Plough Shear Mixer - Australian Weighing Equipment

Plough Shear Mixer - Australian Weighing Equipment
Plough Shear Mixer
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
The Plough Shear Mixer is designed for heavy duty blending of
powders & granules, with a homogenous mix
2000L Plough Shear Mixer
Bradwood Packaging Offers Complete Bulk Materials Handling, Filling, Packaging & Weighing Solutions
Australian Weighing Equipment  Bradwood Packaging  Riteweigh Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
Plough
Shear
Mixer
Plough
Shear
Mixer
Plough Shear Mixer
The Plough Shear Mixer is a high speed mixer for Powders & Granules. In the mixing process,
the raw materials are mixed by the horizontal plough shaped mixing blades mounted on a central
shaft. The high speed of the overlapping plough blades produces a good mixing action and high
turbulence, resulting in a short mixing time.
High speed choppers can be added to the Plough Shear mixer, creating greater turbulence also
reducing the product particle size, giving a finer mix.
Powder feeding
Chopper
Mixing Tool (plough)
Mechanically generated
fluid bed
Clients Include:



1
BASF
CTA Australia
Incitec Pivot


Parex Davco
Sika

Bradwood Packaging uses universal and
industrial components to give the machinery
extra long life cycles. The way machinery
should be built (this way you’re not locked
into expensive proprietary systems).

Manufactured to comply with Australian
and International Machine Safety &
Electrical Standards.

Bradwood Packaging prides itself on providing
plain English proposals, there’s no hidden
surprises. You’ll know what you’re getting.

Bradwood Packaging manufactures
complete lines from raw material,
conveying, dosing, mixing, packaging
through to palletising.
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
BRADWOOD PACKAGING
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Bulk Materials Handling, Filling, Packaging & Weighing Solutions
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
Working Principle Of Plough Shear Mixer
1. The raw materials are fed into the Feeding Port
2. The horizontal plough blades rotate at high speed,
causing a high-energy mixing action to the product.
3. The high-shear action of the plough blades breaks up
lumps and agglomerates.
4. To increase the mixing intensity or to create a finer blend,
high shear choppers can be added. The choppers can be
fitted to the side of the mixing trough.
Plough Shear Mixer
5. Once the product has been mixed, it’s removed by a
bottom discharge hatch
What You Get With A Plough Shear Mixer
1.
The Plough Shear mixer is an innovative mixer which is widely used in powder mixing
solutions.
2.
High accuracy mixing. High speed plough shears and choppers accelerate raw material
convection and diffusion in the drum.
3.
Short batch mixing time. Whole mixing process is shortened through this high shear
movement.
4.
The minimal gap between plough shear and vessel ensures mixing efficiency and minimal
dead spots as well as residue.
5.
Air purge seal and packing seal for the main shaft seal results in low maintenance and long
service life.
6.
High speed choppers contribute to breaking the lumps and agglomerates.
7.
For different materials or technological process, there are variable discharge valves and
control types.
8.
The mixer is easy to install and maintain.
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
Plough
Shear
Mixer
Plough
Shear
Mixer
Plough Shear Mixer Structure
Vent Hole
Feeding Port
Plough Shear
Drive
Unit
Air Control Box
High Speed Choppers
Pneumatic Flap Valve
3
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney
Brisbane +61
+61 77 3423
3423 1388
1388
Sydney +61
+61 22 8717
8717 3333
3333  Melbourne
Melbourne +61
+61 33 9330
9330 1011
1011  Brisbane
www.awe.com.au
BRADWOOD PACKAGING
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Bulk Materials Handling, Filling, Packaging & Weighing Solutions
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
Plough Shear Mixer Advantages
1. Optimal mixing homogeneity
2. Short mixing time
3. Excellent reproducibility of batch production
4. Minimum wear and low maintenance
5. Easy access to mixer/ Easy to clean
6. Excellent mixing at any product level
7. Wide applications
Applications of Plough Shear Mixer

Applications in Food, Pharmaceutical and Chemical & Food industries
(Cosmetics, Animal Feed, Metallurgy, Battery, Construction Material, Ceramic Powder, Mining
Industry)

