Types P650, P163A, and P164A Cable Actuators

Types P650, P163A, and P164A Cable Actuators
Types P650, P163A, and P164A
Instruction Manual
MCK-1083
April 2009
Types P650, P163A, and P164A Cable Actuators
!
Warning
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
fire, and/or chemical contamination
causing property damage and personal
injury or death.
Type P650
Fisher® equipment must be installed,
operated, and maintained in accordance
with federal, state, and local codes and
manufacturer’s instructions.
Only personnel trained in the proper
procedures, codes, standards, and
regulations of the applicable industrial
service should install and service
this equipment.
Type P163A or P164A
Figure 1. Types P650, P163A, and P164A Cable Actuators
Introduction
Operation
Scope of the Manual
This manual covers instructions for installation and
maintenance of Types P650, P163A, and P164A
cable actuators.
Description
Type P650 – Primary cable control for remote operation
of all NPS 1-1/4, 2, and 3 (DN 32, 50, and 80) size Fisher
internal valves. Assembly includes two fusible links,
a return spring, a 20-foot (6,1-meter) cable, two cable
clamps, a connector, and a machine screw.
Types P163A and P164A – Auxiliary remote release
assemblies that permit closing the internal valve from a
point other than at the primary cable control (Type P650).
Identical except for cable length, the Type P163A is 25 feet
(7,6 meters) and the Type P164A is 50 feet (15 meters).
Both can be installed through mounting brackets up to
3/8-inch (9,5 mm) thick. Also included are casing and
inner cable clamps.
There are three notches on the Type P650 control to
give a travel of 4, 5, or 6-inches (102, 127, or 152 mm).
All NPS 1-1/4 (DN 32) size Fisher internal valves require
the Type P650 be set in the first notch (4-inch (102 mm)
travel), and all NPS 2 and 3 (DN 50 and 80) size valves
require the Type P650 be set in the third notch (6-inch
(152 mm) travel) to assure adequate valve operating
lever travel. To open the internal valve, pull the
Type P650 handle to the correct notch. To close the
valve, hold the handle and push in on the release knob.
In emergencies, the release knob on the Type P650 can
be pushed to close the valve, but this procedure is not
recommended for everyday usage. The internal valve
can be closed from the auxiliary remote release points
by pulling the Type P163A or P164A tee handle. After
the auxiliary release has been operated and the internal
valve has closed, push the Type P163A or P164A
tee handle to its original position to reset the latching
mechanism of the Type P650.
D450012T012
Fusible elements at the internal valve, primary cable control,
and auxiliary remote release provide thermal release.
www.emersonprocess.com/regulators/lp
Types P650, P163A, and P164A
interval valve
valve in closed
position
spring must fully
overcome friction
of cable control
valve lever
valve in open
position
13° to
fusible
link
clamp
minimum of 6° bend radius
or 4° diameter bullet
step 3
step 5
cable
clamp
3/8 (9,5) maximum
connector
1/4 – 20 screw
minimum bend radius 6°
clamp
Pin (from type p650)
clamp
alternate type p163A or
P164A remote release
screw
clamp
inner wire
step 6
customer to supply
anchor means for
end of spring
to control unit
casing
run through
conduit or
over pulleys
15°
step 4
step 6
stop
fusible
link
step 3a
2.34
(59)
place looped cable into
grooves between clamps.
tighten screw until cable is
held in place.
note: to adjust slack in cable,
loosen screw and pull on
cable to add or take up slack.
4.44
(112)
4X ø 7/16 (11)
drill 7/16 (11) diameter
hole for mounting
bracket control unit
8.50
(216)
open
step 1
3/8 (9,5)
2
(51)
2.19
(56)
inches
(mm)
Figure 2. Installation Drawing
Installation
Refer to the installation drawing.
Step 1: Mount the Type P650 primary control at the
desired location using four metal screws (not furnished)
in the 7/16-inch (11 mm) diameter holes. Allow 8.5-inch
(216 mm) additional space to permit full extension of the
operating handle.
Step 2: Connect the cable and the fusible link to the
Type P650 primary control as shown, and run the cable
through conduit and/or pulleys to the operating lever on
the internal valve.
Note
Minimum conduit bend radius of 6-inches
(152 mm) and minimum pulley diameter of
4-inches (102 mm).
Step 3: Connect the fusible link and the cable to the
internal valve’s operating lever as shown. The cable slack
must be adjusted as shown in Step 3A of the drawing in
order to get the proper operating lever travel on the internal
2
valve. The internal valve lever swings through a
70° arc (90° on the NPS 1-1/4 (DN 32) size valves)
from the closed to the open position.
caution
Make sure the Type P650 moves the
operating lever to within 5° of the fully
open position. Failure to adjust the
opening correctly can cause premature
excess flow closure during operation.
Check to see if the internal valve is open the required
amount by manually moving the operating lever with
the Type P650 latched in the required notch (see
“Operation”). If the valve operating lever can be rotated
further than 5° toward the open position, the cable must
be tightened. The internal valve will close prematurely if
sufficient operating lever travel is not obtained, but in all
cases leave a small amount of travel from the full open
position. The cable should be taut with the internal valve
operating lever in the open position and the Type P650
latch in the required notch. There should be slack in the
cable when the operating lever is in the closed position.
Types P650, P163A, and P164A
3
5
4
7
6
8
9
T20350
1
parts not shown: keys 10, 11, 12, 13, and 14
Figure 3. Type P650 Primary Cable Control Assembly
Attach the return spring to the operating lever as shown.
