Standard Features Model: KD60U/KD66 Ratings Range Generator

Standard Features Model: KD60U/KD66 Ratings Range Generator
Model:
KD60U/KD66
200--600 V
Diesel
Standard Features
D Kohler Co. provides one-source responsibility for the
generating system and accessories.
Ratings Range
Standby:
Prime:
KD60U
60 Hz
57--60
71--75
52--55
65--68
kW
kVA
kW
kVA
D The generator set and its components are
prototype-tested, factory-built, and production-tested.
KD66
50 Hz
53
66
48
60
D A one-year limited warranty covers all systems and
components.
D John Deere engine with 12-volt battery charging
alternator.
D Leroy Somer single-bearing alternator with insulation
class H.
D Unit-mounted radiator with 50_C (122_F) ambient air
capability.
D Skid and vibration isolators.
D Subbase fuel tank, 180 L (48 gal.).
D Dry type air filter.
D Main line circuit breaker.
D Microprocessor controller.
D Battery, battery rack, and cables.
D Industrial 9 dB(A) reduction exhaust silencer (loose).
D Operation and installation literature.
Generator Set Ratings
Standby Rating
Alternator
LSA432M45
Prime Rating
Voltage
Ph
Hz
kW/kVA
Amps
kW/kVA
Amps
120/208
3
60
57/71
197
52/65
180
127/220
3
60
60/75
197
55/68
180
115/230
3
60
59/74
186
54/67
169
120/240
3
60
60/75
180
55/68
165
220/380
3
60
60/75
114
55/68
104
254/440
3
60
60/75
98
55/68
90
277/480
3
60
60/75
90
55/68
83
347/600
3
60
60/75
72
55/68
66
115/200
3
50
53/66
191
48/60
173
110/220
3
50
53/66
173
48/60
157
127/220
3
50
53/66
173
48/60
157
115/230
3
50
53/66
166
48/60
151
120/240
3
50
53/66
159
48/60
144
220/380
3
50
53/66
100
48/60
91
230/400
3
50
53/66
95
48/60
87
240/415
3
50
53/66
92
48/60
83
With Available Enclosure Accessory
RATINGS: All three-phase units are rated at 0.8 power factor. See TIB-109 for generator set derate tables.
Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.
PRP: Prime power is available for an unlimited number of annual operating hours in variable load applications in accordance with ISO-8528/1.
A 10% overload capability is available for a period of 1 hour within a 12-hour period of operating in accordance with ISO-3046/1.
ESP: The emergency standby power rating is applicable for supplying emergency power in variable load applications in accordance with ISO-8528/1. Overload is not allowed.
The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.
G5-525 (KD60U/KD66) 2/08e
Alternator Specifications
D NEMA-MG21, UTE NF C51.111, VDE 0530, BS 4999, CSA
standards compliance for temperature rise and motor
starting.
Specifications
Manufacturer
Type
D Self-ventilated and dripproof construction.
D Vacuum-impregnated windings with fungus-resistant epoxy
varnish for dependability and long life.
D Superior voltage waveform from a two-thirds pitch stator and
skewed rotor.
12, Reconnectable
Voltage regulator
Solid State, R230
Insulation:
Material
60 Hz
50 Hz
Ratings voltage
480 V
400 V
Coupling
78
66
Efficiency @ full load, %
Air flow, m3/min. (cfm)
71
60
89.8
89
19.2 (678)
Direct axis subtransient reactance (X”d), %
Shunt
Leads: quantity, type
Specifications
Prime rating @ 40_C, kVA
4-Pole, Rotating-Field
Exciter type
Bearing: quantity, type
Standby rating @ 27_C, kVA
Alternator
Leroy Somer
NEMA MG1
Class H
1, Sealed
Direct
Voltage regulation, no-load to full-load
±1%
16.2 (572)
5.9
Application Data
Engine
Engine Electrical
Engine Specifications
60 Hz
50 Hz
Manufacturer
John Deere
Engine model
4045TF120
Engine type
Ground (negative/positive)
4 Inline
4.5 (273)
Bore and stroke, mm (in.)
106 x 127 (4.17 x 5.0)
17:1
Piston speed, m/min. (ft./min.)
