® technical documentation pneumatic actuators electric actuators hydraulic actuators Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 1.4 SUMMARY OF OUR SALES PROGRAMME 1.4.1 Butterfly valves and check valves Eurovalve range, centric rubberlined butterfly valves, DN40 - DN2000 Eurovalve range, double eccentric high-performance butterfly valves DN80 - DN600 Centric, PTFE lined butterfly valves, DN25 - DN1200 Euro check range, double disc wafer type, rubber seal, check valves DN50 - DN600 1.4.2 Manual operators Wormgear operators for open/close and regulating purposes Lever operator for open/close and regulating purposes Wormgear operators for open/close and regulating purposes NB: Detailed Technical Documentation of the above programme is available on request. 1.5 ACTUATION PHILOSOPHY The Wouter Witzel product philosophy for actuation is being able to supply, out of a wide spectrum of brands and types, the optimum solution for each specific case of valve actuation, according to the requirements of different market segments and customers. In order to match the desired quality, specification, performance at the right price, we classify the actuators into three categories viz.: • Economic category • General purpose category • Heavy duty category TD2/E/2000/1 - 3 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 1.5.1 Valve actuators Wouter Witzel has carefully compiled a very complete and balanced programme of pneumatic, electric and hydraulic actuators with many optional ancillaries. PNEUMATIC ACTUATORS ECONOMIC GENERAL PURPOSE GENERAL PURPOSE HEAVY DUTY Range AT Range E/P Range GT Range TPN Design: Rack and pinion type, double and single acting (shown with solenoid valve) Design: Rack and pinion, double and single acting (shown with manual override) Design: Rack and pinion, double and single acting (shown with positioner) Design: Long stroke rack and pinion, double and single acting (shown with switchbox) ELECTRIC ACTUATORS ECONOMIC GENERAL PURPOSE GENERAL PURPOSE HEAVY DUTY Range M Range EL Range DP Range SA Design: Quarter turn actuator, on/off and control duty. Lever for manual override Design: Quarter turn actuator, on/off and control duty. Handwheel for manual override Design: Quarter turn actuator, on/off and control duty. Handwheel for manual override Design: Quarter turn actuator, on/off and control duty, based on multi-turn actuator with worm gearbox. Handwheel for manual override HYDRAULIC ACTUATORS ECONOMIC Range BRC Design: Rotary type, double acting, on/off duty TD2/E/2000/1 - 4 NB: The figures shown are examples only. Other configurations available. Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 2 PRODUCT DATA: PNEUMATIC ACTUATORS 2.1 GENERAL Pneumatic actuators use compressed filtered dry or lubricated air as energy power source. Main features of pneumatic actuators are: • Simple and reliable construction • Compact design • Short operation times • Spring return actuators for fail-safe operation • Suitable for control duty with a 100% duty rate • Most economical way of power actuation for smaller sizes of butterfly valves Wouter Witzel use both our own TPN actuator design and products from the world’s best known pneumatic actuator manufacturers. 2.2 PRODUCT CONFIGURATION Most pneumatic actuators used by Wouter Witzel have an interface according VDI/VDE 3845 (NAMUR) for mounting solenoid valves and signal transmitters or positioners. Pneumatic actuators can be equipped with many ancillaries such as: Ancillary: Function: • Limit switches (direct mounted to actuator or in a switchbox) remote open/closed position monitoring of the valve (mechanical switches or inductive proximity sensors) • Solenoid valve remote on/off operation of actuator • Throttle valve / throttle block / hydraulic speed control speed control for increased operating times • Positioner valve disc positioning based on a variable input signal • Potentiometer continuous valve disc position feedback (resistance signal) • Electronic position transmitter continuous valve disc position feedback (current signal) • Worm gearbox manual operation after air failure / manual override • Air tank operation after air failure (up to several operations) • Lever manual operation after air failure (only for double acting actuators up to valve size DN200) • Air filter regulator reducing pressure and filtering of supplied air • Gauge(s) visual indication of actual air pressure NB: Specific technical information on request TD2/E/2000/1 - 5 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 2.2.1 Product configuration pneumatic actuators for on/off duty ALUMINIUM SWITCHBOX PLASTIC SWITCHBOX NAMUR MOUNTING BRACKET LEVER SOLENOID VALVE THROTTLE BLOCK THROTTLE VALVE WORMGEAR FOR MANUAL OPERATION VALVE 2.2.2 Product configuration pneumatic actuators for control duty AIRFILTER REGULATOR POSITIONER GAUGES NAMUR MOUNTING BRACKET WORMGEAR FOR MANUAL OPERATION VALVE TD2/E/2000/1 - 6 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure PNEUMATIC ACTUATOR, RANGE AT Application For pneumatic quarter turn on/off or control duty, both double acting (DA) and spring return (SR), of Wouter Witzel butterfly valves. Economic category. Compact design and low weight. Same dimensions for double and single acting actuator. Product description • Twin-piston / rack and pinion actuator type • Body of hard anodised aluminium • End caps of aluminium, polyester coated • Adjustable travel stops for both directions • Anti-blowout shaft • Mechanical position indication • Interface for solenoid valves acc. VDI/VDE 3845 (NAMUR) • Interface for signal transmitters and positioners acc. VDI/VDE 3845 (NAMUR) • Flange dimensions acc. to ISO 5211 • Lifetime lubricated under normal working conditions Technical data Stroke Rotation Operating medium Temperature Coating colour Air connection Supply pressure OPTIONS : 90° with ± 4° adjustment : Clockwise closing : Dry or lubricated air : -20° to +80° C : RAL 5015, blue (end caps only) : DA/SR15: 2x G1/8” DA/SR30-1200: 2x G1/4” DA/SR3000: 2x G1/2” : min. 2,5 bar up to max. 10 bar SWITCHBOX EMERG. MANUAL OPERATION SOLENOID VALVE MOUNTING POSITION 2 Options • Limit switches or switchbox • Solenoid valve • Speed control • Position transmitter • Positioner • Wormgear for emergency manual operation • Seals for other temperature range • Chemical version: electroless nickel plated, polyester coated • Indirect mounting (console and adaptor) • Mounting parallel to pipeline (mounting position 2) POSITIONER a b c g h k Weight [kg] DA SR DA15 / SR15 F03 / F04 67 20 138 29 37 80 30 8 0.9 1 0.13 0.09 DA30 / SR30 F03 / F04 / F05 83 20 152 37 44 80 30 8 1.5 1.6 0.17 0.27 DA60 / SR60 F04 / F05 / F07 100 20 202 43 49 80 30 14 2.8 3.1 0.2 0.4 DA100 / SR100 F05 / F07 110 20 230 49 53 80 30 14 4.1 4.5 0.3 0.6 DA150 / SR150 F07 / F10 125 20 271 55 63 80 30 14 5.9 6.7 0.7 0.9 DA220 / SR220 F10 / F12 142 30 308 64 69 130 30 27 9.1 10 1.0 1.6 DA300 / SR300 F10 / F12 155 30 360 70 73 130 30 27 12 14 1.5 2.1 DA450 / SR450 F10 / F12 175 30 405 78 81 130 30 27 16 19 2.4 2.6 DA600 / SR600 F10 / F12 196 50 464 88 91 130 30 27 22 25 3.2 4.7 DA900 / SR900 F12 / F14 220 50 520 100 100 130 30 27 32 40 4.3 6.9 DA1200 / SR1200 F14 240 50 576 110 110 130 30 32 44 52 6 8 DA3000 / SR3000 F16 330 50 684 154 161 130 30 55 90 112 10 12 Actuator type ISO Dimensions [mm] e f Air consumption [l/stroke] Port A Port B TD2/E/2000/1 - 7 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure PNEUMATIC ACTUATOR, RANGE E / P Application For pneumatic quarter turn on/off or control duty, both double acting (ED/PD) and spring return (ES/PS), of Wouter Witzel butterfly valves. General purpose category. Compact design and low weight. Product description • Twin-piston / rack and pinion actuator type • Body and end caps of aluminium, polyurethane coated • Adjustable travelstop for only one end position • Anti-blowout shaft • Mechanical position indication • Interface for solenoid valves acc. VDI/VDE 3845 (NAMUR) • Interface for signal transmitters and positioners acc. VDI/VDE 3845 (NAMUR) • Flange dimensions