leading range of cable glands solutions leading range

leading range of cable glands solutions leading range
LEADING RANGE OF
CABLE GLANDS SOLUTIONS
to Australian & International Standards
to Australian & International Standards
Armoured, Unarmoured and Screened Cable Glands,
Industrial Conduit and Accessories
*HUW, HAW and HAW-B Glands tested and approved for hazardous, industrial mining and underground coal mining
ABOUT ALCO CABLE GLANDS
Alco was the first brand to provide a comprehensive range of Metal Cable Glands designed in
Australia to meet Australian and International Standards. Alco premium quality cable glands are
manufactured to comply with the requirements of the new AS/NZS 60079.2000 (equivalent to IEC
60079.1998) as applicable, which came into effect on 26/04/2000.
To maintain the high product integrity of the Alco glands, strict controls are exercised for the raw
materials being used. These are specified below:
GLAND MATERIAL SPECIFICATIONS
The base material for all Alco metal glands is high quality nickel coated brass. All seals are of first
grade material, machine moulded, with an operating temperature of +80˚C or higher. Entry
threads are METRIC. Alco’s nickel plated finish maintains their lead in a quality finish, which has
great resistance to corrosive atmospheres and abrasion.
ALCO PRODUCT DEVELOPMENT
With the ever changing requirements for gland performance, particularly in Hazardous Area
applications, Alco continues to develop their glands to meet the stringent performance
requirements of modern industry. Alco has completed a re-design of the range to meet the
requirements of AS/NZS 60079 and 61241.1, and the new range has numerous benefits:
L
All armoured cable glands come with a weatherproof seal rated to 300kPa
(IP66/68-30m)
L
The range of cables each gland will accept has increased. Alco achieves this by providing
multiple seals. This greatly reduces the chances of cable size variations requiring a change
of gland.
L
All metal glands now come with a fibre washer and plated locknut in the one kit, avoiding
the need to order and stock multiple items.
L
Hazardous area glands now have the extended seals (20mm or longer) required for more
effective gas sealing. The seals meet the requirements of the current Australian and
International Standards.
L
All ranges of metal glands have a reduced number of glands to cover the same range of
cable sizes. This makes selection simpler and reduces inventory.
L
Alco has added a new range to the metal gland offering. The ‘EMC’ range is for use with
metal screened cables, and provides a low resistance contact between screen and earth. The
glands are designed for use with taped or braided screened cables used in conjunction with
Variable Speed Drives (VSD’s).
L
Installation - Glands must be installed in accordance with the requirements of the relevant
Australian or international standard/s. In particular, glands in hazardous areas must be
approved for the type of application.
T: 1300 300 747
F: 1300 300 074
w w w. w a t t m a s t e r. c o m . a u
CONTENTS
CATALOGUE INTRODUCTION
PAGE
CONTENTS
1
SELECTION DATA SHEET
2
HOW TO SELECT THE CORRECT GLAND
3
METAL GLANDS FOR USE WITH UNARMOURED CABLES
UW
General Purpose Weatherproof Gland IP66/68
4
HUW
Hazardous Area Weatherproof Gland To AS/NZS 60079, IP66/68
6
METAL GLANDS FOR USE WITH STEEL WIRED ARMOURED CABLES (SWA)
AW
SWA General Purpose Weatherproof, IP66/68
8
HAW
SWA Hazardous Area Weatherproof AS/NZS 60079, IP66/68
10
HAW-B
SWA Hazardous (Explosive) Area Barrier AS/NZS 60079, IP66/68
12
OTHER GLANDS
EMC PREMIUM Weatherproof, Screened (VSD) Cable, IP66/68
14
ELMAKO EMC Metal Glands, Indoor/Outdoor Braided EMC Shielded Cables, IP68
16
SHUTTER
Brass Glands, Indoor/Outdoor, Shutter Type, IP68
17
SHUTTER
Stainless Steel Glands, Indoor/Outdoor, Shutter Type, IP68
18
NYLON
Nylon Glands, Indoor/Outdoor, PVC, IP68
19
CONDUIT & FITTINGS
ANACONDA
Brass Glands, Flexible Metal Conduit, Indoor/Outdoor/Corrosive, IP66/68
20
Conduit & Fittings Selection Chart and Reducers
21
AEF
Flexible Metal Conduit, Heat/Oil/Chemical/Weather Resistant
22
HCX
Flexible Metal Conduit, Liquid Tight Raceway, Extreme Temperature
23
AOR
Flexible Metal Conduit, Heat/Oil/Chemical/Weather Resistant, Particularly Oil 24
CABLE GLAND ACCESSORIES
INSULPUTTY/EPOXY RESIN
25
SHROUDS
26
LOCKNUTS
Metal - Brass Plated
27
EARTH TAGS
Metal - Brass Plated
27
WRENCHES
Cable Gland and Conduit Fitting Wrench
28
w w w. w a t t m a s t e r. c o m . a u
1
T: 1300 300 747
F: 1300 300 074
SELECTION DATA SHEET
GLAND TYPES
The following types of glands are recognised throughout the world:
TYPE A1. For unarmoured cable with rubber or plastic outer sheath, where the function of the
gland is to secure the outer sheath of the cable. Alco type UW and HUW Glands
comply with this type.
TYPE A2. As type A1, but with watertight seal between outer sheath and gland. Alco type UW
and HUW Glands comply with this type.
TYPE A3. As type A1 but with electrical bond for metallic inner sheath.
TYPE A4. As type A2 but with electrical bond for metallic inner sheath.
TYPE B.
For armoured or wire-screened cable, where the function of the gland is to secure the
armour wires or metallic braid and to provide electrical continuity between the armour
and the threaded fixing component of the gland. Alco type AW and HAW Glands
comply with this type.
TYPE C. For armoured or wire-screened cable and rubber or plastic outer sheath. As type B,
but with watertight seal between outer sheath and gland. Alco types AW and HAW
comply with this type.
TYPE D1. For armoured or wire-screened cable and rubber or plastic outer sheath. As type B,
but with watertight seal between inner sheath and threaded fixing components. Alco
type HAW complies with this type.
TYPE D2. As type D1, but with electrical bond for metallic inner sheath.
TYPE E1. For armoured or wire screened cable with rubber or plastic outer sheath. As type B,
but with watertight seals between outer sheath and gland and between inner sheath
and threaded fixing components. Alco type AW Gland complies, although this gland
does not incorporate an inner seal - Alco utilise a patented 'O' Ring between the gland
body and sleeve which proves a more positive moisture barrier than the inner seal
method e.g. the 'O' Ring prevents moisture entering via the threaded section between
the body and sleeve, ensuring moisture is kept out of the armour chamber as well as
the equipment. Alco type HAW Gland complies with this type.
Pressurised enclosure - AS/NZS 60079.2
Intrinsic Safety Category ib - AS/NZS 60079.11
Intrinsic Safety Category ia - AS/NZS 60079.11
Increased Safety e - AS/NZS 60079.7
Flameproof enclosure d - AS/NZS 60079.1
IP RATING
IP
RATED
Gland
type
Rating Pressure
66 & 68 30m (depth)
UW
yes
yes
HUW
yes
yes
EMC
yes
yes
CLASS OF HAZARD
(Class I)
DUST
Class II
Internat’l
Gland
Type/s
Ex d Ex e Ex ia Ex ib Exp applicable
METHANE
HYDROGEN
ETHYLENE
PROPANE
I
IIC
IIB
IIA
DIP
A21
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
A1, A2
AW
yes
yes
HAW
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
HAW-B (BARRIER)
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
A1, A2
B, C,
B, C, D1, E1**
B, C, **
Note: For intrinsic safety areas, glands must be coloured light blue.
T: 1300 300 747
F: 1300 300 074
2
w w w. w a t t m a s t e r. c o m . a u
HOW TO SELECT THE CORRECT GLAND
UNARMOURED CABLES
General Purpose Weatherproof Gland IP66/68
Series
Page
UW
4
Hazardous Area Weatherproof Gland To AS/NZS 60079, AS/NZS 61241.1, IP66/68 HUW
6
1. Measure the outside diameter (OD) of the cable.
2. Select a cable gland having the measured cable OD falling between the ‘OA’ maximum of
seal ‘A’ and the ‘OA’ minimum of seal ‘B’ or ‘C’, where applicable, shown under the cable details column on pages 4-6.
Then select seal A, B or C as appropriate. e.g. For a 15mm OD cable you would select ALCUW25 with seal B
or ALCHUW25 with seal B.
