Model: HRJW 75 T6 Industrial Rental Towable Generator

Model: HRJW 75 T6 Industrial Rental Towable Generator
HRJW |
John Deere
Industrial Rental Towable Generator
Genset Ratings
Model: HRJW 75 T6
Standby
kW
65
kVA
81
kW
kVA
59
73
Sound Attenuation:
at 7m / 23 ft
72 dBA
Prime
Pictures may include optional equipment and/or accessories.
Generator available with or without trailer
Key features
• Engine - generating set tested to ISO 8528-5.
• The Genset engine is certified by the Environmental
Protection Agency (EPA) Tier 3 non-road emissions
regulations.
• The brushless, single bearing, 4 poles, 12-wire generator
end, with automatic voltage regulator has broad range
reconnectability.
• The Genset is CSA certified.
• Global product support.
• Operations and maintenance manuals.
• 1 Year Standard Warranty. Extended warranties are also
available.
HIPOWER rental generators are an efficient, reliable and
versatile source of power designed to operate in the most
extreme working conditions. An unique combination of
innovative materials and design features combine for easy
user operation and dependable power you can rely on.
• The Genset features a heavy-duty John Deere 4 cycle diesel
engine certified by the Environmental Protection Agency
(EPA) to conform to Tier 3 non-road emissions regulations,
an AC high capability alternator regulated by a precise
Automatic Voltage Regulator controlled and protected by the
manual auto-start DSE702 control module. A heavy-duty
constructed chassis supports the complete set. The
generator is protected by a best-in-class sound attenuated
enclosure designed for durability and extreme application.
Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com
- 1-
HIPOWER reserves the right to modify any characteristic without prior notice. The technical indications described correspond to the information available at the moment of printing or editing.
Ratings Range - 60Hz Operation
1800 rpm Diesel
HRJW |
John Deere
Industrial Rental Towable Generator
Standard features
Model:
HRJW 75 T6
• Analogical Metering:
Engine
• Industrial grade Tier 3 John Deere diesel
Engine, 4 stroke, water cooled, provided with:
• Electric start 12V. (24V optional)
3 ammeters,
1 voltmeter + selector,
1 frequency meter,
1 fuel gauge,
1 analog hour meter,
• Radiator with pusher fan.
• Standard water separator visible level fuel
filter.
• Secondary water separator fuel filter.
1 battery charger gauge,
1 oil pressure gauge,
1 water temperature gauge.
• Mechanical engine governor.
• HWT/LOP senders.
• Heavy duty 2-stage air filter with service
indicator.
• Hot & rotating components (exhaust, fan,…)
protections and radiator guards.
• Oil drain hand pump
• Spin type fuel and oil filters.
• Siren
• Emergency Stop Button
Power Panel
• 3P Main Line Circuit Breaker for overload
protection (UL listed)/ CSA 22.2).
• Main bus / Hardwire connection panel.
• Battery disconnect switch.
Alternator
Distribution Panel
• Self excited, self regulated alternator.
• Insulation class H, IP23 Protection.
• Vacuum impregnation.
• Permanent Magnet Generator (PMG).
• Auxiliary socket box IP67, with individual
breaker protection and 2 GFCI DUPLEX 20A
125VGFl for 110v duplex and 3 TWIST-LOCK
50A 2P+N+G.
CMA1 Control Panel
• Direct access to auxiliary sockets with
suitable protection.
• Automatic Voltage Regulator (AVR) (+/-1%).
• DSE702 Manual and Auto-start control
panel (2 wires).
• DSE702 Features: Manual start or remote
Start, Engine Pre-heat, Engine monitoring and
protection features, Protected solid state
outputs, LED indicators.
• Engine protections: High coolant
temperature, Low oil pressure, Low coolant
level, Battery charging alternator failure,
Overspeed.
• Secondary Main bus / hardwire connection
(Load lugs).
• Camlocks.
• Voltage selector switch. Lockable, with 3
positions (3phase 277/480V - 3phase
120/208V - 1phase 120/240V).
• Digital Metering: Tamper proof engine hours
counter.
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
- 2-
HRJW
HRJW || John
John Deere
Deere
Industrial Rental Towable Generator
Standard features
Model:
Electric Equipment
• Battery charging alternator.
