Cooking Element Control System

Cooking Element Control System
Cooking Element Control
Control System
System
Installation & Operation
Manual Version 1.2
BYBY
Fulfills the Requirements of NFPA 101
Section18.3.2.5.3 (9) Addressing Standards
for UL300A Residential-Grade Fire
Suppression Systems
READ AND SAVE THESE INSTRUCTIONS
CAUTION
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer. If you
have questions, contact the manufacturer at the address or telephone
number listed on the front cover of this manual.
2. Before servicing or cleaning unit, switch power off at service panel and
lock the service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot
be locked, securely fasten a prominent warning device, such as a tag, to
the service panel.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including
fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting of gases
through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and
safety standards such as those published by the National Fire Protection
Association (NFPA), and the American Society of Heating, Refrigeration
and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
6. To reduce the risk of fire or electric shock, do not use this range hood
with an additional speed control device.
7. Ducted fans must always be vented to the outdoors.
8. To reduce the risk of fire, use only metal ductwork.
9. Use with approved wiring only.
10. This unit must be grounded.
TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
1. Never leave surface units unattended at high settings. Boil-overs cause
smoking and greasy spillovers that may ignite. Heat oils slowly on low or
medium settings.
2. Always turn hood ON when cooking at high heat or when cooking flaming
foods.
3. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
4. Use proper pan size. Always use cookware appropriate for the size of the
surface element.
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A
RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:*
1. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray,
then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the
flames do not go out immediately, EVACUATE AND CALL THE FIRE
DEPARTMENT.
2. NEVER PICK UP A FLAMING PAN — You may be burned.
3. DO NOT USE WATER, including wet dishcloths or towels - violent steam
explosion will result.
4. Use an extinguisher ONLY if:
A. You know you have a Class ABC extinguisher and you already know
how to operate it.
B. The fire is small and contained in the area where it started.
C. The fire department is being called.
D. You can fight the fire with your back to an exit.
* Based on “Kitchen Fire Safety Tips” published by NFPA.
1.
2.
3.
4.
!
For general ventilating use only. Do not use to exhaust hazardous or
explosive materials and vapors.
To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
For best capture of cooking impurities and performance of fire extinguisher, your range hood should be mounted so that the bottom of
the hood is 24-36” above the cooking surface, depending on model.
Please read specification sheets for further information and requirements.
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
System Interface Diagram
Stand Alone Installation Diagram
Operation & Menu Navigation
Wiring Diagram
Component Diagrams
Warranty Statement
pg 2
pg 3
pg 4
pg 6
pg 7
pg 10
DISCLAIMER: Denlar Fire Protection LLC, shall not be liable for errors contained
in this Manual or for incidental, consequential damages in connection with
the furnishing, performance or use of this information. Denlar Fire Protection
makes no warranty of any kind with regard to this information, including,
but not limited to the implied warranties of merchantability and fitness for a
particular purpose.
Installation and Operation Ver. 1.2
1
Cooking
Element
Control
System
- DFP -System
Interface
Diagram
Cooking
Element
Control
System
DFP System
Interface
Diagram
Site 120 VAC
To HOOD (1)
PWR DISC 120 VAC
Output Supply Line
To CLBX from Hood (3)
Site 120 VAC
Junction Box for
Site 120 VAC
5VDC Communication
Signal Cable (5)
CLBX
HMI
Site 120 VAC
To CLBX (2)
CLBX
PWR DISC 120 VAC
Output Supply Line (4)
1. Site 120 VAC input supply line connects to the hood.
a. This supply line provides power to the hood.
2. Site 120 VAC input supply line connects to the Clockbox.
a. This supply line provides power to the Clockbox, connect to wires # 131 black and # 102 white.
