operation manual power clean 1000

operation manual power clean 1000
OPERATION MANUAL
POWER CLEAN 1000
CARPET EXTRACTOR
Item Code 19381
Edition 11 02 14
Photo updated on 2014-11
HOW TO USE THIS MANUAL
This manual contains the following sections:
-
-
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will
tell you how to find important information for
ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and machine serial number are
important. Refer to the MACHINE DATA box
which is filled out during the installation of your
machine. The MACHINE DATA box is located
on the inside of the front cover of this manual.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains
preventive maintenance to keep the machine
and its components in good working condition.
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list.
The parts lists include a number of columns of
information:
-
-
MODEL _____________________________________
DATE OF PURCHASE ________________________
-
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
-
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine
is on the bottom back-end of the machine.
The SAFETY section contains important
information regarding hazard or unsafe
practices of the machine. Levels of hazards is
identified that could result in product or
personal injury, or severe injury resulting in
death.
1-1
-
REF – column refers to the
reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
QTY – column lists the quantity of
the
part used in that area of the
machine.
DESCRIPTION – column is a brief
description of the part.
SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number
of applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
NOTES – column for information
not noted by the other columns.
NOTE: If a service or option kit is installed on
your machine, be sure to keep the KIT
INSTRUCTIONS which came with the kit. It
contains replacement parts numbers needed
for ordering future parts.
Dustbane Products Limited
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
______________________________________
____
YOUR DEALER
Name:
_______________________________________________________________________
___________________________
Address:
_______________________________________________________________________
________________________
For the name and address of your dealer contact: Windsor Industries
Dustbane Products Limited
2
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
! WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
2-1
Dustbane Products Limited
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION
and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in
proper operating condition. Following is information that signals some potentially dangerous
conditions to the operator or the equipment. Read this information carefully. Know when these
conditions can exist. Locate all safety devices on the machine. Please take the necessary steps
to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
Dustbane Products Limited
2-2
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C.
power circuit . The amp, hertz, and
voltage are listed on the data label
found on each machine.
Using
voltages above or below those
indicated on the data label will cause
serious damage to the motors.
until a properly grounded outlet (Fig. A)
can be installed by a qualified
electrician. The green colored rigid
ear, lug, or wire extending from the
adaptor must be connected to a
permanent ground such as a properly
grounded outlet box cover. Whenever
the adaptor is used, it must be held in
place by a metal screw.
EXTENSION CORDS:
If an extension cord is used, the wire
size must be at least one size larger
than the power cord on the machine,
and must be limited to 50 feet (15.5m)
in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it
should malfunction or break down,
grounding provides a path of least
resistance for electric current to reduce
the risk of electric shock.
This
appliance is equipped with a cord
having
an
equipment-grounding
conductor and grounding plug. The
plug must be inserted into an
appropriate outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
This appliance is for use on a nominal
120-volt circuit, and has a grounded
plug that looks like the plug in “Fig. A”.
A temporary adaptor that looks like the
adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle
as shown in “Fig. B”, if a properly
grounded outlet is not available. The
temporary adaptor should be used only
2-3
Improper connection of the equipmentgrounding conductor can result in a risk
of electric shock.
Check with a
qualified electrician or service person if
you are in doubt as to whether the
outlet is properly grounded. Do not
modify the plug provided with the
appliance - if it will not fit the outlet,
have a proper outlet installed by a
qualified electrician.
Dustbane Products Limited
TABLE OF CONTENTS
Machine Data Log/Overview........................ 2
Table of Contents ........................................ 3
HOW TO USE THIS MANUAL
How to use this Manual. .............................. 1-1
SAFETY
Important Safety Instructions ....................... 2-1
Hazard Intensity Level. ................................ 2-2
Grounding Instructions. ............................... 2-3
OPERATIONS
Technical Specifications. ............................. 3-1
Controls/Components.................................. 3-2
Machine Operation. ..................................... 3-5
Filling Operations...................................... 3-5
Operating Machine. .................................. 3-6
Cleaning Procedures ................................ 3-8
Accessory Tool Usage.............................. 3-10
MAINTENANCE
Periodic Maintenance. ................................. 4-1
Daily/Regular Maintenance.......................... 4-1
Vacuum Motor Replacement. ...................... 4-2
Solution Pump Replacement. ...................... 4-2
Belt Replacement. ....................................... 4-3
Machine Troubleshooting ............................ 4-4
Wiring Diagram............................................ 4-5
GROUP PARTS LIST
Frame Group. .............................................. 5-1
Brush Group. ............................................... 5-3
Brush Group Type-2..................................... 5-3-2
Pump Group. ............................................... 5-5
Vacuum Shoe Group. .................................. 5-7
Control Panel Group.................................... 5-9
Handle Group. ............................................ 5-11
Solution Tank Group................................... 5-13
Recovery tank Group.................................. 5-15
Suggested Spare Parts/Notes. ................... 5-17
Warranty..................................................... 5-19
Dustbane Products Limited
3
TECHNICAL SPECIFICATIONS
POWER TYPE
GENERAL DIMENSIONS/WEIGHT
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3
stage, 1 hp, 99 cfm (2.80 cubic
meters/min.) Waterlift –117” (297cm)
Vacuum shoe: 20” (51 cm) cast
aluminum with spring loaded down
pressure
WHEELS: (2) 10” dia. (25 cm) wheels by
2”
BRUSH: (1) 18” (45.7 cm.)