ARMOURED CABLES SWA
Series
SWA General Purpose Weatherproof Gland, IP66/68
Page
AW
8
SWA Hazardous Area Weatherproof AS/NZS 60079, AS/NZS 61241.1, IP66/68
HAW
10
SWA Explosive Area Barrier AS/NZS 60079, AS/NZS 61241.1, IP66/68
HAW-B
12
1. Measure the outside diameter (OD) of the cable.
2. Measure the overbedding diameter of the cable (dia under armour).
3. Select a cable gland having the measured cable OD falling between the ‘OA’ minimum and the ‘OA’ maximum of seals
‘A’ and ‘B’ when included. Ensure the overbedding diameter is within the specified range shown under the cable details
column on pages 8-10. e.g. For a OB dia of 31mm and an OD of 41mm you would select ALCAW40 or ALCHAW40B.
4. Ensure armour size lies within specified range.
w w w. w a t t m a s t e r. c o m . a u
3
T: 1300 300 747
F: 1300 300 074
UW
METAL CABLE GLANDS (IP66/68)
APPLICATIONS
GENERAL PURPOSE WEATHERPROOF GLAND UNARMOURED CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath.
International type ‘A1’, ‘A2’.
See page 2 for International Types.
APPROVALS
Degree of protection against
ingress of water IP66/68
UW12 - UW75 (30m)
UW105 - UW120B (10m)
Compliance with AS 1939-1990
MATERIAL
Brass, Nickel Plated
SEAL
TPE
Item
Number
Mounting
thread
Diameter Diameter
Gland length
across across uncomcomdiameter x length points
flats
pressed pressed
(mm)
(mm)
(mm)
(mm)
(mm)
ALCUW12
ALCUW16S
ALCUW16
ALCUW20A
ALCUW20
ALCUW25
ALCUW32
ALCUW40
ALCUW50
ALCUW63
ALCUW75
ALCUW105
ALCUW120A
ALCUW120B
M12 x 10
M16 x 10
M16 x 10
M20 x 10
M20 x 10
M25 x12
M32 x 12
M40 x 15
M50 x 15
M63 x 19
M75 x 19
M105 x 30
M120 x 30
M120 x 30
18.9
21.6
21.6
26.0
27.1
35.2
40.6
51.4
62.2
75.8
97.4
129.0
150.0
150.0
17.5
20.0
20.0
24.0
25.0
32.5
37.5
47.5
57.5
70.0
90.0
120.0
140.0
140.0
32.0
32.0
32.0
32.0
32.0
37.5
39.5
44.5
49.5
56.5
66.0
148.0
148.0
148.0
25
25
25
25
25
29
30
35
35
45
50
110
110
110
Cable details
Seal B (thick)
Seal A (thin)
OA
OA
OA
OA
min
max
min
max
1.5
1.5
5.0
5.0
10.0
14.5
20.0
26.0
33.0
41.5
51.0
75.0
89.0
-
3.5
3.5
7.5
7.5
11.0
17.0
23.0
30.0
36.0
46.0
56.0
80.0
92.0
-
3.5
3.5
7.5
7.5
11.0
17.0
23.0
30.0
36.0
46.0
56.0
82.0
92.0
96.0
Rubber Qty
Shroud per
Orange* Carton
6.0 ALCSG0S
6.0 ALCSG0S
10.0 ALCSG0
10.0 ALCSG1
15.0 ALCSG1
20.0 ALCSG2L
26.5 ALCSG3S
33.5 ALCSG4S
42.0 ALCSG5S
52.0 ALCSG7
65.0 ALCSG7
89.0 ALCSG10S
98.0 ALCSG11S
105.0 ALCSG11S
30
30
30
20
20
15
10
8
5
2
2
1
1
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG0SB
Note: To comply with IP66/68 approvals, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with locknuts and sealing washers.
T: 1300 300 747
F: 1300 300 074
4
w w w. w a t t m a s t e r. c o m . a u
UW
FITTING INSTRUCTIONS
1. UW glands come with 2 seals, A & B. The table of dimensions (left) gives the range of cable
diameters to suit seals A & B. Select the required seal.
2. Slide the gland nut, then the selected seal over the cable.
3. Fit the gland body into the enclosure: either by screwing into tapped fitting or by inserting
through a clearance hole and using an Alco locknut. Note: The fibre washer provided is
required to maintain the IP 66/68 rating. Recommended torque settings (For gland body into
enclosure) are provided with the gland instructions.
4. Slide the cable through the gland body until a tail of the required length protrudes through the
gland.
5. Slide the seal into the gland body. Note: A small amount of rubber grease, petroleum jelly or
cable pulling lube applied between the outer surface of the seal and the taper of the nut aids
assembly.
6. Slide the gland nut into the gland and screw to tighten, forming a seal.
w w w. w a t t m a s t e r. c o m . a u
5
T: 1300 300 747
F: 1300 300 074
HUW
METAL CABLE GLANDS (IP66/68)
APPLICATIONS
HAZARDOUS AREA WEATHERPROOF GLAND UNARMOURED CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath.
International type 'A1' & ‘A2’.
See page 2 for International Types.
APPROVALS
CERTIFICATE No:
HUW20SB - HUW90
AUS Ex 03.3903
Ex d, I/IIC
Ex e, I/II
DIP A21
AS/NZS 60079, AS/NZS 61241.1
IP66/68 (30m) AS 1939-1990
MATERIAL
Brass, Nickel Plated
SEAL
TPE
Item
Number
Mounting
thread
Diameter
Diameter
(mm)
across
points
(mm)
across
flats
(mm)
M20x12
M20x12
M20x12
M25x12
M32x15
M40x15
M50x20
M63x25
M75x25
M90x30
27.1
32.5
32.5
37.9
43.3
54.1
67.7
81.2
97.4
119.0
25.0
30.0
30.0
35.0
40.0
50.0
62.5
75.0
90.0
110.0
diameter x length
ALCHUW20SB
ALCHUW20A
ALCHUW20B
ALCHUW25
ALCHUW32
ALCHUW40
ALCHUW50
ALCHUW63
ALCHUW75
ALCHUW90
Gland length
uncom- compressed pressed
(mm)
(mm)
61
61
61
63
76
76
86
98
108
138
44
44
44
46
56
56
66
78
83
105
Seal C (thickest)
OA
OA
min
max
31.0
42.0
53.0
-
36.0
46.5
57.0
-
Cable details
Seal B (thick)
OA
OA
min
max
4.0
6.5
10.0
14.0
19.0
25.0
36.0
46.5
57.0
64.0
8.0
8.0
12.0
16.0
22.0
28.5
39.0
50.0
61.0
70.0
Seal A (thin)
OA
OA
min
max
8.0
8.0
12.0
16.0
22.0
28.5
39.0
50.0
61.0
70.0
10.0
10.0
14.0
19.0
25.0
31.0
42.0
53.0
64.0
75.0
Rubber
Shroud
Orange*
Qty
per
Carton
ALCSG1S
ALCSG2L
ALCSG2L
ALCSG3
ALCSG3S
ALCSG4
ALCSG6
ALCSG6L
ALCSG7
ALCSG8S
20
20
20
15
10
8
2
2
1
1
* For black shroud add ‘B’ to part number: eg. ALCSG2LB.
Note: To comply with IP66/68 and Ex approvals, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
T: 1300 300 747
F: 1300 300 074
6
w w w. w a t t m a s t e r. c o m . a u
HUW
FITTING INSTRUCTIONS
1
HUW glands come in one, two or three seals, A, B and C (where applicable). The table of
dimensions (left) gives the range of cable diameters to suit each seal. Select the required seal.
These glands are not to be used where the temperature at the mounting point, or the
branching point is outside the gland operating range of -20°C to +80°C or for cables for
flexible applications.
2
Slide the gland nut, then the selected seal over the cable.
3
Screw the gland body into the enclosure, by screwing into tapped fitting. Recommended torque
settings are provided with the gland instructions.
Note:
1. The fibre washer provided is required to maintain the IP66/68 & Ex d ratings.
2. For Ex d applications where minimum thread requirements apply, ensure the
selected screwing method applies.
4
Slide the cable through the gland body until a tail of the required length protrudes through the
gland.
5
Slide the seal into the gland body. Note: A small amount of rubber grease, petroleum jelly or
cable pull lube applied between the outer surface of the seal and the taper of the gland nut
aids assembly considerably.
6
Slide the gland nut onto the gland and screw to tighten.
w w w. w a t t m a s t e r. c o m . a u
7
T: 1300 300 747
F: 1300 300 074
AW
METAL CABLE GLANDS (I P66/68)
APPLICATIONS
GENERAL PURPOSE WEATHERPROOF GLAND ARMOURED CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath,
Clamps SWA.
International type 'B', ‘C’, ‘E1’.