• Gel type, heavy-duty Starting battery(s)
installed and connected to the engine include
cables and rack.
• Ground connection prepared for ground spike
(G.S. not supplied).
Chassis
• Heavy duty skid base with forklift pockets
and drawbars.
HRJW 75 T6
• Emergency stops (double protection for
emergency stop; inside on control panel +
external on canopy).
• Door with window to view control panel.
• Easy access to radiator fill through roof on
enclosure.
• Outlet for power cables
• Recesses provision for quick release couplings
(external fuel supply).
Exhaust
• Extended run time high capacity fuel tank.
• 110% spill containment for engine oil, coolant
and fuel spills.
• Steel residential silencer of -35dBA
attenuation, with rain cap.
• Easy access for chassis cleaning and fast
draining of fuel tank.
• Oversized chassis to protect canopy with
skids for dragging embedded and Forklift
pockets for easy transport.
• Vibration isolators between chassis and
generator.
• External fuel tank filling (lockable fuel cap)
• Chassis ready for mobile kit installation.
(see mobile kits options).
Enclosure
• Heavy duty sound attenuated canopy made
with high quality 11 gauge steel.
• Powder coat paint which exceeds 1,000 hour
salt spray test.
• Stainless steel hardware and fasteners.
• Ultra silent all weather enclosures with RockWool insulation and curved edges with
minimum outside fasteners.
• Reinforced Single eye lifting point.
• Fuel tank external filling system (lockable
filler cap).
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
- 3-
HRJW
HRJW || John
John Deere
Deere
Industrial Rental Towable Generator
Optional features
Model:
HRJW 75 T6
Engine (optional)
• Water Jacket Heater
• Low coolant level sensor.
• Secondary water separator fuel filter RACOR type (Decanting filter with water
detection kit, alarm signal and sensor
contact).
• Heavy duty, three stage air filter with service
indicator.
Alternator (optional)
• Anti-condensation heater.
Electric Equipment (optional)
• Battery isolator.
• Automatic battery chargers.
Electronics (optional)
• Digital timer.
Trailers (optional)
• Road towing trailers to DOT standards.
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
- 4-
HRJW |
John Deere
Industrial Rental Towable Generator
Model:
HRJW 75 T6
GENSET RATING
GENSET
Model
ENGINE
Model
ALTERNATOR
Model
HRJW 75 T6
4045HF280 - 74
UCI 224 F
150ºC RISE
STANDBY RATING
VOLTAGE
L-L
Ph
120
1
240
1
208
3
60
64
80
240
3
60
65
480
3
60
65
Hz
kW
kW
kVA
Amps L-L
60
45
56
2x233
60
45
56
233
222
58
73
201
81
195
59
74
177
81
98
59
74
89
Amps L-L
ALTERNATOR SPECIFICATIONS
ENGINE SPECIFICATIONS
Manufacturer
kVA
125ºC RISE
PRIME RATING
JOHN DEERE
Manufacturer
Stamford
4045HF280 -74
Model (480V)
UCI 224 F
EPA Certification for:
Stage
Tier 3
Alternator Type
4 poles, rotating field
Rated
RPM
1800
Excitation system
Engine model
PMG
Nominal Power (PRIME)
kW - HP
67
90
Exciter Type
Nominal Power (STANDBY)
kW - HP
74
99
Leads: quantity, type
12, reconnectable
2/3
Engine type
Diesel 4 stroke
Stator Pitch
Inyection type
DIRECT
Insulation system
Aspiration type
INTERCOOLED
Material
Class H
Cylinder arrangement
4-L
Temperature rise
150ºC Standby
Bore and stroke
(mm) - In
Displacement
L - in3
125ºC Prime
(106 x 127) 4.19 x 5.00
4.5
