BARBERAN

BARBERAN
Gluing
Lamination
Postforming
www.barberan.com
GLUING
Lamination systems
LAMINATING
Solutions since 1929
INTRODUCTION
BARBERAN delivers nowadays the best solutions in coating, printing, drying, proile wrapping, laminating,
post-forming and proile sanding, as well as a wide range of complementary machines. Our machines can
be found in more than 3,000 factories for furniture, doors, windows, panels, looring, proiles, packages,
boats, toys, cars, appliances, glass, etc. More than 85% of them are located outside Spain. Our lines are
designed to improve productivity and reduce manufacturing costs, taking always into consideration our
respect for the environment.
We have an exclusive section dedicated to produce our coating and printing machines, drying tunnels
as well as complementary machines. We manufacture from single machines to the most comprehensive
lines according to customer’s needs.
We are the company who developed the last technology of indirect printing either for wooden packages,
printing over proiles of PVC, glass, looring, proiles, doors, PVC, etc., as well as a wide range of furniture
printing systems.
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Quality and Service
QUALITY. BARBERAN’s irst target is to offer highest quality products. According to this philosophy,
each step in the production is performed under rigurous quality controls from purchase of raw material,
production, machine installation up to after sales service. The iso 9001 certiication guarantees our quality at international level.
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Kitchen doors
Materials, machines and processes
1- Acrylic foil (0.22 mm thickness): Laminating and postforming line.
2- Methacrylate (2 mm thickness): Jetmaster digital printer, BRB roller coater for white base color application,
HOK UV drying tunnel and PUR gluing and indexing line.
3- High pressure foil (1 mm thickness): PUR gluing and indexing line.
4- High pressure foil (0.7 mm thickness): PUR gluing and indexing line.
5- PVC foil (0.35 mm): Laminating and postforming line.
6- Glass: Roller coater BRB for white base color application, UV drying tunnel HOK and PUR gluing and indexing line.
7- Proile wrapping.
8- Engraved roller printing or digital printing line.
BARBERAN presents its range of machinery dedicated to
manufacturing kitchen doors which achieves inishes of highest
quality, reducing production costs and taking care of the
environment. For lacquering kitchen doors we offer our roller
coaters for base and top coats BRB and BRB2 and our rotary robot
spraying machines B4 and B8, for conventional or UV drying our
tunnels HOK, OPTIOVEN, IRK, TST and TSP, for gluing we offer
complete lines composed of a brushing machine LP, a hotmelt glue
spreader EN-H or EN-PUR, an indexing table IT or ITD and a roll
press CAL-H at the outfeed, for laminating and postforming doors
we have developped specially to apply high gloss foils our SPEED
PRESS line and for printing any customized and digitally stored
design our modern BIJ digital printing lines “Single Pass” which
were priced as the best innovation in the wood industry a few
years ago.
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PUR Hotmelt glue spreader
EN-PUR
EN-PUR-2
Glue spreader for PUR hotmelt application on lat surfaces
(panels, gypsum plates, insulators, etc.). Flexibility and high
production capacity. Model EN-PUR-4 with silicone application
rollers and metallic doctor rollers heated up to 165 ºC.
Premelter + connections to be determined. Mod. EN-PUR-2,
only single side application.
ØD
ØC
ØD
EN-PUR-4
ØC
ØD
ØD
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ØC
EN-PUR 300
GLUING
PUR Glue spreader for small panels up to 300 mm width. Option: fast and precise motorized application head raising.
Gluing of both sides of
the panels.
Infeed conveyor rollers
and outfeed.
Applicator roller coated
with silicone rubber.
Glue grammage adjustment by speed variation.
Cleaning system turning oppositely to the
application sense.
Level detectors for the
glue supply control.
Machine with variable
frequency geared motors.
Metallic dosing roller
with internal heating by
thermal oil.
Upper head lifting system on 4 columns.
Upper protection with
total visual access and
prepared for gas extraction
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EVA/PUR Hotmelt glue spreader
EN-H-2
EN-H-4
Glue spreader for EVA/PUR hotmelt application on lat surfaces (panels, gypsum plates, insulators, etc.).
Flexibility and high production capacity. Model EN-H-4 for doublesided gluing with metallic application and
dosing rollers heated up to 210 ºC. Premelter + connections to be determined. Mod. EN-H-2 for single side
application only.
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EN-H-2
ØC
ØD
ØD
EN-H-4
ØC
ØD
ØC
GLUING
ØD
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Glue spreaders
EN-H-3200
1600
Ø358
850
Gluing machine for hotmelt application on lat surfaces (Panels, gypsum plates, insulators, etc.)
prepared for its fast inishing.
3200
5500
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GS-4-PVAc
GLUING
Gluing machine for the application of PVAc glues on lat surfaces.
Support and elevation system of the application head through 4 columns which guaranties a precise
application. Independent speed regulations for top and bottom application and dosing rollers. Reverse
turning of dosing rollers for cleaning and maintenance purposes. Buttons and controls with IP-55 electric
protection, readout of application head lifting up to 80 mm. Application rollers with quick-change system
and adjustment of the dosing roller between 0 and 80 mm. Rollers with protection covers at the infeed
and outfeed with security system. Security protection system which detects the thickness of the pieces
entering the machine, lateral plates for glue between the rollers, removable table for cleaning the lower
rollers.
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Compact laminating machine
Compact line
Compact laminating machine for the application of paper foil, PVC and low pressure laminates (CPL)
on panels made of MDF or particleboard using EVA or PUR hotmelt glues. The machine is composed of
a single bedframe with a tiltable infeed table with panel guides, an applicator and a doctor roller, both
made of steel and heated by means of heating elements in oil bath, a counter-pressure roller made of
silicon rubber, two pressing rollers made of steel (one upper and one lower) to apply a pressure up to
10 Kg/cm2 on both, foil and panel, and a tiltable outfeed table. The glue is supplied by an independent
melting unit with heated hose that can be purchased from a specialized supplier.
