ignition switches

ignition switches
ignition switches
C
SEALED KEY SWITCHES
C1
956 SERIES SWITCHES
C2
UNIVERSAL START SWITCHES
C3
MARINE SWITCHES
C4
SPECIALIZED IGNITION SWITCHES
C5
ACCESSORIES
C6
INFORMATION
C7
Spring
Return
Key
Boot
Anti-restart
ignition switches
C1
SEALED KEY SWITCHES
Sealed Key Switches
Part No.
Positions
BP
With integral sealed Deutsch connector. Rugged plastic construction, with fully sealed contact area, using O-rings and
ultrasonic welding. Contacts sealed front and back to IP67
(with connector installed). Available with or without key boot,
with or without anti-restart, with or without spring return to
Ignition/Accessory position. Key is removable only at the Off
position. Tested to SAE J259 for ignition switches. Supplied
with two matching tumbler keys. 31101 pigtail assembly fits
all 95060 Series Switches. Contact rating 10A at 12V DC, 5A
at 24V DC.
95060
4: Acc-Off-Ign/Acc-Start
3
3
-
95060-01
4: Acc-Off-Ign/Acc-Start
3
3
3
95060-02
4: Acc-Off-Ign/Acc-Start
-
3
-
95060-03
3: Off-Ign/Acc-Start
3
3
-
95060-04
3: Off-Ign/Acc-Start
3
3
3
95060-05
3: Off-Ign/Acc-Start
-
3
-
95060-06
3: Acc-Off-Ign/Acc
-
3
-
95060-07
2: Off-Ign/Acc
-
3
-
95060-50BP Same as 95060 with harness (Deutsch connector & wires)
95060-60BP Same as 95060-03 with harness (Deutsch connector & wires)
NEW
*Other circuitries are available. Consult Cole Hersee.
POS 1
ACC
POS 2
OFF
POS 3
IGN & ACC
POS 4
START
4-position model shown.
The above Underwriters
Laboratories logo is the mark
for recognized components
that meet the test standards
of UL in the USA and Canada.
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Battery
Start
Accessory
Ignition
Terminals 1&6 Terminal 2 Terminal 3 Terminals 4&5
Position 1
3
-
3
Position 2
3
-
-
-
Position 3
3
-
3
3
Position 4
3
3
-
3
-
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
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C
ignition switches
C5
SPECIALIZED IGNITION SWITCHES
Reversing Switches
Mom On-Off-Mom On
(Mom Forward-Off-Mom Reverse)
These handy 3-Position switches can replace toggle or
rockers. Keyed switches ensure that motors are locked
in the Off position in cherrypickers, hoists, tailgate lifts,
snowplows, walking-floor trailers, backhoes and many
other applications. Typically one On is wired as Forward,
the other On as Reverse.
Off
On Reverse
On-Off-On (Reverse-Off-Forward)
On Forward
Key removable in Off position, spring return to Off.
Spring Return
75705-01 10A With Tumbler Lock
Electrical Ratings at 12V DC: 10A. Three screw terminals.
Plated steel case. 13/16" -24 mounting stem with O-ring seal.
Off
On Reverse
On Forward
Key removable in Off position, spring return to Off
from REVERSE.
Electrical ratings at 12V DC: 10A Reverse or Forward
95528-A*
75701 20A With Lever
Three screw terminals. Plated steel case. 5/8" -32 mounting
stem. O-ring seal in mounting stem. Fits panels up to 9/16"
(14.3mm) thick.
Electrical Ratings at 12V DC: 20A. Silver contacts. Three screw
terminals. Plated steel case. 7/16" -28 mounting stem.
No Spring Return
Off
On Reverse
Reversing Switches
On Forward
Key removable in Off position.
Electrical ratings at 12V DC: 10A Reverse or Forward
Reversing Switches
This type of switch has multiple applications: on cranes,
hoists, winches, snowplows etc. — anything that calls for a
motor to operate in forward-reverse, translating to motorized
motion of up-down, left-right, open-close, in-out etc.
95593 With Tumbler Lock
Three screw terminals. Zinc diecast case. 3/4" -20 mounting
stem, fits panels up to 11/64" (4.4mm).
An alternate mechanism is to use Reversing Solenoids
24400, 24401, 24401-01, 24402, 24450 in conjunction with
rocker, toggle, push-pull or rotary switches. These solenoids
are also used for forward-reverse in simple automotive
vehicles, such as golf carts and garden tractors.