WEIGHT: 94 lbs. (43 kg)
SOLUTION PUMP: 100 PSI, diaphragm
style, internal bypass
SOLUTION CAPACITY: 10 gallons (37.8
ltr)
LENGTH: 33” (84 cm)
HEIGHT: 44” (112 cm)
WIDTH: 21” (53 cm)
RECOVERY CAPACITY: 10 gallons (37.8
ltr)
SOLUTION SPRAY: 2 quick change jets.
BRUSH SPEED: 1000 rpm
POWER CABLE: 50’ (12.7 m) (14 gauge)
44”
(112cm)
33”
(84cm)
3-1
Dustbane Products Limited
21”
(53cm)
CONTROLS/COMPONENT LOCATIONS
4
5
6
8
7
1
9
1.
Main Handle. Used to pull and
maneuver machine.
2.
Handle Adjustment. Used to
adjust height of handle.
3.
Electrical Cord.
4.
Pump Switch. Turns on pump and
enables spray.
5.
Brush/Spray Switch. Turns on
brush motor and activates electrovalve to dispense solution to floor
through jets. Intermittent, off, and
continuous settings.
6.
Vacuum Motor Switch. Turns on
vacuum motor.
7.
Brush Motor Circuit Breaker. 6
amp. Breaker protecting brush
motor.
8.
Vacuum Motor Circuit Breaker.
15 amp. Breaker protecting vacuum
motor.
9.
Recovery Dump Hose. Facilitates
draining dirty cleaning solution.
10.
Solution Dump Hose. Facilitates
draining excess cleaning solution
from solution tank.
3
10
2
Dustbane Products Limited
3-2
CONTROLS/COMPONENT LOCATIONS
1.
Solution Accessory Tool Hookup.
Used for various auxiliary cleaning
tools.
2.
Vacuum Hose Door. Used to
connect various auxiliary 1 ½ inch
cleaning tool vacuum hoses.
3.
Brush Height Adjustment. Used to
regulate brush height from storage
position to various carpet heights.
11
4.
Recovery Tank. Used to collect dirty
cleaning solution.
5.
Solution Tank. Used to hold cleaning
solution.
6.
Recovery Tank Dome.
7.
Vacuum Shoe.
8.
Brush Housing.
9.
Front Lifting Handle.
10.
Cleaning Solution Filter.
11.
Solution Tank Fill Hose.
10
1
9
3
2
6
4
5
7
8
3-3
Dustbane Products Limited
CONTROLS/COMPONENT LOCATIONS
1.
Solution Intake Cover
2.
Vacuum Intake Cover
3.
Float Shut-Off
4.
Clean-Out Opening
5.
Pour Spout
6.
Lift Handle
6
1
2
4
6
5
3
Dustbane Products Limited
3-4
FILLING OPERATIONS
STEP
RECOVERY TANK
1
Remove
recovery tank
SOLUTION
TANK
STEP
2
FILL
Add water
10 gal.
(37.8 ltr.)
0
0
140 F(60°C)
(60 C)
140°F
STEP
3
FILLING THE FB10
10 – 20oz.
(296ml – 591ml)
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Add cleaning
chemical
Do not allow water to spill into vacuum motor
inlet. Dry spillage from top of solution tank
before replacing recovery tank.
STEP
CHEMICALS
Suitable Chemicals
Alkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible Chemicals
Aldehydes
Aromatic Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonen
4
* Product Trademark Names
3-5
Dustbane Products Limited
Replace recovery
tank
OPERATIONS
STEP
1
STEP
2
STEP
3
1/8in
(3mm)
CORRECT
Remove electrical cord and literature
from recovery tank. Fill solution tank
(see filling instructions page 7).
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
shut-off is installed correctly.