275
Bearing: quantity, type
Single bearing sealed
Cooling system
Liquid (Cool-Gard)
Coupling
Flexible disc
Governor Type
mechanical
Amortisseur windings
Full
c
Automatic Voltage regulator
Make
c
Standard
Starting voltage
Vcc
PMG regulator or EBS
12
Air cleaner type
Medium duty w/double cartridge
Compression ratio
19.0 : 1
PMG regulator
AMPERAGE
1 Phase 120V
1 Phase 240V
3 Phase 208V
3 Phase 240V
MX341, Opt MX321
Voltage regulation, no load to full load
+/-1%, +/- 0.5%
Load acceptance
100% of rated standby current
Unbalanced load capability
20% of standby rating
Subtransient Reactance
480V
2x233 Amps
12%
233 Amps
TIF
<50
201 Amps
Line Harmonics
5% Maximum
177 Amps
Peak motor starting kVA:
30% dip
3 Phase 480V
89 Amps
Main Line Circuit Breaker Rating
250 Amps
480V
PMG excited MX series- 257kVA
Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com
-5-
HRJW
HRJW || John
John Deere
Deere
Industrial Rental Towable Generator
Model:
ELECTRICAL SYSTEM
EXHAUST SYSTEM
12V
Exhaust manifold type
Battery charging alternator:
Ground (negative/positive)
Volts (DC)
Ampere rating
Starter motor rated voltage (DC)
V
12
55
Sound Attenuated version
12
1.46
Starter motor rated
HP
1.99
Exhaust Gas Flow
Evacuated by the exhaust heat
Maximum allowed back
pressure
Quantity & Min. Amps rating
Amp
92
Min. Cold Cranking Amps
Amp
640
V
12
kg/h - Lb/h
(m3/min) - ft3/min
Battery recommendations
Battery Voltage (DC)
ºC
ºF
V
kW
STANDBY
Dry
Dry
mm - In
Max. Exhaust temp. at full load
Starter motor rated
PRIME
Exhaust outlet diameter
Negative
Amp
HRJW 75 T6
kcal/kWh - kcal/kWh
90 - 3.546
515
545
959
1013
340.2 - 750.01 - 362.88 - 800.01
(13.5) - 477 - (14.4) - 508
0.00 - 783.66
(mm/H2O) - inH2O
762 - 30
(kPa) - inH2O
7.5 - 30
COOLING SYSTEM
FUEL SYSTEM
Engine cooling air flow
Recommended fuel
Total cooling air flow (engine + generator + combustion)
mm - in
11 - 0.44
Fuel return line. min. ID
mm - in
6 - 0.24
Max. Lift fuel pump
Max. Flow to pump
3.8 - 133.4
16.9 - 595.4
Generator cooling air flow
Fuel supply line. min. ID
Fuel pump Type
m3/s - ft3/s
m3/min - ft3/min
#2 Diesel
Sound Attenuated version
Engine Driven
m - ft
- - -
(l/h) - gal/h
m3/min - ft3/min
Total cooling capacity
l - gal
Antifreeze recommended
l - gal
498.0 - 17,586.7
648.0 - 22,883.9
27.1 - 7.2
- - -
LUBRICATION SYSTEM
Fuel filter
Secondary filter
5µm @ 98% Eff.
Secondary Water Separator
Oil Filter: quantity. type
Included
1 x Cartridge
Oil pan capacity
l - gal
15 - 3.96
l - gal
12 - 3.17
Primary filter
C
Oil pan capacity with filter
Primary Water Separator
C
Oil cooler
Water Cooled
Recommended Oil
FUEL CONSUMPTION
PRIME
l/h gal/h
STANDBY
l/h gal/h
100% Load
l/h - gal/h 17.8
4.7
19.4
5.1
75% Load
l/h - gal/h 13.6
3.6
14.9
3.9
50% Load
l/h - gal/h 9.6
2.5
10.6
2.8
25% Load
l/h - gal/h 5.4
1.4
5.9
1.5
Specific oil consumption full
load
Oil Press
Cool-Gard II
% fuel
<0,1%
(psi) - kPA
46 - 320
VENTILATION REQUIREMENTS
Air requirement for combustion
at 100% load/rated speed
m3/h - ft3/h
Cooling airflow
m3/h - ft3/h
324 - 11460
- - -
Heat rejected to ambient:
From engine
kW - btu/min
35 - 1979
From alternator
kW - btu/min
1.4 - 79.67
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
-6-
HRJW |
John Deere
Model:
HRJW 75 T6
Control & Power Panel
1.
CMA1 Control Panel.