APPROVALS
Degree of protection against
ingress of water IP66/68 (30m)
Compliance with AS 1939-1990
MATERIAL
Brass, Nickel Plated
SEAL
TPE
Item
Number
ALCAW16
ALCAW20SB
ALCAW20MR
ALCAW20
ALCAW20UR
ALCAW25
ALCAW32
ALCAW40
ALCAW50
ALCAW50L
ALCAW63
ALCAW63L
ALCAW75
ALCAW90
ALCAW90B
Mounting
thread
Diameter Diameter
Gland length
across
across uncomcomdiameter x length points
flats
pressed pressed
(mm)
(mm)
(mm)
(mm)
(mm)
M16x12
M20x12
M20x12
M20x12
M20x12
M25x14
M32x14
M40x15
M50x15
M50x15
M63x19
M63x19
M75x19
M90x19
M90x19
29.6
26.0
26.9
35.0
35.0
40.3
51.0
61.9
75.3
75.3
91.0
91.0
108.0
119.0
129.0
27.5
24.0
25.0
32.5
32.5
37.5
47.5
57.5
70.0
70.0
85.0
85.0
100.0
110.0
120.0
65
65
65
65
65
77
88
95
105
100
125
120
135
156
170
53
53
53
53
53
63
72
78
85
81
100
95
108
122
138
Cable details
Seal B (thick)
Seal A (thin)
OA
OA
OA
OA
OB
min
max
min
max
max
10.5
10.5
14.5
20.0
26.0
33.0
41.5
51.0
63.0
75.0
-
13.0
13.0
17.0
23.0
30.0
36.0
46.0
56.0
71.0
82.0
-
13.0
13.0
14.5
17.0
19.5
23.0
30.0
36.0
46.0
49.0
56.0
62.0
71.0
82.0
88.0
15.5
15.5
17.5
20.0
22.5
26.0
33.5
42.0
51.0
56.0
64.0
69.0
75.0
90.0
98.0
10.0
10.0
11.5
14.0
16.0
19.0
26.0
33.0
42.0
44.5
55.0
56.5
63.0
75.0
83.0
Exposed SWA
length diameter
SWA
‘E’
(mm)
11.5
11.5
11.5
11.5
11.5
14.0
17.0
17.0
20.0
18.0
20.0
19.0
26.0
31.0
30.0
0.8 -1.25
0.8 -1.25
0.8 -1.25
0.8 -1.25
0.8 -1.25
1.25-1.60
1.25-1.60
1.60-2.0
2.0-2.50
2.50
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
3.15
Rubber
Shroud
Orange*
Qty
per
Carton
ALCSG2
ALCSG1
ALCSG1
ALCSG2L
ALCSG2L
ALCSG3
ALCSG4S
ALCSG5S
ALCSG7
ALCSG7
ALCSG7S
ALCSG7S
ALCSG8S
ALCSG9
-
20
14
20
20
20
15
5
5
2
2
1
1
1
1
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG1B
Note: To comply with IP66/68 approval, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
T: 1300 300 747
F: 1300 300 074
8
w w w. w a t t m a s t e r. c o m . a u
AW
FITTING INSTRUCTIONS
1. AW glands come with 2 seals, seals A & B. The table of dimensions (left) gives the range of
cable diameters to suit seals A & B. Select the required seal.
2. Determine the required length of tail. Remove the outer sheath from the cable for the required
tail length plus the compressed gland length.
3. Remove SWA leaving for an exposed length equal to the Dimension ‘E’ specified (left).
4. Slide the gland nut and the selected seal over the cable, then the sleeve and clamping ring
over the armour.
5. Secure the gland body into the enclosure: either by screwing into tapped fitting or by using an
Alco locknut.
Note: The fibre washer provided is required to maintain the IP66/68 rating. Recommended
torque settings are provided with the gland instructions.
6. Slide the cable through the gland body, spreading the armour wires over the taper of the body.
Make sure that the armour butts up against the body face. On smaller cables it is advisable to
pre-bend the wires to the larger diameter cone.
7. Tighten the sleeve while ensuring that the armour is not allowed to slip back from the body
face.
8. Slide the seal into the gland body.
Note: A small amount of rubber grease, petroleum jelly or cable pulling lube applied between
the outer surface of the seal and the taper of the nut aids assembly.
9. Slide the gland nut onto the gland and screw to tighten.
w w w. w a t t m a s t e r. c o m . a u
9
T: 1300 300 747
F: 1300 300 074
HAW
METAL CABLE GLANDS (IP66/68)
APPLICATIONS
HAZARDOUS AREA WEATHERPROOF GLAND ARMOURED CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath,
Clamps SWA.
International type ‘B’, 'C', ‘D1’, ‘E1’.
See page 2 for International types.
APPROVALS
CERTIFICATE No:
HAW20LR - HAW90B
AUS Ex 03.3904
Ex d, I/IIC
Ex e, I/II
DIP A21
AS/NZS 60079, AS/NZS 61241.1
IP66/68 (30m) AS 1939-1990
MATERIAL
Brass, Nickel Plated
SEAL
TPE
Item
Number
ALCHAW20LR
ALCHAW20
ALCHAW20SB
ALCHAW25A
ALCHAW25B
ALCHAW32A
ALCHAW32B
ALCHAW40A
ALCHAW40B
ALCHAW50A
ALCHAW50B
ALCHAW63A
ALCHAW63B
ALCHAW75A
ALCHAW75B
ALCHAW90A
ALCHAW90B
Mounting Diameter Diameter
Gland length
thread
across
across uncomcomdia x length points
flats
pressed pressed
(mm)
(mm)
(mm)
(mm)
(mm)
M20x15
M20x20
M20x16
M25x20
M25x20
M32x20
M32x20
M40x20
M40x20
M50x20
M50x20
M63x25
M63x25
M75x25
M75x25
M90x25
M90x25
27.1
29.8
29.8
32.5
40.6
46.0
51.4
54.1
62.6
67.6
75.8
81.2
92.0
108.2
108.2
119.0
119.0
25.0
27.5
27.5
30.0
37.5
42.5
47.5
50.0
57.5
62.5
70.0
75.0
85.0
100.0
100.0
110.0
110.0
64
89
89
89
100
107
107
114
114
119
119
146
146
154
154
168
168
53
71
71
71
78
86
86
90
90
96
96
115
115
123
123
132
132
Cable details
Over bedding diam
Inner Seal B
Inner Seal A
min
max
min
max
6.5
10.0
14.0
18.0
21.5
25.0
28.5
33.0
36.5
42.0
47.0
52.5
58.0
63.0
68.0
8.0
12.0
16.0
19.5
23.0
27.0
31.0
35.0
39.0
44.5
50.0
55.5
61.0
66.0
71.5
5.2
8.0
9.1
12.0
16.0
19.5
23.0
27.0
31.0
35.0
39.0
44.5
50.0
55.5
61.0
66.0
71.5
8.0
10.0
12.3
14.0
18.0
21.5
25.0
29.0
33.5
37.5
42.0
47.0
53.0
58.5
64.0
69.0
75.0
Over cable diam
Seal A (outer)
min
max
7.8
11.5
14.0
16.0
20.0
24.0
28.0
32.0
37.0
41.0
45.0
51.0
57.0
62.0
66.0
73.0
81.0
12.7
16.0
18.0
20.0
24.0
28.0
32.0
37.0
42.0
46.0
51.0
57.0
63.0
69.0
75.0
82.0
90.0
Exposed
SWA
Rubber
length diameter Shroud
SWA
Orange*
‘E’
(mm)
7.0
10.5
10.5
10.5
13.0
16.0
16.0
16.0
16.0
19.0
19.0
19.0
19.0
24.0
24.0
29.0
29.0
0.7 -0.9
0.8 -1.25
0.8 -1.25
0.8 -1.25
1.25-1.60
1.25-1.60
1.60-2.00
1.60-2.00
1.60-2.00
2.00-2.50
2.00-2.50
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
ALCSG1S
ALCSG2
ALCSG2
ALCSG2L
ALCSG3S
ALCSG3L
ALCSG4S
ALCSG5
ALCSG5S
ALCSG6
ALCSG6L
ALCSG6S
ALCSG7S
ALCSG8S
ALCSG8S
ALCSG9S
ALCSG9S
Qty
per
Carton
20
20
20
12
10
6
6
4
4
2
2
1
1
1
1
1
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: To comply with IP66/68 Ex approvals, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with locknuts and sealing washers.
T: 1300 300 747
F: 1300 300 074
10
w w w. w a t t m a s t e r. c o m . a u
HAW
FITTING INSTRUCTIONS
The table of dimensions gives the range of inner sheath diameters to suit inner seals A and B and
the cable diameters to suit outer seal A. Select the appropriate glands and seals. These glands
are not to be used where the temperature at the mounting point, or the branching point is outside
the gland operating range of -20°C to +80°C or for cable for flexible applications.
