METRISO 5000 D-PI Digital High
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
3-349-209-03
5/12.06
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QUALITY MANAGEMENT SYSTEM
Large measuring range from 0.4 MΩ ... 1 TΩ
Variable test voltages, or in fixed steps of
100 V, 250 V, 500 V, 1.0 kV, 1.5 kV, 2.0 kV, 2.5 kV, 5.0 kV
Polarization index and absorption ratio
Voltage measurements to 1000 V
Frequency measurement from 15 Hz to 1 kHz
Capacitance measurement from 0.1 to 5 μF
Measurement of electrical discharge
Guard terminal for the compensation of surface currents
5 m extension cable included as accessory
Supply power from mains, internal set of storage batteries or
external 12 V supply
Backlit dot matrix display
Digital display of measured values and limit values,
characteristic curve display for polarization index
Timer function: 1 second to 100 minutes
DKD calibration certificate
Applications
Insulation measurement in large systems, and for cables, motors,
generators etc.
Features
Test Voltages to 5000 V
The instrument is suitable for non-destructive measurement of
insulation resistance in electrical systems, as well as in machines,
transformers, cables and electrical equipment utilized in, for
example, locomotives, street cars and ocean going vessels with
selectable test voltages of up to 5 kV.
Voltage Measurement to 1000 V
Testing for absence of voltage at the device under test in systems
of up to 1 kV can be performed with the voltage measuring range.
Discharging Capacitive Devices Under Test
Capacitive devices under test such as cables and coils, which
may be charged by the test voltage, are discharged by the measuring instrument. The falling voltage value can be observed at
the display.
Measurements per EN 61557 Parts 1 and 2 (VDE 0413)
Nominal current amounts to 1 mA at a test voltage of 100 V,
250 V, 500 V or 1000 V.
Highly Insulated Measurement Cables
The highly insulated measurement cables are permanently connected for safety reasons, and due to technical measuring considerations. Danger resulting from inadvertently disconnected
cables, for example in the event of charging caused by capacitive
devices under test, is thus avoided.
GMC-I Gossen-Metrawatt GmbH
DQS certifizied per
DIN EN ISO 9001:2000
Reg. No.1262QM
DIN EN ISO / IEC 17025
Polarization Index
A polarization index test is recommended for electrical machines.
This procedure involves expanded testing of insulation resistance.
DC measuring voltage from the METRISO®5000 D-PI is applied
to the insulation for a duration of 10 minutes. Measured values are
documented after one minute, and after ten minutes. If the insulation is good, the value measured after ten minutes is higher than
the value measured after one minute. The relationship between
the two measurement values is the polarization index. Charged
material within the insulation is aligned due to the application of
measuring voltage over a long period of time, resulting in polarization. The polarization index indicates whether or not the charged
material contained in the insulation can still be moved, thus allowing for polarization. This, in turn, is an indication of the condition of
the insulation.
Data Management and Report Generation
The data of each measurement can be stored under a selected
object number. Furthermore, a description for this object can be
entered via the keyboard of the optional PSI module (Feature I1).
The data management function allows for individual measurement
data of a previously selected object to be displayed and to be
deleted if required, or for previously entered objects to be deleted.
Depending on the number of stored objects (max. 254), up to
1,600 measurements can be stored. The current memory occupancy is continuously displayed as a bar graph.
Report data can be printed out at an external printer with Centronics interface via PSI module (Feature I1) or via printer adapter
DA-II (accessory).
Furthermore, it is possible to create report templates at a PC
which can be downloaded to the test instrument.
