industrial communications
INDUSTRIAL COMMUNICATIONS
Networked manufacturing environments enable seamless communication,
as well as greater speed and efficiency. In addition to data transfer
among equipment on the factory floor, information must be shared
throughout the entire production environment. Having access to
real-time data regarding productivity and throughput empowers sound
and immediate decision-making throughout your entire organization.
TE’s Industrial Communications solutions play a critical role in driving
the efficiency of many manufacturing processes, safely and reliably.
EVERY CONNECTION COUNTS
INTRODUCTION OF
AUTOMATION & CONTROL
Today, manufacturing has to be more of everything:
more reliable, more automated, more flexible, more
scalable, more decentralized. More connected. At
TE Automation & Control, we deliver the innovative
solutions to reliably connect, power and control the
systems that make production more productive.
From the circuit board to the harshest working
environments, along the production floor and across
the world, we make every connection count.
As hardware and systems become more advanced,
the integration of electronics in industrial automation
is becoming increasingly important. Embedding
intelligence across the factory floor, for example, will
ensure that all devices provide realtime data leading
to an optimization of the Global Supply Chain. On
the verge of Industry 4.0, the migration of more
information technologies and applications in the field
relies on the secure and predictable transport of data,
signal and power.
Industrial communications are key to a seamless
integration of all devices and to the reliable transport
of a large amount of data through the network. TE
Connectivity recognizes this trend and our engaged
teams partner with customers around the world to
identify and solve their connectivity challenges—now
and in the future.
TABLE OF CONTENT
TE’S INDUSTRIAL COMMUNICATIONS PRODUCTS
4~5
INDUSTRIAL MINI I/O CONNECTOR
6
INDUSTRIAL RJ45 CONNECTORS
7
INDUSTRIAL USB CONNECTORS
8
CABLE ASSEMBLIES
9
M8/M12 CONNECTOR
10
Add
1/4 Turd
TE’S INDUSTRIAL COMMUNICATIONS PRODUCTS
Installation
Field
Installable
Signal
Data
1/4 Turn
Screw
Application
Latching
Push/Pull
Plastic
Housing Options
Metal
Environment
IP 65/67
Wire-to-Wire
Industrial Mini I/O
Wire-to-Board
Connection Type
IP20
TE Product Group
Type I
Type II
Industrial RJ45
Industrial Ethernet
ODVA (Variant 1)
CPC Product Family
Push/Pull (Variant 14)
Screw Type (Variant 3)
Industrial USB Series
USB Latching IP20
Circular
M8/M12
Panel Mount/Board Mount
Y-Adapters
Cable Assemblies
M8/M12 connector
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5
INDUSTRIAL MINI I/O CONNECTOR
INDUSTRIAL RJ45 CONNECTORS
The Industrial Mini I/O connector system is a small,
compact, latching, wire-to-board I/O interface that
is now also available as a vertical version, enabling
you to safely and reliably connect in all angles. TE’s
Industrial Mini I/O solution allows you to save up to
75 percent of space compared to conventional RJ45
plugs, giving you the flexibility to use your limited
space on the PCB more efficiently.
The Industrial Ethernet RJ45 connectors from
TE Connectivity offer a ruggedized design for
use in Industrial Ethernet applications and are
equipped with a robust termination technology.
With the field installation RJ45 Modular Plug Series,
this solution is capable of a data transmission rate
of 100 Mbit/s (4 pos.) up to 1000 Mbit/s (8 pos.).
Designed for use in Industrial environments,
the connector features rugged locks with the
jack, while an optional supporting frame allows
a secondary locking, resulting in a secure
interconnection.