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Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
38
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C
ignition switches
C5
SPECIALIZED IGNITION SWITCHES
Diesel Ignition and Start Switches
Ignition Switch with
Wire Lead Assembly
4-Position
95614
These heavy-duty switches provide a superior pre-heat
circuit to energize the glow plugs.
Off
On (Ign)
956-9100
Key removable at Off, spring return to IGN/ACC,
spring return from FUEL. Electrical Ratings at 12V DC: 10A
Fuel, 10A Accessory, 5A Ignition, 5A start. Five screw terminals. Diecast case. 1" -24 mounting stem, with O-ring seal, fits
panels up to 3/32" (2.4mm). Gasket-sealed terminal insulator.
Key removable in Off.
Electrical Ratings at 12V DC: 5A.
Two 12" 14AWG wire leads with attached ring terminals. Heavy
duty steel case, plated to resist corrosion. Coded lock cylinder
with two keys. Rubber boot seal for added moisture and dust
protection. 13/16" (20.6mm) diameter mounting stem, 25/64"
(9.9mm) long fits panels up to 7/32" (5.5mm).
Off
Fuel
Ign/Acc
Ign/Start
Foot-Operated Starter Switches
Off – On, normally Off. On with plunger depressed,
spring return to Off. Copper contacts and terminal studs.
3-Position
95033
9060 Long Plunger
Spring return to Off.
Electrical Ratings at 12V DC: 50A Glow Plug, 10A Start.
Three screw terminals. Plated steel case. 5/8" -32 mounting
stem, with O-ring seal, fits panels up to 1/4" (6.7mm).
Silver contacts.
1.83" (46.5mm) long plunger. Two
stud terminals, 5/16" -24 thread
with hexnuts and lockwashers.
Mounting: two 9/32" (7.2mm)
diameter holes, 1 3/4" (44.5mm)
on centers.
Replaces: Autolite SW-40001
(15-47), 15-50, 4001A, 4002,
4005, 4010, 4015 (15-51),
Delco D900 (405C).
Off
Glow
Glow/Start
9183 Short Plunger
Same as 9060, but with
1" (25.4) long plunger.
Replaces: Autolite SW-4012
(15-49), Delco 1996478.
Battery Ignition and Light Switch
9621-01
Provides a light circuit in addition to the ignition function.
Electrical Ratings at 12V DC: 5A Ignition, 5A Lights.
Three screw terminals. Plated steel case. 5/8" -32 mounting
stem, fits panels up to 9/64" (3.6mm).
Off
91001 Angled Mount
.66" (16.8mm) long plunger.
One stud terminal, 3/8" -16
thread with 8-32 stud for
attaching external ground.
Mounting: two 7/32 x 9/32"
(5.6 x 7.1mm) holes,
1.40" (35.4mm) on centers.
Replaces: Autolite 15-201,
Delco 1930496 (D906).
Ign
Ign/Lights
Lights
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Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
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rotary & headlamp switches
D2
D
ROTARY REVERSING SWITCHES
Off
On
On
Reverse
A&D
B&C
Forward
A&C
B&D
Both positions
spring return to
OFF position
For forward-reverse operation of a motor, to give a motion such as Up/Down, Left/Right,
In/Out, Rotate/Counter-rotate. Suitable for control of tailgates, winches, windlasses,
snowplows and other applications. DPDT. Spring return to Off from both On positions.
Four screw terminals. Plated steel case.
75712-04 50A, Lever
90005-01 15A, Lever
BP
Heavy duty 50A switch allows forward and reverse motion of
a motor without the need for a relay, especially for operation
of tarps on trucks. Heavy duty component parts: 3/32" thick
terminals, silver-laminated contacts to resist arcing over a long
working life. 2.09" diameter (53.1mm) steel case. 10-32 x .375"
(9.5mm) terminal screws with lockwashers. Mounting stem
A1 & A2
1/2" -20 thread.
15A at 12V DC. Lever actuator. Silver contacts. Mounting stem
1/2"-20 thread, 1 1/4" (31.8mm) long.
Off
On
On
Reverse
A1 & B1
A2 & B2
90005-04* 15A, Lever
Forward
A1 & B2
A2 & B1
Both positions
spring return to
OFF position.
15A at 12V DC. Lever actuator. Silver contacts. Mounting stem
1/2"-20 thread, 13/32" (10.4mm) long.
A1 & A2 circuits
must break before
another circuit makes.
