Barnstead Smart2Pure Water Purification System

Barnstead Smart2Pure Water Purification System
Operating instructions
Thermo Scientific Barnstead Smart2Pure Water
Purification System
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Art. no.: 50129869 (3 Standard)
Art. no.: 50129870 (3 UF)
Art. no.: 50129872 (3 UV)
Art. no.: 50129688 (3 UV/UF)
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Art. no.: 50129873 (6 Standard)
Art. no.: 50129874 (6 UF)
Art. no.: 50129885 (6 UV)
Art. no.: 50129887 (6 UV/UF)
Serial no.: ................................
Avoid misuse! Read these instructions prior to installation and start-up!
50129848; Stand: 04.12 Rights to technical changes reserved
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
EC Declaration of Conformity
according to EC Machines Directive 2006/42/EG, Appendix II A
We herewith declare that the design and construction of the machine named below and the
types of it that we have introduced into the market conform to the fundamental safety and
health requirements of EC Directive 2006/42/EC.
This declaration loses its validity when changes which were not agreed to by us are made to
the machine.
Manufacturer:
Thermo Electron LED GmbH
Robert-Bosch-Straße 1
D-63505 Langenselbold
Germany
Description of the machine:
Function:
Ultra pure water system
Types:
Smart2Pure 3, Smart2Pure 3 UV, Smart2Pure 3 UF, Smart2Pure 3 UV/UF
Smart2Pure 6, Smart2Pure 6 UV, Smart2Pure 6 UF, Smart2Pure 6 UV/UF
Article nos.:
50129869, 50129870, 50129872, 50129688
50129873, 50129874, 50129885, 50129887
We also declare that the product complies with the following applicable Guidelines/Directives:
Electromagnetic Compatibility Directive (2004/108/EG)
Harmonized standards applied:
DIN EN ISO 12100-1 Safety of machines, Part 1: Principles
DIN EN ISO 12100-2 Safety of machines, Part 2: Technical Guidelines
DIN EN ISO 14121-1 Safety of machines, Part 1: Risk Assessment
DIN EN 61326-1
Authorized person for documentation:
Detlef Opp
Stockland 3
D-56412 Niederelbert
Niederelbert, 1 April 2011
Detlef Opp, Technical documentation manager
Signature
2
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Preface
Dear Sir or Madam
With your decision to purchase this ultra pure water system from the Smart2Pure series, you
have selected a high-quality product.
Thank you for the confidence you have placed in us.
Before you start to install and operate your ultra pure water system, please carefully read the
information that is given in these operating instructions on how it is to be properly installed and
operated.
This is particularly important, as we, the manufacturer, cannot accept liability for any damage
occurring as a result of improper operation of the system, or from use of it for other than the intended purpose.
Niederelbert, 15.04.2011
3
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
1. Contents
Preface......................................................................................................... 3 1. Contents .................................................................................................. 4 2. Explanatory notes on the operating instructions ..................................... 6 3. Transport and packaging ........................................................................ 7 3.1 Examination on receipt ....................................................................................................... 7 3.2 Complaints ......................................................................................................................... 7 3.3 Packaging and return shipment .......................................................................................... 7
4. Extent of delivery .................................................................................... 8 5. Safety precautions .................................................................................. 9 6. Intended application .............................................................................. 11 6.1 Application areas .............................................................................................................. 11
7. Technical specifications ........................................................................ 12 8. How Smart2Pure functions ................................................................... 14 8.1
8.2
8.3
8.4
Flow chart, Smart2Pure Standard .................................................................................... 15 Flow chart, Smart2Pure UV .............................................................................................. 16 Flow chart, Smart2Pure UF .............................................................................................. 17 Flow chart, Smart2Pure UV/UF ........................................................................................ 18
9. Installation of the system ...................................................................... 19 9.1 Installation area ................................................................................................................ 19 9.2 Installation ........................................................................................................................ 20 9.3 Mounting the power pack (voltage supply) ....................................................................... 22
10. Start-up ............................................................................................... 23 11. Brief operating instructions ................................................................. 24 12. Operating elements ............................................................................. 25 13. System control .................................................................................... 26 13.1
13.2
13.3
13.4
13.5
Menu .............................................................................................................................. 26 Setting the limiting value for the conductivity ................................................................. 26 Setting the limiting value for temperature ....................................................................... 27 Communication .............................................................................................................. 27 Potential-free contact ..................................................................................................... 27
14. Maintenance ....................................................................................... 28 14.1 Maintenance intervals .................................................................................................... 29 14.2 Replacing the pretreatment cartridge ............................................................................. 30 14.3 Replacing the filter cartridge ........................................................................................... 31 4
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14.4 Disinfection .................................................................................................................... 32
15. Waste disposal ................................................................................... 33 16. Trouble shooting................................................................................. 34 17. Replacement parts and consumable materials .................................. 37 18. Accessories ........................................................................................ 39 19. Terminal assignment .......................................................................... 41 20. Maintenance record............................................................................ 43 5
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
2. Explanatory notes on the operating instructions
EU Mark of Conformity
CSA - admission
Important operating and/or maintenance instructions! Read the operating instructions with due care.
Risk of electric shock! Electrical work on the system is only to be carried out by qualified personnel.
General information! Particularly important notes are marked with this
information sign.
Protective conductor connection
Connect the power supply to an electrical socket with a protective
connection.
The information provided in these operating instructions is only valid for the system which has
the serial number which is to be entered on the front page.
Please enter the serial number* of your Smart2Pure system in the
space provided on the front page.
* Read the serial number of your ultra pure water system from the type plate.
For quick and correct service, please include the following information on all inquiries and replacement parts orders which relate to your system:
- The serial number
- The article number
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
3. Transport and packaging
Each ultra pure water system is carefully checked and packed prior to dispatch, but damage
could nevertheless still occur during shipment.
3.1 Examination on receipt
-
Check the completeness of delivery against the delivery note.
Is the packaging damaged?
-
Inspect the system for damage.
3.2 Complaints
If damage has occurred to the system during transport:
-
Contact the post, railway or forwarding agent immediately*.
-
Keep the packaging including the outer cardboard box
(for possible inspection and return shipment).
3.3 Packaging and return shipment
Whenever possible, use the original cardboard box and packaging material.
Should these no longer be available:
-
Pack the system in packing film and a strong cardboard box,
protected against damage from shock.
* The time limit for complaints is 6 days (after receipt of the goods).
The right to claim for damages expires when this time has elapsed.
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
4. Extent of delivery
The following versions of the Smart2Pure ultra pure water system series are available. Each of
these versions is optionally available with a performance of 3 l/h or of 6 l/h:
50129869
50129870
50129872
50129688
Smart2Pure 3
Smart2Pure 3 UF
Smart2Pure 3 UV
Smart2Pure 3 UV/UF
50129873
50129874
50129885
50129887
Smart2Pure 6
Smart2Pure 6 UF
Smart2Pure 6 UV
Smart2Pure 6 UV/UF
(Standard system)
(Standard system + Ultrafiltration module)
(Standard system + UV-Photo-oxidation)
(Standard system + UV-Photo-oxidation + Ultrafiltration
module
(Standard system)
(Standard system + Ultrafiltration module)
(Standard system + UV-Photo-oxidation)
(Standard system + UV-Photo-oxidation + Ultrafiltration
module
(Please compare the article number of the version you ordered with the article number given on
the delivery note)
1x Smart2Pure (according to version)
Article no. 50129xxx
together with an assembly kit consisting of:
Pretreatment cartridge
Article no. 09.2003
Article no. 09.2006
Filter cartridge
Article no. 09.1020
Sterile filter capsule, 0.2 µm
Article no. 09.1003
Sterile vent filter
Article no. 22.0091
Feedwater connecting kit, R 3/4“
Article no. 25.0071
Connecting hose, o.d. 1/4“, 6 m
Article no. 18.0137
Ball valve, dia. 1/4“
Article no. 15.0112
Tabletop power pack, 24 VDC
Article no. 50129629
Universal adapter
Article no. 21.1006
Universal holder
Article no. 21.1007
Connecting cord (rubber connector to nema plug connector)
Article no. 50132200
Connecting cord (rubber connector to british ST plug connector) Article no. 50132203
Connecting cord (rubber connector to euro plug connector)
Article no. 50132215
Operating instructions
Article no. 50129848
8
for a 3 l/h system
for a 6 l/h system
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
5. Safety precautions
Observe these safety precautions for your own safety!