NON-BARRIER GLANDS
1
Inner seals A and B are provided. Referring to the table (left), select the appropriate inner seal
and discard the other.
2
Determine the required length of tail. Remove the sheath from the cable for the required tail
length plus the compressed gland length.
3
Remove the SWA leaving an exposed length equal to the Dimension ‘E’ specified (left).
4
Slide the gland nut and the outer seal over the cable, then the sleeve and clamping ring over
the armour and the cone over the bedding and under the armour. On smaller cables it is
advisable to pre-bend the wires to the larger diameter cone.
5
Screw the gland body into the enclosure by screwing into tapped fitting. Note: The fibre
washer provided is required to maintain the IP66/68 & Ex d rating. Recommended torque
settings are provided with the gland instructions.
6
Slide the selected inner seal over the cable and butt against the cone.
7
Slide the cable through the gland body, ensuring that the armour butts up against the cone
face.
8
Maintaining pressure, so that the inner seal, cone and armour remain in place, slide the ring
and sleeve against the body and tighten.
9
Slide the seal into the gland body. Note: A small amount of rubber grease, petroleum jelly or
cable pulling lube applied between the outer surface of the seal and the taper of the gland nut
aids assembly.
10 Slide the gland nut onto the gland and screw to tighten.
w w w. w a t t m a s t e r. c o m . a u
11
T: 1300 300 747
F: 1300 300 074
HAW-B
BARRIER CABLE GLANDS (IP66/68)
APPLICATIONS
HAZARDOUS AREA WEATHERPROOF GLAND FOR PVC/SWA/PVC CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath,
Clamps SWA.
International type ‘B’, 'C', ‘D1’, ‘E1’.
See page 2 for International types.
APPROVALS
CERTIFICATE No:
HAW20LRB - HAW90B-B
AUS Ex 03.3904
Ex d, I/IIC
Ex e, I/II
DIP A21
AS/NZS 60079, AS/NZS 61241.1
IP66/68 (30m) AS 1939-1990
MATERIAL
Brass, Nickel Plated Brass
SEAL
TPR, Epoxy Resin
Item
Number
ALCHAW20LRB
ALCHAW20-B
ALCHAW20SB-B
ALCHAW25A-B
ALCHAW25B-B
ALCHAW32A-B
ALCHAW32B-B
ALCHAW40A-B
ALCHAW40B-B
ALCHAW50A-B
ALCHAW50B-B
ALCHAW63A-B
ALCHAW63B-B
ALCHAW75A-B
ALCHAW75B-B
ALCHAW90A-B
ALCHAW90B-B
Mounting Diameter Diameter
Gland length
Cable details
Exposed Exposed SWA
Rubber
thread across across uncomcomMax dia
Seal A (outer) length length diameter Shroud
dia x length points
flats pressed pressed Under bedding Over cable diam SWA bedding
Orange*
(mm)
(mm)
(mm)
(mm)
(mm)
Multi core
min
max
‘E’
‘G‘
(mm)
M20x15
M20x20
M20x16
M25x20
M25x20
M32x20
M32x20
M40x20
M40x20
M50x20
M50x20
M63x25
M63x25
M75x25
M75x25
M90x25
M90x25
27.1
29.8
29.8
32.5
40.6
46.0
51.4
54.1
62.6
67.6
75.8
81.2
92.0
108.2
108.2
119.0
119.0
25.0
27.5
27.5
30.0
37.5
42.5
47.5
50.0
57.5
62.5
70.0
75.0
85.0
100.0
100.0
110.0
110.0
64
89
89
89
89
107
107
114
114
119
119
146
146
154
154
168
168
53
71
71
71
71
86
86
90
90
96
96
115
115
123
123
132
132
8.0
10.1
12.0
16.0
19.5
23.0
27.0
31.0
35.0
39.0
44.5
50.0
55.5
61.0
66.0
71.5
7.8
11.5
14.0
16.0
20.0
24.0
28.0
32.0
37.0
41.0
45.0
51.0
57.0
62.0
66.0
73.0
81.0
12.7
16.0
18.0
20.0
24.0
28.0
32.0
37.0
42.0
46.0
51.0
57.0
63.0
69.0
75.0
82.0
90.0
7.0
10.5
10.5
10.5
10.5
16.0
16.0
16.0
16.0
19.0
19.0
19.0
19.0
24.0
24.0
29.0
29.0
8.0
11.0
11.0
11.0
14.0
16.0
16.0
16.0
16.0
16.0
16.0
20.0
20.0
20.0
20.0
20.0
20.0
0.7-0.9
0.8 -1.25
0.8 -1.25
0.8 -1.25
1.25-1.60
1.25-1.60
1.60-2.00
1.60-2.00
1.60-2.00
2.00-2.50
2.00-2.50
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
2.50-3.15
ALCSG1S
ALCSG2
ALCSG2
ALCSG2L
ALCSG3S
ALCSG3L
ALCSG4S
ALCSG5
ALCSG5S
ALCSG6L
ALCSG6L
ALCSG6S
ALCSG7S
ALCSG8S
ALCSG8S
ALCSG9S
ALCSG9S
Qty
per
Carton
Suitable
Resin
Pack
20
20
20
12
10
6
6
4
4
2
2
1
1
1
1
1
1
ALCIP38 x 1
ALCIP38 x 1
ALCIP38 x 1
ALCIP38 x 1
ALCIP38 x 1
ALCIP38 x 1
ALCIP38 x 1
ALCIP125 x 1
ALCIP125 x 1
ALCIP125 x 1
ALCIP125 x 1
ALCIP180 x 1
ALCIP180 x 1
ALCIP125 x 2
ALCIP125 x 2
ALCIP180 x 2
ALCIP180 x 2
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: To comply with IP66/68 Ex approvals, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with locknuts and sealing washers.
T: 1300 300 747
F: 1300 300 074
12
w w w. w a t t m a s t e r. c o m . a u
HAW-B
FITTING INSTRUCTIONS
HAW Barrier Glands come with an outer seal and an insert (discard the inner seals). The table of
dimensions gives the maximum laid up core diameter range to suit outer seal A. Select the
appropriate gland. These glands are not to be used where the temperature at the mounting point
or the branching off is outside the gland operating temperature of -20˚C to +100˚C, or for cable
for flexible applications.
BARRIER GLANDS
1 Determine the required length of tail. Remove the sheath from the cable for the required tail
length plus the compressed gland length.
2 Remove the SWA leaving an exposed length equal to the Dimension ‘E’ specified (left).
3 Trim the bedding so the exposed length beyond the armour equals Dimension ‘G’ (left).
4 Spread the cores and remove any fillers and tapes, without damaging the insulation.
5 Slide the gland nut and the outer seal over the cable, then the sleeve and clamping ring over
the armour and the cone over the bedding and under the armour.
6 Screw the gland body into the enclosure: either by screwing into tapped fitting or by using an
Alco locknut. Note: The fibre washer provided is required to maintain the IP66/68 and Ex d
rating. Recommended torque settings are provided with the gland instructions.
7 The epoxy filling compound is a two part (two colour) product that must be thoroughly mixed
(until consistent in colour). The mixed compound will remain pliable for 40 minutes (less in high
temperatures). Mix the compound. On larger glands where multiple packs of compound are
required the packs are easier mixed separately, but the complete gland must be filled while all
the epoxy resin remains pliable. (The use of gloves when handling the resin is not necessary but
recommended for those with sensitive skin or for prolonged exposure).
8 Fill the spaces between the cores, starting at the centre of the cable and working outwards, for
a length equal to the length of the insert. As you work outwards make sure that the cores are
closed back to the original position so that the whole assembly is covered with epoxy. Ensure
there is sufficient epoxy to fill the wide section of the insert that goes over the bedding.
9 Slide the insert over the epoxy filled cable, removing excess epoxy, until the insert and cone are
mated.
10 Slide the cable through the gland body, ensuring that the insert stays mated to the cone and
that the armour butts up against the cone face.
11 Slide the ring and sleeve onto cone and body. Tighten the sleeve while ensuring that the
armour is not allowed to slip back from the body face, or the cone separate from the insert
during the tightening process.
12 Slide the outer seal into the gland body. Note: A small amount of rubber grease, petroleum
jelly or cable pulling lube applied between the outer surface of the seal and the taper of the
gland nut aids assembly considerably.