Forward & Reverse Switches
90005-03 15A, Lock
15A at 12V DC. Key actuator with coded tumbler lock. Spring
return to Off from both On positions. O-ring seal in stem.
Mounting stem 13/16"-24 thread.
Cole Hersee manufactures several rotary switches that can be
used in Forward-Reverse applications. These switches are DPDT
Momentary On - Off - Momentary On, such as the 90005 series
switches (15A at 12V DC). For demanding applications, there’s
the 75712-04, rated at 50A at 12V DC.
But we make other types of controls that can switch a motor to
forward or reverse mode:
Forward & Reverse Module
Sealed module handles high
power motor reversing and
features dynamic braking.
See page 99.
55046
Toggle Switch
25A at 12V DC
58027-18
Rocker Switch
25A at 12V DC
90005-03
Keyed Switch
15A at 12V DC
Cole Hersee switches: always lots of choices.
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
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D
D3
rotary & headlamp switches
ROTARY HEADLAMP & LIGHT SWITCHES
72079-01 With Knob
72058-01* With Lever
With black knob imprinted with SAE headlamp symbol. Silver
contacts. Five screw terminals. Plated steel case. Mounting
stem 5/8"-32 thread. With O-ring seal in the mounting stem.
20A per circuit at 12V DC.
Lever actuator and indexing pin. Four screw terminals. Plated
steel case. Mounting stem 1/2"-20 thread. With O-ring seal in
the mounting stem. Silver contacts. 30A total at 12V DC.
Off
Dash, Tail, Headlamps,
Rear Lamps
Hazard
Dash, Tail, Headlamps
Hazard, Headlamps &
Dash Lamps, Tail Lights
Dash & Tail Lamps
Headlamps & Dash Lamps,
Working Lights
Off
72023-01
With Short
Lever
C1 Light Switch
Diagram
Fog Light Rocker Switch
With short diecast lever. Four screw terminals. Plated steel
case. Mounting stem 5/8"-32 thread. With O-ring seal in the
mounting stem. 20A per circuit at 12V DC.
C4 Light Switch Diagram
Off
Headlamps
Headlamps, Auxiliary
Lights
Headlamps, Auxiliary
Lights, Tail Lights
As an alternate, fog light rocker switch 58027-17
matches other rocker switches that might be installed
on the dashboard. For other switches of this type see
Section A1.
72051-03
WithDiagram
Black Lever
C2 Light Switch
With black nickel-plated lever actuator. Five blade terminals,
accepts Delphi (Packard) connector 2962912. Plated steel case.
Mounting stem 5/8"-32 thread. With O-ring seal in the mounting
stem. 20A per circuit at 12V DC.
Off
No More Dead Batteries!
Panel Lamp, Rear Lamp,
Headlamp/Low Beam
Panel Lamp, Rear Lamp,
Headlamp/High Beam
Rear Lamp, Headlamp/High Beam
C3 Light Switch Diagram
SureStartTM Low Voltage Disconnect switches automatically
disconnect ancillary loads before battery power is insufficient
to start the vehicle. They automatically reconnect when
voltagehas been restored.
Prolongs battery life by preventing irreversible damage due
to excessive discharge. See page 85.
Rapid ship item. BP
Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
46
T 617.268.2100 F 617.268.9490 www.colehersee.com
D4
rotary & headlamp switches
RHEOSTAT, AC AND DEFROSTER SWITCHES
Air Conditioning Switch
7496-11 18 Ohm, Imprinted
With round black knob imprinted with SAE variable symbol.
Two blade terminals
68159-05
Off - Low - Medium - High. Clutch circuit is energized in L, M
and H. No electrical break between positions. Silver contacts.
7/16" -28 thread mounting stem, .34" (8.6mm) long. Five
blade terminals. Plated steel case, 1.39" (35.3mm) diameter,
.50" (12.2mm) long. Black plastic knob with SAE arrow
symbol and with metal insert and set screw.
Heater-Defroster Switches
Four positions: Off-High-Medium-Low. 12V DC 3 Ohms or
24V DC 6 Ohms. Two screw terminals. Coil embedded in
ceramic insulator for effective heat dissipation. Connections
are welded to the resistance coil. Plastic round/bar knob
with metal insert and set screw. Mount through a 5/8" hole
(15.9mm) or with an optional bracket.
Air Conditioning Switches
68362 12V, Black Knob
For 12V DC systems. Ceramic insulator with embedded
coil for effective heat dissipation. 7/16" -28 thread mounting stem, 15/32" (11.9mm) long. Plated steel case, 1.32"
(33.5mm) diameter, .88" (22.4mm) long. Black plastic knob
with metal insert and set screw.