Each system of the Smart2Pure series is a modern ultrapure through out water system, exclusively designed for the purification of tap water of drinking water quality.

Please do not start to install and operate your system until you have read through the
information given in these operating instructions.

Please note that the manufacturer is freed from all liability when the system is used for
other than the intended purpose and/or is improperly operated.

Lifting and carrying the ultra pure water system, e.g. to the installation location, should
be carried out by two people. To lift it, each takes hold of it under the base plate at two
corners.
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The CE-mark is invalidated when constructional changes are made to the system or
foreign products are installed in it.
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Protect the system from frost. The temperature at the installation area must be at least
+ 2°C.
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Observe all general rules and regulations that are valid at the installation location, including the current accident prevention regulations.
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The feedwater pressure must be min. 1 bar and max. 6 bar. An additional pressure reducer must be installed should it be higher.
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According to DIN EN 1717, water purification systems must be equipped with a device
that safeguards the tap water against contamination.
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A suitable electric socket must be made available for the system (refer to Technical
Specifications).
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The installation area must have a drain at floor level with at least DN 50 pipe and
which allows free run off.

When the system is to be wall-mounted, please previously check that the wall has a
sufficient load-bearing capacity (refer to Technical Specifications for the weight).
9
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system

The maximum operating temperature of the system is 40°C.

If neither a floor drain is not is available, then proceed as follows during longer system
standstills (e.g. long holidays):
 Switch the system off (unplug the mains plug).
 Shut off the supply of water to the ultra pure water system.
Do not re-start the system with the water supply still in the shut off condition, as the
pump would then suffer damage. The manufacturer will not accept any liability should
this occur.

When installing the ultra pure water system, ensure that there is sufficient working
room around it for problem-free operation of it as well as for filter replacement, checking connections etc.

The guarantee is valid for a period of 12 months!

