m-Lock - motogadget

m-Lock - motogadget
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Instruction manual for the
digital ignition switch m-Lock
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Thank you very much for purchasing a high quality product by motogadget.
Please read the following information and recommendations thoroughly and
follow these instructions during installation and use of the device.
CAUTION FOR ALL U.S. CUSTOMERS
THIS PRODUCT IS NOT D.O.T. APPROVED AND INTENDED FOR
SHOW USE ONLY!
CAUTION: IF YOU ARE NOT A CERTIFIED MOTORCYCLE
TECHNICIAN PLEASE STOP HERE AND ASK YOUR LOCAL
MOTORCYCLE SHOP FOR PROFESSIONAL INSTALLATION!
NON COMPLIANCE OF ELECTRICAL CONNECTING
INSTRUCTIONS WILL LEAD TO SERIUS OR LETHAL INJURIES.
YOU MUST CARRY OUT ALL WIRING, CONNECTING, CHRIMPING,
SOLDERING AND INSULATING WORK PROPPERLY. IF YOU ARE
NOT SURE TO ACCOMPLISH THE CONNCETION AND
INSTALLATION PROPERLY LET THE PROFFESIONAL GARAGE
DO THE JOB!
For further product informations visit
www.motogadget.de/en/m_gadget_files.html
Contact:
motogadget GmbH
Köpenicker Str.145
DE- 10997 Berlin
Germany
fon +49-30-27 59 19 20
fax +49-30-27 59 19 22
www.motogadget.com
info@motogadget.de
Version 1.3
© Copyright and all further rights by motogadget, Berlin 2007-2011
motogadget and m-Lock are registrated trademarks of motogadget GmbH, Berlin, Germany
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1 Review of delivery
All products from motogadget are thoroughly checked to ensure they are completely fault free
when dispatched. Please check the received goods immediately for possible transport damage. If
you find any damage or other deficiencies, please contact us immediately.
In this regard we refer to our general terms of business and delivery, which are published under
www.motogadget.com. Should a return of the received delivery be agreed, please note that we
only take back goods in their original packaging. The instrument and its accessories must be
returned within the legal period of time and without any traces of use. We do not assume any
liability for returns which are insufficiently insured or packed.
2 Exclusion of liability
MOTOGADGET ACCEPTS NO LIABILITY FOR DIRECT OR INDIRECT DAMAGE OR
SUBSEQUENT DAMAGE OF ANY KIND RESULTING FROM THE USE, INSTALLATION OR
CONNECTION OF THE DEVICE OR ITS ACESSORIES. THIS EXCLUSION OF LIABILITY
PARTICULARLY INCLUDES DAMAGE TO PERSONS, MATERIAL LOSSES AND FINANCIAL
DAMAGES. THE USE IN AREAS OF PUBLIC TRAFFIC IS UNDERTAKEN AT THE USER'S
OWN RISK.
DEVICE HOUSINGS AND ALL OTHER DELIVERED PARTS MUST NOT BE OPENED OR
DISMANTLED. IN CASE OF NON COMPLIANCE ALL GUARANTEE CLAIMS BECOME
INVALID. THE USE OF THE DEVICE AND ITS ACESSORIES FOR RACING OR
COMPETITIONS, AS WELL AS ALL USES THAT DO NOT CORRESPOND TO THE
RECOMMENDED APPLICATION RENDER ALL GUARANTEE CLAIMS INVALID.
2.1 Duty of registration
The m-Lock does not have to be registered.
Please consider the most modern motorcycle ignition switches already have the handle bar key
lock included. In some countries a handle bar key lock is required by registration regulatory.
3 Technical data
Diameter and height
Weight incl. cable
Treated fastening bores
Current consumption
Operating voltage
Switching power
Switching distances
Operating voltage
30mm / 14 mm
30g
2 x M3, 5mm deep
2mA stand by
100mA in operation
7 – 18V (protected against voltage spikes)
500mA
Tear Drop Key
(20 – 40mm)
Glas Tube Key
(5 – 10mm; only the transparent end where you
can see a tiny coil will switching the m-Lock)
-20 … + 80°C
2
4 Preparation for installing and connecting the m-Lock
4.1 Required knowledge and abilities
Installing and connecting the m-Lock requires knowledge and abilities in electrical installation and
connection. The device can be installed on a wide range of different vehicles with different
specifications and equipment. For this reason it is not possible to cover all special cases within this
description. In cases of doubt, please consult the information supplied on our web site. A second
possibility is an installation in a professional shop.
4.2 Required materials for installing and connecting the device
Since the m-Lock is suitable for a variety of vehicles, additional materials might be necessary in
order to mount the instrument to an individual vehicle. Such materials can include:
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mounting bracket for the m-Lock and fitting screws for the bracket
cables or cable extensions for voltage-supply and relay
assembly materials such as cable ties, plug connectors, shrink hose, soldering iron,
solder etc.
