Instruction Manual Popcorn Topping Dispenser

Instruction Manual Popcorn Topping Dispenser
Instruction Manual
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Model 2396AR
(Pedestal Shown)
Model 2396AD
(Rack Assy. Shown)
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2013 Gold Medal Products Co.
Part No. 39140
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
SAFETY PRECAUTIONS
Page 2
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control.
Model Description
2396A: Single pedestal butter dispenser.
2396AD: Double pedestal butter dispenser.
2396AR: Single pedestal butter dispenser, with remote switch.
Setup
Your new Topping Dispenser was assembled and tested at the factory. Remove all packaging and
tape prior to installation.
Control Box
6 Prong Plug(s)
Power Cord
Discharge Oil Line(s)
(connects to the pedestal)
Universal Bag Connector(s)
(connects to the topping bag)
Rack Assembly for a Dual
Pedestal Model 2396AD Shown
Accessories Included with Your Machine
•
•
Drip Pan
Pan Insert
Page 3
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Electrical Requirements
The following power supply must be provided:
1296A, 1296AR: 120 Volts, 324 Watts, 60 Hz.
2396AD: 120 Volts, 390 Watts, 60 Hz.
DANGER
Machine must be properly grounded to prevent electrical
shock to personnel. Failure to do so could result in serious
injury, or death.
Do NOT immerse any part of this equipment in water.
Do NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Your electrician must furnish sufficient power for proper machine operation. We recommend
this equipment be on a dedicated and protected circuit. Failure to wire properly will void the
warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation
that this machine be plugged directly into a wall outlet. The use of extension cords is not
recommended due to safety concerns, and may cause sacrificed and/or reduced performance.
Before You Plug In Machine
1. Make sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install the unit in a level position.
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Unit Installation
Follow the instructions below for installing the Topping Dispenser.
1. The bottom portion of the Topping Dispenser (the rack assembly) needs to be placed
in an area under the counter that can be enclosed on all sides in order for the heater to
properly maintain product temperature. Access will be required to the front of this
area allowing sufficient clearance to clean and maintain the pump and to add or
remove boxes of topping.
2. The countertop will require preparation by drilling the mounting holes for the
pedestal, and by cutting the rectangular holes for the power cable and oil tube, and for
the drip pan. If your counter is thicker than the provided mounting studs attached to
the pedestal, then counter bore the underside of the countertop to allow for the washers
and wing nuts.
3. Set the pedestal onto the countertop and secure it in place with the wing nuts.
4. Set the rack assembly into the opening under the counter.
5. Plug the power cord socket from the pedestal into the 6-Prong Plug located on the side
of the control box on top of the rack assembly.
6. Plug the power cord from the rack assembly into a proper outlet (see Electrical
Requirements section).
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Topping Installation
Use maximum of (2) 35 pound boxes of topping for this unit.
IMPORTANT: DO NOT attempt to operate this system with a bag which has been
removed from the box.
This product is not intended for use with volatile food products
(i.e. real butter).
1. Load two boxes of pre-heated topping onto the rack. Gold Medal’s Backroom Warmer
(Item No. 2262) may be purchased for pre-heating the topping.
Mount the box in the rack so the topping bag nozzle is located towards the bottom of
the box to permit a free flow of the topping from the bag.
2. Remove the cardboard cutout on the box to expose the bag nozzle.
3. Attach the Universal Bag Connector (from the rack assembly) to the Topping Bag
Nozzle as shown below. Once oil is connected, the unit is ready for use.
Steps to Attach the Universal Bag Connector
Universal Bag
Connector
Plunger OUT in
open position
Topping
Bag Nozzle
Step 1: Pull the Universal Bag Connector’s plunger out until it clicks into the open position.
Step 2: Grasp the Bag Nozzle
and slide the Bag Connector on
from the side.
Step 3: With the hose
connector in place, press
plunger forward to lock.
Page 6
Step 4: Connector shown
with plunger fully forward
in lock position.
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
OPERATING INSTRUCTIONS
Controls and Their Functions
HEAT SWITCH
Three position rocker switch. “Center” position is OFF.
“Up” position is HEAT ONLY. This activates the display light, the heater/blower that will
maintain cabinet temperature, and activates the foil heater in the pedestal.