Never look directly at a switched-on UV-lamp, because UV light endangers eyesight!
Never switch the UV-lamp on when is has been taken out of the metal cylinder!
Only authorized personnel are to carry out UV-lamp replacement.
10
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
6. Intended application
Continually increasing requirements on ultra pure water quality, ever stricter demands resulting
from technological advances and increasingly lower detection limits in laboratories, together
with the need for user-friendly systems and complete solutions, were decisive for the development of the novel Smart2Pure ultra pure water systems.
Smart2Pure systems have been specifically designed to produce sterile filtered ultra pure water
which is free of particles, salts and organic compounds.
6.1 Application areas
- Analytical techniques in laboratories:
- HPLC
- IC
- ICP
- AAS
- TOC analyzers
- etc..
(High Performance Liquid Chromatography)
(Ion Chromatography)
(Inductive Coupled Argon Plasma)
(Atomic Absorption Spectrophotometry)
(Total Organic Carbon)
- Reagent and solution preparation:
- Cell culture media
- Tissue culture media
- Make up water for reagents used in on-line analytical systems
- Water for high-purity rinsing in laboratories
11
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
7. Technical specifications
Source
Blocking index (SDI)
Free chlorine concentration
Manganese content
Iron content
pH-Range
Temperature
Pressure
Demands made on the feedwater
Drinking water acc. to DIN 2000.
Max. < 3 for all versions. If the value is higher, a prefilter must be installed upstream.
< 0.1 mg/l
< 0.05 mg/l
< 0.05 mg/l
4 - 11
2 - 35 °C
1 - 6 bar
ASTM I Product water quality (at dispensing valve)
Conductivity µS/cm
Resistance MΩxcm at 25°C
TOC
ppb
Bacteria
CFU/ml
Bacterial
EU/ml
endotoxines
Particles
> 0.2 µm
Flow rate
l/min
Typical amount dispensed
Standard
UV
UF
UV/UF
0.055
18.2
5 - 10
<1
0.055
18.2
1-5
<1
0.055
18.2
5 - 10
<1
0.055
18.2
1-5
<1
--
--
< 0.005*
< 0.005*
< 1/ml
1.0
< 1/ml
< 1/ml
1.0
0.6
5 Litres per day
< 1/ml
0.6
* Dependent on feedwater quality and disinfection
ASTM II Product water quality (in the tank)
Conductivity µS/cm
Resistance MΩxcm at 25°C
Retention quota for bacteria
and particles
Permeate
l/h
performance
Tank
l
content
Height:
Width:
Depth:
Weight:
Smart2Pure Standard
Smart2Pure UF
Smart2Pure UV
Smart2Pure UV/UF
Standard
UV
UF
UV/UF
0.067 – 0.1
10 – 15
0.067 – 0.1
10 – 15
0.067 – 0.1
10 – 15
0.067 – 0.1
10 – 15
Ø 99 %
Ø 99 %
Ø 99 %
Ø 99 %
3 or 6
3 or 6
3 or 6
3 or 6
approx. 6
approx. 6
approx. 6
approx. 6
Dimensions
545 mm
305 mm
400 mm
22 kg
22 kg
22 kg
22 kg
Airborne sound emission
Sound-pressure level
12
49 db(A)
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Feedwater
Concentrate
Tank water overflow
Pure water
Outlet/dispensing valve
Water connections
Hose, ¼“ o.d.
Hose, ¼“ o.d.
Hose, ¼“ o.d.
Hose, ¼“ o.d.
Hose, 8 – 10 mm o.d.
Electrical connections / external switched mode power supply
Input voltage
AC 100 – 240 V, 50 – 60 Hz, 5 – 3.8 A
Output voltage
DC 24 V, 3.8 A
System connection
DC 24 V, 80 W
Serial interface
RS 232
Potential-free contact
max. 30V, 2A
Protection Class
Class II (external SMPS certified as Class I)
Ambient conditions (DIN EN 61010-1 (VDE 0411-1):2011-02)
Usage
Indoor rooms
Height
Up to 2000 m
Temperature range
From 5° C to 40° C
Relative humidity
Maximum relative humidity 80 % at temperatures of
up to 31° C, linearly decreasing to 50 % relative humidity at 40° C
Line-voltage variation
Not more than ± 10 % of the line voltage
Transient overvoltages
As usually occur in the supply network (overvoltage
category II acc. to IEC 60364-4-443).
Note: The rated level of transient overvoltage is the
withstand impulse voltage acc. to overvoltage category II of IEC 60364-4-443
Ventilation requirements
There are no special requirements with regard to ventilation.
Degree of pollution
2
Materials of parts that contact water
Pump head
Nylon with glass fibre
UV-Lamp
High-purity quartz
UV Housing
Stainless steel
Filter cartridge
PP
UF Housing
Polycarbonate
Raw water solenoid valve
PA
Recirculation solenoid valve
PA
Rinsing solenoid valve
PA
Pressure hold valve
Brass, chemically nickel-plated
Dispensing valve
POM
Conductivity measuring cell
PVC, stainless steel
Connectors
POM
Hoses
PE
Gaskets
EPDM
RO-Membrane
PA
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8. How Smart2Pure functions
Raw water solenoid valve V1 is closed during Stand-by and standstills to prevent a flow of raw
water into the system when it is not in operation. It so protects external tank B1 from overflowing.
In normal operation, tap water at a maximum pressure of 6 bar flows into the system and is
pumped by pressure booster pump P1 through the subsequent pretreatment F1 and reverse
osmosis membrane F2. The latter retains all salts dissolved in the incoming water to the extent
of the given retention quota and, because of the molecular size of the membrane pores, also retains up to Ø 99% of bacteria, pyrogens and particles.
The reverse osmosis permeate flows on through the downstream purification stages, such as
UV-photooxidation UV1, the 185 nm and 254 nm wavelengths of which reduce organic compounds (only in Smart2Pure versions UV and UV/UF), filter cartridge F3 and ultrafilter F6 with
automatic rinsing (only in Smart2Pure versions UF and UV/UF) to the tank.
The water constituents which were retained by the reverse osmosis membrane flow away in the
concentrate that remains.
The special conductivity measuring probe QISA 300 (with temperature compensation) and temperature probe TISA 500 permanently monitor the conductivity and temperature of the ultra pure
water and the values of these are shown in the display.
The water in the storage tank is re-circulated at regular intervals by recirculation pump P2 to
ensure the constant high water quality. Float switch LIS 100 monitors the water level inside the
tank.
Pressure hold valve V2 is factory adjusted. A change in this adjustment
could lead to damage to the reverse osmosis membrane. Because of fluctuations in the temperature and pressure of the feedwater, however, Service or authorized personnel must carry out a check on the adjustment of
it, as shown by the concentrate flow that is linked to it, and re-adjust it if
necessary, after putting the system into operation and at regular intervals
thereafter.
Concentrate flow for Smart2Pure
to be checked/adjusted every 3 months
Permeate
Concentrate
System
flow [l/h]
flow [l/h]
Smart2Pure 3
3
50
Smart2Pure 6
14
6
50
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8.1 Flow chart, Smart2Pure Standard
B1
F1
F2
F3
F4
F5
LIS 100
P1
P2
PS 200
QISA 300
TISA 500
V1
V2
V3
V5
V6
V7
V8
V9
Ultra pure water tank
Pretreatment cartridge
Reverse osmosis membrane
Filter cartridge
Sterile filter
Sterile vent filter
Float switch
Pressure booster pump
Recirculation pump
Pressure switch
Ultra pure water conductivity measuring cell
Temperature sensor
Raw water solenoid valve
Pressure hold valve
Check valve
Ultra pure water dispensing valve
Recirculation solenoid valve
Sterile overflow
Pure water dispensing valve
Check valve
15
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8.2 Flow chart, Smart2Pure UV
B1
F1
F2
F3
F4
F5
LIS 100
P1
P2
PS 200
QISA 300
TISA 500
UV1
V1
V2
V3
V5
V6
V7
V8
V9
16
Ultra pure water tank
Pretreatment cartridge
Reverse osmosis membrane
Filter cartridge
Sterile filter
Sterile vent filter
Float switch
Pressure booster pump
Recirculation pump
Pressure switch
Ultra pure water conductivity measuring cell
Temperature sensor
UV Photo-oxidation
Raw water solenoid valve
Pressure hold valve
Check valve
Ultra pure water dispensing valve
Recirculation solenoid valve
Sterile overflow
Pure water dispensing valve
Check valve
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8.3 Flow chart, Smart2Pure UF
B1
F1
F2
F3
F4
F5
F6
LIS 100
P1
P2
PS 200
QISA 300
TISA 500
V1
V2
V3
V4
V5
V6
V7
V8
V9
Ultra pure water tank
Pretreatment cartridge
Reverse osmosis membrane
Filter cartridge
Sterile filter
Sterile vent filter
Ultrafiltration module
Float switch
Pressure booster pump
Recirculation pump
Pressure switch
Ultra pure water conductivity measuring cell
Temperature sensor
Raw water solenoid valve
Pressure hold valve
Check valve
Rinsing solenoid valve
Ultra pure water dispensing valve
Recirculation solenoid valve
Sterile overflow
Pure water dispensing valve
Check valve
17
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8.4 Flow chart, Smart2Pure UV/UF
B1
F1
F2
F3
F4
F5
F6
LIS 100
P1
P2
PS 200
QISA 300
TISA 500
UV1
V1
V2
V3
V4
V5
V6
V7
V8
V9
18
Ultra pure water tank
Pretreatment cartridge
Reverse osmosis membrane
Filter cartridge
Sterile filter
Sterile vent filter
Ultrafiltration module
Float switch
Pressure booster pump
Recirculation pump
Pressure switch
Ultra pure water conductivity measuring cell
Temperature sensor
UV Photo-oxidation
Raw water solenoid valve
Pressure hold valve
Check valve
Rinsing solenoid valve
Ultra pure water dispensing valve
Recirculation solenoid valve
Sterile overflow
Pure water dispensing valve
Check valve
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
9. Installation of the system
9.1 Installation area
Consider the following requirements when selecting the installation area:

Feedwater pressure minimum 1 bar, maximum 6 bar.
The feedwater pressure is not to exceed 6 bar. A pressure reducer must be
installed if the pressure is higher.

Minimum temperature + 2°C.

Level standing surface.

If the system is to be wall-mounted, the wall must be smooth. Please check that the
wall has sufficient weight bearing capacity (system weight, Technical specifications).

A DN 50 floor drain must be available.

Free gravity flow to drain.
Free gravity fall to drain must be ensured!

An electric socket with protective conductor must be available for connection of the
system to the voltage supply (see Technical specifications).
Position the system so that there is no difficulty in separating the device
from the electric mains.

There must be sufficient working space around the system (filter replacement etc.).

The system must be easy to operate and check.

An R 3/4" tap water connector is required.
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
9.2 Installation
Tankverschluss
Tank cap
Drehknopf zur Reinstwasserentnahme
Rotary knob for Ultra pure water
Schnellverschlüsse Filterkatuschen
Quick connectors filter cartridges
11
Abdeckhaube Filterkatusche
Cartridge cover
Druckknopf der Abdeckhaube
Push-button of the
cartridge cover
Schwenkbares Display
Swivel display
10
8
11)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
Feedwater connector
Hose, 1/4" o.d.
Pure water connector
Hose, 1/4" o.d.
Concentrate connector
Hose, 1/4" o.d.
Tank water return connector Hose, 1/4" o.d.
Power supply connector, 4-pin, 24V DC
Potential-free contact connector, 5-pin
Connector for optional printer
Filter cartridge
Pretreatment cartridge
Sterile filter
Sterile vent filter
6
5
3
9
7
2
1
4
Proceed as follows to install your Smart2Pure ultra pure water system and put it into operation:
20

Stand the system at the installation location or, if it is to be wall mounted, hang it to the
wall using the wall holder that is available as accessory.

Unlock the cartridge cover by pressing the push-button and take the cover off.

Remove the stoppers from the filter cartridge and pretreatment cartridge which are
supplied and keep the stoppers for return shipment.

Fit the filter cartridge (8) in the free space at the back of the system and plug the 2
quick-connect couplings on the cartridge connectors so that they snap audibly into position.