The use of the original wiring diagram is recommended.
In case you do not use the motogadget mounting accessories, you have to make your own
mounting bracket.
5 Installation
5.1 General Safety instructions
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•
•
•
For safety reasons the vehicle battery must be disconnected prior to the installation.
Take particular care that all delivered parts are fastened securely to your vehicle. This is
extremely important for your own and other peoples’ safety.
Make sure that your vehicle is equipped with interference suppressing spark plugs or high
tension cables! Use of with non-suppressed ignition systems can lead to serious damage to
the devie.
You must not machine the plastic housing (sawing, filing and drilling).
5.2 Location of attachment
The maximal distance between m-Lock and key should not greater than 40mm. Any kind of non
conductive material, like carbon fibre, plastic or other can be located in between. This fact makes a
hidden installation of the m-Lock possible. The device can be placed behind side covers or at other
spots, invisible from outside. The area of attachment should be 30cm away from ignition coils, high
tension cables and hot engine or exhaust parts.
5.3 Attachment
Make sure the mounting surface is planar. To ensure correct fastening two metric fastening screws
must be used (M3). In order to avoid distortions of the threaded bores, the fastening bolts must be
screwed into the instrument housing to a minimum depth of 3 mm and a maximum depth of 4 mm.
It is therefore important to select screws appropriate to the thickness of the used mounting bracket.
We also recommend the use of additional washers and screw adhesive (e.g. Loctite mediumstrength). Furthermore, the maximum torque applied to the M3 fastening screws must not exceed 4
Nm
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6 Connection
6.1 Cable routing recommendations
Before routing cables look for suitable cable paths. The cables should be as far away as possible
from hot parts of the engine. Look for a suitable place for the respective cables to meet with their
plugs and for the plugs to be connected with one another. Make sure you take note of the required
lengths of cables before cutting them for best fit. All cables should be routed free of kinks and
should not be subject to any tension. In addition, the cables have to be properly isolated, especially
in places where mechanical wear can take place. For fastening the cables we recommend cable
ties of synthetic material.
6.2 Cable colours, functions, and connections
cable colour
function
connection
Red
Power supply m-Lcok
Plus (+) directly from battery via 1A Fuse
Black
Power supply m-Lock
vehicle earth
Brown
Switching output (drain to +12V)
connect to the relay coil (second coil terminal
connect to vehicle earth)
6.3 Battery and voltage supply
The m-Lock requires 12V directly from vehicle battery. Make sure this connection is fused with a
1A fuse. The device can operate in a voltage range from 7 V to 18 V DC. Operating the instrument
without a battery, for example, using a direct connection to the vehicle's generator is not possible.
Please ensure that the polarity of the voltage supply is correct.
The switching output drain to +12V and can switch loads up to 0,5A. The active output is displayed
by an internal LED which is located between the mounting bolts on the rear side. The switching
output can only operate a relay.
The delivered relay can switch a maximal current of 50A. The cable diameter for connecting the
relay contact 87 and 30 to switch the vehicles power system must dimensioned depending on the
maximal switching current. For example switching a current of 50A the least wire cross section
must 8mm².
If a high compressed engine (i.e. RevTech, S&S) is cranked with a pure lead battery (i.e. Hawker
Odysee) the high current flow will cause a voltage drop and the relay may release. Further
cranking the engine is not possible. In this particular case a additional backing capacitor is
necessary. This capacitor will supply the relay coil in the moment of high current flow. This part has
to be ordered separately (article # 4002002). Please see the connection scheme for installation;
observe polarity.
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ATTENTION!
THE LEAST CROSS SECTION OF THE M-LOCK VOLTAGE SUPPLY CABLE IS 0,5MM²
(RED CABLE OF THE M-LOCK). YOU MUST FUSE THIS CABLE WITH A 1A FUSE. IF
DEVICE WILL BE USED WITHOUT FUSE, DAMAGE AT THE CONNECTING CABLE OR
THE M-LOCK ITSELF CAN CAUSE A SHORTCUT AND A CABLE FIRE.
THE MAIN VEHICLE POWER SYSTEM CABLE IS SWITCHED BY THE RELAY. THIS
CABLE MUST BE DIMENSIONED AND FUSED IN A PROPPER WAY. IF THE DELIVERED
RELAY IS USED THE MAXIMAL SWITCHING CURRENT OF 40A MUST NOT EXCEED.