acc. to ISO 5211 • Lifetime lubricated under normal working conditions Technical data Stroke Rotation Operating medium Temperature Coating colour Air connection Supply pressure : 90° with + 1° / -10° adjustment : Clockwise closing : Dry or lubricated air : -20° to +80° C : RAL 1007, yellow : 2x G 1/4” : min. 3 bar up to max. 10 bar OPTIONS Options • Limit switches or switchbox • Solenoid valve • Speed control • Position transmitter • Positioner • Wormgear for emergency manual operation • Adjustable travel stops for both end positions • Limit stop full-stroke (LF) for open or closed position • Chemical version: CSR coating for corrosion resistance under extreme (chemical) conditions • Indirect mounting (console with adaptor) • Mounting parallel to pipeline (mounting position 2) SWITCHBOX EMERG. MANUAL OPERATION SOLENOID VALVE MOUNTING POSITION 2 POSITIONER Actuator type ISO a b c Dimensions [mm] d e f g h k ED/PD ES/PS Weight [kg] DA SR Air consumption [l/stroke] Port A Port B ED/PD ES/PS ED25 / ES25 F04 / F05 80 20 159 172 37 46 80 30 10 1.3 1.7 0.10 ED40 / ES40 F05 / F07 93 20 180 204 43 53 80 30 14 1.8 2.4 0.16 0.22 ED65 / ES65 F05 / F07 105 20 199 249 49 58 80 30 14 2.4 3.6 0.33 0.36 ED100 / ES100 F05 / F07 118 20 221 267 54 63 80 30 14 3.1 4.6 0.35 0.49 ED200 / ES200 F07 / F10 143 20 283 360 64 73 80 30 19 5.8 9.1 0.8 1.0 ED350 / ES350 F07 / F10 181 20 305 387 87 94 80 30 19 10.4 16.9 1.8 1.9 ED600 / ES600 F10 / F12 220 30 387 477 104 113 130 30 36 19.4 27.6 2.9 3.1 ED950 / ES950 F10 / F14 259 30 424 517 116 126 130 30 36 26.4 38.6 4.7 4.9 ED1600 / ES1600 F16 297 30 516 637 133 142 130 30 36 42.7 65.8 7.3 8.0 PD2500 / PS2500 F16 356 30 378 570 175 185 130 30 36 56.8 88.2 8.0 9.3 PD4000 / PS4000 F16 / F25 380 30 502 834 190 200 130 30 36 86.6 131.8 13.5 17.5 TD2/E/2000/1 - 8 0.11 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure PNEUMATIC ACTUATOR, RANGE GT Application For pneumatic quarter turn on/off or control duty, both double acting (GTD) and spring return (GTE), of Wouter Witzel butterfly valves. General purpose category. Compact design and low weight. Same dimensions for double and single acting actuator. FOR GTD/GTE 45-93 VENTIL ADAPTOR (THICK 15 MM) Product description • Twin-piston / rack and pinion actuator type • Body of anodised aluminium • End caps of aluminium, polyurethane coated • Adjustable travel stop for only one end position • Mechanical position indication • Interface for solenoid valves acc. VDI/VDE 3845 (NAMUR) • Interface for signal transmitters and positioners acc. VDI/VDE 3845 (NAMUR) • Flange dimensions acc. to ISO 5211 • Lifetime lubricated under normal working conditions Technical data Stroke Rotation Operating medium Temperature Coating colour Air connection Supply pressure : 90° with + 6° / -10° adjustment : Clockwise closing : Dry or lubricated air : -20° to +95° C : RAL 5015, blue (end caps only) : 2x G 1/4” : min. 2 bar up to max. 10 bar OPTIONS Options • Limit switches or switchbox • Solenoid valve • Speed control • Position transmitter • Positioner • Wormgear for emergency manual operation • Travel stops for both end positions • Seals for other temperature range • Chemical version: Body hard anodised (GC type) • Stainless steel body AISI 304 (ET type) • Indirect mounting (console with adaptor) • Mounting parallel to pipeline (mounting position 2) Actuator type ISO SWITCHBOX EMERG. MANUAL OPERATION SOLENOID VALVE MOUNTING POSITION 2 POSITIONER Dimensions [mm] c e g Weight [kg] GTD GTE Air consumption [l/stroke] Port A Port B a b h k GTD65 / GTE65 F05 / F07 88 30 139 70 80 30 10 1.4 1.6 0.15 0.21 GTD77 / GTE77 F05 / F07 100 30 160 84 80 30 10 2.0 2.4 0.27 0.37 GTD83 / GTE83 F05 / F07 108 30 182 92 80 30 10 2.6 3.0 0.39 0.53 GTD93 / GTE93 F05 / F07 117 30 215 100 80 30 14 3.4 3.8 0.45 0.65 GTD110 / GTE110 F07 / F10 140 30 222 120 80 30 14 4.9 5.9 0.74 1.23 GTD115 / GTE115 F07 / F10 140 30 294 120 80 30 20 7.1 8.4 1.2 1.5 GTD127 / GTE127 F07 / F10 160 30 300 138 80 30 20 8.9 11 1.6 2.3 GTD143 / GTE143 F10 / F12 198 30 350 172 130 30 20 12 16 2.6 2.4 4.2 GTD163 / GTE163 F10 / F12 198 30 380 172 130 30 28 16 20 3.1 GTD210 / GTE210 F14 255 30 478 224 130 30 32 31 39 5.9 8.4 GTD250 / GTE250 F16 302 30 603 272 130 30 32 62 84 12.5 15.5 GTD254 / GTE254 F16 302 30 683 272 130 30 32 75 97 18.0 15.5 TD2/E/2000/1 - 9 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure double acting TPN A: PNEUMATIC ACTUATOR, RANGE TPN A Application TPN 85/140 TPN 5/10/17/40 TPN 280 For pneumatic quarter turn on/off or control duty, double acting (TPN A), of Wouter Witzel butterfly valves. Heavy duty category. Product description • Gear rack / gear wheel actuator type • Body of cast iron GG25, polyurethane coated • End caps of aluminium • Cilinders of bronze • Adjustable travel stops for both end positions • Mechanical position indication • Interface for signal transmitters and positioners acc. VDI/VDE 3845 (NAMUR) • Flange dimensions acc. to ISO 5211 • Lifetime lubricated under normal working conditions TPN 5-17 WITH MOUNTING PLATE Technical data Stroke Rotation Operating medium Temperature Coating colour Air connection Supply pressure : 90° with ± 10° adjustment : Clockwise closing : Dry or lubricated air : -20° to +80° C : RAL 2000, orange : 2x G 1/4” : min. 2 bar up to max. 10 bar OPTIONS Options • Limit switches or switchbox • Solenoid valve • Speed control • Position transmitter • Positioner • Air connection G1/2” • Wormgear for emergency manual operation • Mounting parallel to pipeline (mounting position 2) Actuator type ISO Dimensions [mm] d e f SWITCHBOX EMERG. MANUAL OPERATION SOLENOID VALVE 14 CE 2-1 SWITCHES POSITIONER MOUNTING POSITION 2 Weight [kg] TPN A Air consumption [l/stroke] Port A Port B a b c g h k TPN5A F07 118 30 220 28 100 100 80 30 14 8 0.17 0.17 TPN10A F07 125 30 290 48 100 133 80 30 14 10 0.34 0.34 TPN17A F07 125 30 290 48 130 133 80 30 14 15 0.61 0.61 TPN40A F07 / F10 / F12 167 30 382 61 180 170 80 30 19 30 1.5 1.5 TPN85A F10 / F12 / F14 185 30 395 72 160 - 130 30 30 45 2.9 2.9 TPN140A F10 / F12 / F14 / F16 215 30 490 96 180 - 130 30 30 85 5.1 5.1 TPN280A F10 / F12 / F14 / F16 215 30 490 96 180 - 130 30 30 150 10.1 10.1 TPN420A F16 / F25 215 30 720 96 180 - 130 30 30 250 15 15 TD2/E/2000/1 - 10 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure single acting TPN B TPN 5/10/17/40 PNEUMATIC ACTUATOR, RANGE TPN B TPN 85/140 TPN 280 S.C Application For pneumatic quarter turn on/off or control duty, spring return (TPN B), of Wouter Witzel butterfly valves. Heavy duty category. S.O Product description • Gear rack / gear wheel actuator type • Body of cast iron GG25, polyurethane coated • End caps of aluminium • Cilinders of bronze • Adjustable travel stops for both end positions • Mechanical position indication • Interface for signal transmitters and positioners acc. VDI/VDE 3845 (NAMUR) • Flange dimensions acc. to ISO 5211 • Lifetime lubricated under normal working conditions • Available as spring to open (S.O.) and spring to close (S.C.) actuator TPN 5-17 WITH MOUNTING PLATE Technical data Stroke Rotation Operating medium Temperature Coating colour Air connection Supply pressure : 90° with ± 10° adjustment : Clockwise closing (ccw closing for TPN5B – TPN40B spring to open) : Dry or lubricated air : -20° to +80° C : RAL 2000, orange : G 1/4” : min. 2 bar up to max. 10 bar OPTIONS Options • Limit switches or switchbox • Solenoid valve • Speed control • Position transmitter • Positioner • Air connection G 1/2” • Wormgear for emergency manual operation • Mounting parallel to pipeline (mounting position 2) EMERG. MANUAL OPERATION SOLENOID VALVE 14 CE 2-1 SWITCHES POSITIONER MOUNTING POSITION 2 a b c d h j k Weight [kg] TPN B TPN5B F07 118 30 - 28 100 100 80 30 310 14 12 0.17 TPN17B F07 125 30 - 48 130 133 80 30 495 14 22 0.61 TPN40B F07 / F10 / F12 167 30 - 61 180 170 80 30 590 19 45 1.5 TPN85B F10 / F12 / F14 185 30 395 72 160 - 130 30 610 30 62 2.9 TPN140B F10 / F12 / F14 / F16 215 30 490 96 180 - 130 30 815 30 100 5.1 TPN280B F10 / F12 / F14 / F16 215 30 490 96 180 - 130 30 815 