Now fit the pretreatment cartridge (9) in the free place at the front of the system and
plug the 3 quick-connect couplings on the cartridge connectors so that they snap audibly into position.

Use the R 3/4" assembly kit that is supplied to make connection to the feedwater connector (1).
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Fit the dirt sieve that is provided in the assembly kit in the threaded feedwater hose
connector before you fit this connector to a water tap that can be shut off.

If the possibility of withdrawal of ASTM Type 2 pure water is required, use the stop
cock which is supplied to make a 1/4" o.d. hose connection to the pure water connector
(2).

Use the 1/4" o.d. hose to make a free gravity fall connection from the system (connector 3 and 4) to a waste water drain.

Screw the sterile vent filter (11) on the back of the system in the G 1/8" in the tank
which is intended for it.

Open the feedwater tap and check that no connections leak.

Put the cartridge cover back on, making sure that the lock on the right side of the cover
locks in place.
21
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
9.3 Mounting the power pack (voltage supply)
22

Whenever possible, mount the power pack on the wall to the left or right of the ultra
pure water system where it is freely accessible.

Stick the universal holder which is supplied in the assembly kit to the back of the
power pack as shown in the above Figure.

Stick the universal adapter to a smooth wall surface or screw it to the wall using the
dowels and screws supplied in the assembly kit.

When the universal holder and universal adapter have been fitted, hang the power
pack in.

Plug the connecting cable (appliance cable) in the power pack socket.

Connect the power pack to the ultra pure water system (4-pin power supply connector,
pos. 6).

The system is now ready for use.
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
10. Start-up
The system must have warmed up, or cooled down, to room temperature before start-up can be made.
Check that all hose connections have been correctly made as described
in the "Installation" section.
Switch the system on by plugging the mains plug in a suitable electric socket with
protective conductor.
After a brief self test the system begins to produce ultra pure water.
Wait until the first tank filling has been completed and discard this water. This
could take approx. 1 or 2 hours according to the system type (6 or 3 l/h). Subsequently check the concentrate flow and adjust this as described in the "How
Smart2Pure functions" section.
Withdraw at least 1 litre of water before you screw the sterile filter (10) that is supplied in the outlet of the dispensing valve.
Now set the wanted display mode, the limiting value for the conductivity and also
the limiting value for the temperature as described in the “System control” section.
23
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
11. Brief operating instructions
The purity of the water produced is shown at the front of the system, either in µS/cm or in
MΩxcm. Ultra pure water can be withdrawn from the dispensing valve at the front of the system.
Menu:
One press on the menu-key brings you to the first submenu, where you can select from the following choice:
1. Display of the water quality only in µS/cm
2. Alternatively, the display can show the water quality in µS/cm and the temperature one
after the other at 2 second intervals (dual measuring mode)
3. Display of the water quality in MΩxcm (mono measuring mode)
4. Alternatively, the display can show the water quality and the temperature one after the
other at 2 second intervals (dual measuring mode)
A second press on the menu-key brings you to the second menu, where you can set the limiting
value for the conductivity of the ultra pure water (only in µS/cm)
A third press on the menu-key brings you to the third menu, where you can set the limiting value
for the temperature.