“Down” position is PUMP & HEAT. This activates the display light, the heater/blower, the
foil heater in the pedestal, and provides power to the pump(s).
PUSH BUTTON PUMP SWITCH
There are two Push Button Pump Switches on a pedestal. One is located on the top of the
pedestal and the other is at the base of the pedestal. Pressing and holding this button
dispenses butter flavored topping. Releasing the button stops dispensing topping.
PUSH BUTTON PUMP SWITCH (REMOTE)
Pressing and holding this button dispenses butter flavored topping. Releasing the button
stops dispensing topping.
RED PILOT LIGHT
When lit, the red light signals the pump is active.
Push Button
Pump Switch
Red Pilot Light
Heat Switch
Push Button Pump Switch
(Remote) Model 2396AD Only
Page 7
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Operating the Topping Dispenser
1. Turn the Heat Switch (located on the front of the control box) to the PUMP & HEAT
position. This turns ON the display light, the heater/blower that will maintain cabinet
temperature, activates the foil heater in the pedestal, and provides power to the pump.
2. Pressing and holding either of the “Red” Push Button Pump Switches located on the
pedestal (or remote, if equipped) will dispense topping. If this is the first time the unit
has been used, it may take a few seconds to completely fill the tube and dispense
topping.
3. Turn the Heat Switch (located on the front of the control box) to the HEAT ONLY
position. This turns ON the display light, the heater/blower that will maintain cabinet
temperature and activates the foil heater in the pedestal only. The pump is deactivated.
Page 8
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Model No. 2396A, 2396AD, 2396AR
Popcorn Topping Dispenser
CARE AND CLEANING
Cleaning Instructions
Follow the instructions below to clean and sanitize the unit each day after use.
1. With the machine OFF, unplug the unit and allow it to cool before attempting to clean.
2. The exterior surfaces can be cleaned by wiping oil spills with a dry towel, then wiping
with another towel moistened with mild soap and warm water.
Stainless steel covers may be cleaned with stainless steel cleaner. Gold Medal Products
Co.’s Watchdog Stainless Steel Polish (Item No. 2088) is recommended.
DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.
3. The drip pan, drip pan insert may be taken to the sink to clean with mild soap and
warm water.
Sanitizing the Internal Parts (Tubing, Pump, Etc.)
Gold Medal Products Co. recommends pumping sanitizer through the system nightly to clean
pumps and dispensing lines.
DANGER
Machine must be properly grounded to prevent electrical
shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
Good sanitation practice demands that all food preparation equipment be cleaned regularly.
A clean looking, well-kept machine is one of the best ways of advertising your product.
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
MAINTENANCE INSTRUCTIONS
DANGER
Improper installation, adjustment, alteration, service, or
maintenance can cause property damage, injury or death.
Read the installation, Operating, and Maintenance
Instructions thoroughly before installing or servicing this
equipment.
DANGER
Do Not immerse the equipment in water. Unplug your
machine before servicing.
WARNING
Adequate eye protection must be used when servicing this
equipment to prevent eye injury.
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE
INTENDED ONLY FOR QUALIFIED SERVICE
PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL
EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: (800) 543-0862
(513) 769-7676
Fax:
(800) 542-1496
(513) 769-8500
E-mail: info@gmpopcorn.com
Web Page: gmpopcorn.com
Page 11
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Rack Assembly Exterior
3, 4
5
6, 7
8, 9
1
10
2
11
See Tubing and
Connectors Section
12
13
Rack Bottom View
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Rack Assembly for
Double Pedestal Model
2396AD Shown
Parts Description
2396A
COMPLETE RACK ASSEMBLY
B.I.B. BUTTER PUMP
RETAINING STRAP
CONTROL BOX
CONTROL BOX COVER
RED PILOT LIGHT
3 POSITION ROCKER SWITCH
SWITCH LABEL
FUSE HOLDER
1 AMP FUSE
CINCH JONES PLUG
R 31-2 STRAIN RELIEF
LEAD-IN CORD 15 AMP PLUG
HEAT DEFLECTOR
77461
79888
38998
79375
79377
41033
39410
39413
74636
79341
79129
41735
22038
38995
Page 12
Part Number
2396AD
2396AR
77462
79888
38998
79420
79377
41033
39410
39413
74636
79341
79129
41735
22038
38995
79888
38998
79375
79377
41033
39410
39413
74636
79341
79129
41735
22038
38995
gmpopcorn.com
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Tubing and Connectors
1
1
4
5
2
3
Item
1
2
3
4
5
Parts Description
FOOD TUBING (replacement tubing is sold by
the foot)
SINGLE WIRE HOSE CLAMP
UNIVERSAL BAG CONNECTOR
IN LINE STRAINER
HOSE CLAMP
Page 13
Part No.
