GFMS Mikron milling machine VCE Pro

GFMS Mikron milling machine VCE Pro
GF Machining Solutions
Mikron
VCE Pro
Swiss design
and quality
2
MIKRON VCE Pro
Contents
Applications
Highlights
Table
Tool Magazines
Machine Concept
Cooling
Control
All around the Workpiece
Options
Technical Specifications
GF Machining Solutions
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6
8
10
12
13
14
15
16
18
22
GF Machining Solutions
Machining centers belonging to the MIKRON VCE Pro
series: More robust, more reliable, better performance,
better ergonomics.
3
MIKRON VCE Pro
Applications
A wide range of parts...
Fixture
Ck45
Mechanical engineering
+ High cutting performance
+ Precision round-pocket milling
+ Preset pocket milling cycles make programming on the
machine quick and easy
Baseplate
AlCu4Mg1.5
High-strength aluminum alloy
Electronics/mechatronics
+ High cutting speeds and small tool diameters require
high spindle speeds
+ High-quality surface
+ Longer tool service life because tool is cooled
Motor flange
X38CrMoV 5 1
High-alloy hot-working steel
Mechanical engineering
+ Thread cutting without compensating chuck
+ The touch probe was used to automatically align
machining on the back
+ Tools measured using the tool touch measuring system
Mold for biscuit packaging
Al 99.5 aluminum
Mold construction
+ Machined using HSC technology
+ Minimum quantity lubrication
+ The machine is highly dynamic, which reduces machining
time considerably
+ Machining time including rough machining approx. 7 h
+ The tools are measured by laser
Four-axis cutting drum
34CrAlMo5 nitrided steel
Paper industry
+ Cutting drum contours absolutely precise
+ Programmed using the cylinder mantel milling function
+ With a 0.5 ms block processing time, even complex
contours can be executed quickly
4
MIKRON VCE Pro
There are no limits to how the MIKRON VCE Pro
machines can be used. This one is being used in die
and mold construction for smoothing using a
round-head cutter. Because the MIKRON VCE Pro
spindle can rotate at 16,000 rpm, the necessary
cutting speeds can even be achieved using small
tools.
5
MIKRON VCE Pro
Highlights
The MIKRON VCE Pro can
be used for any commissioned
work
Double-arm gripper
for quick tool changes
Cooling through the tool up to 42 bar
Working space illuminated from two sides
Tool magazine outside
of working area
Machining process can be
viewed from three sides
Side-mounted chip flusher
as standard
(MIKRON VCE 600 to 1400 Pro)
The cooling water tank can be rolled out
in order to clean beneath the machine
Other features
Compact construction
Optional linear scales
Almost any optional extra can be retrofitted
Ethernet and USB ports included
Mobile handwheel
+
+
+
+
+
6
MIKRON VCE Pro
Operating status display
User-friendly
Heidenhain controller
Integrated belt filter that does not
require extra space (optional)
MIKRON VCE 600 – 1000 Pro
Compressed-air connector for zero-point
clamping systems
Mikron machining centers are distinguished by their
exceptional ergonomics. The MIKRON VCE Pro boasts
unrivaled accessibility, regardless of how the machine is
configured.
40 / 60
24 / 30
Tool changer with double-arm gripper for even shorter
downtimes
A side-mounted tool changer with integrated double-arm
gripper makes it even easier to change tools. Because the
tool changer faces away from the working space, the tools
are all well protected. This design, which is free of interfering edges, enables high parts and applications to be
machined on an indexer.
Belt-driven spindle 6,000 rpm, 10,000 rpm, 14,000 rpm
Inline spindle 16,000 rpm
Strong spindles always offer sufficient performance for any
conventional machining processes, even up to 350 Nm in
the ISO 50 version of the MIKRON VCE 1600 Pro. When
drilling, which requires the highest performance, the
capabilities of modern tools can be utilized to the fullest.
The spindles for universal machining are designed for
10,000 rpm (standard) or, optionally, 14,000 rpm. These
also offer high torque levels of 94 to more than 209 Nm.
Only hybrid ball bearings are used for the sake of longevity.
