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FLAME-FREE
REFRIGERANT FITTINGS
ZoomLock
TM
Flame-Free Refrigerant Fittings
Catalog K-1, Engineering Submittal, June 2017
COMING SOON!
The ZoomLock Roadshow is headed across the country, demonstrating ZoomLock
flame-free refrigerant fittings at participating HVACR dealers. Keep up to date with the
latest truck tour information at www.zoomlockroadshow.com.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 1
ZoomLock Flame-Free Refrigerant Fittings
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flame-Free Refrigerant Fittings
Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Slip Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Long Radius Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAE Flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Y-Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coming Soon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crimping Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Jaw Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Crimping Tools and Jaw Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting and Frequently Asked Questions . . . . . . . . . . . . . . . . . 16
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ICC-ES Evaluation Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Helium Leak Test Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Time and Motion Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Terms of Sale with Warranty Limitations . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fittings
pages 4-8
Tool Kits
page 10
Compatible Components
To make a system convenient to install,
ODM x ODM ZoomLock compatible
components are available including:
ODM X ODM
■■ Ball Valves
■■ Filter-Driers
■■ Moisture and Liquid Indicators
COMPATIBLE
COMPONENTS
■■ Solenoid Valves
⚠WARNING – USER RESPONSIBILITY
Failure or improper selection or improper use of the products described herein or related items can cause
death, personal injury and property damage.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors
provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system
and components and assuring that all performance, endurance, maintenance, safety and warning requirements of
the application are met. The user must analyze all aspects of the application, follow applicable industry standards,
and follow the information concerning the product in the current product catalog and in any other materials
provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon
data or specifications provided by the user, the user is responsible for determining that such data and specifications are
suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
Jaw Kits
page 10
ATTENTION!
WARRANTY COULD BE VOID IF
ZOOMLOCK IS NOT APPLIED PER
INSTRUCTIONS! CAREFULLY
READ ALL INSTALLATION
INSTRUCTIONS (SEE PAGES
14-15) AND WATCH VIDEOS.
OFFER OF SALE
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries
or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the detailed
“Offer of Sale” available at www.parker.com.
Catalog K-1, June 2017 supersedes Catalog K-1, May 2016 and all prior publications.
http://solutions.parker.com/zoomvid
Page 2 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
FLAME-FREE REFRIGERANT FITTINGS
Increase productivity and profitability
ZoomLockTM flame-free refrigerant fittings are specially designed to
work without brazing, which automatically makes your job simpler
and faster when joining copper tubes.
Professionals who have tried ZoomLock flame-free refrigerant
fittings report their time and labor costs on tube connections
are typically reduced 60% on average by eliminating the need for
brazing. The biggest benefits are more productivity and increased
profit, but there are also many other exciting advantages to flamefree tube connecting.
ODM X ODM
COMPATIBLE
COMPONENTS
The ZoomLock Advantage
■■ For HVAC/R up to 700 psi
■■ No hot-work permit
■■ Huge labor and time savings
■■ No need to
■■ Less equipment required
nitrogen-purge
■■ More flexible access
to job sites
■■ Safer conditions,
no fire hazards
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 3
ZoomLock Flame-Free Refrigerant Fittings
Approved
Refrigerants
■■ 1234yf
■■ 1234ze
Applications
Compatibility
■■High Pressure HVAC/R
■■Approved Oils:
■■Glycol
Mineral Oil, POE, PVE, PAG
■■Non-Potable Water
■■Approved Tubing Materials:
Product Parameters
■■Approved Tubing Tolerance:
■■Continuous Operating
Temperature:
250°F / 121°C
■■O-Ring Temperature Rating:
-40°F to +300°F
-40°C to +149°C
■■Maximum Rated Pressure
(MRP):
700 psi / 48 bar
■■Minimum Burst Pressure
(UL 207):
2,100 psi / 145 bar
■■Vacuum Pressure Capability:
20 Microns
■■External Leak Rate:
<0.1 Ounces of Helium per Year
at Operating Pressure Range
Copper to Copper Connections
Meets ASTM B280
Types for Use with Klauke®
15 kN Compatible Jaws:
Hard Copper (Drawn)
- 1/4” – 1-1/8” Type ACR, M, L
- Type K only up to 7/8”
Soft Copper (Annealed)
- 1/4” – 1-1/8” Type ACR, L
- Type K only up to 7/8”
■■Approved Copper Tubing
Types for Use with Klauke
19 kN and RIDGID® Compatible
Jaws:
Hard Copper (Drawn)
- 1/4” – 1-3/8” Type ACR, M, L, K
Soft Copper (Annealed)
- 1/4” – 1-3/8” Type ACR, L, K
®
Refrigerant Grade Copper, per
ASTM-B75 or ASTM-B743
■■O-Ring:
HNBR
Fitting Warranty
■■5 years from date of install. Read
page 26 for more details.
Agency Approvals and
Certifications
■■UL 207, SA#33958, SDTW(7)
(Except where noted)
■■ASHRAE-15
■■ICC-ES, PMG-1296
2015 IMC
(International Mechanical Code)
2015 IRC
(International Residential Code)
2015 UMC
(Uniform Mechanical Code)
- Approved for couplings and
90 degree elbows
- More fittings coming soon
■■Size Availability (Inches):
■■Fitting Body:
*Flammable refrigerants. Check with Local
Building or Mechanical Code Officials.
■■CRN
Conforms to UL109
Fitting Materials
125
134a
143a
404A
407A
407C
407F
410A
447A
448A
49A
4
450A
452A
452B
507
513A
718
32*
290*
600*
600a*
■■Approved Copper Tubing
■■Vibration Resistance:
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8,
1-1/8, 1-3/8
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
■■
RIDGID is a registered trademark of RIDGID, Inc.
Page 4 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
ZoomLock Flame-Free Refrigerant Fittings
Couplings
Dimensions
D
B
A
C
Dimensions
Size
Part
Number
Description
Inch
mm
Inch
mm
Inch
mm
Inch
mm
1/4
770500
PZK-C4-HNBR
0.26
6.6
0.34
8.6
0.45
11.5
0.95
24.1
5/16
770501
PZK-C5-HNBR
0.32
8.2
0.40
10.2
0.52
13.1
0.93
23.6
3/8
770502
PZK-C6-HNBR
0.39
9.8
0.47
11.8
0.58
14.8
0.98
24.9
1/2
770503
PZK-C8-HNBR
0.51
13.0
0.59
15.0
0.73
18.6
1.25
31.8
5/8
770504
PZK-C10-HNBR
0.64
16.1
0.74
18.7
0.89
22.5
1.24
31.5
3/4
770505
PZK-C12-HNBR
0.76
19.3
0.88
22.4
1.07
27.2
1.29
32.8
7/8
770506
PZK-C14-HNBR
0.89
22.5
1.02
25.8
1.19
30.2
1.31
33.3
1-1/8
770507
PZK-C18-HNBR
1.14
28.8
1.29
32.6
1.44
36.7
1.29
32.8
1-3/8*
770508
PZK-C22-HNBR
1.39
35.3
1.54
39.1
1.75
44.5
1.57
39.9
A
B
C
D
Slip Couplings
Dimensions
D
A
B
Dimensions
Part
Number
Description
1/4
770550
3/8
1/2
Size
C
A
B
C
D
Inch
mm
Inch
mm
Inch
mm
Inch
mm
PZK-RC4-HNBR
0.26
6.6
0.34
8.6
0.45
11.5
2.00
50.8
770552
PZK-RC6-HNBR
0.39
9.8
0.47
11.8
0.58
14.8
2.05
52.1
770553
PZK-RC8-HNBR
0.51
13.0
0.59
15.0
0.73
18.6
2.74
69.6
5/8
770554
PZK-RC10-HNBR
0.64
16.1
0.74
18.7
0.89
22.5
2.75
69.9
3/4
770555
PZK-RC12-HNBR
0.76
19.3
0.88
22.4
1.07
27.2
2.75
69.9
7/8
770556
PZK-RC14-HNBR
0.89
22.5
1.02
25.8
1.19
30.2
2.74
69.9
1-1/8
770557
PZK-RC18-HNBR
1.14
28.8
1.29
32.6
1.44
36.7
2.77
70.4
1-3/8*
770558
PZK-RC22-HNBR
1.39
35.3
1.54
39.1
1.75
44.5
1.57
39.9
*ZoomLock 1-3/8” fittings can only be crimped with 19 kN Klauke tools or RIDGID crimping jaws.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 5
ZoomLock Flame-Free Refrigerant Fittings
Long Radius Elbows
Dimensions
A
D
E
B C
Size
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1-1/8
1-3/8*
Dimensions
Part
Number
Description
770600
770601
770602
770603
770604
770605
770606
770607
770608
PZK-90E4-HNBR
PZK-90E5-HNBR
PZK-90E6-HNBR
PZK-90E8-HNBR
PZK-90E10-HNBR
PZK-90E12-HNBR
PZK-90E14-HNBR
PZK-90E18-HNBR
PZK-90E22-HNBR
A
B
C
D
E (Ref.)
