Assembly Instructions Model 51570 Hutch Top Cart with Open Storage

Assembly Instructions Model 51570 Hutch Top Cart with Open Storage
Assembly Instructions
Model 51570
Hutch Top Cart with Open Storage
GENERAL:
1. You have purchased model 51570.
2. Should you need assistance or need to replace a damaged or missing part, simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website www.catskillcraftsmen.com, for
assembly tips and videos.
4. Tools required: Phillips screwdrivers - medium and small, medium flat blade screwdriver, and a hammer.
5. Directions are given as if you are facing the front of an assembled cart.
CABINET PARTS - MODEL 51570
TOP
TOP
TOP
Shelf (2)
Handle Side Panel (1) Plain Side Panel (1)
Door Spacer (1)
Back Panel (1)
Table Top Stick (2)
Top/Bottom Brace (2)
Left Door (1) Right Door (1)
Cabinet Top(1)
Drawer Front (1)
Middle Brace (1)
Drawer Dowel (1)
Drawer Back (1)
Drawer Side Right (1)
RACK PARTS
Drawer Side Left (1)
Rack Top (1)
P/N: RKTP - 51526
Rack Side Panels (2)
P/N: RKSP - 51526
Drawer Bottom (1)
CABINET HARDWARE
(Cabinet Assembly)
1 3/4” Phillips Flat Head Machine Screw (10)
(Drawer Back, Table Top Sticks)
Towel Bar Post (2)
1 1/4” Phillips Flat Head #8 Screw (20)
(Towel Bar)
1” Phillips Flat Head #8 Screw (2)
3/16” Flat Washer (4)
10-24 Hex Nut (10)
(Door Spacer)
5/8” Phillips Flat Head #8 Screw (2)
5/8 Wooden Disk (12)
(Drawer Handle)
1/2” Truss Head Machine Screw (2)
(Knobs)
Cam Posts (2)
Cam (2)
1 1/4” Truss Head Machine Screw (2)
(Doors)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Cup Handle (1)
(Shelf Support)
Door Knob (2)
1” Long 3/16” DIA. Steel Pin (8)
(Ends of Braces)
3/4” Long 3/16” DIA. Steel Pin (6)
MAGNET PACK
Caster Socket (4)
Magnet (1)
Magnet Plate (1)
5/8” Pan Head
Screw (2)
1/2” Phillips Flat Head
#4 Screw (1)
Polished
Nickel Towel
Locking Wheel Caster (2) Non Locking Wheel Caster (2) Bar (1)
STEP 1
1. Attach the Rack Top to the top ends of the Side Panels (universal: same left/right & top/bottom)
using 1 1/4” #8 bronze wood screws. MAKE SURE YOU HAVE THE RACK TOP! The only difference
between the Rack Top and the Cabinet Top is that the Cabinet Top has 4 small pilot holes on the
bottom side plus the 4 through holes; whereas, the Rack Top only has the 4 through holes.
NOTE: On the Rack Top the countersunk (reamed out) through holes face up and the countersunk
holes/pilot holes on the Cabinet Top face down. The countersunk holes allow the screw heads to be
flush with the wood surface when tightened down.
2. Turn this assembly upside down so that the Rack Top is on a smooth flat surface. Attach the
Cabinet Top with four 1 1/4” #8 wood screws. With the unit upside down at this point, the 4 pilot holes
should be up. See illustration 1B.
3. Leave this assembly UPSIDE DOWN and go to STEP 2.
NOTE: The cart cabinet will be constructed upside down
using the bottom of the Cart Top as the base.
1 1/4” #8 Screws
8 Used in this step
1 1/4” Phillips Flat Head #8 Screw
RACK TOP
Upside Down View
CABINET TOP
ILLUSTRATION 1A
Upright View
CABINET TOP
RACK TOP
ILLUSTRATION 1B
PILOT HOLES HIDDEN
STEP 2
1 1/4” #8 Screw
Attach Table Top Sticks to Side Panels.
1” Steel Pin
1” Steel Pin
Table Top Stick
Counter Sink Up
Not Used
Plain Side Panel
1” Steel Pin
1” Steel Pin
Not Used
Repeat with other Side Panel
Not Used
Handle Side Panel
Not Used
STEP 3
Towelbar can go on either side of cart
so choose which side you want.
We put it on the left.
Attach Sides to Back Panel.