No compensating chuck is needed for thread cutting.
Feed rate up to 40 m/min (X + Y)
The MIKRON VCE Pro achieves the level of dynamism
required to machine free-form services on account of feed
motors that allow it to work at a feed rate of up to 40 m/min.
This pays off when moving to new milling positions and
changing tools.
Optional linear scales
Linear scales ensure a constant level of precision for
machining, even when temperatures fluctuate. Compressed
air is connected up to protect them as effectively as possible
against dirt.
Clean enclosure thanks to perfect chip management
A spiral conveyor removes chips automatically. Its load
level is monitored and, in the case of overload, an unblocking cycle is automatically initiated. Solid telescopic
covers made of sheet steel protect the three linear axes all
around against chips and dirt. The design of the enclosure
prevents chips from mounting up.
7
MIKRON VCE Pro
Table
There is still enough room for
the clamping elements, even
when travel ranges are used to
the fullest.
Chips effectively flushed away
A side-mounted flushing system rinses the chips lying on
the enclosure wall outlet directly into the chip conveyor.
Spray and compressed-air pistols provide a flexible means
of cleaning.
Extended usage possibilities thanks to fourth axis
A fourth axis connection is included in the MIKRON VCE
Pro’s electrical cabinet as standard. This means it is easy to
fit an indexer at any later stage. Activation is done using
parameters at the controller. Many accessories are available.
The precision indexers belonging to the MIKRON VCE Pro
series are the right solution for machining medium to large
workpieces. A small range of dependable products supplements the vertical machining center with a crucial fourth
axis.
+
Compressed-air connection on every table
Each table is fitted with an air connector for pneumatically
activated zero-point clamping systems.
8
MIKRON VCE Pro
+
+
Pneumohydraulic axis clamp with integrated pressure
intensifier
Center heights of 150 mm, 180 mm, 250 mm
Workpiece weights up to 1,000 kg
MIKRON VCE 800 Pro: a large working space makes it
easy to work on voluminous workpieces.
9
MIKRON VCE Pro
Tool Magazines
No restrictions on working space
accessibility
More productivity with larger tool magazines
The machining autonomy of the popular VCE Pro line has
been greatly increased.
Along with the 24-compartment and 30-compartment
changers, chain changers with 40 and 60 compartments
are now also available.
The 40- and 60-compartment chain changers are equipped
with a simultaneous tool-fitting feature.
10 MIKRON VCE Pro
24 / 30
tool ports
Tool Magazines
Machine types
40
tool ports
DT
DT24
24 (ISO
(ISO 40)
40)
CTCT4040(HSK-A63)
(ISO 40)
CT
CT40
40 (ISO
(ISO 40)
40)
VCE 600 Pro,
VCE 600 Pro,
VCE 600 Pro,
VCE 800 Pro
VCE 800 Pro
VCE 800 Pro
VCE 800W Pro,
VCE 800W Pro,
VCE 800W Pro,
VCE 800W Pro,
VCE 1000 Pro
VCE 1000 Pro
VCE 1000 Pro
VCE 1000 Pro
VCE 1200 Pro,
DT
DT30
30 (ISO
(ISO 40)
40)
VCE 1600 Pro
DT
DT24
24 (ISO
(ISO 50)
50)
60
tool ports
VCE 1600 Pro
VCE 1200 Pro,
VCE 1400 Pro
CT
CT40
40 (ISO
(ISO 50)
50)
VCE 1600 Pro
VCE 1400 Pro
CT
CT60
60 (ISO
(ISO 40)
40)
VCE 1200 Pro,
VCE 1400 Pro
VCE 1600 Pro
Tool magazine (type)
Double-arm,
Double-arm,
Double-arm,
Double-arm,
Double-arm,
Double-arm,
Double-arm,
side-mounted
side-mounted
side-mounted
side-mounted
side-mounted
side-mounted
side-mounted
24
30
24
40
40
40
60
Bidirectional
Bidirectional
Bidirectional
Bidirectional
Bidirectional
Bidirectional
Bidirectional
77
85
125
75
75
125
75
115
150
240
125
125
240
125
305
305
350
305
305
350
305
6
6
15
7
7
15
7
8
8
11
8
8
11
8
Number of tool ports
Tool selection
Maximum tool diameter
(mm)
With permanent space coding and
with free neighboring spaces (mm)
Maximum tool length
(mm)
Maximum tool weight
(kg)
Tool-changing time
“Chip to chip” (sec.)*
*) As per VDI Guideline 2852, Sheet 1
11 MIKRON VCE Pro
Machine Concept
Outstanding
workpiece quality
thanks to exceptional
machine concept
Lasting quality
This machine concept produces a strength and rigidity that
permeates the machining center. A generously proportioned cast structure exhibits outstanding damping
properties, combined with high stability and rigidity even
under full load and in continuous operation. This enables a
stable milling process, guaranteeing sustained quality and
narrow tolerances on the workpiece.