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
Characteristic Values
Measuring Ranges:
Standard
Capacitance Measurement
DIN EN 61557-1:1998-05
DIN EN 61557-2:1998-05
VDE 0413 Part 1:1998-05
VDE 0413 Part 2:1998-05
VDE Regulation
Display
Range
0.00 …10.0 μF 0.10 …5.00 μF
Insulation Resistance
Display
Range [Ω]
Test
Voltage
Intrinsic Error
Measuring Error
100…450 V ± (10% rdg. + 5 d)
± (15% rdg. + 8 d)
± (5% rdg. + 5 d)
± (10% rdg. + 8 d)
500…5 kV
Dielectric Discharge (DD)
Measuring
Range
Test Voltage
0.00 M ... 50.0 G 0.60 M ...10.0 G
100 V ... 250 V
>10.0 G ... 50.0 G
Intrinsic Error
Measuring
Error
±(7% rdg. + 6d)
±(10% rdg. + 8 d)
±(7% rdg. + 6d)
±(10% rdg. + 8 d)
0.00 M ... 250 G 0.40 M ... 50.0 G
> 250 V ... 1.00 kV ±(7% rdg. + 6d)
±(10% rdg. + 8 d)
>50.0 G ... 250 G
±(7% rdg. + 6d)
±(10% rdg. + 8 d)
0.00 M ... 999 G 0.40 M ... 200 G
>1.00 kV ... 5.00kV ±(7% rdg. + 6d)
±(10% rdg. + 8 d)
>200 G ... 999 G
±(7% rdg. + 6d)
±(10% rdg. + 8 d)
Test duration: automatic (until measured value is stable),
manual (1 to 120 s) or continuous measurement (lock function)
Polarization Index (PI), Absorption Ratio (DAR)
t1 [min]
PI
Measuring
Range
t2 [min]
Limit [min]
00:00 ... 01:00 ... 99:50 min 00:00 ... 10:00 ... 99:50 min 0.10 ... 4.00 ... 9.80 min
Limit
DD
0.10 ... 2.00 ... 9.80
Reference Conditions
Ambient
temperature
Relative humidity
Measured quantity
frequency
Line voltage
waveshape
DAR 00:00 ... 00:30 ... 99:50 min 00:00 ... 01:00 ... 99:50 min 0.10 ... 1.60 ... 9.80 min
+23 °C ± 2 K
40 ... 60%
50 Hz ±10 Hz (during voltage
measurement)
Sinusoidal, deviation between RMS and
rectified value < 1%
PI and DAR are calculated values. The specifications of the insulation measurement
are applicable.
Power Supply
Insulation Test Voltage
Nominal Values
of Test Voltage
Variable
Test Voltage
Nominal
Current
Intrinsic Error
100 V, 250 V, 500 V, 1.00 kV
≥ 1.0 mA
1.50 kV, 2.00 kV, 2.50 kV
≥ 0.4 mA
± 5% rdg.
5.00 kV
≥ 0.1 mA
± 3.5% rdg.
± 15% rdg.
Line voltage
0 ... +25% rdg.
100 V...1.00 kV
≥ 1.0 mA
> 1.00 kV...2.50 kV
≥ 0.4 mA
± 5% rdg.
> 2.50 kV...5.00 kV
≥ 0.1 mA
± 3.5% rdg.
Power consumption
Storage batteries
Number of
measurements
at nominal current
as per VDE 0413
207 V … 253 V / 49 Hz … 61 Hz
or (depending on country-specific version)
108 V … 132 V / 59 Hz … 61 Hz
< 18 VA
NiMH 9.6 V, 3 Ah, charging period 6 hours
700
Variable test voltages are adjustable in increments of 50 V
Short-circuit current up to 1.00 kV, test voltage ≤ 2 mA
Voltage Measurement
Measuring range
Impedance
Intrinsic Error
Measuring Error
±(2.5% rdg. + 5 d) ±(5% rdg. + 5 d)
50 V ... 5.00 kV test voltage
50 V ... 1.00 kV ac/dc
± (2.5% rdg. + 2 d) ± (5% rdg. + 5 d)
1 MΩ
Frequency of measuring quantity: 15 Hz...1 kHz
Power Supply PROFITEST 204HP/HV
Line voltage
Power consumption
207 V … 253 V / 49 Hz … 61 Hz
PROFITEST 204HP/2.5kV: max. 700 VA
PROFITEST 204HV/5.4kV: max. 100 VA
Frequency Measurement
Measuring Range
Impedance
15.0 Hz … 1.00 kHz
Intrinsic Error
Measuring Error