Adjust brush to proper setting. Note:
For good operation the brush must
skim the carpet. If circuit breaker
trips raise brush to prevent damage
to motor or carpet.
INCORRECT
PUMP
ON
VACUUM
STEP
4
Turn on both Vacuum and Pump
motor switches (“ON”=“I”).
ON
Dustbane Products Limited
3-6
OPERATIONS
Adjust handle to comfortable
operating position. Tip machine
back by main handle to move to
starting point.
STEP
Lower machine to floor.
STEP
Select intermittent or continuous
switch setting to turn on brush and
start solution spray.
The intermittent setting requires the
operator to hold the switch in the
“on” position with the thumb, and is
typically used in small areas where
short cleaning passes are made.
The continuous setting allows the
operator to set the switch in the “on”
position with one touch, and is
typically used in large areas where
long cleaning passes are made.
STEP
3-7
5
6
INTERMITTENT
7
CONTINUOUS
Dustbane Products Limited
CLEANING PROCEDURE
STEP
1
STEP
2
1ft.
(30cm)
Start at wall closest to power outlet.
Pull straight back without pushing
down on handle.
Release intermittent setting or turn
off continuous setting on brush/spray
switch approximately 1 foot before
ending cleaning pass.
OFF
STEP
1in.
(25mm)
3
SOLUTION
INTAKE COVER
STEP
4
VACUUM
INTAKE COVER
Dustbane Products Limited
Push down on handle to raise
vacuum shoe and brush before
moving to the next cleaning pass.
Overlap
brush
contact
area
approximately 1inch.
During operation, observe the following:
The FB10 is equipped with clear
internal covers to facilitate operator
viewing of dirty solution and vacuum air
flow. During operation, observe the
vacuum intake cover. Large amounts of
water or foam entering the vacuum
system can damage the vacuum motor.
If you notice either condition, shut
down the machine immediately.
Empty recovery tank and/or add
defoamer to recovery tank.
3-8
CLEANING PROCEDURE
Use right side of machine for
cleaning against walls.
STEP
After cleaning, turn off all controls,
return brush to storage position
and carefully unplug machine.
STEP
5
6
PUMP
OFF
To speed drying, use a Mach 3
fan.
STEP
Empty recovery tank by releasing
dump hose. Use a hose with cold
water to clean out the recovery
tank. Also drain solution tank after
each use.
STEP
VACUUM
OFF
7
8
RECOVER
Y DRAIN
SOLUTION
DRAIN
3-9
Dustbane Products Limited
ACCESSORY TOOL USAGE
STEP
1
Use only one of the following
acceptable
accessory
tools.
CST DH
SW
SW-PRO
39504
Pull back collar and insert over
machine mounted fitting, then
release collar to lock into place.
STEP
2
PUMP
VACUUM
ON
STEP
3
ON
Lift door on front of vacuum shoe
and insert 1 ½ inch hose cuff into
hole.
Turn on Pump and Vacuum Switch.
Note:
Be
sure
intermittent/continuous switch is in
center (off) position and brush is in
storage position.
OFF
STEP
4
Dustbane Products Limited
Squeeze handle on accessory tool
to begin cleaning.
3-10
MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar
solution (One quart vinegar to two gallons
of water) or anti-browning solution (mixed
as directed) through the extractor. This will
prevent build-up of alkaline residue in the
system. If spray jets become clogged,
remove the spray tips, wash them
thoroughly, and blow-dry.
5.
6.
7.
NOTE: Do not use pins, wire, etc. to clean
nozzles as this could destroy spray pattern.
Periodically inspect all hoses, electrical
cables and connections on your machine.
Frayed or cracked hoses should be
repaired or replaced to eliminate vacuum
or solution pressure loss. If the cable
insulation is broken or frayed, repair or
replace it immediately. Don’t take chances
with electrical fire or shock.
DAILY / REGULAR
MAINTENANCE
Before making any adjustments or repairs
to the machine, disconnect the power cord
from electrical source.
8.
9.
10 bleach to water solution. Waste
water should be disposed of properly.
Check for and remove any lint or debris
around vac shoe.
Check spray jets for full spray pattern.
Remove lint and dirt build-up from
brush and housing.
NOTE: Brush removal.
A. To remove brush, grab and pull
brush out from end opposite drive
belt (operator’s right). Remove
other end from brush driver.
B. To install brush, line up slots in
brush core with pin in driver on
drive belt side (operator’s left) and
push brush onto driver. Then snap
bearing end (opposite end) of brush
into retaining clip.
Check cooling air screen (located on
frame behind left wheel) for lint or
debris.
Check float and shut-off screen and
clean as necessary.
NOTE: Always store machine with brush in
“Store” position.
