installation

installation
INSTALLATION
HANDLEBAR RISER KIT FOR GOLDWING
PARTS INCLUDED
1
1
2
1
Block, Right Side
Block, Left Side
Shim
Hardware Kit, including:
4
M10 x 1.25 x 30mm BHCS Fastener— Long Fasteners
4
M10 x 1.25 x 25mm BHCS Fastener— Short Fasteners
4
M10 Narrow Flat Washer—NOT USED
2
Plastic Bolt Hole Plugs
1
Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING
THE USE AND CARE OF THIS PRODUCT.
ATTENTION! This indication alerts you to the fact that ignoring the contents
described herein may negatively affect product performance and
functionality.
CAUTION!
This indication alerts you to the fact that ignoring the contents
described herein can result in potential injury or material
damage.
TOOLS SUGGESTED
Metric Socket set including Hex Sockets, Torque Wrench (ft/lbs).
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1
ATTENTION!
Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition.
A factory service manual may be helpful in performing this installation.
Do not attempt to perform this installation if you are not confident in
your ability to complete all steps in the procedure; consult a trained
technician.
NOTE: The Handlebar Riser Kit includes both a block and shim for each side.
By using either the blocks or shims, you can adjust both the height and
angle of your handlebars. Refer to the chart at the end of this
procedure and experiment with different combinations using the blocks
or shims to find the best height and angle for your specific needs.
FOR ’01–’05 MODELS
STEP 2
Remove the dash cover by first removing the speaker covers. They are held in
place by four plastic spring tabs; remove the covers by gently pulling up
and outward on the bottom edge of the speaker cover. Remove the hex
fasteners just outside the speaker cavities. PIC 1
STEP 3
Gently lift the dash up starting at the bottom. There are posts that fit into
rubber grommets holding it in place. Unplug the wire harness to the function
switch and remove the dash cover. PIC 2
7437-24GL-0312
-cont.-
7437
CUSTOMER SERVICE
877.370.3604 (toll free)
INSTALLATION QUESTIONS
techsupport@kuryakyn.com
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
● Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights reserved.
PIC 1
FOR ’06–UP MODELS
STEP 4
STEP 5
PIC 2
Remove the dash panel by gently pulling
upward. Start at the bottom edge and work
your way toward the top, taking care not to
damage the cover. The top corners are fitted
with tabs that slide into slots beneath the visor.
PIC 3
Before removing the dash panel, you must
disconnect the wiring harness and speakers.
Disconnect the wiring harness plug. PIC 4 Pull
back the rubber boot on each speaker and disconnect the wire connector. PIC 5
UNPLUG THIS
HARNESS
UNDER DASH
PANEL
REMOVE THESE
HEX FASTENERS
ON EACH SIDE
FOR ALL MODELS
STEP 6
Remove the handlebar center cover to access the two hidden fasteners that secure the
handlebar. Remove the two fasteners securing the handlebar center cover. PIC 6
STEP 7
Remove the two fasteners securing the handlebar. Install the block or shim, and
secure with the provided fasteners. Refer to the chart at the end of this procedure to
determine the correct orientation of the block or shim for your desired handlebar
position.
PIC 3
NOTE: You may need to loosen the clutch and brake line brackets at the base of the
handlebars to gain slack to raise the handlebars.
CAUTION!
You will be able to use EITHER the block or the shim. You WILL
NOT be able to use them together.
STEP 8
Place the handlebar over the block or shim, and secure with the provided fasteners.
Check for desired height and angle; remove the handlebar and adjust the block or
shim, if necessary. Once you find the best position to suit your needs, secure the
handlebar and torque to 20 ft/lbs. Make sure the Hex Socket is FULLY SEATED
in the head of the bolt before you torque the bolt. If not fully seated, you will
strip the head of the bolt.
STEP 9
Repeat STEP 7 and STEP 8 for the opposite side handlebar.
STEP 10
Re-install the handlebar center cover and secure with the two stock fasteners.
PIC 4
WIRE
HARNESS
PLUG
NOTE: Installation of the handlebar riser kit may not provide enough clearance for
the handlebar center cover on some models. It is acceptable to leave the
handlebar center cover off in this case.
STEP 11
For ’01–’05 models: Place the dash panel in place. Connect the wire harness
removed in Step 2 and push down gently to seat the posts in the grommets. Replace
the hex fasteners just outside the speaker cavities. Tighten securely. Gently snap the
speaker covers in place; be sure the spring tabs seat properly.
STEP 12
For 06-UP models: Place the dash panel loosely in place. Reconnect the speaker
connections and wiring harness from Step 5.
PIC 6
Replace the rubber boots.
STEP 13
Slide the tabs at the top corners of the dash
panel into the slots below the visor. Carefully
snap the body of the dash panel into place.
STEP 14
Install one of the supplied plastic bolt hole
plugs in each rear riser bolt recess if the
handlebar cover is not reinstalled.
-cont.-
PIC 5
SPEAKER
CONNECTION
RUBBER
BOOT
PAGE
HANDLE BAR COVER
HANDLEBAR RISER KIT/GL 1800
2
INSTALLATION
LEFT SIDE
SITTING ON
BIKE
RIGHT SIDE
SITTING ON
BIKE
FRONT OF BIKE
LONG BOLTS
GO HERE
LONG BOLTS
GO HERE
This configuration moves the bars back toward the
rider 1 1/4”, up 3/4”, and in toward the center of the
bike 1”.
Use the LONG fasteners to secure the block to the
motorcycle.
SHORT BOLTS
GO HERE
Use the SHORT fasteners to secure the handlebars to
the block.
REAR OF BIKE
THICK EDGE TO FRONT OF BIKE
This configuration moves the bars down 1/4”.
Use the LONG fasteners to secure the shim and
handlebars to the motorcycle
THIN EDGE TO REAR OF BIKE
THIN EDGE TO FRONT OF BIKE
This configuration moves the bars up 3/4”.
Use the LONG fasteners to secure the shim and
handlebars to the motorcycle
THICK EDGE TO REAR OF BIKE
PAGE
3
Ride On!
HANDLEBAR RISER KIT/GL 1800
INSTALLATION
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