13 Slide the gland nut onto the gland and screw to tighten.
14 Leave for three hours for the resin to cure. The gland may be disassembled after the curing
period for inspection or maintenance.
w w w. w a t t m a s t e r. c o m . a u
13
T: 1300 300 747
F: 1300 300 074
EMC PREMIUM
METAL CABLE GLANDS (IP66/68)
APPLICATIONS
WEATHERPROOF GLAND SCREENED VARIABLE SPEED DRIVE (VSD) CABLE
Indoor or Outdoor use.
FUNCTION
Provides seal on Cable Sheath,
provides contact between screen &
earth (body).
See page 2 for International types.
APPROVALS
Degree of protection against
ingress of water IP66/68 (30m)
Compliance with AS 1939-1990
MATERIAL
Nickel Plated Brass
SEAL
TPR
Item
Number
ALCEMC12
ALCEMC16
ALCEMC20
ALCEMC25
ALCEMC32
ALCEMC40
ALCEMC50
ALCEMC63
ALCEMC75A
ALCEMC75B
ALCEMC75C
Mounting Diameter Diameter
thread
across
across
dia x length points
flats
(mm)
(mm)
(mm)
M12 x 12
M16 x 12
M20 x 12
M25 x 12
M32 x 12
M40 x 15
M50 x 15
M63 x 19
M75 x 19
M75 x 19
M75 x 19
18.9
29.8
35.2
40.6
40.6
51.4
62.6
75.8
92.0
92.0
92.0
17.5
27.5
32.5
37.5
37.5
47.5
57.5
70.0
85.0
85.0
85.0
Gland length
Dim
uncom- com‘P’
pressed pressed
(mm)
(mm) (mm)
55
58
58
61
62
72
80
96
105
111
113
40
43
43
45
46
54
60
75
80
83
85
35
40
40
40
40
49
55
69
69
75
75
Dim
‘Q’
(mm)
12
14
14
14
14
16
20
26
26
29
29
Seal B (thick)
OA
OA
min
max
5.8
26.0
33.0
41.0
-
7.5
30.0
36.0
46.0
-
Cable details
Seal A (thin)
OA
OA
min
max
7.5
8.2
13.0
17.5
22.0
30.0
36.0
46.0
48.0
56.0
62.0
10.0
13.0
17.0
22.0
26.0
33.5
42.0
50.0
56.0
64.0
69.0
Overscreen
OS
OS
min
max
4.0
6.5
10.0
14.0
18.0
22.5
30.0
38.0
45.0
53.0
58.0
7.5
10.5
14.0
18.0
22.5
30.0
37.0
46.0
52.0
60.0
65.0
Rubber
Qty
Shroud
per
Orange* Carton
ALCSG0S
ALCSG2
ALCSG2L
ALCSG3
ALGSG3
ALCSG4S
ALCSG5S
ALGSG7
ALGSG7S
ALGSG7S
ALGSG7S
20
20
20
15
5
5
3
2
1
1
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: To comply with IP66/68 approval, the washer supplied must be installed on mounting thread.
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with locknuts and sealing washers.
T: 1300 300 747
F: 1300 300 074
14
w w w. w a t t m a s t e r. c o m . a u
EMC PREMIUM
FITTING INSTRUCTIONS
1. EMC Premium glands come with 1 or 2 seals, A & B. The table of dimensions (left) gives the
range of cable diameters to suit outer seals A & B, select the appropriate seal where
applicable.
2. Determine the required length of tail. Remove the outer sheath from the cable for the required
tail length plus the Dimension ‘P’ specified (left).
3. Remove the screen leaving an exposed length equal to the Dimension ‘Q’ specified (left).
4. Slide the gland nut and the outer seal (A or B) over the cable, then the sleeve and inner seal
(Seal C) over the screen.
5. Take the bead chain provided and wrap this around the exposed screen of the cable to
determine the correct length required. Cut the chain to length, making sure that the joiner is
on the required length. The bead chain should fit snugly around the cable screen. The
assembled chain length can then either be slid along the tail onto the screen or joined in
place.
6. Screw the gland body into the enclosure: either by screwing into tapped fitting or by using an
Alco locknut.
Note: The fibre washer provided is required to maintain the IP66/68 rating. Recommended
torque settings are provided with the gland instructions.
7. Slide the cable through the gland body until the taper of the gland body, bead chain, inner
seal and sleeve are in contact (the end of the cable sheath should be either butting against the
internal flange of the sleeve or in the section of the inner flange).
8. Tighten the sleeve while ensuring that the cable is not allowed to slip back from the internal
flange of the sleeve.
9. Slide the seal into the gland body. Note: A small amount of rubber grease or petroleum jelly
applied between the outer surface of the seal and the taper of the nut aids assembly.
10. Slide the gland nut onto the gland and screw to tighten.
w w w. w a t t m a s t e r. c o m . a u
15
T: 1300 300 747
F: 1300 300 074
Designed in Australia
ELMAKO EMC
BRASS CABLE GLANDS (IP68)
APPLICATIONS
FOR BRAIDED EMC SHIELDED CABLES
Indoor or Outdoor use
FUNCTION
Provides water tight seal on Cable
Sheath and secures and connects
outer braid.
APPROVALS
IP68
MATERIAL
Body & Cap: Nickel Plated Brass.
CLAMPING RING
Clamping: Polyamide 6
Sealing: Neoprene
O RING
NBR
TEMPERATURE
RANGE
-40°C to +100°C
Item
Number
Mounting
Thread
Dia
Min
Shielded
Dia
ODM Cable
Range (mm)
Min
Max
EMC12
EMC16
EMC20
EMC25
EMC32
EMC40
EMC50
EMC63
12mm
16mm
20mm
25mm
32mm
40mm
50mm
63mm
2.5mm
3.0mm
5.0mm
8.0mm
11.0mm
16.0mm
19.0mm
30.0mm
3.0
4.0
6.0
10.0
13.0
18.0
22.0
34.0
6.5
8.0
12.0
14.0
18.0
25.0
32.0
44.0
Diameter
Across
Flats (mm)
Rubber
Shroud
Orange*
Qty
per
Carton
14
18
22
27
34
43
55
68
ALCSG0
ALCSG0S
ALCSG1
ALCSG2
ALCSG2L
ALCSG3L
ALCSG5
ALCSG7
10
5
5
5
1
1
1
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with lock nut.
Available in stainless steel on request.
FITTING INSTRUCTIONS
Installation is extremely easy, simply insert cable through the assembled gland and tighten
gland nut until cable is secured.
T: 1300 300 747
F: 1300 300 074
16
w w w. w a t t m a s t e r. c o m . a u
BRASS CABLE GLANDS (IP68)
SHUTTER
SHUTTER TYPE FOR UNARMOURED CABLE
APPLICATIONS
Indoor or Outdoor use
FUNCTION
Provides water tight seal on Cable
Sheath and provides strain relief.
APPROVALS
IP68
MATERIAL
Body & Cap: Nickel Plated Brass.
CLAMPING RING
Clamping: Polyamide 6
Sealing: Neoprene
O RING
NBR
Item
Number
Mounting
Thread
Dia
Min
Shielded
Dia
ODM Cable
Range (mm)
Min
Max
ALCBRGM12
ALCBRGM16
ALCBRGM20
ALCBRGM25
ALCBRGM32
ALCBRGM40
ALCBRGM50
ALCBRGM63
12mm
16mm
20mm
25mm
32mm
40mm
50mm
63mm
2.5mm
3.0mm
5.0mm
8.0mm
11.0mm
16.0mm
19.0mm
30.0mm
3.0
4.0
6.0
10.0
13.0
18.0
22.0
34.0
Diameter
Across
Flats (mm)
Rubber
Shroud
Orange*
Qty
per
Carton
14
17
22
24
30
40
50
64
ALCSG0
ALCSGOS
ALCSG1
ALCSG2
ALCSG3
ALCSG4
ALCSG5
ALCSG7
15
15
10
10
5
4
2
1
6.5
8.0
12.0
14.0
18.0
25.0
32.0
44.0
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with lock nut.
FITTING INSTRUCTIONS
Installation is extremely easy, simply insert cable through the assembled gland and tighten
gland nut until cable is secured.
w w w. w a t t m a s t e r. c o m . a u
17
T: 1300 300 747
F: 1300 300 074
TEMPERATURE
RANGE
-40°C to +100°C
SHUTTER
STAINLESS STEEL CABLE GLANDS (IP68)
APPLICATIONS
SHUTTER TYPE FOR UNARMOURED CABLE
Indoor or Outdoor use
Provides water tight seal on Cable
Sheath and provides strain relief.
APPROVALS
IP68
MATERIAL
Body & Cap: Stainless Steel.