PRODUCT OVERVIEW
•Small, compact size
•Vertical Mini IO,
•Latching feature to meet high vibration
environment
•SMT and Through Hole available,
PART NUMBERS
Part Number
1981080-1
1981386-1
•Two unique interfaces to prevent
improper connection
2013595-1
•Cat 5E/Gigabit Ethernet support
2040008-1
PRODUCT FEATURES
1971885-1
1971885-2
Mechanical
•Operating Temperature: -40 °C ~ +85 °C
•Durability: 1500 Cycles
•Cable retention force: 98 N
1971886-2
Electrical
•30 V rated
•Current rating: 0.5 A
2040537-1
Materials
•Shell: Copper alloy
•Contact: Copper alloy
•Housing: Thermoplastic
1971153-1
Product Dimensions
•SMT Type (mm): 15.85 x 7.4 x 11.41
•Through Hole Type (mm): 19 x 7.4 x 12.35
BENEFITS
•Less downtime and reliable connections
due to vibration resistance
•Space saving of up to 75% and increased
design flexibility
•Polarized with two options to prevent
mis-mating
6
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1-2040537-1
Description
INDUSTRIAL MINI I/O HDR ASSY,
Right Angle, SMT, Type I
INDUSTRIAL MINI I/O HDR ASSY,
Right Angle, SMT, Type II
Plug Kit Mini I/O Plug Kit Type I,
Black Latch
Plug Kit Mini I/O Plug Kit Type II,
Black Latch
INDUSTRIAL MINI I/O HDR ASSY,
Vertical, SMT, Type I
INDUSTRIAL MINI I/O HDR ASSY,
Vertical, SMT, Type II
INDUSTRIAL MINI I/O HDR ASSY,
Vertical, THR, Type I
INDUSTRIAL MINI I/O HDR ASSY,
Vertical, THR, Type II
INDUSTRIAL MINI I /O H-HDR ASSY,
Right angle, THR, Type I
INDUSTRIAL MINI I/O H-HDR ASSY,
Right angle, THR, Type II
INDUSTRIAL MINI I/O BYPASS CONN
TYPE I
APPLICATIONS
Equipped with a fast termination technology, utilizing the company’s “common
core” design in the RJ45 Modular Plug Series, this solution can be applied in
the field without the need for any tools, significantly reducing installation time
and costs. This fast termination technology is used in all of TE’s field installable
connector series, including IP20, ODVA and push-pull connectors.
PRODUCT OVERVIEW
•Field-installable modular plugs
•Installation without tools
•Common core insert
•Ruggedized design for use in Industrial
Ethernet applications
PRODUCT FEATURES
Mechanical
•Metallic locking tab for locking
•Polarized for proper mating
•Operating Temperature: -40°C to +70°C
Electrical
•Rated voltage : 24V DC
•Rated current : 500mA per pin
Materials
•Industrial Communications
•Housing : UL approved
•Motion & Drives
•Pass through modular jack : UL approved
•PLC’s
•UV resistant housing material
•Robotics
More information at:
www.te.com/products/mini-io
BENEFITS
•IDC version helps to reduce complexity
of installation process
•IP67 version helps protect the
equipment from water and dust
•Bulkhead receptacle mounts to either
inside or outside of the panel cutout
PART NUMBERS
Part Number
Description
Ind. RJ45 (IP20)
IE RJ45 CONNECTOR IP20 4POS
180DEG
IE RJ45 CONNECTOR, IP20, 8POS,
1903527-1
180DEG
Ind. RJ45 (Variant 14)
RJ45 PLUG, PUSH-PULL, ASSY, CAT5,
1987004-1
SHIELDED, 4POS
RJ45 PLUG, PUSH-PULL, ASSY, CAT5,
1987004-2
SHIELDED, 8POS
Ind. RJ45 (Variant 1)
KIT, PLUG, STRANDED WIRE,
1738607-4
Shielded
1954656-2
KIT, PLUG, Common Core, 8POS
1811689-1
KIT, Receptacle,8 POS Shielded
1903526-1
APPLICATIONS
•Industrial Communications
•Motion & Drives
•PLC’s
•Robotics
•Process automation
•Machinery
•Diagnostic equipment
Available as:
•IP20 (regular and with 45 degree angle)
•IP 65/67 Push Pull
•IP 65/67 ODVA compliant (plastic and metal shell version)
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7
INDUSTRIAL USB CONNECTORS
CABLE ASSEMBLIES
The industrial USB connectors from TE Connectivity
are ideal for all industrial USB applications where a high
locking force or a sealed design for the use in industrial
applications is required. With the introduction of a new
IP20 series of industrial USB connectors that feature
an integrated locking mechanism with audible and
tactile feedback, TE offers an excellent interconnect
solution for internal USB cable routing. The newly
designed locking feature helps prevent accidental pull
out of the plug, which enables customers to secure a
cable internally without having to worry about the plug
coming loose during transit and use.