Inch
mm
Inch
mm
Inch
mm
Inch
mm
Inch
mm
0.26
0.32
0.39
0.51
0.64
0.76
0.89
1.14
1.39
6.6
8.2
9.8
13.0
16.1
19.3
22.5
28.8
35.3
0.34
0.40
0.47
0.59
0.74
0.88
1.02
1.29
1.54
8.6
10.2
11.8
15.0
18.7
22.4
25.8
32.6
39.1
0.45
0.52
0.58
0.73
0.89
1.07
1.19
1.44
1.75
11.5
13.1
14.8
18.6
22.5
27.2
30.2
36.7
44.5
2.01 51.1 0.50
2.13 54.1 0.60
2.27 57.7 0.65
2.88 73.2 0.90
3.21 81.4 1.13
3.47 88.0 1.50
3.75 95.3 2.25
4.29 108.8 2.85
4.54 115.3 3.05
12.7
15.2
16.5
22.9
28.7
38.1
57.2
72.4
77.5
Tees
Dimensions
A
B
C
D
D
Size
3/8
1/2
5/8
3/4
7/8
1-1/8
1-3/8*
Dimensions
Part
Number
Description
770702
770703
770704
770705
770706
770707
770708
PZK-T6-HNBR
PZK-T8-HNBR
PZK-T10-HNBR
PZK-T12-HNBR
PZK-T14-HNBR
PZK-T18-HNBR
PZK-T22-HNBR
A
Inch
0.39
0.51
0.64
0.76
0.89
1.14
1.39
B
mm
9.8
13.0
16.1
19.3
22.5
28.8
35.2
Inch
0.47
0.59
0.74
0.88
1.02
1.29
1.54
C
mm
11.8
15.0
18.7
22.4
25.8
32.6
39.0
*ZoomLock 1-3/8” fittings can only be crimped with 19 kN Klauke tools or RIDGID crimping jaws.
Inch
0.58
0.72
0.87
1.05
1.19
1.44
1.75
D
mm
14.8
18.2
22.0
26.6
30.2
36.7
44.4
Inch
1.63
2.23
2.29
2.37
2.44
2.56
2.75
mm
41.4
56.6
58.2
60.2
62.0
65.0
69.9
Page 6 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
ZoomLock Flame-Free Refrigerant Fittings
Reducers
Dimensions
G
C B A
Size
3/8 in to 1/4
1/2 in to 1/4
1/2 in to 3/8
5/8 in to 1/4
5/8 in to 3/8
5/8 in to 1/2
3/4 in to 1/2
3/4 in to 5/8
7/8 in to 1/2
7/8 in to 5/8
7/8 in to 3/4
1-1/8 in to 1/2
1-1/8 in to 5/8
1-1/8 in to 3/4
1-1/8 in to 7/8
Caps
D
E
F
Dimensions
Part
Number
Description
770800
770808
770801
770809
770810
770802
770811
770803
770812
770804
770805
770813
770814
770806
770807
PZK-R64-HNBR
PZK-R84-HNBR
PZK-R86-HNBR
PZK-R104-HNBR
PZK-R106-HNBR
PZK-R108-HNBR
PZK-R128-HNBR
PZK-R1210-HNBR
PZK-R148-HNBR
PZK-R1410-HNBR
PZK-R1412-HNBR
PZK-R188-HNBR
PZK-R1810-HNBR
PZK-R1812-HNBR
PZK-R1814-HNBR
A
Inch
0.39
0.51
0.51
0.64
0.64
0.64
0.76
0.76
0.89
0.89
0.89
1.14
1.14
1.14
1.14
B
mm
9.8
13.0
13.0
16.1
16.1
16.1
19.3
19.3
22.5
22.5
22.5
28.8
28.8
28.8
28.8
Inch
0.47
0.59
0.59
0.74
0.74
0.74
0.88
0.88
1.02
1.02
1.02
1.29
1.29
1.29
1.29
C
mm
11.8
15.0
15.0
18.7
18.7
18.7
22.4
22.4
25.8
25.8
25.8
32.6
32.6
32.6
32.6
Inch
0.58
0.73
0.73
0.89
0.89
0.87
1.05
1.05
1.19
1.19
1.19
1.44
1.44
1.44
1.44
D
mm
14.8
18.6
18.6
22.5
22.5
22.0
26.6
26.6
30.2
30.2
30.2
36.7
36.7
36.7
36.7
Inch
0.26
0.26
0.39
0.26
0.39
0.51
0.51
0.64
0.51
0.64
0.76
0.51
0.64
0.76
0.89
E
mm
6.6
6.6
9.8
6.6
9.8
13.0
13.0
16.1
13.0
16.1
19.3
13.0
16.1
19.3
22.5
Inch
0.34
0.34
0.47
0.34
0.47
0.59
0.59
0.74
0.59
0.74
0.88
0.60
0.74
0.88
1.02
F
mm
8.6
8.6
11.8
8.6
11.8
15.0
15.0
18.7
15.0
18.7
22.4
15.0
18.7
22.4
25.8
Inch
0.45
0.45
0.58
0.45
0.58
0.72
0.72
0.87
0.72
0.87
1.05
0.72
0.87
1.05
1.12
G
mm
11.5
11.5
14.8
11.5
14.8
18.2
18.2
22.0
18.2
22.0
26.6
18.2
22.0
26.6
28.4
Inch
2.20
2.63
2.63
2.70
2.70
3.00
3.10
3.00
3.05
3.05
3.11
3.25
3.25
3.25
3.11
mm
55.9
66.8
66.8
68.6
68.6
76.2
78.7
76.2
77.5
77.5
79.0
82.6
82.6
82.6
79.0
Dimensions
D
B
C
A
Size
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1-1/8
1-3/8*
Dimensions
Part
Number
Description
770900
770901
770902
770903
770904
770905
770906
770907
770908
PZK-CP4-HNBR
PZK-CP5-HNBR
PZK-CP6-HNBR
PZK-CP8-HNBR
PZK-CP10-HNBR
PZK-CP12-HNBR
PZK-CP14-HNBR
PZK-CP18-HNBR
PZK-CP22-HNBR
A
Inch
0.26
0.32
0.39
0.51
0.64
0.76
0.89
1.14
1.39
B
mm
6.6
8.2
9.8
13.0
16.1
19.3
22.5
28.8
35.2
Inch
0.34
0.40
0.47
0.59
0.74
0.88
1.02
1.29
1.54
C
mm
8.6
10.2
11.8
15.0
18.7
22.4
25.8
32.6
39.0
*ZoomLock 1-3/8” fittings can only be crimped with 19 kN Klauke tools or RIDGID crimping jaws.