Dim/Low
68363 24V, Black Knob
Bright, High
Off
7493 with round/bar knob
68366 24V, Tan Knob
I3 Various Switch Diagram
7493 8 Ohm
With faceplate
With round/bar black knob. Two screw terminals.
7493-01 3 Ohm
With round/bar black knob. Two screw terminals.
7496 8 Ohm
With round/bar black knob. Two blade terminals.
Knobs
7493-07 8 Ohm, Imprinted
With round/bar black knob imprinted “Panel Lamps”.
Two screw terminals.
See page 157.
7496-04 8 Ohm, Imprinted
With round/bar black knob imprinted “Panel Lamps”.
Two blade terminals.
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
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D
wiper switches
E1
ELECTRONIC SWITCHES
E1
ELECTRIC TWO-SPEED SWITCHES
E2
E
wiper switches
ELECTRONIC SWITCHES
With intermittent delay feature for permanent magnet electric wiper motors. Ensures dependable control of windshield wipers on
heavy-duty vehicles. For 12V DC or 24V DC vehicles as noted, with or without dynamic parking, negative ground only. 4 positions:
Off/Park - Intermittent Range - Low - High. Push-to-wash (one to three wipes after the knob is released). Black plastic knob
with metal insert and set screw, white imprint. Diecast case 2 7/32" (56.4mm) square, 1 13/16" (46.0mm) long. 7/16 -28 thread
mounting stem, .45" (11.3mm) long. Hexnut and lockwasher included. Switches conform to SAE J1455, SAE J112a and J234.
Switches control most two-speed wiper motors.
OFF/
PARK
75600-05 One Motor, Delphi (Packard), 12V DC
Controls one motor. One Delphi (Packard) 4-way male connector
6294544 (mates with 2977048) and one Delphi (Packard)
4-way female connector 2977048 (mates with 6294544).
With round knob imprinted with SAE washer-wiper symbol.
Lead and connector assembly: 5.625" (142.9mm) long.
ON, Long Delay 15 sec
Intermittent
Delay
ON, Short Delay 2 sec
LOW SPEED
75600-07* One Motor,12V DC
HIGH SPEED
Controls one motor. One 7-pole connector. Supplied with hexnut
and lockwasher for mounting, no knob. Lead and connector
assembly: 5.625" (142.9mm) long.
With Dynamic Parking
Controls one or two motors.
75600-04 One Motor, Leads, 12V DC
Microprocessor design. Six color-coded wire leads,
5" (127.0mm) long. With round knob imprinted with SAE
washer-wiper symbol.
75602-04 One Motor, Leads, 24V DC
Microprocessor design. Same as 75600-04, except 24V.
75600-01 Two Motors, 12V DC
Controls two motors. One Delphi (Packard) 4-way male
connector 6294544 (mates with 2977048) and one Delphi
(Packard) 6-way male connector 2977042 (mates with 2977044).
With round knob imprinted with SAE washer-wiper symbol.
Lead and connector assembly: 5.625" (142.9mm) long.
75600* One Motor, Delphi (Packard), 12V DC
Microprocessor design. Same as 75600-04, but with Delphi
(Packard) 8-way female connector 2965977 (mates with
2965972.) With round knob imprinted with SAE washer-wiper
symbol.
75600-02 One Motor, Delphi (Packard), 12V DC
Controls one motor. One Delphi (Packard) 6-way male connector
2977042 (mates with 2977044). Lead and connector assembly:
5.625" (142.9mm) long. With round knob imprinted with SAE
washer-wiper symbol.
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
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E
E1
wiper switches
ELECTRONIC SWITCHES
Without Dynamic Parking
75601-15 Without Knob
Includes hexnut and lockwasher for mounting.
Controls one or two motors. 12V DC. Includes motors by
Johnson Electric (formerly United Technologies) and Sprague
Devices. Lead and connector assembly: 5.625" (142.9mm)
long. Delphi (Packard) 8-way male connector 2965972
(mates with 2965977).
75601-14 With Knob
With round knob imprinted with SAE washer-wiper symbol.
E2
wiper switches
ELECTRIC TWO-SPEED SWITCHES
For Permanent Magnet
Electric Wiper Motors
With Dynamic Parking
For use with motors with dynamic parking, including
Robert Bosch and Sprague Devices motors. Sealed
construction, including O-ring on the shaft. Black plastic
knob with metal insert and set screw, white imprint.