TE´s Industrial Communications solution includes
standard length Industrial Ethernet cable
assemblies. The PVC jacketed cable assemblies
are available in 3 through 20 meter lengths.
Options are available for IP20, field installable
and IP67 versions.
A sealed and highly reliable version (IP65/IP67) of the industrial circular USB connectors
is also available. This rugged USB connector is designed for use in harsh environments
and features a quick-connect bayonet coupling mechanism.
PRODUCT OVERVIEW
•PVC jacketed cable
•Rated to 250 V
PRODUCT OVERVIEW
PART NUMBERS
•Shielded and non-shielded options
•Category 5e
•USB 2.0 standard, USB type A & B
connection system
•Rugged IP20 and Sealed IP 67 solution
•Integrated locking mechanism provides
excellent strong lock strength
•Protective cover available for the
receptacles
•Plastic and metal housing
PRODUCT FEATURES
Mechanical
• Operating Temp. -55 °C to +85 °C
Electrical
•Voltage Rating — 30VAC (rms)
•Data Rate – 480Mbits/s
MATERIALS
•Housing – High temperature
thermoplastic, UL94V-0, black
• Contact – Brass, gold plated on contact
area, nickel underplated
• Shield – Steel, nickel plated, copper
underplated
BENEFITS
•Locking feature provides reliable and
safe connections in all conditions for
less downtime
Latching USB connector:
Part Number
Description
2013798-1
1903814-1
1903815-1
2083112-2
2083112-3
Industrial USB Plug Conn Kit
Industrial USB Rec Assy R/A 1Row
Industrial USB Rec Assy R/A 2Row
Cable Assy Ind. USB Type A (1m)
Cable Assy Ind. USB Type A (2m)
2083112-4
Cable Assy Ind. USB Type A (3m)
2083112-5
Cable Assy Ind. USB Type A (5m)
Circular USB connector:
Part Number
Description
1954637-1
1954640-1
1954643-1
1903815-1
2058362-1
Plug Kit, USB Series A
Plug Kit, USB Series B
Recpt Kit, Series A to Series A
Industrial USB Rec Assy R/A 2Row
Plug Kit, USB Series A, Metal Shell
2058363-1
Plug Kit, USB Series B, Metal Shell
2058364-1
Recpt. Kit, Series A to A
2058365-1
Recpt Kit, Series B to A
APPLICATIONS
•Human Machine Interface (HMI) – Panels
•Barcode Readers
•Machine Vision
•IP20 and IP67 options
•Standard lengths of 3, 5, 7,10,15 and 20
meters
PRODUCT FEATURES
Mechanical
PART NUMBERS
Part Number
Description
Ind. Ethernet
X-960927-X
X-960928-X
X-960929-X
X-960930-X
X-960931-X
4 pos. Ethernet cable assembly IP20,
solid
4 pos. Ethernet cable assembly, IP20,
stranded
8 pos. Ethernet cable assembly, IP20,
stranded
8 pos. AWG26 Ethernet cable
assembly Mod Plug
4 pos. push pull Ethernet cable
assembly stranded
8 pos. push pull Ethernet cable
assembly stranded
• Operating Temp. -55 °C to +85 °C
X-960932-X
Electrical
Ind. Mini I/O Typ I
2083108-X
Mini IO Type I, double ended
2083109-X
Mini IO Type I, single ended
Ind. Mini I/O Typ II
2083110-X
Mini IO Type II, double ended
2083111-X
Mini IO Type II, double ended
Ind. USB
2083112-X
Industrial USB double ended
2083113-X
Industrial USB single ended
RJ45 to MINI IO Type I
1986524-X
RJ45 to MINI IO Type I
RJ45 to MINI IO Type II
1986530-X
RJ45 to MINI IO Type II
•Voltage Rating — 30VAC (rms)
•Data Rate – 480Mbits/s
MATERIALS
•Housing – High temperature
thermoplastic, UL94V-0, black
• Contact – Brass, gold plated on contact
area, nickel underplated
• Shield – Steel, nickel plated, copper
underplated
BENEFITS
•Complete Industrial Communications
portfolio with standard length Industrial
Ethernet cable assemblies from
3 through 20 meters
•Reliable connections with field installable
IP20 and IP67 versions
APPLICATIONS
•Industrial Communications
•Mass Storage
•Printers
More information at:
www.te.com/products/industrial-USB-connectors
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NOTES
M8/M12 CONNECTOR
TE Connectivity’s M8/M12 Connector System for
machine industrial automation and control applications
provides a solution that safely and reliably ensures
the communication in industrial environments. This
connector system also finds applications outside of
its traditional industries where a compact reliable
connection system with environmental protection is
required. TE’s solution includes an extensive connector
range of PCB headers, cable assemblies and IO boxes,
and provides users with an interface that supports
higher bandwidth needs - meeting the requirements of
up to 10 Gb/s.
