LAVA STONE GRILLS USER MANUAL

LAVA STONE GRILLS USER MANUAL
LAVA STONE GRILLS
USER MANUAL
BEFORE OPERATING LAVA STONE GRILL
PLEASE READ CAREFULLY
ALI – 460
ALI – 860
1
CONTENTS
I- Intended Use of the Lava Stone Grill
3-4
II- General Warnings and Safety Precautions
5
III- Technical Specifications
6
IV- First Operation
6
V- Assembly
7
VI- Gas Connection
8
VII- Operation
9 – 10
VIII- Maintenance
10
I- INTENDED USE OF THE LAVA STONE GRILL
Lava stone grills are used in hotels, restaurants, eateries, fast-food stores, touristic facilities
and canteens in order to cook food.
Carefully read the user manual before operating our device and in case of any doubt please contact your authorized
dealer.
1-Gas Control Knob
2-Igniter Firing Switch
3-Cooking Surface Lifting Rod
4-Igniter
5-Waste Oil Tank
8- Pillar*
*Pillars are removable. When purchased with under counter set, fixing pins are inserted instead of pillars near the under
counter set and fixed on the under counter set. See Page 6 (Image -2)
2
General Dimensions
*Dimensions of model ALI-460
*Dimensions of model ALI-860
3
II- GENERAL WARNINGS & SAFETY MEASURES
This user manual contains technical specifications, operating guidelines, operating principles and
other information about the device.
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Before connecting the device check that the local gas mains and the device are compatible
(gas pressure and type). See Page 5
Ensure that the gas connection of the device is performed in compliance with the related
standards.
Keep the gas connection equipment of the device away from places with high temperatures.
Perform the device connection near LPG tube or natural gas valve and avoid water ingress.
Ensure that the gas switches and tube (or natural gas line) is turned off while checking the
device. Check gas leakage using soap-foamed water or gas leakage detector.
In case of any gas leakage, the soap-water solution will form foams. While checking with a
detector, control detector gives signals. In case of signal, contact your authorized dealer.
Never use fire while checking gas leakage.
Ensure that no regulator is used other than the recommended regulator for the device
(especially while using LPG tube).
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Keep the area where the device is mounted clean and well-ventilated.
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Attention; maximum gas pressure that may be applied while the device is running is 50 mbar.
There may be gas leakage risk at pressures more than 50mbar. In such cases the device
may fail and fall outside the scope of the warranty.
Replace the damaged parts with genuine parts. Manufacturing company guarantees that the
device shall be within the warranty scope and safe only when these parts are used. .
Use the device on a level surface and fix in on proper fixing pins of under-counter set
manufactured according to the device. See Page 6 (Image- -1) , Page 6 (Image --2)
If you detect any malfunction in the device, turn off the LPG tube or the natural gas valve and
immediately contact your authorized dealer. Be careful not to make gas connection before the
repair work of the device is completed.
All repair works should be performed by authorized service personnel. Otherwise, the device
will not be included within the warranty scope.
Manufacturing company is not liable for the damages arising from improper assembly or gas
connection.
Unauthorized repairs performed by people other than the authorized service personnel may
lead to personal injury or damage to machine.
Warranty period of the device is 1 year after the purchase date.
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- If you smell gas:
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First of all calm down and don't panic.
Turn off the gas tap of the device.
Extinguish burning materials (candle, gasolier, etc.).
Open doors and windows for ventilation.
Be careful not to burn any device.
Do not touch any electrical switch or socket.
Do not use door bell.
Do not strike match or lighter in dangerous areas.
Do not smoke.
Close the gas valve outside of the building.
4
III- TECHNICAL SPECIFICATIONS
Gas Table
Model
Heat value
(Hi)
Heat value
(Hi)
Gas Rate
Model
Heat value
(Hi)
Heat value
(Hs)
Gas Rate
LPG
ALI - 860
ALI - 860
ALI - 860
G30 30mbar G31 37mbar G30 50mbar
7.3 KW
7.1 KW
6.87 KW
ALI - 860
G20 20mbar
7.95 KW
NG ( Natural Gas )
ALI - 860
ALI - 860
ALI - 860
G20 25mbar G25 25mbar G25 20mbar
8.97 KW
7.4 KW
6.55 KW
8.10 KW
7.88 KW
7.62 KW
8.82 KW
9.95 KW
8.2 KW
7.27 KW
0,575 kg/h
0,551 kg/h
0,541 kg/h
0.839 m3/h
0.940 m3/h
0.900 m3/h
0.802 m3/h
ALI - 460
G20 20mbar
3.98 KW
NG ( Natural Gas )
ALI - 460
ALI - 460
ALI - 460
G20 25mbar G25 25mbar G25 20mbar
4.49 KW
3.7 KW
3.27 KW
LPG
ALI - 460
ALI - 460
ALI - 460
G30 30mbar G31 37mbar G30 50mbar
3.65 KW
3.55 KW
3.44 KW
4.05 KW
3.94 KW
3.81 KW
4.41 KW
4.98 KW
4.1 KW
3.64 KW
0,288 kg/h
0,276 kg/h
0,270 kg/h
0.420 m3/h
0.470 m3/h
0.450 m3/h
0.401 m3/h
*Injector diameters of ALI-460 / ALI-860 models according to gas pressure
INJECTOR
G-20
20mbar
G-20
25mbar
G-25
25mbar
G-25
20mbar
G-30
30mbar
G-30 50mbar
G-31
37mbar
Ø1.5mm
Ø1.5mm
Ø1.5mm
Ø1.5mm
Ø0.90mm
Ø0.90mm
Ø0.90mm
NOTE You may use a proper injector among the ones specified in the table according to the gas connection of the
place where the device is located. These injectors are supplied with the device.