Bulk powder in dry / dry solids

Granulation of powders

Quick and homogeneous mixing of rubber, and heavy plastic masses

Extending, dispersion of pigments & dyes in carrier bulk powders
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney
Brisbane +61
+61 77 3423
3423 1388
1388
Sydney +61
+61 22 8717
8717 3333
3333  Melbourne
Melbourne +61
+61 33 9330
9330 1011
1011  Brisbane
www.awe.com.au
Plough
Shear
Mixer
Plough
Shear
Mixer
Plough Shear Mixer Specification
Total
Vlume(M³)
Loads
Coefficient
Motor
Power(KW)
Size(mm)
Main shaft
speed (rpm)
Chopper
speed (rpm)
APSM-0.1
0.1
0.4-0.6
3
1270×865×850
101
1440
APSM-0.3
0.3
0.4-0.6
4
2070×1050×1150
85
1440
APSM-0.5
0.5
0.4-0.6
7.5
1450×1500×950
85
1440
1
0.4-0.6
11
2420×1410×1316
85
1440
1.5
0.4-0.6
15
2480×1600×1518
85
1440
APSM-2
2
0.4-0.6
18.5
3020×1600×1518
57
1440
APSM-3
3
0.4-0.6
18.5
3020×1830×1773
57
1440
APSM-4
4
0.4-0.6
22
3570×1920×1883
57
1440
APSM-6
6
0.4-0.6
30
4020×2080×2068
57
1440
APSM-8
8
0.4-0.6
45
4860×2180×2168
42
1440
APSM-10
10
0.4-0.6
55
5140×2390×2850
33
1440
APSM-12
12
0.4-0.6
55
5720×3110×2960
30
1440
APSM-15
15
0.4-0.6
75
5920×3280×3140
30
1440
Model
APSM-1
APSM-1.5
Above figures are indicative only as different products require different size motors.
Varying pictures of Plough Shear Mixers
5
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
BRADWOOD PACKAGING
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Bulk Materials Handling, Filling, Packaging & Weighing Solutions
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
Plough Shear Mixers For Powder Mixing Solution
Internal View Of Plough Shear Mixer & Its Horizontial Plough Blade
Increased shear energy from side
intensifier or chopper
High Speed Choppers
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
Plough
Shear
Mixer
Plough
Shear
Mixer
Powder Mixing Data Sheet
Consult with our Bradwood Packaging sales engineers for sizing, correct feeding methods, particle
sizes, densities, air pressure, or types of componentry to be used.
We recommend filling out the attached basic data sheet to help us assist you best with your
specific requirements.
Bradwood Packaging
Sydney
Melbourne
Brisbane
+61 2 8717 3333
+61 3 9330 1011
+61 7 3423 1388
INQUIRY FORM
Firm Quote
Budget Quote
Date: ____________________________________
NOTE
Quotation Due Date: ________________________
If there are any
Name: ___________________________________
Company: ________________________________
Special Fabrication,
Structure,
Phone: ___________________________________
Engineering
Job Reference: _____________________________
or Testing
QUOTE TO: _______________________________
______________________ ___________________
Requirements,
______________________ ___________________
Please Attach Data
Phone: ___________________________________
to This Sheet
Fax: _____________________________________
Equipment Data
Operation condition
NPT
Vacuum
Yes
No
Design capacity ( Kg/batch)
Bulk Density of final product (Kg/L)
Start mixer after load
Power supply(V/HZ/P)
Voltage:
Vessel
Jacket
Liquid addition
Construction material
Frequency:
Phase:
Design Temp. (oC):
Working Temp(oC):
Design Press. (Mpa ):
Design Press. (Mpa ):
Needed
Yes
No
Function
Heating
Cooling
Yes
No
Needed
How much
Percentage:_____ or Volume:_______L
Contact area with raw material:
Non-contact area:
Painting for outside (colour)
Surface treatment
Polishing for inside SS part (Grade:_____)
Sandblasting for outside SS part
Feeding
Manual
Discharge
Pneumatic
Discharge valve
Dislocation valve
Bombay Door
Mechanical
Manual
Electric
Butterfly valve
Slide gate valve
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
Rotary valve
BRADWOOD PACKAGING
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Bulk Materials Handling, Filling, Packaging & Weighing Solutions
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
Motors & Gearing
Type
Motor
Protection
Gear reducer
Control Panel
Variable frequency
Explosion-proof
High efficiency
Enclosure protection: IP_____ Insulation: Grade_____
Brand
SEW
Siemens
ABB
Others
Brand
Omitter
SEW
Siemens
Others
Needed
Yes
No
Normal (power 7.5KW)
soft start
variable frequency
Step-down voltage
Starting
Electric components
Note:
Normal
Schneider brand
1. Options for construction material: CS, S/S304, S/S316, S/S316L and others.
2. Any special requirements shall state clearly.
Customer’s Experience for Using Mixers
Mixer type
Remarks
Total volume
Batch capacity (Kg)
Motor power (KW)
Rotating speed (rpm)
Raw Material Specifications
Items
Material A
Material B
Material C
Material D
Material E
Name
Properties
Percentage (%)
Bulk density
Particle size
Moisture
Feeding way
Viscosity
Flowability
Abrasivity
PH value
Magnetism
Corrosion
Note:
1. Properties include: powder, granule, flaky, crystal, liquid etc. please state clearly if the raw materials are not
allowed to be damaged.
2. Please illustrate a similar material if no exact data or related to confidential info.
Remarks
Here you can write down your desired mixing process or work flow. Other points or major considerations you
may have should be expressed to us or may be written below in detail.
Australian Weighing
Weighing Equipment
Equipment  Bradwood
Bradwood Packaging
Packaging  Rite-Weigh
Riteweigh Scales
Australian
Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
Plough Shear Mixer
Who is Australian Weighing Equipment & Bradwood Packaging
Jeff & Trevor Baillie started AWE in 1981,
focusing on weighing solutions based on
engineering principles. For the last 30 years
AWE has built its reputation as a leading
supplier of robust Packaging & Bulk Handling
Equipment. Our innovative engineering, and
continuous product improvement have led to
designs that will stand up to the rigours and
demands your product line will throw at it.
Bradwood Packaging’s bulk handling &
packaging equipment can reduce or eliminate
the need to manually perform repetitive tasks
of filling, packaging and palletising.
We know that one size does not fit all. If our
‘Out-of-the-box’ equipment does not suit your
needs, then talk to us about a custom
solution. We are ready & able to engineer a
cost effective design based on our 30+ years
experience.
The biggest compliment we hear is, “Your
packaging equipment is Over-Engineered”.
Our response: “Bradwood Packaging knows
most packaging equipment operates in a harsh
environment. They cop a pounding".
We must engineer to survive these conditions.
Bradwood Packaging understands our
reputation depends on this. So we prefer to
build our packaging equipment based on our
experience to anticipate and cope with the
harsh conditions of factory life.
Bradwood Packaging’s bulk handling &
packaging equipment is built to “Our
Standards” to Protect Your Investment.
Based on this experience, we’re constantly
called in, to consult on setting up product lines,
tailored to suit unique packaging and bulk
handling applications.
AWE Investment in the Future
To help provide a seamless packaging solution,
AWE has just increased its investment in our
manufacturing facilities now giving us over
3,200 square metres of factory in Sydney with
A CNC Machine Shop
 Heavy Metal Fabrication Shop
 P
lus further room for our team of qualified
tradesman