THE DELIVERED RELAY CONNECTORS MUST CONNECT WITH THE CABLE
PROPERLY. THE RELAY CONECTORS MUST SOLDER TO THE RELAY CONTACTS. A
PERFECT ELECTRICAL CONNECTION OF ALL CONNECTING CABLES MUST ENSURED
IN ANY CASE. HIGH CONTACT RESISTANCE AT FAULTY CONNECTION POINTS WILL
LEAD TO EXTREME HEAT GENERATION AT THESE POINTS IF HIGH CURRENT IS
FLOWING. YOU MUST MAKE SURE THE INSULATION OF ALL CONNECTION CABLES
AND CONTACT POINTS IN PARTICULAR THE BATTERY CABLE IS DONE IN A
PROPPER WAY. A SHORT CIRCUIT WILL LEAD TO A CABLE FIRE AND TO THE
EXPLOSION OF THE VEHICLES BATTERY.
NON COMPLIANCE WITH THESE INSTRUCTIONS WILL LEAD TO SERIUS OR LETHAL
INJURIES. YOU MUST CARRY OUT ALL WIRING, CONNECTING, CHRIMPING,
SOLDERING AND INSULATING WORK PROPPERLY. IF YOU ARE NOT SURE TO
ACCOMPLISH THE CONNCETION AND INSTALATION PROPERLY LET THE
PROFFESIONAL GARAGE DO THE JOB!
7 How it works
The functional principle is based on cutting edge RFID (Radio Frequency Identification) technology.
The m-Lock is sending electromagnetic pulses from a certain frequency. These pulses induct a
voltage inside a coil which is integrated in the key. A tiny micro chip is connected to this coil and
powered by this coil. The chip is now able to send its signature back to the m-Lock. Each Key in
the world has a unique signature. The vehicle power will be switched only if the m-Lock recognizes
the right key signature. The big advantage at this technology it its reliability because no batteries
inside the key are necessary. The electromagnetic pulses can penetrate any non conductive
material. This fact makes it possible to install the m-Lock invisible from outside behind plastic
materials. Also the key itself can be hidden, e.g. sewn in a glove finger tip or inside a key fob.
The m-lock stand by current is 2mA. This means a battery of a capacity of 10Ah is empty after 7
months. We recommend to disconnect the battery from vehicles power system and m-Lock in
periods of not using the motorcycle longer than 5 months (winter).
8 Operation
For switching the vehicles power system the active area of the key must approximate to the active
area of the m-Lock. For safety reasons the maximum operation distance between key and m-Lock
is limited is to 40mm (this distance is varying on key shape and type). Furthermore a switching
delay is existing. Once the power is switched on it can be switched off only after a delay of 2
seconds.
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active area
9 Keys
Part of delivery are two keys in tear drop shape:
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Master key
User key.
9.1 Master key
The master key is used to teach other user keys to the m-Lock. This key is marked with a red
sticker. This key has to be remaining in safe place at home.
9.1.1 Apply the master key
If approximating the master key to the m-Lock the vehicle power will be switched on and after 1
second off again. This is the signal to start the teach procedure. Now the new key(s) have to be
approximate to the m-Lock one by one. At each new recognized key the vehicle power will be
switched on and off shortly. If the teach procedure is once started all former keys will be deleted.
This means all keys which will be used with the m-Lock must teach during one procedure.
Maximum three keys can be teach to the m-Lock.
The teaching procedure will be finished if:
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maximum amount of tree keys has been reached
approximate the master key again to the m-Lock
if no more key will approximate within 60 seconds.
If the teach procedure is finished successfully the vehicle voltage is switched on for 3 seconds and
off again. The teach process can be repeated as often as required.
9.2 User key
The user key is used to switch the vehicles power on and of.
All user keys can swap without restriction.
9.2.1 Apply the user key
If approximate the active area of the user key to the active area of the m-Lock closer than 40mm
the vehicle power will be switched on and if approximate again it will switch the power off.
For safety reasons a time delay of 2 seconds is between both switching activities.
If the m-Lock is not used for 48 hours it will activate the current save modus. This means switching
vehicles power the first time after a rest longer than 48 hours requires an approximation time from
key to m-Lock of 2 seconds.
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10 Troubleshooting
10.1 After Installation
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The vehicle voltage should larger than 9V. If during cranking the engine the vehicle voltages
drop below 6V the relay will release and causes a vehicle power shut down. Therefore make
sure the battery is in a good condition and fully loaded.
Check all cables and connections for correct connection and proper contact.
Check all cables for reverse polarity and short circuit.
Make sure your vehicle is equipped with interference suppressing spark plugs or high tension
cables. Use of the m-Lock with non-suppressed ignition systems can lead to serious damage
to the device!
10.2 Malfunctions in general
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If the above listed recommendations are not solve the problem you will find additional
information at our website (support).
If you need further help, please contact us by email support@motogadget.de.
11 Connection scheme
battery
cable fuse 1A
+
vehicle
main fuse
40A
optional
red
vehicle
earth
black
backing
capacitor
86
87
relay
85
red
30
12V electrical system
brown
black
m-Lock
The motogadget team wishes you pleasant and safe riding, and lots of
fun with your new m-Lock.
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