Strong spindle head
A broadly supported and strongly designed spindle head
facilitates a milling/drilling process involving strong forces
along the Z-axis. A closed coolant circuit stabilizes and
regulates the temperature of the spindle head. Active
spindle cooling also has positive effect on the ball bearings,
the life span, and the elongation of the spindle (optional
6,000/10,000 rpm, standard 14,000/16,000 rpm).
12 MIKRON VCE Pro
Robust belt-driven spindle
A generously proportioned spindle motor enables uninterrupted production, whether at low speeds with high torque
or at high speeds with a high output. The machining center
is equipped with a 14,000 rpm spindle for the processing of
aluminum nonferrous metal and for finely detailed work
(optional).
Precise, dynamic, safe: ball screw, linear guide, automatic
central lubrication
A pre-tensioned and doubly anchored ball screw guarantee
high levels of running precision which is an important
precondition for high-level workpiece precision. Linear
guides made from hardened steel, with ball rollers, offer
the best dynamic properties while requiring minimal force.
During operation, the linear guides and ball screws
belonging to the machining center are automatically
supplied with the right amount of lubricant by the central
lubrication system.
Cooling
Spectacular performance in
conventional and high-speed
milling
Programmed precision
Gone are the days of time-consuming and imprecise
manual adjustments on the coolant inlet. A programmable
coolant nozzle directs the jet automatically to precisely
where the action is after each tool change (optional).
All-around cooling with spray ring
Cooling is always guaranteed with the optional spray ring
(optional).
Cooling through the spindle, 18 or 42 bar
Coolant is fed directly to the cutting edges under high
pressure and through the working spindle. The benefits of
this are high cutting speeds, easy deep drilling, blind hole
milling, and longer tool service life (optional). The supply
unit consists of a large, mobile coolant tank and can be
added to with an optionally available belt filter. This system
has two switchable filter cartridges to enable uninterrupted use in production.
+
+
+
+
13 MIKRON VCE Pro
Cooled spindle head
Large coolant tank that can be pulled out on wheels,
making cleaning easier
Spray gun and air gun
Coolant nozzles and blow-off nozzles on the spindle
head
Control
Ideal for any production job in
the workshop
This control console does everything
Its clearly structured monitoring desk is genuinely user
friendly. Fourteen function keys give you direct access to
menu functions on, beneath and next to the 15-inch color
TFT display. The console pivots and can be adjusted in
height, and its screen tilts so you can avoid reflections.
Digital drive technology
A digital control circuit for the drive motors offers
exceptionally dynamic control. This enables precision
contour reproduction and excellent service quality.
Automatic calculation of cutting data
The control software offers a facility for automatically
calculating cutting data. To do this, you enter tool-specific
data into a table, from which the controller calculates
suggested spindle speeds and feed rates, which technicians
can of course then change and adjust to the levels they
have found most effective.
