5" (127mm)

N/A

26" (660mm)

NOTICE a) Dimensional restrictions also apply to external motor mount brackets.

b) Maximum engine center distance for twin engine applications is 36"

(914mm) using the standard tiebar. Dimension 'A' would have to be increased proportional to the tiebar length.

c) Minimum engine center distance is 26" unless engine manufacturer recommendation is greater.

HC5345

3/8" COMPRESSION FITTING FOR

HOSE CONNECTION

BLEED NIPPLE

2 5/8"

(67mm)

4 7/8"

(124mm)

Typical Tie Bar Kit

21 3/4"

(552mm)

2-6

Selection Guide

SEASTAR SIDE MOUNT


Part# HC5370

Features

Applications

• Ease of installation.

• Alternative to Front Mount Cylinder.

• Unbalanced cylinder with 4.8/5.7 turns lock to lock.

• Suitable for installation in shallow splashwells.

• Suitable for use on engines fitted with power steering.

• All engines with threaded tilt (steering) tubes complying with

ABYC P17/ABYC P21/NMEA/BIA standards for mechanical steering.

• Cylinder attaches to the engine tilt tube as per ABYC/NMEA/BIA standard.

• Single and multiple outboard engine installations.

• Total power to 600 HP in counter rotating application.

(see order guide)

• Typical applications include center console fishboats and cruisers.

How to select a side mount outboard steering system

WARNING

Not for use with SeaStar-Pro

Helm Pumps.

NOTICE

Not recommended for use in installations where; a) chopper, cleaver, or sur facing piercing propellers are used, b) the engine is highly elevated on the transom, c) engine trim tabs have been removed, d) the boat speed exceeds

75 mph (120 km/h), or e) the power exceeds maximum

Coast Guard or M.O.T.

recommendations for the boat.

1) From the order guide on page 12 select the system configuration based on; a) the number of engines, and b) the total power of engine(s) to be installed.

2) From the order guide select the cylinder(s) and tie bar kits required.


4) From the order guide select the fitting and hose kits required for the installation.



2-7

OUTBOARD–SIDE MOUNT

Order Guide


CONFIGURATION

SINGLE ENGINE

(SINGLE CYLINDER)


NUMBER OF TURNS 4.8/5.7

DESCRIPTION QTY MODEL

REQ

PART

NUMBER

CYLINDER

HELM

HOSE KIT 1

OIL 3

1

1

SIDE MOUNT


OUTBOARD HOSE

HC5370

HH5271

HO51_ _

FOR EXTRA STEERING STATIONS ADD:

HELM

FITTING KIT

HOSE KIT

OIL

1

1

1

1


ADD A STATION HF5501

OUTBOARD HOSE

SEASTAR OIL

HO51_ _

HA5430

REF.

PAGE #

5-3

6-2

8-1

5-3

6-10

6-2

8-1

DUAL ENGINE

(SINGLE CYLINDER)


TO 300 HP MAX


UP TO 600 HP MAX


CYLINDER

TIE BAR KIT

HELM

HOSE KIT

OIL 3

1

1

1

1

SIDE MOUNT

TIE BAR ONLY


OUTBOARD HOSE

HC5370

HO5009

HH5271

HO51_ _



FITTING KIT

HOSE KIT

1

1

ADD A STATION

OUTBOARD HOSE

HF5501

HO51_ _

OIL 1 SEASTAR OIL HA5430

5-3

6-2

8-1

5-3

6-10

6-2

8-1

DUAL ENGINE

(DUAL CYLINDERS)


TO 600 HP MAX

ALL COUNTER ROTATING ENGINE APPLICA-

TIONS

NUMBER OF TURNS 7.5

OPTIONAL EQUIPMENT

CYLINDER

TIE BAR KIT

HELM

HOSE KIT

HOSE KIT

HOSE KIT

FITTING KIT

OIL

1

1

1

1

2

1

1

3

SIDE MOUNT

TIE BAR ONLY

HC5370

HO5009

** SEASTAR II- STANDARD HH5272


OUTBOARD HOSE

OUTBOARD HOSE

HO51_ _

HO51_ _

TEE FITTINGS

SEASTAR OIL

HF5530

HA5430


HELM

FITTING KIT

HOSE KIT

OIL

1

1

1

1

** SEASTAR II- STANDARD

ADD A STATION

OUTBOARD HOSE

SEASTAR OIL

HH5272

HF5501

HO51_ _

HA5430

BACK PLATE KIT

20 DEGREE WEDGE




** TILT HELM- SEASTAR II

REAR MOUNT HELM- SEASTAR II




HH5741

HH5261

HH5742

HH5262

5-3

6-10

6-2

8-1

5-5

5-5

6-10

5-4

5-4

5-4

5-4

5-3

6-2

6-2

6-2

6-1

8-1

2-8

Selection Guide

General Dimensions

Tie Bar for Side Mount Cylinders Part# HO5009

OUTBOARD–SIDE MOUNT

ENGINE CENTRE DISTANCE

PART #HC5370

1.5" DIA

(38mm)

3/8" COMPRESSION FITTING

13" (330mm)

1.5" (38mm)

1.74"

(45mm)

BLEED NIPPLE

1-5/16" ACROSS

WRENCH FLATS

0.75" (19mm) AT

FULL RETRACTION

9" (229mm) AT

FULL EXTENSION

LINK ARM SUPPLIED BY

ENGINE MANUFACTURER


2-9

SEASTAR SPLASHWELL MOUNT


Part# HC5380

Features

• Light duty alternative to front & side mount cylinders.

• Unbalanced cylinder with 5.5/6.5 turns lock to lock.

• Fits engines with/without suppor t (steering) tube.

Applications

• Single & multiple engine capability.

• Total power to 600 HP in counter rotating application.

(see order guide)

• Transom or hull mounted cylinder.

• Speeds to 60 mph maximum (97 km/h).

How to select a splashwell mount outboard steering system

1) From the order guide on page 15 select the system configuration based on; a) the number of engines, and b) the total power of engine(s) to be installed.

2) Select the cylinder and tie bar kit required.


4) From the order guide select the fitting and hose kits required. You will have to determine the configuration, length, number of hose and fitting kits required for the installation (refer to page 6-2).


Not recommended for use in installations where;

NOTICE

a) chopper, cleaver or sur facing piercing propellers are used, b) the engine is highly elevated on the transom, c) engine trim tabs have been removed, d) the boat speed exceeds 60 mph (97 km/h), or e) the power exceeds maximum

Coast Guard or M.O.T.

recommendations for the boat.

HC5380

2-10

Selection Guide

Order Guide

OUTBOARD–SPLASHWELL MOUNT

The splashwell mount cylinder (par t no. HC5380) can be used on all engines complying with ABYC P17/NMEA/BIA standards provided they have a threaded attachment hole (3/8" - 24 UNF thread) in the steering arm. Not suitable for use on engines fitted with factor y power steering.


CONFIGURATION

SINGLE ENGINE

(SINGLE CYLINDER)



DESCRIPTION QTY MODEL

REQ

PART

NUMBER

CYLINDER

HELM

HOSE KIT 1

OIL 3

1

1

SPLASHWELL


OUTBOARD HOSE

HC5380

HH5271

HO51_ _


HELM

FITTING KIT

HOSE KIT

OIL

1

1

1

1


ADD A STATION HF5501

OUTBOARD HOSE

SEASTAR OIL

HO51_ _

HA5430

REF.

PAGE #

5-3

6-2

8-1

5-3

6-10

6-2

8-1

DUAL ENGINE

(SINGLE CYLINDER)


TO 300 HP MAX


UP TO 600 HP MAX


CYLINDER

TIE BAR KIT

HELM

HOSE KIT

OIL 3

1

1

1

1

SPLASHWELL

SPLASHWELL

HC5380

MOUNT TIE BAR HO5010





FITTING KIT 1 ADD A STATION HF5501

HOSE KIT

OIL

1

1

OUTBOARD HOSE

SEASTAR OIL

HO51_ _

HA5430

5-3

6-2

8-1

5-3

6-10

6-2

8-1

OPTIONAL EQUIPMENT BACK PLATE KIT

20 DEGREE WEDGE







HH5741

HH5261

5-5

5-5

6-10

5-4

5-4


2-11

OUTBOARD–SPLASHWELL MOUNT

General Dimensions

Mounting Configuration Tie Bar Kit #HO5010

36" (914mm) MAXIMUM ENGINE CENTRE DISTANCE

26" (660mm) MINIMUM ENGINE CENTRE DISTANCE

PART #HC5380

2-12

Selection Guide

CHAPTER

3

INBOARD STEERING

Features

Four steps to select a steering system for an inboard powered boat

• Regular duty aluminum cylinders.

• Heavy duty brass cylinders.

• Easy installation for single and dual rudder vessels.

• Cylinders supplied with bleeder fittings.

• Two axis ar ticulation.

• Easy autopilot inter face.

1) From the Application Guide on page 18 select the System

Number appropriate for the vessel based on; a) hull type - displacement or planing, b) length of vessel, c) number of rudders, and d) usage of vessel.

2) From the Order Guide on page 18 select the appropriate helms and accessor y hardware for each steering station.

3) From the Order Guide select the fitting and hose kits required for the installation.

4) Confirm that you have sufficient space available in; a) the area the cylinder is to be mounted, and b) the dash area for the steering components.


3-1

INBOARD STEERING

BOAT LENGTH

UP TO

Application Guide

PLANING HULL

SINGLE ENGINE TWIN ENGINE

DISPLACEMENT HULL

SINGLE ENGINE TWIN ENGINE

SAIL

SINGLE ENGINE

26FT (8m)

32FT (10m)

38FT (11.5m)

44FT (13.5m)

50FT (15m)

PLEASURE

3

5

1

2

-

WORK

5

-

4

4

-

PLEASURE

2

3

1

1

5

ORDER GUIDE

COMPONENT QTY

DESCRIPTION REQ

1

MODEL

4 TURNS LOCK TO LOCK

HELM

CYLINDER

OIL

TUBE

3

1

1

1

PART

#


BA125 - 7ATM

HH5271

HC5312

SEASTAR OIL HA5430

3/8” DIA NYLON (NOTE 1 & 3) HT5_ _


HELM 1 * SEASTAR I- STANDARD

FITTING KIT

OIL

EXTRA TUBE

1

1

ADD A STATION

SEASTAR

3/8” DIA NYLON (NOTE 1 & 3)

HH5271

HF5502

HA5430

PAGE

REF

5-3

8-1

6-6

5-3

6-11

8-1

6-6

2

HELM

CYLINDER

OIL

TUBE


1

3

1


BA135 - 7ATM

HH5271

HC5313

SEASTAR OIL HA5430




FITTING KIT

OIL

EXTRA TUBE

1

1

ADD A STATION

SEASTAR


HH5271

HF5502

HA5430

5-3

8-1

6-6

5-3

6-11

8-1

6-6

3

HELM

CYLINDER

OIL

TUBE


3

1

1

1


BA150 - 7ATM

HH5271

HC5314

SEASTAR OIL HA5430




FITTING KIT

OIL

EXTRA TUBE

1

1

ADD A STATION

SEASTAR


HH5271

HF5502

HA5430

5-3

8-1

6-6

5-3

6-11

8-1

6-6

WORK

5

5

4

4

-

PLEASURE WORK PLEASURE WORK PLEASURE WORK

5

-

2

3

-

5

-

4

4

-

3

5

2

3

-

5

-

4

4

-

4

5

4

4

-

5

-

4

4

-

a) Displacement Hull - maximum hull speed does not normally exceed 18 knots.

b) Planing Hull - maximum hull speed normally exceeds 18 knots.