TE’s broad product portfolio provides customers with shielded and unshielded cable
assembly options in both Cat5e and Cat6A cable types. For rewiring on site a range
of field serviceable connectors are provided, while the T and Y adaptors facilitate
simple splitting of control signals, allowing versatile systems to be quickly and easily
established. Additional styles are available on request including alternative mounting
arrangements for panel mount connectors and double ended cable assemblies.
PRODUCT OVERVIEW
•Easily installable connector system including
connectors, I/O modules and Cable assemblies
•Alternative mount arrangements for
solder cup or PCB
•Panel Mount and distribution version available
•Shield reliable
PRODUCT FEATURES
Mechanical
•IP 67 protection level
•Operating temperature: -25˚C to +85˚C
•Retention force: 4 to 5 ways max.15N
8 ways: max.30N
Electrical
•Rated voltage:
4-pins: 250V, 5-pins: 60V, 8-pins: 30V
•Current-carrying capacity
A-coding 4 to 5 ways =4A
8 ways
=2A
B-coding 5 ways
=4A
D-coding 4 ways
=4A
Materials
•Brass substrate
•Alternative gold or silver finish
Standards/Specifications
•108-104160
BENEFITS
•M8/M12 Connector System provides full
solution including quick turn, prototype
cable assemblies
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PART NUMBERS
Part Number
Description
3-2271110-1
4-2271110-1
5-2271110-2
3-2271116-1
4-2271116-1
5-2271116-2
3-2271114-1
3-2271120-1
3-2271134-1
4-2271134-1
5-2271134-1
3-2271137-1
4-2271137-1
5-2271137-1
3-2271136-1
3-2271139-1
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
A Code, Straight, 4P, Male
A Code, Straight, 5P, Male
A Code, Straight, 8P, Male
A Code, Straight, 4P, Female
A Code, Straight, 5P, Female
A Code, Straight, 8P, Female
D Code, Straight, 4P, Male
D Code, Straight, 4P, Female
A Code, Rear Mount, 4P, Male
A Code, Rear Mount, 5P, Male
A Code, Rear Mount, 8P, Male
A Code, Rear Mount, 4P, Female
A Code, Rear Mount, 5P, Female
A Code, Rear Mount, 8P, Female
D Code, Rear Mount, 4P, Male
D Code, Rear Mount, 4P, Female
APPLICATIONS
•Industrial Communications
•Sensor
•Machine tools
•Process automation
More information at:
www.te.com/products/m8-m12
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11
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need.
Just call your local support number or visit www.te.com/industrial
to chat with a Product Information Specialist.
Technical Support
te.com/support-center
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Greece +97 1-4-347-0226
Norway +46 8-5072-5000
Holland +31 73-6246999
Poland +48 22-4576750
United States
of America te.com
© 2013 Tyco Electronics Corporation,
a TE Connectivity Ltd. Company.
All Rights Reserved.
1-1773720-4
TE Connectivity and the TE connectivity (logo)
are trademarks of the TE Connectivity Ltd. family of companies.
Other logos, product and Company names mentioned herein
may be trademarks of their respective owners.
While TE has made every reasonable effort to
ensure the accuracy of the information in this brochure,
TE does not guarantee that it is error-free, nor does
TE make any other representation, warranty or
guarantee that the information is accurate, correct,
reliable or current. TE reserves the right to make any
adjustments to the information contained herein at
any time without notice. TE expressly disclaims
all implied warranties regarding the information
contained herein, including, but not limited to, any implied
warranties of merchantability or fitness for a particular
purpose. The dimensions in this brochure are for
reference purposes only and are subject to change
without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions
and design specifications.
800-522-6752
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