1. Empty unused cleaning solution from
the solution tank.
2. Inspect and clean filter screen in
solution tank.
3. Flush pumping system with 4 or 7 liters
of clean, hot water.
4. After each use, rinse tank with fresh
water. Periodically inspect the recovery
tank and decontaminate if necessary,
using a Hospital Grade Virucide or a 1-
4-1
Dustbane Products Limited
MAINTENANCE
! WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the
solution tank to the frame, and tilt tank back
to expose the inside of the frame.
4. Locate the vacuum motor wires and
disconnect at the connector. Close the
solution tank.
5. Remove the (6) screws holding the vacuum
motor cover (p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the
machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the
solution tank to the frame, and tilt tank back
to expose the inside of the frame.
Vac Motor Carbon Brushes Replacement
End Cap
Carbon Brushes
115V
Note: When replacing carbon vac motor brushes
loosen wire terminal BEFORE removing screws on
bracket.
If armature commutator is not concentric, extremely
pitted, or grooved the motor will need to be replaced
or sent to a qualified service center to restore vac
performance.
Wire Terminal
Wire
Terminal
Important:
These brushes wear quicker
as the length shortens due to
increased heat.
Spring inside brush
housing will damage motor
if brushes are
6. Reverse process to install pump.
Note:
Place
stop in
groove.
allowed to wear away
completely.
4. Remove solution hoses from fittings in
pump.
5. Remove the (2) screws that fasten the
pump to the frame.
WARNING: The green
ground wire must be
attached for safe
operation.
See wiring diagram.
3/8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less
than 3/8" long.
Pump Replacement Parts
53245
84166
65204
29219
Dustbane Products Limited
36198
4-2
MAINTENANCE
! WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
62759
3. Remove the (2) screws that fasten the solution tank
to the frame, and tilt tank back to expose the inside
of the frame.
4. Loosen the (4) screws that hold the brush motor in
place and slide motor forward to release tension in
belt.
5. Remove the (2) screws that fasten the vacuum
shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate
(p/n 62759) to the brush housing to remove belt.
NOTE: All components associated with driving the
brush will come out with the side plate.
7. Reverse process to install belt.
4-3
Dustbane Products Limited
05016
HARNESS
(41351)
WIRING DIAGRAM
Dustbane Products Limited
4-4
FRAME GROUP
30
7
19
18
15
(SEE PG. 5-13)
A
21
B
12
28
11
C
10
(SEE PG. 5-9)
17
3
23
6
31
5
22
26
9
1
2
25
27
16
29
8
13
20
5-1
14
4
24
Dustbane Products Limited
FRAME PARTS LIST
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3-66052
3-34341
3-39528
3-41236
3-41351
3-41354
3-53640
3-57030
3-57245
3-99809
3-62761
3-64099
3-66282
3-66288
3-70643
3-70066
3-70697
3-87013
3-87025
3-87018
3-70074
3-73197
3-57105
3-89114
3-03107
3-99667
3-73943
3-20035
3-20041
3-70271
3-70057
1
1
1
2
1
1
1
2
2
2
1
1
6
2
2
2
1
2
2
2
2
1
3
2
1
10”
1
1
1
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
PIN, ROLL 1/8” X 1.0”L
FRAME
HOSE ASM, 1.5 BLK VAC X 15.5
HUBCAP, 5/8" SHAFT
HARNESS, MAIN
HINGE, TANK TO FRAME
MOTOR ASM, BRUSH
NUT, 10-32 HEX NYLOCK
NUT, 1/4-20 HEX NYLOCK SS
FOAM TAPE, 1/8 THK X 3/4 1SDA
PLATE, BRUSH MTR CLAMP
PULLEY, 1.4 OD, 6GR, MICRO-V
PLUG, HOLE, .375" BLK
PLUG, 9/16 OD BLK NYLON
SCR, 1/4-20 X 3/8 PPHMS
SCR, 10-32 X 3/4 PPHMS
SCR, 1/4-20 X 1.25 PPHMS SS
WASHER, 1/4 ID X 5/8 OD SS
WASHER, 1/4 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SET SCR, 10-32 X 1/4 KCP
STRAIN RELIEF, 90 DEGREE
NUT, 1/4-20 HEX W/STAR WASHER
WHEEL, 1-5/16 X 9.625 DIA
AXLE, 5/8 X 17.06L
HEAT SHRINK, 3/4 ID UL/CSA
SEAL, FRAME/TANK
CLAMP, 7/16 DIA NYLON UL
CLAMP, 2.0" WORM GEAR
SCR, 1/4-20 X 1/2 HHCS PLTD
SCR, 1/4-20 X 1 PPHMS SS
Dustbane Products Limited
5-2
BRUSH GROUP
31
15
25
11
7
25
8
16
29
30
12
26
24
38
18
25
34
32
39
10
22
16
30
4
3
9
40
37 41
2
26
5
17
28 35
33
13
21
36
1
27
6
19
14
17
23
5-3
3
20
30
25
29
Dustbane Products Limited
BRUSH PARTS LIST
REF
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
3-03110
3-04084
3-09019
3-11045
3-12032
3-140343
3-140351
3-34341
3-36192
3-41346
3-50998
3-51311
3-51312
3-51314
3-51317
3-57030
3-57271
3-62758
3-62759
3-62762
3-64098
3-66192
3-67411
3-70043
3-70088
3-70177
3-70232
3-70497
3-87016
3-87018
3-70675
3-47383
3-12515
3-27805
3-29157
3-29208
3-67094
3-66310
3-80604
3-73966
3-64102
1
1
2
1
1
1
1
REF
1
1
1
1
1
2
1
4
2
1
1
2
1
1
1
2
8
7
2
2
4
6
4
1
1
1
1
1
1
2
2
1
1
AXLE, ROLLER
ADAPTER, BRUSH BRG.