Mounting stem 7/16" -28 thread, .45" (11.4mm) long.
Diecast case 1 5/8" (41.3mm) diameter.
For 12V and 24V DC, except where noted. For use with
heavy-duty permanent magnet electric wiper motors.
3 positions: Off/Park - Low - High.
Without Dynamic Parking
For use with Johnson Electric (formerly United Technologies)
motors. Black plastic knob with metal insert and set screw,
white imprint. Plated steel case 1 3/8" (34.9mm) diameter,
3/8" (9.5mm) long. Mounting stem 7/16" -28 thread, .38"
(9.6mm) long.
75228-03 Single Motor, With Push-To-Wash
6 blade terminals.
75228-07 Single Motor, With Push-To-Wash
Same as 75228-03, but with Delphi (Packard) connector
6288538.
75228-04 Single Motor, With Push-To-Wash
75212-04 Single Motor, With Push-To-Wash
5 blade terminals.
4 blade terminals.
75236 Dual Motor, With Push-To-Wash
75221-06 Single Motor, Without Push-To-Wash
8 blade terminals.
4 blade terminals. Internal 6A circuit breaker at 12V DC.
Knobs
75221-09 Single Motor, With Push-To-Wash
5 blade terminals. Internal 6A circuit breaker at 12V DC.
See page 157.
75217-04 Dual Motor, Without Push-To-Wash
6 blade terminals.
75226 Dual Motor, With Push-To-Wash
7 blade terminals.
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F
push-pull switches
F4
SPECIAL APPLICATIONS
50036 Two-Speed Axle Switch
7014 Heater Switch, Four Positions
BP
Off-Low-Med-Hi. 12V DC.
Coil resistance 3 Ohms.
Two screw terminals.
Ivory plastic knob, imprinted
“Heater” in gold lettering, with
10-32 threaded metal insert.
Plated steel case 3 5/64"L x 1 5/64"W x
3/4"H (78.2 x 27.4 x 19.1mm). 7/16" -28 thread
mounting stem, .26" (6.7mm) long.
Two-circuit, On-On.12V DC. For
mounting on gear shift lever
with a clamp (not supplied).
Red plastic knob, 1 1/4"
(31.8mm) diameter.
Three female bullet terminals.
Zinc case with protective rubber boot.
For use with 9283 and 40102.
7019 Heater-Defroster Switch
Replaces: Diamond T/Reo 9935-H, 319305, Dodge 1390517,
Eaton 32861, Ford 8QH-4078, SW-1535, GMC 2274282,
International 79348-R91, Mack IMR-201, White 716913.
Three positions: Off - Low - High.
10A at 12V DC. Two screw
terminals. Without knob, shaft
is 10-32. Three female bullet
terminals. Case 1.625" x .85" x
.635" (41.3 x 21.6 x 15.9mm).
7/16" -28 thread mounting stem,
.34" (8.6mm) long.Replaces: Ford FAA-18578-A.
9283 Terminal Block Limit Switch
Controls Eaton two-speed axle shift.
Use with 50036.
Mounts in axle shift motor housing.
Heavy plastic insulator base,
two 8-32 studs, 3/4"(19.1mm) long
and two 8-32 studs 7/32" (5.6mm) long.
50071 Heater Switch
Replaces: Chevrolet 2279014, 3854312, Diamond T/Reo
9913-H, 356005, Dodge 1390517, 1508375, 1508404,
Eaton 32382, 32414, 62252, Ford B2Q-4107-A, SW-1356, GMC
2279002, International 79050-R91, White 716920.
Two-circuit, SP Off - On
(low speed) - On (high speed).
Energizes two circuits
alternately from a common feed.
Heavy-duty: 10A at 12V DC, 6-36V DC.
Plated steel housing and mounting stem,
1/2" -20 thread, 1/4" (6.4mm) long. Integral chrome-plated
brass knob. Three female bullet terminals.
Mounting hardware included.
40102 Connector &
Cable Assembly
Wire harness connects
9283 and 50036.
Replaces:
Eaton 38810, Ford FAB-14668-B
50088 Headlamp Switch
Extra Heavy-duty: SPST
Off - On, normally Off. 30A at
12V DC, 6-36V DC. Energizes
two circuits simultaneously
from a common feed for headlamps and taillamps. Brass mounting
stem, 7/16" -28 thread. 5/16" (7.9mm) long.