30 175 10.1 Actuator type ISO Dimensions [mm] e f g SWITCHBOX Air consumption [l/stroke] TD2/E/2000/1 - 11 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 3 PRODUCT DATA: ELECTRIC ACTUATORS 3.1 GENERAL Main features of electric actuators are: • High torque output • Self braking construction • Low noise level • Smooth operation over complete valve stroke • Most economical way of power actuation for bigger sizes of butterfly valves Electric actuators can be divided into two groups: • Quarter turn actuators, can be directly mounted to a butterfly valve • Multi-turn actuators, require a worm gearbox to convert to 90 degrees rotation 3.2 PRODUCT CONFIGURATION All electric actuators used by Wouter Witzel are provided with at least two internal switches for switching off the motor in both end positions, a mechanical position indicator and a facility for emergency hand operation. Depending on make and/or type the actuators are standard also provided with: • Torque switches protection of the valve /actuator against mechanical overload • Thermo protection protection of motor windings against overheating • Limit switches remote open/closed position monitoring of the valve • Space heater protection of the actuator against condensation Electric actuators can be equipped with many internal ancillaries such as: Ancillary: Function: • Extra switches remote open/closed or intermediate position monitoring of the valve (for switching a single electrical circuit) • Tandem switches remote open/closed or intermediate position monitoring of the valve (for switching two different electrical circuits by one switch) • Potentiometer continuous valve disc position feedback (resistance signal) • Electronic position transmitter continuous valve disc position feedback (current signal) • Electronic positioner valve disc positioning based on a variable input signal • Timer board increased operating times by means of pulse – pause operation TD2/E/2000/1 - 12 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 3.2.1 Electric actuators for on/off duty The more sophisticated electric actuators can also be equipped with an integrated motor control unit with programmable controls including reversing contactors for motor controls and diagnose functions. The actuator can be remote controlled over potential-free contacts. Extra features of an integrated motor control unit can include a local control station. POWER SUPPLY MAIN SWITCH FUSES POWER SUPPLY MAIN SWITCH FUSES REMOTE CONTROL REMOTE CONTROL LOCAL CONTRO CONTACTORS LOCAL CONTROL STATION EXTERNAL MOTOR CONTROLS INTEGRATED MOTOR CONTROLS 3.2.2 Electric actuators for control duty Control duty means that the actuator positions the valve disc according to an input signal. Based on this input signal, a positioner processes signals and sends them to the motor controls. The motor of the actuator is switched on and off by the motor controls in open or closed direction, only if a deviation arises between the input and feedback signals. As long there is no difference between the input and feedback signals the motor remains switched off. As an option a continous valve disc position feedback can be supplied. NOMINAL VALUE (INPUT SIGNAL) EXTERNAL POSITIONER NOMINAL VALUE (INPUT SIGNAL) NOMINAL VALUE (INPUT SIGNAL) EXTERNAL POSITIONER SIGNAL IMPULSES MOTOR CONTROLS REMOTE CONTROLS LOCAL CONTROLS LOCAL CONTROLS LOCAL CONTROLS ACTUAL VALUE 0-20 mA 4-20 mA ACTUAL VALUE 0-20 mA 4-20 mA ACTUAL VALUE 0-20 mA 4-20 mA VALVE VALVE CONTROL PROCESS CONTROL PROCESS VALVE CONTROL PROCESS External motor controls Integrated motor controls Integrated motor controls with internal positioner • External positioner receives input signal from master controller • On/off switching in open or closed direction by external motor controls based on signal impulses processed by external positioner • Valve position feedback to external positioner as an option • External positioner receives input signal from master controller • On/off switching in open or closed direction by integrated motor controls based on signal impulses processed by external positioner • Valve position feedback to external positioner as an option • Integrated positioner receives input signal from master controller • On/off switching in open or closed direction by integrated motor controls based on signal impulses processed by internal positioner • Valve position feedback to internal positioner is required. Feedback to master controller as an option TD2/E/2000/1 - 13 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE M Application For electric quarter turn on/off or control duty of small sized Wouter Witzel butterfly valves. Economic category. Product description COVER REMOVAL • Body of aluminium, cover of plastic • Self-locking • 2 Limit switches in both end positions: 1 for switching off the motor and 1 for remote position indication • Auto / Manual selector switch • Manual override by means of a lever • Space heater • Connection of motor and controls on terminal strip • Mechanical position indicator • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Voltages Enclosure Temperature Cable entry : 90° with ± 5° adjustment : Clockwise closing : Single phase 24, 110, 230VAC : IP54 : 0° to +50° C : 1x Pg13,5, 2x Pg11 Options • Potentiometer for position feedback • Positioner including electronic position transmitter (only in combination with motor 24VAC) • Enclosure IP65 (aluminium cover) • Mounting position 2 MOUNTING POSITION 2 Actuator type ISO M135 M140 Dimensions [mm] j l m m1 n Weight [kg] 140 100 2.5 140 100 3 160 140 100 2.5 200 140 100 3 d h F07 47 87 71 195 160 F07 47 87 71 195 200 M150 F07 47 87 71 195 M180 F07 47 87 71 195 TD2/E/2000/1 - 14 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE EL Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Economic category. Compact design and low weight. Product description • Body of aluminium, cover of steel, polyurethane coated • Thermal protection of motor windings • Self-locking • 2 Limitswitches in both end positions: 1 for switching off the motor and 1 for remote position indication • Torque switches for open and closed direction (except EL 55) • Adjustable travel stops for both end positions • Manual override by means of a handwheel • Space heater • Connection of motor and controls on terminal strip • Mechanical position indicator • Flange dimensions acc. to ISO 5211 COVER REMOVAL EL 1200/EL 2500 Technical data Stroke Rotation Duty rating Voltages : 90° with ± 10° adjustment : Clockwise closing : S2 - 30%, up to 60 starts per hour : Single phase 24, 110/120, 220/240 VAC Three phase 380, 415, 460 VAC Direct current 24VDC : IP65 : -20° to +80° C : RAL 1007, yellow : 3x Pg 13,5 (type EL55 - EL150) 3x Pg 21 (type EL200 - EL2500) Enclosure Temperature Coating colour Cable entry Options • Speed control unit • Potentiometer for position feedback • Position transmitter, output 4 – 20 mA • Positioner for control duty, input 4 ñ20 mA or 0 – 10V • Local control unit • Plug/socket connector • Explosion proof actuator EEx d IIB T4, to EN 50018 • Enclosure IP67 • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO d MOUNTING POSITION 2 h Dimensions [mm] j k l m m1 n Weight [kg] EL55 F05 / F07 70 95 60 60 130 212 145 43 6 EL100 F05 / F07 77 120 82 93 135 245 165 47 11 EL150 F05 / F07 77 120 82 93 135 245 165 47 11 EL200 F07 / F10 96 141 109 160 170 261 165 54 16.5 EL350 F07 / F10 96 141 109 160 170 261 165 54 17 EL500 F10 123 166 128 195 195 255 165 63 25.5 EL800 F12 123 166 128 195 195 293 190 63 26 EL1200 F14 123 175 128 350 263 304 110 74 37 EL2500 F16 160 232 220 600 320 280 125 105 75 TD2/E/2000/1 - 15 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE SD Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. General purpose category. Product description Enclosure Temperature Coating colour Cable entry TYPE Z3 TYPE OA : 90° with ± 2° adjustment : Clockwise closing : Single phase 24, 110/120, 220/240 Three phase 380/415 (except Z3) Direct current 24VDC : IP67 : -20° to +70° C : RAL 7001, grey : 2x Pg16 (cable glands