COMPONENT QTY

DESCRIPTION REQ

4

MODEL

4-1/4 TURNS LOCK TO LOCK

HELM

CYLINDER

OIL

HOSE KIT

COPPER TUBE

3

1

1 ** SEASTAR II- STANDARD

1 BA150 - 7TM

SEASTAR OIL

HOSE KIT

3/8" DIA.(NOTE 2 & 3)


HELM 1 ** SEASTAR II- STANDARD

FITTING KIT

OIL

EXTRA TUBE

1

1

ADD A STATION

SEASTAR

AS ABOVE (NOTE 2 & 3)

5

5-1/2 TURNS LOCK TO LOCK

HELM

CYLINDER

OIL

HOSE KIT

COPPER TUBE

3

1

1 ** SEASTAR II- STANDARD

1 BA175 - 7TM

SEASTAR OIL

HOSE KIT

3/8" DIA.(NOTE 2 & 3)


HELM 1 ** SEASTAR II- STANDARD

6-11 OIL

EXTRA TUBE

1 SEASTAR

AS ABOVE (NOTE 2 & 3)

PART

#

PAGE

REF

HH5272

HC5318

HA5430

HF5508

5-3

8-1

6-12

6-6

HH5272

HF5502

HA5430

5-3

6-11

8-1

6-6

HH5272

HC5319

HA5430

HF5508

5-3

8-1

6-12

6-6

HH5272

HA5430

5-3

8-1

6-6


BACK PLATE KIT (FOR STANDARD HELMS) HA5418 5-5

20 DEGREE WEDGE KIT (FOR STANDARD HELMS) HA5419 5-5

AUTOPILOT FITTING KIT (FOR ALL HELMS)

* TILT HELM-SEASTAR I

HF5502

HH5741

6-11

5-4

REAR MOUNT HELM-SEASTAR I

** TILT HELM-SEASTAR I


HH5261

HH5742

HH5262

5-4

5-4

5-4

1. For systems 1, 2 & 3 - nylon tubing (3/8” diameter) is the standard requirement for plumbing the system. Copper tubing

(3/8” diameter) can be substituted but

Fitting Kit HF5507 is required.

(Refer to page 6-12)

2. For systems 4 & 5 - copper tubing (3/8” diameter) is the standard requirement for plumbing the system. Fitting Kit HF5508 is required. (Refer to page 6-12

3. For systems 1, 2, 3, 4, & 5 Seastar outboard hose can be substituted for nylon or copper tube. These hoses must be ordered in standard lengths. They cannot be cut to length. (Refer to page 6-2

3-2

Selection Guide

General Dimensions

ATM CYLINDERS (ALUMINUM): HC5312/ HC5313/ HC5314

INBOARD STEERING

TM CYLINDERS (BRASS): HC5318/ HC5319/HC5369

CYLINDER DIMENSIONS SPECIFIC TO MODEL

CYLINDER PART

MODEL #

BODY

DIAMETER

BA125-7ATM

BA135-7ATM

BA150-7ATM

BA150-7TM

BA175-7TM

BA150-9TM

HC5312

HC5313

HC5314

HC5318

HC5319

HC5369

1.38" (35mm)

1.50" (38mm)

1.75" (45mm)

1.75" (45mm)

2.00" (51mm)

1.75" (45mm)

SHAFT

DIAMETER

0.50" (12.7mm)

0.63" (15.9mm)

0.63" (15.9mm)

0.63" (15.9mm)

0.75" (19.1mm)

0.63" (15.9mm)

CYLINDER MOUNTING CONFIGURATIONS

MOUNTING CONFIGURATION DIMENSIONS

CYLINDER PART

MODEL # A

BA125-7ATM

BA150-9TM

HC5312 20" (508)

BA135-7ATM HC5313 20" (508)

BA150-7ATM HC5314 20" (508)

BA150-7TM

BA175-7TM

HC5318 21" (534)

HC5319 21" (534)

HC5369 21" (534)

Figures in parenthesis are in millimetres

B C

6.5" (165) 8.5" (216)

6.5" (165) 8.5" (216)

6.5" (165) 8.5" (216)

8" (204) 10" (254)

8" (204) 10" (254)

8" (204) 10" (254)


3-3

3-4

Selection Guide

CHAPTER

4

STERNDRIVE STEERING

Features

Applications

• Easy installation.

• Simple autopilot inter face.

• Simple multiple steering station connection.

• Fits most power and non-power assist sterndrives.

• Single and multiple drives.

How to select a steering system for a stern drive

1) From the order guide on page 21 select the drive configuration based on the number of drives.

2) From the application guide on page 22 confirm that a cylinder is available for your specific make, model and year of drive unit.

Select the cylinder that is appropriate for the drive.

3) From the order guide select the appropriate helm and accessor y hardware. Note that two helm pumps of different displacements are available for power steered sterndrives. The displacement of the helm affects the number of turns lock to lock. Select the helm displacement on the basis of the desired steering response.

4) Select the appropriate tube or hose and fitting kits.

5) Confirm that sufficient space is available in the dash and engine compar tments for the equipment.


4-1

STERNDRIVE STEERING

Order Guide

SYSTEM

CONFIGURATION

SINGLE & DUAL STERNDRIVE

(For dual sterndrive applications use engine manufactures supplied tie bar.)

COMPONENT

DESCRIPTION

QTY

REQ

MODEL PART

#

CYLINDER

HELM

OIL

TUBE/HOSE

1

1

3

SEE APPLICATION GUIDE

* SEASTAR I STANDARD (SEE NOTE 1) HH5271

** SEASTAR II-STANDARD (SEE NOTE 2) HH5272

SEASTAR OIL HA5430

SEE NOTE 3


HELM 1 * SEASTAR I STANDARD (SEE NOTE 1) HH5271

FITTING KIT 1

** SEASTAR II-STANDARD (SEE NOTE 2) HH5272

ADD A STATION

- FOR SEASTAR 1 HELMS

- FOR SEASTAR II HELMS

HF5502

HF5501

OIL 1

EXTRA TUBE/HOSE SEE NOTE 3

PAGE

REF #

5-3

5-3

8-1

6-6

5-3

5-3

6-11

6-10

8-1

6-6


BACK PLATE KIT

20 DEGREE WEDGE KIT


* TILT HELM-SEASTAR I


** TILT HELM-SEASTAR II


1. Seastar I helms are the standard recommendation for both non-power and power steered applications.

2. Seastar II helms can be specified for power steered applications where faster steering response is desired. Review the application chart on page 22 for recommendations.

3. * For Seastar I systems: use 3/8” dia nylon tubing ref part No. HT5_ _

(Refer to page 6-6)

* For Seastar II systems: Use the following option A or B

A) Outboard hose:

Hoses must be ordered in standard lengths. They cannot be cut to length.

(Refer to page 6-2)

B) Copper tube:

3/8” diameter copper tube and hose kit part No. HF5508 (Refer to page 6-6)

4. For dual stern drives – use the tie bar supplied by the engine manufacturer.




HH5741

HH5261

HH5742

HH5262

5-5

5-5

6-11

5-4

5-4

5-4

5-4

NOTICE

These recommendations apply to factor y stock stern drives only.

Modified installations may require a higher capacity steering system.

If in doubt, contact our technical ser vice for assistance.

4-2

Selection Guide

Application Guide

STERNDRIVE STEERING

ENGINE STEERING

MANUFACTURER CONFIGURATION

ENGINE/DRIVE

DESCRIPTION

YEAR CYLINDER DESCRIPTION

MODEL No.

BMW

MERCRUISER

NON POWER

ASSIST

MERCRUISER 1

ALPHA I

BRAVO I

BRAVO II

BRAVO III

POWER ASSIST MERCRUISER I

ALPHA I

BRAVO I

BRAVO II

BRAVO III

OMC

NON POWER

ASSIST

ALL

POWER ASSIST ALL

VOLVO

TO DATE

TO DATE

BA125-8EMV

125-8EM

1983 & PRIOR BA125-8EMV

1984 TO DATE BA135-7EM

1984 TO DATE BA135-7EM

1984 TO DATE

1984 TO DATE

BA135-7EM

BA135-7EM

1983 & PRIOR 125-8EM

1984 TO DATE 125-8EM

1984 TO DATE

1984 TO DATE

1984 TO DATE

125-8EM

125-8EM

125-8EM

NON POWER

ASSIST

400/800 SERIES 1985 & PRIOR

COBRA 1986 TO DATE

KING COBRA 1986 TO DATE

POWER ASSIST 400/800 SERIES 1985 & PRIOR

COBRA

KING COBRA

1986 TO DATE

1986 TO DATE

NON POWER

ASSIST

275

280

290

DIESEL

POWER ASSIST 275

280

290

DIESEL

32, DIESEL

41-42, DIESEL

DPS & SX

TO DATE

TO DATE

TO DATE

TO DATE

TO DATE

TO DATE

TO DATE

TO DATE

1997 TO DATE

1992 TO DATE

1996 TO DATE

N/A

BA150-7EM

BA150-7EM

N/A

125-8EM

125-8EM

BA150-7ATM

BA135-7EM

BA135-7EM

BA135-7EM

N/A

125-8EM

125-8EM

125-8VEM

92-VPS

92-VPS

92-VPS

YAMAHA

1989 TO DATE N/A NON POWER

ASSIST

ALL

POWER ASSIST ALL 1989 TO 1992 125-8EM

PART No.

HC5330

HC5328

N/A

HC5326

HC5326

N/A

HC5328

HC5328

HC5314

HC5332

HC5332

HC5332

N/A

HC5328

HC5328

HC5329

HC5331

HC5331

HC5331

N/A

HC5328

HC5330

HC5332

HC5332

HC5332

HC5332

HC5328

HC5328

HC5328

HC5328

HC5328

NUMBER TURNS NOTES

LOCK TO LOCK

SEASTAR I

HELM

SEASTAR II

HELM

4.9

N/A 1

N/A

6.0

6.0

N/A

4.9/5.8

4.9/5.8

6.0

5.0

5.0

5.0

N/A

4.8/5.8

4.8/5.8

4.9/5.8

4.8/5.5

4.8/5.8

4.8/5.5

N/A

4.9/5.8

4.9

5.0

5.0

5.0

5.0

4.9/5.8

4.9/5.8

4.9/5.8

4.9/5.8

4.9/5.8

3.4/4.1

2

N/A

3.5

3.5

3.5

3.5

3.4/4.1

3.4/4.1

3.4/4.1

3.4/4.1

3.4/4.1

2

2

2

2

2

1

1,5,6

1,5,6

1,5,6

1,5,6

N/A

N/A

N/A

N/A

3.4/4.1

3.4/4.1

N/A

3.5

3.5

3.5

N/A

3.4/4.1

3.4/4.1

3.4/4.1

3.4/4.1

3.4/4.1

3.4/4.1

1,4

1,4

2

2

1

1,5,6

1,5,6

1,5,6

2

2

2

2

2

2

N/A

4.9/5.8

3.4/4.1

2

1. Balanced system – ie: the number of turns lock to lock is equal port to starboard or vice-versa.

2. Unbalanced system – ie: the number of turns lock to lock is not equal port to starboard or vice-versa.

3. Requires additional clevis supplied by engine manufacturer. Reference Quicksilver part No.

B98735A1. Refer to diagram on page 4-4.

4. Requires cylinder rod end adapter HA5424 supplied by Teleflex. Refer to diagram on page 4-4.

5. HC5332 replaces HC5326 as of January 2000. If installing HC5326 additional clevis supplied by engine manufacturer required (part number

B98735A1).

6. The installation of the HC5332 sterndrive cylinder requires the use of SeaStar Outboard hose only.

Do not use 3/8" copper or nylon tube

.


4-3

STERNDRIVE STEERING

HC5332 135-7EM

12.08" (306.86 mm)

General Dimensions

0.25" (6.35 mm) 8.85" (224.79 mm)

0.625" (15.88 mm)

1.625" (41.28 mm)

HC5326 BA150-7EM

12.5" (317.5 mm)

CYLINDER CONNECTION DETAIL

FOR MERCURY

(QUICKSILVER PART #B98735A1)

CYLINDER CONNECTION DETAIL

FOR OMC (PART #HA5424)

HC5328 125-8EM

4-4

Selection Guide

General Dimensions

HC5329 125-8VEM

STERNDRIVE STEERING

HC5330 BA125-8EMV


4-5

STERNDRIVE STEERING

General Dimensions

HC5331 92-VPS

HC5314 BA150-7ATM

4-6

Selection Guide

CHAPTER

5

HELMS

The SeaStar helm pump is the heart of the hydraulic steering system.