Inch
0.45
0.52
0.58
0.72
0.87
1.05
1.19
1.44
1.75
D
mm
11.5
13.1
14.8
18.2
22.0
26.6
30.2
36.7
44.4
Inch
1.11
1.11
1.13
1.47
1.56
1.57
1.60
2.05
2.11
mm
28.2
28.2
28.7
37.3
39.6
39.9
40.6
52.1
53.6
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 7
ZoomLock Flame-Free Refrigerant Fittings
SAE Flare
Dimensions
C
A
B
D
Dimensions
Size
Part
Number
Description
1/4
3/8
1/2
5/8
3/4
771000
771002
771003
771004
771005
PZK-F4-HNBR
PZK-F6-HNBR
PZK-F8-HNBR
PZK-F10-HNBR
PZK-F12-HNBR
A
B
C
D
Inch
mm
Inch
mm
Inch
mm
Inch
mm
0.26
0.39
0.51
0.64
0.76
6.6
9.8
13.0
16.1
19.3
0.45
0.59
0.72
0.87
1.05
11.5
14.9
18.2
22.1
26.7
1.38
1.38
1.13
1.48
1.48
35.1
35.1
28.7
37.6
37.6
0.56
0.58
0.75
0.75
0.80
14.2
14.7
19.1
19.1
20.3
Coming Soon! Y-Joints
Dimensions
A
A
C
A
B
Size
3/8
1/2
5/8
3/4
7/8
1-1/8
Note: Not UL Approved.
Part
Number
771102
771103
771104
771105
771106
771107
Dimensions
Description
PZK-Y6-NA
PZK-Y8-NA
PZK-Y10-NA
PZK-Y12-NA
PZK-Y14-NA
PZK-Y18-NA
A
B
C
Inch
mm
Inch
mm
Inch
mm
0.38
0.50
0.63
0.75
0.88
1.13
9.53
12.70
15.88
19.05
22.23
28.57
7.59
8.97
9.49
10.20
12.13
13.16
192.00
227.00
240.00
258.00
307.00
333.00
2.37
2.49
2.61
2.73
2.89
3.56
60.00
63.00
66.00
69.00
73.00
90.00
Page 8 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
ZoomLock Flame-Free Refrigerant Fittings
Coming Soon!
COUPLINGS
ELBOWS - 45°
Size (Inches):
1, 1-1/4
Sizes (Inches):
3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8,
1-3/8
LONG RADIUS
STREET ELBOWS - 90°
Sizes (Inches):
1/2, 5/8, 3/4, 7/8, 1-1/8,
1-3/8
P-TRAPS
ODM x ZoomLock
Sizes (Inches):
1/2, 5/8, 3/4, 7/8, 1-1/8,
1-3/8
Adapter Sizes (Inches):
1/2 to 3/8
5/8 to 1/2
3/4 to 5/8
7/8 to 3/4
1-1/8 to 7/8
1-3/8 to 1-1/8
Adapter
Bushing
TEES
Sizes (Inches):
1, 1-1/4
Sizes (Inches):
1, 1-1/4
REDUCERS
ODM x ODM
Note:
Not UL
Approved.
REDUCING BUSHINGS
LONG RADIUS
ELBOWS - 90°
Size (Inches):
1-3/8 to 1-1/8
1-3/8 to 7/8
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 9
Crimping Tools
CRIMPS
Features
CRIMPS
UP TO
1-1/8”
UP TO
1-3/8”
■■Lightweight design
increases productivity
■■Short pressing cycle,
5-7 seconds
■■Compact design and
350° jaw rotation allows
technician to install in tight
spaces
■■Automatic piston return
■■Safety feature that
allows crimp cycle to be
interrupted
- Feature allows manual release of piston, if needed
■■High-quality, powerful
Makita Li-Ion technology
for lasting, batterypowered pressing
- 100-150 Crimps per charge
- Short charging time of just 15 minutes (2.0 Ah)
- Makita batteries and
chargers available worldwide.
■■Tool service indicated via
imbedded LEDs, illuminates at 10,000 cycles
■■Tool Warranty is 24 months
from date of purchase
■■Crimp tools are not sold
separately
Klauke® 15 kN
Klauke® 19 kN
MODEL MAP2LCER
MODEL MAP2L19
■■Available in Tool Kits:
■■Available in Tool Kit:
0 Jaw Tool Kit
PZK-TK0, P/N 770000;
5 Jaw Tool Kit
PZK-TK5, P/N 770002;
0 Jaw Tool Kit
PZK-TK190, P/N 770026
5 Jaw Tool Kit
PZK-TK195, P/N 770028;
■■For use with J Series Jaws
■■For use with KJ Series Jaws
■■8 Jaw Kit & Individual Jaws
■■8-Jaw Kit & Individual Jaws
Sold Separately
■■Approved Copper Tubing Types:
Hard Copper (Drawn)
- 1/4” – 1-1/8” Type ACR, M, L
- Type K only up to 7/8”
Soft Copper (Annealed)
- 1/4” – 1-1/8” Type ACR, L
- Type K only up to 7/8”
Sold Separately
■■Approved Copper Tubing Types:
Hard Copper (Drawn)
- 1/4” – 1-3/8” Type ACR, M, L, K
Soft Copper (Annealed)
- 1/4” – 1-3/8” Type ACR, L, K
Page 10 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Tool Kits
Jaw Kits
0 Jaw Tool Kits
Klauke 8 Jaw Kits
RIDGID 8 Jaw Kit
Includes a Klauke crimping
tool and the tool kit contents,
listed at below right.
8 piece Klauke 15 kN jaw kit in
hard plastic carrying case.
8 piece RIDGID jaw kit in hard
plastic carrying case includes
tube cutter, deburring tools, crimp
gauge, depth gauge, stainless
steel brush, abrasive pad, and
permanent marker.
■■Description: PZK-TK0
■■Part Number: 770000
■■Includes Crimping Tool:
Klauke 15 kN MAP2LCER
■■Description: PZK-TK190
■■Part Number: 770026
■■Includes Crimping Tool:
Klauke 19 kN MAP2L19
5 Jaw Tool Kits
Includes the Klauke crimping
tool (choose from 2 models),
5 jaws, and tool kit contents,
listed at below right.
■■Description: PZK-TK5
■■Part Number: 770002
■■Jaw Sizes (Inches):
■■Description: J4-J18 Klauke
■■Part Number: 770208 J Series
Jaws
■■Jaw Sizes (Inches):
1/4, 5/16, 3/8, 1/2, 5/8, 3/4,
7/8, 1-1/8
■■Compatible with Klauke Model:
15 kN MAP2LCER
8 piece Klauke 19 kN jaw kit in
hard plastic carrying case.
■■Description: KJ4-KJ22 Klauke
■■Part Number: 770239 KJ Series
Jaws
■■Jaw Sizes (Inches):
1/4, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8,
1-3/8 (5/16 jaw sold separately)
■■Compatible with Klauke Model:
19 kN MAP2L19
■■Description: RJ4-RJ22 RIDGID
■■Part Number: 770219 RJ Series
Jaws
■■Jaw Sizes (Inches):
1/4, 3/8, 1/2, 5/8, 3/4, 7/8,
1-1/8, 1-3/8
(5/16 jaw sold separately)
■■Compatible with RIDGID
Compact Press Tool Models:
RP 100-B, RP 200-B, RP 210-B
(Sold through RIDGID distributors)
Replacement Jaw
Cases (Empty)
See table on page 12 for part
numbers.
3/8, 1/2, 5/8, 7/8, 1-1/8
■■Includes Crimping Tool:
Klauke 15 kN MAP2LCER
■■Description: PZK-TK195
■■Part Number: 770028
■■Jaw Sizes (Inches):
3/8, 1/2, 5/8, 7/8, 1-1/8
■■Includes Crimping Tool:
Klauke 19 kN MAP2L19
Klauke Tool Kit Contents
■■ Klauke Crimping Tool
■■ Abrasive Pad
■■ Tubing Cutter
■■ Deburring Tool
■■ Permanent Marker
■■ Battery Charger
■■ RLS Crimp Gauge
■■ (2) Lithium-Ion
■■ RLS Depth Gauge
■■ Stainless Steel Brush
Rechargeable Batteries
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 11
Crimping Tools and Jaw Selection
J Series Jaw
KJ Series Jaw
RJ Series Jaw
Klauke 15 kN
Crimping Tool
MAP2LCER
Klauke 19 kN
Crimping Tool
MAP2L19
RIDGID Compact
Press Tools*
RP 200-B, RP 210-B
RP 100-B
APPROVED COPPER TUBING TYPES
Hard Copper (Drawn)
Soft Copper (Annealed)
1/4” – 1-1/8” Type ACR, M, L;
Type K only up to 7/8”
1/4” – 1-3/8” Type ACR, M, L, K;
1/4” – 1-1/8” Type ACR, L;
Type K only up to 7/8”
1/4” – 1-3/8” Type ACR, L, K;
FEATURES
Crimping Force
Minimum Crimp Pressure
15kN
19kN
425 bar / 6,163 psi
525 bar / 7,613 psi
Number of Crimps
Battery Capacity
2.0 Ah approx. 150 (for NS20)
18V / 2.0 Ah Li-Ion Makita (BL1820B)
Charging Time
15 minutes
Operating Temp. Range
14°F to 104°F (-10°C to 40°C)
Jaw Holder
Swivels through 350°
Weight with Battery Without Jaw
1.7 kg (3.7 lb.)