±(0.5% rdg. + 2 d) ±(1% rdg. + 2 d)
1 MΩ
Voltage of measuring quantity: 50 V ... 1 kV
Breakdown Voltage
Parameters
Voltage range
Rise time
Measuring time
2
Setting Range
Intrinsic Error
Measuring
Error
± (15% rdg. + 10 d)
100 … 5000 V
± (10% rdg. + 8 d)
5 … 300 s
—
—
1 … 120 s / auto /
cont. measurement
—
—
Ambient Conditions
Accuracy
0 °C ... + 40 °C
Operating temperature −5 °C ... + 40 °C
Storage temperature −20 °C ... + 60 °C (without batteries)
Relative humidity
max. 75%, no condensation allowed
Elevation
to 2000 m
Deployment
indoors, outdoors: only in the specified
abient conditions
GMC-I Gossen-Metrawatt GmbH
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
Electrical Safety
Standard
VDE regulation
Pollution degree
Protection
Voltage applied to DUT during Insulation Resistance Test
IEC 1010-1:1990, IEC 1010-1/A2:1995
EN 61010-1:1993, EN 61010-1/A2:1995
VDE 0411 Part 1, 1994-03
2
IP 40
Measuring voltage U on DUT as a function of its resistance R x at
nominal voltages of 100 V, 500 V, 1000 V, 2400 V and 5000 V:
METRISO®5000 D-PI
Overvoltage
category
Insulation measurement – 5000 V DC – no overvoltage
Voltage measurement – 600 V – CAT III
Voltage measurement– 1000 V – CAT II
Safety class
II
Rx
0 kΩ
PROFITEST 204HP/HV
Safety class
Safety shutdown
Fuse
50 kΩ
100 kΩ
150 kΩ
200 kΩ
I
if instrument overheats
mains: F 3.15 / 250
Electromagnetic Compatibility (EMC)
METRISO®5000 D-PI
Product standard
EN 61326-1: 1997
EN 61326: 1997/A1: 1998
Interference Emission
Class
EN 55022
A
Interference Immunity
Test Value
EN 61000-4-2
Contact/Air - 4 kV/8 kV
B
EN 61000-4-3
10 V/m
C
EN 61000-4-4
Mains Connection - 2 kV
B
EN 61000-4-5
Mains Connection - 1 kV
B
EN 61000-4-6
Mains Connection - 3 V
B
EN 61000-4-11
0.5 Period / 100%
A
0 kΩ
200 kΩ
400 kΩ
600 kΩ
800 kΩ
1 MΩ
Rx
Power Feature
Rx
0 kΩ
500 kΩ
1 MΩ
1,5 MΩ
2 MΩ
2,5 MΩ
0 MΩ
1 MΩ
2 MΩ
3 MΩ
4 MΩ
5 MΩ
3 MΩ
Mechanical Design METRISO®5000 D-PI
Display
Dimensions
Weight
Multiple display with dot matrix
128 x 64 pixels
W x H x D:
255 mm x 133 mm x 240 mm
approx. 5 kg with batteries
6 MΩ
Rx
Mechanical Design
METRISO®5000 D-PI and PROFITEST 204HP/HV (Feature B1/B2)
Dimensions
PROFITEST 204HP/HV:
W x D x H: 254 mm x 130 mm x 285 mm
METRISO®5000 D-PI and PROFITEST 204HP/HV
completely mounted on Caddy204:
W x D x H: 380 mm x 250 mm x 650 mm
Weight
PROFITEST 204HP/HV: approx. 8 kg
METRISO®5000 D-PI and PROFITEST HP/HV:
completely assembled: approx. 13 kg
GMC-I Gossen-Metrawatt GmbH
Rx [MΩ]
0
5
10
15
20
25
30
35
40
3
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
List of Available Features
Features
0
Country version
(user interface
language, mains
plug type)
01
D
A
PROFITEST204HP/2.5kV 1)
B
(not with C1)
w/o
PROFITEST204HV/5.4kV 1)
B
(not with C1)
w/o
Storage batteries
(not with B1, B2)
C
w/o
with
Caddy 204
D
w/o
with
„Signal 204“
External signal lamp
F2)
w/o
with
„Guard 5000A“
Measuring cable
G
w/o
with
“LEADEX 5000”
extension cable
H
w/o
with
SECUTEST PSI
printer module
I
w/o
with
Automotive charging
adapter (in prep.)
