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Siemens water-cooled units Operating Instructions
Below you will find brief information for water-cooled units. This document provides instructions for installation, operation, and maintenance of water-cooled units. The document includes information about installing the units, connecting them to a water-cooling system, and basic function checks.
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Technical Data 17.3 10.99 Notes regarding water-cooled units Other conditions affecting operation The unit is to be connected to an existing external cooling-water circuit. The construction of this cooling-water circuit under the aspects of ♦ open or closed circuit ♦ choice and juxtaposition of materials ♦ composition of cooling water ♦ cooling-water cooling (recooling, supply of fresh cooling water) ♦ and others have an important effect on the safe functioning and service life of the whole installation. WARNING The warnings given under “Standard units" apply. Installation and servicing work on the water cooling system must be performed with the power disconnected. There must be no condensation on the units (also applies to standard units). 17.3.1 Notes regarding installation and components A closed-circuit water-cooling system of stainless steel with water/water heat exchanger is recommended for the converters. To prevent electrochemical corrosion and transfer of vibration, SIMOVERT MASTERDRIVES are to be connected to water supply and return lines by flexible, electrically non-conducting hose. The hose length (in total) should be > 1.5 m. If plastic piping is used in the installation, this hose is not necessary. The water hoses should be connected up before the converter is installed. If hose clips are used, they should be checked for tightness at threemonthly intervals. 17-14 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Wall penetration Flexible connection (hose > 1.5m, electr. non-conduc.) Return Infeed e.g. piping 1) Cooling-water circuit 2) Amot valve SIMOVERT converter Mounting cabinet Fig. 17-2 Cooling-water circuit for SIMOVERT converters The operating pressure is to be adjusted according to the flow conditions in the supply and return sides of the water cooling system. The volume of cooling water per unit time is to be set to within the values given in Table 17-15. This can be done, for example, by means of valves with flowmeter (e.g. as made by “OSTACO Armaturen AG”, CH-8902 Urdorf, Tel. ++4117355555). The flowmeters made by GPI (5252 East 36th Street North Wichita, KS USA 67220-3205 Tel.: 316-686-7361, Fax.: 316-686-6746) have also proved very effective. The user must take measures to ensure that the max. permissible operating pressure (≤ 1 bar) is not exceeded. Use must be made of a pressure regulating device. Closed-circuit cooling systems are to be provided with pressure balancing devices with safety valve (≤ 3 bar) and air venting devices. The air must be let out of the cooling system while filling is in progress. To ensure that the necessary volume keeps flowing, flushback filters should be fitted instead of the normal pipe strainer. Flushback filters automatically take care of the return flow. These are manufactured by, for example, Benckiser GmbH, Industriestrasse 7, D-6905 Schriesheim Tel.: +49-6203-730. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-15 Technical Data 10.99 ASI 1 Information Bulletin E20125-C6038-J702-A1-7400 of February 1997 contains information about suggested plant configurations for various applications. Water piping must be laid with extreme care. The pipes must be properly secured mechanically and checked for leakage. Water pipes must under no circumstances make contact with live parts (insulation clearance: at least 13 mm). 17.3.2 Application In application, the same general conditions apply as to standard units (with air cooling), with the exception of the cooling conditions described below. Water is normally used as the cooling medium (see Section "Coolant"). Antifreeze is added only in exceptional cases. Within a cooling water temperature range of from + 5 °C to + 38 °C, the unit can be operated at 100% rated current. If higher cooling water temperatures are necessary, the unit operating current must be reduced as shown in Figures 2 and 3 (Curve 1). This applies only where water is used as the cooling medim (see notes in Section "Anti-condensation, Antifreeze"). Derating Curve IP22 Permissible rated current in % 105 100 95 1 90 85 80 75 70 65 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Supply temperature in °C Water 20 % Mixture -10 °C 34 % Mixture -20 °C 44 % Mixture -30 °C Fig. 17-3 17-16 Reduction curve applying to installation in IP22 cabinets 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Derating Curve Water IP54 Permissible rated current in % 105 100 95 1 90 85 80 75 70 65 60 55 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Supply temperature in °C Water 20 % Mixture -10 °C 33 % Mixture -20 °C 44 % Mixture -30 °C Fig. 17-4 NOTE Reduction curve 2 applying to installation in IP54 cabinets The maximum coolant temperature is 50 °C for IP22 cubicles and 46 °C for IP54 cubicles! Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-17 Technical Data 17.3.3 10.99 Coolant Normal service water or a water-antifreeze mixture (see Section "Antifreeze additive") can be used as coolant. 17.3.3.1 Definition of cooling water Chemically neutrally reacting, clean water free of solid substances (mains water). IMPORTANT Max. grain size of any entrained particles ≤ 0.1 mm pH value 6.0 to 8.0 Chloride < 40 ppm Sulfate < 50 ppm Dissolved substances < 340 ppm Total hardness < 170 ppm Conductivity (water only, also see Section "Antifreeze additive") < 500 µS/cm Cooling water inlet temperature + 5 ... 38 °C Cooling water temperature rise per unit (rated operation) ∆ T ≈ 5 °C Operating pressure ≤ 1 bar Operating pressures higher than 1 bar are not permissible! If the system is operating at a higher pressure, the supply pressure must be reduced to 1 bar at each unit. The heat sink material is not seawater-proof, i.e. it must not be cooled directly with seawater! Filters (sieves) with a mesh size of < 100 µm are to be fitted in the unit water systems (see Section “Notes regarding installation and components”)! If there is a risk of freezing, appropriate counter-measures should be taken for operation, storage and transport, e.g. draining and blowing out with air, extra heaters, etc. WARNING The warning notes for "standard units" apply. Installation and servicing work on the water systems must always be performed with the electric power disconnected. 17-18 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.3.3.2 Technical Data Antifreeze additive By the use of antifreeze, the lower operating temperature limit can be reduced from + 5 °C to 0 °C, and when not operating the system is protected against freezing at temperatures down to − 30 °C. Because of its physical properties (heat absorption, thermal conductivity, viscosity), antifreeze reduces cooling system efficiency. It should only be used when absolutely necessary. Reduction curves for antifreeze are given in the Section "Application" (Fig. 17-3 and 17-4). Without derating, premature aging of unit components cannot be ruled out. Converter tripping by the overtemperature protection must also be expected. WARNING Operation at temperatures of < 0 °C is not permitted, not even with antifreeze! Use of other media can shorten the service life. If less that 20 % Antifrogen N is added to the cooling water, the risk of corrosion is increased, which can shorten the service life. If more than 30 % Antifrogen N is added to the cooling water, this will have an adverse effect on heat dissipation and hence on the proper functioning of the unit. It must always be kept in mind that a higher pumping capacity is required when Antifrogen N is added to the cooling water. When antifreeze is used, no potential differences must occur in the whole cooling system. If necessary, the components must be connected with an equipotential bonding strip. NOTE Where antifreeze is concerned, pay attention to the information given in the safety data sheet! Antifrogen N (made by Hoechst) is preferred for use as antifreeze. The safety data sheet is appended. Background: Antifrogen N was thoroughly analysed for this application. Special attention was given to compatibility with other materials and to environmental and health aspects. Furthermore, many years of experience have been gained with Antifrogen N, and the definition of cooling water is based on this antifreeze agent. In order to obtain the benefit of the good anti-corrosive properties of Antifrogen N and water mixtures, the concentration of the mixture must be at least 20 %. The use of antifreeze places higher demands on cooling system tightness because the surface tension of the Antifrogen and water mixture is about 100 times smaller than that of pure water. Hotwater-proof asbestos-based seals are suitable. For seals with packing glands, graphite cord can be used. For pipe joints where hemp is used, coating the hemp with fermit or fermitol has proved effective. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-19 Technical Data WARNING 10.99 Antifrogen N can give rise to leakage at polytetrafluorethylene seals. Proportion of Antifrogen N added [%] Kinematic viscosity [mm²/s] Relative pressure loss 0 1.8 1.09 20 3.5 1.311 -10 34 4.72 1.537 -20 45 7.73 1.743 -30 Table 17-16 Antifreeze protection to [°C] Antifrogen N material data at T = 0 °C coolant temperature More than 45 % impedes heat dissipation and hence proper functioning of the unit. It must always be kept in mind that the pumping capacity required for using Antifrogen N additive must be adjusted, and the backpressure arising in the unit must also be taken into account. The necessary coolant flow volume must be attained under all circumstances. The electrical conductivity of the coolant is increased when antifreeze is added to the cooling water. Antifrogen N contains inhibitors to counteract the attendant increased propensity for electrochemical corrosion. To prevent weakening of the inhibitors and the corrosion that would then result, the following measures are necessary: 1. When the cooling system is drained, it must either be refilled with the same mixture within 14 days, or it must be flushed out with water several times and the heat sinks must then be blow through with compressed air. 2. The water and Antifrogen N mixture must be renewed every 3 to 5 years. If other antifreeze agents are used, they must be ethylene glycol based. They must also have been approved by reputable companies in the automotive industry (GM, Ford, Chrysler). Example: DOWTHERM SR-1. Concerning the electrical conductivity of the antifreeze and water mixture, the antifreeze manufacturer’s guidelines apply. The water that is mixed with the antifreeze must strictly comply with the defnition given in the Section "Definition of cooling water". WARNING Use of other agents can shorten the service life. Mixing different antifreeze agents is not permitted under any circumstances. 17-20 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data 17.3.4 Protection against condensation Special measures are necessary to prevent condensation. Condensation occurs when the cooling water inlet temperature is considerably lower than the room temperature (air temperature). The permissible temperature difference between cooling water and air varies according to the relative humidity φ of the room air. The temperature at which moist air will deposit droplets of water is called the dew point. The following table lists the dew points (in °C) for an atmospheric pressure of 1 bar (≈ height 0 to 500 m above sea level). If the cooling water temperature is lower than the value given, condensation must be expected, i.e. the cooling water temperture must always be ≥ dew point. Room temp. °C φ= 20 % φ= 30 % φ= 40 % φ= 50 % φ= 60 % φ= 70 % φ= 80 % φ= 85 % φ= 90 % φ= 95 % φ= 100 % 10 <0 <0 <0 0.2 2.7 4.8 6.7 7.6 8.4 9.2 10 20 <0 2 6 9.3 12 14.3 16.4 17.4 18.3 19.1 20 25 0.6 6.3 10.5 13.8 16.7 19.1 21.2 22.2 23.2 24.1 24.9 30 4.7 10.5 14.9 18.4 21.3 23.8 26.1 27.1 28.1 29 29.9 35 8.7 14.8 19.3 22.9 26 28.6 30.9 32 33 34 34.9 38 11.1 17.4 22 25.7 28.8 31.5 33.8 34.9 36 36.9 37.9 40 12.8 19.1 23.7 27.5 30.6 33.4 35.8 36.9 37.9 38.9 39.9 45 16.8 23.3 28.2 32 35.3 38.1 40.6 41.8 42.9 43.9 44.9 50 20.8 27.5 32.6 36.6 40 42.9 45.5 46.6 47.8 48.9 49.9 Table 17-17 Dew point temperature as a function of relative humidity φ and room temperature at an altitude of 0 m above sea level The dew point also depends on the absolute pressure, i.e. on altitude. The dew points for low atmospheric pressures lie below the value for sea level, and it is therefore always sufficient to plan the cooling water supply temperature for an altitude of 0 m. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-21 Technical Data 10.99 Various measures can be taken to afford protection against condensation: 1. The simplest precaution is to fit a temperature-controlled valve arrangement in the water supply, e.g. bypass method (see Fig. 17-2) with the designation “amot valve” (available from: Ing. Büro Neundörfer, Fichtenstr.5, D-91094 Langensendelbach, Tel.: +49-9133-3497). This method has the disadvantage that the water temperature is always adjusted to the temperature set on the bypass valve. This temperature is in the vicinity of the maximum attainable room temperature (at which condensation is most likely to occur), which means that the unit is always under maximum thermal stress. 2. Water temperature control places considerably less stess on the units. The water temperature is controlled as a function of room temperature. This method is certainly to be preferred where there are high room temperatures, low water temperatures and high humidities. 3. Physical dehumidifying. This is only effective in closed rooms. It comprises operating an air/water heat exchanger with cold water to constantly condense the moisture out of the room air. 4. A humidity alarm can be installed to give a warning when condensation is imminent. Such an alarm is available from ENDRICH (Tel.: +49-07452-6007-0); when the temperature falls to within 2 K of dew point, a signal contact closes. 17-22 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.3.5 Technical Data Notes on materials Cooling water installations with copper pipes and/or copper joints are to be avoided and are possible only if special measures are taken, e.g. closed cooling circuit, full filtering (i.e. copper ions are filtered out), water additives (such as the products of “Schilling Chemie GmbH”, PO Box 1136, D-71687 Freiberg, Tel. +49-7141-703-0). The hose connection nozzles on the heat sink side must be of stainless steel or heavy gauge aluminium. Under no circumstances may the connection nozzles be of brass or copper. PVC hoses are not suitable for use with antifreeze! Hard PVC pipes are suitable for use with the antifreeze agents listed in Section "Antifreeze additive". IMPORTANT The water cooling system must not contain any zinc at all. Where antifreeze is used, please note: zinc reacts with all glycol-based inhibitors. Never use galvanized pipes for this reason! If the plant incorporates normal iron pipes or cast iron accessories (e.g. motor housings), a separate cooling system with water/water heat exchangers is to be installed for the converters. If a heat exchanger made of CuNi 90/10 is used, be sure to pay attention to the water conductivity (hose) (see Section "Note regarding installation and components"). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-23 Technical Data 17.3.6 10.99 Cabinet design an connection system ♦ Components not mounted on the heat sink, e.g. the electronic devices and the DC link capacitors, are cooled by the heat exchangers at the heat sink fins. When a chassis unit is installed in a cubicle, make sure that the air discharged by the fan can enter the inside of the chassis. For this reason, there must be a clearance of at least 130 mm between top of chassis and cubicle roof (or existing cover) for applications with degrees of protection > IP42. The compartmentalizations to be fitted to units with air-cooling are counterproductive here! They must not be fitted. ♦ The units require no external cooling air. It must nevertheless be kept in mind that additional heat losses of other components in the cubicle, such as reactors, cannot be extracted! ♦ The temperature of the cooling air circulating inside the chassis is monitored with a sensor. ♦ If an application with degree of protection IP54 is set up, it is necessary to close the gaps between the chassis side walls and the cubicle walls. ♦ In cubicle systems, partition walls up to the top cover plate are to be fitted between the units. ♦ If the units are operated with degree of protection IP54, the air temperature inside the units during rated operation is distinctly higher than the water supply temperature. ♦ One-inch internal threads are provided for the water connection. The connection nipples must be of stainless steel or heavy gauge aluminium. Ideally, flat seals should be used. ♦ If the connectors supplied with the units are used, they should be sealed with Loctite 542. ♦ The “Goldschlange” (gold snake) hose made by Paguag is recommended. ♦ For the joint, use is made of an NW25 screw-type sleeve for “Goldschlange” hose with inside piece of V2A and a double nipple of V2A. ♦ Cooling water supply (blue) and return (red) are to be connected in accordance with the colour coding, which is to be found next to the 1-inch water connection beneath the heat sink. 17-24 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES SIMOVERT MASTERDRIVES Operating Instructions Active Front End (AFE) AFE Rectifier / Regenerative Feedback Unit Chassis Type E to G AC - DC UDC Edition: AB Order No.: 6SE7087-6CX86-2AA0 These Operating Instructions are valid for software release V2.0 or higher. We reserve the right to make changes to functions, technical data, standards, drawings and parameters. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document to ensure that they coincide with the described hardware and software. However, differences cannot be completely excluded, so that we do not accept any guarantee for complete conformance. However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions. We are grateful for any recommendations for improvement. Siemens AG 1999 All rights reserved SIMOVERT Registered Trade Mark 10.99 Contents Contents 1 DEFINITIONS AND WARNINGS ..................................................................... 1-1 2 DESCRIPTION ................................................................................................. 2-1 3 INITIAL START-UP .......................................................................................... 3-1 4 TRANSPORT, STORAGE, UNPACKING........................................................ 4-1 5 INSTALLATION................................................................................................ 5-1 5.1 Installing the units ............................................................................................. 5-1 5.2 Minimum clearances ......................................................................................... 5-2 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1 7 CONNECTING-UP AND WIRING .................................................................... 7-1 7.1 7.1.1 7.1.2 7.1.3 Connection overviews....................................................................................... 7-2 Mains connection modules ............................................................................... 7-2 AFE Inverter ...................................................................................................... 7-5 Connection overview of the AFE rectifier/regenerative feedback unit .............. 7-7 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 Power connections............................................................................................ 7-9 AFE rectifier/regenerative feedback unit........................................................... 7-9 AFE choke ...................................................................................................... 7-10 Auxiliary power supply, precharging ............................................................... 7-11 Maximum cross-sections ................................................................................ 7-11 Protective conductor connection..................................................................... 7-11 7.3 7.3.1 7.3.2 Control terminals ............................................................................................. 7-12 Mains connection module ............................................................................... 7-12 Standard connections of the AFE inverter ...................................................... 7-12 7.4 Connecting up control cables.......................................................................... 7-14 7.5 Terminal assignments..................................................................................... 7-14 7.6 Digital inputs/outputs....................................................................................... 7-18 8 BASIC FUNCTION CHECK ............................................................................. 8-1 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 1 Contents 10.99 9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE..................................................................................................... 9-1 10 FUNCTION DIAGRAMS................................................................................. 10-1 11 PARAMETERIZATION................................................................................... 11-1 11.1 Setting parameters via the PMU ..................................................................... 11-2 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6 "Start-up" parameterization............................................................................. 11-5 Function selection (P052) ............................................................................... 11-6 Factory setting (P052 = 1) (Parameter reset) ................................................. 11-6 Initialization (MLFB input) (P052 = 2) ............................................................. 11-7 Download (P052 = 3) ...................................................................................... 11-9 Hardware configuration (P052 = 4)............................................................... 11-10 Closed-loop control settings (P052 = 5)........................................................ 11-11 12 PARAMETER LIST ........................................................................................ 12-1 12.1 General visualization parameters ................................................................... 12-2 12.2 General parameters ........................................................................................ 12-4 12.3 Drive data........................................................................................................ 12-6 12.4 Hardware configuration................................................................................... 12-8 12.5 Closed-loop control ......................................................................................... 12-9 12.6 Functions....................................................................................................... 12-14 12.7 Setpoint channel ........................................................................................... 12-15 12.8 Control and status bit connections................................................................ 12-17 12.9 Analog inputs/outputs ................................................................................... 12-25 12.10 Interface configuration .................................................................................. 12-27 12.11 Diagnostic functions...................................................................................... 12-31 12.12 Gating unit..................................................................................................... 12-34 12.13 Factory parameters....................................................................................... 12-34 12.14 Profile parameters......................................................................................... 12-35 2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Contents 13 PROCESS DATA............................................................................................ 13-1 13.1 13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 Control word.................................................................................................... 13-1 Display of control word on PMU seven-segment display ............................... 13-2 Control word 1 (visualization parameter r550 or r967) ................................... 13-3 Control word 2 (visualization parameter r551)................................................ 13-4 Sources for control words 1 and 2 .................................................................. 13-5 Description of the control word bits................................................................. 13-9 13.2 13.2.1 13.2.2 13.2.3 Status word ................................................................................................... 13-14 Status word 1 (visualization parameter r552 or r968)................................... 13-14 Status word 2 (visualization parameter r553) ............................................... 13-16 Description of the status word bits ................................................................ 13-18 14 FAULTS AND ALARMS................................................................................. 14-1 14.1 Faults .............................................................................................................. 14-1 14.2 Alarms ............................................................................................................. 14-6 14.3 Fatal errors (FF).............................................................................................. 14-8 15 MAINTENANCE ............................................................................................. 15-1 15.1 Mains connection module ............................................................................... 15-2 15.2 15.2.1 15.2.2 15.2.3 15.2.4 15.2.5 15.2.6 15.2.7 15.2.8 15.2.9 15.2.10 15.2.11 15.2.12 AFE inverter maintenance .............................................................................. 15-3 Replacing the fan ............................................................................................ 15-3 Replacing the starting capacitor ..................................................................... 15-3 Replacing the capacitor battery ...................................................................... 15-4 Replacing the SML and the SMU ................................................................... 15-4 Removing and installing the module busbars (from type G).......................... 15-5 Replacing the balancing resistor..................................................................... 15-6 Replacing the IVI............................................................................................. 15-6 Replacing the VDU and the VDU resistor....................................................... 15-7 Replacing the PSU.......................................................................................... 15-7 Replacing the IGD........................................................................................... 15-8 Replacing the IGBT module............................................................................ 15-9 Replacing the PMU ....................................................................................... 15-10 15.3 15.3.1 15.3.2 15.3.3 15.3.4 Fuses ............................................................................................................ 15-11 DC fuses ....................................................................................................... 15-11 Fan fuses of the AFE inverters ..................................................................... 15-12 Fuses of the auxiliary power supply of the mains connection module ......... 15-13 Main fuses..................................................................................................... 15-14 16 FORMING ....................................................................................................... 16-1 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 3 Contents 10.99 17 TECHNICAL DATA ........................................................................................ 17-1 17.1 Mains connection module ............................................................................... 