Towel Bar Post
1” #8 Screw
Towel Bar
Washer
Top
Nut
1 3/4” Machine Screw
Bottom
STEP 4
Attach Side/Back Assembly to
Bottom of the Cabinet Top.
1” Pin
1” Pin
Drawer Dowel
Hole
1 1/4” Screw
STEP 5
A. Attach the drawer back to the drawer sides with
four 1 1/4” #8 screws. Make sure parts are aligned
as in illustration 4A.
B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down
until seated in the slot in the drawer back. See
illustration 4B.
C. Screw the cam posts into the two outside holes
on the inside face of the drawer front until seated.
Only 3/8” of this post goes into the wood, leaving
the 4 larger guide rings/head exposed.
See illustration 4C.
D. Insert the posts into holes in the drawer sides
until seated against the front end of the drawer
sides. Insert cams so that slot in the cam fits over
the post and turn with Phillips screwdriver until
seated. Don’t over-torque! See illustration 4D.
1 1/4 #8 Screws
Drawer Back
1 1/4 #8 Screws
Drawer Back
ILLUSTRATION 4A
Right Drawer Side
ILLUSTRATION 4A
E. Attach drawer handle with the two handle screws
(no illustration).
Note: The arrow on the end of the Cam points
to the Post. The curved arrow shows tightening
direction.
ILLUSTRATION 4C
ILLUSTRATION 4B
ILLUSTRATION
4C in wood
Below line
Cam Posts (2)
ILLUSTRATION 4B
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
4 used(14)
in this step
1 1/4” Phillips Flat Head #8 Screw (14)
2 used
in this step
2 used (6)
1/2” Truss Head Machine Screw
in this step
1/2” Truss Head Machine Screw (6)
Cam (2)
2 used
in this
step
2 used
Cam (2)
in this step
Left
Drawer
Side
Right Drawer Side
ILLUSTRATION 4D
ILLUSTRATION 4D
Left
Drawer
Side
STEP 6
Insert Drawer Dowel
through Drawer Back into
hole in Back Panel.
Back Panel
Drawer Back
Drawer Dowel
Place drawer in position
upside down
STEP 7
Door Assembly
1 1/2” Pin
Magnet Plate
1/2” Flat
Head #4
Screw
5/8” #8 Screw
Machine
Screw
Door Spacer
(countersink up)
1 1/4” Machine Screw
Right Door
Door
Knob
Left Door
Note: Door Spacer is
flush with bottom of door.
Leaving space at the top
for magnet clearance.
Door Assembly
STEP 8
Brace Preparation
Bottom Front Brace
Top Front Brace
Note: O.K. if pins
are loose!
Middle Front Brace
3/4” Pin
Install 3/4” pins in brace ends
STEP 9
Install Top & Middle Front Braces
A. Insert end of drawer dowel into
hole on inside of Top Front Brace.
Leg Slot
B. Insert the pins in the ends
of the brace into the leg slots
and slide Braces into
position. Secure
with 1 3/4” Machine
Screws and Nuts.
Middle Front Brace
Nut
Top Front Brace
1 3/4” Machine Screw
STEP 10
Install Doors/Front Bottom Brace/
Wheels
A. Place a Washer on bottom pins
of doors. Seat bottom front brace on
pins and secure brace with
1 3/4 in. Machine Screws/Nuts.
B. Tap in Castor Sleeves until teeth
bite wood. DO NOT POUND FLAT.
Locking wheels go in the front.
washer
Front Bottom Brace
1 3/4” Machine
Screws
Nut
Right Door
Left Door
STEP 11
Install Door Magnet
A. With unit still inverted, open both doors. Stick magnet on magnet plate on Left Door. Close door
and magnet should be positioned over pine block on Middle Front Brace. Hold magnet in place on
block with thumb pressure and open door - magnet will be in proper position. Secure magnet to block
with round head magnet screws.
2 Used
in this step
5/8” Pan Head Screw (2)
Magnet (1)
STEP 12
Insert Shelves
A. Place Bottom Shelf on
back pins and close door,
shelf will drop into place.
Place middle shelf on
pins.
Middle Shelf
Bottom Shelf
STEP 13
Attach Magnet / Wood Plugs
For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For
one eight ounce (8 fl. oz.) bottle, which
is sufficient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51570
Name________________________________
Address______________________________
City_ ________________________________
State_ ___________ Zip_ ________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296
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