SeaStar helm pumps are the product of many years of research and experience by the world's foremost builder of manual hydraulic steering systems. Our efforts have resulted in a design which represents the ultimate in efficiency, safety and reliability, yet is easy to install and maintain. Superior design, teamed with the finest materials, precision manufacturing and rigid quality control all add up to an outstanding product which is certain to set industry standards for years to come.

Standard helm features

• Compact, stylish design.

• Available in 1.7, 2.0 and 2.4 cubic inch displacements.

• Convenient front of dash fill.

• Small 3.0" hole cutout on dash.

• Can be retrofitted into old SeaStar 4.5" hole cutout.

• Complete with elbow fittings.

Rear mount helm features

(CONTACT TELEFLEX FOR AVAILABILITY)

• Behind dash mounting configuration.


• Top of dash fill point.


Sport Tilt helm features

• 5 wheel positions allow adjustment to most comfor table steering position.

• 48 degree tilt range (12 down - 36 up).


• Remote fill point.


Traditional Tilt helm features

• 5 wheel positions allow adjustment to most comfor table steering position.

• 48 degree tilt range (18 down - 30 up).


• Convenient front of dash fill.



5-1

HELMS

Features Common to all

SeaStar Helms

Features

1 Helm rotor suppor ted by three roller bearings.

2 Ball bearing piston race.

3 Field replaceable shaft seal.

4 1/4" NPT por ts.

5 Built-in lock valve for positive rudder lock.

6 Patented bleed tubes.

7 Internal air pocket eliminates oil expansion over flow.

8 Integral relief valve.

Order Guide

HELM

DESCRIPTION

* SEASTAR 1.7 – STANDARD MOUNT



SEASTAR PRO – STANDARD MOUNT

SEASTAR 1.7 – TILT

SEASTAR 2.4 – TILT

SEASTAR PRO – TILT

SEASTAR 1.4 – REAR MOUNT



SEASTAR 1.7 – SPORT TILT

SEASTAR 2.0 – SPORT TILT PRO

SEASTAR 2.4 – SPORT TILT

* SEASTAR 1.7 – COMMERCIAL, STD. MOUNT

* SEASTAR 2.4 – COMMERCIAL, STD. MOUNT

* OPTIONAL EQUIPMENT

Commercial Helms

Part# HH5217, HH5224

NOTICE

For Commercial Use ONLY.

PART

NUMBER

HH5271

HH5272

HH5273

HH5770

HH5741

HH5742

HH5774

HH5260

HH5261

HH5262

HH5291

HH5290

HH5292

HH5217

HH5224

BACK PLATE KIT

20 DEGREE WEDGE

ROUND BEZEL KIT

DISPLACEMENT

CU. IN./REV (CC/REV)

1.7

2.4

1.7

2.0

2.4

1.7

2.4

1.7

2.4

2.0

1.4

1.7

2.4

2.0

2.0

(27.8)

(39.3)

(27.8)

(33.0)

(39.3)

(27.8)

(39.3)

(27.8)

(39.3)

(33.0)

(33.0)

(27.8)

(39.3)

(33.0)

(23.0)

HA5418

HA5419

HA5417

REF. PAGE # 30

REF. PAGE # 30

REF. PAGE # 30

RELIEF VALVE SETTING

PSI (BAR)

1000

1000

1000

1500

1000

1000

1000

1000

1000

1000

1500

1000

1000

1500

1000

(70)

(70)

(70)

(103)

(70)

(70)

(70)

(70)

(70)

(70)

(103)

(70)

(70)

(103)

(70)

STAINLESS STEEL

SHAFT

HEAVY DUTY

SHAFT SEAL

AND WIPER

Specifically designed to be used on smaller fishing vessels involved in the Lobster and Crabbing Industries.

The Commercial Helm Pumps are designed with a stainless steel shaft and heavy duty shaft seal and wiper.

This new shaft and seal help protect the Helm Pump from the abrasive effects of sediment that is brought on board by the operator handling

Traps or Pots.

5-2

Selection Guide

STANDARD HELM DIMENSIONS

HELMS

REF. PART #: HH5271/ HH5272/ HH5273/ HH5770

3/4" STANDARD TAPER

FILLER PORT

WOODRUFF KEY

2"

(50mm)

1/4" NC STUDS (4)

2-5/8"

(67mm)

4-7/16"

(113mm)

2-5/8"

(67mm)

3-7/8" (98mm)

5-7/8"(149mm)

1-7/8"

(48mm)

NOTICE

5/8" NF THREAD

Max. steering wheel diameter 28" (711mm).

3" dia

(76mm)

1/4" N.P.T. PORTS (4)

REAR MOUNT HELMS REF. PART #: HH5260/ HH5261/ HH5262/ HH5281 (P/S Helm)

FILLER PORT

4.5"

(115mm)

DASH SECTION

WOODRUFF KEY

3/4" STANDARD

TAPER

5/8" NF

THREAD

3.5"

(89mm)

BEZEL

6.25"

(159mm)

3" dia

(76mm)

1/4" N.P.T. PORTS (4)

NOTICE

Max. steering wheel diameter 28" (711mm). Min. dash thickness 1" (25.5mm), Max. dash thickness 1.5" (38mm).


5-3

HELMS

TILT HELM/REAR MOUNT

DIMENSIONS

TRADITIONAL TILT HELMS REF. PART #: HH5741/ HH5742/ HH5774

FILLER

PLUG

WOODRUFF KEY

3/4" STANDARD TAPER

5.15" (131mm)

3.60"

(91mm)

OUTLINE OF STEERING

WHEEL HUB

4.92" (125mm)

2.67"

(68mm)

6.81" (173mm)

5.81" (148mm)

.88" (22mm)

INCLUDES FITTING

CLEARANCE

2.75"

(70mm)

5.28"

(134mm)

4.45" dia

(114mm)

4.00" dia

(102mm)

1.66"

4.37"

(111mm)

(42mm)

5/8" NF THREAD

6.79" (175mm)

1.90"

(48mm)

NOTICE

Max. steering wheel diameter 20" (508mm)

DASH BOARD

SPORT TILT HELMS REF. PART #: HH5290/ HH5291/ HH5292

1/4" NPT PORTS (4)

3" (76mm)

36°

4

3

2

12°

1

5

4.8" (122mm)

2.4"

(61mm)

3.5" (89mm)

1.3" (33mm)

9.2" (233.5mm)

6.8" (173mm)

NOTICE

Max. steering wheel diameter 20" (508mm)

5-4

3.6" (91.5mm)

1/4" NPT PORTS (4)

Selection Guide

Accessories

HELMS

Backplate Kit

(part # HA5418) a) Used to retrofit a new Seastar standard helm in the old

4.5" (115mm) diameter hole, or b) reduce the helm protusion from the dash by the thickness of the dash, or c) retrofit new SEASTAR standard helm into hole cutouts for mechanical and hydraulic steering as per char t.

MANUFACTURER TYPE

TELEFLEX

MORSE

SAFE-T

BIG-T

ROTARY

RACK AND PINION

SYTEN

ROTARY

RACK AND PINION

MECHANICAL

MECHANICAL

MECHANICAL

MECHANICAL

HYDRAULIC

MECHANICAL

MECHANICAL

YES

YES

NO

NO

YES

NO

NO

NUT

STEERING WHEEL

WOODRUFF KEY

FILLER PLUG

(VENTED OR NON-VENTED)

BACK PLATE

CARRIAGE BOLTS

PLASTIC BEZEL

HELM PUMP

WASHER

LOCKNUT

Round Bezel

Reduces the distance the helm protrudes from the front of the dash to 3.75" (93mm).

NUT

(part # HA5417)

BEZEL

STEERING WHEEL

WOODRUFF KEY

FILLER PLUG

(VENTED OR NON-VENTED)

BACK PLATE

HELM PUMP

WASHER

LOCKNUT

Vent Plug

(part # HA5431)

Supplied with SeaStar Helm Pump

Must Be used with Helm Pump on all single steering station systems.

Must be used on uppermost Helm Pump on multi steering station systems.

Non-Vent Plug

(part # HA5432)

Must be used on all Helm Pumps other than uppermost Helm Pump on multi steering station systems.

This Non-Vent Plug is supplied with additional Fitting Kit No. HF5501 &

HF5502

20° Wedge

(part # HA5419 & HA5408 c/w Drain kit)

This kit is designed to mount the helm at a 20° angle to the mounting surface. 4 possible mounting configurations are available.

DASH

DASH


DASH

DRAIN KIT

▲ For this configuration use HA5408

DASH

5-5

5-6

Selection Guide

CHAPTER

6

HOSE, TUBING, FITTINGS

AND ACCESSORIES

Fittings

All SeaStar Manual Hydraulic steering systems utilize the same style of fittings for all applications. These are 3/8" compression fittings which utilize a 9/16" - 24 extra fine thread.

TYPICAL FITTING

Tubing/Hose

WARNING

DO NOT CUT OUTBOARD

HYDRAULIC HOSE.

The tubing or hose requirements depend on the type of steering system being considered.

APPLICATION TUBING/HOSE REQUIREMENTS PAGE #

OUTBOARDS

INBOARDS, SSII

OUTBOARD HOSE 34–37

STERNDRIVES

SEADRIVES

INBOARDS, SSI

3/8" DIA. NYLON OR COPPER TUBE 38–40

CAUTION: DO NOT USE NYLON TUBING IN OUTBOARD STEERING INSTALLATIONS.

General Considerations

WARNING

DO NOT use extruded nylon tube for outboard installations.

In most hydraulic steering installations the cylinder body moves as the motor, outdrive or tiller arm is articulated. Provide sufficient hose length to allow full-uninterrupted steering motion including trim and tilt. If your splashwell is rated for a dual engine application or you are mounting the engines on a gill bracket you must provide enough steering hose to rig either twin or single engines. Inboard or Sterndrive steering installations that use 3/8" copper or extruded nylon tube must have a swaged hydraulic hose kit

(HF5508) between the steering cylinder and the rigid tube to provide a flexible connection.


6-1

SEASTAR OUTBOARD HOSE

SeaStar Outboard hoses are available in kit’s (includes two hoses) ranging in length from 2’ - 30’. Hydraulic Hose must be protected from chaffing and any possible contact or inter ference with assembly screws or sharp edges of any type.

The Hydraulic hoses should be secured along the routing path wherever possible and should not be allowed to hang free in any area where they could become a safety hazard. Teleflex recommends the use of a rigging tube, PVC piping or conduit for the safe secure installation of hydraulic hoses. Do not install hoses in such a way that they may become exposed to high heat areas such as engine components (i.e.; manifold or exhaust components) or highly corrosive areas such as battery fumes or electrical connections.

Continuous kinking, chaffing, rubbing or twisting may eventually weaken hose(s) to a point where it could rupture from normal steering pressure causing loss of steering, resulting in personal or property damage. Visually inspect all hoses and fittings for wear and or damage as part of your regular annual maintenance. Replace any hose or components suspect of excessive wear.

Available SeaStar

Hose Kits: How to order

NOTICE

Outboard hoses are supplied with pre-attached hose fittings on both ends.

In order to prevent hose kinking, bend restrictors are supplied on one end of each hose in the kit.

The end of the hose with the bend restrictor is to be attached to the cylinder.

Each par t number contains two hoses of equal length.

PART NUMBER

* HO51XX

* HO57XX

** HO81XX

** HO82XX

KIT DESCRIPTION

SeaStar Standard Outboard Hose Kit (2 hoses)

SeaStar Pro Hose Kit (2 hoses)

SeaStar Bulkhead Hose Kit, Standard (2 hoses)

SeaStar Bulkhead Hose Kit, Pro(2 hoses)

* SeaStar Standard and Pro Hose Kits are available in lengths from 2' – 30'.

40' Hose Kits are available by special order only.

** SeaStar Standard and Pro Bulkhead Hose Kits are available in lengths from

12' – 30'. 40' Hose Kits are available by special order only.

Standard Hose Kit

6-2

Selection Guide

OUTBOARD HOSE

Bulkhead Hose Kit:

To determine the required hose lengths for outboard steering installations.