included) COVER REMOVAL Stroke Rotation Voltages COVER REMOVAL Technical data COVER REMOVAL COVER REMOVAL • Squirrel cage 3 phase induction motor (except Z3) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction (except Z3 and OA) • Adjustable travel stops for both end positions • Manual override by means of a handwheel • Space heater • Connection of motor and controls on terminal strip • Mechanical position indicator • Flange dimensions acc. to ISO 5211 Options • Extra limit switches for open and closed position • Potentiometer 1 kOhm for position feedback • Position transmitter, output 4-20 mA • Integral motor control unit INTEGRAL+ • Explosion proof actuator EEx ed IIC T4, to EN 50014-20 • Mounting position 2 (handwheel shaft parallel to pipeline) TYPE AS Actuator type Z3 ISO d d1 Dimensions [mm] h j k l m m1 n TYPE BS Weight [kg] F05 90 - 93 59 60 134 186 120 48 5 OA6 F05 / F07 145 - 65 202 60 90 171 100 53 5.7 OA8 F05 / F07 145 - 65 202 60 90 171 100 53 6.8 OAP F05 / F07 145 - 65 260 60 90 171 100 53 7.2 OA15 F07 / F10 145 - 65 260 100 112 171 100 53 7.5 AS18 F07 / F10 226 105 89 312 100 165 77 - 100 16 AS25 F07 / F10 226 105 89 312 165 187 77 - 100 18 ASP F07 / F10 226 105 89 340 165 187 77 - 100 16 AS50 F07 / F10 226 105 89 340 250 184 77 - 100 18 AS80 F12 226 105 89 360 250 187 77 - 131 20 BS50 F12 284 65 134 392 165 187 81 - 86 25 BS100 F12 / F14 284 65 134 392 250 187 81 - 86 26 BS150 F14 284 65 134 392 250 187 81 - 86 28 TD2/E/2000/1 - 16 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure COVER REMOVAL ELECTRIC ACTUATOR, RANGE SG NORM Application For electric quarter turn on/off duty of all Wouter Witzel butterfly valves. General purpose category. Product description COVER REMOVAL • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Adjustable travel stops for both end positions • Manual override by means of a handwheel • Space heater • Plug/socket connection for motor and controls • Mechanical position indicator • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2-15 min. : 3 phase AC : IP67 : -25° to +80° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 Options • Single phase motor with adjustable motorspeed • Tandem limit switches / torque switches • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Integrated motor control unit (Auma Matic) • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) MOUNTING POSITION 2 Actuator type ISO d h Dimensions [mm] h1 j k l m m1 n Weight [kg] SG05.1 F05 / F07 291 195 30 58 160 191 193 30 82 18 SG07.1 F07 / F10 291 195 30 58 160 191 193 30 82 18 SG10.1 F10 / F12 301 205 30 75 160 216 203 30 88 24 SG12.1 F12 / F14 301 205 30 75 160 233 211 30 102 28 TD2/E/2000/1 - 17 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE SG MATIC Application For electric quarter turn on/off duty of all Wouter Witzel butterfly valves. General purpose category. Product description COVER REMOVAL • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Adjustable travel stops for both end positions • Integrated motor control unit (Matic) with: - Reversing contactors with mechanical and electrical interlocks - Push buttons “open-stop-close” - Selector switch “local-off-remote” (padlockable) - Opto-couplers for remote control signals (24V DC, internal supply) - 4 signal relays “open-close-selector switch localselector switch remote” - Phase discriminator - Programmable logic - Monitoring relay for collective fault signal - Plug/socket connection for motor and controls • Manual override by means of a handwheel • Space heater • Mechanical position indicator • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2-15 min. : 3 phase AC : IP67 : -25° to +70° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 MOUNTING POSITION 2 Options • Single phase motor with adjustable motorspeed • Tandem limit switches / torque switches • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Indication lamps “open-fault-close” on motor control unit • Fieldbus interface (Profibus DP, Profibus FMS, Interbus S, Modbus RTU) • Extra corrosion protection • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Wall bracket for motor control unit • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO SG05.1 - AM01.1 SG07.1 - AM01.1 Dimensions [mm] j j1 k l m m1 n Weight [kg] 191 193 30 82 25 191 193 30 82 25 160 216 203 30 88 31 160 233 211 30 102 35 d h F05 / F07 291 340 220 30 160 F07 / F10 291 340 220 30 160 SG10.1 - AM01.1 F10 / F12 301 350 220 30 SG12.1 - AM01.1 F12 / F14 301 350 220 30 TD2/E/2000/1 - 18 COVER REMOVAL Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE AS / VM Application For electric quarter turn on/off or control duty of all Wouter Witzel butterfly valves. General purpose category. Compact design and low weight Product description COVER REMOVAL • Electronically commutated motor with speed adjustment • Thermal protection of motor winding • Self-locking • Hall-sensors for both end positions • Patented sensor for torque measuring (except ASO models) • Adjustable travel stops for both end positions • Integrated motor control unit (Variomatic) with: • Push buttons “open-stop-close” • Selector switch “local-off-remote” (padlockable) • LEDs for “open-fault-close” indication • Adjustable operating time • Plug/socket connection for motor and controls • Manual override by means of a handwheel • Mechanical position indicator • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 8° adjustment : Clockwise closing : S2 - 15 min. : Single phase 220/240V AC : IP67 : -25° to +70° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 Options • Extra relays for open and closed position • ASR actuator for control duty S5 - 40% ED (1800 starts/hour) • Potentiometer for position feedback • Electronic position transmitter, output 4 – 20 mA • Positioner, input 4 – 20 mA • Fieldbus interface (Profibus DP, Profibus FMS, Interbus S, Modbus RTU) • Extra corrosion protection • Enclosure IP68-6 (up to 6 meter head of water for 72 hours) • Wall bracket for motor control unit • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO ASO3/VM ASO6/VM AS6/VM MOUNTING POSITION 2 Dimensions [mm] j k l m m1 n Weight [kg] 96 40 64 8 96 40 64 8 200 96 40 64 8 125 203 108 50 80 11 281 160 236 126 60 99 16 296 200 237 142 60 111 24 d h F04 / F05 / F07 199 118 259 100 157 F04 / F05 / F07 199 118 259 100 157 F04 / F05 / F07 199 118 259 100 AS12/VM F05 / F07 199 118 269 AS25/VM F07 / F10 199 118 AS50/VM F10 / F12 199 118 TD2/E/2000/1 - 19 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE DP Application For electric quarter turn on/off duty of Wouter Witzel butterfly valves. General purpose category. Product description • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Lifetime lubricated under normal working conditions • Travel limit switches for both end positions • Torque switches for open and closed direction • Adjustable travel stops for both end positions • Manual override by means of a handwheel • Space heater • Plug/socket connection for motor and controls • Mechanical position indicator • Flange dimensions acc. to ISO 5211 COVER REMOVAL COVER REMOVAL Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 : -20° to +80° C : RAL 5015, blue : 1x Pg 13,5 2x Pg 29 Options • Single phase motor • Tandem limit switches/torque switches • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • DMI 002 Integral motor control unit • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection in combination with enclosure IP68-5 (up to 5 m water head for 24 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) MOUNTING POSITION 2 Actuator type ISO d h Dimensions [mm] j j1 k l m n Weight [kg] DP30 / DP59 F05 / F07 126 179 252 15 203 105 113 19 DP119 F05 / F07 126 179 252 15 200 201 203 105 129 19 DP319 F07 / F10 126 179 252 15 125 281 203 105 227 34 DP799 F10 / F12 126 179 252 15 160 281 203 105 227 34 DP1599 F12 / F14 126 179 252 15 200 281 203 105 253 43 DP3200 F14 / F16 129 205 262 15 250 324 216 105 290 77 TD2/E/2000/1 - 20 125/160 201 m1 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE DPMC Application For electric quarter turn