CLAMPING RING
Clamping: Polyamide 6
Sealing: Neoprene
O RING
NBR
TEMPERATURE
RANGE
-40°C to +100°C
Item
Number
Mounting
Thread
Dia
Min
Shielded
Dia
ODM Cable
Range (mm)
Min
Max
ALCBRGM16-SS
ALCBRGM20-SS
ALCBRGM25-SS
ALCBRGM32-SS
ALCBRGM40-SS
ALCBRGM50-SS
ALCBRGM63-SS
16mm
20mm
25mm
32mm
40mm
50mm
63mm
3.0mm
5.0mm
8.0mm
11.0mm
16.0mm
19.0mm
30.0mm
4.0
6.0
10.0
13.0
18.0
22.0
34.0
8.0
12.0
14.0
18.0
25.0
32.0
44.0
Diameter
Across
Flats (mm)
Rubber
Shroud
Orange*
Qty
per
Carton
18
22
27
34
43
55
68
ALCSGOS
ALCSG1
ALCSG2
ALCSG3
ALCSG4
ALCSG5
ALCSG7
15
10
10
5
4
2
1
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
Supplied complete with lock nut.
FITTING INSTRUCTIONS
Installation is extremely easy, simply insert cable through the assembled gland and tighten
gland nut until cable is secured.
T: 1300 300 747
F: 1300 300 074
18
w w w. w a t t m a s t e r. c o m . a u
NYLON CABLE GLANDS (IP68)
NYLON
CABLE GLAND FOR PVC CABLE
APPLICATIONS
Indoor or Outdoor use
FUNCTION
Provides water tight seal on Cable
Sheath.
APPROVALS
IP68
MATERIAL
Polyamide
SEAL
Neoprene
TEMPERATURE
RANGE
-30°C to +80°C.
Up to 150°C intermittent.
Item
Number
Mounting
Thread
(Dia x Pitch)
Cable
Range
O.D. (mm)
Length
of Thread
(mm)
Diameter
Across
Flats (mm)
Rubber
Shroud
Orange*
Qty
per
Carton
ALCMG12
ALCMG16
ALCMG20
ALCMG25
ALCMG32
ALCMG40
ALCMG50
ALCMG63
M12 x 1.25
M16 x 1.50
M20 x 1.50
M25 x 1.50
M32 x 1.50
M40 x 1.50
M50 x 1.50
M63 x 1.50
3-6.5
5-10
10-14
13-18
18-25
22-32
30-38
34-44
7.9
15.0
15.0
15.0
14.7
14.7
18.0
18.6
20
22
27
33
36
46
55
68
ALCSG0
ALCSG1
ALCSG2
ALCSG2L
ALCSG3
ALCSG4
ALCSG5
ALCSG6
40
25
25
15
5
4
2
2
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Supplied complete with lock nut.
FITTING INSTRUCTIONS
Installation is extremely easy, simply insert cable through the assembled gland and tighten gland
nut until cable is secured.
w w w. w a t t m a s t e r. c o m . a u
19
T: 1300 300 747
F: 1300 300 074
A N AC O N DA
ANACONDA
FLEXIBLE METAL CONDUIT FITTINGS (IP66/68)
APPLICATIONS
FITTING FOR FLEXIBLE LIQUID TIGHT CONDUIT
Indoor or Outdoor wet corrosive
environments
FUNCTION
Provides dust and liquid tight
connection to liquid tight flexible
metal conduit.
MATERIAL
Body & Cap: Nickel Plated Brass
Ferule: Steel Tin Plated
Inner Seal: Polyamide 6
Throat Insulator: Polyamide 6
Item
Number
C16/M16
C16/M16/90A
C16/M16/45A
C16/M20
C16/M20/90A
C16/M20/45A
C20/M20
C20/M20/90A
C20/M20/45A
C25/M25
C25/M25/90A
C25/M25/45A
C32/M32
C32/M32/90A
C32/M32/45A
C40/M40
C40/M40/90A
C40/M40/45A
C50/M50
C50/M50/90A
C50/M50/45A
C63/M63
C63/M63/90A
C63/M63/45A
Conduit
mm
Inch
16
16
16
16
16
16
20
20
20
25
25
25
32
32
32
40
40
40
50
50
50
63
63
63
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
1 1/2
2
2
2
Body
Style
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Straight
90 Degrees
45 Degrees
Diameter Across Nut
Flats
Points
26mm
26mm
26mm
26mm
26mm
26mm
29mm
29mm
29mm
35mm
35mm
35mm
45mm
45mm
45mm
54mm
54mm
54mm
63mm
63mm
63mm
72mm
72mm
72mm
29mm
29mm
29mm
29mm
29mm
29mm
32.7mm
32.7mm
32.7mm
38.6mm
38.6mm
38.6mm
50mm
50mm
50mm
60mm
60mm
60mm
69.2mm
69.2mm
69.2mm
85mm
85mm
85mm
Thread Size
Metric BS
6053
Rubber
Shroud
Orange*
Qty
per Carton
16mm
16mm
16mm
20mm
20mm
20mm
20mm
20mm
20mm
25mm
25mm
25mm
32mm
32mm
32mm
40mm
40mm
40mm
50mm
50mm
50mm
63mm
63mm
63mm
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2
ALCSG2L
ALCSG2L
ALCSG2L
ALCSG3L
ALCSG3L
ALCSG3L
ALCSG5
ALCSG5
ALCSG5
ALCSG6
ALCSG6
ALCSG6
ALCSG6L
ALCSG6L
ALCSG6L
10
10
10
10
10
10
10
10
10
10
10
10
1
1
1
1
1
1
1
1
1
1
1
1
Other thread types available on request (Not PG). Available in Stainless Steel for straight and 90 degree fittings.
* For Black Shroud add ‘B’ to part number: eg. ALCSG2B
Note: Mounting thread pitch is 1.5mm, unless otherwise specified.
FITTING INSTRUCTIONS
1. Slip Gland Nut on conduit
2. Slip on Nylon Sealing Ring
3. Screw on Ferule in end of conduit (hand tight)
4. Slide the Sealing Ring and Gland Nut towards Ferule
5. Tighten Gland Nut to Body
T: 1300 300 747
F: 1300 300 074
20
w w w. w a t t m a s t e r. c o m . a u
A N AC O N DA
CONDUIT & FITTINGS SELECTION CHART
Fittings
CONDUIT Item Numbers
Fittings Item Numbers
AEF
HCX
AOR
Thread
ISO Metric
Extra Flex
Super Grade
Oil Resistant
Straight
Nickel Plated brass
45 Degree
90 Degree
16mm
20mm
20mm
25mm
32mm
40mm
50mm
63mm
AEF38
AEF38
AEF12
AEF34
AEF100
AEF114
AEF112
AEF200
HCX38
HCX38
HCX12
HCX34
HCX100
HCX114
HCX112
HCX200
AOR38
AOR38
AOR12
AOR34
AOR100
AOR114
AOR112
AOR200
C16/M16
C16/M20
C20/M20
C25/M25
C32/M32
C40/M40
C50/M50
C63/M63
C16/M16/45A
C16/M20/45A
C20/M20/45A
C25/M25/45A
C32/M32/45A
C40/M40/45A
C50/M50/45A
C63/M63/45A
C16/M16/90A
C16/M20/90A
C20/M20/90A
C25/M25/90A
C32/M32/90A
C40/M40/90A
C50/M50/90A
C63/M63/90A
Conduit type AEF see page 22, Conduit type HCX see page 23, Conduit type AOR see page 24.
REDUCERS
Brass (unplated)
Item Number
Description
ALCBCR2016
ALCBCR2520
ALCBCR3225
ALCBCR4032
ALCBCR5040
ALCBCR6350
Brass reducer - Female
Brass reducer - Female
Brass reducer - Female
Brass reducer - Female
Brass reducer - Female
Brass reducer - Female
Thread Mount
Total Length
(mm)
M20x1.5 x 16x1.5
M25x1.5 x 20x1.5
M32x1.5 x 25x1.5
M40x1.5 x 32x1.5
M50x1.5 x 40x1.5
M63x1.5 x 50x1.5
21
21
25
25
25
25
Thread Length Dia Across
(mm)
Points (mm)
16
16
20
20
20
20
24
29
36
44
55
67
*Available in stainless steel 16mm to 40mm
w w w. w a t t m a s t e r. c o m . a u
21
T: 1300 300 747
F: 1300 300 074
ANACONDA
A N AC O N DA
TYPE AEF
ANACONDA FLEXIBLE METAL CONDUIT
PROVIDES SUPERIOR HEAT, OIL, CHEMICAL, AND
WEATHER RESISTANCE.
APPLICATIONS
Provides cable protection in harsh
environments.
FUNCTION
Provides flexible dust and liquid
tight protection of cables.