+
+
+
+
+
+
+
14 MIKRON VCE Pro
Programming using Heidenhain plain text dialogue or
DIN/ISO
Keyboard with alpha keys, track function keys, operating
mode keys, and separate spindle and feed override
potentiometers
Graphical support for the programming of cycles and
contours, graphics for testing programs and for checking
on current workpiece machining
Cutting data automatically calculated
Heat exchanger on electrical cabinet cools power
components and keeps outside dust away from the
cabinet by means of two separate circuits
Touch measuring system cycles
Short block processing time (1.5 ms)
All about the Workpiece
Efficient working preparation
for shorter downtimes
The unusual design of this protective enclosure helps
operators to make the important preparations for their
work. They can also rely on our popular workpiece and tool
measurement options. The MIKRON VCE Pro helps you
perform basic handling with ease so that you can focus on
what is most important.
Outstanding view of the workpiece from three sides
An excellent window construction on both sliding doors at
the front, along with big windows on either side, provides
you with an unrestricted view of the setup and machining
processes in a completely closed protective enclosure.
Another benefit is that the working space is accessible
from the side, with operating buttons for the tool magazine
(optional).
Setting up is easy with the OMP 40-2 workpiece probe
An infrared probe inserted into the spindle enables the
workpiece to be set up, detected, and measured rationally
(optional).
This reduces setup times considerably.
Produce safely with the TS 27 tool probe
Precision tool setup, reliable tool breakage monitoring: the
length and diameter of tools can be measured precisely
using a probe mounted on the worktable (optional).
Tool measurement using laser
Tools with small diameters are measured by laser. Contours,
such as those of round-head cutters, can also be monitored.
The unit has a built-in blow-off nozzle in order to blow dirt
off the tool before measuring (optional).
15 MIKRON VCE Pro
Options
Custom fittings
Tool touch measuring system
TS 27
Laser tool measuring device
Preparing setup probe
OMP 40-2
Setup probe OMP 40-2
Basic supply unit for IKZ
(internal coolant supply), 18 bar
Supply unit for IKZ, 18 or
42 bar
Belt filter unit on cooling water
tank
Integrated belt filter for sizes
600–1000
Spray ring
Programmable coolant nozzle
Minimum quantity lubrication
Spray mist extraction
Mechanical oil/coolant
separator
Indexer
smart machine
16 MIKRON VCE Pro
17 MIKRON VCE Pro
3338
2803
Technical Specifications
MIKRON VCE 600 Pro
MIKRON VCE 800 Pro
X
Y
Z
600 / 500 / 540
800 / 500 / 540
710x500
910x500
3477
2865
2240
MIKRON VCE 800W Pro
MIKRON VCE 1000 Pro
X
Y
Z
860 / 560 / 600
1020 / 560 / 600
1000x560
1000x560
3550
2790
2270
MIKRON VCE 1200 Pro
MIKRON VCE 1400 Pro
X
Y
Z
1200 / 600 / 675
1400 / 650 / 675
1220x620
1400x620
4471
3417
3220
MIKRON VCE 1600 Pro
X
Y
Z
1600 / 900 / 800
1700x850
3800
18 MIKRON VCE Pro
Standard equipment for all MIKRON VCE 600 Pro to
1600 Pro vertical machining centers
+ Protective enclosure
+ Two side windows, large front doors
+ Powerful fluorescent lights in the working space
+ Telescopic covers on X-, Y-, and Z-axis
+ Spiral chip conveyor with mechanical double filter
+ Automatic central lubrication
+ Side-mounted tool changer
+ Spray gun
+ Compressed-air gun
+ Operating status display
+ Working spindle 10,000 rpm
+ Spindle head cooled using cooling water
+ Regulated cooling for main spindle (14,000/16,000 rpm)
+ Side-mounted flushing system
(MIKRON VCE 600 Pro to MIKRON VCE 1400 Pro)
+ Coolant nozzles and air nozzles on spindle head
+ Roll out coolant tank
+ Thread cutting without compensating chuck
+ Heidenhain TNC 620 track controller
+ USB 3.0 port
+ Compatible with optional extras
+ Ethernet port
+ Mobile handwheel
+ Additional protective screen
Cutting data for CK 45 1.1191
(approx. 800 N/mm2)
Accessories for all vertical machining centers
MIKRON VCE 600 Pro to 1600 Pro
+ Cooling through spindle (IKZ), 18 or 42 bar
+ Belt filter unit to IKZ
+ Regulated cooling for main spindle (6,000/10,000 rpm)
+ Compatible with fourth axis
+ NC indexer as fourth axis
+ Spray ring to spindle
+ Controllable coolant nozzle
+ Spray mist extraction
+ Infrared measurement and setup probe, type OMP 40-2
+ Tool touch measuring system type TS27
+ Integrated belt filter
+ BT tool version
+ Mechanical oil/coolant separator
+ Chip trolley
+ Minimum quantity lubrication
+ Compatible with angled head
+ Additional protective screen
MIKRON VCE 600 Pro
to VCE 1000 Pro
MIKRON VCE 1200 Pro
to VCE 1600 Pro
MIKRON VCE 600 Pro
to VCE 1600 Pro
10’000 rpm
Flat-face mill 45°
63
160
809
809
5,5
63
281
120
10’000 rpm
Flat-face mill 45°
63
160
809
809
6
63
305
120
14’000 rpm
Angled-face mill 90°
50
250
1592
1990
4
40
319
85
Drilling:
Insert drill / two blades/ Ø 38 mm
Cutting speed
m/min.