457 (1500)
Rated rpm
Max. power at rated rpm, kWm (BHP)
381 (1248)
1800
1500
78 (105)
68 (91)
Valve material:
Intake
Chromium-Silicon Steel
Exhaust
Stainless Steel
Governor type
Mechanical
Frequency regulation, no-load to full-load
ISO 5%
Frequency regulation, steady state
Exhaust
Exhaust flow at rated kW,
Quantity, CCA rating each
60 Hz
50 Hz
Dry
m3/min.
(cfm)
Exhaust temperature at rated kW, dry
exhaust, _C (_F)
12
One, 680
Battery voltage (DC)
12
Fuel
Fuel System
Max. fuel flow, Lph (gph)
60 Hz
50 Hz
112 (29.6)
Fuel prime pump
108 (28.5)
Manual
Recommended fuel
#2 Diesel
Fuel tank capacity, L (gal.)
180 (47.6)
Type
Exhaust manifold type
12
Battery, recommended cold cranking
amps (CCA):
Lubricating System
Dry
Exhaust System
Negative
Volts (DC)
Lubrication
±2.5%
Air cleaner type, all models
50 Hz
Starter motor rated voltage (DC)
Displacement, L (cu. in.)
Compression ratio
60 Hz
Battery charging alternator:
4-Cycle, Turbocharged
Cylinder arrangement
Engine Electrical System
13.2 (466)
10.6 (373)
520 (968)
545 (1013)
60 Hz
50 Hz
Full Pressure
Oil pan capacity, L (qt.)
12.5 (13.2)
Oil pan capacity with filter, L (qt.)
13.5 (14.4)
Cooling
Radiator System
60 Hz
50 Hz
Ambient temperature, _C (_F)
50 (122)
23.6 (6.2)
Maximum allowable back pressure,
kPa (in. Hg)
7.5 (2.2)
Radiator system capacity, including
engine, L (gal.)
Exhaust outlet size at engine hookup,
mm (in.)
76.5 (3.0)
Heat rejected to cooling water at rated
kW, dry exhaust, kW (Btu/min.)
Water pump type
Fan, kWm (HP)
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O)
G5-525 (KD60U/KD66) 2/08e
39 (2218)
35 (1990)
Centrifugal
2.2 (3)
2 (2.7)
0.2 (0.8)
Application Data
Operation Requirements
Air Requirements
Radiator-cooled cooling air,
m3/min. (scfm) *
Combustion air,
m3/min.
(cfm)
60 Hz
50 Hz
186 (6569)
152 (5361)
5.3 (186)
4.0 (140)
* Air density = 1.20 kg/m3 (0.075 lbm/ft3)
Decision-Makert 4000
Fuel Consumption
60 Hz
Diesel, Lph (gph) at % load
110% (of the standby rating)
50 Hz
Standby Rating
20.5 (5.4)
Diesel, Lph (gph) at % load
17.5 (4.6)
Prime Rating
100% (of the prime rating)
19.0 (5.0)
16.0 (4.2)
75% (of the prime rating)
14.5 (3.8)
12.0 (3.2)
50% (of the prime rating)
10.5 (2.8)
8.5 (2.2)
Standard Features
D Large LCD display panel
D Unique control wheel for system access
D User buttons for start, stop, menu, and escape
D Emergency stop button
D On/off key switch
D Panel-mounted battery fuse
D Panel-mounted USB ports for PC access and software upgrades
D Password-protected access to control parameters
D Upgradeable software for future enhancements
D Easy upgrade from Decision-Makert 1000
LCD Panel Features
D 600 x 800 resolution
D Multiple lines of text or graphic display
D Icons for quick identification of system status
D Five languages: English, French, German, Portuguese, and
Spanish
Controllers
Communication Features
D Engine communication via CANbus
D Modbus communication via RS-485 or ethernet
D PC and flash drive connections via USB
Functions
D View and adjust system operation parameters
D View system faults
Decision-Makert 1000
Automation
D Test LEDs
D Voltage and speed stabilization
Viewable/Selectable Parameters (may require optional module)
D Voltage: phase-to-neutral, total voltage
D Current
D Frequency
D Power (active/reactive/apparent)
D Power factor
D Engine speed
D Oil pressure
D Coolant temperature
D Battery voltage
D Fuel level (%)
D Time delays
Engine Parameters
D Engine speed indication (with LCD message)
D Battery voltage indication (with LCD message)