Black plastic knob, 10-32 thread with set screw.
Zinc housing. Silver contacts. Sealed with a gasket under
the terminal insulator. Mounting hardware included.
50040* Magneto Switch, In-Run
In-Run (magneto terminal open),
out-Off (magneto terminal grounded).
10A at 12V DC, 6-36V DC.
Integral nickel-plated knob.
One screw terminal.
Plated steel housing.
Aluminum mounting stem
3/8" -32 thread, 5/8" long (15.9mm).
68028 Heater Switch, Three Positions
50203 Magneto Switch, Out-Run
Off-Hi-Lo. 12V DC.
Coil resistance 3 Ohms.
Two screw terminals.
Ivory plastic knob, imprinted
“Heater” in gold lettering, with
10-32 threaded metal insert.
Plated steel case 1 13/16"W x
1 19/32" x 1/2"H (46.0 x 40.5 x 12.7mm).
7/16" -28 thread mounting stem, 5/16" (15.8mm) long.
Rapid ship item. BP
Available in retail clamshell pack. In-Off (magneto terminal grounded)
out-Run (magneto terminal open).
10A at 12V DC, 6-36V DC.
Integral nickel-plated knob.
One screw terminal.
Plated steel housing.
Aluminum mounting stem
3/8" -32 thread, 5/8" long (15.9mm).
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
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J
battery-related products
MASTER DISCONNECT SWITCHES
75920 Single Pole Master Disconnect
Performance of the 75920
Cole Hersee 75920
3000A
2500A
2000A
Protects vehicles against tampering, theft and battery drain.
Protects from hazards during vehicle servicing,and can be
locked-out or tagged-out. Provides an effective emergency
power cutoff.
Pollak 51-327
Current
J2
High amperage capacity: 300A at 12V DC. Can be used in
both positive or in negative path applications. Waterproof and
dustproof to IP67 (immersible). Switch can be located in the
best location, regardless of environment. Composite engineered
polymer housing will not rust or corrode. Tested per SAE 1455
for salt corrosion. Large red knob is easy to operate with gloved
hands; 90º switch travel makes it easy to identify the switch
position. Built-in lockout satisfies OSHA requirements for an
energy isolation device. Attractive styling suitable for visible
mounting close to operator. Large divider on base prevents
accidental shorting of high energy cables. Fits standard Master
Disconnect mounting pattern. Knob is secured in place with a
set screw.
Blue Seas
9001e
1500A
Albright ED250
BEP 701
1000A
500A
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2.5
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Guest 2122
Duration of Power
(seconds)
Performance graph (Duration vs. current) of the Cole Hersee
75920 and some competitive marine switches.
Horizontal axis: Time. From continuous (maintained)
current (on the left) down to one second (on the right).
Vertical axis; Current withstood by a given switch for the
duration noted along the horizontal axis.
Specifications
Operating temperature range: -40 to 85°C.
Ingress protection rating: IP67.
Corrosion test: 96 hours salt spray test to ASTM standard.
Vibration test: 10-500Hz to SAE J1455.
Shock test: To SAE J1455.
Torque, Battery terminals: 5/16" – 24, 70-90 in-lbs (8-10Nm).
Torque, Mounting hardware: 3/4" - 16, 18 ft-lbs max (24.4Nm).
Operating voltage: 6V min, 36V max.
Continuous current: 300A max at 12V, 250A max at 24V, 200A
max at 36V.
Intermittent current: 1000A at 12V, 90 sec on, 5 min off; 1500A
at 12V, 60 sec on, 5 min off; 2000A at 12V, 30 sec on, 5 min off;
3000A at 12V, 15 sec on, 5 min off.
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
87
T 617.268.2100 F 617.268.9490 www.colehersee.com
J
battery-related products
J2
MASTER DISCONNECT SWITCHES
Single Pole
M-284-01 Long Stem, Brass Case
BP
Mounting stem: Brass 3/4" -16 thread (19.1mm), 1 13/32"
(46.1mm) long. Fits panels up to 15/16" (23.8mm) thick.
Terminals: Two 3/8" (9.5mm) diameter studs. Actuator:
Chrome-plated lever. Silver-laminated contacts.
Two positions: Off-On. For 6-36V DC systems.
Will disconnect the battery circuit only.
Electrical Ratings (unless noted):
1000A intermittent, 175A continuous.
UL Listed 707B: 800A intermittent, 175A continuous.
UL Listed 375M: 250A at 6V, 125A at 12V intermittent;
40A at 6V, 20A at 12V continuous.