J
w/o
with
03
04
05
07
08
09
10
11
12
13
14
15
17
22
40
41
GB
inter- GBR
na- UK
tional
02
42
43
FRA
F
NLD
NL
ESP
E
FIN
FIN
SWE
S
ITA
I
NOR
N
BEL
B
DNK
DK
CZE
CZ
CHE
CH
KRO
HR
POL
PL
Port
P
Slo Slow USA
SLO SK USA
with
with3)
®
1)
2)
3)
If the high-voltage module is purchased after the basic instrument, it can only be retrofitted by our service department.
The external signal lamp can only be connected to the high-voltage module (Feature B1 or B2).
Only for line voltage 207 V … 253 V / 49 Hz … 61 Hz
Specify the designation of the basic M5810 instrument in your order, as
well as any features which deviate from feature number 0!
Example of a complete type designation (= article number,
= order code) for a METRISO®5000 D-PI:
– Test instrument for German speaking countries with DKD
calibration certificate and SECUTEST®PSI printer module:
M5810 A01 I1
Included with Basic Instrument
1
1
1
1
high-voltage insulation measuring instrument with permanently connected measurement cables and test probes,
2 alligator clips (5 kV version)
mains power cable and 1 interface cable
operating instructions
DKD Calibration Certificate
(The test instrument can be recalibrated by our calibration
service at any time.
We recommend a calibration interval of 1 to 2 years.)
PC Program WinProfi for communication with METRISO®5000 D-PI
The PS3 CD ROM includes the PC program WinProfi (for this
tester valid as from V2.2.9) with the following contents and functions:
• up-to-date test instrument software
– for loading a different language
– for loading an updated software version
• exchange of measurement data between test instruemnt and PC
• preparation and modification of templates for test reports at the
PC and transmission of the templates to the test instrument
• preparation, printout and filing of test reports at the PC
Interface cable Z3241 is required for communication between test
instrument and PC.
4
GMC-I Gossen-Metrawatt GmbH
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
Features and Accessories for High-Voltage Tests
Features B1 (PROFITEST 204HP-2.5kV) and B2 (204HV-5.4kV)
Expanded features for high-voltage tests
Technical Data PROFITEST 204HV-5.4 kV
Nominal Range
of Use
Test Voltage 650 V…1.00 kV
U AC
1.00 kV…5.35 kV
Resolu- Measuring Error
tion
Intrinsic Error
1V
10 V
+2 … –7% rdg.
+2 … –5% rdg.
0 … –5% rdg.
0 … –3% rdg.
0.01 mA
0.1 mA
±(7 % rdg.+ 5 d)
±(5 % rdg. + 5 d)
Meas.
Quantity
Current
I AC
1.0 … 10.0 mA
Feature D: Trolley Caddy 204
Trolley for basic instrument
combined with high-voltage
module, includes cover with
side pockets.
•
•
•
•
•
•
•
•
•
•
•
•
•
Test voltage selectable in 50 V steps
Rise time (ramp) adjustable from 0.1 to 99 s
Test duration adjustable from 1 to 120 s
Floating test voltage outputs
Electronically controlled test sequence
Test sequence can be started with test pistol
Breakdown voltage display
Pulse-arc operation
Phase angle display
Measured values can be saved to memory
Acoustic and optical error messages
Key switch for protection against unauthorized start-up
Connector terminals for external signal lamps
Feature F1: Signal 204
Signal lamp set mounted
to a magnetic base for
indicating high-voltage
testing in accordance with
DIN VDE 0104.
Features B1 (PROFITEST 204HP-2.5kV)
• Voltage test per EN 60204 / VDE 0113
• Test power: 500 VA (intermittent)
• Breaking current adjustable in 1 mA steps
Features B2 (PROFITEST 204HV-5.4kV)
• Test power: 50 VA
• Breaking current adjustable in 0.5 mA steps
The respective high-voltage module which is supplied ex works
firmly attached to the METRISO®5000 D-PI basic instrument (i.e.
it cannot be removed or subsequently fitted be the user) is
intended for high-voltage testing.
Voltage, current and phase angle can be measured via fixed measuring cables.