on/off duty of all Wouter Witzel butterfly valves. General purpose category. Product description • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Integrated motor control unit (Matic MC 002) with: • Reversing contactors with mechanical and electrical interlocks • Selector switch “open-stop-close” • Selector switch “local-off-remote” (lockable) • Opto-couplers for remote control signals (24V DC, internal supply) • 4 signal relays “open-close-selector switch local-selector switch remote” • Automatic correction of rotation direction • Programmable logic • Monitoring relay for collective fault signal • Plug/socket connection for motor and controls • Adjustable travel stops for both end positions • Manual override by means of a handwheel • Space heater • Mechanical position indicator • Flange dimensions acc. to ISO 5211 COVER REMOVAL COVER REMOVAL Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 : -20° to +70° C : RAL 5015, blue : 1x Pg 13,5 2x Pg 29 Options • Single phase motor • MC 003: as MC 002 with extra electronic position transmitter 4 - 20 mA (internal supply) • MC 004: as MC 002 with 2 extra electronic contacts for intermediate positions • Indication lamps “open - failure -close” • Fieldbus interface (Profibus DP, Profibus FMS, Interbus S) • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-5 (up to 5 meter water head for 24 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO d h j MOUNTING POSITION 2 Dimensions [mm] j1 k l m m1 n Weight [kg] DPMC30 / DPMC59 F05 / F07 126 179 252 15 125 / 160 201 281 185 113 24 DPMC119 F05 / F07 126 179 252 15 200 201 301 205 129 24 DPMC319 F07 / F10 126 179 252 15 125 281 281 185 227 39 DPMC799 F10 / F12 126 179 252 15 160 281 281 185 227 39 DPMC1599 F12 / F14 126 179 252 15 200 281 281 185 253 48 DPMC3200 F14 / F16 129 205 262 15 250 324 314 205 290 82 TD2/E/2000/1 - 21 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE SA NORM / GS(M) Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. Product description COVER REMOVAL COVER REMOVAL • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Blinker transmitter • Space heater • Manual override by means of a handwheel • Plug/socket connection for motor and controls • Wormgear for reduction to 90° rotation with adjustable mechanical end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 : -25° to +80° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 GS . . GS Options • Single phase or direct current motor • Motor for control duty S4 - 25% ED (1200 starts per hour) • Tandem limit switches / torque switches • Additional mechanical position indicator on motor unit • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO MOUNTING POSITION 2 a b c d e f Dimensions [mm] g h h1 j k l m m1 n Weight [kg] 25 SA07.1 - GSM40.3 F05 / F07 72 70 96 100 52 40 68 273 30 265 160 249 197 180 102 SA07.1 - GSM50.3 F07 / F10 80 80 96 100 63 50 77 273 30 265 160 249 197 180 102 27 SA07.5 - GSM63.3 F10 / F12 85 94 128 125 75 63 94 273 30 265 160 249 197 180 102 33 SA07.5 - GSM80.3 F12 / F14 97 107 133 130 88 80 111 273 30 265 160 249 197 180 102 39 SA07.5 - GSM100.3/VZ4.3 F14 / F16 115 142 187 259 105 100 148 273 30 265 160 249 197 180 102 58 SA07.5 - GSM125.3/VZ4.3 F16 / F25 115 145 192 264 125 125 173 273 30 265 160 249 197 180 102 70 SA10.1 - GSM125.3/VZ4.3 F16 / F25 125 145 192 264 125 125 173 275 30 282 200 254 197 180 115 75 SA07.5 - GS160.3/GZ160.3 F25 / F30 130 155 290 275 165 160 218 273 30 265 160 249 197 180 102 115 SA10.1 - GS160.3/GZ160.3 F25 / F30 140 155 290 275 165 160 218 275 30 282 200 254 197 180 115 120 other sizes available on request TD2/E/2000/1 - 22 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N • Positoner, input 4 - 20 mA • Indication lamps “open-fault-close” on motor control unit • Fieldbus interface (Profibus DP, Profibus FMS, Interbus S, Modbus RTU) • Extra corrosion protection • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) Product sheet ELECTRIC ACTUATOR, RANGE SA MATIC / GS(M) Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. Product description • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Blinker transmitter • Integrated motor control unit (Matic) with: - Reversing contactors with mechanical and electrical interlocks - Push buttons “open-stop-close” - Selector switch “local-off-remote” (lockable) - Opto-couplers for remote control signals (24V DC, internal supply) - 4 signal relays “open-close-selector switch local-selector switch remote” - Phase discriminator - Programmable logic - Monitoring relay for collective fault signal - Plug/socket connection for motor and controls • Manual override by means of a handwheel • Space heater • Wormgear for reduction to 90° rotation with adjustable mechanical end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 COVER REMOVAL Figure Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 : -25°to +70° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 GS GS. .. MOUNTING POSITION 2 Options • Single phase motor • Motor for control duty S4 - 25% ED (1200 starts per hour) • Additional mechanical position indicator on motor unit • Tandem limit switches / torque switches • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA Actuator type ISO a b c d e f Dimensions [mm] g h h1 j k l m m1 n Weight [kg] 32 SA07.1 - AM01.1 - GSM40.3 F05 / F07 72 70 96 100 52 40 68 418 30 265 160 249 197 180 102 SA07.1 - AM01.1 - GSM50.3 F07 / F10 80 80 96 100 63 50 77 418 30 265 160 249 197 180 102 34 SA07.5 - AM01.1 - GSM63.3 F10 / F12 85 94 128 125 75 63 94 418 30 265 160 249 197 180 102 40 SA07.5 - AM01.1 - GSM80.3 F12 / F14 97 107 133 130 88 80 111 418 30 265 160 249 197 180 102 46 SA07.5 - AM01.1 - GSM100.3/VZ4.3 F14 / F16 115 142 187 259 105 100 148 418 30 265 160 249 197 180 102 63 SA07.5 - AM01.1 - GSM125.3/VZ4.3 F16 / F25 115 145 192 264 125 125 173 418 30 265 160 249 197 180 102 74 SA10.1 - AM01.1 - GSM125.3/VZ4.3 F16 / F25 125 145 192 264 125 125 173 420 30 282 200 254 197 180 115 78 SA07.5 - AM01.1 - GS160.3/GZ160.3 F25 / F30 130 155 290 275 165 160 218 420 30 265 160 249 197 180 102 122 SA10.1 - AM01.1 - GS160.3/GZ160.3 F25 / F30 140 155 290 275 165 160 218 420 30 282 200 254 197 180 115 127 other sizes available on request TD2/E/2000/1 - 23 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE SA NORM / M.F Application For electric quarter turn on/off or control duty of all Wouter Witzel butterfly valves. Heavy duty category. Product description COVER REMOVAL COVER REMOVAL • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Blinker transmitter • Space heater • Manual override by means of a handwheel • Plug/socket connection for motor and controls • Wormgear for reduction to 90° rotation with adjustable mechanical end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 : -25° to +80° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 Options • Single phase or direct current motor • Motor for control duty S4 - 25% ED (1200 starts per hour) • Tandem limit switches / torque switches • Additional mechanical position indicator on motor unit • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO SA07.1 - MZF40 SA07.5 - MYF40 d e MOUNTING POSITION 2 S3/S5/D9 f Dimensions [mm] g h h1 j k l m m1 n Weight [kg] a b c F07 / F10 72 71 63 95 67 60 92 273 30 265 160 249 197 180 102 29 F10 / F12 80 92 76 148 82 77 127 273 30 265 160 249 197 180 102 37 SA07.5 - MYF40/S3 F10 / F12 80 92 76 275 82 -1 127 273 30 265 160 249 197 180 102 52 SA07.5 - MBF64 F14 / F16 88 100 115 178 128 111 168 273 30 265 160 249 197 180 102 50 SA07.5 - MBF64/S3 F14 / F16 88 100 115 306 128 33 168 273 30 265 160 249 197 180 102 65 SA07.5 - MCF72/S5 F14 / F16 110 105 138 321 127 59 194 273 30 265 160 249 197 180 102 58 SA07.5 - MFF57/S5 F16 / F25 106 128 143 331 158 60 195 273 30 265 160 249 197 180 102 84 SA10.1 - MFF36/S5 F16 / F25 116 128 143 331 158 54 195 275 30 282 200 254 197 180 115 88 SA10.1 - MFF36/D9 F16 / F25 116 128 143 425 158 138 195 275 30 282 200 254 197 180 115 101 SA10.1 - MJF50/S5 F25 / F30 115 160 178 363 174 181 261 275 30 282 200 254 197 180 115 127 SA10.1 - MJF50/D9 