From the illustrations on the following pages (figures A through I), select the situation which best suits your application and note the: a) cylinder location, b) number of cylinders, c) type of cylinders, d) number of steering stations, and e) the number of hose and fitting kits required.

Single Station System

1) From the illustration that suits your application note the number of hose and fitting kits required.

2) Measure along the intended path of the hose routing for each of the required hose kits.

3) Round up the measurement to the next even digit and add 2 feet (0.6m). This is the length of hose kit required.

4) Order hose kit(s) par t no. HO51_ _. The last two digits correspond to the length of hose kit.

NOTICE

a) Measure from center of the cylinder(s) and helm(s) b) Some installations require more than 1 hose kit and additional fitting kits (see par ts list for each figure).

c) Minimum bend radius for outboard hose is 2-1/2" (6 cm).

d) Outboard cylinders move. They are subject to engine trim & tilt.

Enough slack must be left in the hoses to prevent kinking.

CAUTION

DO NOT cut the hose. This will destroy the hose. Once cut there is no means to field swage fittings to the ends of the hose.


6-3

OUTBOARD HOSE

Single Station

Figure A:

HC5345

Single Front Mount Cylinder

Note: cylinder body moves

Figure B:

HC5370

Single Side Mount Cylinder

Note: cylinder body stationar y

Figure C:

HC5380

Single Splashwell Mount Cylinder


Figure D:

HC5345

Dual Front Mount Cylinders


Figure E:

HC5370

Dual Side Mount Cylinders


Figure F:

HC535

Single Front Mount Cylinder c/w bulkhead fittings


Figure G:

HC5370

Single Side Mount Cylinder c/w bulkhead fittings


Figure H:

HC5345

Dual Front Mount Cylinders c/w bulkhead fittings

Figure I:

HC5370

Dual Side Mount Cylinders c/w bulkhead fittings


1 HO51__ 1 Hose Kit

2 HO51__ 1 Hose Kit

3 HO51__ 1 Hose Kit

4 HO51__ 2 Hose Kit

5 HO51__ 2 Hose Kit

6 HF5530 1 Tee Fitting (3 per Kit)

6-4


7

8

Bulkhead Fitting Kit (2 fittings per Kit)

HF5512 1 3/4" Thick Bulkhead

HF5513 1 3" Thick Bulkhead

Bulkhead Fitting Kit (4 fittings per Kit)

HF5514 1 3/4" Thick Bulkhead

HF5515 1 3" Thick Bulkhead

Selection Guide

Additional Station

OUTBOARD HOSE

Additional Steering Station or Autopilot Power pack

1) Determine the location of the 2nd station or power pack.

2) Measure along the intended path of the hose routing from the upper helm pump to the 2nd station or autopilot power pack.

3) Round up the measurement to the next even digit. This is the length of hose kit required.

4) Order hose kit(s) par t number HO51_ _ the last two digits correspond to the length of hose.

Note:

a) All hoses should be routed with a gradual rise so that air will not be trapped in the lower station.

b) Some installations require more than 1 hose kit and additional fitting kits.

c) Minimum bend radius for outboard hose is 2-1/2" (6 cm).

d) A compensating line is required between helm stations or the helm and autopilot power pack.

Figure J

2nd Steering Station or

Autopilot Power Pack

Installation

WARNING

DO NOT CUT HYDRAULIC HOSE.

Parts list

For Figure J

ITEM DESCRIPTION

#

PART

NUMBER

QUANTITY REF

REQUIRED PAGE #

1

2

HOSE KIT

FITTING KIT*

HO51_ _

HF5501

* Includes 3/8" dia. Nylon tube for compensating line

1

1 42


6-5

SEASTAR INBOARD/STERNDRIVE

TUBING

Two types of tubing materials are available for plumbing Inboards and Sterndrives.

1) SeaStar 3/8" outside diameter nylon tubing

2) 3/8" outside diameter copper refrigeration tubing

Nylon Tubing

NOTICE

SeaStar 3/8" nylon tubing is not recommended for use in systems with SeaStar II helms or SeaStar

HP helms. It is also not recommended for use in SeaStar I systems where the total tubing run exceeds 100 feet. In these cases outboard hose or 3/8" dia. copper tubing must be used.

SeaStar 3/8" outside diameter nylon tubing is recommended for; a) Inboard, b) Sterndrive, and c) Seadrive steering systems with SeaStar I (1.7 cubic inch/rev displacement) helms only.

SeaStar 3/8" outside diameter nylon tubing is available in the following lengths:

LENGTH TUBING

FEET (METERS) PART #’S

25'

50'

75'

100'

1000'

(7.6m)

(15.2m)

(22.8m)

(30.5m)

(305.0m)

HT5092

HT5095

HT5097

HT5100

HT5101

Copper Tubing

To determine the required length of tubing for single and dual configurations:

3/8" outside diameter copper tubing is recommended for; a) inboard, b) sterndrive, and c) seadrive steering systems with SeaStar II (2.4 cubic inch/rev displacement) helms only, or where the length of tubing run exceeds

100 feet (30.5m).

Additional SeaStar hose kit par t number HF5508 is required to connect the tubing to the cylinder.

3/8" copper tubing should be obtained through a local vendor based on the following tubing specifications.

Specification for copper tubing:

Annealed Copper Refrigeration Tubing

0.032 wall thickness

3/8" outside diameter

From the illustrations (figures A through E), select the situation which best suits your application and note; a) the type of drive system, and b) the number of steering stations.

6-6

Selection Guide

Single Station

TUBING

Figure A

Single Inboard Cylinder

- fittings required supplied with helm and cylinder

1) From the illustration which best suits your application note the number of lengths of tubing and fitting kits required.

2) Measure along the intended path of tube routing for each of the tubing runs.

3) Determine if 3/8" nylon tube can be used or if copper tubing is required based on lengths of tubing runs required.

4) Total up the entire length of tubing required and round up to the next available tube kit length.

Figure B

Single Sterndrive Cylinder

- fittings required supplied with helm and cylinder

Parts list

For Figures A, B


#

1 3/8" DIA NYLON OR COPPER TUBE

PART

NUMBER

QUANTITY

REQUIRED

AS

MEASURED


6-7

ADDITIONAL SEASTAR STEERING

STATION OR AUTOPILOT KIT

1) Refer to illustration Figure E.

2) Determine the location of the second station or autopilot power pack.

3) Measure along the path of the tube routing from the upper helm pump to the second station or autopilot power pack. Multiply this length by three for the amount of tubing required.

4) Select the tubing kit based on the total system tubing requirement.

Figure E

2nd Steering Station or

Autopilot

UPPER HELM STATION

1

COMPENSATING LINE

2ND HELM STATION

OR AUTOPILOT

NOTICE

a) A compensating line is required between helm stations or the helm and autopilot power pack.

b) All hoses should be routed with a gradual rise (par ticularly the compensating line) so that air will not be trapped in the lower helm station.

c) The second helm station or autopilot power pack may be connected at any location between the upper helm station and the cylinder. For existing single station installations the nylon or copper tubing may be cut and the tee fittings installed at any convienent location.

2

1

1

AUTOPILOT DETAIL

1

2


#

3/8" DIA NYLON OR COPPER TUBE

FITTING KIT

PART QUANTITY

NUMBER REQUIRED

REF

PAGE #

HT5_ _ _ AS MEASURED

HF5502 1 43

6-8

Selection Guide

FITTINGS

FITTINGS

All SeaStar Manual Hydraulic steering systems utilize the same style of fittings for all applications. These are 3/8" compression fittings which utilize a

9/16"–24 extra fine thread.

Refer to page 6-1.

HF5518

Vertical Bleeder Tee

(2 per kit)

3/8" TUBE

HF5519

Bleed Tee

(TM Cylinders)

(2 per kit)

3/4" UNF

45˚ FLARE

HF5520

Horiz. Bleeder Tee

(2 per kit)

3/8" TUBE

1/4" NPT

3/8" NPT

BLEED NIPPLE

BLEED NIPPLE

3/8" NPT

BLEED NIPPLE

HF5521

Vertical Bleeder Tee

(2 per kit)

3/8" TUBE

HF5526

Tube Nut

(6 per kit)

HF5527

(3 per kit)

Union Coupling Fitting

3/8" TUBE

HF5528

Straight Fitting

(3 per kit)

3/8" TUBE

1/4" NPT

BLEED NIPPLE

HF5529

Elbow Fitting

(3 per kit)

1/4" NPT

3/8" TUBE

HF5530

Tee Fitting

(3 per kit)

3/8" TUBE

HF5531

Tee Fitting

(3 per kit)

3/8" TUBE

1/4" NPT

HF5532

Connector Fitting

(3 per kit)

3/8" NPT

HF5533

Tee Fitting

(3 per kit)

3/8" TUBE

3/8" TUBE

3/8" TUBE

HF5534

Elbow Fitting

(3 per kit)

3/8" TUBE

3/8" TUBE

1/4" NPT

3/8" TUBE

HF5524

Cap Plug Nut

(3 per kit)

HF5536

Tee Fitting

(3 per kit)

3/8" TUBE

3/8" TUBE

3/8" NPT

1/4" NPT

HF5538

Street Elbow

(3 per kit)

1/4" NPT

HF5548

Bleed Nipple

(2 per kit inc.'O' Ring)

3/8" TUBE

HF5566

Adapter Fitting

(2 per kit)

9/16"–18UNF

JIC 37.5

FLARE

3/8" TUBE

1/4" NPT

3/8" TUBE

3/8" TUBE


6-9

FITTING KITS

HF5501

Application

Fitting kit to add a 2nd station or autopilot to an outboard system.

ITEM

NO. DESCRIPTION

QUANTITY PART

PER KIT NO.

600603 1

Tee Fitting

1 End – 3/8" NPT (M)

1 End – 1/4" NPT (M)

Center – 3/8" Tube (M)

2

Connector Fitting

3/8" Tube (M) –

1/4" NPT (M)

3 Tube Nut – 3/8" Dia.

2

4

4

4

Non-Vented Filler Plug

1

5

SeaStar Nylon Tube

3/8" Dia.

25ft

A* Elbow 3/8" Tube (M) – 2

1/4" NPT (M)

600602

280327

HA5432

HT5092

* SUPPLIED WITH HELM PUMP

NOTE: USED IN SYSTEMS PLUMBED WITH

OUTBOARD HOSE

Autopilot powerpack connection

6-10

Selection Guide

FITTING KITS

HF5502

Application

Fitting kit to add a 2nd station or autopilot to an inboard or sterndrive system

ITEM

NO. DESCRIPTION

1 Tube Nut – 3/8" Dia.

2


3/8" Tube (M) –

1/4" NPT (M)

3

Tee Fitting

3 Ends – 3/8" Tube

QUANTITY PART

PER KIT NO.

10

4

2

4

Non-Vented Filler Plug

1

A* Tube Nut – 3/8" +Dia.

B*

3/8" Elbow

1/4" NPT (M)

2

2

280327

600602

600605

HA5432

* SUPPLIED WITH HELM

NOTE: USED IN SYSTEMS PLUMBED WITH 3/8"

DIAMETER NYLON OR COPPER TUBE

Autopilot powerpack connection


6-11

FITTING KITS

HF5507

Application

Kit to connect 3/8" diameter copper tubing to SeaStar cylinders (using 3/8" diameter nylon tubing)

ITEM

NO. DESCRIPTION

1 Tube Nut – 3/8" Dia.

2


3/8" Tube (M) –

3/8" Tube (M)

3

Nylon Tubing

3/8" Dia.

QUANTITY PART

PER KIT NO.

10

2

280327

280929

6ft 795628

HF5508

Application

Kit to connect 3/8" diameter copper tubing to SeaStar cylinders (using SeaStar outboard hose)

ITEM

NO. DESCRIPTION

1 Tube Nut – 3/8" Dia.

2


3/8" Tube (M) –

3/8" Tube (M)

3

18" Hose

c/w Fittings

QUANTITY PART

PER KIT NO.

10

2

280327

280929

2 338621

6-12

Selection Guide

HF5512

3/4" bulkhead fitting kit

Application: Single cylinder installations

2 Assemblies per kit

ITEM

NO. DESCRIPTION

1


and Nipple

2

Street Elbow

3/8" Tube (M) –

1/4" NPT(F)

3

Washer

4

Nut

QUANTITY PART

PER KIT NO.