3. The hood’s output PWR DISC 120 VAC output supply line connects to the Clockbox. Connect to wires #114 black and #102
white.
a. The Clockbox breaks the load supply line coming from the hood when the Clockbox timer is activated
4. PWR DISC 120 VAC output supply line connects to the disconnect wires #130 black and #102 white.
5. The Clockbox provides communication signal voltage (5VDC) and logic control to the Touch Screen [HMI]
6. The Power Disconnect Assembly supplies the input line to the stove/range as follows:
a. If an Electric Disconnect:
- Controls the 120 VAC contactor coil allowing the 220 VAC supply line to the stove/range via the NEMA 14-50 receptacle.
b. If a Gas Disconnect:
- Open the solenoid valve allowing gas to flow to the input line of the stove/range
c. If Dual Disconnect
- Both conditions 4.a and 4.b will apply
d. The above reference will be maintained for as long as there is time left at the Clock Box and the hood is in normal
operating status, it will open the contact in the timer, stopping the supply line to the Power Disconnect, which in turn,
will shut off the stove.
CAUTION: Some Electric stoves/ranges have warning lights to alert the user that the burners/coils are hot. These warning lights
will be off since the supply line powering the stove/range is not present.
Installation and Operation Ver. 1.2
2
Cooking
Element
Control
System
- Stand
Alone
Installation
Diagram
Cooking
Element
Control
System
- DFP
System
Interface
Diagram DiDiagram
5VDC Communication Wire (3)
CLBX
HMI
120VAC Supply Cable (1)
CLBX
120VAC To Disconnect (2)
1. An independent 120 VAC supply line is provided to the Clockbox.
a. This supply line provides power to the Clockbox, which is independent from the supply line to the hood
2. The Clockbox provides 120 VAC to the Power Disconnect Assembly
3. The Clockbox provides communication signal voltage (5VDC) and logic control to the Touch Screen [HMI]
4. The Power Disconnect Assembly supplies the input line to the stove/range as follows:
a. If an Electric Disconnect:
- Controls the 120 VAC contactor coil allowing the 220 VAC supply line to the stove/range via the NEMA 14-50 receptacle.
b. If a Gas Disconnect:
- Open the solenoid valve allowing gas to flow to the input line of the stove/range
c. If Dual Disconnect
- Both conditions 4.a.i and 4.b.i will apply
d. The above reference will be maintained for as long as there is time left at the Clock Box, it will open the contact in the
timer, stopping the supply line to the Power Disconnect, which in turn, will shut off the stove.
CAUTION: Some Electric stoves/ranges have warning light to alert the user that the burners/coils are hot. These warning
lights will be off since the supply line powering the stove/range is not present.
NOTE: The Clockbox CAN be interfaced with, and serve as the shutdown device, for other manufacturers’ Fire Suppression
or Fire Protection Systems. Contact DFP Service at (860)526-9846 opt. #2 or service@denlarhoods.com for assistance.
Installation and Operation Ver. 1.2
3
Cooking
Element
Control
System
- Operation
and Menu
Navigation
Cooking
Element
Control
System
- Operation
and
Menu
Navigation
1. Press “START/RESET” (see Figure 1: Main Screen) to
allow the 2 hour timer to begin. This will prompt to the
password screen (see Figure 2; Main Screen)
2. After entering password press start again.
3. Press “PAUSE” to pause the timer, Press again to
continue
4. Press “STOP” to stop the timer
FIGURE# 1; MAIN SCREEN
NOTE: Main Screen will always show available time,
system is pre-set to countdown remaining time
I
G
U
R
1. E
FACTORY pre-set MASTER PASSWORD: 06412
2. #Enter Password 06412 and then press ENTER Symbol
1
FIGURE#2; Password Entry
Installation and Operation Ver. 1.2
4
Cooking
Element
Control
System
- Operation
and Menu
Navigation
Cooking
Element
Control
System
- Operation
and
Menu
Navigation
1. “LOGO” is a HIDDEN BUTTON which allows access
to background menus (see Figure 3; Main Screen)
2. Press “LOGO” to access hidden menu to modify
timer values and passwords (see Figure 4;
Management Screen)
FIGURE # 3; Main Screen
1. Press “Time Management” to modify the timer value (see
Figure 3; Time Management)
2. Press “Password Management” to add/modify/delete
passwords (See Figure # 6; Password Entry)
NOTE: In order for THE CLOCKBOX to offer NFPA101
Compliance it must be set to a two (2) hour time limit. A
two (2) hour time limit is the factory default setting.
FIGURE # 4; Management Screen
Installation and Operation Ver. 1.2
5
Cooking Element Control System - Operation and Menu
1.