Acquisitions of Bradwood Packaging, Dendy
Packaging and Design Engineering increased our
packaging and engineering experience.
In 2008, AWE established a manufacturing
facility in China - Bradwood Packaging and Bulk
Materials Handling Equipment.
Bradwood Packaging and Bulk Materials
Handling Equipment, currently occupies a
purpose built 2,300m2 factory in Suzhou China
(70kms From Shanghai).
All Equipment is Australian designed and
manufactured under Bradwood Packaging’s
strict quality control system in our own
factories both locally and internationally.
Australian Weighing Equipment  Bradwood Packaging  Riteweigh Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
BRADWOOD PACKAGING
Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions
Bradwood Packaging Guarantee
Bradwood Packaging supply and backup what they sell - That’s a Guarantee from the
manufacturer. The directors stand by all the equipment sold by Bradwood Packaging, if
it’s not suitable, or doesn’t work, then we will fix it, replace it or you don’t pay.
To deliver on our commitment of providing quality, reliable packaging and bulk handling
equipment, Bradwood Packaging understands it's more than just delivering a well built & designed
packaging machine. It also requires a team of dedicated people who care and are there to back
you up with great Service & Support.
The quality of our team sets us apart. Most companies choose to outsource these services
to contractors, or buy machinery from overseas as a so called agent. They do not have the
knowledge base to support or maintain this equipment long term.
Bradwood Packaging’s solutions are designed to fit your factory systems, to do this requires a team
of professionally trained tradesmen.
When Bradwood Packaging starts building your equipment, an army of skilled tradesmen
engineers, draftsmen are on the job.
We’re Talking About