17-1 17.2 AFE inverter .................................................................................................... 17-5 17.3 17.3.1 17.3.2 17.3.3 17.3.3.1 17.3.3.2 17.3.4 17.3.5 17.3.6 Notes regarding water-cooled units .............................................................. 17-14 Notes regarding installation and components............................................... 17-14 Application..................................................................................................... 17-16 Coolant.......................................................................................................... 17-18 Definition of cooling water.............................................................................17-18 Antifreeze additive ........................................................................................17-19 Protection against condensation................................................................... 17-21 Notes on materials ........................................................................................ 17-23 Cabinet design an connection system .......................................................... 17-24 17.4 AFE chokes................................................................................................... 17-25 18 ENVIRONMENTAL FRIENDLINESS ............................................................. 18-1 19 CERTIFICATES.............................................................................................. 19-1 20 BLOCK DIAGRAMS....................................................................................... 20-1 21 DIMENSION DRAWINGS............................................................................... 21-1 21.1 AFE power supply module .............................................................................. 21-1 21.2 AFE inverter .................................................................................................... 21-1 4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 1 Definitions and Warnings Definitions and Warnings Qualified personnel For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: ♦ Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures. ♦ Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures. ♦ Trained in rendering first aid. DANGER For the purpose of this documentation and the product warning labels, "Danger" indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken. WARNING For the purpose of this documentation and the product warning labels, "Warning" indicates death, severe personal injury or property damage can result if proper precautions are not taken. CAUTION For the purpose of this documentation and the product warning labels, "Caution" indicates that minor personal injury or material damage can result if proper precautions are not taken. NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 1-1 Definitions and Warnings WARNING 10.99 Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can thus result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation. The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance. NOTE This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of SIEMENS AG. The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG. Any statements contained herein do not create new warranties or modify the existing warranty. 1-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Definitions and Warnings Components which can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components which can be destroyed by electrostatic discharge. These components can be easily destroyed if not carefully handled. If you have to handle electronic boards, please observe the following: Electronic boards should only be touched when absolutely necessary. The human body must be electrically discharged before touching an electronic board. Boards must not come into contact with highly insulating materials - e.g. plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers. Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging (e.g. metalized plastic boxes or metal containers). If the packing material is not conductive, the boards must be wrapped with a conductive packaging material, e.g. conductive foam rubber or household aluminium foil. The necessary ESD protective measures are clearly shown again in the following diagram: ♦ a = Conductive floor surface ♦ b = ESD table ♦ c = ESD shoes ♦ d = ESD overall ♦ e = ESD chain ♦ f = Cubicle ground connection d d b b d e e f a f f c c Sitting Standing Fig. 1-1 a f f c a Standing / Sitting ESD protective measures Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 1-3 Definitions and Warnings 10.99 Safety and Operating Instructions for Drive Converters (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. The drive converters shall be protected against excessive strains. In particular, no components must be bent and/or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. For further information, see documentation. All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules). Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electronic components must not be mechanically damaged or destroyed (potential health risks). For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with. 2. Intended use Drive converters are components designed for inclusion in electrical installations or machinery. 5. Electrical connection The electrical installation shall be carried out in accordance with the relevant requirements (e.g. crosssectional areas of conductors, fusing, PE connection). For further information, see documentation. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60204. Instructions for the installation in accordance with EMC requirements, such as screening, grounding, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine. Commissioning (i.e. the start of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. 6. Operation The drive converters meet the requirements of the lowvoltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/DIN VDE 0660 Part 500 and EN 60146/DIN VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3. Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with prEN 50178. Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules, etc. Changes to the drive converters by means of the operating software are permissible. After disconnection of the drive converters from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this regard, the corresponding signs and markings on the drive converter must be respected. During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer’s documentation shall be followed. Keep these safety instructions in a safe place! 1-4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 2 Description Description The AFE (Active Front End) rectifier/regenerative feedback units belonging to the SIMOVERT MASTERDRIVES series are power electronics devices that are available as cabinet and chassis units. The units can be operated on a 3-phase mains with or without an earthed neutral point. The series of units is broken down into the following voltage ranges: ♦ 400 V mains voltage range: 3AC 380 V (− 20 %) to 460 V (+ 5 %) ♦ 500 V mains voltage range: 3AC 500 V (− 20 %) to 575 V (+ 5 %) ♦ 690 V mains voltage range: 3AC 660 V (− 20 %) to 690 V (+ 5 %) The core component of the AFE rectifier/regerative feedback unit consists of a voltage source converter with the CUSA control unit and it generates a controlled DC voltage, the so-called DC link voltage, from a 3-phase mains. This DC link voltage is kept constant almost independently of the mains voltage (also in the event of regenerative feedback). The prerequisite for this is that the DC voltage setpoint is within the operating range defined below. DC link voltage operating range Minimum: Maximum: Operating principle 1.5 times the rms value of the applied mains voltage. Explanation: the DC link voltage of the AFE inverter must at least be greater than the peak rectified value of the applied mains voltage to ensure that the power system is no longer controlled via the freewheeling diodes of the IGBT switches. for the 400 V mains voltage range: 740 V DC 500 V mains voltage range: 920 V DC 690 V mains voltage range: 1100 V DC On the 3-phase end, a mains angle-oriented high-speed vector control is subordinate to the DC link voltage control and impresses an almost sinusoidal current on the network so as to minimise system perturbations with the aid of the subsequently connected Clean Power filter. The vector control also enables setting of the power factor cos phi, and thus reactive power compensation, but the operating current requirement has priority. The VSB module (Voltage Sensing Board), functions as the network angle sensor, similarly to the principle of an encoder. For safety reasons, an AFE rectifier/regenerative feedback unit must be connected to the mains via a main contactor; see figure 2-1. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 2-1 Description 10.99 6 VSB CUSA Precharging contactor RV Line supply connection C / L+ L1, L2, L3 L1 Main contactor L2 Filter contactor U2 V2 W2 DC units connection D/L- CF PE Precharging and main contactor Fig. 2-1 Configuration Clean Power Filter AFE inverter with CUSA Basic circuit Both one and several inverters can be connected to the output. The maximum connected power of the inverters may amount to 4 times the rated power of the AFE inverter. The sum of active power extracted from the network must not exceed the rated power of the AFE, and this must be ensured by configuration of the system. The AFE is suitable for coupling several inverters to a common DC busbar. This allows energy to be transferred between motoring and generating drives, thus providing a power-saving feature. Line voltage dips can be bridged in voltage step-up operation without altering the DC link voltage value. This can be achieved up to 65 % of rated line voltage without additional components on condition that the power balance defined by Equation 1 can be maintained. 3 ⋅ Vline ⋅ Imax = Vd ⋅ Id Equation 1 To bridge line voltage dips below 65 % of rated line voltage, the auxiliary power supply must be supported by an external UPS or similar to prevent the contactors from dropping out. 2-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Operation and control options Description The unit can be controlled and operated via ♦ the parameterization unit (PMU) ♦ an optional operator control panel (OP1S) ♦ the terminal strip ♦ a serial interface In combination with automation systems, the AFE rectifier/regenerative feedback unit is controlled via optional interfaces and technology boards. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 2-3 10.99 3 Initial start-up Initial start-up Unpack and check the units After removing the packaging, check that the unit is intact and undamaged. Only intact units may be started up. Please also check that all the necessary option boards are present and correct. See section "Transport, Storage, Unpacking" Fit the main components of the unit and install options that have not already been fitted Retrofit any optional boards which have not yet been installed, if necessary. Then install the units taking into account the requirements at the point of installation and the EMC instructions. See section "Installation" and "Installation in Conformance with EMC Regulations" Wire the main components of the unit and connect the PE conductor and the power cables Beginning with the PE conductor, connect the power cables and the power wiring of the AFE chokes. It is advisable to not yet connect the DC link module. Use only the included cable harnesses for further internal wiring of the main conponents. In this step, do not yet connect the control and communication cables. Exception: OP1S if the unit is to be parametrized via OP1S. See chapters "Connecting and wiring" and "Installation in conformance with EMC Regulations" Form the DC link capacitors, if necessary If the unit’s DC link was de-energized for more than a year, the DC link capacitors must be formed again. . See section "Forming" Connect the 230 V AC auxiliary voltage or the 24 V DC and the mains voltage Note: under no circumstances must the main contactor -K1 and the precharging contactor -K2 be connected in this phase; therefore, check the unit before connecting the mains voltage. After checking the cabling for correct connection and secure attachment, connect the mains voltage or the auxiliary power supply. After the electronics power supply has been started, the unit initializes itself. The action can take several seconds. The drive status is subsequently shown on the PMU. If necessary, carry out parameter reset to factory setting If the PMU does not show status °009 after completion of the unit initialization, or if the unit has already been See section parameterized before, you should carry out a parameter "Parameterization" reset to factory setting. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions See chapter entitled "Basic function check" 3-1 Initial start-up 10.99 WARNING Carry out the basic function check It must be ensured that no danger for persons and equipment can occur by energizing the power and the unit. You are advised to only connect the invertors after completing the basic function checks of the AFE rectifier/ regenerative feedback unit. Further start-up and parameterization according to your specific requirements 3-2 See chapter entitled "Basic function check" siehe "Ans 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 4 Transport Storage Transport, Storage, Unpacking Transport, Storage, Unpacking The units and components are packed in the manufacturing plant corresponding to that specified when ordered. A packing label is located on the outside of the packaging. Please observe the instructions on the packaging for transport, storage and professional handling. Vibrations and jolts must be avoided during transport. If the unit is damaged, you must inform your shipping company immediately. The units and components must be stored in clean, dry rooms. Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are permissible. Temperature fluctuations must not be more than 30 K per hour. NOTE If the storage period of one year is exceeded, the unit must be newly formed. Unpacking The packaging comprises board and corrugated paper. It can be disposed of corresponding to the appropriate local regulations for the disposal of board products. The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 4-1 Transport, Storage, Unpacking 10.99 FKBL = cable harness Options -F21...F22 -T10 FKBL1 ~ -G10 -F11...F12 U3AC mains ~ -X1 U1/L1 V1/L2 W1/L3 FKBL2 = CUSA control / control unit 4 FKBL3 VSB 6 6 -F41 -Q1 C/L+ -R1...R3 -K4 -F1...F3 -K1 UDC -L1 -F42 -L2 -K7 D/L− -R7...R9 -C4...C5 AFE mains connection module AFE choke AFE inverter AFE rectifier/regenerative feedback unit (chassis type) Scope of delivery ♦ AFE mains connection module with • FKBL1 – cable harness 1: Internal connection, to be laid by the customer, (2.5 m long) from the control transformer -T10 to the fan supply AFE inverter 230 V Internal terminals: -X40 1/5 to -X18 1/5 • FKBL2 – cable harness 2: Internal connection, to be laid by the customer, (max. length 2.5 m, with extension cable harness, Control line from -K4 and 24 V power supply -G10 to AFE inverter -X9 4/5 1/2 Terminal: X9 4/5 (contact -K4) Terminal: X9 1/2 +24 V /electronic ground • AFE choke Power wiring to be laid by the customer Cable harness is not included in the scope of delivery See power connections for details of the cross section ♦ AFE inverter with • FKBL3 - cable harness 3: Internal connection, to be laid by the customer (2.5 m long) Signal cable from VSB to the CUSA control module ♦ Operating instructions 6SE708_-_CX86-2AA0: only included in the scope of delivery if ordered separately. ♦ Options Board electronic box, e.g. PROFIBUS 4-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Installation 5 Installation 5.1 Installing the units WARNING Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions. The general and domestic installation and safety regulations for work on electrical power equipment (e.g. VDE) must be observed as well as the professional handling of tools and the use of personal protective equipment. Death, severe bodily injury or significant material damage could result if these instructions are not followed. Clearances When placing the AFE inverter, make sure that the DC link connection is on the upper side of the unit and the AFE choke connection is on the bottom side of the unit. The mains connection module may only be installed vertically, not overhead. When mounting in switch cabinets, you must leave a clearance at the top and the bottom of the units for cooling. The minimum clearances for cooling the built-in units must be observed. Please refer to the dimension drawings on the following pages for details of these minimum clearances. When mounting in switch cabinets, the cabinet cooling must be dimensioned according to the dissipated power. Please refer to the Technical Data in this regard. Requirements at the point of installation ♦ Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured. ♦ Dust, gases, vapors Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive gases, vapors and dusts which could diminish the functionality. If necessary, filters should be used or other corrective measures taken. ♦ Ambient climate The built-in units must only be operated in an ambient climate conforming to DIN IEC 721-3-3 Class 3K3. For cooling air temperatures of more than 40°C (104°F) and installation altitudes higher than 1000 m, derating is required. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 5-1 Installation 10.99 Cabinet ventilation Notes on cabinet installation (air cooling) 5.2 The cabinet ventilation must be designed according to the dissipated power. Refer to the chapter entitled "Technical data" in the AFE inverter operating instructions and the description of the mains connection module. Minimum clearances 350 mm Mounting surface Cooling air Type E, F G Clearances 400 320 [mm] Fig. 5-1 Minimum clearances for cooling air requirement (types E, F, G) The following are required for mounting: ♦ Dimension drawing for the relevant construction type ♦ M8 or M10 screws, refer to dimension drawing for the quantity 5-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Installation Cutouts for M8 screw h H Mounting surface DimenType sions F G [mm] E a 45 45 119 c b c a 350 b a B Side view Fig. 5-2 180 270 10 10 270 25 508 B 270 360 H 1050 1050 1450 h 1025 1025 1375 Front view Dimension drawing: AFE inverter, types E, F and G max. width 1280 mm 1310 mm d Mounting surface Cutouts for M8 screws DimenType sions F G [mm] E a 33 28,8 28,75 15 mm a T b a b d 173 382,4 444,5 29 B 239 440 502 T 408 440 459 max. width 274 440 580,4 B Side view Fig. 5-3 Front view Dimension drawings of the main connection modules Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 5-3 Installation 10.99 a1 a1 a2 d2 h3 h1 d2 h2 d1 d1 n1 n2 l b Fig. 5-4 Dimension drawings of the AFE chokes Type [kW] Voltage [V] l [mm] b [mm] n1 [mm] n2 [mm] h1 [mm] h2 [mm] h3 [mm] a1 [mm] a2 [mm] d1 d2 45 55 75 90 110 132 160 200 37 45 55 75 90 110 132 160 55 75 90 110 132 160 200 460 460 460 460 460 460 460 460 575 575 575 575 575 575 575 575 690 690 690 690 690 690 690 300 355 355 355 420 420 480 480 300 300 355 355 355 420 420 480 355 355 355 420 420 480 480 177 178 193 193 212 212 274 274 177 177 178 193 193 212 212 274 178 193 193 212 212 274 274 240 264 264 264 316 316 400 400 240 240 264 264 264 316 316 400 264 264 264 316 316 400 400 145 140 155 155 170 170 220 220 145 145 140 155 155 170 170 220 140 155 155 170 170 220 220 267 340 335 355 384 384 380 380 267 267 332 332 332 384 384 380 332 330 335 384 384 380 380 62 82 78 78 87 87 95 95 62 62 78 78 78 87 87 95 78 78 78 87 87 95 95 166 190 195 195 228 228 200 200 166 166 190 195 195 228 228 200 190 195 195 228 228 200 200 100 120 120 120 140 140 160 160 100 100 120 120 120 140 140 160 120 120 120 140 140 160 160 106 106 136 139 153 153 185 185 106 106 110 136 139 153 153 185 110 136 139 153 153 185 185 M10 M10 M10 M10 M10 M10 M12 M12 M10 M10 M10 M10 M10 M10 M10 M12 M10 M10 M10 M10 M10 M12 M12 M8 M8 M8 M8 M12 M12 M12 M12 M8 M8 M8 M8 M12 M12 M12 M12 M8 M8 M12 M12 M12 M12 M12 Table 5-1 Connection dimensions of the chokes Copper straps for current connection: ♦ Strap 20 mm x 3 mm: ♦ Strap 30 mm x 5 mm: ♦ Strap 40 mm x 6 mm: 5-4 up to 55 kW 75 kW and 90 kW from 110 kW 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Partition measures Installation Door/roof openings An underpressure is created in the openings of the cabinet doors due to the flow of air. This is dependent on the volumetric flow and the hydraulic cross-section of the openings. The flow causes a build-up (over) pressure in the roof or in the top cover. As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet, a flow of air is created inside the unit, a so-called arcing short-circuit. This can be stronger or weaker depending on the volumetric flow and the door/roof opening cross-section. As a result of the flow inside the unit, air which is already pre-heated enters the heat sinks which causes an excessively high component temperature rise. In addition, a different, more unfavourable operating point is set for the fan. If the units are operated with an arcing short-circuit, this will result in the failure of the units or in their destruction! An arcing short-circuit must be prevented by the provision of partitions. The switch cabinets adjacent to the inverter cabinets must also be taken into consideration in this case. Partitions should be executed up to the cabinet frame and should be designed in such a way that the discharged air flow is taken around the cabinet beams and not pressed into them. Partitions are necessary with all types of protection higher than IP20. Opening cross sections The necessary opening cross sections are 0.26 m2. The indicated opening cross-section is made up of several holes. In order to keep the pressure loss here to a minimum, the cross-sectional surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm). The opening and hole cross-sections ensure functioning even with high types of protection. These are implemented by using wire-lattices (wire fabric DIN 4189St-vzk-1x0.28) in front of the openings or the filters indicated in the following. If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed! Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 5-5 Installation 10.99 Filters The following filter mat is approved for use: FIBROIDELASTOV made by DELBAG-Luftfilter GMBH Technical filter data in accordance with DIN 24185: Design FIBROID ELASTOV 10 Filter class EU 2 Volumetric flow V (m3/h) x m2 2500 - 10000 Initial pressure difference ∆pA Pa 9 - 46 End pressure difference ∆pE Average degree of separation Pa 300 % 72 Dust storage capability g/m 2 Fire behaviour (DIN 53438) F1/K1 Heat resistance max. °C 80 Humidity resistance (rel. humidity) % 100 Dimensions: Order No.: 1000 x 1500 x 10 mm 16 065 81 Initial pressure difference ∆pA [Pa] Manufacturer: DELBAG-Luftfilter GMBH Holzhauser Strasse 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222 100 80 60 40 20 0 0 2000 4000 6000 8000 10000 Volumetric flow V [(m³/h) x m²] Fig. 5-5 5-6 Data sheet of the filter mat 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Water cooling Installation The units with water cooling (MLFB Annex: -1AC0) are suitable for installing in an enclosed cabinet (IP54). The mains filter connection module is identical for water and air cooling. The components not mounted on the heat sink, such as the electronics and the DC link capacitors are cooled by heat transfer at the heat sink fins. To enable this heat transfer to take place, air circulation inside the unit is necessary. Therefore, when installing the chassis unit in a cabinet, you must make sure that the air being discharged from the fan can flow into the inside of the chassis. The partitions to be provided in units with air cooling are a disturbing factor in this case! They should not be mounted. For an application in the types of protection > IP40, a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet. The units do not require external cooling air. Additional losses cannot be dissipated! Built-in components in the roof section 1-inch internal threads are envisaged for the water connection. The connecting nipples should be made of stainless steel or thick-walled aluminium. Ideally, the connection should have flat seals. If the connecting pieces enclosed with the units are used, these should be sealed with Loctite 542 or with teflon tape. Cooling water infeed (blue) and return (red) must be connected according to the color scheme! The color markings can be found next to the 1-inch water connection below the heat sink. If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 5-7 10.99 6 Installation in Conformance with EMC Regulations Installation in Conformance with EMC Regulations The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations. ♦ Pay attention to a good conductive connection between the housing of the mains connection module and the AFE inverters and the mounting surface. The use of mounting surfaces with good conducting properties (e.g. galvanized steel plate) is recommended. If the mounting surface is insulated (e.g. by paint), use contact washers or serrated washers. ♦ All of the metal cabinet parts must be connected through the largest possible surface area and must provide good conductivity. If necessary, use contact washers or serrated washers. ♦ Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible. ♦ All signal cables must be shielded. Separate the signal cables according to signal groups. Do not route cables with digital signals unshielded next to cables with analog signals. If you use a common signal cable for both, the individual signals must be shielded from each other. ♦ Power cables must be routed separately away from signal cables (at least 20 cm apart). Provide partitions between signal cables and power cables. The partitions must be grounded. ♦ Connect the reserve cables/conductors to ground at both ends to achieve an additional shielding effect. ♦ Lay the cables close to grounded plates as this will reduce the injection of undesired signals. ♦ Use cables with braided shields. Cables with foil shields have a shielding effect which is worse by a factor of five. ♦ Contactor operating coils that are connected to the same supply network as the inverter or that are located in close proximity of the inverter must be connected to overvoltage limiters (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 6-1 10.99 7 WARNING Connecting-up and wiring Connecting-up and wiring SIMOVERT MASTERDRIVES converters are operated at high voltages. The equipment must always be disconnected from the supply before any work is carried out! Only qualified personnel should be allowed to work on this equipment! Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Owing to the DC link capacitors, the equipment may remain at a hazardous voltage for up to 5 minutes after disconnection of the power supply. For this reason, wait for at least 5 minutes before commencing work on the converter or DC link terminals. Voltage may be present at the power and control terminals even when the motor is stopped. When working on the open converter, remember that live parts are exposed. The user is responsible for ensuring that all equipment is installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply. Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-1 Connecting-up and wiring 10.99 7.1 Connection overviews 7.1.1 Mains connection modules AFE choke connection -A1 L1 -L1 -A52 -C4 -K4 -K7 -R1 - 3 -R7 - 9 -X19 C4, K7, R7 ... R9 Clean Power filter Precharging R1 ... R3, K4 -K1 VSB -G10 -X20 -K10 -X50 -X40 -X40 -F21/F22 -T10 -F21, F22 -X50 -X30 Option: EMC filter -Z1 -F11/F12 -X30 -F11, F12 -F1 -F2 -F3 -Q1 -X1 -F1 ... F3 U1/L1 V1/L2 W1/L3 -Q1 -Z1 Front view Mains connection Fig. 7-1 7-2 Connection overview: AFE mains connection module, design E 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Connecting-up and wiring AFE choke connection -A1 A1 -A52 -C4 - C5 -K4 -K7 -R1 - 3 -R7 - 9 -X19 -L1 -K1 L1 C4...C5, K7, R7 ... R9 Clean Power filter Precharging R1 ... R3, K4 -K10 -F11/F12 -F21/F22 -X30 -X40 -X50 VSB -X30 -F11, F12 -X20 -T10 -X40 -F21, F22 -X50 -Z1 -G10 -F1 -F2 -F3 -Q1 -X1 Option: EMC filter -Z1 U1/L1 V1/L2 W1/L3 -F1 ... F3 -Q1 Front view Mains connection Fig. 7-2 Connection overview: AFE mains connection module, design F Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-3 Connecting-up and wiring 10.99 AFE choke connection -A1 -A52 -C4 - 5 -K4 -K7 -R1 - 3 -R7 - 9 -X19 -L1 -K10 -X40 VSB C4...C5, K7, R7...R9 Clean Power filter Precharging R1 ... R3, K4 -K1 -X30 L1 -F21/F22 -X50 -X30 -F11, F12 -F11/F12 -T10 -X20 -X40 -F21, F22 -X50 -G10 -Z1 -F2 -F3 -F1 -Q1 -X1 U1/L1 Option: EMC filter -Z1 V1/L2 -F1 ... F3 W1/L3 -Q1 Mains connection Fig. 7-3 7-4 Connection overview: AFE mains connection module, design G 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 7.1.2 Connecting-up and wiring AFE Inverter PE1 / GND DC link connection Aux. contactor, external DC24 V supply X9 Fan supply X18:1/5 PMU X300 X108 CUSA X100 X101 X102 Mounting position 3 Mounting position 2 Shield connection for control cables AFE choke connection PE2 / GND Fig. 7-4 Connection overview: AFE inverter, designs E and F Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-5 Connecting-up and wiring 10.99 DC link connection PE1 / GND PMU X300 X108 CUSA X100 X101 X102 Aux. contactor, external DC24 V supply X9 Mounting position 3 Mounting position 2 Fan supply X18:1/5 Shield connection for control cables AFE choke connection PE2 / GND Fig. 7-5 7-6 Connection overview: AFE inverter design G 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Connecting-up and wiring Connection overview of the AFE rectifier/regenerative feedback unit Output: -G10 Prewired in the standard 24 V DC Input: version. -X30 Control transf. -T10 1-2 1L1 3 PE AC 380...690 V 7 4-5 1L2 Mains conn. module 7-8 1L3 with Clean Power filter Mains acquisition VSB, Prewired in the standard Output: Auxiliary power supply version. -X40 Control transf. -T10 230 V / 24 V 230 V AC from -T10 230 V AC 50/60 Hz 1-2 LH1 5-6 LH2 6 to -F21, F22 11-12-13 LH1 15-16-17 LH2 Check-back -X50 Main switch -Q1 -Q1 2 3 1 1 8 5 AFE inverter with CUSA control cable harness 1 Control -X9 1,2 24 V 4.5 precharging 4 line cable harness 2 Signal cable 6 screened 12 cable harness 3 -X18 1/5 Fan CU Control connections CUSA X100: SST2 X101: Bin.input X102:Bin.output A-output Main contactor -K1 -L1 13 -K1 12 13 4 230 V AC power supply 10 -X9 -X20 1-2 P24 5-6 M24 -X40 Prewired in the standard version. VSB 7.1.3 11 11 AFE choke UAC PE connection Contact directly via mounting face 3 U1/L1 V1/L2 W1/L3 -X1 Mains connection Directly on the main switch -Q1 3 AC 50 / 60 Hz UDC C/L + D/L DC link connection Connection tabs C, D top 2 1 Fig. 7-6 External connections: Mains connection: 1 See power connections for cross-section Screw dimensions: Design E F Screw M6 M10 3 5 Connection overview: AFE rectifier/regenerative feedback unit 2 G M10 PE connection: see Installation in Conformance with EMC Regulations -X50: Main switch check-back signal Main contactor check-back signal 4 6 7 8 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions DC link connection: See power connections for cross-section Screw dimensions: Design E F Screw M10 M10 CUSA control connections: see Control Connections G M12 Auxiliary power supply connections already wired in the standard versions 7-7 Connecting-up and wiring 10.99 Internal connection wiring for on-site assembly AFE inverter fan supply: 10 2-pole cable harness FKBL1 (2.5 m long) from -X40 1/5 -> -X18 1/5 24 V power supply and precharging contacter control: 11 4-pole cable harness FKBL2 with connector -X9 (connector type Phönix 2.5 mm 2), 0.5 m long If the length is not sufficient, the included extension cable (2.5 m) can be used. Signal connection of mains connection module and AFE inverter: 12 6-pole screened signal cable (2.5 m) with connectors -X102, -X101, -X100 (connector type Phönix 1.5 mm2) Fit the screen on both ends! Power wiring of AFE choke -L2: 13 See power connectons for the cross-section Screws: Design: E F G Choke -L1: M10 M10 M12 AFE choke -L2: M8 M8 M12 AFE inverter -G1: M10 M10 M12 Connection sketch: -L1 -L2 1U1 1U2 1U1 1V1 1V2 1V1 1W 1 1W 2 1W 1 AFE mains connect. module AFE choke Connection to mains-end choke Clean Power filter 7-8 -X2 U2 / T1 V2 / T2 W2 / T3 AFE inv. Connection to AFE inverter output 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 7.2 Connecting-up and wiring Power connections NOTE The connection cross-sections are determined for copper cables at 40 °C (104 °F) ambient temperature (according to DIN VDE 0298 Part 4 / 02.88 Group 5). Supply terminals The supply terminals are marked as follows: Mains connections: -X1 U1 / L1 V1 / L2 DC link connection AFE-inverter: C / L+ D / L- PE1 PE2 PE connection: directly via mounting surface and/or via 7.2.1 AFE rectifier/regenerative feedback unit Mains voltage 380 V to 460 V Order number for AFE rectifier/regenerative feedback unit Mains connection module Position 1 6SE71... W1 / L3 Output end DC Mains connection to main switch-Q1 in the mains DC link connection connection 3 ph. AC mains module Rated output Cross end current section Cross section VDE AWG VDE AWG [A] [mm²] MCM [A] [mm²] MCM Type Rated input current AFE- inverter Position 2 6SE70... 31-0EE83-2NA0 31-0EE80 45 kW / 400 V 92 1x35 1x0 105 1x50 1x00 31-2EF83-2NA0 31-2EF80 55 kW / 400 V 124 1x50 1x00 140 1x70 1x000 31-5EF83-2NA0 31-5EF80 75 kW / 400 V 146 1x70 1x000 165 2x50 2x00 31-8EF83-2NA0 31-8EF80 90 kW / 400 V 186 2x50 2x00 215 2x50 2x00 32-1EG83-2NA0 32-1EG80 110 kW / 400 V 210 2x50 2x00 240 2x70 2x000 32-6EG83-2NA0 32-6EG80 132 kW / 400 V 260 2x70 2x000 300 2x95 2x4/0 33-2EG83-2NA0 33-2EG80 160 kW / 400 V 315 2x95 2x4/0 360 2x120 2x300 33-7EG83-2NA0 33-7EG80 200 kW / 400 V 370 2x120 2x300 425 2x120 2x300 Mains voltage 500 V to 575 V 26-1FE83-2NA0 26-1FE80 37 kW / 500 V 61 1x25 1x2 66 1x35 26-6FE83-2NA0 26-6FE80 45 kW / 500 V 66 1x25 1x2 75 1x35 1x0 28-0FF83-2NA0 28-0FF80 55 kW / 500 V 79 1x35 1x0 90 1x50 1x00 31-1FF83-2NA0 31-1FF80 75 kW / 500 V 108 1x50 1x00 120 1x50 1x00 31-3FG83-2NA0 31-3FG80 90 kW / 500 V 128 1x50 1x00 145 1x70 1x000 31-6FG83-2NA0 31-6FG80 110 kW / 500 V 156 1x95 1x4/0 175 2x50 2x00 32-0FG83-2NA0 32-0FG80 132 kW / 500 V 192 2x50 2x00 220 2x70 2x000 32-3FG83-2NA0 32-3FG80 160 kW / 500 V 225 2x50 2x00 250 2x70 2x000 1x0 Mains voltage 660 V to 690 V 26-0HF83-2NA0 26-0HF80 55 kW / 690 V 60 1x25 1x2 66 1x25 1x2 28-2HF83-2NA0 28-2HF80 75 kW / 690 V 82 1x35 1x0 90 1x50 1x00 31-0HG83-2NA0 31-0HG80 90 kW / 690 V 97 1x50 1x00 105 1x70 1x000 31-2HG83-2NA0 31-2HG80 110 kW / 690 V 118 1x50 1x00 130 2x35 2x0 31-5HG83-2NA0 31-5HG80 132 kW / 690 V 145 1x70 1x000 160 2x50 2x00 31-7HG83-2NA0 31-7HG80 160 kW / 690 V 171 1x95 1x4/0 190 2x50 2x00 32-1HG83-2NA0 32-1HG80 200 kW / 690 V 208 2x50 2x00 230 2x70 2x000 Table 7-1 Conductor cross-sections: AFE rectifier/regenerative feedback unit Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-9 Connecting-up and wiring 7.2.2 10.99 AFE choke AFE choke Type [kW] Rated current [A] Connection crosssection Securing screw VDE [mm²] AWG MCM [∅] 1x0 M8 Mains voltage 380 V to 460 V 45 92 1x35 55 124 1x50 2x00 M8 75 146 1x70 2x000 M8 90 186 2x50 2x00 M8 110 210 2x50 2x00 M12 132 260 2x70 2x000 M12 160 315 2x95 2x4/0 M12 200 370 2x120 2x300 M12 Mains voltage 500 V to 575 V 37 61 1x25 1x2 M8 45 66 1x25 1x2 M8 55 79 1x35 1x0 M8 75 108 1x50 1x00 M8 90 128 1x50 1x00 M12 110 156 1x95 1x4/0 M12 132 192 2x50 2x00 M12 160 225 2x50 2x00 M12 M8 Mains voltage 660 V to 690 V 55 60 1x25 1x2 75 82 1x35 1x0 M8 90 97 1x50 1x00 M12 110 118 1x50 1x00 M12 132 145 1x70 1x000 M12 160 171 1x95 1x4/0 M12 200 208 2x50 2x00 M12 Table 7-2 7-10 Conductor cross-sections: AFE chokes 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Connecting-up and wiring 7.2.3 Auxiliary power supply, precharging X9 - external DC 24 V supply, precharging contactor control The 5-pole terminal strip is used for connecting up a 24 V voltage supply and for connecting a precharging contactor. The connections for the contactor control are floating. The position of the terminal strip can be seen from the connection overviews. Terminal 5 4 3 2 1 Designation Meaning Range 5 Precharge contr. Precharging contactor control AC 230 V 4 Precharge contr. Precharging contactor control 1 kVA 3 n.c. Not connected 2 0V Reference potential 0V 1 +24 V (in) 24 V voltage supply DC24 V ≤ 3,5 A Connectable cross-section: 2,5 mm² (AWG 12) Table 7-3 Fan supply 7.2.4 See section "Connection overviews" A 2-pole cable harness is included, which is connected to one end of the mains connection module -X40 and which is reeled up by approximately 2.50 m. This cable (cross-section 2 x 1.5 mm 2) must be connected to the AFE inverter -X18 1/5 (screwed connection). Maximum cross-sections Possible connection cross-sections, screw connection 7.2.5 Connection of external DC 24 V aux. voltage supply and precharging contactor control Type Order number Max. connection crosssections mm² to VDE AWG Screw connection E 6SE703_-__E_0 2 x 70 2 x 00 M10 F 6SE703_-__F_0 2 x 70 2 x 00 M10 G 6SE703_-__G_0 2 x 150 2 x 300 M12 Protective conductor connection In the case of the mains connection module, directly via the mounting surface. In the case of the AFE inverter, PE1 and PE2 need not be connected if contact via the mounting surface is insured. NOTE Attention must be paid to ensuring that earthing of the mains connection module and of the AFE inverter is at the same potential and, if necessary, equipotential bonding must be provided for. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-11 Connecting-up and wiring 10.99 7.3 Control terminals 7.3.1 Mains connection module No external control connections except: - Main switch check-back signal - Main contacter check-back signal cf. chapter entitled "Connection overviews" 7.3.2 Standard connections of the AFE inverter The basic version of the converter features the following control terminals on the CUSA board: ♦ Control terminal strips X100, X101 and X102 on CUSA electronics board ♦ Connection for OP1S operator control panel ♦ One serial interface (USS bus, RS485) ♦ Serial interfaces RS485 and RS232 (SCom1) on PMU X300 CAUTION The CUSA board contains components which can be destroyed by electrostatic discharge. These components can be very easily destroyed if not handled with caution. See also ESD precautions outlined in Section "Definitions and warnings". Connectors for control terminal strip Die Stecker für die Steuerklemmenleiste werden mitgeliefert und sind am Formkabel FKBL3 bereits vorverdrahtet (siehe Kapitel "Anschlußschema". Cables with cross-sections from 0.14 mm2 to 1.5 mm2 (AWG: 26 to 16), or 1 mm2 (AWG: 18) can be connected using stranded wire with lugs to the connectors (recommended: 0.5 mm 2 (AWG: 20)). The connectors can be identified by the pin numbers (Table 7-4), connector positions on the board are shown in Fig. 7-7. Two screen clamps and four cable ties are required from the loose components supplied to connect the control cables. Connector X9 is needed to control the pre-charging operation and to connect an external power supply (see Fig. 7-7). Connector Label X100 eight-pin, coded 1 2 3 CU 6 7 8 X101 eight-pin, coded 13 14 15 CU 18 19 20 X102 ten-pin 25 26 27 28 CU 31 32 33 34 Table 7-4 7-12 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Connecting-up and wiring PMU -X100 -X101 -X102 Fig. 7-7 View of CUSA X100 RS485P 1 Reference potential RS485 Pre-assigned for converter Control of main contactor 2 Microcontroller A Slot E B 3 C 4 D Slot G PMU 5 serial interface 1 USS RS232 RS485 6 7 8 X101 9 8 7 6 5 4 3 2 1 RS485N RS232 TxD P5V 13 P24 14 M 15 M 16 24V Digital inputs: 17 I ≤ 12 mA 18 24V 5V In 5V In 5V 19 24V 20 24V 5V In 5V In X102 Pre-assigned for special applications 25 Pre-assigned for converter: Voltage sensing 27 Digital output 3 I ≤ 20 mA Pre-assigned for converter: Voltage sensing Digital output 4 I ≤ 20 mA Analog output: 8 bits + sign I ≤ 5 mA 26 A ≥1 +5V AUX AUX Switch for USS bus terminator AI 1 D A C D 28 P24 29 Out 30 AI 2 D 31 A P24 32 33 Out AO D 34 A Fig. 7-8 B In 24V Pre-assigned for converter: 24 V monitoring X300 RS485P RS232 RxD n.c. Serial interface 2 USS (RS485) non-floating RS485N 0...+10 V list View of standard terminals Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-13 Connecting-up and wiring 7.4 NOTE 10.99 Connecting up control cables Generally, control lines that are connected to the AFE inverter must be shielded to achieve maximum possible interference immunity. The shield must be grounded at both ends. To avoid noise coupling, control wires which are directly connected to the chassis should be separated from power wiring by a minimum distance of 20 cm. Control and power cables must cross each other at an angle of 90°. 7.5 X100 control terminal strip Terminal assignments The terminals on the control terminal strip are as follows: Terminal Name Function 1 Transmit and receive line -RS485, differential input / output, positive (RS485/T+) 2 Transmit and receive line -RS485, differential input / output, negative (RS485/T-) 3 Transmit output RS485 Standard, differential output, positive (RS485T+) 4 Transmit output RS485 Standard, differential output, negative (RS485T-) 5 *) M RS485 Reference potential RS485 6 Digital output 2, (changeover) reference contact 7 Digital output 2, (changeover) NO contact 8 **) Digital output 2, (changeover) NC contact Possible cross-section: 1.5 mm² (AWG 16) In the assembled state, terminal 1 is at the top. *) An identical interface to the type on connector -X100 is available on connector -X300 on the parameterizing unit. Only one of these two interfaces may be used, see Section "Interfaces". Digital output 1 is available on -X9:4,5 **) Load capability of digital outputs: AC 60 V, 60 VA, cos ϕ = 1 AC 60 V, 16 VA, cos ϕ = 0,4 DC 60 V, 24 W Inductive loads, e.g. contactors, relays, for DC voltage loads, must be damped using a diode or varistor, and for AC loads, with a varistor or RC element. Table 7-5 7-14 Control terminal strip X100 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 X101 control terminal strip Connecting-up and wiring The terminals on the control terminal strip are as follows: Terminal Name Function Range 13 P24 AUX Aux. voltage supply DC 24 V / 150 mA 14 M24 AUX Reference potential 0V 15 Reference potential for digital inputs 1 to 5 with ext. signal voltage 16 Digital input 1 Signal sensitivity of digital inputs: 17 Digital input 2 • H = 24 V (13 V to 33 V) 18 Digital input 3 • Imax = 15.7 mA 19 *) Digital input 4 • L=0V (− 0.6 V to 3 V) 20 Digital input 5 Possible cross-section: 1.5 mm² (AWG 16) In the assembled state, terminal 1 is at the top. *) Must be used to monitor the ext. 24 V supply P576.1 = 1004; P576.2 = 1004). Table 7-6 Control terminal strip X101 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-15 Connecting-up and wiring X102 -control terminal strip 10.99 The terminals on the control terminal strip are as follows: Terminal Name Function Range 25 Cannot be used Analog input 3 0 V to 5 V 26 Cannot be used Analog input 4 0 V to 5 V 27 Assigned Analog input 1 0 V to ± 10 V 28 Assigned Reference potential for analog inputs 1, 3 29 Digital output 3 Imax = 20 mA 0 V to ± 10 V 30 Assigned Analog input 2 31 Assigned Reference potential for analog inputs 2, 4 32 Digital output 4 33 *) Reference potential for analog output 1, digital output 3, digital output 4 34 *) Analog output 1 Imax = 20 mA 0 V to 10 V Rating ≤ 5 mA equals > 2 kΩ Possible cross-section: 1.5 mm² (AWG 16) *) NOTE: To increase the noise immunity of the signals, an isolating amplifier should be connected between the analog output and measuring unit for cables > 4 m. Table 7-7 7-16 Control terminal strip X102 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Connecting-up and wiring X300 serial interface 5 9 A serial connection to an automation unit or PC can be made via connector X300 on the PMU. The unit can therefore be controlled and operated from the central control station or control room. Pin Name Function 1 n.c. Not assigned 2 RS232 RxD Receive data via RS232 RS232 3 RS485 P Data via RS485 RS485 4 RTS Request to send, for direction reversal with interface converters 5 M5V Reference potential for P5V 0V 1 6 Range 6 P5V 5 V aux. voltage supply +5 V, Imax = 200 mA 7 RS232 TxD Transmit data via RS232 RS232 8 RS485 N Data via RS485 RS485 9 Table 7-8 Reference potential for RS232 or RS485 interface (with RF suppression for EMC) Serial interface X300 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-17 Connecting-up and wiring 7.6 Digital inputs 10.99 Digital inputs/outputs Four parameterizable digital inputs (24 V) are available on the control terminal strip (-X101) of the CUSA board. These inputs can be used to input commands, external faults/alarms and for returning status data to the AFE inverter’s control word. Connection: See Section "Connecting up control cables". Parameterization: See Section "Control and status words". Factory setting (valid for standby operation): Digital Command input HIGH Control LOW word bit 1 ON OFF1 0 P554.2 = 1001 (standby) 2 ON OFF2 (electrical) 1 P555.2 = 1002 (standby) 7 P565.2 = 1003 (standby) 30 P590 = 1005 3 Acknowledge 5 Table 7-9 Digital outputs Basic setting Digital inputs Connector Pin HIGH Signal LOW Status word bit Parameter 3 -X102 29 Fault 3 603.1 = 1003 4 -X102 32 Operation 2 602.1 = 1004 Table 7-10 7-18 Standby setting Digital outputs 1 and 2 on the AFE inverter are pre-wired for the precharging and main contactors. For safety reasons, they cannot be wired up for other purposes. Two further digital outputs are available for optional functions. Factory setting: Digital output NOTE Parameter Digital outputs Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). See Section "Status word". 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Basic converter interface SCom1 Connecting-up and wiring The USS protocol (universal serial interface) is implemented on the basic converter interface SCom1. The following documentation is available depending on the particular application of the SCom1 basic converter interface: ♦ Connection of a PC / PG with SIMOVIS software for startup/servicing/operation: The documentation is provided on SIMOVIS floppy disks in files BEDANLTG.TXT (ASCII format) and BEDANLTG.WRI (WRITE format). ♦ Connection of higher-level PLCs with USS protocol: SIMOVERT MASTERDRIVES Application of serial interfaces with USS protocol Order No.: 6SE7087-6CX87-4KB0 Additional general comments regarding connection and parameterization: Connection: See Section "Control terminals" NOTE A communication link can be made either via the terminal strip on the CU -X100 (RS485 Standard) or the interface connection on the PMU -X300 (9-pin SUB D connector / RS232 or RS485 (V24)). Only one of the above possible connections may be used! A four-wire connection can be implemented when the SCom2 is connected via the terminal strip (-X100) on the CUSA board. Switchover between two-wire and four-wire connection is automatic. NOTE The bus terminations (150 Ω in total) must be set for the last bus station (slave). For positioning of jumpers on S1, see Fig. 7-1. SCom1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CUSA. Dual-port Ram (DPR für SCB, TSY, CB, TB) The dual-port RAM is the internal interface on the CUSA (-X107) for connection of option boards via the LBA (Local Bus Adapter, option) of the electronics box. Available option boards: ♦ TSY (Tachometer and Synchronization Board) ♦ TB (Technology Board) ♦ SCB (Serial Communication Board) ♦ CB (Communication Board) For further information about connecting option boards and parameterizing the interface, see also the operating instructions for the relevant boards. For additional information, see Section "Control and status words". Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-19 10.99 Basic function check 8 Basic function check WARNING It imperative to observe the procedure described here for initial commissioning of the equipment. Options -F21...F22 -T10 cable harness 1 ~ -G10 -F11...F12 U3AC mains ~ -X1 U1/L1 V1/L2 W1/L3 = VSB cable harness 2 4 cable harness 3 6 CUSA control/control section 6 -F41 -Q1 C/L+ -R1...R3 -K4 -F1...F3 -K1 UDC -L1 -F42 -L2 -K7 -R7...R9 Mains connection Directly to main switch -Q1 D/L− DC link connection Connection tabs C, D top -C4...C5 AFE mains connection module AFE choke AFE inverter AFE rectifier/regenerative feedback unit (chassis unit) Please check: Starting point: 1. Main switch-Q1 is open 2. Mains is connected to the main switch-Q1 (-X1 U1/L1 V1/L2 W1/L3), rotating clockwise (L1, L2, L3) 3. Internal wiring is completed; cable harnesses FKBL 1...3 are firmly seated 4. AFE choke power wiring (cf. section entitled "Connection schematic") Check phase assignments: Connection: Mains choke -L1 U2 with AFE inverter -X2 U2/T1 V2 with AFE inverter -X2 V2/T2 W2 with AFE inverter -X2 W2/T3 5. DC link connection not yet connected to motor inverter 6. No further control cables are connected, no communication Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 8-1 Basic function check Preliminary check 10.99 ♦ Main contactor -K1 and precharging contactor -K4 must be open ♦ Main switch must be open ♦ Mains voltage must be applied to the main switch ♦ Ensure clockwise rotating field ♦ Control panel (PMU) must still be dark ♦ Control transformer -T10 must be wired in accordance with the following table: Mains voltage [V] Lh1 Lh2 380 4 5 400 3 5 415 2 5 440 1 5 460 4 6 480 3 6 500 2 6 525 1 6 550 4 7 575 3 7 600 1 7 630 4 8 660 3 8 690 1 8 ♦ Fuses -F11, -F12 and -F21, -F22 must be connected ♦ Internal wiring must be completed. Activating main switch -Q1 ♦ Control transformer -T10 supplies 230 V AC • to the fan of the AFE inverter • to the DC power supply -G10 • to the switching contact for the precharging contactor X9: 4: 230 V, X9: 5 coil of contactor -K4 ♦ 24 V power supply -G10 supplies to AFE inverter -X9: 1 (P24) 2:(M24) ♦ On the AFE inverter, the control panel (PMU) lights up, initialisation has been completed after several seconds and the status message: 0009 = READY FOR ON appears on the PMU. If the READY FOR ON message does not appear, check all contacts, fuses and voltages once again and replace CUSA if necessary. Parameter reset 8-2 P052 = 1 Reset is run P052 automatically returns to 0. 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Basic function check Disabling control of the AFE inverter P561 = 0 NOTE If this is not observed, the fuse may blow or the Clean Power filter may be subjected to increased stress. Checking actual value acquisition and precharging Issue the ON command via PMU (by default, ON command P554 already set on PMU) ♦ Reaction: Precharging begins with picking up of the contactor -K4, and the DC link voltage (see display parameter r006) rises within approximately 1 second to the final value, approximately 1.35 times the mains voltage. The main contactor -K1 is connected once the final value has been reached. ♦ Contacts: cf. section entitled "Control connections" Main contactor ON command from CUSA X100 terminal 6 (M24)-7 signal from normally-open CUSA binary output 2 This command is forwarded to the mains angle acquisition circuit VSB: connector X3: terminal 5 signal X3: terminal 1 M24 Output to potential-free contact VSB: X2 terminal 1: Transformer voltage -T10 230 V AC X2 terminal 3: to coil of main contactor -K1 ♦ Reaction: Once the main contactor -K1 has picked up, the precharging contactor -K4 opens after approx. 500 ms. ♦ Status: 0011 "Ready to Run" The AFE inverter is now in the "Ready to Run " state and the following actual values must be correctly displayed: r032: Mains frequency tolerance ± 2 % r030: Mains voltage, currently applied RMS value tolerance ± 2 % If the fault F004 occurs, check the mains direction of rotation, check the main contactor’s contacts and check the mains voltage. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 8-3 Basic function check Enabling control 10.99 ⇒ After successful precharging and actual value check P561 = 1 ♦ Reaction: The AFE inverter pulse is audibly and evenly The DC link voltage (r006) goes to the value P071 x P125, and is stable with slight fluctuations ± approx. 1%. The current consumption of the AFE inverter (r004) should be no greater than 20% of the rated current of the unit (cf. P072). ♦ Fault: Replace CUSA or VSB in the event of clear deviations in the current consumption. The basic function check of the AFE rectifier/regerative feedback unit has been completed and the unit is operable. Commissioning can now take place depending on project planning. 8-4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 9 Explanation of terminology and functionality of the AFE Explanation of terminology and functionality of the AFE Operating modes of ♦ Operating modes are set via P164 "Operating mode" the AFE ♦ See Section "Function diagrams" rectifier/regenerative ♦ Applications: feedback unit • Supplying the voltage-source DC link of SIMOVERT MASTERDRIVES series 6SE70 converters. • Reactive power compensation • Regenerative feedback from a DC voltage source to the supply system ♦ Operating modes: • Operating mode "cos(phi) control " (P164 = 1, factory setting): The sinusoidal line current is controlled with an adjustable cos(phi) (P120). For a cos(phi) of 1, only active power is taken from or regenerated to the line. A cos(phi) of + 0.8 results in a distribution of the line current into 80 % active current and 60 % reactive current (inductive, as cos(phi) is positive). The sign serves only to distinguish between inductive and capacitive reactive power. In this mode, therefore, a change in the active power automatically changes the reactive power. A higher-level closed-loop DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this closed-loop DC link voltage controller is the setpoint for the active current. • Operating mode "Reactive power compensation" (P164 = 0): The reactive power can be input as either capacitive or inductive (P122) (± 140 % of AFE rated apparent power) and is independent of the active power. A higher-level DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this DC link voltage controller is the setpoint for the active current. If the "sum“ (square-root of the sum of the squares of the absolute values) of the active and reactive power is greater than the maximum apparent power of the AFE, the reactive power is limited (= Line current management). • Operating mode "Current control" (P164 = 2): The active line current can be externally specified via a setpoint node (P486). The DC link voltage is not controlled and is given by an external voltage source (e.g. master Master AFE). ♦ Operating mode: "regenerative partial load" (P164 = 3): In this operating mode, active power is fed back into the mains as from Ud > Udset. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 9-1 Explanation of terminology and functionality of the AFE Indexed parameters 10.99 These parameters are divided into various "indices" (i001, i002, etc.). A separate parameter value can be assigned to each index. The meaning of the "indices" of the relevant parameter (parameter number) can be found in Section "Parameter List". Example: Index 1 P683 i001 = 0 Bus address of serial interface SCom1 (CU) Index 2 i002 = 2 Bus address of serial interface Data sets on the SCB board "Indexed" parameters are divided according to data sets (indexed). ♦ GRD/RES (basic or reserve setting): These data sets make it possible, e.g. to switch from manual to automatic mode. ♦ RDS (reserve data set) 1 or 2: Two reserve data sets can be parameterized, e.g. for alternating operation of different converter types on one AFE. The data sets are selected via the "control word" and read out in r012 and r152, see Section "Function diagrams". 