BEARING, 1.125ODX.500IDX.375
BELT, 180J6 MICRO-V
BRUSH, 18L X 3.38OD
BRKT, BRUSH PULLEY
BRKT, BRUSH HEIGHT
FRAME
GUARD, THREAD
HOUSING, BRUSH 18"
LABEL, BRUSH HEIGHT
LINKAGE, ASM, BRUSH HEIGHT
LINKAGE ASM, ROLLER SUPPORT
LINK, ROLLER, FRONT
LEVER, HEIGHT ADJUSTMENT
NUT, 10-32 HEX NYLOCK
NUT, 3/8 DIA CAP, TYPE PUSH PLT
PLATE, BRUSH HOUSING RH
PLATE, BRUSH HOUSING LH
PLATE, AXLE RETAINER
PULLEY, 2.2 OD, 6GR, MICRO-V
PIN, ROLL 1/4 X 1.25L
ROLLER, 1.9 DIA X 10.5 LG
SCR, 10-32 X 5/8 PFHMS
SCR, 10-32 X 1/2 PPHMS SS DL
SCR, 10-32 X 1/2 FHMS SS
SCR, 10-32 X 3/8 FHMS SS
SCR, #10-24 X 1/2 SHCS
WASHER, #10 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SCR, 1/4-20 X.5/8 THMS PLTD NP
BRUSH BEARING ASM.
BRUSH ASM, 18 IN
CLIP, BEARING
DRIVER, BRUSH
DRIVER ASM, BRUSH
RING, 1/2 EXT. SNAP
PIN, CLEVIS 1/4 X 1/2 PLTD
COTTER, 1/4" RING
SPACER, .81ID X 1.06OD, ALUM
PULLEY ASM, BRUSH
Dustbane Products Limited
SERIAL NO.
FROM
NOTES:
5-4
BRUSH GROUP - TYPE 2
31
15
25
11
7
25
24
16
29
30
26
18
8
12
38
16
30
39
10
22
34
44
45
36
47
33
26
32
17
4
40
37 41
43
28 35
3
13
42
21
27
6
1
19
14
23
17
20
30
25
29
25
25
46
46
5.3-2
Dustbane Products Limited
3
39
92
2
5
5
BRUSH PARTS LIST- TYPE 2
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
86000730
86227100
86000900
86001100
86001150
86001300
86001310
86033080
86004060
86240970
86004980
86093080
86005110
86005120
86005130
86005640
86005850
86249410
86249420
86005930
86250680
86006220
86006430
86006510
86006590
86006650
86006700
86275530
86010640
86010650
86007030
86230630
86251710
86003070
86003370
86278130
86272770
86272510
86008650
86008160
86006030
86003390
86001150
86227150
86228890
86028010
86004750
3-03110
3-04084
3-09019
3-11045
3-12515
3-140343
3-140351
3-34357
3-36192
3-41346
3-50998
3-51311
3-51312
3-51314
3-51317
3-57030
3-57271
3-62758
3-62759
3-62762
3-64098
3-66192
3-67411
3-70043
3-70088
3-70177
3-70232
3-70497
3-87016
3-87018
3-70675
3-12525
3-67467
3-27805
3-29157
3-70737
3-67094
3-66310
3-80604
3-73966
3-64102
3-29208
3-12515
3-05158
3-09137
3-47383
3-47416
1
1
2
1
1
1
1
REF
2
1
1
1
1
2
1
4
2
1
1
2
1
1
1
2
6
7
2
2
4
6
4
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
REF
AXLE, ROLLER
ADAPTER, BRUSH BRG.