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GLUING
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Spreader for HotCoating®
MEN-H
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GLUING
Hotmelt product application-smoothing machine developed specially for the product Hot Coating®
from the brand Kleiberit® in melamine board lacquering processes to achieve a maximum quality, high
gloss inish or in wood looring inishing processes, where an abrassion resistance starting from level
AC2 up to AC5 is achieved depending on the grammage applied with the MENH.
The model MENH is equipped with:
-Independent motors for each roller
-Heating of dosing and smoothing roller through heating elements in thermal oil bath
-Maximum heated roller temperature: 200ºC
-Silicon rubber applicator roller
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High Gloss
HIGH GLOSS ON MELAMINE
High Gloss lacquered melamine boards with HotCoating®.
In this new developed technology, products from the company KLEBCHEMIE M.G.Becker GmbH
“KLEIBERIT®” are used in order to achieve a perfect adhesion on melamine, avoiding the usual
problems that often appear in conventional processes like bad adhesion or other problems during cutting and drilling, etc.
The special designed roller technology BARBERAN is capable of applying a High Gloss UV inish,
which was, up to now, only possible by the use of spraying guns or curtain coaters.
Characteristics
-”Mirror Finish” quality with best values in transparency and depth.
- Perfect adhesion of the UV High Gloss products on melamine.
- Extremely economic system with an overall cost lower than using traditional systems.
- Excellent properties to be cut.
- Immediate manipulation of inished boards.
- Flexibility; allows to be postformed.
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FINISHED ON MELAMINE BOARD,
ROLLER OR DIGITAL PRINTED.
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High Gloss
COMPLETE PROCESS FOR HIGH GLOSS OR
MATT ROLLER FINISHING OF MELAMINE:
- Cleaning
- HotCoating® application
- Cooling
- Application of UV base coat 1
- UV Curing
- Application of UV base coat 2
- Conditioning in controlled environment
- UV Curing
- Sanding and cleaning
- UV High Gloss top coat application
- Conditioning in controlled environment
- UV High Gloss top coat curing
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THIS PROCESS IS ALSO SUITABLE FOR
DIFFERENT TYPES OF SUBSTRATES AS:
- Printed boards
- Jetmaster Digital printed boards
- Cork
- Wood veneer
- Decorative paper
- HPL/CPL
melamine
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SUITABLE ALSO FOR:
COATING
-Printed boards
-Digital printed boards
-Cork
-Wood veneer
-Decorative paper
-HPL/CPL
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PVAC glue lamination
KL-F
PVAc
KL-P
PVAc
KL-FP
PVAc
UF
PVAc
CAT
KL-HH
PVAc
CAT
UF
KL-F
Aplicación de cola sobre
Glue application on
Leimauftrag auf
Application de colle sur
Applicazione colla su
Нанесение клея на
FOLIO
PVAc
UF
PANEL
PVAc
UF
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KL-P
KL-FP
KL-HH
KL Series
LAMINATING
Laminating machine KL Series, for paper or PVC foil using PVAc
glues (all models) or paper foil using urea formaldehyde glues
(model KL-FP and KL-HH) on PB or MDF boards for the door,
furniture industries, etc. Two versions available for foil widths up
to 1350 mm (panel 1310 mm) and 1550 mm (board 1510 mm).
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Brushing machines
LP / LPD
LP
Machines for cleaning lat surfaces
by means of an upper and a lower
vegetal ibre brush, that rotate in
opposite direction to the workpieces.
The lower brush is adjustable in
height as well in order to compensate
the weardown. The machine includes
a driving roller conveyor for the
transport of the workpieces.
LPD
C
B
LPD
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E
ØG
D
D
ØG
A max
B
E
A max
48”
34” - 35”
51” - 55”
34” - 35”
26”
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LP
C
C
LP
GLUING
LPD
Machine with one upper
and one lower reverse
rotating brushes of vegetable bristle.
Flat top and bottom
pressure rollers.
Dust exhaustion hoods
with four outlets.
Raising through manual spindle with analogic indicator.
Speed regulation through
inverter with digital display.
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Board turning devices
VP
CLAMP TURNING DEVICE
The board enters the turning device
through the roller conveyor and stops
automatically in the centre of it. Four
transversal clamp arms hold the board.
The turning is performed because the
contrary end of the arms is raised over
the table to fall into the contrary side
turning in this manner the board hold
by the clamps. Once the operation is
inished, the clamps are opened and
the panel is fed out through the outfeed
roller table.
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2
3
4
VO
GLUING
TURNING DEVICE
It includes transversal arms each with
a row of suction pads. These arms are
placed between the rollers of the infeed
table. They turn the skin top 180 º placing
it onto the top of glued door frame already
positioned on the door assembling table.
The system is equipped with a blowing
device for releasing of the skin. Once the
skin is released the rotation arms return
to its starting position. The turning
movement is done by means of a motorreducer of 0.75 kW.
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Indexing stations
ITP-SI
INDEXING STATION FOR PANELS
Station for the application of laminate
sheets on top and bottom of previously
glued panels. This station needs to
be operated by just one person. It is
composed of a roller conveyor table, a
set of pneumatic lateral presses and a
tray, which allows to place the laminate
sheets on and under the glued panel.
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ITD-SI
TOP AND BOTTOM INDEXING STATION
Station to cover both faces of a glued nucleus (rigid or lexible)
with sheets, assembling a sandwich panel. A single operator
can execute this job. The sheets may be HPL, aluminium foil,
wood veneer, MDF, etc.
IT-S
IT-SI
TOP AND BOTTOM INDEXING STATION
The indexing station is an assemble of two trays and a special
belt conveyor that facilitate the manual placement of laminate
sheets on top and bottom of glued panels in a pressing line to
manufacture “sandwich” panels.
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Calenders
CAL
Calandering machine with cold metallic rollers (optionally heated),
for treating the surface before gluing or pressing the glued panels.
CAL-2
ØC
ØD
CAL-4
OPCIONAL / OPTIONAL
Speed regulation
through INVERTER
with digital display.
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Foil cut at the outfeed.