The return spring must overcome the cable drag and
close the internal valve when the control is released.
Step 4: To mount the Type P163A or P164A release, first
select a location that meets DOT, NFPA Pamphlet 58,
and/or state regulations. A 7/16-inch (11 mm) diameter
hole is required to mount the assembly.
Step 5: Run the release cable to the Type P650 latch,
making sure to secure the cable with clamps and keep a
minimum bend radius of 6-inches (152 mm) in the cable.
Step 6: Pull the release handle (Type P163A or P164A) out
about 1 foot (0,3 meter) so that inner cable will not be cut
too short.
Step 7: Attach the casing clamp to the Type P650 rear
pin as shown. Cut the Type P163A or P164A cable
and housing to the proper length to reach through the
casing clamp.
Step 8: Pull the inner wire back through the casing (push
in the release handle). Remove about 1-inch (25 mm) of
vinyl casing cover from the end of the housing. Thread
the cable through the casing clamp and fit the housing
into the clamp.
Step 9: Assemble the inner cable clamp and screw
through the Type P650 latch as shown. Thread the inner
cable through the clamp and tighten the screw.
Leave only enough slack in the cable to allow the
Type P650 latch to engage the slide.
Check the following after completing the assembly:
1. The internal valve operating lever should be in the
open position when the Type P650 handle is in the
required notch.
2. The release assemblies (Type P163A or 164A) must
be capable of deactivating the Type P650 primary
control, closing the internal valve.
3. The internal valve must be completely closed with the
primary control (Type P650) in the closed position.
Maintenance
caution
Do not use internal valves and cable
controls if they leak, fail to work properly
or have been damaged or have missing
parts. Prompt repairs should be made by
a properly trained serviceman. Continued
use without repair can create a hazardous
or injurious situation.
A simple preventative maintenance program for the valve
and its controls will eliminate a lot of potential problems.
Fisher recommends these steps be conducted once
a month:
1. Inspect the operating lever and cable controls to
see that they operate freely and that there is no
leakage around the retainer nut. If there is sticking
or leakage, replace the packing and bushings. Refer
to internal valve instruction manual.
2. Check for tight closure of the internal valve seat
disks regularly. Any leakage indicates a defect in
the seat caused by wear or from dirt or scale lodging
and embedding in the disks. To check for leakage,
close the valve and exhaust downstream pressure.
Close the first valve downstream from the internal
valve, and note any pressure buildup between the
closed valve and the internal valve by means of a
pressure gauge. If leakage is indicated, both disks
should be replaced. If piping is cold allow it to warm to
ambient temperature.
3. All operating controls should be inspected, cleaned
and oiled. Rust, corrosion, and dirt can make the
controls inoperable. The controls should be checked
to see that they fully open–but not over-travel–the
internal valve operating lever and operates freely to
close the valve.
3
Types P650, P163A, and P164A
tighten to
retain inner
wire for
100 pounds
(45 kg) pull
inner cable length:
type P163A: 25 feet (7,6 meters)
type P164A: 50 feet (15 meters)
19
cable housing length:
type P163A: 24 feet (7,4 meters)
type P164A: 49 feet (14 meters)
6
13
5
2
7
12
8
1
3
20
11
4
21
T20651
Figure 4. Types P163A and P164A Auxiliary Remote Release Assembly
Parts List
Types P613A and P164A
Types P650 and P651
Key Description
1
3
4
5
6
7
8
9
10(1)
11(1)
12
13
14
Body assembly, Plated steel
Latch, Steel
Pin, Steel
Spring, 302 Stainless steel
Retaining ring, 18-8 Stainless steel (2 required)
Clevis pin, Steel
Cotter pin, Stainless steel
Control assembly, Plated steel
Cable, Stainless steel [20 feet (6,1 meters)]
Clamps, Steel (2 required) Connector, Steel
Machine screw, Steel
Spring, Stainless steel
Part Number
T1146799012
T1146948322
T1147048322
T1147137022
17A3038X012
T1147328982
T1147428982
T20351000A2
T1148899012
T1136928982
1K443324102
1B290524052
1K443438992
1. Applicable for Type P650 only.
Key Description
Part Number
1
Upper spring guide, Aluminum
2
Lower spring guide, Aluminum
3
Spring, 302 Stainless steel
4
Fuse link retainer, Steel (2 required)
5
Mounting screw, Steel
6
Hex Jam nut, Steel (3 required)
7
lockwasher, Steel (3 required)
8
Stem, Stainless steel
11 Stem guide, Stainless steel
12 Fusible link (2 required)
13 Cable assembly
Type P163A
Type P164A
14 Intermediate clamp (12 required)
15 Machine screw, Steel
16 Casing clamp, Steel
17 Wire swivel stamp
19 Set screw, Stainless steel
20 T-handle
21 Machine screw nut
T1022110042
T1022210042
T1022337022
T1022425192
T1022524102
1A680324122
T1022628982
T1022924102
T1022835032
1J157443992
T13508T0012
T13509T0012
1L267406992
1A954828992
T12684T0012
T12686T0012
1C629828992
T12564T0012
T1022724122
LP-Gas Equipment
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: 1-800-558-5853
Outside U.S. 1-972-548-3574
For further information visit www.emersonprocess.com/regulators/lp
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a
business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson
Process Management product remains solely with the purchaser.
©Emerson Process Management Regulator Technologies, Inc., 2002, 2009; All Rights Reserved
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