Technical Data PROFITEST 204HP-2.5kV
Nominal Range
of Use
Test Voltage
250 V … 2.5 kV
U AC
Resolu- Measuring Error
tion
Accessory: Claim 204
Set of various items used
to warn unauthorized persons and for securing
large areas, machines or
machine components
during the performance of
high-voltage testing.
Intrinsic Error
1V
10 V
±(5% rdg. + 5 d)
±(2.5% rdg. + 5 d)
0.1 mA
1 mA
±(7% rdg.+ 5 d)
±(5% rdg. + 5 d)
Meas.
Quantity
Current
I AC
10.0 … 200 mA
GMC-I Gossen-Metrawatt GmbH
5
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
General Features and Accessories
Feature I1: SECUTEST®PSI
Values measured by the test instrument can be printed from the
PSI module and comments can be added with the alphanumeric
keypad. The LCD at the test instrument is used as a display for
the PSI module.
The PSI module is mounted inside the lid of the test instrument in
a space-saving fashion.
Please request our data sheet for the
for additional information.
ISO Calibrator 1
Calibration adapter for testing the accuracy of measurement instruments for
insulation resistance and
low impedance resistance
for test voltages of up to
1000 V.
DA-II Printer Adapter
Reports can be generated
without a PC with the help
of the DA-II printer adapter.
It allows for direct connection of external printers with
Centronics interface* to the
RS232 interface at the test
instrument. No external
power supply is required.
SECUTEST®PSI
Order Information
Designation
Type
Digital high-voltage insulation measuring
instrument (basic instrument) - see table
on page 4 for features and add-ons,
including DKD calibration certificate
ID Number
METRISO®5000 D-PI M5810
Standard type available from stock,
M5810 with Features A01 and C1
M5810-V001
M5810-V001
Accessories
Trolley for PROFITEST 204 and 204HP/HV,
including rubber straps for fastening test
cables and protective hood
Caddy 204
Z504A
Signal lamp set mounted to a magnetic
base for signalling high-voltage testing in
accordance with DIN VDE 0104
Z504D
Signal 204
Plug-on cable lug for secure attachment of
the test probe to terminals
Kabelschuh 204
Z504E
Emergency stop switch
for PROFITEST 204HP/HV
STOP 204
Z504F
Set of items to secure high-voltage
testing locations against unauthorized
persons
Claim 204-Set
Z504G
Guard cable (1.65 m) with plug
and alligator clips
Guard 5000A
Z580C
5 m extension cable
Leadex 5000
Z580D
PSI module including 2 rolls recording
chart, 1 printer ribbon cartridge, batteries
and operating instructions
SECUTEST PSI D)
Printer adapter for direct connection of external printers with Centronics-Interface
DA-II
GTM5016000R0001
Z745M
Z3241
GTZ 3241 000
R0001
Pack of 10 recording chart rolls for
PSI module (1 roll approx. 6.7 meters)
PS-10P
GTZ 3229 000
R0001
Pack of 10 printer ribbon cartridges for
PSI module
Z3210
GTZ 3210 000
R0001
2 alligator clips (5 kV version)
KY 5000A
Z580B
Calibration adapter for test voltages of
up to 1000 V
ISO Calibrator 1
M662A
Interface cable RS232, 2 m
D)
Data sheet available
For further information on accessory equipment please refer to
• our „Measuring Instruments and Testers“ catalog
• our website www.gossenmetrawatt.com
* this means the printer must be
capable of interpreting characters,
pure Windows printers are not suitable.
6
GMC-I Gossen-Metrawatt GmbH
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
Examples of Menu-driven Operation
Test Selection
Setting of Parameters
Display of Final Results
Insulation Test
High-Voltage Test Feature B1/B2
Polarisation Index Test
Measurement of Breakdown Voltage
Capacitance Measurement
Voltage Measurement
GMC-I Gossen-Metrawatt GmbH
7
METRISO®5000 D-PI
Digital High-Voltage Insulation Tester
Printed in Germany • Subject to change without notice • A pdf file is available on the Internet.
GMC-I Gossen-Metrawatt GmbH
Thomas-Mann-Str. 16-20
90471 Nürnberg • Germany
Phone +49-(0)-911-8602-111
Fax
+49-(0)-911-8602-777
E-Mail info@gossenmetrawatt.com
www.gossenmetrawatt.com
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