FEATURES
•
Extra flexible wiring conduit with galvanized steel core.
•
Durable, sunlight resistant, thermoplastic PVC cover.
•
Uses standard Anaconda liquid-tight connector for easy installation. See page 20.
•
Convenient markings in feet for easy measurement.
•
Smooth-appearing cover for exposed applications.
•
Manufactured in full trade range of sizes from 10mm through 128mm.
•
Rated for temperature range of -20°C to +60°C (–4°F to +140°F).
•
Available in grey, orange and special colours on request.
Item
Number
AEF14-15
AEF516-15
AEF38-15
AEF38-30
AEF38-150
AEF12-15
AEF12-30
AEF12-150
AEF34-15
AEF34-30
AEF34-150
AEF100-15
AEF100-30
AEF114-15
AEF112-15
AEF200-15
AEF300
AEF400
Electrical Trade Size
Inside Dia
(Inch)
(mm)
(mm)
1/4
5/16
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1-1/4
1-1/2
2
3
4
10
12
16
16
16
20
20
20
25
25
25
32
32
40
50
63
-
6.3
10.0
12.0
12.0
12.0
16.0
16.0
16.0
21.0
21.0
21.0
26.0
26.0
35.0
40.0
51.5
78.0
102.0
Approx Inside Approx Weight
Bend Dia
kg/30m
(mm)
88.9
101.6
101.6
101.6
101.6
127.0
127.0
127.0
152.4
152.4
152.4
203.2
203.2
228.6
279.4
355.6
762.0
863.6
Length
6.3
6.8
9.5
9.5
9.5
11.3
11.3
11.3
17.7
17.7
17.7
23.1
23.1
29.9
47.2
61.7
115.6
164.2
(m)
15
15
15
30
150
15
30
150
15
30
150
15
30
15
15
15
7.62
7.62
TYPICAL SPECIFICATION
Conduit shall be Anaconda Sealtite® Type AEF. Conduit shall provide extra flexible
wiring conduit with galvanized steel core and sunlight-resistant PVC cover.
T: 1300 300 747
F: 1300 300 074
22
w w w. w a t t m a s t e r. c o m . a u
A N AC O N DA
ANACONDA FLEXIBLE METAL CONDUIT
TYPE HCX
SUPERIOR LIQUID-TIGHT RACEWAY FOR WIRING
WHERE EXTREME TEMPERATURES APPLY.
APPLICATIONS
Provides cable protection in extreme
temperatures. Indoor or outdoor.
FUNCTION
Provide flexible heavy duty cable
FEATURES
•
protection.
Continuously locked galvanised steel core with cord packing and sunlight-resistant
Dust and liquid tight.
thermoplastic PVC cover.
•
Has cord packing in sizes 16mm through 40mm for exceptional crush resistance and corrosion
protection.
•
Special high-temperature thermoplastic PVC rubber compound jacket provides protection in
extreme temperature ranges from -60°C to +150°C (–76°F to +302°F).
•
Durable sunlight-resistant cover provides superior protection for circuits in hostile
environments.
•
Uses standard Anaconda liquid-tight connectors for easy installation. See page 20.
•
Delivers superior wiring protection where harsh environments are encountered.
•
Convenient markings in feet for easy installation.
•
Smooth-appearing cover for exposed applications.
•
Available with a black cover only.
•
Available in a full range of trade sizes from 16mm to 63mm.
Item
Number
HCX38-30
HCX12-30
HCX34-30
HCX100-30
HCX114-15
HCX112-15
HCX200-15
Electrical Trade Size
Inside Dia
(Inch)
(mm)
(mm)
3/8
1/2
3/4
1
1-1/4
1-1/2
2
16
20
25
32
40
50
63
12
16
21
26
35
40
51.5
Approx Inside Approx Weight
Bend Dia
kg/30m
(mm)
101.6
127.0
152.4
203.2
228.6
279.4
355.6
Length
9.5
11.3
17.7
23.1
29.9
47.2
61.7
(m)
30
30
30
30
15
15
15
TYPICAL SPECIFICATION
Conduit shall be Anaconda Sealtite® Type HCX. Conduit shall be constructed
of continuously locked galvanised steel core with cord packing and sunlightresistant thermoplastic PVC rubber jacket that, when used with Anaconda
fittings, shall provide liquid-tight raceway wiring. Thermoplastic PVC cover
shall contain no chlorides and be black in colour.
w w w. w a t t m a s t e r. c o m . a u
23
T: 1300 300 747
F: 1300 300 074
A N AC O N DA
TYPE AOR
ANACONDA FLEXIBLE METAL CONDUIT
SUPERIOR HEAT, OIL, CHEMICAL, AND WEATHER
RESISTANCE.
APPLICATIONS
Provides cable protection in Oil rich
environments.
FUNCTION
Flexible heavy duty, oil resistant
cable protection.
FEATURES
•
Continuously locked galvanised steel core with cord packing and sunlight-resistant
thermoplastic PVC cover.
•
Uses standard Anaconda liquid-tight connector for easy installation. See page 20.
•
Convenient markings in feet for easy measurement.
•
Smooth-appearing cover for exposed applications.
•
Manufactured in full trade range of sizes from 16mm through 63mm.
•
Rated for temperature range of -23°C to +105°C (–9°F to +221°F).
•
Available in black and special colours on request.
Item
Number
AOR38-15
AOR38-30
AOR12-15
AOR12-30
AOR34-15
AOR34-30
AOR100-15
AOR100-30
AOR114-15
AOR112-15
AOR200-15
Electrical Trade Size
Inside Dia
(Inch)
(mm)
(mm)
3/8
3/8
1/2
1/2
3/4
3/4
1
1
1-1/4
1-1/2
2
16
16
20
20
25
25
32
32
40
50
63
12.0
12.0
16.0
16.0
21.0
21.0
26.0
26.0
35.0
40.0
51.5
Approx Inside Approx Weight
Bend Dia
kg/30m
(mm)
101.6
101.6
127.0
127.0
152.4
152.4
203.2
203.2
228.6
279.4
355.6
9.5
9.5
11.3
11.3
17.7
17.7
23.1
23.1
29.9
47.2
61.7
Length
(m)
15
30
15
30
15
30
15
30
15
15
15
TYPICAL SPECIFICATION
Conduit shall be Anaconda Sealtite® Type OR. Conduit shall be constructed of continuously
locked galvanized steel core with cord packing and sunlight-resistant thermoplastic PVC cover.
Thermoplastic PVC cover shall be highly resistant to petroleum and most synthetic oils.
T: 1300 300 747
F: 1300 300 074
24
w w w. w a t t m a s t e r. c o m . a u
ACCESSORIES
APPLICATIONS
I N S U L P U T T Y / E P OX Y R E S I N
Ideal for filling and sealing, bonds
to most common cable insulating
materials, metals and ceramics.
Insulputty is approved for use with
cable barrier glands in hazardous
areas and has the consistency of
modelling clay, allowing it to be
moulded and forced into cavities
without the spills and mess of more
liquid sealants.
FUNCTION
FEATURES
Insulputty provides sealing where
•
Two part epoxy with yellow inner curing agent and white outer base material.
•
Ready mixable by kneading by hand or spatula.
•
Excellent mechanical and electrical characteristics.
•
Mix putty in two to five minutes.
•
Putty remains workable for approximately 45 minutes (at 23°C, workable life reduces as
there are uneven contours.
Repairs to rigid plastics and
threaded holes.
Also suitable for filling and
bonding.
temperature rises).
•
Putty cures within one hour.
•
Cured material can be sanded and drilled.
Item Number
Length (mm)
ALCIP38
ALCIP125
ALCIP180
38
125
180
SPECIFICATION
Storage:
Store in cool dry place.
Electrical resistance:
30,000 Megohms (ASTM D 149).
Dielectric Strength:
300v/mm @ 6.4mm (ASTM D 149).
Shrinkage during cure: <1%.
w w w. w a t t m a s t e r. c o m . a u
25
T: 1300 300 747
F: 1300 300 074
ACCESSORIES
SHROUDS
Item
Number
Cable Dia
Dim A
(mm)
Overall
length B
(mm)
Parallel
length F
(mm)
Outside
Dia D
(mm)
Inside
Dia C
(mm)
Qty
per
Carton
ALCSG0S
ALCSG1S
ALCSG2S
ALCSG2L
ALCSG3S
ALCSG3L
ALCSG4S
ALCSG5S
ALCSG6S
ALCSG6L
ALCSG7S
ALCSG8S
ALCSG9S
ALCSG10S
ALCSG11S
2
6
10
12
14
18
20
29
38
42
48
62
62
78
87
44
69
76
87
96
100
108
115
126
127
135
140
170
135
137
20
43
50
55
60
65
65
70
75
80
85
90
110
88
88
22
28
32
38
43
47
54
65
78
85
95
109
120
130
150
20
25
29
35
40
44
51
62
75
81
91
104
114
124
144
50
50
40
30
20
20
20
5
5
5
4
1
1
1
1
For Black shroud add ‘B’ to part number: eg. ALCSG7SB
PVC Shrouds also available, contact customer service.