✓
✓
DSE702 Manual and Auto-start
controller.
3 ammeters.
✓
✓
1 frequency meter.
1 voltmeter + selector.
✓
1 fuel gauge.
✓
✓
1 analog hour meter.
1 selector switch.
✓
✓
1 Siren.
1 battery charger gauge.
✓
1 oil pressure gauge.
✓
✓
1 water temperature gauge.
Emergency Stop Button.
Pictures may include optional equipment and/or accessories.
2.
CP Power Panel.
✓
Main Line Circuit Breaker for overload
protection (UL listed / CSA22.2).
Main bus /hardwire connection panel.
✓
Distribution Panel
1.
Auxiliary socket box IP67 with:
✓
Individual breaker protection for sockets.
✓
2 GFCI duplex 20A 125VGFI for 110v
duplex.
✓
✓
3 TWIST-LOCK 50A 2P+N + G.
Secondary Main bus / hardwire
connection (Load lugs).
✓
Camlocks.
Pictures may include optional equipment and/or accessories.
Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com
-7-
HRJW
HRJW || John
John Deere
Deere
Model:
HRJW 75 T6
Voltage Selector Switch
1. Voltage selector switch 3 positions padlockable
✓
✓
✓
2.
3.
(12h / 09h/ 03h).
High (Series) Wye 480/277V 3Ph Y.
Low (Parallel) Wye 208/120V 3Ph YY.
Low (Parallel) Zig Zag 240/120V 1Ph ZZ
7 contact stages, 14 contacts.
Switching angle 90º.
AC Generator Startor Widing connected for 2Phase
+Neutral Parallel Zig-Zag: 120/240 VAC 60Hz
AC Generator Startor Widing connected for
3Phase Low Wye: 208/120 VAC 60Hz
AC Generator Startor Widing connected for
3Phase Low Wye:480/277 VAC 60Hz
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
-8-
HRJW
HRJW || John
John Deere
Deere
Model:
HRJW 75 T6
DSE702 Auto & Manual Start controller
✓
The DSE702 is a Manual and Auto start controller
design for an excellent range of engine monitoring
and protection features.
✓
✓
✓
✓
✓
The module has been designed to monitor low oil
pressure, high engine temperature, overspeed,
and a user-defined auxiliary input. When the
module detects a fault it will automatically shut
down the engine.
The module also has the capability to monitor
battery charging by utilising the WL terminal on
the charge alternator. On detecting a fault, it will
light the warning LED on the front panel.
Include a tamperproof LCD hours run counter to
NOTES :
★ All the protections are programmable to carry out “Alarm with
Engine Stop”.
★ (A) Alarm with Engine Stop.
★ (W) Warning Alarm without Engine Stop.
indicate total engine run time.
Auto-start versions include an option for remote
start signal input. This input allows the module to
be started from a remote location.
LED indicators for engine alarms and pre-heating
operation.
Engine Alarms
1.
2.
3.
4.
5.
Over speed (A).
Low oil pressure (A).
Low coolant level (A).
Battery charging alternator failure (W).
High coolant temperature (A).
Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
-9-
HRJW |
John Deere
Industrial Rental Towable Generator
Model:
HRJW 75 T6
DR10
Enclosure model
(Length x Width x Height)
in
Overall size (L x W x H)
100.7 x 45.3 x 76.4
mm
Dry weight (with std. accessories)
Lb
2810 x 1150 x 1940
Kg
4220
in
Trailer size (L x W x H)
1910
180 x 77 x 14
mm
4572 x 1955 x 355
Trailer weight
Lb
Kg
975
445
Fuel Tank Capacity
Gal
L
118.9
450
Run Time (Hr)
100%
75%
50%
25%
25.4
33
46.6
83
HIPOWER reserves the right to modify any characteristic without prior notice. The illustrations may include optional equipment and/or accessories.
Not contractual images. The technical indications described correspond to the information available at the moment of printing or editing.
Distributor:
Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com
- 10 -
TD_HRJW 75 T6_D10R_1 10.2010_rev1
NOTE: The drawings are only representative of the overall dimensions.
For full detailed drawings please consult your local distributor or contact Himoinsa Power Systems www.hipowersystems.com
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