1.8 kg (4.0 lb.)
Including Jaw
2.3 kg (5.1 lb.)
3.1 kg (6.8 lb)
377 x 75 x 116 mm
395 x 80 x 118 mm
Diagnostics
PGA 1 Compatible
X
X
i-press Software Compatible
X
X
Tool Warranty
24 months from date of purchase
Dimensions
24 kN
Sold through
RIDGID distributors
TOOL KITS / PART NUMBER
0 JAW TOOL KITS
PZK-TK0
770000
PZK-TK190
770026
—
5 JAW TOOL KITS
PZK-TK5
770002
3/8, 1/2, 5/8, 7/8, 1-1/8
PZK-TK195
770028
3/8, 1/2, 5/8, 7/8, 1-1/8
—
* Sold through RIDGID distributors.
Page 12 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Crimping Tools and Jaw Selection
J Series Jaw
KJ Series Jaw
RJ Series Jaw
Klauke 15 kN
Crimping Tool
MAP2LCER
Klauke 19 kN
Crimping Tool
MAP2L19
RIDGID Compact
Press Tools*
RP 200-B, RP 210-B
RP 100-B
J4-J18
770208
1/4, 5/16, 3/8, 1/2,
5/8, 3/4, 7/8, 1-1/8
KJ4-KJ22
770239
1/4, 3/8, 1/2, 5/8, 3/4, 7/8,
1-1/8, 1-3/8
RJ4-RJ22
770219
1/4, 3/8, 1/2, 5/8, 3/4, 7/8,
1-1/8, 1-3/8
JAW KITS / PART NUMBER
8 PIECE JAW KITS
JAW CASE (EMPTY)
770240
(9 empty slots)
770220
(8 empty slots)
INDIVIDUAL JAWS/ PART NUMBER
1/4”
PZK-J4
770200
PZK-KJ4
770230
PZK-RJ4
770210
5/16”
PZK-J5
770201
PZK-KJ5
770231
PZK-RJ5
770211
3/8”
PZK-J6
770202
PZK-KJ6
770232
PZK-RJ6
770212
1/2”
PZK-J8
770203
PZK-KJ8
770233
PZK-RJ8
770213
5/8”
PZK-J10
770204
PZK-KJ10
770234
PZK-RJ10
770214
3/4”
PZK-J12
770205
PZK-KJ12
770235
PZK-RJ12
770215
7/8”
PZK-J14
770206
PZK-KJ14
770236
PZK-RJ14
770216
1-1/8”
PZK-J18
770207
PZK-KJ18
770237
PZK-RJ18
770217
1-3/8”
—
PZK-KJ22
770238
PZK-RJ22
770218
* Sold through RIDGID distributors.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 13
Replacement Parts and Accessories
Tubing Cutter
Deburring Tool
RLS Crimp Gauge
ZoomLock approved tubing cutter.
ZoomLock approved deburring
tool. (1-3/8” capacity deburring tool
coming soon!)
Confirms the measurement of the
finished crimp band diameter.
■■Description: 1/4” to 1-1/8”
Capacity Tubing Cutter
■■Part Number: 770006
■■Description: 1/4” to 1-1/8”
■■Description: PZK-GNG1
■■Part Number: 770005
Capacity Tube Deburring Tool
■■Part Number: 770007
Standard RLS
Depth Gauge
Optional Depth
Gauge
Metal depth gauge confirms the
proper insertion depth of the
tubing.
Plastic depth gauge confirms
the proper insertion depth of the
tubing.
■■Description: PZK-IDGM
■■Part Number: 770014
■■Description: PZK-IDGP
■■Part Number: 770015
Diagnostic Tool
Adaptor tool for crimping tool
diagnostics. Easily connect to
PC via USB-Interface. Provides
statistical evaluation of average
crimping process of tool. Free
downloading of Software “iPress”
via www.klauke com.
■■Description: PGA1
■■Part Number: 770008
■■Compatible with:
Klauke MAP2LCER
Klauke MAP2L19
1
2
1
Page 14 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
2
Installation Instructions
1
2
CK <
CK <
> CLI
> CLI
2
1
2
1
<
ICK
<
ICK
> CL
<
ICK
> CL
> CL
STEP 1
STEP 2
STEP 3
Press the ZoomLock Crimping Tool locking
2 to release.
1 pin, then rotate 45°
Slide jaws over Crimping Tool head, then
depress locking pin until it clicks.
Slide charged battery into base of Crimping Tool. Press and hold the trigger on
Crimping Tool to calibrate. Calibration is
recommended daily, prior to use.
<
ICK
> CL
WARNING
<
ICK
> CL
COPPER TUBE ENDS SHOULD BE INSPECTED AND ANY SHARP EDGES SHOULD BE ADDRESSED.
SHARP EDGES MAY CAUSE DAMAGE TO THE O-RING.
Rotate
5-7
Times
Rotate
5-7
Seconds
CAUTION: Avoid sanding lengthwise.
STEP 4 - CUT
STEP 5 - DEBURR
STEP 6 - SAND & CLEAN
Cut copper tube using the supplied or
similar commercially available tube cutter.
Verify tube cutter is properly maintained
and wheel is sharp. DO NOT use any
type of saw as this creates a sharp surface that will cut the o-ring.
Use supplied deburring tool. ALL tubing
MUST have its outer diameter deburred
prior to ZoomLock fitting installation.
Rotate tool back-and-forth 5 - 7 times to
remove sharp edges and burrs. Perform
this step BEFORE sanding.
ALL tubing must be SANDED and
CLEANED. Use provided heavy duty
abrasive pad, nylon mesh abrasive pad
(maroon color) or 180 grit sandpaper.
SAND tube in RADIAL DIRECTION as
shown with arrows for 5 - 7 seconds or
10 - 14 times back-and-forth. Remove
residual debris from tube end.
STEP 7 - INSPECT
STEP 8 - MARK
STEP 9
INSPECT copper tube AFTER sanding.
Surfaces need to appear clean and shiny.
Inspect for any VISIBLE SCRATCHES,
INCISE MARKS OR OTHER TUBE
DEFECTS. Area of importance is within
1.5 inches from tube end. If scratches are
present, cut off affected area and repeat
Steps 4 -7 or sand thoroughly to remove.
Using the depth gauge provided or the
chart on page 17 to determine the minimum insertion depth. Mark the tubing
with a permanent marker to indicate
proper insertion
depth on every tube.
O-Ring
Push the fitting onto the tube. Use the
mark to assure insertion depth and secure fit.
Deep Scratches
(Can be felt with
fingernail)
Incise
Marks
O-Ring
O-Ring
O-Ring
Flange
Flange
O-
s
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 15
Installation Instructions
O-Ring
O-Ring
WARNING: ZOOMLOCK IS DIFFERENT THAN
OTHER INDUSTRY CRIMP TECHNOLOGY. DO
NOT CRIMP WITH JAW CENTERED ON O-RING.
O-Ring
Flange
JAW MUST ALIGN BETWEEN
O-RING AND OUTER FLANGE.
O-Ring
Flange
STEP 10
STEP 11
Open the jaws of the ZoomLock Crimping
Tool.
Properly place the crimping jaws onto the fitting. Grooves in the jaws make it easy to align.
See illustration at above right for proper crimping alignment.
Flange
Manual
Release
Slide
Crimp Bands
45° to 90°
Crimp Bands
O-Ring
Flange
O-Ring
Flange
STEP 12
Press and hold the trigger on the ZoomLock Crimping Tool to begin the crimping
process. Continue to hold the trigger until
the ZoomLock Crimping Tool completes its
cycle.