91375
75110
79100G
79269
67834
gmpopcorn.com
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Pedestal Exterior – Parts Breakdown
11
1
10
8, 9
12
7
13
10
14
15
16
2
Remote (Model 2396AR Only)
4
3
6
3
4
5
Pedestal Bottom View
Shows Molded Plug for Remote
(Used on Model 2396AR Only)
Page 14
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Pedestal Exterior – Parts List
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Parts Description
2396A
COMPLETE PEDESTAL ASSEMBLY
PEDESTAL SIGN
DISPENSER LABEL
MOLDED PLUG
OIL PUMP WIRE HARNESS (6 Prong Power Cord
Socket)
STRAIGHT CORD GRIP
SR 31-2 STRAIN RELIEF
NO DRIP SPOUT
SPOUT INDICATOR
ARROW LABEL
MOMENTARY SWITCH
PEDESTAL TOP PLATE
REMOTE SWITCH ASSEMBLY
DECAL
SWITCH BOX
SWITCH BOX BASE
MOLDED RECEPTACLE
Page 15
Part Number
2396AD
2396AR
77460
39144
39142
77460
39144
39142
41499
41499
41499
55234
41735
38566
77890
77891
38971
38877
55234
41735
38566
77890
77891
38971
38877
55234
41735
38566
77890
77891
38971
38877
39154
39181
39152
39153
41712
39144
39142
47726
gmpopcorn.com
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Pedestal Interior
2
3
4
1
6
5
Pedestal Lighting – Interior View
7
8
Oil Tube View
Model 2396AR Shown
Item
1
2
3
4
5
6
7
8
Parts Description
2396A
PEDESTAL BACK PLATE
120 VOLT DOUBLE LIGHT TUBE
DOUBLE TUBE SOCKET
SOCKET COVER
.500 IN SNAP BUSHING
120 VOLT LIGHT BALLAST
SPOUT
120 VOLT 8 WATT FOIL HEAT ELEMENT
Page 16
38872
74727
38773
38769
47236
74725
38969
38970
Part Number
2396AD
2396AR
38872
74727
38773
38769
47236
74725
38969
38970
38872
74727
38773
38769
47236
74725
38969
38970
gmpopcorn.com
Model No. 2396A, 2396AD, 2396AR
Popcorn Topping Dispenser
Control Box Interior
1
2
3
4
Model 2396AD Shown
6
5
Item
1
2
3
4
5
6
7
Parts Description
7
2396A
150 OHM RESISTOR AND DIODE ASSY
120 VOLT 60 CY BLOWER
250 WATT 120 VOLT HEAT ELEMENT
EXHAUST BLOWER PLUG AND CORD
THERMOSTAT 135F
FUSE HOLDER
1 AMP FUSE
Page 17
55443
48018
38824
47199
38990
74636
79341
Part Number
2396AD
2396AR
55443
48018
38824
47199
38990
74636
79341
55443
48018
38824
47199
38990
74636
79341
gmpopcorn.com
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
Accessories
1
2
Item
1
3
Parts Description
DRIP PAN
PAN INSERT WELDMENT
Page 18
Part No.
38936
38938
gmpopcorn.com
Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
WIRING DIAGRAM
Model No. 2396A, 2396AD and 2396AR
Page 19
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Popcorn Topping Dispenser
Model No. 2396A, 2396AD, 2396AR
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
gmpopcorn.com
Phone: (800) 543-0862
(513) 769-7676
Fax: (800) 542-1496
(513) 769-8500
© 2013 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.
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