D Elapsed hour meter (with LCD message)
D Fuel solenoid control
D Starter control
Measurements
D Frequency, Hz (with LCD message)
Operation and/or Safety Lights
D Oil pressure fault
D Water temperature fault
D Fail to start fault
D Overspeed fault (>60 kVA)
D Set ready for load
D Charging alternator fault
D General alarm
D General fault
D Panel lamp
D Emergency stop fault
Viewable Faults (over 60 individual faults are monitored) including:
D Alternator protection (if equipped)
D Circuit breaker and ground fault protection
D Communication and engine ECM monitoring
D Cooling air monitoring
D Electrical charging system
D Engine cooling system
D Engine lube system
D Fuel system
D Generator set status
Safety Devices
D Overspeed fault
D Automatic standby
Miscellaneous
D Fault reset
D Three-phase with or without neutral, two-phase, or single-phase use
G5-525 (KD60U/KD66) 2/08e
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
EMEA Headquarters
3 rue de Brennus
93200 Saint Denis, France
Phone (33) 1 49 178300, Fax (33) 1 49 178301
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455
Available Accessories
Engine and Alternator
Enclosed Unit
- Alternator Strip Heater
- Sound Enclosure M128, 66 dB(A) @ 7 m (23 ft.), Standby
(with enclosed critical silencer)
- Air Cleaner, Heavy Duty (with air restriction indicator)
Open Unit
- Electronic Isochronous Governor
- Exhaust Silencer, Critical 40 dB(A) Reduction
- Lube Oil Drain Pump
- Exhaust Silencer, Residential 29 dB(A) Reduction
- PMG Alternator and Voltage Regulator
- Extension, 40 cm (16 in.)
- Tropical Heavy-Duty Alternator Insulation
- Flexible Exhaust Connector
Miscellaneous Accessories
- Protection Mesh
- _______________________________________________
Cooling System
- Block Heater
[recommended for ambient temperatures below 0°C (32°F)]
- _______________________________________________
- Radiator Core Guard
- _______________________________________________
- _______________________________________________
Decision-Makert 1000 Controller
- Alarm Horn
- Analog Indicator
Dimensions and Weights
- Differential Protection with Time and Sensitivity Adjustment
Open Model
- Differential Triggering Fault
- External ATS Position
- External Starting Order
H
- Line Voltages, Volts Indicator
- Overload or Short-Circuit Fault
- Permanent Insulation Controller
- Phase Currents, Amps Indicator
W
- Plug Preheating
Overall Size, L x W x H, mm (in.):
Weight, wet, kg (lb.):
- Plug Preheating Control
- Remote Start Capability
L
1870 x 994 x 1360 (74 x 39 x 54)
1210 (2667)
- Single Voltages, Volts Indicator
- Utility Sensing, 3-Phase
With Available Enclosure Accessory
- Water Preheating Control
Decision-Makert 4000 Controller
- Alternator Protection
- Audible Alarm Module
H
- Five Expandable Modules with Four Inputs/Six Outputs Each
- Network Modules (RTC and GSM modems and ethernet router)
- NFPA-110 Module
- Remote Annunciator
- Voltage/Speed Adjustment Module
W
Overall Size, L x W x H, mm (in.):
Weight, wet, kg (lb.):
L
2300 x 1080 x 1680 (91 x 43 x 66)
1610 (3548)
- WinTelys Software
Fuel System
- Automatic Fuel Tank Fill Kit
- Subbase Fuel Tank with Secondary Containment Basin
- Subbase Fuel Tank Leak Alarm
NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.
DISTRIBUTED BY:
- Water Separator Fuel Filter
Electrical System
- Battery Charger, Equalize/Float Type
- Battery Isolator Switch
© 2006, 2007, 2008 by Kohler Co. All rights reserved.
G5-525 (KD60U/KD66) 2/08e
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