Licensed Tradesmen
Mechanical Engineers
Electrical Engineers
Structural Engineers
Draftsmen
Fitter & Turners
Boilermakers
Fully Qualified Scale Makers
Electronic Technicians
Instrument Fitters
Electricians
Service Technicians
Project Managers
Formworkers
Concreters
They are all led by your own personal project
manager assigned to make your project run
smoothly. Which means there’s one point of
contact, you won’t get the run around.They’re
responsible for managing the design team,
installation, commissioning and documenting
your project.
Reliability
Bradwood Packaging’s bulk materials handling
and packaging equipment is designed
for Australian conditions and a lifetime of
heavy duty filling, bagging & packing. Our
proven and robust designs are engineered
and manufactured in-house to the highest
standards to provide our customers with a
lifetime of reliable and accurate service.
In the unlikely case of breakdown, we know
downtime is costly and service is required,
quickly with accurate attention.
Bradwood Packaging’s Service
Technicians Are On Call 24/7 , Because
We Know Breakdowns Don’t Always
Happen In Business Hours.
The service guys are there when you need
them. When your line goes down, 5.00pm on
a Friday, you need technicians to turn up. If
you need them at 11pm Saturday, they will
be there. That’s a promise, because we stand
behind our equipment.
Australian Weighing Equipment  Bradwood Packaging  Riteweigh Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
So If You Have Questions About Factory Layout And Packaging
Equipment, Bulk materials handling or componentry Then Talk To
Bradwood Packaging & Packaging Machinery About Our Solutions
Bradwood Packaging & Packaging Machinery prides itself on providing plain english
proposals, there’s no hidden surprises. You’ll know what you’re getting.
Bradwood Packaging & Packaging Machinery manufactures filling, sealing to palletising
lines, as well as designing complete plant lines.
So if you have questions about factory layout and packaging equipment, then talk to
Bradwood Packaging & Packaging Machinery about our solutions.
Call or email us today and find out how our sales team and project engineers can assist
you in finding the best Packing & Bagging solution for your needs.
Companies in the AWE Group
Australian Weighing
Equipment P/L
All State Machining
Australian Weighing Equipment
Sydney Office
16 Kerr Road
Ingleburn NSW 2565
PH: (+61) 2 8717 3333
Email: sales@awe.com.au
www.awe.com.au
Rite-Weigh Scales P/L
Bradwood Packaging P/L
52-56 Mandarin Street
Fairfield East, Australia NSW 2165
PH: (+61) 2 8717 3355
Email: sales@awe.com.au
Bradwood Packaging and
Bulk Materials Handling
Equipment
Rite-Weigh Scales
Brisbane Office
7 Darnick Street,
Underwood, QLD, 4119
Ph: (+61) 7 3423 1388
Email: sales@rite-weigh.com.au
Visit AWE Group YouTube channel at www.
youtube.com/user/AustWeighing where you
can watch videos, on our products and services
in action. You’ll see our new product releases
On Industrial Weighing Systems, Packaging
Machinery & Bulk Handling Solutions
Rite-Weigh Scales
Melbourne Office
37 Barrie Road
Tullamarine, VIC, 3043
Ph: (+61) 3 9330 1011
Email: sales@rite-weigh.com.au
Sydney
Dendy Packaging (Australia)
Melbourne
Brisbane
Dealer’s Information:
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