When a limiting value is exceeded, this is signalled by a buzzer. The alarm signal can be
switched off by a press on the quit/up button.
Leave your Smart2Pure ultra pure water system in operation even at weekends
and during holiday times. Only then can the automatic recirculation effectively protect against increasing conductivity values in the storage tank.
When the Smart2Pure ultra pure water system is to be out of operation for longer
than 72 hours, the ultra pure water inside the system will take up carbon dioxide
and so will not be able to immediately produce ultra pure water of 18.2 MΩxcm
quality. To prevent this, the filter cartridge should be prematurely replaced,
whereby the storage tank must be emptied so that fresh ultra pure water flows
through the system.
24
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
12. Operating elements
After switching on, all segments of the 7-segment display are shown for 3 seconds. During this
time, the complete measurement cycle is run through and tested.
In the basic setting the display shows the conductivity in µS/cm. The display automatically carries out scaling in the range from 18.2 to 0.005 MΩxcm.
The measurement mode that the measuring device is in is shown via the upper LED row. The
LED lights up green to show the appropriate unit, i.e. either µS/cm, MΩxcm or °C.
If a measurement range end value is exceeded (>199 µS/cm or >0.005 MΩxcm), then 200 appears in the display.
When there is an interruption between the system and sensors, the red LED "Status Sens."
lights up and, instead of a measured value, "---" is shown in the display. The buzzer is additionally triggered when connection to the temperature sensor is interrupted.
Quit-button:
The buzzer that sounds when a fault occurs can be switched off with the Quit/UP-button. This
acoustic message is again activated when the limiting value is gone below. The fault message
is also given out via the potential free contact.
25
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
13. System control
13.1 Menu
The menu consists of three sub-points: Switching to dual mode together with selection of the
measurement unit for the conductivity measurement. Setting the conductivity limiting value. Setting the temperature limiting value.
Mono / dual measurement mode:
Mono measurement mode: In this mode only the conductivity is displayed.
The temperature can be read as long as the Enter-key
is pressed.
Dual measurement mode:
In this mode, temperature and conductivity are shown
alternating in a 2-second takt. The LED for the unit
switches with the display.
A single press on the menu-key brings the measurement mode that has last been set to display.
Use the up- or down-key to switch between the permanent conductivity display and the alternating conductivity/temperature display. The display shows "c" for conductivity or "ct" for conductivity/temperature.
Switching between the measurement units µS/cm or MΩxcm can also be made here. The unit
selected must be confirmed with Enter. The corresponding LED indicates which unit is operative.
The following combinations are hereby possible:
ct / MΩxcm
c / MΩxcm
up/down
ct / µS/cm
c / µS/cm
13.2 Setting the limiting value for the conductivity
Setting range: 0.055 - 30 µS/cm
Basic setting: off
Important note: The limiting value can only be entered in µS/cm.
Two presses on the menu-key (the red "Cond." LED lights up) enable the limiting value for the
conductivity to be set. Use the up- and down-keys to make the setting. The particular position
that is to be changed can be selected with the Enter-key and is shown flashing in the display.
When the wanted value has been reached, it must be confirmed with Enter.
Should a value of 30.1 µS/cm be set, then the word OFF appears in the display and limiting
value evaluation is switched off.
If the limiting value of the conductivity is exceeded (Limit value Conductivity), the red "Cond."
LED lights up and the buzzer sounds to signal a fault. The fault message can be given out via
the optional printer.
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
13.3 Setting the limiting value for temperature
Setting range: 10 - 40°C
Basic setting: 35°C
Three presses on the menu-key (the red "Temp" LED lights up) enables the limiting value for
the temperature to be set. Use the up- and down-keys to make the setting. The particular position that is to be changed can be selected with the Enter-key and is shown flashing in the display.
When the wanted value has been reached, this must be confirmed with Enter.
Should a value of 41°C be set, then the word OFF appears in the display and limiting value
evaluation is switched off.
When the limiting value of the temperature is exceeded (Limit value Temperature), then the red
"Temp" LED lights up and the buzzer additionally signals it. The fault message can be given out
via the optional printer.
13.4 Communication
A printer can be connected to the RS 232 interface for the print out of measured values. The interface works at a transmission rate of 9600 bits/sec., 8 data bits, 1 stop bit and no parity.
The resistance in MΩxcm and the temperature in °C are given out at the serial interface separated by a comma. The conductivity is automatically scaled to three significant places. Output is
made 1x per hour.
When the system is in operation, a press on the down-key triggers a measured value output at
the serial interface.
Print out:
e.g.:
18.2 MΩxcm, 23.4 °C
The SUB-D socket has the following pin assignment: PIN 2: RXD
PIN 3: TXD
PIN 5: GND
13.5 Potential-free contact
The system is equipped with a potential-free contact for the control of external equipment.
Max. connected load: 30V, 2A.
The PIN assignment of the 5-pin socket is as follows:
27
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14. Maintenance
Regular maintenance of your system ensures that the value of it is maintained. We recommend
that you close a service contract with a service company which has been expressly authorized.
You then have the certainty of a high operational safety and reliability.
NOTE!
To ensure that system will work reliably for a long time, it must be checked, serviced and cared
for at regular time intervals in accordance with these operating instructions!
For this reason, the operating instructions must be readily available to operating and maintenance staff at all times, and be carefully followed!
Any maintenance work which should become necessary during the validity of the guarantee is
only to be carried out by an expressly authorized service company.
The operating-staff assigned is committed to carry out the weekly checks.
During the agreed term of validity of the guarantee, the maintenance record sheet supplied in
the operating instructions should be properly kept by entry of the results of weekly checks.
CAUTION!
For perfect functioning to be ensured, the ultrafiltration membrane should be replaced every 2
years, or as soon as a drop in performance is determined.
Cleaning and disinfection of your system is performed for reasons of hygiene and has no effect