Alco shrouds have been relied upon for many years within the industry but have
changed little since their introduction.
Changes in the requirements for cable glands in hazardous areas have resulted in some
glands being longer than previous models. This has necessitated appropriate
lengthening of the shrouds to accept the longer glands. Note that the original PVC
shrouds are long enough to accept the current gland range except for the HAW range.
While making the necessary changes Alco also looked at the technology and
requirements of today and improved the gland shroud range accordingly. The new Alco
shrouds are made of Silicon Rubber and latest improvements include:
G
Temperature rating 220˚C compared to 75 or 90˚C of PVC
G
15 sizes to better suit glands from 17.5 to 140mm across flats
G
Silicon Rubber is softer with better impact absorption
G
Silicon Rubber is more easily stretched to install on glands
G
Guide rings to cut shroud cone for larger cables
G
Halogen free - low smoke emission in fire situations
G
Halogen free - no corrosive acid gas emission in fire situations
G
ROHS compliant (lead, mercury, cadmium and chromium free)
G
UV resistant
G
Cross linked material not subject to creep at elevated temperatures
G
Insulation properties (VR) 10 x PVC
G
Oil and chemical resistant
T: 1300 300 747
F: 1300 300 074
26
w w w. w a t t m a s t e r. c o m . a u
ACCESSORIES
L O C K N U T S ( M E TA L )
Item
Number
ALCPLN12
ALCPLN16
ALCPLN20
ALCPLN25
ALCPLN32
ALCPLN40
ALCPLN50
ALCPLN63
ALCPLN75
ALCPLN90
ALCPLN105
ALCPLN120
Description
Width (mm)
Dimension ‘D’
(+0.5, -0.0)
Width (mm)
Dimension ‘F’
(+0.5, -0.0)
Depth (mm)
Dimension ‘E’
Thread
14.40
19.20
24.00
30.00
38.40
48.00
60.00
75.60
90.00
108.00
126.00
144.00
22.00
24.00
30.00
37.00
45.00
55.00
65.00
83.00
110.00
124.00
144.00
165.00
4.00
4.00
4.00
5.00
5.00
8.00
8.00
8.00
9.50
9.50
9.50
9.50
M12 x P1.5
M16 x P1.5
M20 x P1.5
M25 x P1.5
M32 x P1.5
M40 x P1.5
M50 x P1.5
M63 x P1.5
M75 x P1.5
M90 x P1.5
M105 x P1.5
M120 x P1.5
LOCKNUT, 12mm, Brass, Nickel Plated
LOCKNUT, 16mm, Brass, Nickel Plated
LOCKNUT, 20mm, Brass, Nickel Plated
LOCKNUT, 25mm, Brass, Nickel Plated
LOCKNUT, 32mm, Brass, Nickel Plated
LOCKNUT, 40mm, Brass, Nickel Plated
LOCKNUT, 50mm, Brass, Nickel Plated
LOCKNUT, 63mm, Brass, Nickel Plated
LOCKNUT, 75mm, Brass, Nickel Plated
LOCKNUT, 90mm, Brass, Nickel Plated
LOCKNUT, 105mm, Brass, Nickel Plated
LOCKNUT, 120mm, Brass, Nickel Plated
E A R T H TA G S ( M E TA L )
Item
Number
Description
ALCET12
ALCET16
ALCET20
ALCET25
ALCET32
ALCET40
ALCET50
ALCET63
ALCET75
ALCET90
ALCET105
ALCET120
EARTH TAG, 12mm, Nickel Plated Brass
EARTH TAG, 16mm, Nickel Plated Brass
EARTH TAG, 20mm, Nickel Plated Brass
EARTH TAG, 25mm, Nickel Plated Brass
EARTH TAG, 32mm, Nickel Plated Brass
EARTH TAG, 40mm, Nickel Plated Brass
EARTH TAG, 50mm, Nickel Plated Brass
EARTH TAG, 63mm, Nickel Plated Brass
EARTH TAG, 75mm, Nickel Plated Brass
EARTH TAG, 90mm, Nickel Plated Brass
EARTH TAG, 105mm, Nickel Plated Brass
EARTH TAG, 120mm, Nickel Plated Brass
w w w. w a t t m a s t e r. c o m . a u
Width (mm)
Dimension A
(+0.5, -0.0)
28.86
28.86
28.86
37.55
43.30
54.85
66.40
80.83
103.93
127.02
138.60
161.65
Width (mm) Depth (mm)
Dimension C Dimension
(+0.5, -0.0)
B
12.45
16.48
20.40
25.50
32.64
40.80
51.25
63.95
76.13
91.35
106.58
121.80
27
1.80
1.80
1.80
1.80
1.80
1.80
2.00
2.00
2.00
2.00
2.00
2.00
Width (mm)
Dimension F
(+0.5, -0.0)
7.00
7.00
7.00
10.50
12.00
13.50
13.50
13.50
13.50
13.50
13.50
13.50
Width (mm) Width (mm)
Dimension Z Dimension Y Radius R1 Radius R2
(+0.5, -0.0) (+0.5, -0.0)
(mm)
(mm)
55.00
55.00
55.00
69.00
85.00
100.00
120.00
141.00
172.00
190.00
205.00
235.00
T: 1300 300 747
F: 1300 300 074
30.00
30.00
30.00
41.30
51.00
54.00
62.00
84.00
100.00
102.00
110.00
131.00
10.00
10.00
10.00
12.00
12.00
20.00
20.00
20.00
20.00
25.00
25.00
25.00
11.25
14.43
14.43
18.78
21.65
27.43
33.20
40.42
51.97
63.51
69.30
80.83
ACCESSORIES
CABLE GLAND & CONDUIT FITTING WRENCH
Cable gland wrench can be used even in the applications with a high
density of glands side by side. Self ratcheting, to lock or unlock glands
easily. The tools fit to a standard handle bar and come in all standard SW
sizes of plastic and brass Hex glands. Also fits conduit fittings (page 20).
Item
number
Description
GHB
BGW-17
BGW-19
BGW-22
BGW-24
BGW-27
BGW-29
Gland wrench handle bar
Suits cable gland type SW17
Suits cable gland type SW19
Suits cable gland type SW22
Suits cable gland type SW24
Suits cable gland type SW27
Suits cable gland type SW29
Outer measurement
across wrench
Diameter across
gland flats
25.6mm
28.6mm
32.8mm
35.8mm
41mm
45mm
17mm
19mm
22mm
24mm
27mm
29mm
To select appropriate wrench refer to diameter across flats of gland.
HOLESAWS
Gland
Size
R Series
Mild Steel
MHE Series
Steel
MHT Series
Stainless Steel
12
16
20
25
32
40
50
63
75
90
WATR509
WATR510
WATR513
WATR516
WATR520
WATR526
WATR532
WATR540
WATR548
WATR558
WATMHE13C
WATMHE16C
WATMHE20C
WATMHE25C
WATMHE32C
WATMHE40C
WATMHE50C
WATMHE64C
WATMHE76C
WATMHE89C
WATMHT16C
WATMHT20C
WATMHT25C
WATMHT32C
WATMHT40C
WATMHT50C
WATMHT65C
WATMHT70C
WATMHT89C
T: 1300 300 747
F: 1300 300 074
28
w w w. w a t t m a s t e r. c o m . a u
w w w. w a t t m a s t e r. c o m . a u
29
T: 1300 300 747
F: 1300 300 074
Available from
ADELAIDE
DARWIN
MELBOURNE
SYDNEY
54 Lakewood Boulevard
Carrum Downs
Victoria 3201 Australia
HEAD OFFICE:
Tel: 03 9775 1186 Fax: 03 9775 1187
Email: sales@elmako.com.au
SERVICE CENTRES:
Australia
Tel: 1300 300 747 Fax: 1300 300 074
www.wattmaster.com.au
ELECTRICAL PRODUCTS
ACROSS AUSTRALIA
Whilst every precaution is taken to ensure the information contained herein is correct, Wattmaster accepts no liability whatsoever
for errors or omissions. In the interest of continuous improvement, Wattmaster reserves the right to change the specifications or
design of any of its products without prior notice.
© Copyright 2008
BRISBANE
HOBART
PERTH
TOWNSVILLE
Form 14864/AGD 05/08
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