Press Corresponding Time Setting
(Hours, Minutes, Seconds) to
adjust to desired settings ( see
Figure # 5; Time Management)
FIGURE # 5; Time Management
FIGURE # 7; Password Setup
1. Enter password to go to the password
management screen.
2. Press Change/Add (See Figure # 7; Password
Setup)
3. Enter new five digit password and press enter.
FIGURE # 6; Password Entry
Installation and Operation Ver. 1.2
6
Cooking Element Control System-Wiring Diagram
Installation and Operation Ver. 1.2
7
Cooking
Element
ControlSystem
System - Component
Diagrams
Cooking
Element
Control
Component
Diagrams
CLBX - TOUCHSCREEN*
Display Interface Module
*Includes 20 ft control wire
(HMI to PLC box)
Installation and Operation Ver. 1.2
8
Cooking
Element
Control
System
- Component
Diagrams
Cooking
Element
Control
System
- Component
Diagrams
CLBX - PLC BOX*
Housing for PLC Controller
*Includes 20 ft control wire
(HMI to PLC box)
Installation and Operation Ver. 1.2
9
Cooking
Element
Control
System
- Component
Diagrams
Cooking
Element
Control
System
- Component
Diagrams
CLBX-G: Controlled
GAS Solenoid Valve
CLBX-E: Electric Range
Element Disconnect
CLBX-DED: Dual Element Disconnect*
*Combines Gas & Electric Range Element Disconnect Modules
Installation and Operation Ver. 1.2
10
STANDARD TERMS OF SALE AND LIMITED WARRANTY AGREEMENT
his Agreement applies to any order, purchase, receipt, delivery or use of any products and services (collectively, "purchase") from "Denlar Fire Protection, LLC" and/or "DFP"
d/or "company", Inc. or a Denlar Fire Protection, LLC authorized reseller ("Reseller and/or Distributor") to "Customer" or "you", unless customer enters into a separate written
reement with Denlar Fire Protection, LLC.
his agreement applies to customer's purchase unless customer notifies Denlar Fire Protection, LLC in writing that customer does not agree to these terms within 15 days after
stomer receives this agreement or receipt of purchased product.
o
Definition of Terms
 Distributor. - Authorized Direct Re-Seller by DFP
 Customer. - End-User
 Purchase Order. - Company letterhead, etc.
 Initial shipment. - Date of shipment from company to customer
 Custom order. - Custom engineered option, Expedited shipment, Future dated order over 30 days into the future at the customer and/or distributor request
 Qualified Contractor. - Distributor is responsible for determining who is qualified installer
WARRANTY
Disclaimer
a. This limited warranty covers normal use. Denlar Fire Protection, LLC does not warrant and is not responsible for damages caused by misuse, abuse, accidents, unauthorized
service or parts, or the combination of Denlar Fire Protection, LLC branded products with other products. This limited warranty does not cover non- Denlar Fire Protection,
LLC branded products.
Terms of warranty
a. 24 months from ship date and/or
b. 24 months from manufacturing date
i. Date of manufacture is stamped in the product original name plate
ii. Exception
I. When manufacturing date exceeds more than 30 days from initial ship date
Distributor is responsible for managing warranty claims related to the product.
Warranty is not transferable.
Technical Support.
a. Company will provide phone based technical support within company's normal business hours at no cost to the customer for the life of the unit
i. Support is limited to the functionality and internal operation of the product.
Installation
a. The system must be installed by a qualified contractor and must follow all applicable local codes and regulatory approvals.