Speed
rpm
Feed rate
mm/min.
Spindle load
%
10’000 rpm
220
1843
221
80
10’000 rpm
220
1843
221
65
14’000 rpm
220
1843
221
90
Thread cutting:
HSS tap / M24
Cutting speed
Speed
Feed rate
Plunge depth
Spindle load
10’000 rpm
10
133
398
36
45
10’000 rpm
10
133
398
36
40
14’000 rpm
10
133
398
36
60
Milling:
HM blade head / five blades
HM tool
Tool diameter
Cutting speed
Speed
Feed rate
Plunging depth
Plunging width
Chip volume
Spindle load
19 MIKRON VCE Pro
mm
m/min.
rpm
mm/min.
mm
mm
cm3/min.
%
m/min.
rpm
mm/min.
mm
%
Machine
Travel ranges
Longitudinal
X
Transverse
Y
Vertical
Z
Max. distance between spindle tip
and worktable
MIKRON VCE 600 Pro
MIKRON VCE 800 Pro
MIKRON VCE 800W Pro
mm
mm
mm
600
500
540
800
500
540
860
560
600
mm
690
690
735
Drive belt
10’000
18,5 @ 1188
149
ISO-B40
14’000 ISO-B40
16’000 ISO-B40/HSK-A63
Drive belt
10’000
18,5 @ 1188
149
ISO-B40
14’000 ISO-B40
16’000 ISO-B40/HSK-A63
Drive belt
10’000
18,5 @ 1188
149
ISO-B40
14’000 ISO-B40
16’000 ISO-B40/HSK-A63
Tool spindle
Drive type
Maximum speed up to
Tool 40% duty cycle/S6
Spindle torque 40% duty cycle/S6
Tool mount
Optional working spindle
rpm
Travel speed
Rapid traverse
Rapid traverse
m/min.