9-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Fig. 10-1 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions r126 0 SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) P125 Vd(set) factor X 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 1001 X RES BAS Src Vd setpoint Vd setpoint Kp P443 P444 Kp 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 RES BAS I(reactive,act) r256 I(active,act) r264 V(supply) r030 Θ Phase angle Src I setpoint I setpoint Kp P486 P487 Kp Current transformation SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) Phase current 3 Line filter pre-control Line synchronization 2 x r030 2 x P071 r447 r490 Vd(set) limitation – r303 Vd(act) + Vd(set) r139 Ti PI controller Kp In P072 r004 Output current Imax(set) r174 I(active,set) r263 Vn P071 In P072 Fn P078 Operating mode Reactive power cos(phi) Line filter C P164 P122 P120 P080 I(reactive,set) r255 Gating unit I(reactive,set) calculation Control factor r764 r004 r180 Vd(act) Firing angle limit Vd correction and voltage limiting I(max,mot) P160 P161 I(max,gen) P i²t calculation 0: Vd control 1: Current control 0 1 P164 P587 r255 I(reactive,set) Kp Kp dyn Ti P129.x P130.x P131.x r263 I(active,set) Current controller K Θ Phase angle r032 Line frequency 10 Phase current 1 P081 Line filter L Analog input 2 Vsb Analog input 1 Vsa Line frequency r032 10.99 Function diagrams Function diagrams Block diagram of the AFE control 10-1 10-2 Fig. 10-2 Analog output 3 2 1 0 ... ... Content of parameter 001 0 Fig. 10-3 BASIC RESV CU-AA gain P656 Parameters involved: P120, P121, P122, P124, P129, P130, P131, P160, P161, P164, P173, P326, P366, P408, P517, P518 Switchover of reserve data set (RDS) Parameters involved: P443, P444, P486, P487, P554 to P589 Switchover, basic/reserve setting (Basic/Resv) Fields which can be switched over have a shaded background. ... ... CU-AA act. values P655 CU-AA offset P657 # i.001 i.001 RESV i.002 1 RDS 2 i.002 BASIC -10 V +10 V RESV BASIC r152 Active RDS 0 1 i.001 Src RDS bit 0 Control word bit 18 P578.x i.002 0 1 0 1 Src basic/reserve Control word bit 30 P590 values [%] ( Parameter 100 % Src basic/reserve Control word bit 30 P590 Smoothing 20 ms Voff = x Gain [V] ) + Offset [V] to the terminal strip Function diagrams 10.99 Basic/reserve changeover 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 11 Parameterization Parameterization The functions stored in the converters are adjusted to suit specific applications by means of parameters. Every parameter is uniquely identified by its name and number. In addition to a parameter name and number, many parameters also have a parameter index. Using these indices, it is possible to store several values for a parameter under one parameter number. Parameter numbers consist of a letter and a three-digit number. Upper case letters P, U, H and L are the codes for settable parameters and lower case letters r, n, d and c the codes for non-settable visualization parameters. Examples DC link voltage r006 = 541 Parameter name: Parameter number: Parameter index: Parameter value: DC link voltage r006 No index 541 V Src ON/OFF1 P554.2 = 20 Parameter name: Parameter number: Parameter index: Parameter value: Src ON/OFF1 P554 2 20 Parameters can be entered via ♦ the PMU parameterizing unit integrated in the converter front panel, ♦ the control terminal strip of the closed-loop control module CUSA (see Section "Control terminals"), ♦ easily via the optional OP1S operator panel, ♦ the serial interfaces RS485 and RS232 at -X300 on the PMU or ♦ on a PC with the SIMOVIS service program (Version 5.3 or higher). The parameters stored in the converters can be altered only under particular conditions. The following conditions must be fulfilled before parameter settings can be changed: ♦ The relevant parameter must be a settable parameter (identifiable by upper case code letters in parameter number). ♦ Parameterization authorization must be set (P053 = 6 for parameterization via PMU or OP1S). ♦ Changes to parameter settings must be permitted by the current converter status (initial parameter settings must be set with the converter switched off). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-1 Parameterization 11.1 10.99 Setting parameters via the PMU The parameterization unit (PMU) is provided for direct parameterization, operation and visualization of the converter/inverter. It is an integral component of basic units and features a four-digit, seven-segment display and several keys. Raise key Seven-segment display for: Drive statuses Alarms and faults Reversing key ON key Parameter numbers Toggle key OFF key Parameter indices Lower key X300 Parameter values Fig. 11-1 Key Meaning Function • Switch on device (standard) • With active fault: Return to fault display • Command is executed when key is released OFF key • Switch off device with OFF1 or OFF2 depending on parameterization (P554 to P557). Command is executed when key is released. Reversing key • No function Toggle key • For switching between parameter number and parameter value in the sequence indicated (command becomes effective when the key is released). • If fault display is active: For acknowledging the fault ON key Raise key Lower key Hold toggle key and depress raise or lower key Table 11-1 11-2 PMU parameterization unit Increase the display value: • Press and release: Increase value by one increment • Hold down: Value is increased rapidly Reduce the display value: • Press and release: Decrease value by one increment • Hold down: Value is decreased rapidly • Press and hold P, then press second key. The command is executed when key is released (e.g. quick toggle). Control elements on the PMU 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Toggle key (P key) Parameterization Since the seven-segment display on the PMU has only four digits, the 3 descriptive elements of a parameter, i.e. ♦ parameter number, ♦ parameter index (for an indexed parameter) and ♦ parameter value cannot be displayed simultaneously. It is therefore necessary to switch between the 3 elements. The toggle key is provided for this purpose. After the desired level has been selected, the parameter number can be adjusted with the Raise or Lower key. Using the toggle key, you can switch • from the parameter number to the parameter index • from the parameter index to the parameter value • from the parameter value to the parameter number If the parameter is not indexed, the toggle key switches directly from the parameter number to the parameter value. NOTE Parameter number P P Parameter value Parameter index P If you change the value of a parameter, the new value normally becomes operative immediately. However, in the case of confirmation parameters (identified by an asterisk " * " in the Parameter List), the new value does not take effect until you switch from the parameter value to the parameter number. Changes to parameter settings made via the PMU are always stored in the non-volatile EEPROM after confirmation by the toggle key. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-3 Parameterization 10.99 Example The following example shows the sequence of operator inputs via the PMU required to select operating mode "Reactive power compensation". Closed-loop control settings ∇ P052 Ì Î 0000 ∇ Ì P Î Ì ... ∇ Set P052 to 5: Î 0001 Ì P Î 0005 P052 Increase number to P164: Select operating mode ... ∇ ∇ Ì Î P052 P164 Set P164 to 0: Reactive power compensation Ì ∇ Î Ì P Î P164 1 Return to P052: Ì P Î 0 P164 Function selection Ì ∇ ... ∇ Î P164 P052 Set P052 to 0: Return to previous operating state Ì ∇ ... ∇ Î Ì P Î P052 11-4 0005 Ì P Î 0000 P052 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameterization 11.2 "Start-up" parameterization Select language: 0 = Deutsch, 1 = English, 2 = Espanol, 3 = Fracais, 4 = Italiano P050 = Access level "Expert Mode" P051 = 3 Option boards? no Possible option boards: SCB, CB, TB, TSY yes P052 = 4 P090 = P091 = other parameters depending on option P052 = 5 Select "Hardware Configuration" Define and parameterize option boards: Option boards: 0: None 1: CB 2: TB 3: SCB 4: TSY (right-hand slot P090, centre slot P091) Menu selection "Closed-loop control settings": If fault "Fxxx" appears, see Section "Fault and alarm messages" P071 = Input rated supply voltage in V P078 = Input line frequency in Hz P164 = Operating mode: P052 = 0 0: Reactive power compensation mode 1: cos(phi) mode 2: Current control 3: Regenerative partial load Select function "Return" End Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-5 Parameterization 11.2.1 10.99 Function selection (P052) Start-up functions are selected via parameter P052. These provide start-up variants specially adapted to start-up mode. Access stage 2 (P051 = 2) must be enabled and the AFE infeed must not be set to OPERATION (014). The following functions are available: Precondition ♦ Return from function selection (P052 = 0) ♦ Factory setting (P052 = 1) ♦ Initialization (P052 = 2) ♦ Download (P052 = 3) ♦ Hardware configuration (P052 = 4) ♦ Closed-loop control setting (P052 = 5) ♦ Forming (P052 = 20) The "Factory setting" and "Forming" functions are reset automatically on completion, i.e. P052 = 0 (return)! All other functions must be reset manually. 11.2.2 Factory setting (P052 = 1) (Parameter reset) Function This function resets all parameters (see Section "Parameter List") to their factory values (supplied defaults). Please note the setting of P077! The "Factory setting" function can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). This function sets some converter data according to the device type (dependent on MLFB / P070). Condition Result P052 = 1 P 11-6 Select factory setting (Parameter reset) The numbers of the newly set parameters are displayed consecutively: ♦ All parameters set to factory values acc. to Parameter List (even board configuration P090/P091) ♦ Device data (derived from MLFB of converter (P070)) P071 Rated supply voltage P072 AFE current (n) P078 Line frequency (n) ♦ Open-loop/closed-loop control parameters P173 Imax (maximum current) When the parameter have been set to their factory values, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameterization 11.2.3 Initialization (MLFB input) (P052 = 2) Function Condition Result This function is used to alter the order number (device type) of the converter. "Initialization" can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). When the order number is changed, only some parameters are reset to their factory values (shipped status of converter) as a function of the new order number. The process data connection remains unchanged. P051 = 3 Access level "Expert Mode" (to change P070) P052 = 2 Select Initialization P070 = Specify MLFB (= Order No. of the AFE inverter, see rating plate) When the CU board is changed, the appropriate MLFB for the converter must be entered. When setting parameters via PMU, enter the corresponding code number (PWE) according to the table below. Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %) Order number Type power Rated current [kW] [A] 31-0EE80 45 92 75 31-2EF80 55 124 83 31-5EF80 75 146 91 31-8EF80 90 186 99 32-1EG80 110 210 103 32-6EG80 132 260 109 33-2EG80 160 315 113 33-7EG80 200 370 117 6SE70.. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions PWE 11-7 Parameterization 10.99 Rated voltage 3 AC 500 V (-20 %) to 575 V (+5 %) Order number Type power Rated current [kW] [A] 26-1FE80 37 61 61 26-6FE80 45 66 63 28-0FF80 55 79 69 31-1FF80 75 108 79 31-3FG80 90 128 85 31-6FG80 110 156 95 32-0FG80 132 192 101 32-3FG80 160 225 105 6SE70.. PWE Rated voltage 3 AC 660 V (-20 %) to 690 V (+5 %) Order number Type power Rated current [kW] [A] 26-0HF80 55 60 59 28-2HF80 75 82 73 6SE70.. P052 = 0 P 11-8 PWE 31-0HG80 90 97 77 31-2HG80 110 118 81 31-5HG80 132 145 89 31-7HG80 160 171 97 32-1HG80 200 208 107 Select "Return" The operating display appears and, if the MLFB has been altered, the following parameters are set to new values : Converter and motor data (as derived from converter MLFB (P070) ) and open-loop and closed-loop control parameters ("Automatic parameterization" on all data sets analogous to selection of "Factory setting" function). The process data connections (e.g. analog inputs/outputs) remain unchanged. On completion of initialization, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameterization 11.2.4 Download (P052 = 3) Function This function is used to read and alter parameters by means of a PC connected to the SCom1 basic converter interface. Parameters can be "downloaded" in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. Condition P052 = 3 P P052 = 0 Select "Download" The operating display (021) appears. Using a PC connected to basic converter interface SST1 and an appropriate application program (e.g. SIMOVIS), it is now possible to read and alter all parameters irrespective of the selected control mode, etc. Select "Return" P After Return, the STARTING LOCKOUT (008) or READY FOR ON (009) display appears. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-9 Parameterization 11.2.5 10.99 Hardware configuration (P052 = 4) Function Condition Result The purpose of this function is to define option boards (SCB, TSY, CB, TB) installed in the electronics box of the converter. The "Hardware configuration" function can be selected in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. The LBA bus link (Local Bus Adapter) is required additionally to install option boards in the electronics box. See Section "Interfaces". All parameters which can be written in the "Hardware configuration" state ("H", see right-hand column in "Parameter List") can be altered. P052 = 4 Select "Hardware configuration" P051 = 3 Access level "Expert Mode" (to be able to alter the following parameters) P090 = P091 = Board in slot 2 ( RIGHT in electronics box) Board in slot 3 ( CENTRE in electronics box!) Parameter values for P090/P091: 0: No option board 1: CB Communication Board 2: TB Technology Board (P090 only) 3: SCB Serial Communication Board 4: TSY Digital Tacho and Synchronization Board NOTE Slot in electronics box Boards Left Slot 1 (CU) CUSA Centre Slot 3 (options) CB / SCB1 / SCB2 / (TSY, not with TB) Right Slot 2 (options) CB / SCB1 / SCB2 / TSY / TB ♦ Only one of each option board type may be inserted in the electronics box at one time. ♦ Technology boards (e.g. T300) must always be inserted in slot 2. The TSY board may not be inserted at the same time as a TB. ♦ If only one option board is in use, it must always be inserted in slot 2. ♦ Other parameters depending on option boards (see relevant Operating Instructions or Parameter List). ♦ Make selection between: 11-10 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameterization P052 = 5 Select "Closed-loop control settings" (see Section "Closed-loop control settings") P052 = 0 Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. P The hardware is initialized. If one of the fault messages F050/F070/F080 appears, see Section "Fault and alarm messages". On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 11.2.6 Closed-loop control settings (P052 = 5) Function This function is used to alter the closed-loop control settings (AFE data). The "Closed-loop control settings" can be made in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). All parameters which can be written in the "Closed-loop control settings" state ("A", see right-hand column in Parameter List) can be altered by this function. "Closed-loop control settings" is terminated by resetting the status (P052 = 0) with calculation of internal quantities. Condition Result P052 = 5 Select "Closed-loop control settings" P051 = 3 Access level "Expert Mode" (in case parameters which require Export Mode need to be altered) Change selected parameters which can be altered in the "Closed-loop control settings" state. P052 = 0 P Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-11 10.99 Parameter list 12 Parameter list General Visualization Parameters to 49 Analog Input/Output from 650 General Parameters from 50 Interface Configuration from 680 Drive Data from 70 Diagnostic Functions from 720 Hardware Configuration from 89 Gating Unit from 760 Motor Data from 100 Factory Parameters from 780 Control from 150 Special Parameters from 800 Functions from 330 Profile Parameters from 900 Setpoint Channel from 410 Tech Board Parameters from 1000 Control and Status Bit Connections from 550 Range [Unit] Value Texts # of Indices Factory Settings read: write: −300.00 to 300.00 [Hz] 2 25)/ BR4) 25)/ BR4) Key to parameter list Example: PNU Parameter Name in OP1 *:conf-P Description P999 *1) "Parameter Name in OP1” 3E7Hex RDS(2) parameter6) "Description” Type=I2; 2) PKW: 1Hex=0.01 Hz; i001=50.00 _/_ _/_ i002=50.00 or: ←7) PZD Gr.: 03) 1) Confirmation parameter: Does not become active until confirmation (press P key) 2) Parameter type O2 Unsigned 16-bit value I2 Signed 16-bit value L2 Nibble-coded quantity V2 Bit-coded quantity 3) Normalization group for PZD PZD group PZD normalization 0 as PKW normalization 61000Hex = P072 I(n,AFE) 71000Hex = P071 V(n,supply) Abbreviations: PZD Process Data PKW Parameter Characteristic Value 4) Operating states: U H A B R MLFB Input (initialization) Hardware Configuration Control Settings Ready (including Fault) Run 5) Minimum access level which is needed to read or write a parameter. 1 Operation via PMU/OP 2 Standard Mode 3 Expert Mode 6) Abbreviations for indexed parameters RDS(2) B/R Reserve data set parameter with 2 indices, switched over via control word 2, bit 18 Parameter with switchover option for basic and reserve setting in control word 2, bit 30 7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-1 Parameter list 12.1 10.99 General visualization parameters PNU Parameter Name in OP1 *:conf-P Description r000 r001 1Hex r004 4Hex r006 Range [Unit] Value Texts # of Indices Factory Settings read: write: Operation Display Displays the operating status, fault and alarm messages See Section “Operator control" for a description − 1 /UHABR Operating status Visualization parameter indicating the current operating state of the AFE Description 0 = AFE MLFB input 1 = AFE initialization 2 = Hardware initialization 3 = Closed-loop control initialization 4 = Hardware settings (H) 5 = Closed-loop control settings (A) 7 = Fault 8 = Starting lockout 9 = Ready for ON 10 = DC-link precharging 11 = Ready to run 14 = Run 18 = Forming 21 = Downloading parameter settings .... Analog output: 100 % with code number (PWE) = 16384 Type = O2; PKW: 1HEX=1 PZD Gr.: 0 − 2 /UHABR − 2 / BR − 2 / BR − 2 / BR Output Amps AFE output current (fundamental r.m.s.) Note: The displayed value corresponds to the current at the inverter (CT). The line current at the AFE input deviates from this value by the current component which flows through the filter capacitor. Analog output: 100 % with code number (PWE) = 4 * P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6 6Hex DC Bus Volts Actual DC-link voltage value Display quantity for the PMU and OP. Analog output: 100 % with code number (PWE) = 4*P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 r010 AFE utilization AHex 12-2 Thermal AFE utilization as a result of an I2t calculation of the output current. Loading the AFE with maximum current for • 30 seconds activates an alarm (P622) and for • 60 seconds to a reduction in the load current to 91 % of AFE rated current. Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1 % PZD Group: 0 _/_ _/_ MLFB Input Init. MLFB H/W Init System Init H/W Setting System Set. Fault ON locked Rdy ON Precharging Rdy Run Operation Capacitor forming Download [A] [V] [%] 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description r012 Base/Reserve CHex r013 DHex r030 1EHex r032 20Hex Basic/reserve settings of the process data connections for setpoints and control word bits Parameter values: 0: Basic setting 1: Reserve setting Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Range [Unit] Value Texts Line volts Actual line voltage (fundamental r.m.s.) Analog output: 100 % with code number (PWE) = 4 * P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Line frequency Actual frequency of line voltage Analog output: 100 % with code number (PWE) = 163.84 Hz Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions read: write: − 2 / BR 3 2 / BR − 2 / BR − 2 / BR _/_ _/_ Basic Reserve Operat. hours Display of hours run with enabled inverter (in Run operating state). Indices: i001 = Days: Days (0...9999) i002 = Hrs.: Hours (0...24) i003 = Sec.: Seconds (0...3600) Type=O2; PKW: 1HEX=1 PZD Gr.: 0 # of Indices Factory Settings d h s [V] [Hz] 12-3 Parameter list 12.2 10.99 General parameters PNU Parameter Name in OP1 *:conf-P Description P050 * 32Hex P051 * 33Hex P052 * 34Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: Language Plain text display language on the optional OP operator panel and in the SIMOVIS PC program Parameter values: 0: German 1: English 2: Spanish 3: French 4: Italian Type=O2; PKW: 1HEX=1 PZD Gr.: - 0 to 5 − 0 2 /UHABR 2 /UHABR Access Level Access level setting; the higher the access level, the more parameters can be accessed for reading and writing. Parameter values: 1: Operation via PMU/ OP 2: Standard mode 3: Expert mode Type=O2; PKW: 1HEX=1 PZD Gr.: - 1 to 3 − 2 1 /UHABR 1 /UHABR Function Select Selection of various commissioning steps and special functions. Parameter values: 0 = Return to the previously active drive status from one of the functions described below. 0 to 20 − 0 2 /UHABR 2 /UHAB 1= Par. Reset 2= 3= Parameter Reset: All parameters are reset to their original settings (factory settings). According to the Profibus profile for variable speed drives this function is also accessible via parameter P970. On completion of this function, the parameter is automatically reset to 0. Enable MLFB setting mode (switch to MLFB Input operating status). The function can be deselected only by resetting the parameter to 0 (Return). Download/upread (switch to Download operating status). The function can be deselected only by resetting the parameter to 0 (Return). 4 = Hardware configuration (switch to Hardware Settings operating status). The function can be deselected only by resetting the parameter to 0 (Return). 5 = Closed-loop control settings (switch to Closed-Loop Control Settings operating status to parameterize plant data). The parameter must be reset to 0 (Return) to exit the function without modifying parameters internally. 20 = Forming Type=O2; PKW: 1HEX=1 PZD Gr.: - 12-4 _/_ _/_ Deutsch English Espanol Francais Italiano Operation Standard Expert Return Set MLFB Download H/W Setting Drive Setting Capacitor forming 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P053 * Parameter access 0 to 31 − 1 /UHABR 6 1 /UHABR 35Hex This parameter can always be written at any time from any interface. Parameter values: 0: None 1: COM BOARD (CB) 2: BASE KEYPAD (PMU) 4: BASE SERIAL (SST1) (SST1 and OP) 8: Serial I/O (SCB with USS) (SCB) 16: TECH BOARD (TB) Setting instructions: • Every interface is numerically coded. • Entering the number or the product of several different numbers assigned to different interfaces releases the relevant interface(s) for utilization as a parameterizing interface. Example: A factory setting of 6 indicates that interfaces BASE KEYPAD (PMU) and BASE SERIAL (SST1) are released as parameterizing interfaces. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P054 OP Backlight Backlighting for operator panel Parameter values: 0 = Panel is always backlit 1 = Panel is only backlit when in use Type=O2; PKW: 1HEX=1 − 0 3 / BR 3 / BR 36Hex Release of interfaces for parameterization. 0 to 1 _/_ _/_ PZD Gr.: - Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-5 Parameter list 12.3 10.99 Drive data PNU Parameter Name in OP1 *:conf-P Description P070 * 46Hex MLFB(6SE70..) MLFB (order number) of basic unit For parameter values, see Section "Initialization" Type=O2; PKW: 1HEX=1 PZD Gr.: - P071 47Hex 90 to 1320 Line volts [V] Line supply voltage for AFE (r.m.s. of line-to-line voltage) This parameter specifies the incoming AC supply voltage. It is used to calculate the setpoint DC link voltage (P125) and the thresholds for fault messages "Line supply overvoltage", "Line supply undervoltage" (P074) and "DC link undervoltage". Type=O2; PKW: 1HEX=1 V PZD Gr.: 0 P072 AFE current(n) AFE rated output current Type=O2; PKW: 1HEX=0.1 A 48Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 255 − 0 3 /U BR 3 /U − ← 2 / ABR 2/ A 4.0 to 6540.0 − 2 /U ABR [A] ← 4 /U _/_ _/_ PZD Gr.: 0 P074 Undervoltage threshold 6 to 100 − 4AHex Response threshold for shutdown on line undervoltage. The line supply voltage (P071) is the reference quantity. Note: P155: Maximum power failure time Type=O2; PKW: 1HEX=1 % PZD Gr.: − [%] 65 2 / BR 2 / BR P077 * FactSettingType Selective factory setting This parameter can be changed in the "MLFB Input" state (P052). If no MLFB has yet been entered, the selected factory setting type becomes effective immediately an MLFB number is entered and "MLFB Input" deselected (P052=0). It is possible to activate a specific factory setting by selecting "Par. Reset" (P052 = 1 or P970 = 0). This action does not, however, change the setting in P077. Parameter values: 0: Current factory setting remains valid. 1: AFE with OP: ⇒not currently implemented 2: AFE cabinet unit with terminal strip: This setting initializes the following parameters to values other than zero: P554, P566, P603 3: Current factory setting remains valid. 3: AFE cabinet unit with OP: ⇒not currently implemented Type:O2; PKW: 1HEX=1 PZD Gr.: - 0 to 4 − 0 3 /U BR 3 /U Line frequency Frequency of incoming AC supply 50 to 60 − 2 / ABR [Hz] 50 2/ A 0.000 to 10.000 − 3 / BR 0.000 3 / BR 4DHex P078 4EHex Type=O2; P080 50Hex 12-6 PKW: 1HEX=1 Hz PZD Gr.: − Line filter C/mF Capacitance of the filter capacitors of one phase of the AFE line filter in mF for a "star circuit configuration". If the line filter capacitors are connected in a “delta configuration”, then 300% of the value must be parameterized. Type=O2; PKW: 1HEX=0.001 PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P081 Line filter L/mH 0.000 to 20.000 − 3 / BR ← 3 / BR − 3 / BR − 3 / BR 0.0 3/ B − 3 / H BR Inductance L of AFE filter reactor in mH. _/_ _/_ 51Hex Type=O2; r082 52Hex P083 PKW: 1HEX=0.001 PZD Gr.: 0 Line filter L/% Inductance L of AFE filter reactor in % (calculated from P081). Analog output: 100 % with code number (PWE) = 1638.4 % Type=O2; PKW: 1HEX=0.1 % PZD Gr.: 0 [%] 0.0 to 1000.0 [ohms] R precharging Precharging resistance in ohms. 53Hex Type=O2; r089 59Hex PKW: 1HEX=0.1 Ohm PZD Gr.: 0 Board Position 1 Board in slot 1 (left) in electronics box Parameter values: 0 = None (formal setting only) 6 = CUSA board for AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions None AFE 12-7 Parameter list 12.4 10.99 Hardware configuration PNU Parameter Name in OP1 *:conf-P Description P090 * 5AHex P091 * 5BHex 12-8 Range [Unit] Value Texts # of Indices Factory Settings read: write: Board Position 2 PCB in slot #2 (right) of the electronics box Parameter values: 0 = No option board 1 = Communication Board (CB) 2 = Technology Board (TB) 3 = Serial Communication Board (SCB) 4 = Digital Tacho and Synchronization Board (TSY) Setting instruction: The following are the only permissible board/slot combinations: Slot 3 (P091) Slot 2 (P090) CB TB SCB TSY SCB CB CB TB SCB TB CB SCB CB TSY TSY CB SCB TSY TSY SCB Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 4 − 0 3 / H BR 3/H Board Position 3 Board in slot 3 (centre) in electronics box For description, see P090 (board position 2). Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 4 − 0 3 / H BR 3/H _/_ _/_ None CB TB SCB TSY 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.5 Parameter list Closed-loop control PNU Parameter Name in OP1 *:conf-P Description P120 78Hex P122 7AHex r123 7BHex P124 7CHex P125 7DHex r126 7EHex P129 81Hex P130 82Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: CosPhi set Power factor cos(PHI) setpoint. Parameter values: 0.800 ... 1.000 ⇒ inductive -0.800 ... -1.000 ⇒ capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.001 PZD Gr.: 4000HEX=4 −1.000 to 1.000 2 i001=1.000 i002=1.000 3 / BR 3 / BR React. pow.(set) Reactive power setpoint for “reactive power compensation” mode (P164 = 0). Parameter values: Reactive power setpoint < 0 ⇒ inductive Reactive power setpoint > 0⇒ capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD Gr.: 4000HEX = 400% −140.0 to 140.0 [%] 2 i001=0.0 i002=0.0 3 / BR 3 / BR Reactive power/kVAr [kVAr] − 3 / BR Sm.react.pow. Smoothing time constant for reactive power setpoint specified in P122. RDS(2) parameter Type=O2; PKW: 1HEX=1 ms PZD Gr.: 0 0 to 900 [ms] 2 i001=50 i002=50 3 / BR Vd(set) factor Factor for the fixed setpoint of the DC link voltage. The line supply voltage (P071) is the reference quantity. Visualization parameters: r126: Vd fixed setpoint r447: Vd setpoint of setpoint node (P443) r139: Vd setpoint Type=O2; PKW: 1HEX=0.01 PZD Gr.: − 1.42 to 1.90 − 1.58 3 / BR − 3 / BR _/_ _/_ Reactive power setpoint in kVAr calculated from P122 (for the line supply voltage P071) for “reactive power compensation” mode (P164 = 0) Analog output: 100 % with code number (PWE) = 1638.4 kVA Type=I2; PKW: 1HEX=0.1 kVA PZD Gr.: 0 Vd (set, par) Fixed setpoint for the DC link voltage setpoint V (calculated from P125) Note: Settable via P125 Vd(set) factor Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 3 / BR 3 / BR [V] Vd reg. Kp Gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 0.0 to 31.9 2 i001=2.0 i002=2.0 3/ 3/ Vd reg. Kp dyn Dynamic gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 0.0 to 31.9 2 i001=10.0 i002=10.0 3 / BR Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions BR BR 3 / BR 12-9 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description P131 Vd regulator Ti Integration time constant of the DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: 0 83Hex r139 8BHex r150 96Hex Ud (set) Setpoint of DC-link voltage in V Note: The Vd setpoint (r139) can be higher than the set Vd setpoint (r447). For a high line supply voltage and/or a high capacitive reactive current, the DC link voltage is automatically increased so that a minimum modulation reserve is maintained. Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Control status Status word of the closed-loop control Parameter values: Bit00 = 1: Initialization of closed-loop control complete Bit01 = 1: Ext. 24V power supply faulted Bit02 = Reserved Bit03 = 1: Precharging completed Bit04 = 1: Active current >= 0 (motoring, rectifier operation) Bit05 = 1: Reactive current >= 0 (capacitive) Bit06 = 1: Active current at limit Bit07 = 1: Reactive current at limit Bit08 = 1: Absolute current value at limit (r174) Bit09 = 1: Smoothed line supply voltage < 80 % of P071 Bit10 = 1: Smoothed line supply voltage > 105 or 110 % of P071 Bit11 = 1: Control factor at limit Bit12 = 1 Ud2t integrator increasing Bit13 = 1 DC link voltage < 90% of setpoint Bit14 = 1 DC link voltage > 110% of setpoint Bit15 = 1 Smoothed line supply voltage < P074 Range [Unit] Value Texts # of Indices Factory Settings read: write: 0.5 to 100.0 [ms] 2 i001=20.0 i002=20.0 3 / BR − 3 / BR − 3 / BR − 2 / ABR _/_ _/_ 3 / BR [V] Coding of bits on the PMU: 15 14 7 6 13 12 5 4 11 10 3 2 Type=V2; PKW: 1HEX=1 r152 98Hex 12-10 9 1 8 0 PZD Gr.: 0 Active RDS Active reserve data set of the AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description P155 max. t. pow.fail 9BHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 3000 [ms] − 100 3 / BR 3 / BR I start(mot,max) Maximum current limit for motor operation. The line current is limited by this parameter. RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % 0.0 to 150.0 [%] 2 i001=150.0 i002=150.0 3 / ABR 3/ A I start(gen,max) Maximum regenerative current limit. −150.0 to 0.0 2 3 / ABR [%] i001=-150.0 i002=-150.0 3/ A 0 to 2 2 i001=1 i002=1 3 / ABR 3/ A Maximum time until the power failure fault (F009) or line supply undervoltage fault (F004) is output. If the unsmoothed line supply voltage falls below the threshold parameterized in P074, the inverter firing pulses are inhibited. The main contactor remains closed. If the line supply voltage does not increase above the minimum threshold (P074) within the maximum time for a power failure, the power failure fault F009 is output and the main contactor is opened (deenergized). If the smoothed line supply voltage falls below the threshold parameterized in P074, fault message F004 "line supply undervoltage" is output. Type=O2; P160 A0Hex P161 PKW: 1HEX=1 s ZD-Gr.: 0 A1Hex The regenerative feedback current is limited to the value set here..0 RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % P164 Operating mode Selection of the operating mode Parameter values: 0: Operating mode “reactive power compensation” The setpoint for the reactive power can be set via P122. 1: Operating mode "cos(PHI)" The setpoint for the cos(PHI) can be set via P120. 2: Operating mode "closed-loop current control" The source of the current setpoint must be entered via P486. 3: Regenerative partial load RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: − A4Hex _/_ _/_ Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-11 Parameter list PNU Parameter Name in OP1 *:conf-P P173 ADHex r174 AEHex r179 B3Hex r255 FFHex r256 100Hex r263 107Hex r264 108Hex 12-12 10.99 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts Imax 1 to 30000 2 3 / BR Maximum current (fundamental r.m.s.) Setpoint for current limitation (Imax controller) to protect the AFE. Maximum 1.36 x conv.current(n) (P072). Visualization parameters: r174: Actually applied maximum current setpoint (taking derating into account) Note: The maximum current set here must always be so high so that the AFE can handle the power demanded by the drive. If the drive demands more current than the maximum current set here, the AFE shuts down with the “overload” fault (F013). RDS(2) parameter Type=O2; PKW: 1HEX=1 A PZD Gr.: 6 [A] i001=← i002=← 3 / BR Imax(set) [A] Maximum current (setpoint applied) Setpoint applied for current limiting (Imax controller); takes into account the effect of the I²t calculation Note: P173 (parameterized maximum current setpoint) Analog output: 100 % with code number (PWE) = 40 x P072 Type=O2; PKW: 1HEX=1 A PZD Gr.: 6 − 3 / BR Output Amps (rms) − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR Output current (fundamental rms) (fast actual value for automation purposes) Analog output: 100 % with code number (PWE) = 4*P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,set) Reactive current component setpoint. Limited by the maximum current (r174) and the active current setpoint (r263). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,act) Actual value of reactive current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,set) Setpoint of active current component. Limited by the maximum current (r174). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,act) Actual value of active current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 _/_ _/_ [A] [A] [A] [A] [A] 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description r303 Vd(act) Actual unsmoothed DC-link voltage value Analog output: 100 % with code number (PWE) = 4 x P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 12FHex P308 Sampling Time Basic sampling time T0. 134Hex Setting instructions: • When the sampling time is reduced, the available computing time should be checked via parameter r725 in the "Run" state. At least 5 % of the available computing time should always be left in reserve to avoid any delayed (slow) execution of operator inputs. • If fault F042 "Computing time" occurs, the sampling time setting must be increased again. Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: − P325 MC switch-on del Delay time for closing (energizing) the main contactor. Range [Unit] Value Texts # of Indices Factory Settings read: write: − 3 / BR 0.8 to 4.0 − 3 / ABR [ms] 1.5 3/ A 0.0 to 30.0 − 3 / BR [s] 0.0 3/ B [V] 145Hex By delaying energization of the main contactor, it is possible to charge the DC link up to the line voltage peak value via the precharging resistors. This measure will be necessary if the external DC-link capacitance connected to the AFE is significantly higher than that of the AFE. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: − P326 Max.pre-chrg. t. Maximum precharging time If the DC link is not successfully precharged within this period, fault message Precharging (F002) or, if the line voltage is too low, fault message Line Voltage (F004) is activated. RDS(2) parameter Type=O2; PKW: 1HEX=0.1 s PZD Gr.: 0 0.1 to 30.0 [s] 2 i001=3.0 i002=3.0 3 / BR 3/ B MCInvEnableDel 0.08 to 5.00 − 4 / BR Delay between activation of the main contactor and enabling of the inverter. By increasing this time, it is possible to ensure that the DC link is charged up completely to the peak value of the mains voltage. This is necessary if the external DC link capacity connected to the AFE is considerably greater than that of the AFE. The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts. Type=O2; PKW: 1HEX=0.o1 s PZD-Gr.: − [s] 0.40 4 / BR 146Hex P329 149Hex Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions _/_ _/_ 12-13 Parameter list 12.6 10.99 Functions PNU Parameter Name in OP1 *:conf-P Description P366 16EHex P387 183Hex P408 Range [Unit] Value Texts # of Indices Factory Settings read: write: Auto Restart Automatic restart (WEA) after power failure Parameter values: 0 = Inhibited 1 = Power failure acknowledgement only after power recovery 2 = AFE is restarted after power recovery CAUTION: External safety devices must be provided to ensure that the AFE does not start accidentally when P366 = 2! RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: - 0 to 2 2 i001=0 i002=0 3 / BR 3 / BR Vd minimum Response threshold for shutdown DC-link undervoltage in closed-loop current control mode (P164 = 2). The line supply voltage is the reference quantity (P071). Type=O2; PKW: 1HEX=1 % PZD Gr.: − 5 to 140 [%] − 100 3 / BR 3 / BR Forming time DC link forming time 1.0 to 600.0 2 2 / ABR [min] i001=10.0 i002=10.0 2 / AB 0.0 to 6.5 [s] − 0.0 3 / BR 3/ B 198Hex This parameter defines the forming period for the DC link when P052=20. RDS parameter Type=O2; PKW: 1HEX=0.1 min PZD Gr.: 0 P409 Line contac. del. Delay time for commencement of precharging process. This parameter can be used to implement a time-graded sequence for starting up a number of drive units. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: − 199Hex 12-14 _/_ _/_ 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.7 Parameter list Setpoint channel PNU Parameter Name in OP1 Range [Unit] *:conf-P Description Value Texts P443 Src. Ud (set) 0 to 4545 * 1BBHex Source for the DC-link voltage setpoint. Parameter values: 1001: Fixed setpoint Other values: Acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P444 Vd (set) Kp Gain for the DC-link voltage setpoint. B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % 1BCHex r447 1BFHex P486 * 1E6Hex Vd (set,source) Setpoint of DC-link voltage from setpoint nodes. The Vd setpoint is always limited to sensible values so as to prevent shutdown on faults as a result of impermissibly high setpoints. Minimum value: Peak value of line voltage = 1.42 x r030 Maximum value: 2x rated line voltage = 2 x P071 Analog output: 100 % with code number (PWE) = 4*P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Src.curr.setp. Source for the setpoint of the active (line) current The parameterized active current setpoint is effective only in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). # of Indices Factory Settings read: write: 2 3 / BR i001=1001 i002=1001 3 / BR 0.0 to 300.0 2 3 / BR [%] i001=100.0 i002=100.0 3 / BR − 3 / BR 0 to 4545 2 i001=0 i002=0 3 / BR 3 / BR −300.0 to 300.0 [%] 2 i001=100.0 i002=100.0 3 / BR 3 / BR − 3 / BR _/_ _/_ [V] Parameter values acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param. value PZD Gr.: 0 P487 1E7Hex r490 1EAHex Curr.setp. Kp Gain for the setpoint of the active (line) current in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Curr.setp. Active (line) current setpoint in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Analog output: 100 % with code number (PWE) = 400 % Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions [A] 12-15 Parameter list 10.99 PNU Parameter Name in OP1 Range [Unit] *:conf-P Description Value Texts P517 205Hex P518 206Hex 12-16 # of Indices Factory Settings read: write: 0.00 to 100.00 SetActValDev.Ud [%] Setpoint/actual value deviation in DC-link voltage Vd In the case of a large deviation between Vd setpoint and actual value, message "Setpoint actual value deviation" (status word 1, bits 8 (r552) is activated. Cf. P518 Minimum time of setpoint/actual value deviation Ref. quantity: Vd(set) (r126) RDS(2) parameter Type=O2; PKW: 1HEX=0.01 % PZD Gr.: 0 2 i001=2.00 i002=2.00 3 / BR 3/ B Deviation Time 0.0 to 10.00 2 3 / BR Minimum time for setpoint/actual value deviation When there is a deviation between the setpoint/actual value (P517), the message "Setpoint/actual value deviation" (status word 1 bit 8 (r552)) is output when the time in P518 runs out. RDS(2) parameter Type=O2; PKW: 1HEX=0.01 s PZD Gr.: 0 [s] i001=0.10 i002=0.10 3/ B _/_ _/_ 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.8 Parameter list Control and status bit connections PNU Parameter Name in OP1 *:conf-P Description r550 # of Indices Factory Settings read: write: Control Word 1 Display of control word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR Control Word 2 Display of control word 2, bits16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR Status Word 1 Display of status word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR r553 Status Word 2 − 2 / BR 229Hex Display of status word 2, bits 16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 226Hex r551 227Hex r552 228Hex Range [Unit] Value Texts P554 * 22AHex Src ON/OFF1 0 to 5001 Source for ON/OFF1 command (control word 1, bit 0) See Section "Control word" for details Parameter values: 0: OFF1 1: Illegal setting 1001: Digital input 1 CUSA 1003: Digital input 3 CUSA 1010: ON/OFF keys PMU 2001: SST1, word 1,bit 0 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: A value of 4101 or 4201 is recommended in conjunction with the inputs of the serial IO system. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 2 i001=1010 i002=1001 2 / BR 2 / BR P555 * 22BHex Src1 OFF2(coast) Source 1 of the OFF2 control command (control word 1, bit 1) See Section "Control word" for details 1 to 5001 2 i001=1 i002=1002 2 / BR 2 / BR 1 to 5001 2 i001=1 i002=1 2 / BR 2 / BR _/_ _/_ Parameter values: 0: Illegal setting 1: Operating condition 1002: Digital input 2 CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 P556 * 22CHex Src2 OFF2 (coast) Source 2 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-17 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P557 Src3 OFF2 (coast) 1 to 5001 * 22DHex Source 3 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P561 * 231Hex Src InvRelease 0 to 5001 Source for the inverter enable command (control word 1, bit 3) See Section "Control word" for details Parameter values: 0: Disable inverter 1: Automatically when delay timers run down Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=1 i002=1 3 / BR 3 / BR P565 * 235Hex Src1 Fault Reset Source 1 of "Acknowledge" control command (control word 1, bit 7) See Section "Control word" for details 2 i001=0 i002=1003 2 / BR 2 / BR 0 to 5001 # of Indices Factory Settings read: write: 2 2 / BR i001=1 i002=1 2 / BR _/_ _/_ Parameter values: 0: No source selected 1: Illegal setting 1003: Digital input 3 on CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The "Acknowledge" control command is edge-triggered. B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P566 Src2 Fault Reset * 236Hex Source 2 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P567 * 237Hex Src3 Fault Reset Source 3 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P568 * 238Hex Src Jog1 ON 0 to 5001 Source for the Inching 1 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1 bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-18 0 to 5001 0 to 5001 2 2 / BR i001=0 i002=0 2 / BR 2 i001=2001 i002=2001 2 / BR 2 / BR 2 i001=0 i002=0 2 / BR 2 / BR 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P569 Src Jog2 ON 0 to 5001 * 239Hex Source for the Inching 2 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1, bit 8 Other values: read: write: 2 2 / BR i001=0 i002=0 2 / BR _/_ _/_ See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P572 Src.regen.enable * 23CHex Source for control command "Regenerative feedback enabled" (control word 1, bit 12) Parameter values: 0: Regenerative feedback disabled 1: Regenerative feedback enabled 2001: SST1, word 1, bit 8 Other values: # of Indices Factory Settings 0 to 5001 2 2 / BR i001=1 i002=1 2 / BR See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P575 * 23FHex Src No Ext Fault1 1 to 5001 Source for control command "External fault 1" (control word 1, bit 15) An L signal causes the drive to shut down on faults. Parameter values: 0: Illegal setting 1: No fault 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=1 i002=1 2 / BR 2 / BR P576 * 240Hex Src. ext. 24V ok Source for the bit for monitoring the external 24 V power supply. This bit is connected to digital input 4 on the CUSA at the factory. 2 i001=1004 i002=1004 3 / BR 3 / BR 0 to 5001 Parameter values: 0: Ext. 24V not o.k. 1: Ext. 24V o.k. 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-19 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P578 Src. RDS bit 0 0 to 5001 * 242Hex Source for bit 0 for selection of reserve data set (RDS) (control word 2, bit 18) Parameter values: 0: RDS bit 0 has a value of 0 1: RDS bit 0 has a value of 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The reserve data set cannot be altered in Run mode. Any change to the bit setting will not take effect until the "Ready" state is reached. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 2 3 / BR i001=0 i002=0 3 / BR P586 * 24AHex Src No ExtFault2 1 to 5001 Source for control command "External fault 2" (control word 2, bit 26) An L signal causes the device to shut down on faults if: • the DC link has been precharged (operating state > 10) and • the 200 ms delay timer after precharging has run down 2 i001=1 i002=1 2 / BR 2 / BR _/_ _/_ Parameter values: 0: Illegal setting 1: No fault 1004: CUSA digital input 4 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 P587 * 24BHex Src.slave AFE 0 to 5001 Source for "Master/slave AFE" switchover (control word 2, bit 27) Parameter values: 0: Master AFE (int. current setpoint) 1: Slave AFE (ext. current setpoint) 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=0 i002=0 3 / BR 3 / BR P588 * 24CHex Src No Ext Warn1 Source for control command "External alarm 1" (control word 2, bit 28) 2 i001=1 i002=1 3 / BR 3 / BR 1 to 5001 Parameter values: 0: Illegal setting 1: No alarm 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-20 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P589 Src No Ext Warn2 1 to 5001 * 24DHex Source for control command "External alarm 2" (control word 2, bit 29) Parameter values: 0: Illegal setting 1: No alarm Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 P590 Src Base/Reserve * 24EHex Source for basic / reserve setting switchover command (control word 2, bit 30) Parameter values: 0: Basic setting 1: Reserve setting 1005: CUSA digital input 5 Other values: See permissible settings in Section "Control word" (process data connections of control word) Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P600 Dst Ready for ON * 258Hex Destination of the status bit ’Ready for ON’ (status word 1, bit 0) Power is ON, the drive can be switched on. Parameter values: Depending on the selected index, all settings specified in Section "Status word" (process data connections of status word) may be parameterized. Indices: i001: GG: Select a terminal on the basic unit i002: SCI: Select a terminal on SCI1/2 i003: TSY: Select a terminal on TSY Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P601 Dst Rdy for Oper * 259Hex Destination of status bit "Ready to Run" (status word 1, bit 1) The DC link is charged, the pulses can be enabled. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P602 * 25AHex Dst Operation Destination of status bit "Run" (status word 1, bit 2) The device is running. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P603 * 25BHex Dst Fault Destination of status bit "Fault" (status word 1, bit 3) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 0 to 5001 0 to 5002 0 to 5002 # of Indices Factory Settings read: write: 2 3 / BR i001=1 i002=1 3 / BR − 3 / BR 1005 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR _/_ _/_ 12-21 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P604 Dst NO OFF2 0 to 5002 * 25CHex Destination of the status bit ’No OFF2 command’ (status word 1, bit 4) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P606 * 25EHex Dst ON blocked Destination of the status bit "Starting lockout active" (status word 1, bit 6) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P607 * 25FHex # of Indices Factory Settings read: write: 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR Dst Warning Destination of the status bit "Alarm" (status word 1, bit 7) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR P608 Trg Bit Deviat. 0 to 5002 3 3 / BR * 260Hex Destination of the status bit "DC-link voltage setpoint = Actual DC-link voltage’ (status word 1, bit 8) - cf. P517; see Section "Status word" for details Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 i001=0 i002=0 i003=0 3 / BR P611 * 263Hex 0 to 5002 Dst Low Voltage Destination of the status bit "Low voltage’ (status word 1, bit 11) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 3 i001=0 i002=0 i003=0 3 / BR 3 / BR P612 Dst Contactor * 264Hex Destination of the status bit "Energize main contactor’ (status word 1, bit 12); H level: Energize contactor! CAUTION: For safety reasons, this status bit is always connected to digital output 2 on the CUSA board on the AFE. It is not possible or permissible to connect the bit in any other way as it protects the AFE against damage by preventing the main contactor from closing before the DC link has been charged. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P614 Dst.Gen.Mot. * 266Hex Destination of the status bit "Generator/motor operation" (status word 1, bit 14) Meaning: L: Motor-mode operation (rectifier) H: Generator-mode operation (regen. feedback) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-22 0 to 5002 0 to 5002 3 3 / BR i001=1002 i002=0 i003=0 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR _/_ _/_ 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P618 DstCurrLimAct. 0 to 5002 * 26AHex Destination of the status bit "Current limit active’ (status word 2, Bit 18) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 3 i001=0 i002=0 3 / BR 3 / BR P619 * 26BHex Dst Ext Fault 1 Destination of the status bit "External fault 1 active’ (status word 2, bit 19) i003=0 0 to 5002 Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P620 Dst Ext Fault 2 * 26CHex Destination of the status bit "External fault 2 active’ (status word 2, bit 20) Notes: • The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). • The device accepts the fault after 200 ms provided that an ON command is active. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P621 * 26DHex Dst Ext Warning Destination of the status bit "External alarm active’ (status word 2, bit 21) 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P622 * 26EHex Dst.warn.i2tAFE Destination of the status bit "Inverter overload alarm" (status word 2, bit 22); cf. r010 (AFE utilization) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: - 0 to 5002 P623 DstFltOvertmpAFE 0 to 5002 * 26FHex Destination of the status bit "Inverter overtemperature fault" (status word 2, bit 23) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions _/_ _/_ 12-23 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P624 DstWarOvertmpAFE 0 to 5002 * 270Hex Destination of the status bit "Inverter overtemperature alarm" (status word 2, bit 24) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P629 * 275Hex DstPrechrgContEn Destination of the status bit “Precharging contactor energized” (status word 2, bit 29) 0 to 5002 Caution: For safety reasons, this status bit on the AFE is always connection to digital output 1 on the PEU. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P631 Dst Pre-Charging * 277Hex Destination connection for the status bit "Precharging active" (status word 2, bit 31) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-24 0 to 5002 # of Indices Factory Settings read: write: 3 3 / BR i001=0 i002=0 i003=0 3 / BR 3 i001=1001 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR _/_ _/_ 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.9 Parameter list Analog inputs/outputs PNU Parameter Name in OP1 *:conf-P Description P655 * 28FHex P656 290Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: CUA AnaOut ActVal Actual value output via the analog output of the CUSA Setting instruction: Enter the number of the parameter whose value is to be displayed. Type=O2; PKW: 1HEX=1 PZD Gr.: 0 0 to 999 − 303 2 / BR 2 / BR CUSA AnalogOutGain Gain factor of the analog output on the CUSA, see Section "Analog outputs" −320.00 to 320.00 − 10.00 2 / BR 2 / BR _/_ _/_ [V] Parameter values: P656 = calculated output voltage when parameter value is set to 100 % The calculation formula for the output voltage is as follows: PWE ⋅ P656 + P657 Vout = 100 % Note: The output voltage at the analog output can be maximum ± 10 V. Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 P657 291Hex P660 294Hex CUSA AnalogOutOffs Offset of the analog output on the CU, cf. P656 Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 −100.00 to 100.00 [V] − 0.00 2 / BR 2 / BR SCI AnalogInConf Configuration of the analog inputs on the SCI1 boards, defining the type of input signals: Parameter values Terminals Terminals X428/3, 6, 9 X428/5, 8, 11 0: − 10 V ... + 10 V −20 mA ... + 20 mA 1: 0 V ... + 10 V 0 mA ... + 20 mA 2: 4 mA ... + 20 mA Notes: • Only one signal can be processed per input. A choice of voltage or current signals can be evaluated. • Voltage and current signals must be connected to different terminals. • Settings 1 and 2 allow only unipolar signals to be used, i.e. the internal process quantities are also unipolar. • When setting 2 is selected, an input current of < 2 mA causes a shutdown on faults (open-wire monitoring). • Offset adjustment of the analog inputs is parameterized via parameter P662. Indices: i001: Sl11 Slave 1, analog input 1 i002: Sl12 Slave 1, analog input 2 i003: Sl13 Slave 1, analog input 3 i004: Sl21 Slave 2, analog input 1 i005: Sl22 Slave 2, analog input 2 i006: Sl23 Slave 2, analog input 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 2 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR 3 / BR Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions −10 V...+10 V 0 V...+10 V 4 mA...20 mA 12-25 Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description P661 SCI AnaInSmooth Smoothing time constant of analog inputs on SCI boards Formula: T=2 ms x 2P661 Indices: See P660 295Hex Type=O2; PKW: 1HEX=1.0 Range [Unit] Value Texts 0 to 15 PZD Gr.: - # of Indices Factory Settings read: write: 6 3 / BR i001=2 i002=2 i003=2 i004=2 i005=2 i006=2 3 / BR P662 SCI AnalogInOffs −20.00 to 20.00 6 3 / BR [V] i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR 296Hex Zero offset of analog inputs on SCI boards See SCI Operator’s Guide for setting instructions Indices: See P660 0 to 1999 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR 3 / BR −320.00 to 320.00 6 3 / BR i001=10.00 i002=10.00 i003=10.00 i004=10.00 i005=10.00 i006=10.00 3 / BR −100.00 to 100.00 [V] 6 3 / BR i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR Type=I2; P664 * 298Hex PKW: 1HEX=0.01 V PZD: 4000HEX=160 V SCI AnaOutActVal Output of actual values via analog outputs on SCI boards Setting instruction: Enter the number of the parameter whose value is to be output. See SCI Operator’s Guide for details. Indices: i001: Sl11 Slave 1, analog output 1 i002: Sl12 Slave 1, analog output 2 i003: Sl13 Slave 1, analog output 3 i004: Sl21 Slave 2, analog output 1 i005: Sl22 Slave 2, analog output 2 i006: Sl23 Slave 2, analog output 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P665 299Hex SCI AnaOut Gain Gain for analog outputs via the SCI slaves Setting instruction: See SCI Operator’s Guide Indices: See P664 Type=I2; P666 29AHex PZD: 4000HEX=160 SCI AnaOut Offs Offset of analog outputs on SCI boards Setting instruction: See SCI Operator’s Guide Indices: See P664 Type=I2; 12-26 PKW: 1HEX=0.01 PKW: 1HEX=0.01 V PZD: 4000HEX=160 V _/_ _/_ 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.10 Parameter list Interface configuration PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P680 SCom1 Act Value 0 to 999 * 2A8Hex Output of actual values via serial interface SST1 Defines which parameter must be transferred at which telegram position. Notes: • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i001. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P682 SCB Protocol 2AAHex P683 * 2ABHex P684 * 2ACHex The SCB board can be operated as a • master for the SCI boards or as a • communications board (see SCB Operator’s Guide). Parameter values: 0 = Master for SCI boards 1 = 4-wire USS 2 = 2-wire USS 3 = Peer to Peer 4 = Not assigned 5 = Not assigned Precondition: The associated SCB board must be logged on via P090 or P091 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB BusAddr Bus address of serial interfaces (see Section "Serial interfaces") 0 to 5 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions read: write: 0 to 31 1 to 13 _/_ _/_ 16 3 / BR i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR − 3 / H BR 0 3/H SCI module 4-wire USS 2-wire USS Peer-2-Peer Option 1 Option 2 Indices: i001 = SST1: Bus address of serial interface 1 (CUSA) i002 = SCB: Bus address of SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB Baud Baud rate of serial interfaces Parameter values: 1: 300 baud 8: 38400 baud 2: 600 baud 9: 57600 baud 3: 1200 baud 10: 76800 baud 4: 2400 baud 11: 93750 baud 5: 4800 baud 12: 115200 baud 6: 9600 baud 13: 187500 baud 7: 19200 baud Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA) i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - # of Indices Factory Settings 2 3 / BR i001=0 i002=0 3 / BR 2 i001=6 i002=6 3 / BR 3 / BR 12-27 Parameter list 10.99 PNU Parameter Name in OP1 Range [Unit] Value Texts *:conf-P Description P685 * 2ADHex SCom/SCB PCV 0 to 127 Number of words (16-bit) in PKW section in the net data block of the telegram (see Section "Serial interfaces") Parameter values: 0: No PKW section 3, 4: PKW section is 3 (ident., ind,value), 4 words long 127: Variable PKW length for transmission of parameter description and texts. P686 * 2AEHex Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB # PrDat Number of words (16-bit) of process data section in the net data block of the telegram (see Section "Serial interfaces"). Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P687 * 2AFHex SCom/SCB TlgOFF Telegram failure time for CUSA and SCB Shutdown on faults occurs if no correct telegram is received within the specified time. # of Indices Factory Settings read: write: 2 i001=127 i002=127 3 / BR 3 / BR 0 to 16 2 i001=2 i002=2 3 / BR 3 / BR 0 to 6500 [ms] 2 i001=0 i002=0 3 / BR 3 / BR 0 to 1 5 i001=0 i002=0 i003=0 i004=0 i005=0 3 / BR 3 / BR Setting instructions: • Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams (e.g. OP on SST1). • If a TB is installed in slot 2 and an SCB in slot 3, then the setting in i002 is irrelevant. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms P689 2B1Hex SCB Peer2PeerExt Direct transfer of peer-to-peer receive data of the SCB. Identification of words in received peer-to-peer telegram which must be transferred on directly. Param. values: 0: No immediate transfer (to CUSA only) 1: Direct transfer (incl. transfer to CUSA) Indices: i001 = W01: Word 01 of (process data section of telegram) i002 = W02: Word 02 of (process data section of telegram) ... i005 = W05: Word 05 of (process data section of telegram) Precondition: P682 = 3 (peer-to-peer protocol) Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 12-28 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES _/_ _/_ 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description P690 * 2B2Hex SCB Act Values Output of actual values via the serial interface of the SCB board Defines which parameter must be transferred at which telegram position. Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 999 16 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR 0 to 999 16 i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i002. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram CAUTION: When P682 = 3 (peer-to-peer protocol), a maximum of 5 words can be transferred (i001 to i005). Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Notes: P694 * 2B6Hex CB/TB Act Values Output of actual values via CB or TB Defines which parameter must be transferred at which telegram position. • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. Indices: i001= W01: Word 01 of (process data section) of the telegram i002= W02: Word 02 of (process data section) of the telegram ... i016= W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Notes: P695 CB/TB TlgOFFTime 0 to 6500 − 3 / BR * 2B7Hex Telegram failure time for CB and TB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams. Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms [ms] 10 3 / BR Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-29 _/_ _/_ Parameter list 10.99 PNU Parameter Name in OP1 Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P Description P696 CB Parameter 1 Communication Board parameter 1 Refer to documentation of installed COM BOARD Setting instructions: • This parameter is relevant only if a Communication Board is configured and parameterized (P090 or P091 = 1) • The validity of the setting is monitored by the board. • If the value is not accepted by the COM BOARD, fault 80 with fault value 5 is displayed. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 2 Communication Board parameter 2 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 3 Communication Board parameter 3 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 4 Communication Board parameter 4 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P700 CB Parameter 5 0 to 65535 − 3 / H BR 0 3/H 2BCHex Communication Board parameter 5 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 2B8Hex P697 2B9Hex P698 2BAHex P699 2BBHex _/_ _/_ CB Parameter 6 Communication Board parameter 6 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P702 CB Parameter 7 0 to 65535 − 3 / H BR 0 3/H 2BEHex Communication Board parameter 7 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P701 2BDHex CB Parameter 8 Communication Board parameter 8 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 9 Communication Board parameter 9 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P705 CB Parameter 10 0 to 65535 − 3 / H BR 0 3/H 2C1Hex Communication Board parameter 10 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 5 i001=0 i002=0 i003=0 i004=0 i005=0 3 / H BR 3/H P703 2BFHex P704 2C0Hex P706 2C3Hex CB Parameter 11 Communication Board parameter 11 Indices: i001 - i005 See P696 Type=O2; 12-30 PKW: 1HEX=1.0 0 to 65535 PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list 12.11 Diagnostic functions PNU Parameter Name in OP1 *:conf-P Description r720 2D0Hex r721 2D1Hex r722 2D2Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: SW Version Software version of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software version of board in slot 1 i002: SPl2: Software version of board in slot 2 i003: SPl3: Software version of board in slot 3 Note: The TSY board has no software version. The equivalent identifier is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 3 3 /U BR SW Generat.Date Date of creation of the CUSA software Indices: i001: Year: Year i002: Mon.: Month i003: Day: Day Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 3 3 /U BR SW ID 3 3 /U BR 3 3 /U BR _/_ _/_ Expanded software version code of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software code of board in slot 1 i002: SPl2: Software code of board in slot 2 i003: SPl3: Software code of board in slot 3 Note: The TSY board has no software code. The equivalent code is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 r723 2D3Hex PCB Code Identification code of boards in slots 1, 2 and 3 of the electronics box. Indices: i001: SPl1: PCB code of board in slot 1 i002: SPl2: PCB code of board in slot 2 i003: SPl3: PCB code of board in slot 3 PCB codes: CU: 100 - 109 CB: 140 - 149 TB: 130 - 139 SCB: 120 - 129 TSY: 110 - 119 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-31 Parameter list PNU Parameter Name in OP1 *:conf-P Description r725 CalcTimeHeadroom 2D5Hex r730 2DAHex 12-32 10.99 Range [Unit] Value Texts Available CPU computation time reserve on CUSA as % of total computing power. Relevant parameters are sampling time (P308) and pulse frequency (P761). Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1.0 % PZD Gr.: 0 SCB Diagnosis SCB diagnostic information All values displayed in hexadecimal notation Displayed numbers overflow at FF Hex. The meaning of individual indices depends of the selected SCB protocol (P682). Indices: i001: flTC Number of error-free telegrams i002: Terr Number of errored telegrams i003: Voff USS: Number of byte frame errors SCI boards: Number of slave power outages i004: Toff USS: Number of overrun errors SCI boards: Number of fiber optic link interrupts i005: PnoSUSS: Parity error SCI boards: Number of missing response telegrams i006: STxL USS: STX error SCI boards: Number of search telegrams for slave acceptance i007: ETX ETX-error i008: BcCCUSS: Block check error SCI boards: Number of configuration telegrams i009: L/KL USS/Peer to Peer: Incorrect telegram length SCI boards: Highest terminal numbers required acc. to PZD connection (P554 to P631) i010: T/An USS: Timeout SCI boards: Analog inputs/outputs required acc. to PZD connection of setpoint channel and actual value output via SCI (P664). i011: Res1 Reserved i012: Res2 Reserved i013: Warn SCB-DPR alarm word i014: Sl1? Setting indicating whether slave 1 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i015: Sl2? Setting indicating whether slave 2 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i016: IniF SCI boards: Initialization error Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 # of Indices Factory Settings read: write: − 3 / BR 24 3 / H BR _/_ _/_ [%] 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description r731 CB/TB Diagnosis 2DBHex For detailed information please refer to the operating manuals of the relevant Com board (CB) or Tech board (TB). Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 r748 2ECHex Range [Unit] Value Texts Trip Time Times of fault events (reading of hours run counter (r013) at the time a fault occurred) Indices: Day Hours Seconds Latest fault (1) i001=S1-d i002=S1-h i003=S1-s Last acknowledged fault (2) i004=S2-d i005=S2-h i006=S2-s 2nd last acknowledged fault (3) i007=S3-d i008=S3-h i009=S3-s ... ... ... ... Oldest stored fault (8) i022=S8-d i023=S8-h i024=S8-s Description of faults in: Type=O2; PKW: 1HEX=1.0 # of Indices Factory Settings read: write: 32 3 / H BR 24 2 / BR _/_ _/_ r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-33 Parameter list 12.12 10.99 Gating unit PNU Parameter Name in OP1 *:conf-P Description r764 Modulation Depth Control factor of closed-loop control for gating unit. Analog output: 100 % with code number (PWE) = 400 % Type=O2; PKW: 1HEX=0.1 % PZD: 4000HEX=400 % 2FCHex 12.13 Range [Unit] Value Texts # of Indices Factory Settings read: write: − 3 / BR Range [Unit] Value Texts # of Indices Factory Settings read: write: [%] Factory parameters PNU Parameter Name in OP1 *:conf-P Description P789 0 to 65535 − 0 3 / BR 4 / BR 315Hex RAM Access Value Content of a memory location on the CUSA board Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P799 * 31FHex Special Access Parameter for special access Type=O2; PKW: 1HEX=1.0 0 to 65535 − 0 3 / BR 3 / BR 12-34 _/_ _/_ _/_ _/_ PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 12.14 Parameter list Profile parameters PNU Parameter Name in OP1 Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P Description P918 CB Bus Address Protocol-dependent bus address for communication boards: see board documentation Note: The validity of the bus address is monitored by the Com Board. If its value is not accepted by COM BOARD, fault F080 with fault value 5 is displayed Precondition: P090 = 1 or P091 = 1 (Communication board logged on) Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 200 − 3 3 / H BR 3/H P927 * 39FHex Parameter Access Enabling of interfaces for parameterization See P053 for description. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 31 − 6 3 / BR 3 / BR P928 * 3A0Hex Src Base/Reserve Source for basic/reserve setting switchover command (control word 2, bit 30); this parameter is identical to P590. See P590 for description. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 − 1005 3 / BR 3 / BR 396Hex Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-35 _/_ _/_ Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description r947 Fault Memory 3B3Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: 64 2 / BR Fault Value Fault value of faults, facilitates troubleshooting for a variety of parameters. The fault values are stored in the same indices as the associated fault numbers (r947) - see example in r947. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 64 3 / BR Fault Texts List of fault texts; every fault text is stored under the same index as its fault number. Example (cf. r947): Fault 35 is stored in r947, i009. This is (r951, i035): ’Ext.fault1’. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 2 / BR Display of faults which caused the last 8 fault events (r748); up to 8 faults can be stored for each event. Each fault has its own fault number (see list of faults, Section 7). For plain text information associated with fault numbers: See r951. Indices: Latest fault (1) Last acknowledged fault (2) 2nd last acknowledged fault (3) ... Oldest fault stored (8) Fault 1 Fault 8 i001=S1-1 i008=S1-8 i009=S2-1 i016=S2-8 i017=S3-1 i024=S3-8 Fault 2 ... i002=S1-2 ... i010=S2-2 ... i018=S3-2 ... i057=S8-1 i058=S8-2 ... i064=S8-8 Notes: A value of "0" means "No fault". In the event of a power failure, only the current and last acknowledged fault are stored. Indices 17 to 64 are then reset to 0. See P952 for the number of stored fault events. Example of a fault: Last acknowledged fault (2) Index r947 r949 Index r748 9 35 0 4 62 10 37 2 5 1 11 0 0 6 7 12 13 14 15 16 Fault time (r748): after 62 days, 1 hour, 7 sec operating hours Faults occurrences (r947): Fault value (r949): 35 No further details 37 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r949 3B5Hex r951 3B7Hex 12-36 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES _/_ _/_ 10.99 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P952 # of Faults 0 to 8 − 2 / BR * 3B8Hex Number of faults Contains the number of fault events stored in the fault memory (max. 8). If the parameter is set to "0", the entire contents of the diagnostic memory (r748 - fault time, r947 - fault number, r949 - fault value) are erased. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 2 / BR r953 Warning Param1 Alarm parameter 1 If one of the alarms numbered from 1 to 16 occurs, the corresponding bar in the 7-segment display lights up. − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR 3B9Hex 16 15 8 7 14 13 6 5 Type=V2; r954 3BAHex 12 11 4 3 10 2 9 1 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param2 Alarm parameter 2 If one of the alarms numbered from 17 to 32 occurs, the corresponding bar in the 7-segment display lights up. 32 31 24 23 30 29 22 21 Type=V2; 28 27 20 19 26 25 18 17 PKW: 1HEX=1.0 PZD Gr.: 0 r955 Warning Param3 3BBHex Alarm parameter 3 If one of the alarms numbered from 33 to 48 occurs, the corresponding bar in the 7-segment display lights up. 48 47 40 39 46 45 38 37 Type=V2; r956 3BCHex 62 61 54 53 Type=V2; 3BDHex 42 41 34 33 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param4 Alarm parameter 4 If one of the alarms numbered from 49 to 64 occurs, the corresponding bar in the 7-segment display lights up. 64 63 56 55 r957 44 43 36 35 60 59 52 51 58 57 50 49 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param5 Alarm parameter 5 If one of the alarms numbered from 65 to 80 occurs, the corresponding bar in the 7-segment display lights up. 80 79 72 71 78 77 70 69 Type=V2; 76 75 68 67 74 73 66 65 PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-37 _/_ _/_ Parameter list 10.99 PNU Parameter Name in OP1 # of Indices Factory Settings read: write: *:conf-P Description r958 Warning Param6 3BEHex Alarm parameter 6 (CB alarms) If one of the alarms numbered from 81 to 96 occurs, the corresponding bar in the 7-segment display lights up. − 3 / BR − 3 / BR − 3 / BR − 3 / BR Profile # Profibus-specific parameter Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Analog output: 100 % with code number (PWE) = 16384 Type=OS; PKW: 1HEX=1.0 PZD Gr.: 0 − 3 / BR r967 Control Word 1 − 2 / BR 3C7Hex Visualization parameter for control word 1 (bits 0 - 15) Identical to r550 (control word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 − 2 / BR 96 95 88 87 94 93 86 85 Type=V2; r959 3BFHex 92 91 84 83 Range [Unit] Value Texts 90 89 82 81 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param7 Alarm parameter 6 (TB alarms 1) If one of the alarms numbered from 97 to 112 occurs, the corresponding bar in the 7-segment display lights up. 112 110 111 109 102 104 101 103 Type=V2; 108 106 107 105 100 98 97 99 PKW: 1HEX=1.0 PZD Gr.: 0 r960 Warning Param8 3C0Hex Alarm parameter 6 (TB alarms 2) If one of the alarms numbered from 113 to 128 occurs, the corresponding bar in the 7-segment display lights up. 128 126 127 125 118 120 117 119 Type=V2; r964 3C4Hex 124 122 123 121 116 114 113 115 PKW: 1HEX=1.0 PZD Gr.: 0 Drive ID Drive identification Character string of the "Text" type. The first 2 characters contain the Ident number for drive identification on the Profibus. The remaining 24 characters contain the model name for displaying the drive model on visualization systems. Parameter values: 2 Byte: Ident number: 8022Hex 24 Byte: Model name (drive type): "MASTERDRIVES FC" Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Type=VS; PKW: 1HEX=1.0 PZD Gr.: - r965 3C5Hex r968 3C8Hex 12-38 Status Word 1 Visualization parameter for status word 1 (bits 0 - 15) Identical to r552 (status word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES _/_ _/_ 10.99 Parameter list PNU Parameter Name in OP1 *:conf-P Description P970 Factory Settings Parameter reset to factory settings * 3CAHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 1 − 3/ B 1 3/ B − 0 3 / BR 3 / BR Parameter values: 0: Parameter reset: All parameters are reset to their original values (factory settings). This parameter is then automatically reset to "1". 1: No parameter reset Note: The same function can be selected with P052 = 1. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 1 P971 * 3CBHex EEPROM Saving Transfer to the EEPROM of parameter values stored in the RAM (to protect data when power is disconnected/fails) when the value of parameter changes from 0 to 1. The parameter must be set to 0 manually. Parameter values: 0: Change parameters 1: Save parameters Type=O2; PKW: 1HEX=1.0 PZD Gr.: - r980 Par # List Pt1 List of available parameter numbers, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt2 List of available parameter numbers, part 2 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt3 List of available parameter numbers, part 3 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR r983 Par # List Pt4 116 3 / BR 3D7Hex List of available parameter numbers, part 4 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r984 Par # List Pt5 116 3 / BR 3D8Hex List of available parameter numbers, part 5 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR 3D4Hex r981 3D5Hex r982 3D6Hex r985 3D9Hex Par # List Pt6 List of available parameter numbers, part 6 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 12-39 _/_ _/_ Parameter list 10.99 PNU Parameter Name in OP1 *:conf-P Description r986 Par # List Pt7 3DAHex List of available parameter numbers, part 7 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r987 3DBHex r988 3DCHex r989 3DDHex r990 3DEHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 116 3 / BR Par # List Pt8 List of available parameter numbers, part 8 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt9 List of available parameter numbers, part 9 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt10 List of available parameter numbers, part 10 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List chg1 116 3 / BR 116 3 / BR 116 3 / BR List of altered parameters, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r991 3DFHex r992 3E0Hex 12-40 Par # List chg2 List of altered parameters, part 2 See r990. Type=O2; PKW: 1HEX=1.0 Par # List chg3 List of altered parameters, part 3 See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 PZD Gr.: 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES _/_ _/_ 10.99 Process data 13 Process data 13.1 Control word Introduction and example of application Example of source connection Command ON/OFF1 (GRD) Operating states can be read in visualization parameter r001: e.g. READY FOR ON: r001 = 009 The functional sequences are described in the order in which they occur. An individual source can be parameterized for every control command (fixed values, digital inputs, PMU, PZD part of the telegram from the automation devices). The selection parameters for the sources are, with the exception of P590 and P591, indexed 2x as follows: Index i001: Basic setting (GRD) Index i002: Reserve setting (RES) One parameter is available to "connect up“ the source(s) for the control commands. The basic setting for the ON command (control word bit 0, control word 1) must be "connected up“ to digital input 1 of the CU (terminal -X101:16): Control word 1 table shows that the factory setting of parameter P554.1 is 1010 for the basic setting of the ON command source. Table A for the possible sources of the ON command specifies that 1010 is the "PMU operator control panel“ source. Look for the parameter value for the required source in Tables X and A. The result for digital input 1 (BE1) on the CU can be found in Table X, it is 1001. This parameter value must now be entered in parameter P554.1. Parameter Possible sources P554.1 Tab. X,A Parameter value Required source connection 1001 BE1 terminal -X101:16 A HIGH signal at terminal -X101:16 switches on the converter while a LOW signal switches it off. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-1 Process data NOTES 10.99 ♦ Multiple connections are permitted! ♦ The control word commands "OFF2“ (bit 1), "OFF3“ (bit 2) and "Acknowledge“ (bit 7) are always simultaneously effective from 3 sources (can be parameterized)! ♦ "Acknowledge“ (bit 7) is always additionally effective from the PMU! ♦ If the "ON“ command (bit 0) is connected to a serial interface (SCom, CB/TB, SCB-SCom), then an "OFF2" or "OFF3" command must also be parameterized on the terminal strip. Otherwise, the converter cannot be switched off via a defined command in the event of a communications failure! 13.1.1 Display of control word on PMU seven-segment display 15 12 5 7 6 9 11 13 14 3 4 0 28 21 22 25 27 29 30 23 1 2 Control word 1 13-2 31 8 10 19 20 24 26 17 18 16 Control word 2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 13.1.2 Process data Control word 1 (visualization parameter r550 or r967) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P554.1 (2) 1010 (1001) Tab. X,A P555.1 (2) 0001 (1002) Tab. X,B P556.1 (2) 0001 (0001) Tab. X,B P557.1 (2) 0001 (0001) Tab. X,B P561.1 (2) 0001 (0001) Tab. X,F P565.1 (2) 0000 (1003) Tab. X,C P566.1 (2) 0000 (0000) Tab. X,C P567.1 (2) 2001 (2001) Tab. X,C ON / OFF1 (stop) 0 OFF2 (electrical) 1 ON OFF1 1 0 ON OFF2 1 3 & Reserved 2 Inverter enable 0 Possible Enabled Inhibited 1 0 Reserved 4 Reserved 5 Reserved 6 Acknowledge ON 1 7 0 1010 (fixed) Inching 1 1) 8 Inching 2 1) 9 PZD control by PLC 10 Inching 1 ON Inching 1 OFF 1 0 Inching 2 ON Inching 2 OFF 1 0 Control No control 1 0 P568.1 (2) 0000 (0000) Tab. X,C P569.1 (2) 0000 (0000) Tab. X,C SCom1/2 ≥1 CB / TB SCB 2 Reserved 11 Reserved 12 Reserved 13 Reserved 14 External fault 1 15 No fault External fault 1 1 0 P575.1 (2) 0001 (0001) Tab. X,D 1) There is no inching setpoint 1 or inching setpoint 2 on the AFE Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-3 Process data 13.1.3 10.99 Control word 2 (visualization parameter r551) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P576.1 (2) 1004 (1004) Tab. X,I P578.1 (2) 0000 (0000) Tab. X,I P586.1 (2) 0001 (0001) Tab. X,G P587.1 (2) 0000 (0000) Tab. X,I P588.1 (2) 0001 (0001) Tab. X,G P589.1 (2) 0001 (0001) Tab. X,G 1005 Tab. X,I Ext. 24 V 16 3) Ext. 24 V ok Ext. 24 V not ok 1 0 Reserved 17 Reserve data set 18 4) RDS 2 RDS 1 1 0 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved External fault 2 26 Slave AFE 27 External alarm 1 28 External alarm 2 29 Basic / reserve 30 31 Possible 5) No fault External fault 2 1 0 Slave AFE Master AFE 1 0 No alarm External alarm 1 1 0 No alarm External alarm 2 1 0 Reserve setting Basic setting 1 0 P590 Reserved 3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the setpoint channel 4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor 5) The AFE always uses a main contactor without check-back 13-4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 13.1.4 Process data Sources for control words 1 and 2 Table X (external terminals) 1001 1002 1003 1004 1005 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4113 4114 4115 4116 4201 4202 4203 4204 4205 4206 4207 4208 4209 4210 4211 4212 4213 4214 4215 4216 5001 BE1 terminal -X101:16 BE2 terminal -X101:17 BE3 terminal -X101:18 Assigned BE5 terminal -X101:20 SCI, slave1, terminal 01 SCI, slave1, terminal 02 SCI, slave1, terminal 03 SCI, slave1, terminal 04 SCI, slave1, terminal 05 SCI, slave1, terminal 06 SCI, slave1, terminal 07 SCI, slave1, terminal 08 SCI, slave1, terminal 09 SCI, slave1, terminal 10 SCI, slave1, terminal 11 SCI, slave1, terminal 12 SCI, slave1, terminal 13 SCI, slave1, terminal 14 SCI, slave1, terminal 15 SCI, slave1, terminal 16 SCI, slave2, terminal 01 SCI, slave2, terminal 02 SCI, slave2, terminal 03 SCI, slave2, terminal 04 SCI, slave2, terminal 05 SCI, slave2, terminal 06 SCI, slave2, terminal 07 SCI, slave2, terminal 08 SCI, slave2, terminal 09 SCI, slave2, terminal 10 SCI, slave2, terminal 11 SCI, slave2, terminal 12 SCI, slave2, terminal 13 SCI, slave2, terminal 14 SCI, slave2, terminal 15 SCI, slave2, terminal 16 TSY, terminal 1 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-5 Process data 10.99 Table A 0000 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table B 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table C 0000 2001 3001 4501 4502 4503 4504 4505 Constant value 0 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table D 0001 2001 3001 4501 4502 4503 4504 4505 13-6 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Process data Table E 0000 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table F 0000 0001 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table G 0001 2004 3004 4501 4502 4503 4504 4505 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 Table H 0001 4501 4502 4503 4504 4505 No MC checkback SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-7 Process data 10.99 Table I 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Constant value 0 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 13.1.5 Process data Description of the control word bits Bit 0: ON / OFF1 command (↑ "ON") / (L "OFF1") Condition Positive edge change from L to H (L → H) in READY FOR ON (009) state. Result ♦ PRECHARGING (010) The precharging contactor is closed. The DC link is precharged, the main contactor then closed and the precharging contactor opened. ♦ READY TO RUN (011) ♦ RUN (014). Bit 1: OFF2 command (L "OFF2") (electrical) Condition Result LOW signal ♦ The inverter pulses are inhibited and the main contactor opened. ♦ STARTING LOCKOUT (008) until the command is withdrawn. NOTE The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)! Bit 2: Reserved Bit 3: Inverter enable command (H "Inverter enable") / (L "Inverter inhibit") Condition Result Condition Result HIGH signal and READY TO RUN (011) ♦ RUN (014) The inverter pulses are enabled. LOW signal ♦ In RUN (014): Change to READY TO RUN (011) display, inverter pulses are inhibited. Bit 4: Reserved Bit 5: Reserved Bit 6: Reserved Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-9 Process data 10.99 Bit 7: Acknowledge command (↑ "Acknowledge") Condition Positive edge change from L to H (L → H) in FAULT (007) state. Result ♦ Reset all current faults after they have been transferred to the diagnostics memory. ♦ STARTING LOCKOUT (008) if no further faults are active. ♦ FAULT (007) if other faults are still active. NOTE The acknowledge command is simultaneously effective from three sources (P565, P566 and P567) and always from the PMU! Bit 8: Inching 1 ON command (↑ "Inching 1 ON") / (L "Inching 1 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 9: Inching 2 ON command (↑ "Inching 2 ON") / (L "Inching 2 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 10: Control via PLC command (H "Control via PLC") Condition HIGH signal; The process data PZD (control word, setpoints) sent via the SCom1 interface of the CU, the CB/TB interface (option) and the SCom/SCB interface (option) are evaluated only in the case of an accepted command. Result ♦ When several interfaces are in operation, only the process data of the interfaces sending an H signal are evaluated. ♦ With an L signal, the last values remain in the appropriate dual-port RAM of the interface. NOTE 13-10 An H signal is displayed in visualization parameter r550 "Control word 1" if one of the interfaces sends an H signal! 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Process data Bit 11: Reserved Bit 12: Regenerative feedback enable command (H "Regenerative feedback enable") Condition Result HIGH signal ♦ Regenerative feedback operation is enabled. Bit 13: Reserved Bit 14: Reserved Bit 15: External fault 1 command (L "External fault 1") Condition Result LOW signal ♦ FAULT (007) and fault message (F035). The inverter pulses are inhibited and the main contactor opened. See Section "Fault and alarm messages" Bit 16: Monitoring of external 24 V voltage supply (L "24V not o.k." / H "24V o.k.") Condition Result LOW signal ♦ Alarm A039 in operating states STARTING LOCKOUT (008) and READY FOR ON (009). ♦ Fault F007 in operating states PRECHARGING (010), READY TO RUN (011) and RUN (014). Bit 17: Reserved Bit 18: Reserve data set RDS bit 0 command (L "RDS1" / H "RDS2") Condition READY FOR ON (009), PRECHARGING (010) or READY TO RUN (011) A HIGH signal activates RDS2, and a LOW signal RDS1. Result ♦ The parameter settings of the appropriate reserve data set in the setpoint channel and closed-loop/open-loop control are activated. See Section "Function diagrams". Bit 19: Reserved Bit 20: Reserved Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-11 Process data 10.99 Bit 21: Reserved Bit 22: Reserved Bit 23: Reserved Bit 24: Reserved Bit 25: Reserved Bit 26: External fault 2 command (L "External fault 2") Condition LOW signal; Command is not activated until converter switches to READY TO RUN (011) and elapse of a 200 ms timer. Result ♦ FAULT (007) and fault message (F036). The inverter pulses are inhibited and the main contactor (if installed) opened. See Section "Fault and alarm messages". Bit 27: Slave/master drive command (H "Slave AFE") / (L "Master drive") Slave AFE ♦ The closed-loop control operates with an external line active current setpoint. The DC link voltage is specified by the master AFE. Master AFE ♦ The closed-loop control operates with an internal line active current setpoint (= output of DC link voltage controller). The DC link voltage is maintained constantly at the set value. Bit 28: External alarm 1 command (L "External alarm 1") Condition Result LOW signal ♦ The converter continues to operate in its current status. An alarm message (A015) is output. See Section "Fault and alarm messages". Bit 29: External alarm 2 command (L "External alarm 2") Condition Result 13-12 LOW signal ♦ The converter continues to operate in its current status. An alarm message (A016) is output. See Section "Fault and alarm messages". 