Product Warranty.
a. Denlar Fire Protection, LLC warrants to the original purchaser or, for products purchased from a Distributor, to the original end-user that Denlar Fire Protection, LLC
products will be free from defects in materials and workmanship for one calendar year from the date of shipment.
b. During the warrant period, Denlar Fire Protection, LLC will, at its choice,
i. Provide replacement parts necessary to repair the product or,
ii. Replace the product with a comparable product, or
iii. Refund the amount customer paid for the product based on the original Purchase Order provided to company, less damages or other to the product evaluated upon its
return.
c. Denlar Fire Protection, LLC is not responsible for labor or any other charges involved in the service of such agreement.
d. Repair services
i. Repair Services are available at customer location only if determined necessary by the company.
ii. Denlar Fire Protection, LLC will determine how and where repair services are provided, and customer may be required to deliver the product to an authorized service
location determined by the company.
iii. Replacement parts or products
I. Such parts or products will be new or serviceably used, comparable in function and performance to the original part or product, and warranted for the remainde
of the original warranty period or, if longer, 30 days after they are shipped to customer.
iv. Customer authorizes Denlar Fire Protection, LLC to send replacement parts and products to an authorized third party service provider.
e. Additional product or parts
i. Purchasing additional products from Denlar Fire Protection, LLC does not extend the original warranty period.
ii. The warranty period of such product is for an additional calendar year, which starts from the date of shipment from company to customer.
f. To obtain service under this limited warranty, customer must follow Denlar Fire Protection, LLC's warranty procedures.
Preventive Maintenance
a. Company requires an annual product maintenance and/or inspection
i. It is the responsibility of the customer to schedule, contract and verify satisfaction of services and functionality of product.
ii. If preventive maintenance is not performed and proper documentation is not maintained, the warranty of the product is void.
iii. Refer to Service Manual documentation for required maintenance.
Services and Service Warranty.
a. The terms of services provided to customer by Denlar Fire Protection, LLC consist of this Agreement and the additional terms if any stated in separate services descriptions
provided by Denlar Fire Protection, LLC.
b. Denlar Fire Protection, LLC warrants for a period of 30 days after services are performed.
0.Disclaimer of Warranties; Limitation of Liability.
a. Except for the warranties expressed in this agreement, Denlar Fire Protection, LLC disclaims all other warranties, either express or implied, including implied warranties of
merchantability or fitness for a particular purpose, other than those warranties implied by and incapable of exclusion, restriction or modification under applicable law. The
term of any implied warranties that cannot be disclaimed are limited to the term of this agreement.
b. Denlar Fire Protection, LLC's maximum liability is limited to the purchase price paid by the customer for products or services supplied by Denlar Fire Protection, LLC.
c. Neither customer nor Denlar Fire Protection, LLC is liable to the other if customer or company are unable to perform due to events that are not controllable, such as acts of
god, or for property damage, personal injury, loss of use, interruption of business, lost profits, lost data or other consequential, punitive or special damages, however caused,
whether for breach of warranty, contract, tort (including negligence), strict liability or otherwise, other than those damages that are incapable of limitation, exclusion or
Installation and Operation Ver. 1.2
12
TERMS OF SALE
Payment Terms.
a. Advertised prices are in U.S. dollars and exclude shipping, handling and taxes unless otherwise noted.
b. All sales made in the state of Connecticut require applicable sales tax unless a sales tax exempt certificate is provided.
c. Customer is responsible for paying all taxes associated with the order.
d. Denlar Fire Protection, LLC may change prices without notice to customer before company enters the order and may modify and substitute products and components withou
notice to customer prior to shipping.
e. Payment is due at the time stated in the invoice or when product is shipped, unless Denlar Fire Protection, LLC has extended credit to customer.
f. Amounts not paid when due bear interest at the rate of 1.5% per month (18% per annum) or the highest rate allowed under applicable law, whichever is lower.
g. All payments are to be made in U.S. dollars.
h. Company agrees to provide reasonable access to current pricing for all distributors.
i. Company is not held responsible for quotes older that 30 days.
Shipping and Ownership.
a. Denlar Fire Protection, LLC will arrange to ship products to customer according to the information provided in the Purchase Order by customer unless otherwise requested in
writing by customer.
b. Responsibility passes to customer when customer signs as receipt of product from company's original shipment to customer.
i. Customer must notify Denlar Fire Protection, LLC of damaged or missing items from the order within 7 days after receipt of product.
c. Ownership to products passes to customer when Denlar Fire Protection, LLC delivers them to the shipper and risk of loss passes to customer when the shipper delivers
products to the address designated in the original Purchase Order.
d. Distributor is responsible for all warranty claims related to the product.
e. Warranty is not transferable.