4 Heated rollers (option).
ØC
ØC
ØD
ØD
CAL-H
Calandering machine with cold rubber rollers to press, calander the
panels glued with hotmelts.
CAL-H-2
ØC
GLUING
ØD
CAL-H-4
ØC
ØC
ØD
ØD
Option upper unwinding
station.
Digital Control of the
roller temperature (option).
Top
rollers
raising
through motorized spindle with analogical comparator read out.
Panel thickness Control barrier with emergency stop.
Single motor driving to
the 2 or 4 pressing rollers.
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Calenders
CAL-4-2200
Calender machine with metallic heated rollers to improve the surface of
the panels before they are glued or for pressing glued panels together.
The rollers press the wood or particleboard panels so that the resin content seals their surface achieving an effect comparable to the application
of iller avoiding the intermediate sanding as well.
This method achieves important savings in lacquers and sanding
belts and minimizes the risk of peelings. The upper pressing rollers
are made of chromed, rectiied steel.
Preparation for the roller
assembling. Ø500
Brushes cleaning
Ø500
Calandering
Application
Location of calander machine in a panel printing line.
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Drying
Application
Drying
GLUING
Application
Drying
Application
Drying
Printing
Drying
Application
UV full curing
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Calandras
CAL-G
Embossing calandering machine
For the lat surface embossing with an engraving pressure roller.
Embossing roller driven by means of an electronic converter and
with digital forward speed read-out. The counter-pressure roller
has the same diameter than the embossing roller and it is made
of polyamide.
It is possible to heat up the upper roller.
For paper foil or PVC.
Rodillo de presión grabado.
Características técnicas (sin opcionales)
Technical features (without options)
Ancho útil de aplicación / Working width...................................................................... 550 mm
Grueso de trabajo / Board thickness ...........................................................................
0,5÷80 mm
Altura de trabajo ajustable / Adjustable working height .................................... 880÷920 mm
Rodillo gofrador y de contrapresión / Engraving and counter-pressure roller...... Ø 293 mm
Velocidad de trabajo / Working speed ....................................................................... 3÷18 mm
Potencia motor / Motor power ..........................................................................................1,5 kW
Presión hidráulica / Hydraulic pressure.........................................................................50 kg/cm
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CAL-P
GLUING
LOW-PRESSURE PRESS
Designed for pressing sandwich-panels that contain nucleus with a low
compressing strength and/or wavy or
curved top/bottom skins.
CAL-P-3200/1600
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Gluing lines
LSE-1
MMV
EN-4
Semi-automatic metallic panel gluing and laminating line composed of a brush cleaning machine, an
infeed table with a deionisation barrier, primer application module, IR screen, hot melt glue spreader
(singlesided), a pressing calander with foil unwinding station, an indexing table, a pressing calander with
foil unwinding station and an outfeed table.
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MMV
CAL
GLUING
ITD
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Gluing lines
LSE-2
The semi-automatic panel gluing lines are composed of brush cleaning machine, deionizer table,
primer table, table with lamps IR for preheating, hot melt glue spreader (double sided), pressing
calender, working station composed of table, indexing station, transversal trolley for panel movement,
pressing calender, outfeed table.
The table lowers so that the trolley can take the head of the double sided glued panel and place it on
the lower laminate that is already on the table.
The table has a lateral motorised movement in order to be able to work on the line with a centred
workpiece.
LSE-2
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The table lowers so that the trolley can take the
head of the double sided glued panel.
4
The operator releases the other end of the panel and it falls on the lower laminate.
2
The trolley brings the double sided glued panel
over the lower laminate, which is placed on the
table beforehand.
5
The table is lifted up and the laminate stocking
rack unit comes nearer to the operator in order
to place the laminate on the upper face of the
panel.
3
The rear head of the panel falls with accuracy
on the same end of the laminate.
6
Once the operator has positioned the laminate
onto the panel, it moves forward to be pressed
by the calander.
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GLUING
1
Gluing line for honeycomb doors
LSE-5
Installation for the assembly of doors with honeycomb consisting of a door skin infeed table, a PUR
glue spreader that applies glue on top of the skins, a transport system that transfers alternating glued
skins to the right, where the table for door frame manual positioning is placed, and to the left, where a
table with a suction cup turning device is placed to put the glued skin onto the frame once it is mounted
on the bottom skin - it works on two levels: the irst level is used for the distribution of the skins and
the second one is used for the inal placement of the upper skin onto the frame - and inally a press,
that retains the assembled door for a few seconds before it is fed out of the line.
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Gluing line for heavy panels
LSE-6
Indexing line for large heavy panels consisting of a suction cup panel feeder, a conveyor table, a
brushing machine, an infra-red lamp zone IR lamp for panel preheating, a PUR glue spreader for the
application of glue onto both sides of the panel, an indexing table for panel top and bottom side, a
pressing calender, an outfeed table with a suction cup turning device and a panel stacking area.
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GLUING
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Honeycomb door gluing lines
LAE-1
Automatic line for manufacturing honeycomb doors. The line is composed of one module for expanding
honeycomb doors, one frame assembling station, one skin feeder, two tables for positioning the upper
and lower skin, one belt press and an unloading station for the inished doors. The maximum speed of
the line is 6 doors per minute.
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GLUING
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Honeycomb door gluing lines
LAE-2
The automatic door assembly installation is composed of:
1) Infeed table
2) Hotmelt glue spreader
3) Automatic front plate feeder with scisor lift
4) Panel indexing station composed of:
-Infeed table.
-Transversal shifting belts for lower front plate.
-Turning device for front plates to place the upper piece.
-Panel holding chariot.
-Panel indexing table.
5) Pressing calender.
6) Outfeed table.
The automatic station give the signal to the feeder. The lower
panel will enter the station. Once there, the tranversal shifting
belts bring it to the indexing table. The automatic station gives
the order to feed in one core. At the glue spreader’s outfeed,
the chariot takes the core and forward it to be placed upon the
lower front panel. Thge chariot leaves to go to the initial position. The turning device places the front panel upon the lower
panel. Once the panels are together the are forwarded to the
calender to be pressed. Finally the cyclus starts again.