STEP 13
STEP 14
Open the jaws and remove from the
fitting. If the jaws do not open, crimping
cycle was not completed. For manual
override, slide the manual release button
down to open the jaw in case of emergency.
Crimp 1-3/8” fitting twice, rotate crimping tool 45 to 90 degrees after first crimp
and repeat crimp.
Crimp Bands
Crimp Bands
STEP 15
STEP 16
A special “RLS” mark will be displayed on
the tube to let you know the connection is
crimped properly.
The supplied RLS Crimp Gauge will confirm
the measurement of the finished crimp band
diameter. See crimp band locations noted
in Step 15. It may be necessary to rotate
the gauge in order to not interfere with the
copper tube flashing left from the crimping
process.
APPLIES TO 1-3/8” FITTINGS ONLY
Page 16 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Troubleshooting and Frequently Asked Questions
Troubleshooting
1. Do you have any troubleshooting suggestions if
a coupling leaks after crimp?
A. Verify tubing for scratches, incise marks and dents
prior to tube cutting. Be careful when using a knife
to cut off plastic shipping caps on copper tubes.
B. Take time to cut the tubing properly using a
tubing cutter. Rushing through the cutting
process may cause dents and oval tubing which
can create leaks.
C. Verify proper deburring and sanding/cleaning of
tube surface per steps 5 to 7.
D. Verify proper tube insertion depth using provided
insertion gauge. One gauge is provided with the
tool kit or can be ordered separately. Refer to the
“minimum insertion depth” table in FAQ section if
you do not have a gauge.
E. Verify the proper crimp diameter using the
provided crimp gauge.
F. Verify correct jaw is installed for the fitting you are
trying to crimp.
G. Try applying a light coating of spray lubricant
such as WD-40 directly to the jaws.
H. Let jaw and tool do the work. If the fitting is in a
hard to reach place, it is important to let the tool
body move freely.
I. Avoid applying any sort of pulling or twisting of
the tool during the crimp process.
J. If the fitting was recently crimped (15 – 20
minutes) prior to pressurization, it is possible the
bubbles are a result of trapped air in the double
crimp area to leak out over time. This is not a
joint leak and will leak out over time. This is more
likely to occur on smaller fittings.
2. If a fitting does leak, can you braze the fitting
in rather than cutting out the fitting and having
to make up for lost pipe?
If you find a fitting that has a refrigerant leak, try recrimping the connection first. If that does not work,
the fitting must be cut out and replaced. Trying
to braze the fitting will very likely melt the o-ring
material and thus introduce contaminants into the
system that could cause other system issues.
Installation
3. What is the #1 cause of leaky fittings?
Skipping the installation instructions 4 to 8 will cause
the tube to leak. It is very important to use the
scouring pad and deburr tool. Refrigerant gas at the
maximum rated 700 psi pressure is more likely to
leak than water at a much lower pressure, therefore,
following the tube preparation instructions is very
important.
4. What is considered a “deep” scratch and what
can be done to clean this?
A deep scratch is defined as one that can be
felt with your fingernail. Try using a new piece of
Scotch Brite® abrasive pad or 400 grit sandpaper.
Alternatively, 180 grit sandpaper/cloth can be used
for 15 - 20 seconds to remove a deep scratch.
Following tube preparation steps 4 to 8 is important
for preventing leaks.
5. Can you show an example of a “good” copper
tube surface after sanding?
Figure 1 below shows an example of a good
tube. Figure 2 is an example of a tube with a bad
scratch that requires proper tube preparation. It
is very important to follow deburring, sanding and
inspection steps 4 to 8.
Figure 1 - Copper tube with “good” surface.
Figure 2 - Copper tube with “bad” surface scratch.
6. How do I know the correct insertion depth
when pushing the ZoomLock fitting onto the
copper tube?
Use the depth gauge provided or the Minimum
Insertion Depth chart on the following page to
determine the correct insertion depth. Mark the
tubing with a permanent marker to indicate proper
insertion depth on every tube.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 17
Troubleshooting and Frequently Asked Questions
MINIMUM INSERTION DEPTH
Fitting Size
Inches
mm
1/4
1
24
5/16
1
24
3/8
1
24
1/2
1-1/4
32
5/8
1-1/4
32
3/4
1-1/4
32
7/8
1-1/4
32
1-1/8
1-1/4
32
1-3/8
1-1/2
38
7. How do you slide insulation over these fittings
(the flare will grab insulation).
If the flare of the fitting tends to be a problem, you can
smooth the transition over the fitting by adding duct
tape around the flared edge of the fitting to the tube.
8. Do you have a solution for crimping onto flared
tubing like that coming out of the condenser
and evaporator on residential units?
No, we do not have a specific product designed
to crimp over the flared tubing. However, if there
is at least 2 inches of straight copper tubing after
the flared end and is accessible with the jaws, we
suggest that you cut the flared end off and crimp
directly to the tube.
9. How much tolerance can the ZoomLock fitting
handle on the pipe being crimped?
We know that not all copper tubing is the same, but
we have tested ZoomLock with most copper tube
manufacturers with no issues. The tolerance for
each tube to ensure a leak-free joint is defined by
ASTM B280.
10. What is the minimum brazing distance?
MINIMUM DISTANCE FROM ZOOMLOCK
FITTING TO BRAZE
Tube Diameter
Inches
Millimeters
1/4 to 1/2
5
127
5/8
7
178
3/4
8
203
7/8
9
229
1-1/8
11
279
1-3/8
14
356
11. What is the minimum distance between
ZoomLock fittings?
The ends of the fittings should be no closer than ¼
inch apart.
12. What is the recommended minimum space
(envelope) needed around the Klauke tool and
jaws to crimp?
The envelope of 11” x 7” is recommended around
fittings. The illustration below shows closed space
around the fitting with one end open. It assumes
a 4” centerline between fittings and a max 1-3/8”
couplings. A minimum of 2.25” from the back wall
surface is required. You need 2-1/2” between
couplings for jaws if the tool is coming up from
below the fittings to crimp. We realize there are
many configurations, so please contact your local
Parker sales engineer with any questions.
7” Allow Room for Tool
2.25”
4”
11” Opening
to Allow
Room for Tool
3”
Crimp Tool
13. Can Zoomlock be crimped in the same location
as Viega ProPress fittings?
No. The fittings will leak if you do not crimp per step
11 of the installation instructions. Proper crimping is
also illustrated in the photo below.
Page 18 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Troubleshooting and Frequently Asked Questions
14. How many crimps can you complete on a
complete battery charge?
On average you can achieve 100-150 crimps per
charge depending on the size fittings being crimped.
Each Klauke Tool kit comes with 2 Makita Lithiumion 2.0 Ah 18V batteries (BL1820B) and a rapid
charge charging system. To prevent any downtime,
it is recommended that you have both batteries
charged before going to the job site and to have one
charging while the other is in use.
15. How can I increase the number of crimps and
battery life?
You can purchase a Makita 3.0 Ah 18 V Li-Ion
battery (BL1930). Parker does not sell these, but
they can be purchased at your local or online
retailers wherever batteries are sold.
16. How do you know when the tool needs to be
serviced?
The 15 kN (MAP2L) and 19 kN MAP2L19 Klauke
tools have red LED lights on the back of the tool that
will blink for 20 seconds after a crimp. The 19 kN
MAP219 tool has a screen on the tool which indicates
the number of remaining crimps. Take the tool back to
an authorized dealer to have the tool serviced.
17. What is the expected life of the jaws?
Each jaw has an expected life of 10,000 to 12,000
crimps.
18. How do you know when the jaw needs to be
replaced?
You will know when the jaw needs to be replaced
when the contact point between the upper and
lower jaw starts to open up/widen. A good indication
of failure is when the crimp gauge no longer
engages. Use the supplied wire brush in tool kit to
periodically clean pressing jaws.
19. Where can replacement batteries and chargers
be purchased??
The 2.0 Ah 18 V Makita Li-Ion battery (BL1820B)
along with the 110V AC charger (DC18RC) can be
purchased at your local or online retailers wherever
batteries are sold.
Technical
20. What material is the o-ring made of?
The o-ring is a highly engineered HNBR Parker
o-ring that has been used in HVAC applications by
OEMs and suppliers for many years with no issues.
21. What is the expected life of the o-ring in the
system?