BEARING, 1.125ODX.500IDX.375
BELT, 180J6 MICRO-V
BRUSH, 18L X 3.38OD
BRKT, BRUSH PULLEY
BRKT, BRUSH HEIGHT
FRAME, CLIPPER 12
GUARD, THREAD
HOUSING, BRUSH, 18"
LABEL, BRUSH HEIGHT
LINKAGE, ASM, BRUSH HEIGHT
LINKAGE ASM, ROLLER SUPPORT
LINK, ROLLER, FRONT
LEVER, HEIGHT ADJUSTMENT
NUT, 10-32 HEX NYLOCK
NUT, 3/8 DIA CAP, TYPE PUSH PLT
PLATE, BRUSH HOUSING RH
PLATE, BRUSH HOUSING LH
PLATE, AXLE RETAINER
PULLEY, 2.2 OD, 6GR, MICRO-V
PIN, ROLL 1/4 X 1.25L
ROLLER, 1.9 DIA X 10.5 LG
SCR, 10-32 X 5/8 PFHMS
SCR, 10-32 X 1/2 PPHMS SS DL
SCR, 10-32 X 1/2 FHMS SS
SCR, 10-32 X 3/8 FHMS SS
SCR, #10-24 X 1/2 SHCS
WASHER, #10 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SCR, 1/4-20 X. 5/8 THMS PLTD NP
BRUSH, 18L X 3.38 OD G2
RING, TOLERANCE 7/8 ID X 1/2 W
CLIP, BEARING
DRIVER, BRUSH
SHLDR BOLT, 3/8 OD X 3/8 L SS NP
RING, 1/2 EXT. SNAP
PIN, CLEVIS 1/4 X 1/2 PLTD
COTTER, 1/4" RING
SPACER, .81ID X 1.06OD, ALUM
PULLEY ASM, BRUSH
DRIVER ASM, BRUSH
BRUSH ASM, 18 IN
ADAPTER, BRUSH BRG. DIE CAST
BEARING, R6 3/8 ID
BRUSH BEARING ASM.
KIT,BRNG/ADPTR EXTRCTR
Dustbane Products Limited
SERIAL NO.
FROM
NOTES:
WAS 12032
1000090717
1000090717
1000090717
1000090717
1000090717
5.4-2
PUMP GROUP
14
3
20
22
17
8
13
4
2
10
16
9
16
21
23
18 1
12
19
15
20
11
17
7
25
26
28
D
(SEE PG. 5-13)
26
24
27
5-5
Dustbane Products Limited
6
5
PUMP PARTS LIST
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
3-22072
3-22090
3-31072
3-31074
3-44067
3-44068
3-57030
3-65201
3-66288
3-70386
3-70011
3-34355
3-78419
3-84160
3-87191
3-87018
3-87192
3-56014
3-56012
3-31076
3-70051
3-31022
3-880278
3-39529
3-39530
3-39591
3-73963
3-39551
1
2
1
1
2
2
2
1
2
2
2
1
1
1
2
4
2
1
1
2
2
1
1
1
1
3
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
COUPLING, 1/4 ANCHOR W/1" HEX
CONNECTOR, 1/8FPT X 1/4 TUBEQC
ELBOW, SWIVEL, 1/4MPTX1/4TUBE
ELBOW, SWIVEL,3/8MPTX3/8TUBEQC
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 9504
NUT, 10-32 HEX NYLOCK
PUMP ASM
PLUG, 9/16 OD BLK NYLON
SCR, 10-32 X 1.0 PPHMS
SCR, 1/4-20 X 5/8 HHCS SS
FITTING,1/4 TUBE,"Y", QC
TEE, 3/8 MPT X 3/8 TUBE, QC
VALVE ASM,SOLENOID
WASHER, 1/4"IDX1.0OD. FLAT SS
WASHER, #10 X 9/16 OD
WASHER, 7/16 X 3/4 X .19RUBBER
NIPPLE, 1/4 CLOSE
NIPPLE, 1/4 FPT QD
ELBOW, 1/4 MPT X 3/8 TUBE, QC
SCR, 8-32 X 1/2 PPHMS SS
ELBOW, 1/8 NPT STREET
WIRE, 22" GRN/18 76011 X 76011
HOSE, 3/8 URETHANE X 29"
HOSE, 3/8 NYLON X 6"
HOSE, 1/4 URETHANE X 6" YELLOW
SCREEN, INTAKE
HOSE, 3/8 NYLON X 29”
