SD 554 - Ohlins

SD 554 - Ohlins
Note!
To be used together with SD 502.
Before installing this product, check the contents of the
kit. If anything is missing, please contact an Öhlins dealer.
Part No
Pcs
00382-29
1
15549-011
15550-52
1
15562-01
1
Washer 6.4/12/1.5
Screw 4x10
X-ring Tool NV19
Bracket
Plug
Washer 29.7/36.3/0.30
Seal washer
Nut M24x1 Washer
00153-04
1
00382-25
6
01027-09
1
04970-01
1
15505-131
15507-021
15527-03
1
15551-03
1
15552-12
1
15554-014
Bracket assy
Kit Contents
Screw 6x16
Pin
Bracket 49/52
Sleeve 6/12/8
Please note that during storage and transportation,
especially at high ambient temperature, some of the oil
and grease used for assembling may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Warning!
Before installing this product, read the Öhlins Owner’s
Manual. The steering damper is an important part of your
vehicle and will affect the stability.
SD 502 Mounting Kit for Yamaha YZ250F, YZ450F
SD 554
Mounting Instructions
How to install
Warning!
4
It is advisable to have an Öhlins dealer install
the steering damper.
When installing, consult your Vehicle Service
Manual.
Warning!
Make sure the vehicle is securely
supported so that it will not tip.
1
Pre-assemble the steering damper. Place nut
and washer (15552-12(D), 15527-03 (C)) according to figure. Use grease on both sides of
the washer (C).
5
2
Mount the bracket (15505-13 (B)) with the six
screws (00382-25 (A)). Use thread locking
Tower
fluid and tighten to 4 Nm.
2
A
1+2/-0.5 mm
Pin
Washer
B
1
C
D
3
5
Put the motorcycle on a workstand. Remove
the front fork and triple clamps. Remove origi-
Measure the distance between the top of the
tower and the pin with a slide gauge. This is
nal upper steering stem nut and washer (you
just a first rough estimation of the distance.
will not need these parts to install the Öhlins
Caution!
steering damper).
The gap between the tower and the pin must
be 1 +2/-0,5 mm. The tower shall never touch the
lower part of the pivot at any position between
the steering stops. There shall always be a
visible gap. If washers are added/removed,
retighten the tower to 11 Nm and use thread
locking fluid.
4
To prevent difficult removal and remounting,
perform a premounting and measuring procedure; Place the fork in a vice and mount the
provided bracket, triple clamps and steering
damper.
1
Set-up Data
Recommended set-up
Motocross:
DL Valve
RTC Valve
12 clicks
6 clicks
6
Adjustments
Warning!
Before riding, always make sure that the
basic settings made by Öhlins are according
to recommended Set-up Data. Read about
adjustments and setting up in the Öhlins
Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if
you have any questions about setting up the
steering damper.
Decrease
damping
level
-
Increase
damping
level
+
DL Valve
Decrease damping
back to centre
-
Increase damping
back to centre
+
RTC Valve
5
How to install
6
If the distance is too large, use washers be-
10
tween pivot and bracket.
Seal washer
X-ring
Note!
The pins at the bottom of the steering damper
have not been pressed into the triple clamp,
which makes the distance 1mm larger.
Steering head
bearing
7
Remove the steering damper and triple clamp.
8
Pin
Bracket
Remove the outer ring of the upper steering
head bearing. Remove the original dust seal
on the bearing, if any.
9
Replace the outer ring with the bracket pro-
11
vided. The bracket must be press fitted into
Put some grease inside the tower to avoid the
the steering head, use proper tools.
noise that otherwise can occur.
Caution!
12
The bracket must be installed in a straight line.
Follow the sight line on the bracket, see figure.
Install the original lower steering stem nut.
13
Reinstall the triple clamps and fork legs.
9
Tighten the bolts on the lower triple clamp to
Bracket
recommended tightening torque according to
the Vehicle Service Manual.
12
13
Lower
steering
stem nut
10
Apply some grease on the x-ring and install
Upper
triple
clamp
it (do not twist it) in to the groove on the seal
washer. Put grease and install the original
steering head bearing and the seal washer
provided (the provided seal washer replaces
the original dust seal, if any).
2
How to install
Caution!
It is of critical importance that the damper is
mounted in a straight line according to the
figure. The two small pins will be pressed down
into the upper triple clamp when the upper
steering stem nut provided is tightened.
14
90º
Use a torque wrench and tool 04970-01 (provided in this kit). Tighten the upper steering
stem nut to 100 Nm.
Pin
Note!
All threads on the upper steering stem nut
will not be used, that is correct as long
as the nut is tightened properly. Recommendation: Minimum 4 [four] full turns of
engagement.
Pin
14
Tool 04970-01
Upper
steering
stem nut
Steering
damper
3
How to install
15
Again, measure the distance between the top
18
of the tower and the pin to ensure that the gap
is within the tolerance 1
+2
/-0,5 mm.
16
Make sure that the steering stops work properly. Tighten the upper triple clamp bolt to
recommended tightening torque.
Caution!
The damper should not act as a steering stop
since that can damage and possibly break the
steering damper.
Centre
lid
17
Reinstall all removed parts in reversed order.
18
Install the centre lid by pressing it into the hex
opening. Use an M6 screw and a pair of pliers
if you must remove the lid.
Caution!
Do not try to remove the lid with a screwdriver the lid will break!
4
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To find the latest information
contact your Öhlins distributor.
Please consult your Öhlins dealer if
you have any questions regarding
the contents in this document.
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
Part no. SD554_1
Issued 2014-10-09
www.ohlins.com
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