RCB-1600 - Mouser Electronics

RCB-1600 - Mouser Electronics
1600W Rack Mountable Front End Battery Charger
RCB-1600
Dimension
L
* W * H
300 * 85 * 41 (1U)
11.8 * 3.35 * 1.61 (1U)
mm
inch
Bauar t gepruft
Sicherheit
egel ma ge
od
o s
be wac
g
www. tuv.com
ID 2000000000
■ Features
Charger for lead-acid batteries (Gel, flooded and AGM) and
Li-ion batteries (lithium iron and lithium manganese)
Built-in default 3 stage charging curves and programmable curve
Built-in I2C interface, PMBus protocol
Output voltage and current programmable
Universal AC input / Full range
(Withstand 300VAC surge input for 5 seconds)
Built-in active PFC function
Forced air cooling by built-in DC fan
Built-in OR-ing FET, support hot swap (hot plug)
Active current sharing up to 8000W for one 19” rack shelf
Protections: Battery under voltage / Battery no connection
/ Short circuit / Over voltage / Over temperature
Optional conformal coating
5 years warranty
■ Certificates
Safety: UL/EN/IEC 60950-1
EMC: EN 55022 / 55024
■ Applications
Large scale DC UPS or emergency
backup system
Marine battery charger module
Electric scooter or vehicle charger station
Wastewater treatment system
Electrolysis system
■ Description
RCB-1600 series is a single output 1600W AC/DC charger with 1U low profile (41mm). It is an intelligent
charger with embedded charging curves which are programmable; users are also able to adjust the charging
voltage and current via the built-in potentiometer, output programmable functions, or PMBus to charge
different types of batteries, such as lead-acid batteries and li-ion batteries. Various protection mechanisms
as well as the temperature compensation function are provided to assure the normal and safe operations.
The rack-mountable attribute allows RCB-1600 to perfectly suit the charging, backup or constant current
source applications exploiting the rack architecture or central management.
■ Model Encoding
RCB - 1600 - 12
Nominal voltage
Output wattage
Series name
※ Note: 19" rack shelf, RHP-1U, available.
File Name:RCB-1600-SPEC 2016-07-26
1600W Rack Mountable Front End Battery Charger
RCB-1600
SPECIFICATION
MODEL
OUTPUT
RCB-1600-24
RCB-1600-48
BOOST CHARGE VOLTAGE(Vboost)(default) 14.4V
RCB-1600-12
28.8V
57.6V
FLOAT CHARGE VOLTAGE(Vfloat)(default) 13.8V
27.6V
55.2V
CURRENT RANGE
0 ~ 55A
0 ~ 27.5A
CONSTANT CURRENT(CC)(default) 100A
55A
27.5A
RATED POWER
1584W
1584W
11.5 ~ 15V
23.5 ~ 30V
47.5 ~ 58.8V
330 ~ 1000Ah
180 ~ 550Ah
90 ~ 270Ah
0 ~ 100A
1440W
By built-in potentiometer, SVR
VOLTAGE ADJ. RANGE
RECOMMENDED BATTERY
CAPACITY(AMP HOURS) Note.3
LEAKAGE CURRENT FROM
BATTERY (Typ.)
VOLTAGE RANGE
INPUT
Note.4 90 ~ 264VAC
127 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
0.97/230VAC at full load
EFFICIENCY (Typ.)
90.5%
AC CURRENT (Typ.)
Note.4 14A/115VAC 8A/230VAC
INRUSH CURRENT (Typ.)
COLD START 35A/230VAC
LEAKAGE CURRENT
PROTECTION
<1mA
OVER VOLTAGE
OVER TEMPERATURE
92%
15A/115VAC
93%
8.5A/230VAC
<1.5mA / 230VAC
15.75 ~ 18.75V
31.5 ~ 37.5V
63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage. Please refer to the Function Manual.
OUTPUT CURRENT PROGRAMMABLE(PC) Adjustment of output current is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
FUNCTION
AUXILIARY POWER
REMOTE ON-OFF CONTROL
5V @ 0.3A, 12V @ 0.8A
By electrical signal or dry contact
Power ON:short
Power OFF:open. Please refer to the Function Manual
TEMPERATURE COMPENSATION -3mV / ℃ / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
The isolated TTL signal out. Please refer to the Installation Manual
DC OK SIGNAL
AC OK SIGNAL
The isolated TTL signal out. Please refer to the Installation Manual
WORKING TEMP.