F25 / F30 115 160 178 425 174 181 261 275 30 282 200 254 197 180 115 140 other sizes available on request TD2/E/2000/1 - 24 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Options Product description • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Blinker transmitter • Space heater • Integrated motor control unit (Matic) with: - Reversing contactors with mechanical and electrical interlocks - Push buttons “open-stop-close” - Selector switch “local-off-remote” (lockable) - Opto-couplers for remote control signals (24V DC, internal supply) - 4 signal relays “open-close-selector switch local-selector switch remote” - Phase discriminator - Programmable logic - Monitoring relay for collective fault signal - Plug/socket connection for motor and controls • Manual override by means of a handwheel • Worm gearbox for reduction to 90° rotation with adjustable mechanical end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 Figure COVER REMOVAL For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. S3/S5/D9 L Application • Single phase current motor • Motor for control duty S4 - 25% ED (1200 starts per hour) • Additional mechanical position indicator on motor unit • Tandem limit switches / torque switches • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Positioner, input 4-20 mA • Indication lamps ìopen-fault-closeî on motor control unit • Fieldbus interface (Profibus DP, Profibus FMS, Interbus S, Modbus RTU) • Extra corrosion protection • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Enclosure IP68-6 (up to 6 m head of water for 72 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) COVER REMOVAL ELECTRIC ACTUATOR, RANGE SA MATIC / M.F Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. up to 60 starts per hour : 3 phase AC : IP67 (worm gearbox IP65) : -25° to +70° C : RAL 9007, silver grey : 1x Pg 13,5 2x Pg 21 Actuator type ISO a b c MOUNTING POSITION 2 d e f Dimensions [mm] g h j k l m m1 n Weight [kg] SA07.1 - AM01.1 - MZF40 F07 / F10 72 71 63 95 67 60 92 418 265 160 249 197 180 102 36 SA07.5 - AM01.1 - MYF40 F10 / F12 80 92 76 148 82 77 127 418 265 160 249 197 180 102 44 SA07.5 - AM01.1 - MYF40/S3 F10 / F12 80 92 76 275 82 -1 127 418 265 160 249 197 180 102 59 SA07.5 - AM01.1 - MBF64 F14 / F16 88 100 115 178 128 111 168 418 265 160 249 197 180 102 57 SA07.5 - AM01.1 - MBF64/S3 F14 / F16 88 100 115 306 128 33 168 418 265 160 249 197 180 102 72 SA07.5 - AM01.1 - MCF72/S5 F14 / F16 110 105 138 321 127 59 194 418 265 160 249 197 180 102 65 SA07.5 - AM01.1 - MFF57/S5 F16 / F25 106 128 143 331 158 60 195 418 265 160 249 197 180 102 91 SA10.1 - AM01.1 - MFF36/S5 F16 / F25 116 128 143 331 158 54 195 420 282 200 254 197 180 115 95 SA10.1 - AM01.1 - MFF36/D9 F16 / F25 116 128 143 425 158 138 195 420 282 200 254 197 180 115 108 SA10.1 - AM01.1 - MJF50/S5 F25 / F30 115 160 178 363 174 181 261 420 282 200 254 197 180 115 134 SA10.1 - AM01.1 - MJF50/D9 F25 / F30 115 160 178 425 174 181 261 420 282 200 254 197 180 115 147 other sizes available on request TD2/E/2000/1 - 25 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure ELECTRIC ACTUATOR, RANGE D / M.F Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. Product description COVER REMOVAL • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Plug/socket connection for motor and controls • Blinker transmitter • Space heater • Manual override by means of a handwheel • Wormgear for reduction to 90° rotation with 2 adjustable mechanical endstops for both endpositions • Mechanical position indication on wormgear • Flange dimensions acc. to ISO 5211 COVER REMOVAL Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 (wormgear IP65) : -20° to +80° C : RAL 5015,blue : 1x Pg 13,5 2x Pg 29 Options • Single phase motor • Motor for control duty S4 - 25% ED (1200 starts per hour) • Tandem limit switches / torque switches • Additional mechanical position indicator on motor unit • Potentiometer for position feedback • Electronic position transmitter, output 4-20 mA • Integrated motor control unit (Matic C) • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-5 (up to 5 m head of water for 24 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) Actuator type ISO a b c d e MOUNTING POSITION 2 S3/S5/D9 f Dimensions [mm] g h h1 j j1 k l m n Weight [kg] D30 - MZF40 F07 / F10 130 71 63 95 67 60 92 280 105 252 15 125 280 82 224 24 D59 - MYF40 F10 / F12 138 92 76 148 82 77 127 280 105 252 15 160 280 82 224 34 D59 - MYF40/S3 F10 / F12 138 92 76 275 82 -1 127 280 105 252 15 160 280 82 224 49 D59 - MBF64 F14 / F16 146 100 115 178 128 111 168 280 105 252 15 160 280 82 224 47 D59 - MBF64/S3 F14 / F16 146 100 115 306 128 33 168 280 105 252 15 160 280 82 224 62 D59 - MCF72/S5 F14 / F16 168 105 138 321 127 59 194 280 105 252 15 160 280 82 224 68 D59 - MFF57/S5 F16 / F25 164 128 143 331 158 60 195 280 105 252 15 160 280 82 224 81 D120 - MFF36/S5 F16 / F25 173 128 143 331 158 54 195 371 105 262 15 200 322 98 236 89 D120 - MFF36/D9 F16 / F25 173 128 143 425 158 138 195 371 105 262 15 200 322 98 236 102 D120 - MJF50/S5 F25 / F30 172 160 178 363 174 181 261 371 105 262 15 200 322 98 236 128 D120 - MJF50/D9 F25 / F30 172 160 178 425 174 181 261 371 105 262 15 200 322 98 236 141 other sizes available on request TD2/E/2000/1 - 26 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Options • Motor for control duty S4 - 25% ED (1200 starts per hour) • Additional mechanical position indicator on motor unit • MC 003: as MC 002 with extra position transmitter 4 -20 mA (internal supply) and mechanical position indicator • MC 004: as MC 002 with 2 extra electronic contacts for intermediate positions • MC 005: as MC 002 with extra positioner for control duty, input 4 - 20 mA, position transmitter 4 - 20 mA (internal supply) and mechanical position indicator • Indication lamps “open - failure -close” • Explosion proof actuator EEx ed IIC T4, to EN 50014 • Extra corrosion protection • Enclosure IP68-5 (up to 5 m water head for 24 hours) • Mounting position 2 (handwheel shaft parallel to pipeline) ELECTRIC ACTUATOR, RANGE DMC / M.F Application For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. Product description • Squirrel cage induction motor (3 phase) • Thermal protection of motor winding • Self-locking • Travel limit switches for both end positions • Torque switches for open and closed direction • Space heater • Integrated motor control unit (Matic MC 002) with: - Reversing contactors with mechanical and electrical interlocks - Selector switch “open-stop-close” - Selector switch “local-off-remote” (lockable) - Opto-couplers for remote control signals (24V DC, internal supply) - 4 signal relays “open-close-selector switch local-selector switch remote” - Automatic correction of rotation direction - Programmable logic - Monitoring relay for collective fault signal - Plug/socket connection for motor and controls • Manual override by means of a handwheel • Blinker transmitter • Worm gearbox for reduction to 90° rotation with adjustable mechanical end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 Figure COVER REMOVAL S3/S5/D9 C COVER REMOVAL COVER REMOVAL Technical data Stroke Rotation Duty rating Voltages Enclosure Temperature Coating colour Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 - 15 min. : 3 phase AC : IP67 (worm gearbox IP65) : -20° to +70° C : RAL 5015, blue : 1x Pg 13,5 2x Pg 29 Actuator type ISO DMC30 - MZF40 DMC59 - MYF40 MOUNTING POSITION 2 d e f Dimensions [mm] g h h1 j j1 k l m n Weight [kg] a b c F07 / F10 130 71 63 95 67 60 92 348 185 252 15 125 281 82 224 29 F10 / F12 138 92 76 148 82 77 127 347 185 252 15 160 281 82 224 39 DMC59 - MYF40/S3 F10 / F12 138 92 76 275 82 -1 127 347 185 252 15 160 281 82 224 54 DMC59 - MBF64 F14 / F16 146 100 115 178 128 111 168 347 185 252 15 160 281 82 224 52 DMC59 - MBF64/S3 F14 / F16 146 100 115 306 128 33 168 347 185 252 15 160 281 82 224 67 DMC59 - MCF72/S5 F14 / F16 168 105 138 321 127 59 194 347 185 252 15 160 281 82 224 73 DMC59 - MFF57/S5 F16 / F25 164 128 143 331 158 60 195 347 185 252 15 160 281 82 224 86 DMC120 - MFF36/S5 