Dustbane Products Limited
5-6
VACUUM SHOE GROUP
1
4
11
7
9
10
2
12
3
5
8
6
7
11
5-7
Dustbane Products Limited
VACUUM SHOE PARTS LIST
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
3-05016
3-27674
3-57245
3-70351
3-70360
3-70390
3-73958
3-85040
3-73955
3-87013
3-87074
3-35171
4
1
4
2
4
4
8
1
2
4
8
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
ARM, VAC SHOE PARALLEL
COVER, ACCESSORY PORT
NUT, 1/4-20 HEX NYLOCK SS
SCR, 10-32 X 3/8 HHTR W/STAR
SCR, 1/4-20 X.75 PPHMS PHIL
SCR, 1/4-20 X 1 FHCS PLTD
SPACER, 3/8ODX.058WX.2814,CRS
VAC SHOE, 18"
SPRING, EXT .38D X2.75L X.055W
WASHER, 1/4 ID X 5/8 OD SS
WASHER, WAVE 3/8ID X3/4D X.125
GASKET, ACCESSORY PORT
Dustbane Products Limited
5-8
CONTROL PANEL GROUP
14
15
4
19
6
20
8
C
17
1
8
(SEE PG. 5-1)
2
16
13
3
12
10
9
5
7
1
11
5-9
Dustbane Products Limited
21
CONTROL PANEL PARTS LIST
REF
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3-14020
3-14700
3-14832
3-14942
3-23679
3-27822
3-35248
3-41351
3-57040
3-57104
3-57116
3-70235
3-70386
3-72126
3-72130
3-73505
3-87100
3-500226
3-500225
3-500155
3-50279
3-87189
3-70626
1
1
1
2
1
1
1
REF
2
3
2
2
1
1
2
2
2
1
1
1
1
7
7
TERMINAL BLOCK, 115V (3-4-3)
BREAKER, 15A 250VAC 50VDC
BREAKER, 6A VDE CIRCUIT
BOOT, 3/8 CIRCUIT BREAKER
CORD ASM, 14/3 X 22" YLW
COVER, PANEL
GASKET, PANEL
HARNESS, MAIN
NUT, 1/2 NPT CONDUIT
NUT, 10-32 W/STAR WASHER PLTD
NUT, 6-32 W/STAR WASHER PLTD
SCR, 6-32 X 1.0 PH BLK NYLON
SCR, 10-32 X 1.0 PPHMS
SWITCH, DPDT 3-POSITION ROCKER
SWITCH, SPST 2-POSITION ROCKER
STRAIN RELIEF, 1/2 NPT TRUMPET
WASHER, 3/8 ID INT.LOCK THIN
LABEL, CIRCUIT BREAKER BRUSH
LABEL, CIRCUIT BREAKER VAC
LABEL, CONTROL PANEL
LABEL, GROUND SYMBOL
WASHER, .2 ID X .500 BLK SS
SCR, #10 X 3/4 PPHST HI-LO BLK
Dustbane Products Limited
SERIAL NO.
FROM
NOTES:
5-10
HANDLE GROUP
6
21
16
15
19
12
4
3
5
18
14
8
2
13
20
9
10
17
7
1
22
11
5-11
Dustbane Products Limited
HANDLE PARTS LIST
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
3-03109
3-20084
3-23086
3-27371
3-87189
3-36046
3-38289
3-48012
3-51039
3-51313
3-57113
3-61374
3-66068
3-67073
3-67147
3-70249
3-70351
3-70626
3-73169
3-73180
3-87025
3-87029
1
2
1
3
7
1
1
1
1
2
2
1
1
1
1
4
1
7
1
1
4
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
AXLE, HANDLE
CLAMP, HANDLE LOCK
CORD SET,14/3 SJTW-A X 50' YLW
CLIP, POWER CORD
WASHER, .2IDX.500 BLK SS
GRIP, HANDLE X 13"
HANDLE, CONTROL
KNOB, 5/16-18 4 PRONG
LEVER, HANDLE CLAMP
LINK, HANDLE ADJ.