The expected life of the o-ring that stays within the
product specifications for temperature and pressure
should be 30 years.
22. Does the o-ring compensate for imperfections
in the piping to make a tight seal?
Yes, the o-ring does compensate for small/minor
scratches on the surface of the tube; however, the
tubing needs to be inspected prior to use per ASTM
B280 and the Copper Tube Handbook published by
the Copper Development Association (CDA) specifications. Imperfections in and adjacent to the crimp
area could inhibit the joint integrity. These imperfections may include surface scratches, incise marks,
and tubing out of round.
23. Are there any shelf life concerns?
No, the shelf life of the product is estimated at or
above 30 years.
24. Is there a concern about ice building up and
then thawing under fitting in a horizontal or
vertical configuration?
No, ZoomLock has been thoroughly tested
in freeze/thaw applications with over 10,000
cycles completed in both vertical and horizontal
configurations with no leakage concerns.
25. Are there any concerns with corrosion due to
coastal applications, cleaning agents, or offgassing of produce/vegetables?
No, ZoomLock has gone through a battery of
corrosion testing, completing over 2,000 hours of
salt spray testing without failure, which proves the
resilience of the product.
26. The product specifications state that the
application temperature limits are -40°F to
+300°F / -40°C to 150°C. What happens if we go
beyond that limit?
If the application that the fitting is being used in
goes beyond the specified limits of the o-ring (-40°F
to +300°F / -40°C to 150°C) then there will be an
increased likelihood that a leak can occur.
27. Can I use ZoomLock in a transportation
application where fitting vibration is high?
Yes, ZoomLock has gone through extensive vibration
testing and results are actually better than that of
a braze joint. Please review the vibration testing
procedure and conclusion for more information.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 19
Troubleshooting and Frequently Asked Questions
28. Can you use ZoomLock to crimp to aluminum,
steel, or stainless steel?
No, ZoomLock is specifically designed for copper to
copper connections. Connecting to dissimilar metals
can cause formicary corrosion issues that could
cause a failure.
Other
29. Is ZoomLock approved by state and city
building codes?
ZoomLock has been approved by UL-207, ASHRAE
15, International Code Council – Evaluation Service
(ICC-ES), International Mechanical Code (IMC),
Universal Mechanical Code (UMC), and International
Residential Code (IRC). These approvals are all that
is needed in most areas. Please contact your local
building inspector with questions prior to install.
Page 20 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Performance Data
ACR Pressure Drop (10 ft. long)
ACR Loss Coefficient
3/8” ACR Tube Pressure Drop vs. Velocity
3/8” ACR Tube Loss Coefficient vs. Reynolds Number
30
40
Key:
Key:
.375 10 ft. ACR
.375 10 ft. ZoomLock
.375 10 ft. ACR Braze
35
30
Loss Coefficient (K)
Pressure Drop (in. H2O)
45
25
20
15
10
0
5
10
15
20
25
Velocity (m/s)
30
35
15
10
5
40
10
15
20
Reynold’s Number (per 1,000)
20
Key:
5.5
.75 10 ft. ACR
.75 10 ft. ZoomLock
.75 10 ft. ACR Braze
Loss Coefficient (K)
Key:
25
15
10
5
25
5.0
4.5
Braze-Calc
ZoomLock-Calc
Straight-Calc
4.0
3.5
3.0
2.5
0
10
20
30
40
Velocity (m/s)
50
60
2.0
70
7/8” ACR Tube Pressure Drop vs. Velocity
14
12
10
.875 10 ft. ACR
.875 10 ft. ZoomLock
.875 10 ft. ACR Braze
8
6
4
2
5
10
15
20 25
30
Velocity (m/s)
35
20
30
40
50
60
Reynold’s Number (per 1,000)
40
45
50
Key:
3.6
3.4
3.2
70
80
Braze-Calc
ZoomLock-Calc
Straight-Calc
3.0
2.8
2.6
2.4
2.2
2.0
0
10
4.0
3.8
Loss Coefficient (K)
Key:
0
7/8” ACR Tube Loss Coefficient vs. Reynolds Number
16
0
5
6.0
30
0
0
3/4” ACR Tube Loss Coefficient vs. Reynolds Number
3/4” ACR Tube Pressure Drop vs. Velocity
Pressure Drop (in. H2O)
20
Braze-Calc
ZoomLock-Calc
Straight-Calc
5
0
Pressure Drop (in. H2O)
25
0
10
20
30
40
50
Reynold’s Number (per 1,000)
60
70
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 21
ICC-ES Evaluation Report
Effective Date: January 2015
Revision Date: January 2017
This report subject to renewal in January 2018.
PMG-1296
CSI:
DIVISION: 23 00 00—HEATING, VENTILATING AND AIR CONDITIONING (HVAC)
Section: 23 20 00–HVAC Pipe and Fittings
Product certification system:
The ICC-ES product certification system includes testing samples taken from the market or
supplier’s stock, or a combination of both, to verify compliance with applicable codes and
standards. The system also involves factory inspections, and assessment and surveillance of the
supplier’s quality system.
Products: Refrigeration Tubing Connectors
Listee:
RLS, LLC
101 S. Douglas Street
Shelbina, MO 63468
www.rlspressfittings.com
Additional Listee:
Parker Sporlan
206 Lange Drive
Washington, MO 63090
www.parker.com
Compliance with the following codes:
2015, 2012, 2009 and 2006 International Mechanical Code® (IMC)
2015, 2012, 2009 and 2006 International Residential Code® (IRC)
2015, 2012, 2009 and 2006 Uniform Mechanical Code® (UMC)*
*Copyrighted publication of the International Association of Plumbing and Mechanical Officials.
Compliance with the following standards:
UL 207 (Edition 8), Standard for Refrigerant-Containing Components and Accessories, Nonelectrical
Identification:
The refrigerant tubing connectors shall be legibly and permanently marked with the manufacturer’s
name, trade name, trademark, or identifying symbol or other descriptive marking by which the
organization responsible for the product may be identified.
The shipping carton, a separate instruction sheet included with the shipping carton or a tag attached
to the component shall include a distinctive model, part number, or type designation for the
connector and include information for each refrigerant type for which the connector is intended and
the ICC-ES PMG listing mark.
Installation:
The refrigerant tubing connectors must be installed in accordance with the manufacturer’s published
installation instructions, the applicable codes and this listing.
Mechanical joints shall not be used on annealed temper copper tube in sizes larger than 7/8-inch
(22.2 mm) OD size per IMC and 3/4” of an inch nominal size per UMC.
Models:
The refrigerant tubing connectors are intended for connection of copper, aluminum, titanium
and other types of tubing approved by the manufacturer. The connection is accomplished by
compressing (solder-free) the fitting to a pipe. The refrigerant connectors are only suitable with
the following refrigerants (R-32, R-125, R-134a, R-143A, R-402, R-404A, R-407, R-410A, R-447A,
R-448A, R-449A, R-450, R-452, R-507, R-513A, R-718, R-1234yf, R-1234ze, Propane, Butane,
Isobutane, Propylene Gycol).