3
4
1
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2
5
6
GLUING
Maximum 240 doors per hour
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Indexing stations
ITL
AUTOMATIC INDEXING STATION
This station is composed of a belt conveyor for the panels, a laminate sheet feeder with suction pad feeding
system, a manually height adjustable ramp and motorized guides for the laminate width adjustment.
Synchronized indexing of the laminate on the panel’s surface, which has been previously glued with a glue
spreader. A nip roller presses the laminate against the panel afterwards.
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Honeycomb door gluing line
LAN-1
Línea automática para el estirado, encolado y prensado del nido de abeja.
Automatic line for honeycomb expanding, gluing and pressing.
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GLUING
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PUR Hotmelt laminating system
ITL-2
Laminating line model ITL2 for the doublesided application of paper foil or PVC foil, low pressure
laminates and singlesided application of High pressure laminate sheets on boards made of particleboard
or MDF.
The line applies PUR hotmelt glue on one or both sides of the panel by roller and is equipped with a
protection ilm application machine at the outfeed.
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POSSIBILITIES
Paper or PVC foil on top
1
Paper or PVC foil on top and bottom
1 2
HPL on top
3
HPL and protection foil on top
3 4
HPL on top and foil on bottom
3 2
HPL and protection foil on top and foil on bottom
3 2 4
TOP FOIL
1
PROTECTION
FOIL
LAMINATE SHEETS
DOUBLESIDED
GLUE SPREADING
LAMINATE RAMP
3
CUTTING
DEVICE
ROLL PRESS
4
BELT CONVEYOR
2
BOTTOM
FOIL
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Hotmelt laminating machine
LC-1400
The laminating machine model LC has been specially developed to replace urea formaldehyde (UF)
glues for hotmelt glues.
Characteristics:
- Glue application head that allows to work applying low glue quantities (30 gr/sqm) distributed
perfectly along the board’s surface. It applies not only polyoleine (PO, APAO) hotmelt glues but also
the brand new polypropylene (PP) glues.
- Board separation cutting system which does not generate any type of waste. No gap between boards is
necessary. The innovative high precision self-sharpening knife performs the cut with extreme accuracy
between the boards fed in butt to butt.
- Foil tracking system that almost eliminates the foil surplus at the production start.
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Roll diam. / Diam. bobina .........................max. 600 mm
Roll width / Ancho bobina .........................max. 1300 mm
Board width / Ancho panel ........................max. 1250 mm
Board length / Longitud panel ...................min. 1200 mm
Appl. temp. /Temp. aplic ..........................max. 210 ºC
Speed / Velocidad ...................................5-30 m/min
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Feeding and stacking systems
AP
AUTOMATIC BOARD FEEDER
It is composed of a motorized lift table and a motorized longitudinal loader. The lift table raises until it
detects the upper board. The lift table stops. The pneumatic loader pushes the board to the irst conveyor
table of the line and returns to the start position allowing the raising of the lift table to load a new board.
The process is full automatic. Platform of the lift for board loading. Centralized manipulation from the
control board. Protection fence incorporated. When opening the access gates, the whole system stops as
per EC standards.
APD
AUTOMATIC THIN BOARD FEEDER
It is composed of a motorized lift table, a longitudinal pneumatic loading device with suction cups and a
group of driven introduction rollers. The lift table raises until the loading device detects the upper board.
The lift table stops. The suction cups raise the board and insert him in the driven introduction rollers.
They load the board at the irst conveyor table of the line. The feeding rhythm is adjusted from the
control board. Protection fence incorporated. When opening the access gates, the whole system stops
as per EC standards.
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DPD
AUTOMATIC THIN BOARD STACKER
It is composed of a lift table with 2 pneumatic adjustable centring devices and pass detector for the
motorized descend of the table, board by board. A pinch roller placed upon the last driving roller of
the prior table introduces the board in the lift table. The centring devices act automatically before the
board is stopped. Incorporated protection fence and photocell barrier.
When opening the access gates, the whole system stops as per EC standards. Unloading from the
platform through forklift. Centralized adjustments from control board.
GLUING
ATT
AUTOMATIC SCISSOR STACKER FOR BOARDS
It is composed of a scissor lift table with adjustable guides including a photocell with relector to level
the table and board detector to start the motorized lowering of the table, board by board. A pinch roller
placed on the last driving roller of the table before introduces the boards fully inside the lift table. Table
of the raising device with driving rollers to unload the pile with boards.
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Examples of panel gluing lines
LAE-5
LSE-3
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GLUING
LAE-3
EN-4-PU
ENS-PUR
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Panel wrapping machine
PUR-101-L-C
Machine with conveyor chains, designed for
the gluing and application of rolled material on
panels, made of MDF, particleboard, low quality
wood, etc. (optionally PVC and/or aluminium),
by means of a slot nozzle for PUR or EVA hot
melt glue.
Rubber chain conveyor
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Lamination using PVAc glue
GYPSUM PANELS
SP-1000
Machine for laminating and postforming paper or PVC foil on gypsum panels previously overlayed
with paper. These panels are used mainly in the indoor construction and decoration branches.
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Single sided postforming machine
PFK
Machine designed to postform edges with a minimum radius of 1,6 mm and a maximum radius of 6
mm. The postforming panel must have straight, unshaped edges, and the postforming laminate already
glued to the top surface.
PFK
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WRAPPING
Radius from 1,6 mm Up to radius 6 mm
Radius from 1,6 mm Up to radius 6 mm
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Lacquering of edgebanding foil
MBC-150/2
Line for the application of primer and lacquer and wood grain printing through inkjet or engraved roller on
PVC foils for edgebanding.
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COATING
Im
ag
es
fr
om
Se
rv
iC
an
to
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Laminadora-posformadora
SPEED PRESS 1000
HIGH GLOSS
Laminating & postforming machine model SPEED PRESS 1000 for the application of high gloss or matt
decorative foils onto the top side of panels made of particleboard or MDF and postform one or both sides.