F16 / F25 173 128 143 331 158 54 195 384 205 262 15 200 324 98 236 95 DMC120 - MFF36/D9 F16 / F25 173 128 143 425 158 138 195 384 205 262 15 200 324 98 236 108 DMC120 - MJF50/S5 F25 / F30 172 160 178 363 174 97 261 384 205 262 15 200 324 98 236 134 DMC120 - MJF50/D9 F25 / F30 172 160 178 425 174 181 261 384 205 262 15 200 324 98 236 147 other sizes available on request TD2/E/2000/1 - 27 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet • Fieldbus interface (ie Pakscan, Modbus, Profibus, ELECTRIC ACTUATOR, RANGE IQ / M.F • Mounting position 2 (handwheel shaft parallel to pipeline) Application Figure Fieldbus Foundation) COVER REMOVAL For electric quarter turn on/off or control duty of Wouter Witzel butterfly valves. Heavy duty category. Product description • Three phase Class F insulated squirrel cage motor • Integrated motor control unit • Thermostat for protection of motor windings • Electronic torque control • Four indication contacts, configurable by Infrared setting tool • Local control station. Selector switch “local-remote”. COVER REMOVAL Control knob “open-stop-close” • Several interlock and monitoring facilities • Lockable hand/auto lever to engage handwheel COVER REMOVAL operation. Energisation of the motor automatically reengages power operation • Segregated connection of motor and controls on terminal block, located in separate sealed compartment • Local LCD valve position indication (illuminated) • Worm gearbox for reduction to 90° rotation with adjustable end stops for both end positions • Mechanical position indicator on wormgear • Flange dimensions acc. to ISO 5211 Technical data Stroke Rotation Duty rating Enclosure Temperature Coating Cable entry : 90° with ± 5° adjustment : Clockwise closing : S2 – 20% ED, up to 60 starts per hour : IP68 (up to 3 m head of water for 48 hrs.) : -30° to +70° C : BS4800 00A13, charcoal grey : 1x M40, 2x M25 or 1x Pg29, 2x Pg16 or 2x 1”, 1x 11/2” ASA NPT Options S3/S5/D9 • Set of alarm relays “battery low-thermostat tripped- MOUNTING POSITION 2 remote selected” • Additional status signal contacts • Motor for control duty S4 - 50% ED (1200 starts per hour) • Electronic position transmitter (CPT), output 4-20 mA • Positioner (Folomatic), input 4 - 20 mA • Interrupter timer • Several explosion proof enclosures (CSA, FM, CENELEC) Actuator type ISO a b c d e f g Dimensions [mm] h j j1 k l l1 m m1 n Weight [kg] IQ10 - MZF40 F07 / F10 32 71 63 93 67 60 92 282 373 210 300 260 175 260 30 109 36 IQ12 - MYF40 F10 / F12 40 92 76 148 82 77 127 282 373 210 300 260 175 260 30 109 44 IQ12 - MBF64 F14 / F16 48 100 115 178 128 111 168 282 373 210 300 260 175 260 30 109 57 IQ10 - MBF64/S3 F14 / F16 48 100 115 306 128 33 168 282 373 210 300 260 175 260 30 109 72 IQ12 - MCF72/S3 F14 / F16 48 105 138 321 127 59 194 282 373 210 300 260 175 260 30 109 78 IQ12 - MFF57/S5 F16 / F25 66 128 143 331 158 54 195 282 373 210 300 260 175 260 30 109 91 IQ12 - MFF36/D9 F16 / F25 66 128 143 425 158 138 195 282 373 210 300 260 175 260 30 109 104 IQ12 - MJF50/D9 F25 / F30 65 160 178 425 174 181 261 282 373 210 300 260 175 260 30 109 143 other sizes available on request TD2/E/2000/1 - 28 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 4 PRODUCT DATA: HYDRAULIC ACTUATORS 4.1 GENERAL Hydraulic actuators use oil under high pressure as energy power source. Main features of hydraulic actuators are: • Compact and small design • Smooth operation over complete valve stroke • Spring return actuators for fail-safe operation • Possibility for submerged or sub-sea operation 4.2 PRODUCT CONFIGURATION Hydraulic actuators can be equipped with many ancillaries such as: Ancillary: Function: • Limit switches remote open/closed position monitoring of the valve (direct mounted to actuator or in a switchbox) (mechanical switches or inductive proximity sensors) • Solenoid valves remote on/off operation of actuator • Throttle block speed control for increased operating times • Potentiometer continuous valve disc position feedback (resistance signal) • Pilot operated check valves maintain valve disc position after hydraulic supply failure • Lever or hand pump unit manual override or operation after hydraulic supply failure NB: Specific technical information on request 4.2.1. Product configuration hydraulic actuators for on/off duty LEVER HANDPUMP SOLENOID VALVE LIMITSWITCHES/ POTENTIOMETER MOUNTING/CONNECTION BLOCK VALVE TD2/E/2000/1 - 29 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N Product sheet Figure HYDRAULIC ACTUATOR, RANGE BRC Application For hydraulic quarter turn on/off duty of Wouter Witzel butterfly valves. General purpose applications. Compact design. Product description • Body and piston of ductile iron (GGG40), alkyd coated • Balanced rotary principle which eliminates side / bending forces on valve stem. • Mechanical position indicator • Easy adaption and mounting • Flange dimensions acc. to ISO 5211 • Working pressure min. 30 bar, max. 210 bar Technical data Stroke Rotation Temperature Coating Hydraulic connection : 90° with ± 1° adjustment : Clockwise closing : -20° to +80° C : Hempalin 53240, no. 50800 red : 2x 3/8” BSPF Options • Reed limit switches RLS • Current position transmitter CPI • Multifunction blocks • Solenoid valve • Local operation by means of a lever (BRC002,BRC012) • Local operation by means of a handpump (BRC022>) • Local power unit (LPU) • Version for submerged or subsea applications (epoxy coating) • High temperature version (A2) (> 80°C) • Low temperature version (A3) (down to -40°C) • Single acting, spring return actuator BRCF OPTIONS RLS / CPI SOLENOID VALVE Actuator type ISO a Dimensions [mm] b c d e Weight [kg] BRC 002 F05 / F07 96 128 147 179 25 12.1 BRC 012 F10 126 153 182 218 25 20.2 BRC 022 F10 / F12 / F14 164 213 212 235 25 41.5 BRC 032 F14 / F16 203 243 270 318 30 69.5 BRC 052 F14 / F16 / F25 236 295 323 376 45 127 BRC 072 F16 / F25 / F30 290 334 378 440 60 203 BRC 092 F25 / F30 / F35 / F40 364 430 462 533 45 327 TD2/E/2000/1 - 30 HANDPUMP Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 5 TECHNICAL INFO 5.1 DIRECT OR INDIRECT MOUNTING Direct mounting Indirect mounting Actuator directly mounted to the valve Bracket between actuator and valve ACTUATOR ACTUATOR BRACKET AND SHAFT COUPLING VALVE VALVE Typical applications: Typical applications: • Centric rubberlined valves with fluid temperatures up to 110 °C • Centric rubberlined valves with fluid temperatures between 110 °C and 150 °C (with extra heat isolating gasket) • Centric rubberlined butterfly valves for buried service (with extra sealing gasket between valve and actuator) • Centric rubber- or PTFE lined butterfly valves for (petro-) chemical industries • Butterfly valves for high temperature service ( ≥ 150 °C ) • High performance butterfly valves with stuffing box and gland • Actuator with different mounting flange size to valve 5.2 EXTENSIONS Wouter Witzel supplies different and special types of extension spindles for remote mounting of actuators. The following are standard options: B3E: Steel extension spindle between valve head and actuator (also suitable for buried or submerged duty of the valve) B3F: Steel or stainless steel extension spindle between wormgear and electric actuator for operation from another floor level actuator mounted on a floor pedestal (extension spindle based on 2 universal joints and sliding bush which allows misalignment) B3H: Steel extension spindle between wormgear and electric multi turn actuator B3E B3F B3H TD2/E/2000/1 - 31 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 5.3 INTERFACE FLANGE DIMENSIONS AND TORQUES (ACCORDING ISO 5211) Flange type ISO 5211 Maximum transmittable torque (Nm) PCD [mm] nx Dbolt Threaded depth* [mm] F05 125 50 4 x M6 8 F07 250 70 4 x M8 12 F10 500 102 4 x M10 15 F12 1000 125 4 x M12 18 F14 2000 140 4 x M16 24 F16 4000 165 4 x M20 30 F25 8000 254 8 x M16 24 F30 16000 298 8 x M20 30 F35 32000 356 8 x M30 45 F40 64000 406 8 x M36 54 F48 125000 483 12 x M36 54 Figure * According ISO 5211: For materials with a proof stress Rp 0,2 = 200 N/mm2 5.4 ADJUSTMENT