m/min
40
40
40
40
40
40
Tool magazine
Magazine spaces
quantity
Tool magazine
Max. tool length
Max. tool diameter
mm
mm
24/40 ISO-B40
40
HSK-A63
Side-mounted
305
77/115
24/40 ISO-B40
40
HSK-A63
Side-mounted
305
77/115
24/40/60 ISO-B40
40
HSK-A63
Side-mounted
305
77/115
mm
mm
700 x 500
800
5
100
18 +0.006/ +0.024
910 x 500
1100
5
100
18 +0.006/ +0.024
1000 x 560
1350
5
100
18 +0.006/ +0.024
l
300
300
300
Type
Heidenhain TNC 620
Heidenhain TNC 620
Heidenhain TNC 620
kg
4‘800
5‘000
6‘500
X, Y
Z
Worktable
Table area
Maximum table load
Number of T-grooves
T-groove spacing
T-groove dimensions
Cooling
Coolant tank capacity
rpm
kW @ rpm
Nm
mm
kg
Controller
Machine weight
MIKRON VCE 600 Pro - 1000 Pro
20 MIKRON VCE Pro
MIKRON VCE 1200 Pro - 1600 Pro
MIKRON VCE 600 Pro - 1600 Pro
MIKRON VCE 1000 Pro
MIKRON VCE 1200 Pro
MIKRON VCE 1400 Pro
MIKRON VCE 1600 Pro
1020
560
600
1200
600
675
1400
650
675
1600
900
800
735
775
775
900
Drive belt
10’000
18,5 @ 1188
149
ISO-B40
14’000 ISO-B40
16’000 ISO-B40/HSK-A63
Drive belt
10’000
18 @ 823
209
ISO-B40
14’000 ISO-B40
-
Drive belt
10’000
18 @ 823
209
ISO-B40
14’000 ISO-B40
-
Drive belt
10’000
18 @ 823
209
ISO-B40 / ISO-B50
14’000 ISO-B40
(6’000, ISO 50, 350 Nm)
40
40
32
24
32
24
24
20
24/40/60 ISO-B40
40
HSK-A63
Side-mounted
305
77/115
24/40/60 ISO-B40
Side-mounted
305
77/115
24/40/60 ISO-B40
Side-mounted
305
77/115
30/40/60 ISO-B40
24/40 ISO-B50
Side-mounted
305 (350, ISO-B50)
85/150 (125/240, ISO-B50)
1000 x 560
1350
5
100
18 +0.006/ +0.024
1220 x 620
1700
5
100
18 +0.006/ +0.024
1400 x 620
1700
5
100
18 +0.006/ +0.024
1700 x 850
2000
7
100
18 +0.006/ +0.024
300
380
380
540
Heidenhain TNC 620
Heidenhain TNC 620
Heidenhain TNC 620
Heidenhain TNC 620
6‘500
8‘000
8‘700
18‘600
MIKRON VCE 1600 Pro (ISO 50)
21 MIKRON VCE Pro
MIKRON VCE 600/800/800W/1000 Pro (ISO/BT40)
(HSK-A63)
GF Machining Solutions
Milling
Automation
High-Speed and High-Performance Milling Centers. In terms
of cutting speed, HSM centers are 10 times faster than conventional milling machines. Greater accuracy and a better
surface finish are also achieved. This means that even tempered materials can be machined to a condition where they
are largely ready to use. One essential advantage of HSM is
that with systematic integration, the process chain can be
significantly shortened. HSM has developed alongside EDM
into one of the key technologies in mold and tool making.
Tooling, Automation, Software. Tooling for fixing workpieces and tools; automation systems and system software for configuring machine tools and recording and
exchanging data with the various system components
and design advantages.
Customer Services
EDM
Electric Discharge Machines. EDM can be used to machine
conductive materials of any hardness (for example steel or
titanium) to an accuracy of up to one-thousandth of a millimeter with no mechanical action. By virtue of these properties, EDM is one of the key technologies in mold and tool
making. There are two distinct processes — wire-cutting
EDM and die-sinking EDM.
Laser
Laser texturing. Laser texturing supplements and extends
the technologies offered by GF Machining Solutions. With
our laser technology we enable you to produce texturizing,
engraving, microstructuring, marking and labeling of 2D
geometries right through to complex 3D geometries. Laser
texturing, compared to conventional surface treatment using manual etching processes, offers economic, ecological
and design advantages.
22 MIKRON VCE Pro
Operations, Machine and Business Support. Customer
Services provides with three levels of support all kind of
services for GF Machining Solutions machines. Operations
Support offers the complete range of original wear parts and
certified consumables including wires, filters, electrodes,
resin and many other materials. Machine Support contains
all services connected with spare parts, technical support
and preventive services. Business Support offers business
solutions tailored to the customer’s specific needs.
23 MIKRON VCE Pro
xxx–EN
GF Machining Solutions
At a glance
We enable our customers to run their businesses
efficiently and effectively by offering innovative
Milling, EDM, Laser and Automation solutions.
A comprehensive package of Customer Services
completes our proposition.
© GF Machining Solutions, 2014
The technical data and illustrations are not binding.
They are not warranted characteristics and are
subject to change.
www.gfms.com
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