The panels can have different shapes and a maximum width of 950 mm. The machine uses PUR hotmelt
glue and the speed can be adjusted from 5 up to 25 m/min.
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HIGH GLOSS
Rubber chain conveyor
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Laminating and postforming
HIGH GLOSS
SPEED PRESS
Double sided compact laminating & postforming machine for high
gloss paper foil or PVC foil on panels using hot melt glues (EVA,
PUR, etc).
68
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LAMINATING
HIGH GLOSS
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69
Laminating and postforming line
INSTALLATION FOR LAMINATING AND POSTFORMING PAPER OR PVC FOIL WITH HOTMELT GLUES
Paper and PVC foil laminating and postforming installation on panels made of particle board or MDF
composed of a panel feeder with suction cups, a hotmelt glue spreader by means of slot nozzle ,
postforming zone with molding rollers, lateral hotmelt glue spreading guns to ill the groove where
the foil ends to avoid peel offs, cutting saw for panel separation, outfeed conveyor and panel stacking
device.
70
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LAMINATING
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71
Compact laminating line
ECO PRESS-PUR
Compact laminating & postforming machine for Paper, Foils, PVC, CPL laminates, with hot melt glues
(EVA, PUR, etrc) on foil.
72
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LAMINATING
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73
Heavy duty installations
LAMINATOR - 1400
Multi-purpose high performence laminating machine with PUR hotmelt glue spreading on the foil by
means of roller and speed up to 40 m/min for the application of decorative high gloss foils from 0.15 up
to 0.9 mm thickness on board’s surface.
1. Double unwinding station with automatic splicing device.
2. Automatic control system for unwinding tensión.
3. Foil accumulator for automatic foil roll replacement (splicing) without decreasing the speed.
4. Corona treatment on the foil.
5. PUR glue application head for the foil.
6. Infeed conveyor table with board alignment guides.
7. Double calender and cutting device for the start and inal foil surplus.
8. Laminating zone.
9. Side trimmers.
10. Board separation cutting saw with gap detection system through in-sight camera.
11. Outfeed conveyor table.
12. PUR glue melting units.
1
10
11
74
www.barberan.com
3
4
2
5
7
8
6
9
12
www.barberan.com
75
Heavy duty installations
LAMINATOR - 1400
Multi-purpose high performence laminating machine with PUR hotmelt glue spreading on the foil by
means of roller and speed up to 40 m/min for the application of decorative high gloss foils from 0.15 up
to 0.9 mm thickness on board’s surface.
1. Double unwinding station with automatic splicing device.
2. Automatic control system for unwinding tensión.
3. Foil accumulator for automatic foil roll replacement (splicing) without decreasing the speed.
4. Corona treatment on the foil.
5. PUR glue application head for the foil.
6. Infeed conveyor table with board alignment guides.
7. Double calender and cutting device for the start and inal foil surplus.
8. Laminating zone.
9. Side trimmers.
10. Board separation cutting saw with gap detection system through in-sight camera.
11. Outfeed conveyor table.
12. PUR glue melting units.
9
10
76
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3
5
2
4
1
6
7
11
8
8
www.barberan.com
77
Heavy duty installations
VERTICAL BOARD WRAPPING LINE DW-80
High performace machine for wrapping drawer sides and laths in vertical position. The PUR hotmelt glue is
applied by means of roller spreader on the foil. Working speed up to 70 m/min for the application of high
gloss decorative foil (0.15 up to 0.40 mm thickness) all around the lath (360º wrapping).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Double unwinding station with automatic splicing device.
Automatic control system for unwinding tensión.
Foil accumulator for automatic foil roll replacement (splicing) without decreasing the speed.
Corona treatment on the foil.
PUR glue application head for the foil.
Infeed table for laths in vertical position with cleaning and heating system.
Double set of moulding rollers and cutting device for the start and inal foil surplus.
Wrapping zone.
Board separation cutting saw with two working modes, horizontal-vertical, according to lath size
and detection system through in-sight camera.
10. PUR glue melting units.
9
78
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8
3
2
5
4
1
7
6
10
8
www.barberan.com
79
Hotmelt laminating and postforming
SPEED PRESS HOT MELT GLUE (CPL)
Laminating and postforming machine for foils and laminates (CPL) both side lamination using EVA and PUR glues.
The great novelty in this machine is the combined use of PUR and EVA glues. The EVA glue achieves
a high working speed and short drying times but less temperature and humidity resistance. In order
to solve this inconvenience, BARBERÁN, S.A. has developed a system to apply PUR glue, which has an
excellent resistance against temperature and humidity, on the panel ends, which are the most fragile
areas. As the panel surface is the most resistant part, it will be bonded using EVA glue ,which is in
addition to the above mentioned characteristics, more economic than the PUR glue.
The machine is composed of : Panel cleaning brushes, Heating system for the lower part, PUR Glue
application rollers for the lower extremes (20 mm) of the panel, Lower double uncoiling station with
automatic splicing, Slot nozzle for the application of EVA glue on the lower foil, Heated pressure rollers,
Trimmers for the lower foil surplus, Heating system for the upper part, PUR Glue application rollers for
the upper extremes (20 mm) of the panel, Upper double uncoiling station with automatic splicing, Slot
nozzle for the application of EVA glue on the upper foil, Double pressure rollers, heated independently,
Postforming zone, Trimmers for the upper foil surplus, cutting saw for the separation of panels.
D
H
L
I
K
J
L
80
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K
J
I
H
D
LAMINATING
A
G
B
F
C
E
G
D
G
A
F
E
C
D
B
G
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81
Machines for speciic laminations
FAST-PRESS & POSTFORMING
Continuous panel wrapping system with low and
high pressure laminates using pvac glue.
SOFT & POSTFORMING
Continuous panel wrapping system with low pressure laminates, paper foils, or alkorcel using pvac
glue.
Continuous panel lamination the glue is applied on
panel surface and on the foil zone, which will wrap
the proiled edge.