-30 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
SAFETY STANDARDS
SAFETY & WITHSTAND VOLTAGE
ISOLATION RESISTANCE
EMC
(Note 6)
EMC EMISSION
EMC IMMUNITY
MTBF
OTHERS
DIMENSION
PACKING
NOTE
20 ~ 90% RH non-condensing
-40 ~ +85℃, 10 ~ 95% RH
±0.03%/℃ (0 ~ 50℃)
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC (0.5KVAC for 12V)
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), light industry level, criteria A
160.1K hrs min. Telcordia SR-332 (Bellcore) ; 38.9K hrs min. MIL-HDBK-217F (25℃)
300*85*41mm (L*W*H)
1.87Kg; 6pcs/12.2Kg/1.16CUFT
1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
3. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
File Name:RCB-1600-SPEC 2016-07-26
RCB-1600
1600W Rack Mountable Front End Battery Charger
Block Diagram
PFC fosc : 90KHz
PWM fosc : 70KHz
ACTIVE
INRUSH
CURRENT
LIMITING
EMI
FILTER
I/P
RECTIFIERS
&
PFC
ORING
FET
RECTIFIERS
&
FILTER
POWER
SWITCHING
O.V.P.
ORING FET
CONTROL
DETECTION
CIRCUIT
PWM
CONTROL
PFC
CONTROL
PV/PC
TRANSCEIVERS
DETECTION
CIRCUIT
MCU
MCU
DATA
ISOLATION
O.T.P.
FAN
AUX
POWER
Derating Curve
RECTIFIERS
&
FILTER
+V
-V
DA/DB
T-Alarm
AC-OK
DC-OK
SDA/SCL
Remote ON-OFF
12V/0.8A
AUX POWER
5V/0.3A
Static Characteristics
100
100
90
80
80
230VAC
Input only
70
LOAD (%)
LOAD (%)
60
50
40
60
50
40
20
30
-30
-25
-10
0
15
30
50
AMBIENT TEMPERATURE (℃)
60
70
(HORIZONTAL)
90
100
115
180
264
INPUT VOLTAGE (VAC) 60Hz
File Name:RCB-1600-SPEC 2016-07-26
RCB-1600
1600W Rack Mountable Front End Battery Charger
Function Manual
1.PMBus Communication Interface
※ RCB-1600 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For
details, please refer to the Installation Manual.
2.Charging Curve
※ By factory default, this charger performs the default curve which can be programmed via PMBus.
※ To disable / enable the charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, and
so on, please refer to the Installation Manual.
◎ Default 3 stage charging curve
◎ Embedded 3 stage charging curve
3 Stage
MODEL
Start
Default, programmable
V boost
V float
12V
Charge Voltage
100% CC
Charge Current
Constant Current Constant Voltage
24V
10% CC
Float
Description
Color of LED
Status Indicator
stage 2
Orange
stage 3
Green
48V
14
13.6
13.4
Pre-defined, AGM battery
14.5
13.5
Default, programmable
28.8
27.6
Pre-defined, gel battery
28
27.2
28.4
26.8
Pre-defined, flooded battery
Pre-defined, gel battery
Pre-defined, flooded battery
Pre-defined, AGM battery
◎ Suitable for lead-acid batteries (flooded, Gel and AGM) and
Li-ion batteries (lithium iron and lithium manganese).
13.8
14.2
Default, programmable
Charger fail if charging time
exceed charging timeout
V float
14.4
Pre-defined, flooded battery
Pre-defined, gel battery
Pre-defined, AGM battery
stage 1
V boost
29
27
57.6
55.2
56
54.4
56.8
53.6
58
54
CC (default)
100A
55A
27.5A
3. Remote ON-OFF Control
The charger can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function.
PIN17 Remote ON-OFF
switch
Between Remote ON-OFF and +5V-AUX
Charger Status
Switch Short
ON
Switch Open
OFF
PIN13 +5V-AUX
File Name:RCB-1600-SPEC 2016-07-26
RCB-1600
1600W Rack Mountable Front End Battery Charger
5. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 75~125% of the nominal voltage by applying
EXTERNAL VOLTAGE.