2

2

2

286323

286521

600606

4

4

202224

191621

HF5513

3" bulkhead fitting kit

Application: Single cylinder installations

2 Assemblies per kit

ITEM

NO. DESCRIPTION

1


and Nipple

2

Street Elbow

3/8" Tube (M) –

1/4" NPT(F)

3

Washer

4

Nut

QUANTITY PART

PER KIT NO.

2

2

2

600608

286521

600606

4

4

202224

191621

2 OF EACH ILLUSTRATED INCLUDED IN KIT



FITTING KITS

6-13

FITTING KITS

HF5514

3/4" bulkhead fitting kit

Application: Dual cylinder installations

ITEM

NO. DESCRIPTION

1


and Nipple

2

Tee Fitting

2 Ends – 3/8" Tube (M)

Center – 1/4" NPT (F)

3

Street Elbow

3/8" Tube (M) –

1/4" NPT(F)

4

Washer

5

Nut

QUANTITY PART

PER KIT NO.

4

4

2

286323

286521

284826

2

8

4

600606

202224

191621


HF5515

3" bulkhead fitting kit

Application: Dual cylinder installations

ITEM

NO. DESCRIPTION

1


and Nipple

2

Tee Fitting

2 Ends – 3/8" Tube (M)

Center – 1/4" NPT (F)

3

Street Elbow

3/8" Tube (M) –

1/4" NPT(F)

4

Washer

5

Nut

QUANTITY PART

PER KIT NO.

4

4

2

286323

286427

284826

2

8

4

600606

202224

191621


6-14

Selection Guide

HF5568

Application

Kit to connect 1/2" diameter copper tubing to SeaStar cylinders

ITEM

NO. DESCRIPTION

1

18" Hose Kit

2


3/8" NPT(F) –

3/8" Tube (M)

3


1 End – 3/8" NPT(M)

1 End – 1/2" Dia. 45˚ Flare

4

Tube Nut

1/2" Dia. Flare

QUANTITY PART

PER KIT NO.

2

2

2

2

338621

653624

555421

555027

HF5569

Application

Kit to connect 5/8" diameter copper tubing to SeaStar cylinders

ITEM

NO. DESCRIPTION

QUANTITY PART

PER KIT NO.

1

18" Hose Kit

2


3/8" NPT(F) –

3/8" Tube (M)

3


1 End – 3/8" NPT(M)

1 End – 5/8" Dia. 45˚ Flare

4

Tube Nut

5/8" Dia. Flare

2

2

2

2

338621

653624

288028

555121


FITTING KITS

6-15

FITTING KITS

HF5581

Application

45° flare fitting connection kit for SeaStar systems

ITEM

NO. DESCRIPTION

1

Tube Nut

3/8" Dia. 45˚ Flare

2


1 End – 3/8" Dia. 45˚

Flare (M)

1 End – 3/8" NPT (F)

3


3/8" Tube (M) –

3/8" NPT (F)

4

Elbow

1 End – 1/4" NPT (M)

1 End – 3/8" Dia. 45˚

Flare (M)

A*

Outboard Hose Kit

B*

Copper Tube

3/8" Dia.

QUANTITY PART

PER KIT NO.

4 653022

2

2

2

653126

600602

288526

HO51__

* NOT SUPPLIED WITH FITTING KIT

HF5582

Application

Add a station or autopilot kit using 3/8" 45° flare fittings

ITEM

NO. DESCRIPTION

1

Tube Nut

3/8" Dia. 45˚ Flare

2


1 End – 3/8" Dia. 45˚

Flare (M)

1 End – 1/4" NPT (M)

3

Tee Fitting

Both Ends –

3/8" Dia. 45˚ Flare (M)

4

Elbow

1 End – 1/4" NPT (M)

1 End – 3/8" Dia. 45˚

Flare (M)

QUANTITY PART

PER KIT NO.

10 653022

2

2

2

653323

653220

288526

NOTICE

Fittings for por t and starboard lines in upper station not included.

6-16

Selection Guide

SEASTAR LIQUID TIE BAR

ALIGNMENT VALVE

Part# HA5471

General

The Cylinder Alignment Valve (par t# HA5471) will allow for the periodic required realignment of two outboard motors or rudders that are not linked together with a mechanical tie bar.

A standard helm and SeaStar hoses may be used on vessels not exceeding speeds of 55 mph.

For vessels exceeding speeds of 55 mph a SeaStar Pro helm and

Pro hoses must be used.

PART # HA5471

2 1/2"

(64mm)

CAUTION

Side mount cylinders, such as

SeaStar cylinder HC5370 can only be used with the valve by re-orienting the port engine tilt tube, to allow for mounting cylinder on the port (left) side of the port engine. Cylinder rods must face each other.

1/4" MOUNTING HOLES

4 x 3/8" COMPRESSION

FITTING CONNECTIONS

1/2" (13mm)

WARNING

The use of a standard helm under high speed (55mph +) and a high load, ie: full throttle forward/reverse, may cause a vacuum in the liquid tie bar and cause engine/rudders to misalign, resulting in momentary loss of steering control. This will be less likely to occur if a SeaStar pro Helm Pump is used.

Catamaran Bleeding

Instructions

WARNING

Do Not open bleed screw with engines/boat running. Loss of steering will result.

CAUTION

Referencing the cylinder alignment valve installation schematic.

• Fill helm with oil and attach filler device/container to helm

• Open valve

• Open bleed fitting no. 1 and pull cylinder shaft all the way out on fitting no. 1 side of cylinder

• Turn steering wheel clockwise until an air free stream of oil comes from bleed fitting no. 1

DO NOT ALLOW SHAFT TO MOVE BACK INTO CYLINDER. DO NOT

USE A WRENCH TO HOLD SHAFT.

• Close bleed fitting no. 1



6-17

HELMS

• Turn steering wheel counter-clockwise until an air free stream of oil comes from bleed fitting no. 2, then close bleed fitting no. 2





• Turn steering wheel back and for th from hardover to hardover a couple of times. Align cylinders by pulling cylinder rod all the way out on the same side of each cylinder and close valve

Realignment Instructions

1 Turn the wheel hard over to

Starboard. (Both cylinders move; cylinder B reaches hard over first)

2 Open the valve

3 Continue to turn the wheel hard over to Starboard. (Only cylinder A moves and reaches hard over)

4 Close the valve

ENGINES TOE'D OUTWARDS:

PROPS TOO FAR APART

CYLINDER A

PROPELLER

Realignment Instructions

1 Turn the wheel hard over to Port.

(Both cylinders move; cylinder B reaches hard over first)

2 Open the valve

3 Continue to turn the wheel hard over to Por t. (Only cylinder A moves and reaches hard over)

4 Close the valve

ENGINES TOE'D INWARDS:

PROPS TOO CLOSE TOGETHER

CYLINDER A

PROPELLER

P

P

6-18

S

S

PROPELLER

LIQUID TIE BAR VALVE

CYLINDER B

PROPELLER

LIQUID TIE BAR VALVE

CYLINDER B

Selection Guide

CHAPTER

7

Features:

How it works:

• Effortless steering from docking to top speed

• Responsive steering 3-1/2, turns lock to lock (or to suit)

• Automatic manual back up steering

• Simplified installation

• Multiple steering stations

• Easy autopilot inter face

SeaStar hydraulic power steering uses the ship’s engine(s) to provide the “power” for the steering system, via an engine or electric motor driven hydraulic pump.

A manual hydraulic steering system, consisting of a standard SeaStar helm and a hydraulic steering cylinder, (fitted with an integral ser vo cylinder and a power steering valve) supplies the “control” por tion of the steering system.

Under normal conditions, with engines running, a hydraulic oil supply is in a stand-by mode, ready to be directed to the steering cylinder as dictated by the steering wheel, servo cylinder and power steering valve.

Turning the steering wheel left or right makes the system go from standby into operating mode and move the steering cylinder accordingly.

In the event of a power source failure, hydraulic oil, from the steering helm, is automatically diver ted directly into the ser vo and steering cylinder, providing the helmsman with manual back-up steering.

An engine room mounted oil reservoir allows easy system fill and assists the in-line oil cooler in cooling the hydraulic oil. An in-line oil filter helps to protect the steering system components against contaminants.

Hose, Tube and

Hydraulic Fluid:

Recommend 100R1 for power circuit, 5/16"ID hose or tube for manual circuit.

*If using 1/4"ID tube, runs should be short and SeaStar oil must be used.

System designed to use SeaStar oil (Mil spec H5606) or Dexron II (ATF) if using 1250V or 1275V helms.


7-1

POWER STEERING

Cylinder Selecion Guide:

CYLINDER PART NUMBER

SINGLE 9" x 1 CYLINDER (HC5801)


TWIN 9" x 2 CYLINDER (HC5802)


* All boats over 70' should have steering loads reviewed by factor y.

DISPLACEMENT HULLS

(standard)

UP TO ...................50' (15m)

UP TO ...................60' (18m)

UP TO ...................75' (22m)

UP TO ...................85' (26m)

DISPLACEMENT HULLS

(heavy duty)

UP TO ....................40' (12m)

UP TO ....................50' (15m)

UP TO ....................55' (17m)

UP TO ....................60' (18m)

PLANING HULLS

UP TO .....................65' (20m)

UP TO .....................75' (23m)

UP TO .....................85' (26m)

UP TO ...................100' (31m)

Technical Data:

CYLINDER PART NUMBER DISPLACEMENT BORE STROKE OUTPUT FORCE MAX. TORQUE

(35˚ from centre)

SINGLE 9" x 1 CYLINDER (HC5801) 21.25 in 3



26.00 in

42.50 in

3

3

(348cc) 2" (51mm) 9" (229mm) 2946 lbs f

(13,090 N) 18,900 in–lbs (2130 Nm)

(426cc) 2" (51mm) 11" (280mm) 2946 lbs f

(13,090 N) 23,140 in–lbs (2610 Nm)

(697cc) 2" (51mm) 9" (229mm) 5892 lbs f

(26,190 N) 37,800 in–lbs (4260 Nm)

TWIN 11" x 2 CYLINDER (HC5804) 52.00 in 3 (853cc) 2" (51mm) 11" (280mm) 5892 lbs f

(26,190 N) 46,280 in–lbs (5220 Nm)

Basic System Selection Guide:

Power Steering Cylinders

Part #

9" (228mm) Stroke, for vessels under 75' (22m) ........................................HC5801

11" (279mm) Stroke, for vessels over 75' (22m) ..........................................HC5803

9" (228mm) Stroke, additional cylinder option...........................................HC5802

11" (279mm) Stroke, additional cylinder option...........................................HC5804

Steering Helms (For 3-1/2 Turn System)

SSI Helm, Standard Mount........................HH5271

SSI Helm, Rear Mount ..............................HH5261

SSI Helm, Tilt ............................................HH5741

SSI Helm, Rear Mount, 1" Shaft ................HH5281

Power Steering Pumps

Part #

Outlet Check Power Pump.........................HP5820

Press Relief Twin Pump.............................HP5822

Belt Drive, Right Rotation (Universal)........HP5830

Belt Drive, Left Rotation (Universal) ..........HP5831

Direct Drive, Right Rotation

(for Detroit Diesel).....................................HP5832

Direct Drive, Right Rotation

(for Caterpillar – special order)..................HP5833

Direct Drive, Right Rotation (Spline) .........HP5833

Direct Drive, Right Rotation (2 GPM) ........HP5834

Direct Drive, (for Twin Disk) ......................HP5835

Oil Reservoir, Cooler & Filter

Part #

Oil Reservoir..............................................HP5810

Oil Cooler, 2.25 Kw, 1" water lines.............HP5825

Oil Cooler, 6.25 Kw, 2" water lines.............HP5826

Oil Filter .....................................................HP5815

Miscellaneous

Outlet Check Valve (Power Pump).............HP5820

Auto Flow Control (Twin Pump) ................HP5821

Crossover Pressure Relief .........................HP5822

System Pressure Gauge Kit .......................HA5821

Adapter Kit, Twin Disk #5050 ....................HA5823

Adapter Kit, Twin Disk #5061 ....................HA5824

Adapter Kit, MAN to V10 Pump .................HA5827

SeaStar Oil, 1 liter......................................HA5430

SeaStar Oil, 4 liter......................................HA5440

**30.65" (778mm) EXTENDED

*21.65" (550mm) RETRACTED

* Add 2" to this dimension for HC5803

** Add 4" to this dimension for HC5803

10˚

4.50"

(114mm)

10˚

.75" (19mm) Dia.