82
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LAMINATING
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83
Laminating up to 1700 mm
ECOLINE-PUR
Two-side panel laminating machine over ilm, PVC, etc with PUR
glues and rubber rollers.
ECOLINE-H
Two sides panel laminating machine over ilm, PVC, etc with PUR
glues and metallic rollers.
DATOS TÉCNICOS - TECNICAL DATA
Mod.
L mín.
ECO-PUR-1100
ECO-PUR-1400
ECO-PUR-1700
1200
A máx.
1000
1300
1600
ECO-PUR-ASI
ØG
ØH
ØI
ØG
ØH
ØI
ØG
ØH
ØI
ØH
ØI
ECO-PUR-BS
FØ mm
180
“
“
GØ mm
174
“
“
HØ mm
245
“
“
ØF
ØG
ØH
ØI
ØG
ØH
ØI
ØG
ØH
ØI
ØG
ØH
ØI
ECO-PUR-FS
ØF
ØF
ECO-PUR-GSI
ECO-PUR-CSI
ØF
ØF
ECO-PUR-HS
ECO-PUR-DS
ØF
www.barberan.com
3 - 50
D
1050
1350
1650
ECO-PUR-ESI
ØF
84
C
ØG
ØF
IØ mm
300
“
“
Vm/ mín.
5 - 25
“
“
LAMINATING
DATOS TÉCNICOS - TECNICAL DATA
Mod.
L mín.
A máx.
1200
1000
1300
1600
S
A
ECO-H-1100
ECO-H-1400
ECO-H-1700
C
D
FØ mm
GØ mm
HØ mm
IØ mm
Vm/ mín.
3 - 50
1050
1350
1650
180
“
“
245
“
“
245
“
“
300
“
“
5 - 25
“
“
ECO-H-GSI
ECO-H-HS
ØF
ØG
ØH
ØI
ØF
ØG
ØH
ØI
ØG
ØH
ØI
ØG
ØH
ØI
ØG
ØH
ECO-H-ESI
ECO-H-FS
ØF
ØG
ØH
ØI
ØG
ØH
ØI
ØF
ECO-H-DS
ECO-H-CSI
ØF
ØF
ECO-H-ASI
ECO-H-BS
ØF
ØG
ØH
ØI
ØF
ØI
www.barberan.com
85
Laminating up to 1700 mm
ECOLINE-S
Laminadora de panel con folio de papel o PVC a una cara, mediante colas UF y PVAc.
Panel laminating machine over ilm, PVC, etc with UF & PVAc glues.
ECOLINE-SI
Laminadora de panel con folio de papel o PVC a dos caras con
colas UF y PVAc.
ECO-AS
Cola
Glue
ECO-BS
PVAc
Cola
Glue
F
G
ECO-ES
Cola
Glue
J
PVAc
I
H
F
Cola
Glue
J
UF PVAc
G
Cola
Glue
Cola
Glue
G
F
G
H
I
F
G
H
I
G
H
K
H
ECO-DSI
Cola
Glue
G
ECO-ESI
J
PVAc
G
H
K
ECO-FSI
Cola
Glue
J
PVAc
J
K
J
G
Cola
Glue
K
G
J
G
H
I
K
K
I
H
K
UF PVAc
H
J
J
ECO-JSI
G
J
UF PVAc
F
I
H
K
ECO-HSI
K
I
H
G
I
F
UF PVAc
F
F
I
K
ECO-GSI
F
H
UF PVAc
I
F
Cola
Glue
J
PVAc
I
PVAc UF
F
Cola
Glue
I
ECO-BSI
ECO-CSI
Cola
Glue
K
UF PVAc
I
H
PVAc
F
Cola
Glue
J
I
ECO-HS
K
ECO-ASI
Cola
Glue
H
PVAc
F
ECO-GS
F
G
ECO-FS
K
I
F
Cola
Glue
PVAc
J
ECO-KSI
Cola
Glue
J
UF PVAc
F
G
H
G
I
H
K
86
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J
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LAMINATING
Con opcionales
DATOS TÉCNICOS - TECNICAL DATA
Mod.
L mín.
ECOLINE-S-1100
ECOLINE-S-1400
ECOLINE-S-1700
1200
A máx.
1000
1300
1600
C
D
1050
1350
1650
FØ mm GØ mm HØ mm IØ mm JØ mm KØ mm Vm/mín.
174
245
174
180
5 - 25
300
245
“
“
“
“
“
“
“
“
“
“
“
“
“
“
C
D
FØ mm GØ mm HØ mm IØ mm JØ mm KØ mm Vm/mín.
3 - 50
1050
1350
1650
3 - 50
DATOS TÉCNICOS - TECNICAL DATA
Mod.
ECOLINE-SI-1100
ECOLINE-SI-1400
ECOLINE-SI-1700
L mín.
A máx.
1200
1000
1300
1600
180
“
“
174
“
“
245
“
“
300
“
“
245
“
“
174
“
“
5 - 25
“
“
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87
Laminating from 1400 - 2400 mm
RFU-A
DATOS TÉCNICOS
TECNICAL DATA
Double sided laminating line for the application of PVAc glue on the foil.
Mod. A
RFU-1400
RFU-1700
RFU-2000
RFU-2200
RFU-2400
PVAc
RFU-1-A
A máx.
1200
1300
1600
1900
2100
2300
C
D
FØ mm
IØ mm
JØ mm
KØ mm
Vm/ mín.
3 - 50
1350
1650
1950
2150
2350
180
“
210
”
“
300
“
500
”
“
233
“
305
”
“
174
“
240
”
“
5 - 25
“
6 - 36
”
“
PVAc
RFU-5-A
I
I
F
J
K
L mín.