on the technical condition of the system. The system must be cleaned and disinfected at least
once yearly.
Control and maintenance work on electrical systems is only to be carried out
when the system has been switched to a currentless condition at the mains
and the switching off has been secured against inadvertent switching back
on. Such work is only to be performed by appropriately trained, skilled electricians.
28
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14.1 Maintenance intervals
Consumable materials are to be replaced at the intervals given in the following Table or when
there is a drop in performance:
Material
Pretreatment cartridge
Filter cartridge
Sterilefiltercapsule
Ultrafiltration membrane
Flow chart no.
F1,F2
F3
F4
F6
Article no.
Interval*
09.2003/09.2006
09.1020
09.1003
50133981
12 Months
12 Months
12 Months
24 Months
* Please keep in mind that the life of your consumables is directly dependent on the quality of
the feed water and the amount of water used daily. The interval is contingent on the feedwater
quality so that a shorter one may be necessary.
29
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14.2 Replacing the pretreatment cartridge
The pretreatment cartridge must be replaced when operation of the
system with insufficient preconditioning has led to module blockage
and a corresponding drop in the stated capacity.
Proceed as follows to replace the pretreatment cartridge:
30
1.
Empty the storage tank.
2.
Separate the system from the mains by unplugging the mains plug.
3.
Shut off the supply of feedwater.
4.
Open the dispensing valve and close it when water no longer flows out.
5.
Take the cartridge cover off.
6.
Remove the three quick-connectors from the pretreatment cartridge and close the
connectors of it with the stoppers that have been saved.
7.
Draw the spent pretreatment cartridge out from the guide and replace it with the new
pretreatment cartridge.
8.
Remove the stoppers from the new pretreatment cartridge and save them.
9.
Fit the quick-connectors on the pretreatment cartridge so that they audibly click into
position.
10.
Re-open the supply of feedwater.
11.
Connect the system to the mains and check the plug connections for leakage.
12.
Replace the cartridge cover.
13.
Discard the first tank filling.
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14.3 Replacing the filter cartridge
The filter cartridge must be replaced as soon as the maximum limiting value
that is set for the ultra pure water is exceeded, and also after every disinfection of the system.
Proceed as follows to replace the filter cartridge:
1.
Empty the storage tank.
2.
Separate the system from the mains by unplugging the mains plug.
3.
Shut off the supply of feedwater.
4.
Open the dispensing valve and close it when water no longer flows out.
5.
Take the cartridge cover off.
6.
Remove the two quick-connectors from the feedwater side and the ultra pure water
side of the filter cartridge and close the cartridge connectors with the stoppers that
have been saved.
7.
Draw the spent filter cartridge out from the guide and replace it with the new filter cartridge.
8.
Remove the stoppers from the new filter cartridge and save them.
9.
Fit the quick-connectors on the filter cartridge so that they audibly click into position.
10.
Re-open the supply of feedwater.
11.
Connect the system to the mains and check the plug connections for leakage.
12.
Replace the cartridge cover.
13.
Discard the first tank filling.
Only use filter cartridges of article
number 09.1020 in this system, as this
type of cartridge is specifically designed for it. Use of any other type invalidates the warranty.
31
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14.4 Disinfection
Your system should be cleaned and disinfected at least once a year to
eliminate any bacteria that are possibly in the system. We recommend
that you carry out cleaning and disinfection shortly before the time that
the filter cartridge must to be replaced.
Use cleaning solutions as follows:
MICRO-Chlor Granulate, 1 box, article no. 09.2202 (Europe only)
Cleaning Solution, 1 syringe, article no. CMX 25 (US-market only).
Please observe the information given in the safety data sheet supplied
with Micro-Chlor disinfectant to avoid possible health hazards!
Proceed as follows to disinfect your system:
1.
Disconnect the Smart2Pure from mains supply.
2.
Open the lid of the storage tank, pour the contents of a box respectively a syringe of
cleaning solution into the water-filled tank and then close the lid.
3.
Connect the system with mains supply and let it run for 1 hour in normal operation to
effective bacteria killing.
4.
Discard two tank fillings of water.
5.
Close the dispensing valve, disconnect the system from mains supply.
6.
Change the filter cartridge as described in the Operating Instructions supplied with the
system an if necessary the pre-treatment filter and the sterile filter.
7.
Connect the system with mains supply.
8.
Fill the tank completely once and discard the water produced from this tank filling.
Before dispensing water from the system, let water run out for approx.
15 minutes. The system is then ready for use.
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Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
15. Waste disposal
When the packaging is no longer needed it can be disposed of as household waste.
Systems are in conformity with EEC Guideline 2002/95/EC
The system is not to be thrown away as household waste but must be properly disposed of. It
can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC.
We therefore request our customers in Germany and other member States in the European
Economic Area to contact our local service centre or our headquarters:
Thermo Electron LED GmbH
Stockland 3
D-56412 Niederelbert, Germany
WEEE-Reg.-no.: DE 12471402
In countries outside of the European Economic Area, please contact your local authorities or
waste disposal company.
33
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
16. Trouble shooting
Fault
Cause
Remedy
System does not start
- No supply of current
- Power pack or system
control defect
Water cannot be dispensed
- Open the feedwater tap
- Feedwater supply is off
- Reverse the connections
- The feedwater and rinse
water connectors are
mixed up
- Feedwater pressure < 1 bar - Increase feedwater pressure
Resistance < 18.2 MΩxcm
- The system has a UFmodule (higher conductivity
possible)
- Wait until the tank is again
- Air in the UF-module
filled and a rinse is triggered
because of empty tank
- Insert new filter cartridge
- Spent exchanger capacity
System control no longer reacts but LED‘s light up
- Improper operation
- Voltage fault
Water leaks out
- Leaky hose connection
Volume that can be dispensed is too small
-
34
- Supply current
- Replace the power pack or
system control
- Unplug the mains plug for 5
seconds
- Check and seal the hose
connection
- Feedwater pressure > 6 bar - Install an upstream pressure
reducer
- Replace the component
- Component defect (e.g.
UV-quartz tube)
UF-Module blocked
Sterile filter blocked