HOLE

2.75"

(70mm)

.53" (13mm) Dia. HOLE (4 places)

**39.39" (1000mm) SPACE REQUIRED

*17.56" (446mm)

7.86"

(200mm)

MAX.

*13.09" (332mm) EXT.

4.09" (103mm) RET.

12˚

5.80" (147mm)

5.62"

(142mm)

.875" (22mm)

2.12"

(54mm)

8˚

7-2

Selection Guide

CHAPTER

8

HYDRAULIC FLUID

CAUTION

SeaStar hydraulic steering systems require the use of a special high quality hydraulic fluid meeting MIL SPEC H-5606 G. This fluid is available in 1 liter (33.8 US fluid ounce) bottles as:

SeaStar Hydraulic Fluid: Part Number HA5430 - 1 Litre

HA5440 - 4 Litres

Alternate recommended hydraulic fluids for SeaStar steering systems.

Oil Manuf. Brand Name

SeaStar

Shell

Esso

SeaStar oil part#

HA5430

Aero Shell Fluid #4

Univis N15 or J13

Texaco

Chevron

HO15

Aviation Hydraulic

Fluid A

Aero HFA Mobil

Petro Canada Harmony HV115

(In Canada Only)

Optional Filler Kit

Par t# HA5438

FILLER PLUG

(REMOVED)

PUSH PIN

FILLER KIT

HELM FILL

PORT

DO NOT LET

OIL LEVEL

FALL BELOW

THIS POINT

Substitution of non-recommended fluids may result in heavier steering and/or irreparable damage to your steering system.


8-1

8-2

Selection Guide

CHAPTER

9

VOLUMES & CAPACITIES

NOTICE

Pump Shaft Details:

Contact your nearest dealer or distributor to order replacement par ts.

Taper: 3/4" Standard Taper (1" PER FOOT), Wheelshaft Threads: 5/8" - 18 UNF,

Key: #606 Woodruff Key (3/16"), PORT SIZES: 1/4" NPT (F)

Seastar Helm Pumps

Table A.

HELM DESCRIPTION

PART DISPLACEMENT RELIEF VALVE

NUMBER CU. IN./REV (cc) SETTING

PSI (BAR)

MAXIMUM

WHEEL DIA.

INCHES (mm)

SEAL

KIT

SEASTAR STANDARD FRONT MOUNT

SEASTAR 2 - STANDARD FRONT MOUNT

SEASTAR STANDARD FRONT MOUNT

SEASTAR REAR MOUNT

SEASTAR REAR MOUNT

SEASTAR 2 REAR MOUNT

SEASTAR STANDARD FRONT MOUNT PRO

SEASTAR 2 STANDARD FRONT MOUNT PRO

SEASTAR TRADITIONAL TILT PRO

SEASTAR SPORT TILT PRO

SEASTAR TRADITIONAL TILT

SEASTAR 2 TRADITIONAL TILT

SEASTAR SPORT TILT

SEASTAR 2 SPORT TILT

HH5271

HH5272

HH5273

HH5260

HH5261

HH5262

HH5770

HH5772

HH5774

HH5290

HH5741

HH5742

HH5291

HH5292

1.7 (27.8)

2.4 (39.3)

2.0 (33.0)

1.4 (22.9)

1.7 (27.8)

2.4 (39.3)

2.0 (33.0)

2.4 (39.3)

2.0 (33.0)

2.0 (33.0)

1.7 (27.8)

2.4 (39.3)

1.7(27.8)

2.4 (39.3)

1000 (70)

1000 (70)

1000 (70)

1000 (70)

1000 (70)

1000 (70)

1500 (103)

1500 (103)

1500 (103)

1500 (103)

1000 (70)

1000 (70)

1000 (70)

1000 (70)

26 (660)

26 (660)

26 (660)

26 (660)

26 (660)

26 (660)

26 (660)

26 (660)

20 (508)

20 (508)

20 (508)

20 (508)

26 (660)

26 (660)

* SeaStar Helm Pumps manufactured from 1984 through 1990 require Seal Kit #HS5151 or inndividual shaft Saft Seal #225320

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

HS5176*

SHAFT

SEAL

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

225226*

SeaStar Cylinders

Table B.

CYLINDER MODEL

BA135-7

BA125-7ATM

BA135-7ATM

BA150-7ATM

BA150-7TM

BA175-7TM

BA135-7EM

BA150-7EM

BA150-9TM

125-8EM

92VPS

BA125-8EMV

PIVOT MOUNT

PIVOT MOUNT

PIVOT MOUNT

FRONT MOUNT

SIDE MOUNT

SPLASHWELL MOUNT

PART

NUMBER

HC5332

HC5312

HC5313

HC5314

HC5318

HC5319

HC5332

HC5326

HC5369

HC5328

HC5331

HC5330

HC5345

HC5347

HC5348

HC5342

HC5370

HC5380

BORE

DIAMETER

IN (mm)

1.37 (34.9)

1.25 (31.7)

1.375 (34.9)

1.50 (38.1)

1.50 (38.1)

1.75 (44.4)

1.375 (34.9)

1.50 (38.1)

1.50 (38.1)

1.25 (31.7)

1.25 (31.7)

1.25 (31.7)

1.375 (35)

1.375 (35)

1.375 (35)

1.262 (32.56)

1.25 (31.7)

1.25 (31.7)

NOMINAL

SHAFT DIA

IN (mm)

.625 (15.9)

.50 (12.7)

.625 (15.9)

.625 (15.9)

.625 (15.9)

.75 (19.0)

.625 (15.9)

.625 (15.9)

.625 (15.9)

.50 (12.7)

.50 (12.7)

.50 (12.7)

.75 (19.0)

.75 (19.0)

.75 (19.0)

.75 (19.0)

.50 (12.7)

.50 (12.7)

STROKE

IN (mm)

7 (178)

7 (178)

7 (178)

7 (178)

7 (178)

7 (178)

7 (178)

7 (178)

9 (229)

8 (203)

8 (203)

8 (203)

8 (203)

8 (203)

8 (203)

10 (254)

8 (203)

9 (228)

SEAL

KIT

HS5155

HS5154

HS5155

HS5156

HS5182

HS5183

HS5155

HS5156

HS5182

HS5154

HS5153

HS5154

HS5157

HS5157

HS5157

HS5157

HS5153

HS5155

VOLUME

CUBIC IN

(cc)

8.3 (135.2)

7.2 (118.2)

8.3 (135.2)

10.2 (167.5)

10.2 (167.5)

13.7 (225.4)

8.3 (135.2)

10.2 (167.5)

13.1 (214.7)

8.3 (135.2)

8.3 (135.2)

8.3 (135.2)

8.34 (136.6 )

8.34 (136.6 )

8.34 (136.6 )

8.13 (133.2)

8.3 (135.2)

9.3 (152.1)

TORQUE

(See Notice)

IN-LB (KG-M)

5741 (66.1)

5025 (57.9)

5741 (66.1)

7117 (82.0)

7117 (82.0)

9569 (110.2)

5741 (66.1)

8853 (102.0)

9375 (107.7)

7142 (82.3)

N/A

7142 (82.3)

N/A

N/A

N/A

N/A

N/A

N/A

NOTICE

Theoretical torque about pivot point at 35 degrees ar ticulation with

1000 psi (70 bar) system pressure.


9-1

9-2

Selection Guide

CHAPTER

10

DISTRIBUTOR LIST

CANADA

ALBERTA

Coast Distribution

707 Barlow Trail SE, Bay C

Calgar y, Alber ta zipcode

Tel (403) 273-9066 Wats 877-332-0777

Fax (403) 273-8340 Wats 877-332-9777

BRITISH COLUMBIA

Anchorage Holdings / Marine Par ts Supply

1520 Stewar t Avenue

Nanaimo, B.C.

V9S 4E1

Tel (250) 754-5587 Fax (250) 754-9471

Toll Free 1-800-661-5353

Wats 800-661-5353

Chimo Marine Co. Ltd.

1660 Powell St.

Vancouver, B.C.

V5L 1H4

Tel (604) 253-4125 Fax (604) 253-7679

E-mail [email protected]

Payne’s Marine Supply Inc.

3765 East 1st Ave.

Burnaby, B.C.

V5C 3V8

Tel (604) 299-7771 Fax (604) 299-3417

Wats 1-800-663-0857


1853 Meredith Rd.

Campbell River, B.C.

V9W 4R7

Tel (250) 286-6263 Fax (250) 286-0171


2120 Quadra St.

Victoria, B.C.

V8T 4B9

Tel (250) 382-7722 Fax (250) 382-4043

Western Marine Ltd.

1494 Powell St.

Vancouver, B.C.

V5L 5B5

Tel (604) 253-7721 Fax (604) 253-2656

Westpor t Sales Ltd.

201-3765 East First Ave.

Burnaby, B.C.

V5C 3V8

Tel (604) 299-7771 Fax (604) 299-3417

MANITOBA

First Choice Wholesale

214 De Bafts St.

Winnipeg

R2J 3W6

Tel (204) 661-6950

NEW FOUNDLAND

IMP Group Ltd.

Pippy Place

St. John’s, Newfoundland

A1B 3P4

Tel (902) 469-0222

Mercer’s Marine Equipment

Marine Drive

Clarenville, Newfoundland

A0E 1J0

Tel (709) 466-7430 Fax (709) 466-3279

NOVA SCOTIA

IMP Group Ltd.

400-2651 Dutch Village Rd.

Halifax, Nova Scotia

B3L 4T1

Tel (902) 453-2400 Fax (902) 453-6674

IMP Group Ltd.

44 Hawthorne St.

Yarmouth, Nova Scotia

V5A 1N7

Tel (902) 742-9283 Fax (902) 742-0982

Stright-MacKay Ltd.

Harbour Dr. P.O. Box 1030

Pictou, Nova Scotia

B0K 1H0

Tel (902) 485-4307 Fax (902) 485-8779

ONTARIO

Barclay's Marine

131 Caldari Road

Vaughan, Ontario

L4K 3Z9

Tel (905) 669-0090 Fax 1-800-959-1696

C.C. Marine Dist Ltd.

300 Enford Road

Richmond Hill, Ontario

L4C 3E8

Tel (905) 883-4300 Fax (905) 883-5455

Kimpex Action

311 Soversion Road

London, Ontario

N6M 1A6

Tel (519) 659-0508 Fax (519) 659-6428

Payne's Marine Distributors

1173 Nor th Ser vice Road West

Unit D1

Oakville, Ontario

L6M 2V9

Tel (905) 825-0200 Fax (905) 825-0202

Toll Free 1-800-668-8223

Wheelhouse Marine Supply

1730 McPherson Ave., Unit 13

Pickering, Ontario

L1W 3E6

Tel/Fax (905) 831-4164

PRINCE EDWARD ISLAND

IMP Group Ltd.

West Royalty Ind. Park

Charlottetown, P.E.I.

Tel (902) 892-1942 Fax (902) 566-9753

Mermaid Marine Engines

West Royalty Industrial Park

Charlottetown, P.E.I.