I
F
PVAc
PVAc
PVAc
J
K
RFU-2-A
PVAc
J
K
PVAc
J
K
PVAc
J
K
RFU-6-A
I
F
I
F
PVAc
PVAc
PVAc
J
K
RFU-3-A
RFU-7-A
I
F
I
F
PVAc
PVAc
PVAc
RFU-4-A
J
K
RFU-8-A
I
F
I
F
PVAc
PVAc
88
J
K
RFU-1-B
RFU-5-B
www.barberan.com
F
G
PVAc
H
I
F
G
PVAc
H
I
RFU-B
Double sided laminating line for the application of PVAc glue
on the board.
PVAc
RFU-1-A
RFU-5-A
I
F
PVAc
PVAc
PVAc
J
K
RFU-2-A
J
K
PVAc
J
K
I
F
PVAc
J
K
RFU-3-A
RFU-7-A
F
I
Mod. B
L mín.
RFU-1400
RFU-1700J
K
RFU-2000
RFU-2200
I
F
RFU-2400
PVAc
PVAc
1200
I
F
A máx.
C
1300
1600
1900 RFU-8-A
3 - 50
2100
F
2300
PVAc
D
1350
1650J
K
1950
2150
2350
FØ mm
180
“
210
”
“
PVAc
I
GØ mm
174
“
240
”
“
HØ mm
245
“
305
”
“
IØ mm
300
“
500
”
“
Vm/ mín.
5 - 25
“
6 - 36
”
“
PVAc
PVAc
RFU-1-B
RFU-5-B
F
G
PVAc
F
I
H
G
PVAc
PVAc
I
H
PVAc
RFU-6-B
RFU-2-B
F
G
PVAc
H
I
F
G
PVAc
H
I
H
I
H
I
PVAc
PVAc
RFU-3-B
RFU-7-B
F
G
PVAc
H
I
F
G
PVAc
PVAc
PVAc
RFU-4-B
RFU-8-B
F
G
PVAc
H
I
F
G
PVAc
PVAc
PVAc
UF
RFU-1-C
F
G
CAT
CAT
H
I
J
K
UF
RFU-5-C
F
G
CAT
CAT
H
I
J
K
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89
LAMINATING
PVAc
PVAc
DATOS TÉCNICOS
TECNICAL DATA
PVAc
RFU-6-A
I
F
RFU-4-A
J
K
PVAc
I
I
F
J
K
J
K
PVAc
J
K
PVAc
RFU-2-A
RFU-6-A
Laminating from 1400 - 2400 mm
I
F
I
F
PVAc
PVAc
J
K
PVAc
RFU-3-A
RFU-C
PVAc
PVAc
J
K
I
F
PVAc
PVAc
RFU-4-A
J
K
RFU-7-A
I
F
PVAc
J
K
RFU-8-Aof
Double sided laminating line for the application
I
F
F
Hardener on
the
board and UF glue on the foil.
I
PVAc
PVAc
RFU-1-B
RFU-5-B
F
G
PVAc
F
I
H
G
PVAc
PVAc
RFU-6-B
RFU-2-B
F
G
PVAc
I
H
F
G
PVAc
H
I
H
I
PVAc
PVAc
RFU-3-B
RFU-7-B
F
G
Mod. C
RFU-1400
RFU-1700
RFU-4-B
RFU-2000
F
RFU-2200
RFU-2400
PVAc
I
H
L mín
A máx.
PVAc
1200
G
PVAc
F
PVAc
GØ mm
HØ mm
IØ mm
JØ mm
1300
1350
180
174
245
300
233
1600
1650
“
“
“
“
“
305
500
305
”I
”
”
“
“
“
F
G
CAT
3 - 50
210
RFU-8-B
2150
”
2300
2350
“
PVAc
240
F
G
”PVAc
“
H
PVAc
J
K
UF
RFU-5-C
I
H
1950
2100
UF
RFU-1-C
PVAc
FØ mm
1900
I
H
C
G
D
S
DATOS TÉCNICOS
TECNICAL DATA
I
H
PVAc
F
G
CAT
CAT
UF
UF
F
G
CAT
J
K
RFU-6-C
I
H
F
G
CAT
CAT
RFU-3-C
CAT
RFU-7-C
I
H
F
G
CAT
CAT
UF
UF
G
CAT
I
H
J
K
UF
RFU-8-C
F
CAT
CAT
I
H
UF
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RFU-1-D
G
CAT
UF
90
J
K
I
H
UF
F
UF
I
H
J
K
CAT
RFU-4-C
J
K
UF
UF
G
UF
CAT
UF
F
I
H
CAT
UF
RFU-2-C
J
K
RFU-4-D
J
K
KØ mm Vm/ mín.
174
5 - 25
“
“
240
6 - 36
”
”
“
“
RFU-6-B
RFU-2-B
I
G
H
I
H
I
G
F
Double sided laminating line for the application
of H
Hardener and UF glue on the board (wet on wet).
I
F
G
PVAc
H
F
PVAc
PVAc
PVAc
RFU-3-B
RFU-7-B
F
G
PVAc
I
H
F
RFU-D
G
PVAc
PVAc
PVAc
RFU-4-B
RFU-8-B
G
PVAc
I
H
PVAc
PVAc
PVAc
UF
RFU-1-C
F
G
CAT
J
K
UF
RFU-5-C
I
H
G
F
CAT
I
H
CAT
CAT
UF
UF
UF
RFU-2-C
F
G
CAT
J
K
RFU-6-C
I
H
G
F
CAT
CAT
RFU-3-C
DATOS TÉCNICOS
TECNICAL DATA
CAT
RFU-7-C
Mod. D
L mín.
RFU-1400
RFU-1700JK
RFU-2000
I
H
RFU-2200
RFU-2400
UF
G
CAT
CAT
1200
UF
RFU-1-D
F
G
CAT
H
G
F
G
CAT
F
G
CAT
G
F
G
CAT
CAT
H
3 - 50
RFU-8-C
UF
H
G
UF
G
G
UF
H
UF
CAT
H
G
H
I
F
G
CAT
H
G
RFU-7-D
I
F
G
CAT
H
G
RFU-8-D
I
F
UF
G
CAT
CAT
J
K
H
IØ mm
300
“
500
”
“
Vm/ mín.