Page 22 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
ICC-ES Evaluation Report
Serial Model Name: RLSTM Cu
Type of Connector
Couplings
Slip Couplings
Long Radius 90°
Stubs
Sizes (Inches)
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
1/4 x 5/16, 1/4 x 3/8, 1/4 x 1/2, 1/4 x 5/8, 5/16 x 3/8, 3/8 x 1/2,
3/8 x 5/8, 1/2 x 5/8, 1/2 x 3/4, 1/2 x 7/8, 1/2 x 1-1/8, 5/8 x 3/4,
5/8 x 7/8, 5/8 x 1-1/8, 3/4 x 7/8, 3/4 x 1-1/8, 3/4 x 1-3/8,
7/8 x 1-1/8, 1-1/8 x 1-3/8
3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
3/8 x 3/8 x 1/4, 3/8 x 3/8 x 5/16, 1/2 x 1/2 x 1/4, 1/2 x 1/2 x 3/8,
5/8 x 5/8 x 3/8, 5/8 x 5/8 x 1/2, 5/8 x 5/8 x 7/8, 3/4 x 3/4 x 1/2,
3/4 x 3/4 x 5/8, 3/4 x 3/4 x 7/8, 7/8 x 7/8 x 5/8, 7/8 x 7/8 x 3/4,
7/8 x 7/8 x 1-1/8, 1-1/8 x 1-1/8 x 3/4, 1-1/8 x 1-1/8 x 7/8,
1-3/8 x 1-3/8 x 7/8, 1-3/8 x 1-3/8 x 1-1/8
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8
Reducers
Tees
Reducing Tees
Cap
Return Bend
Ratings:
Sizes
1/4” RLS
5/16” RLS
3/8” RLS
1/2” RLS
3/4” RLS
5/8” RLS
7/8” RLS
1-1/8” RLS
1-3/8” RLS
Design Pressure, psig
700
700
700
700
700
700
700
700
700
Maximum Abnormal
Pressure, psi
700
700
700
700
700
700
700
700
700
Continuous Operating
Temperature
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
250°F (121°C)
Conditions of Listing:
1. The refrigerant tubing connectors must be used with only the following refrigerants (R-32, R-125,
R-134a, R-143A, R-402, R-404A, R-407, R-410A, R-447A, R-448A, R-449A, R-450, R-452,
R-507, R-513A, R-718, R-1234yf, R-1234ze, Propane, Butane, Isobutane, Propylene Gycol).
2. Mechanical joints shall not be used on annealed temper copper tube in sizes larger than 7/8 inch
(22.2 mm) OD size per IMC and 3/4 inch (19 mm) nominal size per UMC.
3. The installation must be pressure-tested for leaks in the presence of the code official of the code
official’s designated representative.
4. When installation is in fire-resistance-rated assemblies, evidence must be provided to the code
official of compliance with International Building Code® (IBC) Section 713 (penetrations), Uniform
Building Code (UBC) Section 709 (walls and partitions) or UBC Section 710 (floor/ceiling or roof/
ceiling), as applicable.
5. The connectorsmust not be used as a source of electrical ground.
6. When the system is embedded in concrete, tubing must be covered a minumum of 3/4 inch
(19.1 mm) and installation must comply with IBC Section 1906.3 or UBC Section 1906.3, as
applicable.
7. The refrigerant tubing connectors is manufactured by Cerro Flow Products, LLC in Shelbina,
Missouri, under a quality control program with surveillance inspectors annually by ICC-ES.
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 23
Helium Leak Test Report
LAB SERVICES
1250 Arthur E Adams Dr., Columbus, OH 43221
Helium Leak Test Report
page 1 of 2
Customer: Marmon Refrigeration Technologies
Project No.: 12866CSL-01
Equipment: Veeco MS-40
Date Reported: January 10, 2013
Project Engineer: Jim Busch
Principal Tech: Barb Christel
Scope: To test and report the leak rate of RLS press connections.
Background: Marmon Refrigeration Technologies (MRT) submitted RLSTM press connection samples for
helium leak testing. Six (6) different RLS TM sizes were chosen to connect commercially available ACR
tubing (see Table 1). Thirty (30) union connections were chosen as a sample lot with two (2) connections
per fitting. Each sample connected two pieces of tubing approximately nine (9) inches long. One of the
tubes was brazed shut at one end and the other tube was reduced to a ¼” tube stub.
Table 1. Tube Diameters Tested
Tube O.D.
(in)
0.250
0.313
0.375
0.750
0.875
1.125
# of
Samples
30
30
30
30
30
30
Total # of
Tested Connections
60
60
60
60
60
60
Notes
Samples were made from
commercially available
ACR tubing (soft)
EWI Leak Testing Approach: Prior to testing each lot of samples, the Veeco MS-40 helium leak tester
was calibrated. After calibration, a solid ¼” dowel was tested to verify the integrity of the seals on the
helium leak test fixture.
The ¼” tube stub was wiped down with methanol and connected to the leak detector a via a Swagelok ¼”
Ultra-Torr vacuum fitting (see Figure 1). Each sample was pumped down to a level of approximately 500
millitorr prior to applying helium gas near the RLS TM crimp joint (at atmospheric pressure). The helium leak
rate was measured and recorded for each of the sixty (60) connections in a thirty (30) piece sample lot.
1250 Arthur E. Adams Drive  Columbus OH 43221  (614) 688-5000  FAX: (614) 688-5001  http://www.ewi.org/
Page 24 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
Helium Leak Test Report
1250 Arthur E Adams Dr., Columbus, OH 43221
Helium Leak Test Report
LAB SERVICES
page 2 of 2
Customer: Marmon Refrigeration Technologies
Project No.: 12866CSL-01
Equipment: Veeco MS-40
Date Reported: January 10, 2013
Project Engineer: Jim Busch
Principal Tech: Barb Christel
Figure 1. Test Set-up
Results: The maximum leak rate of all connections is summarized in Table 2. The maximum leak rate
detected was 5.40E-09 std.cc/sec.
Table 2. Maximum Leak Rate per Lot
Tube O.D.
(in)
0.250
0.313
0.375
0.750
0.875
1.125
Reported by: Brad Nagy
Maximum Helium Leak
std.cc/sec
4.00E-10
6.10E-10
1.30E-09
5.20E-09
5.40E-09
3.00E-10
Signature:
Title: Manager, Weld & Test Labs
1250 Arthur E. Adams Drive  Columbus OH 43221  (614) 688-5000  FAX: (614) 688-5001  http://www.ewi.org/
Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings / Page 25
Time and Motion Study
Conducted by:
Jay Peters, Principal Advisor, Codes and Standards International
Methodology
A time study was conducted in a controlled environment, with two
stations set up for joining refrigeration tube: one by brazing and one by
using ZoomLock flame-free fittings. Two different installers were used, one
very experienced in making brazed connections and one very experienced
in using the ZoomLock press tool.
The two installers were timed independently making connections using
various sized copper tube and fittings. Before timing began, tube was cut
to length and the ends were prepared for connection (as these procedures
are the same for both connection methods). Three connections were
timed for each size of tube/fitting for each installer, and the three times
were averaged. The results are shown in the table below.
LABOR TIME FOR INSTALLING A COPPER COUPLING
Fitting Size
1/4”
5/8”
1-1/8”
Brazed Connection
35 seconds
42 seconds
1:15 minutes
ZoomLock Braze-Free Fitting
24 seconds
24 seconds
25 seconds
% Time Savings
31%
43%
77%
Key Findings and Conclusions
The time savings achieved while joining tube using ZoomLock flamefree fittings, compared to brazed connections, ranged from 31% on the
smallest fittings timed to 77% on the largest. The average time savings
over the fitting sizes timed was approximately 50%. So, on average,
ZoomLock flame-free fittings were made in roughly half the time of
brazing — and in less than one-quarter the time on the largest fitting size.
Based on the study, brazed connections take longer to complete than
ZoomLock flame-free fittings. When analyzing the installation techniques
for both connections, a brazed connection requires a period of time to
raise the temperature of the fitting and tube to about 1000˚F (538°C). As
the tubing and fitting increases in diameter, the amount of time it takes to
heat them also increases. The ZoomLock flame-free fittings only require
the connection of a press connect tool, which takes less than ten seconds
to complete the actual pressing operation (two crimps) — and the time
to connect does not increase significantly as the diameter of tubing and
fittings increase in size.
In a controlled environment, such as the work station where the time
study was conducted, the brazing operation takes less time than a
similar joint made on a construction or repair project in the field. The
controlled environment is already set up for brazing, with all necessary
equipment and materials close at hand. However, using the ZoomLock
press tool and fittings require approximately the same amount of time in
any environment. Therefore, it can be assumed that the ZoomLock time
savings would be even greater outside of a controlled environment.
Page 26 / Catalog K-1, ZoomLock Flame-Free Refrigerant Fittings
OFFER OF SALE
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors
(“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following
Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. All
goods or work described will be referred to as “Products”.
1. Terms and Conditions. Seller’s willingness to offer
Products, or accept an order for Products, to or from
Buyer is expressly conditioned on Buyer’s assent to
these Terms and Conditions and to the terms and conditions found on-line at www.parker.com/saleterms/.
Seller objects to any contrary or additional term or
condition of Buyer’s order or any other document
issued by Buyer.