C1E 1B0

Tel (902) 566-1220 Fax (902) 368-3660

QUEBEC

Coast Distribution

1545 Marie-Vicorin

St. Bruno, Quebec

J3V 6B7

Tel (514) 866-3613 Fax (514) 441-2708


10-1


U.S.A

ALASKA

Redden-Kachemak Gear

41955 Kachemak Drive

Homer, AK 99603

Tel (907) 235-8617 Fax (907) 235-2605

LFS Inc. (Retail)

PO Box 920523

2315 Airpor t Beach

Dutch Harbor AK 99692

Tel (907) 581-2178 Fax (907)581-2188 e-mail: [email protected] web: www.lfsinc.com

LFS Inc. (Retail)

PO Box 3010

Dillingham AK 99576

Tel (907) 842-5376 Fax (907) 842-2350 e-mail: [email protected] web: www.lfsinc.com

LFS Inc. (Retail)

PO Box 215

Naknek AK 99633

Tel (907) 246-4490 Fax (907) 246-4446 e-mail: [email protected]

web: www.lfsinc.com

Redden Marine - Kachemak Gear Shed

(Retail)

41955 Kachemak Drive

Homer AK 99603

Tel (907) 235-8617 Fax (907) 235-2605

Toll Free 800-478-8612 AK Only e-mail: [email protected]

web: www.reddenmarine.com

Redden Marine (Retail)

PO Box 2323

Cordova AK 99574

Tel (907) 424-3188 Fax (907) 424-3788 e-mail: [email protected]


VIP Distributors (Wholesale)

1220 East 68th Avenue Unit 101

Anchorage AK 99518

Tel (907) 349-8924 Fax (907) 349-2628

Toll Free 800-770-8924 e-mail: [email protected] email

ALABAMA

Hardware & Marine Co. (Wholesale)

1875 Nor th Conception Street Road

Mobile, AL 36610

Tel (334) 452-3423 Fax (334) 452-3425

Toll Free 800-452-3423 e-mail: [email protected]

www.beaconsupply.com

ARKANSAS

Benrock Inc. (Wholesale)

6900 Alcoa Road

Benton, AR 72015

Tel (501) 778-2002 Fax (501) 778-3360

Toll Free 800-643-9762 e-mail: N/A web: www.benrock.com

10-2

ARIZONA

Arizona Marine Specialties

1926 W. Acoma,

Lake Havaso City, AZ 92705

Tel (602) 453-1113 Fax (602) 453-2927

Benrock Inc.

6900 Alcoa Rd.

Benton, AZ 72015

Tel (501) 778-2002 Fax (501) 778-3360

Coast Distribution System

1400 N Fiesta Blvd.

Gilber t, AZ 85234

Tel (602) 497-0083 Fax (602) 497-0635

CALIFORNIA

Boatech Inc.

795 Miraflores Ave.

San Pedro, CA 90731

Tel (310) 519-1114 Fax (310) 519-8982


350 Woodview Avenue

Morgan Hill, CA 95037

Tel (408) 782-6686 Fax (408) 782-7790

Diversified Product Co.

1914 S. Mateo St.

Los Angeles, CA 90021

Tel (213) 624-5595 Fax (213) 689-0986

Englund Marine Supply

2 Commercial Street

Eureka, CA 95501

Tel (707-444-9266 Fax (707) 444) 9268


web: www.englundmarine.com

Englund Marine Supply

201 Citizens Dock Road

Crescent City, CA 95531

Tel (707) 464-1650 Fax (707) 464-3708

Toll Free 800-228-7051 [email protected]


Fox Marine Specialities

646W. Esther Street

Long beach, CA 90813

Tel (562) 983-6500 Fax (562) 983-6766

L & L Marine Distributors

3160 E. Lapalma Ave., Unit K

Anaheim, CA 92806

Tel (714) 630-5831 Fax (714) 630-3188

Mercur y Marine Mar t

619 Lindero Street

San Rafael, CA 94901

Tel (415) 457-7070 Fax (415) 457-5938

Por t Supply/West Marine

500 Westridge Drive

Watsonville, CA 95076

Tel (831) 761-4286 Fax (831) 728-3014

Por t Supply/West Marine

2450 17th Ave.

Nedder, CA 90731

Tel (408) 476-1900

CONNECTICUT

Kellogg Marine

Mill Rock Rd.

Old Saybrook, CT 06475

Tel (860) 388-4477 Fax (860) 388-0260

FLORIDA

Byfield Marine Supply (Wholesale)

175 Olive Road

Pensacola, FL 32514

Tel (850) 477-8011 Fax (850) 478-3077

Toll Free: 800-237-3741


203 A Kelsey Lane

Tampa, FL 33619

Tel (813) 622-7611 Fax (813) 621-6346

Wats 800-538-7973

Donovan Marine Inc. (Wholesale)

6454 Trade Center Drive

Jacksonville, FL 32256

Tel (904) 786-3008 Fax (904) 786-2995

Toll Free: 800-582-9749 e-mail: N/A web:www.donovanmarine.com


1342 NW 78th Avenue

Miami, FL 33126

Tel (813) 572-0192 Fax 800-780-5627

Toll Free 800-226-4562 web: www.donovanmarine.com


3636 B Nor th L Street

Pensacola, FL 32505

Tel (850) 432-7775 Fax (850) 432-4509



3071 118Th Avenue Nor th

St. Petersburg, FL 33716

Tel (813) 572-0192 Fax (813) 573-1930


Glenn Mar Incorporated

6870 - 142nd Ave.

Largo, FL 34641

Tel (727) 536-1955 Fax (727) 539-1248

Wats 800-282-0123

Land ‘N’ Sea Distributors

12355 State Road 769

Lake Suzy, FL 34266

Tel (941) 764-0722 Fax (941) 764-0832

Toll Free 1-800-521-3744

Land 'N' Sea (East) Dist.

3131 N. Andrews Ave.

Pompano Beach, Fl 33064

Tel 800-432-7652 Fax 800-942-1947 web: www.landnsea.net

Selection Guide


U.S.A

Lewis Marine Supply Inc.

221 S.W. 32nd Cour t

Ft. Lauderdale, FL 33335

Tel (954) 523-4371 Fax (954) 764-0185

Wats 800-327-3792 e-mail: [email protected]

web: www.lewismarine.com

Lewis Marine Supply Inc.

175 Olive Road

Pensacola, FL 32514

Tel (850) 477-8011 Fax (850) 478-3077

Wats 800-237-3741

Lewis Marine Supply of Central Florida

709 Clearlake Rd.

Cocoa, FL 32922

Tel (321) 632-8484 Fax (321) 631-4431

GEORGIA


1795 Continental Way

Atlanta, GA 30316

Tel 1-800-495-5858 Fax (404) 241-9985


4841 Lewis Road

Stone Mountain, GA 30083

Tel (770) 934-0477 Fax (770) 513-9122

Toll Free: 800-643-9762 e-mail: N/A web: www.benrock.com

Land N Sea

3105 Sweetwater Road

Building 300, Suite N

Lawrenceville, Ga 30644

Tel (877) 469-0104 Fax 800-942-1947 web: www.landnsea.net


3002 Coast Cour t

Elkhar t, IN 46514

Tel (219) 262-1551 Fax (219) 264-9743

KANSAS

Medar t Marine

2644 South 96th Ave.

Edwardsville, KS 66111

Tel (913) 422-3175 Fax (913) 422-3133

LOUISIANA

Beacon Supply Co. (Wholesale)

821 Industr y Road.

Kenner, LA 70062

Tel (504) 467-9000 Fax (504) 467-7888


web: www.beaconsupply.com

Benrock Inc. (Wholesale

1041 Hawn Ave.

Shrevepor t, LA 71107

Tel (501) 778-2002 Fax 800-544-5697



6317 Humphreys Street

Harahan, LA 70123

Tel (504) 733-2301 Fax (504) 734-2653

Toll Free 800-347-4464 e-mail: N/A web: www.donovanmarine.com

Lewis Marine

189 Commercial Square Blvd.

Slidell, LA 70461

Tel (850) 477-8011 Fax (850) 478-3077

Tel 1-800-237-3741

MICHIGAN

Barclay Marine Dist. Corp.

24600 Maplehurst Dr.

Mt. Clemons, MI 48403

Tel (810) 469-9910 Fax (810) 469-9918


3513 Lousma Dr. S.E.

Grand Rapids, MI 49508

Tel (616) 243-6464 Fax (616) 243-3750

Midwest Marine Supply Co.

24300 Jefferson Ave.

St. Clair Shores, MI 48080

TEL (810) 778-8950 Fax (810) 778-6108

MINNESOTA


1755 Buerkle Rd.

White Bear Lake, MN 55110

Tel (651) 770-8515 Fax (651) 770-1575

Bell Industries Inc.

500 Hardman Ave.

South St. Paul, MN 55075

Tel (612) 450-9020 Fax (612) 450-0844

Hannay's Inc.

1708 Central Ave. NE

Minneapolis, MN 55413

Tel (612) 781-7416 Fax (612) 781-4325

Nor thern Wholesale Supply

6800 Otter Lakes Road

Lino Lakes, MN 55038

Tel (651) 429-1515 Fax (651) 429-5757

HAWAII

Ser vco Marine Supply

1125 Ala Moana Blvd.

Honolulu, HI 96814

Tel (808) 524-6150

West Marine

111 Sand Island Access Rd.

Honolulu, HI 96819

Tel (808) 845-9900 Fax (808) 842-0454

IOWA

Lorenz & Jones

1920 Delaware Ave.

Ankeny, IA 50021

Tel (515) 964-4205 Fax (515) 964-0678

ILLINOIS


2323 West Fulton St.

Chicago, IL 60612

Tel (810) 469-0500 Fax (312) 829-6533

*

INDIANA

Charman Enterprises

107 West Harris,

Eaton, IN 47338

Tel 1-800-247-6324 Fax 1-800-647-8449

MASSACHUSETTS

C E Beckman Co.

11-35 Commercial St.

New Bedford, MA 02741

Tel (508) 994-9674 Fax (508) 990-2785

Lady Bea Industries

360 Eastern Ave. P.O. 98

Malden, MA 02148

Tel (617) 324-7111 Fax (617) 324-6620

MARYLAND

Fawcett Boat Supplies

2017 Renard Cour t

Annapolis, MD 21401

Tel (410) 267-8681 Fax (410) 224-0979

MAINE

Manset Marine Supply Co.

50 New County Road

Rockland, ME 04841

Tel (207) 596-6464 Fax (207) 596-5615

MISSOURI


1102 Fayette Street

Nor th Kansas City

MO 64116

Tel (815) 472-8100 Fax (815) 472-8111

Medar t Marine

124 Manufacturers Drive

St. Louis, MO 63010

Tel (636) 282-2300 Fax (800) 695-9530

Medar t Marine

100 Larkin Williams Industrial Cour t

Fenton, MO 63026

Tel (314) 343-0505 Fax (314) 343-0780

O'Reilly Marine

233 South Patterson

Springfield, MO 65802

Tel (417) 862-6708 Fax (417) 874-7101

* REPLACEMENT PARTS FOR SEASTAR HYDRAULIC STEERING MAY BE ORDERED DIRECTLY

FROM THESE STOCKING DISTRIBUTORS


10-3


U.S.A

NEW JERSEY

Marine Equipment & Supply

1401 Metropolitan Avenue

Thorofare, NJ 08086

Tel (609) 853-8320 Fax (609) 853-9732


Shoreway Marine, Inc.

313 State Hwy., 73

Berlin, NJ 08009

Tel (609) 768-8102 Fax (609) 768-2409

NEW YORK

Eastend Marine/Eastend Marine Supply

230 Cor win St.

Greenpor t, NY 11944

Tel (631) 477-1900 Fax (631) 477-1215

Freepor t Marine Supply Co.

47 West Merrick Road

Freepor t Long Island, NY 11520

Tel (516) 379-2610 Fax (516) 379-2909

Morgan Recreational Supply

7263 Victor Pittsford Rd.

Victor, NY 14564

Tel (716) 924-7188 Fax (716) 924-4410

*

Seacoast Distributors

105 War tburg Ave.

Copiague, NY 11726

Tel (516) 842-2338 Fax (516) 842-2021

Toll Free 1-800-645-5857

NORTH CAROLINA


115 West South Street

Albermarle, NC 28001

Tel (704) 983-5050 Fax 800-807-7267

Toll Free 800-222-0174 e-mail: N/A web: www.donovanmarine.com

Lighthouse Marine Supply Inc.

291 Nor th Greenmeadown Dr.

Wilmington, NC 28405

Tel (910) 392-5005 Fax (910) 392-5004

Paxton Company

301 B Nor th Greenmeadows Drive

Wilmington, NC 28405

Tel 800-475-8889 Fax 800-475-0096

OHIO


3027 Detroit Avenue

Cleveland, OH 44113

Tel (216) 621-1030 Fax (216) 621-1075

Vita-Plate Batter y Inc.