AND TESTING Wouter Witzel supply valve/actuator assemblies which are carefully adjusted and tested in the factory before dispatch. The assembly is ready for operation in the pipe line. Valve/actuator assembly Adjustment Testing Valve with pneumatic actuator Adjustment of actuator’s mechanical end stop(s), when applied. Functional test, open / close at 5 bar supply pressure, unless otherwise specified Adjustment of optional ancillaries e.g. limit switches, position transmitters, positioners Functional test of optional ancillaries Adjustment of actuator’s mechanical end stops and limit switches Adjustment of the torque switches, when applicable • Open direction: Set torque value is based on valve torque + 10%, unless otherwise specified • Closed direction: 95% of the value for open direction Functional test, open / close Adjustment of optional ancillaries e.g. extra switches, position transmitters, positioners Functional test of optional ancillaries Adjustment of the actuator mechanical end stop(s), when applied. Functional test, open / close at 110 bar supply pressure, unless otherwise specified Adjustment of optional ancillaries e.g. limit switches, position transmitters Functional test of optional ancillaries Valve with electric actuator Valve with hydraulic actuator TD2/E/2000/1 - 32 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 5.5 ENVIRONMENTAL PROTECTION 5.5.1 Requirements for actuators to be used in hazardous areas Specific measures have been taken on an international level in order to avoid any material damage or the loss of human lives by an explosion caused by the accidental ignition of a gas in a hazardous area. Hazardous areas are places where the presence of explosive or ignitable gases do, or may, occur. A customer always has to specify area classification and requested type of protection Area classification: Zone 0: Continuously present (during long periods) Zone 1: Not likely to be present (regular service) Zone 2: Accidentally present (short time service - never in regular service) EEx m II T4 Marking conforming to the EN 50014 standard: Zones Types of protection 0 d Flameproof enclosure e Increased safety i Intrinsic safety “ia” or “ib” EN 50018 EN 50019 EN 50020 m Encapsulation EN 50028 ia • ib 1 2 • • • • • • • • • • Groups of equipment Electrical apparatus intended for use in mines susceptible to firedamp (e.g. fuel tanks) Electrical apparatus for use in locations with explosive atmospheres other than mines for types of protection d and i group II is subdivided into IIA, IIB, IIC I II Groups Gas I A II B C (1): (2): Ignition temperature (°C) methane (firedamp) acetone acetic acid ammonia ethane methylene chloride methane (CH4) carbon monoxide propane n-butane n-butyl hydrogen sulphide n-hexane acetaldehyde ethyl ether ethyle nitrite ethylene ethyl oxide acetylene (C2H2) carbon bisulphide (CS2) hydrogen (H2) 540 485 630 515 556 595 605 470 365 370 270 240 140 170 90 425 429-440 305 102 560 1) Temperature class T1 T2 T3 T4 T5 T6 • • • • • • • • • • • • • • • • • • • • temperature of a hot surface able to ignite a gas mixture IIB certified products may be used as equipment of group IIA. Similarly, IIC certified products may be used as equipment of groups IIA and IIB Temperature class Maximum surface temperatures (°C) Gas ignition by contact with hot surfaces T1 T2 T3 T4 T5 T6 450 °C 300 °C 200 °C 135 °C 100 °C 85 °C TD2/E/2000/1 - 33 Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 5.5.2 IP classes Protection of enclosures against ingress of dust and water. IP classes according IEC 529 and EN 60529. IP class Dust and sand protection Water protection IP 54 Dust protected. Ingress of dust is not totally prevented. Protected against splashing from any direction IP 55 Dust protected. Ingress of dust is not totally prevented. Protected against water jets from any direction IP 64 Dust tight. Protected against splashing from any direction IP 65 Dust tight. Protected against water jets from any direction IP 66 Dust tight. Protected against powerfull water jets from any direction IP 67 Dust tight. Protected against temporarily immersion. IP 68 Dust tight. Protected against continuous immersion under specified conditions (eg. depth) 5.6 FIELDBUS SYSTEMS 5.6.1 General Both manual operated and automated valves are often part of a remote controlled and / or monitored system. Therefore valve actuators and operators have to be provided with sensors and solenoid valves. Wouter Witzel can supply valve actuators with accessories suitable for fieldbus systems. Pneumatic actuators can be provided with limit switches (inductive proximity type) suitable for direct connection to the AS-i (Actuator Sensor Interface) fieldbus system including pre-wired solenoid valves (see figure 1). Also the more sophisticated electric actuators can be provided with interfaces for communication with higher level fieldbus systems such as Interbus S, Profibus FMS or Profibus DP fieldbus systems. 5.6.2 AS-i Originally developed by a group of German sensor suppliers such as IFM, Pepperl & Fuchs and others, AS-i is designed as replacement for conventional field wiring particularly in on / off switching and contact status monitoring. It is capable of handling two discrete inputs - open and closed - and two discrete outputs for single and dual coil solenoid operation. It also has the facility for basic diagnostics and has power carrying capability to operate low power solenoids. Figure 2 shows the decrease of field wiring when AS-i fieldbus wiring is applied. The AS-i fieldbus can be simply integrated with PLC and PC-based control systems and higher level fieldbus systems. PLC I/O MODULE (4X) PLC FIELDBUS MODULE CONVENTIONAL FIELD WIRING VALVE ACTUATOR Figure 1: Pneumatic actuator provided with proximity switches and solenoid valve in AS-i configuration TD2/E/2000/1 - 34 FIELDBUS SYSTEM VALVE ACTUATOR Figure 2: Conventional wiring and fieldbus wiring Wouter Witzel Eurovalve ® A F S L U I T E R S E N B E D I E N I N G E N VA LV E S A N D A C T U AT O R S A R M AT U R E N U N D B E T Ä T I G U N G E N 6 INFORMATION ABOUT EUROPEAN DIRECTIVES AND CE MARKING (Only applicable to valves / actuators to be used in the European Union) All European Community countries have national laws concerning health, safety and environmental requirements, which are based on directives drawn up by the European Union. Examples of European Directives which may be applicable to valves, actuators and ancillaries are: • Machinery Directive. Machinery supplied in the EU must satisy wide-ranging health and safety requirements for example on construction, moving parts and stability. - Manually operated valves (by lever or wormgear) are outside the scope of the machinery directive because of the hand operation and have no CE marking. - A power operated valve / actuator assembly does not require a CE mark because of the Machinery Directive. It has no independant function but is intended to be installed as a component into a piping system which should become certified and CE marked entirely. Wouter Witzel supplies a Declaration of Incorporation (IIB) and a detailed user manual to support the end user in satisfying the requirements. - Valves and / or actuators to be used as a safety component according the Machinery Directive should be ordered by the purchaser accordingly. - Valves supplied by Wouter Witzel with bare shaft are usually provided with actuators by the purchaser. It is his responsibility to satisfy the requirements of the Directives where applicable. • Electro-Magnetic Compatibility Directive (EMC) Covering the non-generation of electromagnetic disturbance and immunity from such disturbance. Applicable to eg. electric actuators and ancillaries. CE marking because of this directory is mandatory. • Low Voltage Directive. Applicable to safety aspects of electric products for 50 – 1000 V AC and 75 – 1500 V DC supply. Applicable to eg. electric actuators. No CE marking required because of this Directive. TD2/E/2000/1 - 35
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