Chugging
Surface
Model
Measures (mm)
ALI – 460
400 x 600 x 300
KG
ALI – 860
800 x 600 x 300
KG
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Weight
Lava stone grills are made of stainless steel.
Lava stone grills may operate with both LPG (liquidized petrol gas) and NG (natural gas).
If the burner of the lava stone grill goes off, leaking gas is stopped via safety valve.
The oil in the device is drained using the waste oil tank.
IV- FIRST OPERATION
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Before operating the device for the first time, remove the protective nylon material on the device
and wipe the inner and outer parts first with a damp and then dry cloth.
Do not use detergent to wipe the device.
Odor and smoke may be present due to the heating parts of the machine during the first
operation. These odor and smoke will disappear and are normal.
5
V- ASSEMBLY
Device;
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Should be mounted and adjusted by experienced technical personnel.
Should be mounted under the filter ventilation system to avoid possible offensive odors that may
occur during cooking.
Should be mounted and fixed on a flat surface. (If there a under-counter set purchased with the
device (these under-counter sets are manufactured according to the device dimensions), fixing pins
should be fixed on the under-counter sets on the device) See Page 6 (Image -2)
Should be mounted 5 cm away from the wall. See Page 6 (Image -1)
Lava stones should be placed properly.
Remove the nylon protection and clean the label residues using a proper cleaner.
Never put combustible materials on the device.
If the device fails or does not work, do not try to repair; call the authorized dealer.
Image -1
Image -2
6
VI-GAS CONNECTION
Gas connections of your device;
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should be performed by an expert technician.
The person to carry out the gas connection should perform the connection in accordance with
the rules specified by the local energy supplying company in relative country.
Attention; maximum gas pressure that may be applied while the device is running is 50 mbar.
There may be gas leakage risk at pressures more than 50mbar. In such cases the device
may fail and fall outside the scope of the warranty.
Gas inlet is on the right side from frontal view. See Page 7 (Image 3)
If you plan to use LPG tube hose connection to the device is required. (Hose inlet is supplied
with the device) See Page 7 (Image 3)
Image -3
VII- OPERATION
- Pilot operation
Turn the gas control knob to pilot position and press for 10-15 seconds. Start the pilot fire by striking
the igniter and the pilot is ignited when pilot fire burns for 20-25 seconds. Then remove your finger from
the gas tap and start using the device. When the pilot fire is extinguished repeat the whole process from
the beginning.
- Ignition
Normal Fire:
Low Fire:
- Turning Off
Press on the gas tap and turn the knob to “ ● “ position.
NOTE You may check whether the device is ignited or not
from the loop hole while the device is operating.
In addition, when the igniter is not in use, you may
check from the loop hole and fire using spirit stick.
7
VIII- MAINTENANCE
Ensure;
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to wipe the device using a damp cloth before it cools down.
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that the device is cooled down before cleaning process.
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not to use abrasive chemical cleaners and steel cleaning materials during cleaning process. (Use
chemical cleaners when necessary.)
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to clean with a warm and soapy cloth.
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If you haven't used the device for longer periods, apply vaseline on the surface of the device.
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Never use pressurized steam or pressurized water for cleaning.
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Do not use abrasive cleaning materials and hard-surface sponges as well as abrasive stain
removers.
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Wipe with a damp cloth before the stain is dried and then dry the surface using a clean cloth.
Note: Clean the grill surface of the device regularly with water. When the oil accumulated in the
grill gaps it may cause fire.
IX – PRE-ASSEMBLY INSTRUCTIONS
Ensure that the following considerations are fully and properly performed before the assembly. If assembly is
not possible as one of the following is missing; transportation fees and hourly wage shall be
charged from the customer.
Please note that;
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Gas pressure is available on the informative label of the device.
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It is strictly forbidden to act contrary to these information. Otherwise the device shall fall out of the
scope of the warranty.
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Never use high-pressure hood for LPG grills.
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Gas grills are manufactured with LPG and NG (natural gas) upon request. Gas connection pipe is R½.
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If the gas grill is to be manufactured as LPG and then converted to natural gas, conversion should be
performed according to the gas table. See Page5
8
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