NUT, 5/16-18 HEX NYLOCK
CONTROL PANEL
PIN, ROLL 1/8" X 5/8"L
ROD, HANDLE LOCK
RING, 2" DIA SPLIT
SCR, 1/4-20 X 1.25 HHCS PLTD
SCR, 10-32 X 3/8 HHTR W/STAR
SCR, #10x3/4 PPHST HI-LO BLK
STRAIN RELIEF, CORD HOOK
SPACER, .50 ODX.058WX9.84L CRS
WASHER, 1/4 LOCK EXT STAR SS
WASHER, 5/16 FLAT SS
Dustbane Products Limited
5-12
SOLUTION TANK GROUP
6
13
3
16
7
12
10
20
15
7
(SEE PG. 5-1)
30
A
11
14
19
18
24
9
8
2
17
31
23
2
26
1
25
21
D
4
B
28
(SEE PG. 5-1)
29
5-13
5
18 22
Dustbane Products Limited
16
27
(SEE PG. 5-5)
16
27
SOLUTION TANK PARTS LIST
REF
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3-20041
3-20042
3-27809
3-27810
3-31081
3-35175
3-35231
3-39526
3-39536
3-39528
3-41348
3-53789
3-70525
3-75399
3-85038
3-87018
3-73864
3-87013
3-70085
3-20092
3-35236
3-35237
3-35238
3-40027
3-70360
3-87025
3-70114
3-89183
3-57245
3-02130
3-40023
2
2
1
1
1
2
2
1
1
REF
1
1
6
1
1
11
1
5
3
1
1
1
1
1
2
2
5
1
2
1
1
CLAMP, 2.0" WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
COVER, VAC MOTOR
COVER, BELT
ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
GASKET, TANK TO VAC COVER
GASKET, VAC COVER
HOSE,1/2 CLEAR X 12
HOSE, 1.5 BLK VAC X 5.0
HOSE ASM, 1.5 BLK VAC X 15.5
HOUSING, VAC MOTOR
VAC MOTOR ASM
SCR, #10 X 1.0 PPHST TYPE B
TANK, SOLUTION
VENT, COOLING AIR LRG
WASHER, #10 X 9/16 OD
STRAINER, 3/8 IN. NPT 60 MESH
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 PPHMS SS DL
CLAMP, 3.5" WORM GEAR
GASKET, TANK, L-F
GASKET, TANK, L-R
GASKET, TANK, RH
HOSEBARB, 3/8MPTX1/2 90D DL
SCR, 1/4-20 X.75 PPHMS PHIL
WASHER, 1/4 LOCK EXT STAR SS
SCR, #10 X 3/4 PPHST TYPE B
WELDMENT, HANDLE PIVOT
NUT, 1/4-20 HEX NYLOCK SS
HOSE ASSY- FILL HOSE
HOSEBARB, 1/2MPT X 3/8 DL
Dustbane Products Limited
SERIAL NO.
FROM
NOTES:
5-14
RECOVERY TANK GROUP
16
15
5
E
17
7
11
4
3
12
8
1
E
14
10
9
12
2
6
5-15
Dustbane Products Limited
SUGGESTED SPARE PARTS
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3-20002
3-20041
3-27670
3-27816
3-28060
3-34351
3-35230
3-35232
3-39353
3-40019
3-66227
3-70114
3-75398
3-140133
3-27417
3-500009
3-28061
1
1
1
2
1
1
1
2
1
1
1
7
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
CLAMP, 2.00 NYLON RATCHET
CLAMP, 2.0" WORM GEAR
CORD, DRAIN PLUG TRIDENT
COVER, REC. TANK
DOME
FLOAT SHUT-OFF
GASKET, DOME
GASKET, PORT COVER
HOSE, 1.5 X 12.0 DRAIN
HOSEBARB, 1.5 DOUBLE MCHD
PLUG, DRAIN HOSE
SCR, #10 X 3/4 PPHST TYPE B
TANK, RECOVERY
BRKT, RECOVERY HOSE MTG
CORD, 99807 1/8 X 12"
LABEL, WARNING
DOME ASM
Dustbane Products Limited
5-16
SUGGESTED SPARE PARTS
DESCRIPTION
PART NUMBER
BRUSH, 15L X 3.38OD
BELT, 180J6 MICRO-V
BEARING, 1.125ODX.500IDX.375
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 8003
PUMP ASM
VALVE ASM, SOLENOID
GASKET, ACCESSORY PORT
BREAKER, 15A 250VAC 50VDC
BREAKER, 6A VDE CIRCUIT
SWITCH, SPST 2-POSITION ROCKER
SWITCH, DPDT3-POSITION ROCKER
VAC MOTOR ASM
STRAINER, 3/8 IN. NPT 60 MESH
DOME ASM
FLOAT SHUT-OFF
PLUG, DRAIN HOSE
NOTES:
5-17
Dustbane Products Limited
3-12031
3-11045
3-09019
3-44067
3-44072
3-65183
3-84160
3-35171
3-14700
3-14832
3-72130
3-72162
3-53789
3-73864
3-28061
3-34351
3-66227
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