Air in the sterile filter
Tank is not yet sufficiently
filled
-
Replace the UF-module
Replace the sterile filter
Vent the sterile filter
Wait until the tank is full
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Fault message:
Red LED is lit up
"Limit value Cond."
- Spent filter cartridge
- Limiting value set too low
- Replace with new filter
cartridge (art. no.: 09.1006)
- Check, match the limiting
value setting
The system is equipped
with a UF-module (higher
conductivity is possible)
Fault message:
Red LED is lit up
"Limit value Temp."
- Temperature in the system - Reduce temperature by
letting water flow out
is too high
- Limiting value is set too low - Check and match the limiting
value setting
- Feedwater temperature too - Reduce the feedwater
temperature
high
Fault message:
Red LED is lit up
"Status Sens."
Anzeige im Display "---"
- Interruption in cable to the
conductivity measuring cell
- Measuring cell defect
- Check the cable and the plug
connection.
- Replace the measuring cell
Fault message:
- Interruption in cable to the
Red LED is lit up
conductivity measuring cell
- Temperature sensor defect
"Status Sens."
The display shows "---",
and buzzer simultaneously
sounds an acoustic message
- Check the cable and the plug
connection.
- Replace the measuring cell
35
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
36
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
17. Replacement parts and consumable materials
Rückansicht ohne Tank
Back side without tank
22
1
21
8
3
17
11
13
6
12
4
10
16
18
15
20
2
24
14
9
5
7
19
37
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Pos.
1
2
R+I no.
B1
F1
F2
Designation
Ultra pure water tank
Pretreatment cartridge consisting of prefilter / hardness stabilizer and RO membrane:
for 3 l/h performance
for 6 l/h performance
3
F3
Filter cartridge
4
F4
Sterile filter
5
F5
Sterile vent filter
6
F6
Ultrafiltration module
7
LIS 100
Float switch
8
P1
Pressure booster pump
9
P2
Recirculation pump
10 PS 200
Pressure switch
QISA 300 Ultra pure water conductivity measuring cell
11
TISA 500 Temperature sensor
Replacement UV-lamp
12 UV 1
UV-Booster
13 V1
Raw water solenoid valve
14 V2
Pressure hold valve
15 V3
Check valve
16 V4
Rinsing solenoid valve
17 V5
Ultra pure water dispensing valve
18 V6
Recirculation solenoid valve
19 V7
Sterile overflow
20 V9
Check valve
21
Board with display
22
System control board
23
Tabletop power pack
24
Fuse holder for glas tube fuse 5 x 20mm
Glas tube fuse 5 x 20mm, 3,15 A, slow fuse
* Wear part
Article
no.
17.0136
09.2003
09.2006
09.1020
09.1003
22.0091
50133981
50133991
19.0050*
19.0050*
50133982*
50133994
09.1002
22.0088
15.0062*
15.0113
15.0114
15.0062*
50133988
15.0062*
15.0009
15.0019
16.0351
16.0337
50129629
50133979
50131758
We ask for your understanding that the guarantee we give becomes invalidated when replacement parts, accessories or consumables from other
manufacturers are used in this system, as we have no influence on their
appropriateness or their quality.
38
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
18. Accessories
Designation
Disinfection agent, MICRO-Chlor (pack of 12 cans, Europe only)
Cleaning Solution, 1 syringe (US-market only)
Printer
Wall holder
Article no.
09.2202
CMX25
09.2207
09.2212
The address to contact when your system requires service:
Overview of Thermo Scientific International Sales Organization
Postal address USA:
Thermo Scientific
275 Aiken Road
Asheville, NC 28804
USA
Enquiries from USA/Canada
Sales:
+1 866 984 3766
Service:
+1 800 438 4851
Enquiries from Latin America
Sales:
+1 866 984 3766
Service:
+1 866 984 3766
Enquiries from Asia
China
Sales:
+86 10 8419 3588
Service:
Toll free 8008105118
Support Mobile 4006505118 or +86 10 8419 3588
India
Sales:
Service:
+91 22 6716 2200
Toll free 1 800 22 8374 or +91 22 6716 2200
Japan
Sales:
Service:
+81 45 453 9220
+81 45 453 9224
Enquiries from the Rest of Asia/Australia/New Zealand
Sales:
+852 2885 4613
Service:
+65 6872 9720
Enquiries from Countries not listed / Rest of EMEA
Sales:
+49 6184 90 6940 or +33 2 2803 2000
Service:
+49 6184 90 6940
Enquiries from Europe
Austria
Sales:
+43 1 801 40 0
Service:
+43 1 801 40 0
39
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Belgium
Sales:
Service:
+32 53 73 4241
+32 53 73 4241
Finland/Nordic/Baltic countries
Sales:
+358 9 329 100
Service:
+358 9 329 100
France
Sales:
Service:
+33 2 2803 2180
+33 825 800 119
Germany:
Postal Address Germany:
Thermo Electron LED GmbH
Robert-Bosch-Straße 1
D - 63505 Langenselbold
Phone
Sales:
E-Mail:
Toll free 0800 1 536 376
or +49 6184 90 6940
Toll free 0800 1 112110
or +49 6184 90 6940
info.labequipment.de@thermoftsher.com
Italy
Sales:
Service:
+39 02 95059 341
+39 02 95059 250
Service:
Netherlands
Sales:
+31 76 579 5555
Service:
+31 76 579 5639
Russa/CIS
Sales:
Service:
+7 812 703 4215
+7 812 703 4215
Spain/Portugal
Sales:
+34 93 223 0918
Service:
+34 93 223 0918
Switzerland
Sales:
Service:
+41 44 454 1212
+41 44 454 1212
UK/Ireland
Service:
Sales:
+44 870 609 9203
+44 870 609 9203
40
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
19. Terminal assignment
O
41
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
42
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
20. Maintenance record
(Please keep this carefully updated, as correct keeping of this maintenance record is a condition of the guarantee)
Customer address:
Location:
Type of system:
Serial no.:
Year made:
Date
Resistance,
Temperature, Flow rate of
Resistance,
ultra pure wa- ultra pure wa- ultra pure wa- permeate
ter
ter
ter
ASTM Type I
[MΩxcm]
Pretreatment
cartridge
replaced
yes/no
Filter cartridge
replaced
yes/no
[L/min]
[°C]
Cleaning,
disinfection
[MΩxcm]
Flow rate of
permeate
[L/h]
Remarks
Flow rate of
concentrate
[L/h]
Signature
yes/no
Each false entry is considered to be a falsification of documents.
The following times are to be observed to assure the quality of the system:

1x weekly, record measured values

1x yearly, replace the pretreatment cartridge

1x yearly, replace the filter cartridge
43
Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
Contact Information Thermo Scientific
North America:
USA/Canada +1 866 984 3766 (866-9-THERMO)
Europe:
Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180,
Germany national toll free 08001-536 376,
Germany international +49 6184 90 6940, Italy +39 02 95059 448,
Netherlands +31 76 579 55 55, Nordic/Baltic/CIS countries +358 9 329 10200,
Russia +7 812 703 42 15, Spain/Portugal +34 93 223 09 18,
Switzerland +41 44 454 12 12, UK/Ireland +44 870 609 9203
Asia:
Australia +61 39757 4300, China +86 21 6865 4588 or +86 10 8419 3588,
India toll free 1800 22 8374, India +91 22 6716 2200,
Japan +81 45 453 9220, New Zealand +64 9 980 6700,
Other Asian countries +852 2885 4613
Countries not listed: +49 6184 90 6940
© 2011 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. Specifications, terms and pricing
are subject to change. Not all products are available in all countries. Please consult your local sales
representative for details.
44
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