Electrical ratings on UL labels are conservative.
With Diecast Lever
2484-16
M-284
Mounting stem: Brass, 3/4" -16 thread, 23/32" (18.3mm) long.
Fits panels up to 3/16" (4.8mm) thick. Terminals: Two 3/8"
-24 studs. Case: Plated steel. Contacts: Silver.
BP
Same as M-284-01, but with copper contacts, and without
UL label.
M-284-A
Same as M-284-01, but without UL label.
M-284-02 Weather-Resistant
Same as M-284-01, but with O-ring seal in operating shaft,
gasket-sealed terminal insulator and diecast lever with
protective dichromate finish, and without UL label.
2484-A
Also available with faceplate (M-284-09BP)
Same as 2484-16, but without UL label.
M-288 50 Amps
2484-09
Rated at 50A at 14V DC. Mounting stem: 5/8" (15.9mm)
diameter, 3/4" (19.1mm) long. Fits panels up to 17/32"
(13.5mm) thick. Terminals: Two 10-32 brass screw terminals.
Actuator: Diecast lever. Contacts: Silver. Case: Plated steel.
Same as 2484-16, but with copper contacts, and without
UL label.
2484-06
Same as 2484-16, but without UL label, and with weatherresistant with O-ring seal in operating shaft, gasket-sealed
terminal insulation and sealant in mounting stem and case.
2484
Same dimensions as 2484-16, but with copper
contacts and ratings.
LISTED
375M
75908 2000A Intermittent, Weather-Resistant
Waterproof
Some manufacturers claim that their switches are ‘waterproof’. We, on the other hand, maintain that ‘waterproof’
refers only to an article that is specifically intended to
function underwater. You’ll find that many of our switches
are designated ‘weather-resistant’, meaning that they are
designed to function reliably in an environment that may be
damp, perhaps subject to being splashed with salt spray, etc.
These weather-resistant switches are also a good choice for
dusty environments, such as those encountered in
agriculture and construction.
Rapid ship item. BP
Available in retail clamshell pack. Disconnects battery circuit only. Electrical rating: 2000A
intermittent. 30 seconds On, 3 minutes Off, 300A continuous.
Mounting stem: 3/4" -16 thread. Fits panels up to 1/4" (6.4mm)
thick. Terminals: Two 1/2" -20 copper studs. Case: Plated steel.
Sealing: sealed between shaft and mounting stem; case and
terminal insulator.
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
88
T 617.268.2100 F 617.268.9490 www.colehersee.com
battery-related products
J2
MASTER DISCONNECT SWITCHES
With Hencol Lock
Standards
2484-02
Mounting stem: Brass, 3/4" -16 thread 17/32" (13.5mm) long.
Fits panels up to 1/4" (6.4mm) thick. Terminals: Two 3/8" -24
studs. Plated steel case, silver-laminated contacts. Hencol lock
and 2 keys. Indexing pin.
Cole Hersee makes switches and connectors that meet industry
standards, generally understood to be those of the SAE and the
automotive industry. Many of our switches meet other standards as well, such as USCG, ABYC, US Mine Safety & Health
Administration. For OEMs we can design a switch to meet or
exceed any standard.
For over a century, Underwriters’ Laboratories (UL) has been
a third-party trusted source worldwide for product compliance.
2484-19 Weather-Resistant
Having the UL mark on our products means that UL has tested
and evaluated representative samples of that product and determined that they meet the stringent UL requirements. Products
are continually checked by UL to make sure they continue to meet
those requirements – UL inspectors visit the Cole Hersee factory
every quarter to check on certified products. UL marks may be
only used on products certified by UL and under the terms of
a written agreement between UL and Cole Hersee.
Same as 2484-02, with gasket-sealed terminal insulator and
with O-ring seal in operating shaft.
Visit the UL website, www.ul.com where you can find us listed
under ‘Cole-Hersee’.
Double Pole
UL certified products are accepted in the US and Canada by
OSHA, insurance companies, labor unions, fire officials and
electrical inspectors.
2484-03
Same as 2484-02, but with O-ring seal in the operating shaft.
Two positions: Off-On. For 6-36V DC systems. Will disconnect the battery and the alternator or generator field circuit.
Electrical ratings: Large studs: 1000A intermittent.
15 seconds On, 5 minutes Off. 125A continuous (unless
noted). Small studs: 20A continuous.