5 - 25
“
6 - 36
”
“
I
UF
H
I
UF
H
I
H
I
UF
CAT
H
UF
HØ mm
245
“
305
”
“
UF
CAT
H
GØ mm
174
J
“
K
240
”
“
UF
CAT
UF
H
UF
CAT
F
FØ mm
180
“
210
”I
“
UF
CAT
F
RFU-4-D
I
UF
RFU-1-E
D
1350
1650
1950
G
2150
2350
UF
CAT
RFU-5-D
J
K
I
H
CAT
C
RFU-6-D
H
CAT
RFU-3-D
UF
A máx.
1300
1600
1900
2100
2300
CAT
UF
CAT
RFU-2-D
G
F
UF
F
UF
I
H
J
K
I
H
CAT
RFU-4-C
J
K
UF
UF
G
UF
CAT
UF
F
J
K
H
G
UF
UF
www.barberan.com
91
LAMINATING
F
F
G
CAT
H
G
UF
I
H
F
G
CAT
Laminating from 1400 - 2400 mm
UF
CAT
RFU-E
RFU-2-D
F
G
CAT
H
RFU-6-D
G
UF
I
H
G
F
UF
CAT
H
G
H
UF
CAT
CAT
UF
H
G
UF
H
UF
CAT
Double sided laminating line for irst and second hardener application on the board and UF glue on the foil.
RFU-3-D
F
G
CAT
H
G
F
G
CAT
RFU-7-D
I
H
F
H
G
UF
RFU-8-D
I
H
F
G
CAT
H
G
CAT
CAT
G
I
H
G
CAT
H
G
CAT
CAT
G
CAT
J
K
G
CAT
CAT
F
G
CAT
G
CAT
CAT
CAT
G
CAT
F
I
H
CAT
UF
92
www.barberan.com
H
G
CAT
H
CAT
G
CAT
H
G
CAT
RFU-8-E
CAT
H
CAT
CAT
H
CAT
I
H
RFU-4-E
CAT
H
UF
CAT
F
UF
G
G
J
K
UF
F
UF
RFU-7-E
CAT
H
G
I
H
UF
F
H
CAT
J
K
UF
RFU-5-E
CAT
RFU-6-E
CAT
H
UF
I
H
UF
F
H
CAT
UF
RFU-3-E
UF
RFU-4-E-CAL
CAT
UF
F
G
J
K
UF
RFU-2-E
H
CAT
UF
F
CAT
CAT
UF
CAT
RFU-1-E
G
UF
CAT
RFU-5-D
UF
J
K
G
CAT
CAT
H
G
CAT
CAT
H
G
F
CAT
G
H
F
G
CAT
G
H
F
G
I
UF
H
I
H
I
UF
CAT
RFU-8-D
H
UF
CAT
RFU-7-D
UF
CAT
G
H
UF
UF
CAT
RFU-4-E-CAL
LAMINATING
RFU-6-D
UF
CAT
CAT
CAT
CAT
UF
RFU-6-E
F
G
CAT
G
H
CAT
CAT
UF
J
K
UF
J
K
UF
J
K
I
H
CAT
UF
RFU-7-E
F
G
CAT
G
H
CAT
CAT
I
H
CAT
UF
RFU-8-E
F
G
CAT
G
H
CAT
CAT
I
H
CAT
DATOS TÉCNICOS
TECNICAL DATA
UF
Mod. E
RFU-1400
RFU-1700
RFU-2000
RFU-2200
RFU-2400
L mín.
1200
A máx.
1300
1600
1900
2100
2300
C
D
1350
1650
3 - 50
1950
2150
2350
FØ mm
180
“
210
”
“
GØ mm
174
“
240
”
“
HØ mm
245
“
305
”
“
IØ mm
300
“
500
”
“
JØ mm
233
“
305
”
“
KØ mm Vm/ mín.
174
5 - 25
“
“
240
6 - 36
”
”
“
“
www.barberan.com
93
Special laminators
94
www.barberan.com
LAMINATING
www.barberan.com
95
Testing ground.
Full equipped test room for trials with new products and customer’s proposals.
Worldwide service and parts supply.
© BARBERÁN, S.A.
Ref. LAM - 0114
Banco de puebas.
Sala de pruebas totalmente preparada para ensayos con nuevos productos y propuestas.
Servicios post-venta y distribución mundial.
Reservado el derecho de introducir modiicaciones que aconsejen los nuevos desarrollos tecnicos. Los detalles, colores y equipamientos de las ilustraciones son solo para ines informativos. Dado que los datos
tecnicos o equipamientos pueden variar, se ruega consultar.
We reserve us the right to introducemodiications according to the new technicl developments. the details, colours and equipements of the ilustrations are only for information purposes. As the techical details or
equipments can vary, please consult.
Wir behalten uns das recht auf änderungen vor, die aufgrund der entwicklung neuer technologien notwendig sind. Die Einzelheiten, Farben und Ausrüstungen der Abbildungen sind nur zur information. Da sich die
technischen Angaben ändern können, bitten wir um Nachfrage.
Nous reservons le droit d’introduir des modiications en fonction des nouveaux développements technologiques. Les détails, coñoeurs et équipements des illustrations ont le seul but d’informer le client. Comme les
détails techniques ou les équipements peuvent varier, prière de consulter.
Ci riseviamo il diritto d’introdurre modiiche senza preavviso. Si dichiara che: i colori e gli equipaggiamenti delle illustracioni sono stati espoti solo per ini informativi, poichè i dati tecnici e gli equipamenti possono
variare. Si chiede di consultare il ns uficio.
MAQUINARIA PARA EL ACABADO DE SUPERFICIES
MACHINERY FOR FINISHING SYSTEMS
Pol.Ind. “CAMÍ RAL”
C/.Galileo 3-9 Apartado Postal nº160
08860 Castelldefels
BARCELONA - ESPAÑA
Telf.: (34) 93 635 08 10
Fax.: (34) 93 636 15 55
E-mail: barberan@barberan.com
Internet: www.barberan.com
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