+V
LOAD
-V
PIN27 PV
PIN29 -V-signal
EXTERNAL VOLTAGE (DC)
OUTPUT VOLTAGE(%)
RCB-1600-48 RCB-1600-24 RCB-1600-12
60
30
15
48
24
12
36
18
9
Non-Linear
0
0
0
0.4
1
4.7
5
V
EXTERNAL VOLTAGE (DC)
6. Output Current Programming (or, PC / remote current programming / dynamic current trim)
※ The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
+V
LOAD
-V
PIN26 PC
PIN29 -V-signal
EXTERNAL VOLTAGE (DC)
OUTPUT CURRENT (%)
Iout
100
Non-Linear
20
0.4 1
7.Temperature Compensation
PIN30 RTH+
NTC
4.7 5
EXTERNAL VOLTAGE (VDC)
V
◎ To exploit the temperature compensation function, please
attach the temperature sensor, NTC, to the battery or the
battery's vicinity.
◎ The charger is able to work normally without the NTC.
PIN31 RTH-
File Name:RCB-1600-SPEC 2016-07-26
1600W Rack Mountable Front End Battery Charger
RCB-1600
Mechanical Specification
Case No.250
300
7.7
41
12.5
5.8
Unit:mm
9max.
11max.
7
Air flow
direction
SVR
50
85
62.4
CN1
LED Status Indicator
42.5
3.6
※ LED Status Indicators
LED
Green
Orange
Red
Description
Float (stage 3)
Charging (stage 1 or stage 2)
The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises.
The LED will flash with the red light when the internal temperature reaches 60℃; under this condition, the unit still operates normally
without entering OTP. ( In the meantime, an alarm signal will be sent out through the PMBus interface.)
Red (Flashing)
※ Input / Output Connector Pin No. Assignment(CN1) : Postronic PCIM34W13M400A1
1 3 5 7 9 11
29
11
14 17
20 23 26 29
12
15 18
21 24 27 30
13
16 19
22 25 28 31
2 4 6 8 10 13
31 32
33
Mating Housing
Postronic PCIM34W13F400A1
34
Pin No.
Function
1,2,3,4,6
-V
Description
Negative output terminal .
5,7,8,9,10
+V
Positive output terminal.
11
+12V-AUX
Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 12) .
The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the Remote ON/OFF control.
12
GND-AUX
Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
13
+5V-AUX
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 12) .
The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the Remote ON/OFF control.
14
SCL
Serial Clock used in the PMBus interface. (Note.2)
15
SDA
Serial Data used in the PMBus interface. (Note.2)
16
T-ALARM
17
Remote
ON-OFF
18
DC-OK
High (4.5 ~ 5.5V) : When the Vout ≦8V/16V/32V ±1V .
Low (0 ~ 0.5V) : When Vout ≧8V/16V/32V ±1V . The maximum sourcing current is 10mA and only for output. (Note.2)
DC OK is associated with battery low protection.
19
AC-OK
High (4.5 ~ 5.5V) : When the input voltage is ≧87Vrms .
Low (0 ~ 0.5V) : When the input voltage is ≦75Vrms.
The maximum sourcing current is 10mA and only for output. (Note.2)
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when fan fails.
Low (0 ~ 0.5V) : When the internal temperature is normal, and when fan normally works.
The maximum sourcing current is 10mA and only for output(Note.2)
The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX . (Note.2)
Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
20
D0
21,22,23
A2,A1,A0
24,25
DB,DA
Differential digital signal for parallel control. (Note.1)
26
PC
Connection for output current programming. (Note.1)
27
PV
28
+V(signal)
Connection for output voltage programming. (Note.1)
Positive output voltage signal.
It cannot be connected directly to the load.
29
-V(signal)
30
RTH+
31
RTH-
Interface lines for charging curve selection. (Note.1)
PMBus interface address lines. (Note.1)
Negative output voltage signal.
It is for certain function reference; it cannot be connected directly to the load.
Temperature sense associated with the temperature compensation funcion.
32
FG
33
AC/L
AC Line connection.
34
AC/N
AC Neutral connection.
AC Ground connection.
Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.
Installation Manual
Please refer to : http://www.meanwell.com/webnet/search/InstallationSearch.html
File Name: RCB-1600-SPEC 2016- 07-26
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
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RCB-1600-12 RCB-1600-24 RCB-1600-48
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