2. Price Adjustments; Payments. Prices stated on
the reverse side or preceding pages of this document
are valid for 30 days. After 30 days, Seller may change
prices to reflect any increase in its costs resulting from
state, federal or local legislation, price increases from
its suppliers, or any change in the rate, charge, or
classification of any carrier. The prices stated on the
reverse or preceding pages of this document do not
include any sales, use, or other taxes unless so stated
specifically. Unless otherwise specified by Seller, all
prices are F.O.B. Seller’s facility, and payment is due
30 days from the date of invoice. After 30 days, Buyer
shall pay interest on any unpaid invoices at the rate of
1.5% per month or the maximum allowable rate under
applicable law.
3. Delivery Dates; Title and Risk; Shipment. All
delivery dates are approximate and Seller shall not
be responsible for any damages resulting from any
delay. Regardless of the manner of shipment, title to
any products and risk of loss or damage shall pass to
Buyer upon tender to the carrier at Seller’s facility (i.e.,
when it’s on the truck, it’s yours). Unless otherwise
stated, Seller may exercise its judgment in choosing
the carrier and means of delivery. No deferment of
shipment at Buyers’ request beyond the respective dates indicated will be made except on terms
that will indemnify, defend and hold Seller harmless
against all loss and additional expense. Buyer shall
be responsible for any additional shipping charges
incurred by Seller due to Buyer’s changes in shipping,
product specifications or in accordance with Section
13, herein.
4. Warranty. Seller warrants that the Products sold
hereunder shall be free from defects in material or
workmanship for a period of five years from the date
of delivery to Buyer or 2,000 hours of normal use,
whichever occurs first. This warranty is made only to
Buyer and does not extend to anyone to whom Products are sold after purchased from Seller. The prices
charged for Seller’s products are based upon the
exclusive limited warranty stated above, and upon the
following disclaimer: DISCLAIMER OF WARRANTY:
THIS WARRANTY COMPRISES THE SOLE AND
ENTIRE WARRANTY PERTAINING TO PRODUCTS
PROVIDED HEREUNDER. SELLER DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS AND IMPLIED,
INCLUDING MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE.
5. Claims; Commencement of Actions. Buyer
shall promptly inspect all Products upon delivery. No
claims for shortages will be allowed unless reported to
the Seller within 10 days of delivery. No other claims
against Seller will be allowed unless asserted in writing within 60 days after delivery or, in the case of an
alleged breach of warranty, within 30 days after the
date within the warranty period on which the defect
is or should have been discovered by Buyer. Any
action based upon breach of this agreement or upon
any other claim arising out of this sale (other than an
action by Seller for any amount due to Seller from
Buyer) must be commenced within thirteen months
from the date of tender of delivery by Seller or, for a
cause of action based upon an alleged breach of warranty, within thirteen months from the date within the
warranty period on which the defect is or should have
been discovered by Buyer.
6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS OPTION, REPAIR OR
REPLACE A DEFECTIVE PRODUCT, OR REFUND THE
PURCHASE PRICE. IN NO EVENT SHALL SELLER
BE LIABLE TO BUYER FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF, OR AS THE RESULT OF, THE
SALE, DELIVERY, NON-DELIVERY, SERVICING,
USE OR LOSS OF USE OF THE PRODUCTS OR
ANY PART THEREOF, OR FOR ANY CHARGES OR
EXPENSES OF ANY NATURE INCURRED WITHOUT
SELLER’S WRITTEN CONSENT, EVEN IF SELLER
HAS BEEN NEGLIGENT, WHETHER IN CONTRACT,
TORT OR OTHER LEGAL THEORY. IN NO EVENT
SHALL SELLER’S LIABILITY UNDER ANY CLAIM
MADE BY BUYER EXCEED THE PURCHASE PRICE
OF THE PRODUCTS.
7. Contingencies. Seller shall not be liable for any
default or delay in performance if caused by circumstances beyond the reasonable control of Seller.
8. User Responsibility. The user, through its own
analysis and testing, is solely responsible for making
the final selection of the system and Product and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application
are met. The user must analyze all aspects of the
application and follow applicable industry standards
and Product information. If Seller provides Product or
system options, the user is responsible for determining
that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable
uses of the Products or systems.
9. Loss to Buyer’s Property. Any designs, tools,
patterns, materials, drawings, confidential information
or equipment furnished by Buyer or any other items
which become Buyer’s property, may be considered
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consecutive years have elapsed without Buyer placing
an order for the items which are manufactured using
such property. Seller shall not be responsible for any
loss or damage to such property while it is in Seller’s
possession or control.
10. Special Tooling. A tooling charge may be
imposed for any special tooling, including without
limitation, dies, fixtures, molds and patterns, acquired
to manufacture Products. Such special tooling shall
be and remain Seller’s property notwithstanding payment of any charges by Buyer. In no event will Buyer
acquire any interest in apparatus belonging to Seller
which is utilized in the manufacture of the Products,
even if such apparatus has been specially converted
or adapted for such manufacture and notwithstanding
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Seller shall have the right to alter, discard or otherwise
dispose of any special tooling or other property in its
sole discretion at any time.
11. Buyer’s Obligation; Rights of Seller. To secure
payment of all sums due or otherwise, Seller shall
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this agreement shall be deemed a Security Agreement under the Uniform Commercial Code. Buyer
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damage, patent, trademark or copyright infringement
or any other claim, brought by or incurred by Buyer,
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of: (a) improper selection, improper application or
other misuse of Products purchased by Buyer from
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of Buyer; (c) Seller’s use of patterns, plans, drawings,
or specifications furnished by Buyer to manufacture
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and constitutes the final, complete and exclusive
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The remaining provisions of this agreement will remain
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17. Termination. This agreement may be terminated
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In addition, Seller may by written notice immediately
terminate this agreement for the following: (a) Buyer
commits a breach of any provision of this agreement
(b) the appointment of a trustee, receiver or custodian
for all or any part of Buyer’s property (c) the filing of a
petition for relief in bankruptcy of the other Party on
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19. Indemnity for Infringement of Intellectual
Property Rights. Seller shall have no liability for
infringement of any patents, trademarks, copyrights,
trade dress, trade secrets or similar rights except as
provided in this Section. Seller will defend and indemnify Buyer against allegations of infringement of U.S.
patents, U.S. trademarks, copyrights, trade dress and
trade secrets (“Intellectual Property Rights”). Seller
will defend at its expense and will pay the cost of any
settlement or damages awarded in an action brought
against Buyer based on an allegation that a Product
sold pursuant to this Agreement infringes the Intellectual Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer is contingent on
Buyer notifying Seller within ten (10) days after Buyer
becomes aware of such allegations of infringement,
and Seller having sole control over the defense of any
allegations or actions including all negotiations for
settlement or compromise. If a Product is subject to a
claim that it infringes the Intellectual Property Rights
of a third party, Seller may, at its sole expense and option, procure for Buyer the right to continue using the
Product, replace or modify the Product so as to make
it noninfringing, or offer to accept return of the Product
and return the purchase price less a reasonable allowance for depreciation. Notwithstanding the foregoing,
Seller shall have no liability for claims of infringement
based on information provided by Buyer, or directed
to Products delivered hereunder for which the designs
are specified in whole or part by Buyer, or infringements resulting from the modification, combination or
use in a system of any Product sold hereunder. The
foregoing provisions of this Section shall constitute
Seller’s sole and exclusive liability and Buyer’s sole
and exclusive remedy for infringement of Intellectual
Property Rights.
20. Taxes. Unless otherwise indicated, all prices and
charges are exclusive of excise, sales, use, property,
occupational or like taxes which may be imposed by
any taxing authority upon the manufacture, sale or
delivery of Products.
21. Equal Opportunity Clause. For the performance
of government contracts and where dollar value of the
Products exceed $10,000, the equal employment opportunity clauses in Executive Order 11246, VEVRAA,
and 41 C.F.R. §§ 60-1.4(a), 60-741.5(a), and 60-250.4,
are hereby incorporated.
© 2017 Parker Hannifin Corporation.
Catalog K-1 / 62017
Parker Hannifin Corporation
Sporlan Division
206 Lange Drive • Washington, MO 63090 USA
phone 636 239 1111 • fax 636 239 9130
www.zoomlock.com
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