RETURN POLICY
1. Return Policy.
a. Customer may return product(s) within the following guidelines:
i. Product already installed on site cannot be returned or exchanged.
ii. Company reserves the right to inspect the condition of the returned product upon its arrival to company and determine and assign additional charges where necessary.
iii. At the discretion of the company, documentation detailing additional charges can be provided to customer if necessary.
iv. The company will provide, documentation detailing additional charges to customer if necessary.
v. Returned products must be in the same original manufacturing condition.
vi. Denlar Fire Protection strongly recommends using FedEx or Common Carrier. It is also strongly encouraged to have insured shipments.
b. Restocking Fees
i. Within 0 to 30 days of ship date, just may return uninstalled/unused products with a 15% re-stocking fee. The 15% is taken from the original sale price of the product and does
not include any applicable deductions for missing parts, damages, etc.
ii. Within 31 to 60 days of ship date, just may return uninstalled/unused products with a 20% re-stocking fee. The 20% is taken from the original sale price of the product and does
not include any applicable deductions for missing parts, damages, etc.
iii. Within 61 to 90 days of ship date, just may return uninstalled/unused products with a 25% re-stocking fee. The 25% is taken from the original sale price of the product and does
not include any applicable deductions for missing parts, damages, etc.
iv. Denlar Fire Protection, LLC will refund the original purchase price of products minus applicable fees, unperformed services and related sales taxes.
c. Return of Parts
i. Return of parts (ie. tanks, disconnects) will only be accepted for the first 30 days and will incur the 15% re-stocking fee plus any applicable deductions if damaged or missing
parts.
d. Returns of units will not be accepted unless in original packaging. If you do not have the original packaging, you may purchase new packaging materials at the following rates:
i. D1030 Box (including shipping) - $78.00
ii. D1036 Box (including shipping) - $78.00
iii. DS Box (including shipping) - $89.95
e. To return products and cancel services customer must follow Denlar Fire Protection, LLC’s return procedures, including obtaining a return merchandise authorization (RMA) number and
returning products within 7 days after customer receives an RMA.
f. Shipping and handling fees (including related sales taxes) are not refundable.
g. Customer holds ownership of any and all products returned to Denlar Fire Protection, LLC until a printed and signed Returned Material Receiving Log is received.
h. Customer may be charged shipping and handling or restocking fees to return products.
i. Denlar Fire Protection, LLC will not accept for return any products customer purchased from a Reseller.
j. Additional restrictions may apply on certain products and/or custom products and/or services.
i. Denlar Fire Protection, LLC reserves the right in determining what is considered “custom”
2. Cancellation
a. Two days from date of order, or
b. Five days prior to initial ship date.
c. Custom orders cannot be cancelled
3. Parts Returns.
a. If Denlar Fire Protection, LLC requires customer to return defective parts or products, customer must do so within 7 days after receipt of the replacement parts or products.
b. Denlar Fire Protection, LLC may charge customer for replacement parts or products prior shipment and refund its cost after receipt of damaged parts.
c. All shipping charges are the responsibility of the customer.
d. If customer lives outside the United States, the details of the warranty service may vary as described in a separate agreement
GENERAL
Customer may not assign this Agreement without Denlar Fire Protection, LLC's written consent.
Denlar Fire Protection, LLC, and its subsidiaries and affiliates are intended beneficiaries of this Agreement. If there is any inconsistency between this Agreement and any other
agreement included with or relating to products or services purchased from Denlar Fire Protection, LLC, this Agreement shall govern.
This Agreement may not be modified, altered or amended without the written agreement of Denlar Fire Protection, LLC.
Any additional or altered terms attached to customer's order shall be null and void, unless expressly agreed to in writing by Denlar Fire Protection, LLC.
If any term of this Agreement is illegal or unenforceable, the legality and enforceability of the remaining provisions shall not be affected or impaired.
This Agreement shall be interpreted under the laws of the State of Connecticut without giving effect to conflicts of law rules.
ease send correspondence about this Agreement to: Denlar Fire Protection, LLC., Customer Service Department, 10 Denlar Dr. Chester, CT 06412
www.denlarhoods.com sales@denlarhoods.com
Installation and Operation Ver. 1.2
13
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