304 Buckeye Blvd., P.O. 727

Por t Clinton, OH 43452

Tel (419) 732-3181 Fax (419) 732-3167

OKLAHOMA


15233 East Skelly Drive

Tulsa, OK 74116

Tel (918) 437-2371 Fax 800-544-5697


OREGON


7914 S.E. 82nd St.

Por tland, OR 97266

Tel (503) 777-3991 Fax (503) 775-4989

Englund Marine Supply (Retail)

Foot of 15th Street

Astoria OR 97103

Tel (503) 325-4341 Fax (503) 325-6421

800-228-7051 e-mail: [email protected]


Englund Marine Supply(Retail)

880 SE Bay Blvd.

Newpor t OR 97365

Tel (541) 265-9275 Fax (541) 265-3515




5080 Cape Arago Highway

Charleston OR 97420

Tel (541) 888-6623 Fax (541) 888-9332



Fisherman's Marine Supply (Retail)

901 N. Columbia Blvd.

Por tland OR 97217

Tel (503) 283-8310 Fax (503) 285-9461

US Distributing (Wholesale)

7911 NE 33rd. Drive Unit 140

Por tland OR 97211

Tel (503v284-7245 Fax (503) 281-2127

Toll Free 800-621-3454

PENNSYLVANIA


175 Greenfield Rd.

Lancaster, PA 17601

Tel (717) 299-2501 Fax (717) 295-7490

Keller Marine Ser vice

Routes 11 & 15

Por t Trever ton, PA 17864

Tel (717) 374-8169 Fax (717) 374-5356

SOUTH CAROLINA

Ellett Brothers

267 Columbia Ave.

Chapin, SC 29036

Tel (803) 345-3751 Fax (803) 932-5102

Lewis Marine Supply of Charleston Inc.

PO Box 1803

Mt. Pleasant, SC 29465

Tel (843) 856-1414 Fax (843) 856-2544

McGill Distributing

1903 Longstreet St

Kingstree, SC 29556

Tel (843) 354-7404 Fax (843) 354-3263

TENNESSEE

Mid South Marine Supply

500 Allied Drive

Nashville, TN 37211

Tel (615) 834-5401 Fax (615) 834-2841


Web www.midsouthmarine.com

TEXAS


7133 Burns St.

For t. Wor th, TX 76118

Tel (817) 595-0158 Fax (817) 284-1833


4757 South Loop East

Houston, TX 77003

Tel (713) 734-4171 Fax (713) 734-1674

Toll Free: 800-669-8392 e-mail: N/A web: www.donovanmarine.com

Gunderland Marine Supply

1221 Cantwell Lane

Corpus Christi, TX 78469

Tel (512) 882-4231 Fax (512) 888-5622

Houston Marine Supply (Wholesale)

1707 Velasco

Houston, TX 77003

Tel (713) 236-8190 Fax (713) 236-0831

Marine & Industrial Supply

8330 Harr y Hines Blvd.

Dallas, TX 75235

Tel (214) 631-2300 Fax (214) 631-5124

V & V Marine Products

6642 Baker Blvd.

For t Wor th, TX 76118

Tel (817) 284-1125 Fax (817) 284-1219

Wats 800-899-2323


UTAH


3800 W 2100 S

Salt Lake City, UT 84120

Tel (801) 973-4900 Fax (801) 977-0727



Selection Guide

10-4

VIRGINIA

Land 'N' Sea

1340 Azalea Garden Road

Nor folk, VA 23502

Tel (757) 853-7658 Fax (757) 857-3726

Paxton Company

1111 Ingleside Road

Nor folk, VA 23502

Tel (800) 234-7290 Fax (800) 853-7709 web: www.paxtonco.com

WASHINGTON


280 East Wilson

Westpor t WA 98595

Tel (360) 268-9311 Fax (360) 268-9752

Toll Free 800-228-7051 e-mail: [email protected] web: www.englundmarine.com


123 Hower ton Way

Ilwaco WA 98624

Tel (360) 642-2308 Fax (360) 642-0210

Toll Free 800-228-7051 e-mail: [email protected] web: www.englundmarine.com

*

Doc Freeman's (Retail)

P.O. Box 70729

1401 NW Lear y Way

Seattle, WA 98107

Tel (206) 633-1500 Fax (206) 789-5800


web: www.docfreemans.com

Fisheries Supply

1900 N. Nor thlake Way

Seattle, WA 98103

Tel (206) 632-4462 Fax (206) 634-4600

Kolstrand Marine Supply (Retail)

4733 Ballard Avenue NW

Seattle WA 98107

Tel (206)784-2500 Fax (206) 789-1105

Toll Free 800-334-3224 e-mail: [email protected] web: www.kolstrand.com

LFS Inc. (Retail)

851 Coho Way

Bellingham WA 98226

Tel (360) 734-3336 Fax (360) 734-4058


web: www.lfsinc.com

LFS Inc.(Retail)

908 NW Ballard Way

Seattle WA 98107

Tel (206) 789-8110 Fax (206) 789-7834


web: www.lfsinc.com


USA &

INTERNATIONAL

Marine Distributors, Inc.

5301 Shilshole Ave., N.W.

Seattle, WA 98107

Tel (206) 789-1500 Fax (206) 784-6393

Redden Marine (Retail)

1411 Roeder Avenue

Bellingham, WA 98225-2916

Tel (360) 733-0250 Fax (360) 671-1255



WISCONSIN

Bell Industries

N117 W18456 Fulton Dr.

Germantown, WI 53022

Tel (262) 253-0450 Fax (262) 253-0220

INTERNATIONAL

BLA

Australia web: www.bla.com.au

Boven Marine Technology,

Hong Kong web: www.boven.com

Lusty & Blundell

N.Zealand

web: www.lusty-blundell.co.nz

Krautli

Por tugal web: www.krautli.com

Boating

S.Africa

web: www.water world.com

US Par ts

Finland web: www.uspar ts.fi

Comstedt,

Sweden web: www.comstedt.se

Belgarda

Italy web: www.belgarda.it

Svama

Italy web: www.svama-nautica.com




CALIFORNIA

West Marine Prod.

203 N. Harbor Blvd.

San Pedro, CA 90731

Tel (408) 728-2700

CONNECTICUT

Boat America - Nor walk

9 Washington Street

So. Nor walk, CT 06854

Tel (860) 866-4426

FLORIDA

Boat America - Clear water

11477 U.S. Highway 19

Clear water, FL 34624

Tel (813) 573-2678

Boat America - Ft. Lauderdale

505 W. Broward Blvd.

Ft. Lauderdale, FL 33312

Tel (954) 523-7993

Boat America - Ft. Myers

12901 McGregor Blvd.

Ft. Myers, FL 33919

Tel (941) 481-7447

Boat America - Palm Beach

1900-B Okeechobee Blvd.

West Palm Beach, FL 33409

Tel (407) 684-4900

Boat America - Tampa

8203 N. Dale Mabr y Hwy.

Tampa, FL 33614

Tel (941) 933-5515

MASSACHUSETTS

Boat America - Boston

411 Waverly Oaks Road

Waltham, MA 02154

Tel (617) 899-2000

MARYLAND

Boat America

27 W Long Meadow Rd.

Hagerstown, MD 21740

Tel (301) 739-2606

Boat America - Glen

6651-20 Ritchie Hwy. Rt. 2

Glen Burnie, MD 21061

Tel (301) 761-5901

Boat America - Mar yland

5640-E Sunnyside Ave.

Beltsville, MD 20705

Tel (301) 474-0150

Boat America - Towson

6863 Loch Raven Blvd.

Towson, MD 21204

Tel (301) 296-0451

MARINE RETAILERS

USA RETAILERS

MICHIGAN

Boat America - Detroit

2212 E. 14 Mile Road

Warren, MI 48092

Tel (313) 939-5050

NEW JERSEY

Boat America - Holmdel

2145 Rte. 35 Nor th

Holmdel, NJ 07733

Tel (201) 739-8890

West Marine

201 Meadow Rd.

Edison, NJ 08818

Tel (908) 819-7400 Fax (908) 819-4771

NORTH CAROLINA

Over ton's Spor t Center

111 Red Banks Rd.

Greenville, NC 27835

Tel (919) 355-7600 Fax (919) 355-2923

OHIO

Boat America - Cleveland

3419 Carnegie Ave.

Cleveland, OH 44115

Tel (216) 391-2922

TEXAS

Boat America - Houston

7280 Wynnwood

Houston, TX 77008

Tel (713) 880-2160

VIRGINIA

Boat America

880S Pickett St.

Alexandria, VA 22304

Tel (703) 370-4202 Fax (703) 461-2847

Boat America - Nor folk

6600 Virginia Beach Blvd.

Nor folk, VA 23502

Tel (757) 461-3601

10-6

Selection Guide

2 YEAR LIMITED

WARRANTY

We warrant to the original retail purchaser that Teleflex (Canada) Ltd. products have been manufactured free from defects in materials and workmanship. This warranty is effective for two years from the date of original retail purchase, excepting that where

Teleflex (Canada) Ltd. products are used commercially or in any rental or other income producing activity, then this warranty is limited to 1 year from the date of original purchase.

We will provide replacement product without charge, for any Teleflex (Canada) Ltd.

product not meeting this warranty, which is returned (freight prepaid) within the warranty period to the dealer from whom such products were purchased, or to us at the appropriate address. In any such case Teleflex (Canada) Ltd. products found to be defective and covered by this warranty, will be replaced or repaired at

Teleflex’s option, and returned to the customer.

Teleflex’s sole responsibility under this warranty is limited to the repair or replacement of product which is, in Teleflex’s opinion, defective. Teleflex is not responsible for charges connected with the removal of such product or reinstallation of replacement or repaired par ts.

We will have no obligations under this warranty for any product:

• Which has been improperly installed.

• which has been used in an installation other than as recommended in our installation or operation instructions or specifications.

• Which has failed or has been damaged due to an accident or abnormal operation including racing, misuse or alterations outside our factor y.

• Which has been repaired or modified by other than Teleflex.

• Which has been used on an engine/boat combination where the engine horsepower exceeds the boat horsepower rating established by the boat manufacturer.

• Which has been used with other products which, in Teleflex’s opinion, are incompatible with the Teleflex product.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, OBLIGATIONS

OR LIABILITIES ON THE PART OF TELEFLEX AND WILL BE THE CUSTOMER’S

EXCLUSIVE REMEDY EXCEPT FOR ANY APPLICABLE IMPLIED WARRANTIES UNDER

STATE LAW WHICH ARE HEREBY LIMITED IN DURATION TO TWO YEARS FROM THE

DATE OF ORIGINAL PURCHASE. IN NO EVENT WILL TELEFLEX BE LIABLE FOR ANY

INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR

IMPLIED WARRANTY RELATING TO THE PRODUCTS. Some states do not allow limitations on an implied warranty, or the exclusion of incidental or consequential damages, so the above exclusions may not apply to you. You may have other rights which var y from state to state.

If Teleflex (Canada) Ltd. products are to be returned to Teleflex (Canada) Ltd. under warranty, you must obtain a Return Goods authorization number (claim number) prior to shipping. Be sure to label the goods with: a) the name and address of the sender, and b) the return goods authorization number (claim number).

Please address the returned goods as follows:

From U.S.A.

RGA # ?

Teleflex (Canada) Ltd.

c/o Panalpina

#8 – 14th Street

Blaine, WA 98230

From CANADA and Overseas:

RGA # ?

Teleflex (Canada) Ltd.

3831 No. 6 Road

Richmond, B.C.

Canada V6V 1P6


10-7

®

® hydraulic

A Division of Teleflex Incorporated

TELEFLEX (CANADA) LIMITED

3831 NO.6 ROAD

RICHMOND, B.C.

CANADA V6V 1P6

FAX (604) 270-7172 www.seastarsteering.com

ISO 10592

© 1998 Teleflex (Canada) Ltd.

PRINTED IN CANADA

Part Number: SL6001

5000/04/02

®

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