The UL Listing Mark
One of the most common UL Marks, found on many Cole Hersee
products. It means UL found that samples of this product met
the UL safety requirements that are primarily based on UL’s own
published Standards for Safety.
With Diecast Lever
75903 Steel Case
Chrome-plated diecast lever. Plated steel case. Brass contacts.
Brass mounting stem 3/4" -16 thread 23/32" (18.3mm) long.
Fits panels through 3/16" (4.8mm) thick. Two 3/8" -24 and two
10-32 studs.
The UL Marine Mark
These products have been tested specifically for marine use, and
have been evaluated to UL’s published Marine Safety Standards
and other applicable standards and codes. These requirements
specifically relate to hazards that can occur as a result of exposure
to harsh marine environments - vibration, impact, ignition protection, water ingress and salt spray corrosion common on pleasure
craft and boats.
Many of our marine switches also conform to applicable ABYC
and USGC standards.
American Boat & Yacht Council: www.abycinc.org
United States Coast Guard: www.uscg.mil
75904 Steel Case, Silver Contacts
We provide UL certification because our customers may be
mandated to install UL-marked products. There are costs associated with UL certification and ongoing testing and auditing, and
therefore UL-labeled switches may be slightly more expensive
than their unmarked counterparts.
Same as 75903, but with laminated silver contacts.
M-289 Brass Case
Chrome-plated diecast lever. Brass contacts. Brass mounting stem 3/4" -16 thread 1 13/32" (46.1mm) long. Fits panels
through 15/16"
MARINE
The CE Mark
LISTED
The CE mark is a European mark analogous to UL. It similarly
denotes that a product has undergone assessment procedures
complies with European standards that apply to the product.
The designation “CE” is French for “Conformité Européen
Rapid ship item. BP
Available in retail clamshell pack. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
89
T 617.268.2100 F 617.268.9490 www.colehersee.com
J
J
J1
J2
battery-related products
MASTER DISCONNECT SWITCHES
For Two High Current Loads
M-290 Brass Case, Silver Contacts
Same as M-289, but with laminated silver contacts.
75912
Electrical ratings: 125A continuous, 750A intermittent; 15secs
On, 5min Off. Up to 36V DC max, carry only. Silver contac surfaces. Both poles are separately insulated. Four 3/8" -24 studs.
Lockwasher and two brass hexnuts per stud are provided. 3/4"
-16 brass mounting stem. Operating temperature range: -40° to
85°F ( -40° to 29°C). O-ring seal in mounting stem; gasket seal
at terminal insulator. Epoxy seal at case, mounting stem and
locating pin. Heavy duty plated steel case. With indexing pin.
Mounting torque 20ft lbs (27Nm); stud torque 4.4 to 7.4 ft lbs
(6-10Nm).
M-290-01
Same as M-290, but with O-ring seal in operating shaft.
M-290-05 UL Listed
Brass case. Silver laminated contacts. Chrome-plated diecast
lever. Brass mounting stem 3/4" -16 thread 1 13/32" (46.1mm)
long. Fits panels through 15/16" (23.8mm) thick. Two 3/8" -24
and two 10-32 studs.
75904-01 Weather-Resistant,
with Indexing Pin and O-Ring
Diecast lever. Plated steel case. Silver-laminated contacts.
Brass mounting stem 3/4" -16 thread 17/32" (13.5mm) long.
Fits panels through 1/4" (6.4mm) thick. Two 3/8" -24 and two
10-32 studs. O-ring seal in the operating shaft, and gasketsealed terminal insulator.
With Hencol Key
75904-02
Two Hencol keys. Plated steel case. Silver-laminated contacts.
Brass mounting stem 3/4" -16 thread 17/32" (13.5mm) long.
Fits panels through 1/4" (6.4mm) thick. Two 3/8" -24 and two
10-32 studs. With indexing pin.
75907 2000A Intermittent, Weather-Resistant
Electrical ratings: Large studs: 2000A intermittent, 30 seconds
On, 3 minutes Off. 300A continuous. Small studs: 20A continuous. Plated steel case. Chrome-plated diecast lever. Mounting
stem 3/4" -16 thread, fits panels through 1/4" (6.4mm) thick.
Two 1/2" -20 copper and two 10-32 studs. Sealed between
shaft and mounting stem, and case and terminal insulator.
With indexing pin.
Also available as single pole (75908).
Pilot Lights
See page 111.
Rapid ship item. BP
Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order.
Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467
90
T 617.268.2100 F 617.268.9490 www.colehersee.com
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