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Process data Bit 30: Select reserve/basic setting (H "Reserve setting") / (L "Basic setting") Condition Result Condition Result HIGH signal ♦ The parameter values for the reserve setting for the control word itself, the setpoint channel and closed-loop control are activated. LOW signal ♦ The parameter values for the basic setting for the control word itself, the setpoint channel and closed-loop control are activated. Bit 31: Reserved Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-13 Process data 13.2 10.99 Status word Introduction and example of application Example of wiring to a destination Status words are process data as defined by the explanation in Section "Process data". A "destination" at which the bit status can be identified (digital outputs of CUSA, SCI 1/2 terminals, TSY terminals) can be parameterized for each bit in a status word. One parameter is available for "wiring up" the destination for each status bit. As shown below, the selection parameters have three indices: Index i001 Selection of a terminal on the CUSA / PEU board (basic unit) Index i002 Selection of a terminal on the SCI 1/2 board (option) Index i003 Selection of a terminal on the TSY board (option) The message "motor operation" (status word 1, bit 14) must be "wired up" to digital output 3 (BA3) on the CUSA (terminal X102:29/33) as a high-active signal: ♦ "Wiring" of a status bit to a digital output on the CUSA is parameterized via index i001. ♦ The table for status word 1 indicates that the message "Motor operation" is assigned to parameter P614. ♦ Look for the parameter value for the desired destination in the same table. The result is 1003 for digital output 3 on the CU. This parameter value must now be set in parameter P614.1. Bit # Meaning Parameter Bit 14 Motor operation P614.1 Parameter value Desired destination connection 1003 BA3 terminal -X102:29/33 When a High signal is applied to terminal -X102:29/33, the AFE operates in generator mode and, in the case of a Low signal, in motor mode. If a value assigned to a terminal (digital output BA) is allocated to a destination once in a selection parameter, then it will not be available in the same index of any other selection parameter as a terminal is only suitable for the output of one status bit. NOTE Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). This also applies to any option boards! See Section "Digital outputs". 13.2.1 Status word 1 (visualization parameter r552 or r968) PMU display "Status word 1" 15 6 13-14 12 5 7 9 11 13 14 3 4 8 10 1 2 0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Bit # Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Process data Value Bit 7 Bit 8 Bit 9 Bit 12 0 Not ready for ON 1 Ready to RUN 0 Not ready to RUN 1 Run 0 Inv. pulses inhibited 1 Fault 0 No fault 1 No OFF2 0 Bit 15 Value Destination P600.x 0000 No destination 1001 Assigned (precharging) 1002 Assigned (main contactor) x=1 1003 BA3, -X102:29/33 1004 BA4, -X102:32/33 0000 No destination 4101 SCI 1/2, slave 1, BA1 OFF2 4102 SCI 1/2, slave 1, BA2 Reserved 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 4111 SCI 2 only, slave 1, BA11 4112 SCI 2 only, slave 1, BA12 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 4203 SCI 1/2, slave 2, BA3 P601.x P602.x P603.x 1 Starting lockout 0 No starting lockout 1 Alarm 0 No alarm 1 No setp./act.v. deviation 0 Setp./act. val. deviation 1 PZD control requested 0 (not permitted) P604.x P606.x P607.x P608.x always 1 x=2 Reserved 1 "Undervoltage" fault 0 No "Undervolts." fault 1 MC energized 0 MC not energized 4204 SCI 1/2, slave 2, BA4 Reserved 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 Bit 13 Bit 14 1) destin. Ready for ON Bit 10 Bit 11 Select 0 = Low 1 Bit 5 Bit 6 1 = High P611.x P612.x 1 Generator operation P614.x 0 Motor operation 4207 SCI 1/2, slave 2, BA7 Reserved 4208 SCI 1/2, slave 2, BA8 4209 SCI 2 only, slave 2, BA9 4210 SCI 2 only, slave 2, BA10 4211 SCI 2 only, slave 2, BA11 4212 SCI 2 only, slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 x=3 1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-15 Process data 13.2.2 10.99 Status word 2 (visualization parameter r553) PMU display "Status word 2" 31 22 13-16 28 21 23 25 27 29 30 19 20 24 26 17 18 16 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Bit # Process data Value 1 = High Select 0 = Low destin. Bit 16 Reserved Bit 17 Reserved Bit 18 2) Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Value x=1 1 Current limit active 0 Current limit not active 1 External fault 1 0 No external fault 1 1 External fault 2 0 No external fault 2 1 External alarm 0 No external alarm 1 AFE i2t alarm 0 No AFE i2t alarm 1 AFE overtemp. fault 0 No AFE overtemp. fault 1 AFE overtemp. alarm 0 No AFE overtemp. alarm Destination 0000 No destination 1001 Assigned 1002 Assigned 1003 BA3, -X102:29/33 P619.x 1004 BA4, -X102:32/33 P620.x 0000 No destination 4101 SCI 1/2, slave 1, BA1 4102 SCI 1/2, slave 1, BA2 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 P618.x P621.x P622.x P623.x P624.x Bit 25 Reserved Bit 26 Reserved 4111 SCI 2 only, slave 1, BA11 Bit 27 Reserved 4112 SCI 2 only, slave 1, BA12 Bit 28 Reserved 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 Bit 29 3) 1 PC contactor energized 0 PC cntact. not energized 4203 SCI 1/2, slave 2, BA3 Reserved 4204 SCI 1/2, slave 2, BA4 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 4207 SCI 1/2, Slave 2, BA7 4208 SCI 1/2, Slave 2, BA8 4209 SCI 2 only, Slave 2, BA9 4210 SCI 2 only, Slave 2, BA10 4211 SCI 2 only, Slave 2, BA11 4212 SCI 2 only, Slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 Bit 30 Bit 31 x=2 1 Precharging active 0 Precharging not active P629.x P631.x x=3 2) 3) This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-17 Process data 13.2.3 10.99 Description of the status word bits Bit 0: "Ready for ON" signal (H) HIGH signal Meaning STARTING LOCKOUT (008) or READY FOR ON (009) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The inverter pulses are inhibited. Bit 1: "Ready to Run" signal (H) HIGH signal Meaning PRECHARGING (010) or READY TO RUN (011) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The converter is switched on. ♦ Precharging has been completed. ♦ The AFE inverter pulses are disabled and Ud control is disabled. Bit 2: "Run" signal (H) HIGH signal Meaning RUN state (014) ♦ The converter is in operation. ♦ The AFE inverter pulses are enabled. ♦ Ud control is in operation. Bit 3: "Fault" signal (H) HIGH signal Meaning FAULT state (007) ♦ A fault (fault type irrelevant) has occurred. Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 4: "OFF2" signal (L) LOW signal Meaning OFF2 command is active ♦ An OFF2 command (control word bit 1) has been issued. Bit 5: Reserved 13-18 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Process data Bit 6: "Starting lockout" signal (H) HIGH signal Meaning STARTING LOCKOUT state (008) ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The signal is continuously applied as long as an OFF2 command via control word bit 1 or an ON command via control word bit 0 is active (edge evaluation). Output at terminal strip (CUSA, SCB1) with L signal. Bit 7: "Alarm" signal" (H) HIGH signal Meaning Alarm (Axxx) ♦ An alarm (type irrelevant) has occurred. ♦ This signal remains active until the cause has been eliminated. Output at terminal strip (CUSA, SCB1) with L signal. Bit 8: "Setpoint/actual value deviation" signal (L) LOW signal Meaning "Setpoint/actual value deviation" alarm (A034) ♦ There is currently a deviation between the Vd setpoint and Vd actual value which is greater than the setting in P517 (set/act.val.dev. Vd) and active for longer than P518 (set/act.val.dev.time). ♦ The bit is reset to an H signal as soon as the deviation decreases to below the setting in parameter P517. Bit 9: "PZD control requested" signal (H) HIGH signal This signal is always active. Bit 10: Reserved Bit 11: "Undervoltage fault" signal (H) HIGH signal Meaning "Undervoltage in DC link" fault (F008) ♦ The DC link voltage has dropped below the permissible limit value. See Section "Fault and alarm messages" Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 12: "MC energized" signal (H) HIGH signal The main contactor is energized. WARNING On the AFE, this status bit is always connected to digital output 2 on the CUSA. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-19 Process data 10.99 Bit 13: Reserved Bit 14: "Motor operation" signal (L) LOW signal AFE operates in rectifier mode (active current >= 0) Bit 15: Reserved Bit 16: Reserved Bit 17: Reserved Bit 18: "Current limit active" signal (L) LOW signal Meaning AFE operates at the present current limit setting ♦ If the AFE output current is limited, the DC-link voltage can no longer be regulated to the selected setpoint. Output at terminal strip (CUSA, SCB1) with L signal. Bit 19: "External fault 1" signal (H) HIGH signal Meaning " External fault 1" ♦ An "External fault 1" is active in control word bit 1. Output at terminal strip (CUSA, SCB1) with L signal. Bit 20: "External fault 2" signal (H) HIGH signal Meaning " External fault 2" ♦ An "External fault 2" is active in control word bit 26. Output at terminal strip (CUSA, SCB1) with L signal. Bit 21: "External alarm" signal (H) HIGH signal Meaning "External alarm" ♦ An "External alarm 1" is active in control word bit 28 or an "External alarm 2" in control word bit 29. Output at terminal strip (CUSA, SCB1) with L signal. Bit 22: "AFE i2t alarm" signal (H) HIGH signal "AFE i2t alarm" (A025) Meaning ♦ If the converter continues to operate under the current load conditions, the AFE will be thermally overloaded. Output at terminal strip (CUSA, SCB1) with L signal. 13-20 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Process data Bit 23: "AFE overtemperature fault" signal (H) HIGH signal Meaning "Inverter temperature too high" fault (F023) ♦ The inverter temperature limit value has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal. Bit 24: "AFE overtemperature alarm" signal (H) HIGH signal Meaning "Inverter temperature too high" alarm (A022) ♦ Alarm-tripping temperature threshold of inverter has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal Bit 25: Reserved Bit 26: Reserved Bit 27: Reserved Bit 28: Reserved Bit 29: "PC energized" signal (H) HIGH signal The precharging contactor is energized. WARNING The status bit is always connected to terminal -X9 on the AFE. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Bit 30: Reserved Bit 31: "Precharging active" signal (H) HIGH signal Meaning PRECHARGING state (010) ♦ The DC link is precharged as soon as an ON command is issued. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 13-21 10.99 Faults and alarms 14 Faults and alarms 14.1 Faults General information about faults The available information for each fault event comprises the following parameters: Parameter r947 Fault number r949 Fault value r951 Fault texts P952 Number of faults r748 Fault time If a fault message is not acknowledged before the electronics supply voltage is disconnected, then the same fault message will be active again when the supply is next turned on. The drive cannot be started until the message has been acknowledged (exception: Automatic restart function is selected, see P366). Fault messages No. Description of fault Remedial measures F002 Precharging The DC-link voltage failed to reach the minimum limit (≈ P071 line supply voltage) during precharging. The maximum precharging time (P326) has been exceeded. Check the line voltage, compare with P071 Line voltage Check the maximum precharging time (P326); F003 Line overvoltage Check the line voltage, The voltage at the input terminals is higher than the response threshold (110 % or 120 % of P071 in inverter disabled or Run states). compare with P071 Line voltage The voltage at the input terminals is higher than the maximum voltage limit + 5 % (E.g.: 460 V + 5 % = 483 V) and DC-link voltage is higher than the maximum continuous permissible value. Line voltage range Max. contin. perm. Vd Max. contin. perm. Vd at III >90% P072 at III ≤ 90% P072 380 V to 460 V 500 V to 575 V 660 V to 690 V F004 740 V 922 V 1100 V 760 V 947 V 1130 V Line undervoltage Check the line voltage Check P074 The voltage at the input terminals is less than the response threshold (50 % of P071 during precharging and Compare with P071 Line voltage P074 in operation). The line supply undervoltage fault is Check the line phase sequence also activated if Vsupply < 80 % of P071 and if F013 occurs. If the fault occurs immediately after the drive is started up (for the first time), then the phase sequence may be incorrect. The line must always be connected in a CW phase sequence. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 14-1 Faults and alarms 10.99 Fault messages No. F006 Description of fault Remedial measures DC-link overvoltage The drive has been shut down due to an excessive DClink voltage. Line voltage range I Shutdown threshold 380 V to 460 V I approx. 820 V 500 V to 575 V I approx. 1020 V 660 V to 690 V I approx. 1220 V F007 Regenerative feedback power of the connected converter is greater than that of the AFE. Check the following parameters: • P572 Source regeneration enable • P161 Max. generator current limit of AFE • P173 Maximum current Electrical off Check the external voltage supply Failure of the electronic voltage supply -G10 in the mains connection module (external 24 V) Check the wiring (hardware and software) for the ext. 24 V monitoring function (software FS: 576 = 1004 = digital input 4). F008 DC-link undervoltage Check The DC-link voltage has dropped below the minimum limit • the main contactor control in cases where the fault value (≈ line supply voltage) occurs immediately after precharging • P160 Maximum motor current limit • P173 Maximum current F009 Supply failure The line voltage has remained below the undervoltage threshold (P074) for longer than the maximum line failure period (P155). The line failure fault is also activated if the line voltage frequency drops below 40 Hz or exceeds 70 Hz. F011 F013 F023 Check • the line voltage and line frequency Compare with • the threshold in Undervoltage threshold P074 • the maximum Line failure time P155 • the Line voltage P071 Overcurrent The drive has been shut down as a result of overcurrent. The trip threshold has been exceeded. Check Overload The maximum current parameterized in P173 has been exceeded by more than 10% or the load in regenerative feedback mode was so high that the DC-link voltage has reached its maximum value. Check Inverter temp. Measure inlet or ambient air temperature. Apply reduction curves when ϑ >40 ºC. + Section "Technical Data" in Operator's Guide The inverter temperature has exceeded its maximum limit. r949 = 1 Inverter temperature limit is exceeded r949 = 2 Sensor 1: Break in sensor lead or sensor defective r949 = 18 Sensor 2: Break in sensor lead or sensor defective • the main contactor control in cases where the fault occurs immediately after precharging • the AFE output for short circuit or earth fault • the maximum current P173 IMaximum current • the AFE load Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 r949 = 34 Sensor 3: Break in sensor lead or sensor defective r949 = 50 Sensor 4: Break in sensor lead or sensor defective F024 Overload precharging resistor Check Precharging resistor protection has responded during DC- • for high-resistance short circuit or earth fault during forming or WEA link forming and automatic restart (WEA). • whether line voltage < 80 % during WEA Fault F024 occurs when IΙI > 1 % P072 for longer than 1.5 × P326. 14-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Faults and alarms Fault messages No. F025 Description of fault UCE Ph. L1 A UCE shutdown has occurred in phase L1 F026 UCE Ph. L2 A UCE shutdown has occurred in phase L2 F027 F029 F030 UCE Ph. L3 Remedial measures Check • phase L1 for short circuit or earth fault (-X2:U2 - including motor). • the contacts on the CU. Check • phase L2 for short circuit or earth fault (-X2:V2 - including motor). • the contacts on the CU. A UCE shutdown has occurred in phase L3 Check • phase L3 for short circuit or earth fault (-X2:W2 - including motor). • the contacts on the CU. Meas. val. sensing Defect in the measured value sensing circuit A fault has occurred in the measured value sensing circuit. • (r949 = 1) Offset cannot be adjusted in phase L1. • (r949 = 2) Offset cannot be adjusted in phase L2. • (r949 = 3) Offset cannot be adjusted in phases L1 and L3. Defect in the power section (valve is not blocking) DC-link short circuit Check the DC link A short circuit has been detected during DC-link precharging. F035 Ext. fault 1 Parameterizable external fault input 1 has been activated F036 Ext. fault 2 Parameterizable external fault input 2 has been activated F039 DC link ground fault An earth fault has been detected during DC-link precharging Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P575 Src No Ext Fault1 + Section "Digital inputs" in Operator’s Guide Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P586 Src No Ext Fault2 + Section "Digital inputs" in Operator’s Guide Check: Maximum connected inverter power greater than 4 x AFE inverter power? If No: Check the DC link If Yes: Contact your local SIEMENS AG branch F040 AS internal Incorrect operating status Replace the CUSA (-A10) board F041 EEprom fault A fault occurred as values were been saved to the EEPROM Replace the CUSA (-A10) board F042 Comp. time Computation time problems Reduce the computation time load, increase P308 Sampling time, check r725 Available computation time. F045 Opt.brd.HW A hardware fault occurred as an option board was being accessed Replace the CUSA board Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions Check the connection between the subrack and option boards 14-3 Faults and alarms 10.99 Fault messages No. Description of fault Remedial measures F046 Par.con. Switch the device off and on again. Replace the CUSA (-A10) board. F047 Int.comp.time Replace the CUSA (-A10) board. F048 Interf. pulse freq Fault during power OFF or pulse inhibit Switch the device off and the on again. Replace the CUSA (-A10) board if the fault occurs again. F049 SW release The SW versions of the EPROMs on the CU are different. • Replace the language EPROM The fault occurs as a result of the comparison of the language EPROM and CU software. F050 TSY init. Check whether • the TSY is correctly inserted • the parameter is set correctly for the installed board TSY board initialization error P090 Board Position 2 − P091 Board position 3 r723 PCB Code − 724 PCB Code F060 MLFB missing This fault is set if the MLFB = 0 (0.0 kW) when the device exits the INITIALIZATION state. MLFB = order number. Enter the appropriate MLFB in parameter P070 MLFB (6SE70..) after acknowledgement in INITIALIZATION. (MLFB can be entered only if the appropriate access levels are set in the two access parameters.) F062 Multiparal. • Check ImPI and the communications card and if required, replace Fault in connection with the multiparallel circuit has been detected • Check configuration and connections of the multiparallel circuit • Check parameter settings (P070 "MLFB(6SE70..)") • Replace the CUSA (-A10). • Replace the ImPI F065 INT1 telegram No telegram has been received on interface 1 (SCom1/USS protocol) within the telegram failure period. • Check the connection CU -X100:1 to 5 or check connection PMU -X300. • Check P687.01"SCom/SCB TlgOFF" • Replace the CUSA (-A10). F070 SCB init. r949 = 1 or 2 • Check the contacts on the SCB and whether the board slot matches the appropriate parameter setting. • r723 PCB Code , • r724 PCB Code and • P090 Board Position 2, • P091 Board Position 3 SCB board initialization error r949 = 5 Error in initialization data • Check parameters P682 and P684 r949 = 6 Timeout during initialization and r949 = 10 Error in configuration channel • Check parameters P090, P091, P682 and P684 SCB heartb. • Replace the SCB SCB is no longer processing the monitoring counter (heartbeat counter). • Check the connection between the subrack and option board F073 Aninput1 SL1 Amps at analog input 1, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 1) -X428:4, 5. F074 Aninput2 SL1 Amps at analog input 2, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7, 8. F075 Aninput3 SL1 Amps at analog input 3, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F072 14-4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Faults and alarms Fault messages No. Description of fault F076 Aninput1 SL2 Amps at analog input 1, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave1) -X428:4, 5. F077 Aninput2 SL2 Amps at analog input 2, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7,8. F078 Aninput3 SL2 Amps at analog input 3, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F079 SCB telegram • • • • A telegram has not been received from the SCB (USS, peer-to-peer, SCI) within the telegram failure time. F080 TB/CB init. Board initialization error at the DPR interface Remedial measures Check the connections of the SCB1(2). Check P687.01"SCom/SCB TlgOFF". Replace the SCB1(2). Replace the CU (-A10). r949 = 1 TB/CB not inserted or TB/CB board code incorrect r949 = 2 TB is not compatible r949 = 3 CB is not compatible r949 = 5 Error in initialization data Check contacts on the T300 / CB board and whether the board slot matches the appropriate parameter setting; • P090 Board Position 2, • P091 Board Position 3 • r723 PCB Code, • r724 PCB Code r949 = 6 Timeout during initialization r949 = 10 Error in configuration channel Check the CB initialization parameters; • P918 CB Bus Address, • 696 to P705 CB Parameters 1 to 10 F081 F082 F091 TB/CB heartb. TB or CB is no longer processing the monitoring counter • Replace the TB or CB TB/CB Tlgr. • Check the connections of the CB/TB. No new process data have been received from the TB or CB within the telegram failure time. • Check P695 "CB/TB TlgOFFTime". Form.interrupt Forming of the DC link has been interrupted. • Depending on the fault r949 = 1 r949 = 2 r949 = 3 r949 = 4 F255 Abortion due to another fault Abortion because Vd too low Abortion by OFF command Abortion because no ON command within 20 s of forming function selection Fault in NOVRAM • Check the connection between the subrack and option board • Replace the CB. • Replace the TB. • Line voltage too low or incorrect line voltage (P071) parameterized • OFF command • No ON command Switch the device off and then on again. Replace the CU if the fault occurs again. Table 14-1 Fault numbers, causes and their counter-measures Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 14-5 Faults and alarms 14.2 10.99 Alarms An alarm message is periodically displayed on the PMU by A=alarm and a 3-digit number. An alarm cannot be acknowledged. It is automatically deleted once the cause has been removed. Several alarms can be active simultaneously, in which case they are displayed one after another. If the AFE inverter is operated with the OP1S control panel, the warning is displayed in the bottom line of the operation display. The red LED also flashes (refer to the OP1S Operating Instructions). Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A001 P953 0 A015 P953 14 A016 P953 15 A020 P954 3 A021 P954 4 A022 P954 5 A025 P954 8 14-6 Comp. time CU board comp. time utilization too high Check r725 Available computation time. Increase P308 Sampling time Ext. alarm 1 Parameterizable, external alarm input 1 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P588 Src No Ext Warn1 + Section "Digital inputs" in Operator’s Guide Ext. alarm 2 Parameterizable, external alarm input 2 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P589 Src No Ext Warn2. + Section "Digital inputs" in Operator’s Guide Overcurrent An overcurrent has been detected. Check the driven load for an overload condition. • Are the dynamic requirements too high? Overvoltage Check the line voltage. A DC-link overvoltage condition has been detected. • Are the dynamic requirements too high? Inv.temp. The alarm activation threshold has been exceeded. Check r011 AFE temperature. Measure inlet or ambient air temperature. Apply reduction curves when ϑ >40 ºC. + Section "Technical Data" in Operator's Guide Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 I2t- inv. The inverter will be thermally overloaded if it continues to operate under the current load conditions. Check whether the rated output current or peak current (operating class II) is (was) too high. Check r010 AFE Utilization 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Faults and alarms Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A039 P955 Electrical off The electronics voltage supply is not o.k. P955 7 A047 • the ext. 24 V voltage supply -G1 • the digital input and signal lead for monitoring of the ext. 24 V voltage supply 6 A040 Check P955 Supply voltage The voltage at the input terminals is outside the rated range (< 80 % or > 110 % of P071) in operation Check Reactive current limited The reactive current of the AFE is limited. Check the • the line voltage • P071 Line voltage • line voltage (r030) • maximum current (P173) 14 • motor-mode current limit (P160) • generator-mode current limit (P161) A048 P955 15 A049 P956 0 A050 P956 1 A051 P956 2 A052 P956 3 A053 P956 4 A057 P956 8 Vd2t integrator The monitoring function of the maximum continuous DC link voltage (using the Vd2tintegrator) has reached 50 % of the final value. If the high DC link voltage is caused by a high capacitive reactive current, then this might be limited (A047). If the high DC link voltage is caused by a high line voltage (r030), the line overvoltage fault (F003) message will be activated eventually (depending on the amplitude of Vd). Check the • line voltage (r030) • DC-link voltage (r006) No slave On the ser. I/O (SCB1 with SCI1/2), no slave is connected or fiber optic is interrupted or no supply to slaves. P660 SCI AnalogInConf • Check slave. • Check fiber optic. Slave incorrect On the ser. I/O, the slaves connected do not correspond to the parameter setting (slave number or slave type). Check P660 SCI AnalogInConf Peer bdrate Baud rate for peer connection is too high or different. Match baud rates of SCB boards involved in the link P684 SCom/SCB Baud Peer PZD-L PZD length set too high for peer connection (>5). Reduce the number of words P686 SCom/SCB # PrDat.. Peer Lng f. The PZD lengths of the sender and receiver in the peer connection do not match. Match word lengths of sender and receiver P686 SCom/SCB # PrDat TB-Param Alarm occurs if a TB is logged on and connected, but it does not respond to parameter jobs from the PMU, SCom1 or SCom2 within 6 s. Replace TB configuration (software). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 14-7 Faults and alarms 10.99 Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A065 P957 0 WEA active The WEA option (P366) restarts the drive. No time monitor is activated when the DC link is precharging. The automatic restart process can be aborted with an OFF command. r958 A081.. A096 0...15 A097.. A112 0...15 A113.. A128 r959 r960 0...15 The WEA function can place operating personnel at risk. Check whether you really need to use WEA. Change P366 WEA if necessary. CB alarm See Operator’s Guide for CB board TB alarm 1 See Operator’s Guide for TB board TB alarm 2 See Operator’s Guide for TB board Table 14-2 14.3 CAUTION Alarm numbers, causes and their counter-measures Fatal errors (FF) Fatal errors are serious hardware or software errors which no longer permit normal operation of the unit. They only appear on the PMU in the form "FF<No>". The software is re-booted by actuating any key on the PMU. FFxx Fault message Switch device off and on again. Call service department if fatal fault is displayed again FF01 Time sector overflow A non-removable time sector overflow has been identified in the higher priority time sectors. Increase sampling time (P308) or reduce pulse frequency (P761) FF03 Access error option board A fatal fault has occurred as external option boards (CB, TB, SCB, TSY ..) were being accessed Replace the CUSA Replace the CUSA Replace the LBY Replace the option board FF06 Stack overflow Stack overflow. FFxx Any other fatal fault. Increase sampling time (P308) or reduce pulse frequency (P761) Replace the CUSA Table 14-3 14-8 Replace the CUSA Fatal errors 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 15 WARNING Maintenance Maintenance SIMOVERT MASTERDRIVES units are operated at high voltages. All work carried out on or with the equipment must conform to all the national electrical codes (VBG 4 in Germany). Maintenance and service work may only be executed by qualified personnel. Only spare parts authorized by the manufacturer may be used. The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with. Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors. Thus, the unit or the DC link terminals must not be worked on until at least after this delay time. The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary. If it is absolutely necessary that the drive converter be worked on when powered-up: ♦ Never touch any live parts. ♦ Only use the appropriate measuring and test equipment and protective clothing. ♦ Always stand on an ungrounded, isolated and ESD-compatible pad. If these warnings are not observed, this can result in death, severe bodily injury or significant material damage. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-1 Maintenance 10.99 15.1 Mains connection module Refer to the chapter entitled "Connecting-up and wiring" for the positions and equipment designation of the electrical components in the mains connection module. The mains connection module contains the following components: Item Equipment designation Brief description 1 -A52 VSB module Mains angle acquisition 2 -Q1 Switch-disconnector Main switch 3 -Q1# Control lever Main switch accessory 1 N/O + 1 N/C 4 -F1...F3 Main fuses Input fuses 5 -F21, F22 Fuse-type switch-disconnectors for control transformer 6 -F21, F22 # Fuse AM104 4A 14x51 7 -F11, F12 Fuse-type switch-disconnector for DC power supply 8 -F11, F12 # Fuse AM144 4A 14x51 9 -T10 230 V control transformer Auxiliary supply for fan AFE, contactor relay, power supply 10 -K1 Main contactor Main contactor 230 V, 50/60 Hz 11 -K1 -Z1 Varistor Main contactor accessory 12 -K10 Contactor relay for main contactor 6 N/O + 2 N/C 24 V 13 -K1 -V1 Suppression diode Accessory -K10 14 -G10 Power supply Controlled power supply 24 V DC, 6 A 15 -L1 Commutating reactor Clean Power filter 16 -L2 Choke Part of Clean Power filter 17 -K7 Contactor Filter contactor 230 V, 50/60 Hz 18 -K4 Contactor Precharging contactor 230 V, 50/60 Hz 19 -Z4 Varistor for contactor 230 V, 50/60 Hz 20 -C4 Capacitor Part of Clean Power filter 21 -R7...R9 Resistor Filter resistors of Clean Power filter 22 -R1...R3 Resistor Precharging resistors of Clean Power filter Table 15-1 15-2 Components of the mains connection module 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Maintenance 15.2 AFE inverter maintenance 15.2.1 Replacing the fan The fan is designed for an operating time of L10 ≥ 35 000 hours at an ambient temperature of Tu = 40 °C. It should be replaced in good time to maintain the availability of the unit. The fan assembly consists of: ♦ the fan housing ♦ a fan The fan assembly is installed between the capacitor battery and the motor connection. Replacement ♦ Withdraw connector X20. ♦ Remove the cable fastening. ♦ Undo the two M6x12 Torx screws. ♦ Pull out the fan assembly towards the front. ♦ Install the new fan assembly in reverse sequence. Prior to start-up, check that the fan can run freely and check for correct direction of air flow. The air must be blown upwards out of the unit. Torx M6x12 Torx M6x12 Fan Fig. 15-1 15.2.2 Fan housing Fan assembly Replacing the starting capacitor The starting capacitor is ♦ next to the fan connection (types E - G) ♦ Withdraw the plug connections on the starting capacitor. ♦ Unscrew the starting capacitor. ♦ Install the new starting capacitor in reverse sequence (4.5 Nm). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-3 Maintenance 15.2.3 10.99 Replacing the capacitor battery The unit is an assembly which consists of the DC link capacitors, the capacitor support and the DC link bus module. Construction types E and F ♦ Disconnect the electrical connection to the inverter bus module. ♦ Undo the mechanical interlock. ♦ Swing the capacitor battery out towards the front and lift the unit out towards the top. Construction type G ♦ Remove the connection for the balancing resistor (cable lug M6). ♦ Detach the mechanical fastening. ♦ Swing the capacitor battery out towards the front and lift the unit at an angle of 45 ° out of the converter. 15.2.4 Replacing the SML and the SMU SML: Snubber Module Lower SMU: Snubber Module Upper ♦ Remove the capacitor battery. ♦ Undo the fixing screws (4 x M8, 8 - 10 Nm or 4 x M6, 2.5 - 5 Nm, 1 x M4, max 1.8 Nm). ♦ Remove the modules. Install the new modules in the reverse sequence. 15-4 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 15.2.5 Removal Maintenance Removing and installing the module busbars (from type G) ♦ Remove the capacitor battery. ♦ Undo the screws of the module busbars. M8 power connections M6 fastening on spacers M4 circuit. ♦ Take out the insulation of the SMU / SML. ♦ Lift out the module busbars. Installation NOTE The spacing between the plus busbar and the minus busbar must be at least 4 mm. In order to install the module busbars, you must therefore use a template, e.g. a 4 mm thick piece of plastic. ♦ Place the module busbars and SMU/SML insulation on spacer bolts and fix in place (M6). ♦ Place the template instead of the DC link bus module in the module busbars. ♦ Locate the SMU and SML and tighten the modular connections (M8, 8 - 10 Nm, M6, 2.5 - 5 Nm). ♦ Screw the nuts tight on the spacer bolts (6 Nm). ♦ Connect the circuit resistors (M4, 1.8 Nm). ♦ Tighten the power connections (M8, 13 Nm). ♦ Remove the template from the module busbars. Template 4 mm Module screw connection − Module screw connection + 4 Fig. 15-2 Installing the module busbars Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-5 Maintenance 15.2.6 10.99 Replacing the balancing resistor The balancing resistor is situated in the rear installation level on the heat sink between the inverter modules, i.e. behind the capacitor battery and the module busbars. ♦ Remove the capacitor battery. ♦ Undo the fixing screws and take out the balancing resistor. ♦ Install the new component in reverse sequence. ♦ The balancing resistor is tightened with 1.8 Nm. Coat the base plate evenly and thinly with a thermo-lubricant, paying attention to correct contact assignment! 15.2.7 Replacing the IVI IVI: Inverter-Value Interface (interface board for the power section) The IVI board is screwed on at the rear of the electronics box. ♦ Withdraw the connections X205, X206, X208, X31 and X33 from the IVI board. ♦ Remove the capacitor battery (types E and F). ♦ Disconnect the fiber-optic cables (type G with with rated input voltage 3 ph. AC 660 - 690 V). ♦ Remove the PSU together with its insulation (type G) ♦ Take all the units out of the electronics box and place them on a suitable surface which is not statically charged. ♦ Undo the two fixing screws of the electronics box. ♦ Push the electronics box out of its interlock and remove it towards the front. ♦ Pull out the ABO adaption board. ♦ Unscrew the IVI board and take it out. ♦ Install the new IVI in reverse sequence. 15-6 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 15.2.8 Maintenance Replacing the VDU and the VDU resistor VDU: Voltage-Dividing Unit The VDU and the VDU resistor are only found on converters with higher supply voltages. The VDU bracket is an integral component of the electronics slide-in unit. VDU ♦ Detach the plug-in connections. ♦ Undo the fixing screw. ♦ Take out the VDU. ♦ Install the new VDU in the reverse sequence. VDU resistor ♦ Unscrew the cable fasteners. ♦ Detach the plug-in connections. ♦ Take out the VDU resistor. ♦ Install the new VDU resistor in the reverse sequence. 15.2.9 Replacing the PSU PSU: Power Supply Unit ♦ Withdraw connectors X18, X258 and X70 ab. ♦ Remove the Torx screw with ground connection from the side panel. ♦ Push the PSU out of its locking pins and take it out sideways and frontwards under the input bus. ♦ Install the new PSU in the reverse sequence. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-7 Maintenance 15.2.10 10.99 Replacing the IGD IGD: IGBT Gate Drive Construction types E and F ♦ The IGD board is mounted directly on the IGBT modules. ♦ Take out the capacitor battery. ♦ Remove the electronics box with IVI board for type E. ♦ Mark the output wiring U2/T1, V2/T2 and W2/T3 and disconnect it. ♦ Remove the inverter bus module after unscrewing the twelve M6 screws. ♦ Withdraw connector X295. ♦ Undo the fixing screws and remove the IGD board. Construction type G ♦ The IGD board is mounted directly on the IGBT modules. ♦ Take out the capacitor battery. ♦ Remove the SML and SMU modules. ♦ Remove the inverter bus module. ♦ Remove the fiber-optic cables or the connector X295. ♦ Withdraw connectors X290 and X291. ♦ Undo the fixing screws and remove the IGD board. Unscrew the fixing screws and remove the IGD board. NOTE 15-8 The spacing between the plus busbar and the minus busbar must be at least 4 mm. In order to install the module busbars, you must therefore use a template, e.g. a 4 mm thick piece of plastic. 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 15.2.11 Maintenance Replacing the IGBT module Replacement is carried out as in the case of the IGD board, with the following additions: ♦ Remove the fixing screws of the faulty IGBT module and take it out. ♦ Install a new IGBT module, paying attention to the following: • Coat the contact surfaces thinly and evenly with a thermolubricant. • Tighten the fixing screws of the IGBT module with 5 Nm, observing the sequence of tightening. 1 4 3 2 3 C E 6 1 2 5 4 Screw on IGBT module: 1. Hand-tighten (~ 0.5 Nm) Sequence 1 - 2 - 3 - 4 - 5 - 6 2. Tighten with 5 Nm (MLFB 6SE7031-8EF80: 2.5 - 3.5 Nm) Sequence 1 - 2 - 3 - 4 - 5 - 6 Fig. 15-3 Screwing on the IGBT module Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-9 Maintenance 15.2.12 10.99 Replacing the PMU ♦ Remove the ground cable on the side panel. ♦ Carefully press the snap catches on the adapter section together, remove the PMU with adapter section from the electronics box. ♦ Withdraw connector X108 on the CUx board. ♦ Carefully lift forward the PMU out of the adapter section using a screwdriver. ♦ Install the new PMU in the reverse sequence Adapter section PMU Snap catches E-box Fig. 15-4 15-10 PMU with adapter section on the electronics box 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Maintenance 15.3 Fuses 15.3.1 DC fuses Order No. Fuse 6SE70... gR (SITOR) [A] North-America Type [A] Type [V] Line voltage 3AC 380 V to 460 V 31-0EE80 160 3NE3224 31-2EF80 250 3NE3227 31-5EF80 250 3NE3227 31-8EF80 315 3NE3230-0B 32-1EG80 450 3NE3233 32-6EG80 450 3NE3233 33-2EG80 500 3NE3334-0B 33-7EG80 500 3NE3334-0B 250 350 350 450 550 550 630 630 170M3716 170M3718 170M3718 170M3720 170M6709 170M6709 170M6710 170M6710 660 660 660 660 660 660 660 660 Line voltage 3AC 500 V to 575 V [A] Type 26-1FE80 125 3NE3222 26-6FE80 160 3NE3224 28-0FF80 160 3NE3224 31-1FF80 200 3NE3225 31-3FG80 200 3NE3225 31-6FG80 250 3NE3227 32-0FG80 400 3NE3232-0B 32-3FG80 400 3NE3232-0B [A] 160 160 250 350 350 350 450 450 Type 170M3714 170M3714 170M3716 170M3718 170M3718 170M3718 170M6707 170M6707 [V] 660 660 660 660 660 660 660 660 Line voltage 3AC 660 V to 690 V 26-0HF80 125 3NE3222 28-2HF80 160 3NE3224 31-0HG80 200 3NE3225 31-2HG80 200 3NE3225 31-5HG80 315 3NE3230-0B 31-7HG80 315 3NE3230-0B 32-1HG80 400 3NE3232-0B Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-11 Maintenance 15.3.2 10.99 Fan fuses of the AFE inverters Line voltage 3AC 380 V to 460 V Order No. 6SE70.. Fan Fuse (F1 / F2) 31-0EE80 31-0EE80-1AA0 FNQ-R-2 31-2EF80 31-2EF80-1AA0 FNQ-R-2 31-5EF80 31-5EF80-1AA0 FNQ-R-2 31-8EF80 31-8EF80-1AA0 FNQ-R-2 32-1EG80 32-1EG80-1AA0 FNQ-R-5 32-6EG80 32-6EG80-1AA0 FNQ-R-5 33-2EG80 33-2EG80-1AA0 FNQ-R-5 33-7EG80 33-7EG80-1AA0 FNQ-R-5 Manufacturer: FNQ-R- Bussmann Line voltage 3AC 500 V to 575 V Order No. 6SE70.. Fan Fuse (F1 / F2) 26-1FE80 26-1FE80-1AA0 FNQ-R-2 26-6FE80 26-6FE80-1AA0 FNQ-R-2 28-0FF80 28-0FF80-1AA0 FNQ-R-2 31-1FF80 31-1FF80-1AA0 FNQ-R-2 31-3FG80 31-3FG80-1AA0 FNQ-R-5 31-6FG80 31-6FG80-1AA0 FNQ-R-5 32-0FG80 32-0FG80-1AA0 FNQ-R-5 32-3FG80 32-3FG80-1AA0 FNQ-R-5 Manufacturer: 15-12 FNQ-R- Bussmann 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Maintenance Line voltage 3AC 660 V to 690 V Order No. 6SE70.. Fan Fuse (F1 / F2) 26-0HF80 26-0HF80-1AA0 FNQ-R-2 28-2HF80 28-2HF80-1AA0 FNQ-R-2 31-0HG80 31-0HG80-1AA0 FNQ-R-5 31-2HG80 31-2HG80-1AA0 FNQ-R-5 31-5HG80 31-5HG80-1AA0 FNQ-R-5 31-7HG80 31-7HG80-1AA0 FNQ-R-5 32-1HG80 32-1HG80-1AA0 FNQ-R-5 Manufacturer: 15.3.3 FNQ-R- Bussmann Fuses of the auxiliary power supply of the mains connection module Equipment designation Fuse -F11, F12 AM144 4A 14x51 -F21, F22 AM104 4A 10x38 Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 15-13 Maintenance 15.3.4 10.99 Main fuses Line voltage 3AC 380 V to 460 V Type power [kW] Main fuses (-F1...F3) 45 690 V / 100 A 3NE1021-0 55 690 V / 160 A 3NE1224-0 75 690 V / 160 A 3NE1224-0 90 690 V / 200 A 3NE1225-0 110 690 V / 250 A 3NE1227-0 132 690 V / 310 A 3NE1230-0 160 690 V / 350 A 3NE1331-0 200 690 V / 400 A 3NE1332-0 Line voltage 3AC 500 V to 575 V Type power [kW] Main fuses (-F1...F3) 37 690 V / 80 A 3NE1820-0 45 690 V / 80 A 3NE1820-0 55 690 V / 100 A 3NE1021-0 75 690 V / 125 A 3NE1022-0 90 690 V / 160 A 3NE1224-0 112 690 V / 200 A 3NE1225-0 132 690 V / 250 A 3NE1227-0 160 690 V / 250 A 3NE1227-0 Line voltage 3AC 660 V to 690 V Type power [kW] 15-14 Main fuses (-F1...F3) 55 690 V / 80 A 3NE1820-0 75 690 V / 100 A 3NE1021-0 90 690 V / 125 A 3NE1022-0 110 690 V / 160 A 3NE1224-0 132 690 V / 160 A 3NE1224-0 160 690 V / 200 A 3NE1225-0 200 690 V / 250 A 3NE1227-0 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 16 Forming Forming How the serial number is made up For units in the 400 V and 690 V voltage classes (cf. 9th digit of the MLFB, letter E or H), the DC link capacitors must be formed again after an idle period of more than 2 years. For units in the 500 V voltage class (cf. 9th digit of the MLFB, letter F), the DC link capacitors must be formed again after an idle period of more than 1 year. If this is not carried out, the unit can be damaged when the line voltage is powered up. If the unit was started-up within one year after having been manufactured, the DC link capacitors do not have to be re-formed. The date of manufacture of the unit can be read from the serial number. (Example: A-J60147512345) Digit Example Meaning 1 and 2 A- Place of manufacture 3 J 1997 K 1998 L 1999 M 2000 4 1 to 9 January to September O October N November D December 5 to 14 6 Not relevant for forming Forming time in hours 5 4 V 0 50 3 2 40 / 0V Fig. 16-1 2 V Off-circuit idle time in years 1 1 6 90 3 4 5 Forming time depending on the idle time of the AFE inverter Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 16-1 Forming 10.99 P408 P052 = 20 P key Set forming time (60.0 to 600.0 minutes) Select "Form DC link" The operating display appears: The AFE must be switched on within 20 s or else a shutdown on faults (F091) will occur (fault value 4). Switch on AFE NOTE: While forming is in progress, the SIMOVERT MASTERDRIVES MC/VC must not be switched on! - The DC link forming operation is carried out (forming period as set in P408). - During the forming period set in P408, the pre-charging contactor is energized and de-energized in such a way that the DC link capacitor is charged up to the line voltage peak value. - The current limit set in P160 is not effective with respect to the forming operation! End 16-2 On completion of the function, operating display "Ready" (009) appears. 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data 17 Technical Data 17.1 Mains connection module EU low-voltage directive 73/23/EEC and RL93/68/EEC EN 50178 EU machine directive 89/392/EEC EN 60204-1 Type of cooling Air cooling Permissible ambient and coolingmedium temperature • during operation • during storage, transport 0° C to +50° C (32° F to 114° F) -25° C to +70° C (-13° F to 158° F) Installation height See AFE inverter Permissible humidity rating Relative humidity Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). ≤ 95 % during transport and storage ≤ 85 % during operation (moisture condensation not permissible) Moisture condensation during operation is not permissible Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2) Degree of protection to EN 60529 IP00 Radio interference suppression to EN 61800-3 Standard Options No radio interference suppression Radio interference suppression filter for Class A1 to EN 55011 Table 17-1 Mains connection modules: general technical data Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-1 Technical Data 10.99 Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 380 (-20 %) to 460 (+5 %) [Hz] 50 / 60 [A] Rated output 31-0EE83-2NA0 31-2EF83-2NA0 31-5EF83-2NA0 31-8EF83-2NA0 [kVA] 92 124 146 186 58...70 78...95 90...110 115...135 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.25 0.33 0.38 0.48 E F F F • Width • Height • Depth 274 1310 408 440 1310 440 440 1310 440 440 1310 440 Weight incl. AFE choke approx. [kg] 110 170 170 178 Type of construction Dimensions [mm] Table 17-2 Mains connection modules (380 V to 460 V, Part 1) Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 380 (-20 %) to 460 (+5 %) [Hz] 50 / 60 [A] Rated output 32-1EG83-2NA0 32-6EG83-2NA0 33-2EG83-2NA0 33-7EG83-2NA0 [kVA] 210 260 315 370 130...160 160...195 195...235 230...280 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.55 0.67 0.82 0.97 G G G G • Width • Height • Depth 580 1339 459 580 1339 459 580 1339 459 580 1339 459 Weight incl. AFE choke approx. [kg] 240 245 295 300 Type of construction Dimensions [mm] Table 17-3 17-2 Mains connection modules (380 V to 460 V, Part 2) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 500 (-20 %) to 575 (+5 %) [Hz] 50 / 60 [A] Rated output 26-1FE83-2NA0 26-6FE83-2NA0 28-0FF83-2NA0 31-1FF83-2NA0 [kVA] 61 66 79 108 50...58 55...63 65...75 90...103 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.21 0.23 0.27 0.38 E E F F • Width • Height • Depth 274 1310 408 274 1310 408 440 1310 440 440 1310 440 Weight incl. AFE choke approx. [kg] 101 105 155 170 Type of construction Dimensions [mm] Table 17-4 Mains connection modules (500 V to 575 V, Part 1) Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 500 (-20 %) to 575 (+5 %) [Hz] 50 / 60 [A] Rated output 31-3FG83-2NA0 31-6FG83-2NA0 32-0FG83-2NA0 32-3FG83-2NA0 [kVA] 128 156 192 225 106...160 130...149 160...183 185...214 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.45 0.55 0.81 0.95 G G G G • Width • Height • Depth 580 1339 459 580 1339 459 580 1339 459 580 1339 459 Weight incl. AFE choke approx. [kg] 223 240 245 285 Type of construction Dimensions [mm] Table 17-5 Mains connection modules (500 V to 575 V, Part 2) Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-3 Technical Data 10.99 Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 660 (-20 %) to 690 (+5 %) [Hz] 50 / 60 [A] Rated output 26-0HF83-2NA0 28-2HF83-2NA0 31-0HG83-2NA0 31-2HG83-2NA0 [kVA] 60 82 97 118 65...68 88...93 105...110 127...134 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.27 0.37 0.44 0.53 E E G G • Width • Height • Depth 440 1310 440 440 1310 440 580 1339 459 580 1339 459 Weight incl. AFE choke approx. [kg] 155 170 219 240 Type of construction Dimensions [mm] Table 17-6 Mains connection modules (660 V to 690 V, Part 1) Designation Order No. Value 6SE71... Rated voltage Rated frequency Rated current [V] 3 AC 660 (-20 %) to 690 (+5 %) [Hz] 50 / 60 [A] Rated output 31-5HG83-2NA0 31-7HG83-2NA0 32-1HG83-2NA0 [kVA] 145 171 208 157...165 185...195 225...235 Auxiliary current supply [V] DC 24 (20 - 30), approx. 1 A Auxiliary current supply fan [V] AC 230, approx. 0.5 A Power loss [kW] 0.66 0.78 0.95 G G G • Width • Height • Depth 580 1339 459 580 1339 459 580 1339 459 Weight incl. AFE choke approx. [kg] 245 295 295 Type of construction Dimensions [mm] Table 17-7 17-4 Mains connection modules (660 V to 690 V, Part 2) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.2 Technical Data AFE inverter EU low-voltage directive 73/23/EEC and RL93/68/EEC EN 50178 EU directive EMC 89/336/EEC EN 61800-3 EU machine directive 89/392/EEC EN 60204-1 Approval UL: CSA: Type of cooling Air cooling with built-in fan E 145 153 LR 21 927 Permissible ambient and coolingmedium temperature • during operation 0° C to +40° C (32° F to 104° F) (up to 50 °C, see Fig. „Derating curves“) • during storage -25° C to +70° C (-13° F to 158° F) • during transport -25° C to +70° C (-13° F to 158° F) Installation height ≤ 1000 m above sea level (100 % load capability) > 1000 m to 3500 m above sea level (for load capability. see Fig. „Derating curves“) Permissible humidity rating Relative humidity Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). Moisture condensation during operation is not permissible Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2) Degree of protection EN 60529 IP00 Class of protection Class 1 to IEC 536 (DIN VDE 0106, Part 1) Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4) Radio interference suppression to EN 61800-3 • Standard No radio interference suppression • Options ≤ 95 % ≤ 85 % during transport and storage during operation (moisture condensation not permissible) Radio interference suppression filter for Class A1 to EN 55011 Interference immunity Industrial to EN 61800-3 Paint finish For interior installation Mechanical specifications • Vibrations to DIN IEC 68-2-6 During stationary use: Constant amplitude - of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz - of acceleration 9.8 m/s² in the frequency range > 58 Hz to 500 Hz During transport: • - of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz - of acceleration 9.8 m/s² in the frequency range > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock Table 17-8 AFE inverter, general data Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-5 Technical Data 10.99 Permissible rated output voltage in % acc. to VDE 0110 / IEC 664-1 (not necessary acc. to UL / CSA) 100 75 50 0 1000 2000 3000 4000 Installation altitude above sea level in m Permissible rated current in % 100 75 50 25 0 0 10 20 30 40 50 Temp [°C] Derating factor K2 50 0.76 45 0.879 40 1.0 35 1.125 * 30 1.25 * 25 1.375 * * See the following Note Cooling-medium temp. in °C Permissible rated current in % 100 Altitude [m] Derating factor K1 1000 1.0 2000 0.9 3000 0.845 4000 0.8 90 80 70 60 0 1000 2000 3000 4000 Installation altitude above sea level in m Fig. 17-1 Derating curves The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 40 °C is calculated as follows: Total derating = Deratingaltitude x Deratingambient temperature K = K1 x K2 NOTE It must be borne in mind that total derating must not be greater than 1! Example: Altitude: 3000 m Ambient temperature: 35 °C K1 = 0.845 K2 = 1.125 ⇒ Total derating = 0.845 x 1.125 = 0.95 17-6 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Designation Order No. Value 6SE70... 31-0EE80 Rated voltage 31-2EF80 31-8EF80 32-1EG80 32-6EG80 [V] • Input • Output Rated frequency 31-5EF80 3 AC 380 (-20 %) to 460 (+5 %) DC 600 to 740 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 92 105 124 140 146 165 186 215 210 240 260 300 Rated output [kVA] 58...70 78...95 90...110 115...135 130...160 160...195 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 1.7 2.1 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 2.7 3.2 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.43 0.80 0.95 • Aux. curr. requirem. at 60 Hz [A] 0.49 1.2 1.4 Pulse frequency [kHz] 3 3 3 3 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 ≥ 0.98 Efficiency η (rated operation) Power loss [kW] 1.05 1.35 1.56 1.70 2.18 2.75 Cooling-air requirement [m³/s] 0.10 0.14 0.14 0.14 0.31 0.31 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 69 69 69 69 80 80 Type of construction E F F F G G 270 1050 350 360 1050 350 360 1050 350 360 1050 350 508 1450 450 508 1450 450 55 65 65 65 155 155 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-9 Air-cooled AFE inverters (Part 1) Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-7 Technical Data 10.99 Designation Order No. Value 6SE70... 33-2EG80 Rated voltage 33-7EG80 [V] • Input • Output Rated frequency 3 AC 380 (-20 %) to 460 (+5 %) DC 600 to 740 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 315 360 370 425 Rated output [kVA] 195...235 230...280 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.95 • Aux. curr. requirem. at 60 Hz [A] 1.4 Pulse frequency [kHz] 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 Efficiency η (rated operation) ≥ 0.98 Power loss [kW] 3.47 4.05 Cooling-air requirement [m³/s] 0.41 0.41 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 82 82 Type of construction G G 508 1450 450 508 1450 450 155 155 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-10 17-8 Air-cooled AFE inverters (Part 2) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Designation Order No. Value 6SE70... Rated voltage 26-1FE80 26-6FE80 31-1FF80 31-3FG80 31-6FG80 [V] • Input • Output Rated frequency 28-0FF80 3 AC 500 (-20 %) to 575 (+5 %) DC 750 to 920 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 61 66 66 75 79 90 108 120 128 145 156 175 Rated output [kVA] 50...58 55...63 65...75 90...103 106...160 130...149 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 1.7 2.1 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 2.7 3.2 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.43 0.80 0.95 • Aux. curr. requirem. at 60 Hz [A] 0.49 1.2 1.4 Pulse frequency [kHz] 3 3 3 3 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 Efficiency η (rated operation) ≥ 0.98 Power loss [kW] 0.75 0.84 1.04 1.50 1.80 2.18 Cooling-air requirement [m³/s] 0.10 0.10 0.14 0.14 0.31 0.31 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 69 69 69 69 80 80 Type of construction E E F F G G 270 1050 350 270 1050 350 360 1050 350 360 1050 350 508 1450 450 508 1450 450 55 55 65 65 155 155 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-11 Air-cooled AFE inverters (Part 3) Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-9 Technical Data 10.99 Designation Order No. Value 6SE70... 32-0FG80 Rated voltage 32-3FG80 [V] • Input • Output Rated frequency 3 AC 500 (-20 %) to 575 (+5 %) DC 750 to 920 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 192 220 225 250 Rated output [kVA] 160...183 185...214 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.95 • Aux. curr. requirem. at 60 Hz [A] 1.4 Pulse frequency [kHz] 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 ≥ 0.98 ≥ 0.97 [kW] 2.82 3.40 Cooling-air requirement [m³/s] 0.41 0.41 Efficiency η (rated operation) Power loss Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 82 82 Type of construction G G 508 1450 450 508 1450 450 155 155 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-12 17-10 Air-cooled AFE inverters (Part 4) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Designation Order No. Value 6SE70... 26-0HF80 Rated voltage 28-2HF80 31-2HG80 31-5HG80 31-7HG80 [V] • Input • Output Rated frequency 31-0HG80 3 AC 660 (-20 %) to 690 (+5 %) DC 1035 to 1100 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 60 66 82 90 97 105 118 130 145 160 171 190 Rated output [kVA] 65...68 88...93 105...110 127...134 157...165 185...195 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 2.1 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 3.2 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.80 0.95 • Aux. curr. requirem. at 60 Hz [A] 1.2 1.4 Pulse frequency [kHz] 3 3 3 3 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 Efficiency η (rated operation) ≥ 0.98 Power loss [kW] 0.90 1.24 1.68 2.03 2.43 3.05 Cooling-air requirement [m³/s] 0.14 0.14 0.31 0.31 0.41 0.41 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 69 69 80 80 82 82 Type of construction F F G G G G 360 1050 350 360 1050 350 508 1450 450 508 1450 450 508 1450 450 508 1450 450 65 65 155 155 155 155 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-13 Air-cooled AFE inverters (Part 5) Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-11 Technical Data 10.99 Designation Order No. Value 6SE70... 32-1HG80 Rated voltage [V] • Input • Output Rated frequency 3 AC 660 (-20 %) to 690 (+5 %) DC 1035 to 1100 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 208 230 Rated output [kVA] 225...235 Auxiliary current supply [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 1.1 • Aux. curr. requirem. at 60 Hz [A] 1.4 Pulse frequency [kHz] 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 Efficiency η (rated operation) ≥ 0.98 Power loss [kW] 3.70 Cooling-air requirement [m³/s] 0.41 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 82 Type of construction G Dimensions [mm] • Width • Height • Depth Weight approx. 508 1450 450 [kg] 250 Table 17-14 17-12 Air-cooled AFE inverters (Part 6) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Water-cooled AFE inverters Technical Data Order No. Power loss [kW] Cooling water requirement [L/min] Maximum additional heat dissipation at Tair ≤ 30 °C [kW] 12 12 12 12 26 26 26 26 0.7 0.7 0.7 0.7 1.5 1.5 1.5 1.5 12 12 12 26 26 26 26 26 0.7 0.7 0.7 1.5 1.5 1.5 1.5 1.5 12 12 26 26 26 26 26 0.7 0.7 1.5 1.5 1.5 1.5 1.5 Rated input voltage 3 AC 380 to 460 V 6SE7031-0EE80-1AA0 6SE7031-2EF80-1AA0 6SE7031-5EF80-1AA0 6SE7031-8EF80-1AA0 6SE7032-1EG80-1AA0 6SE7032-6EG80-1AA0 6SE7033-2EG80-1AA0 6SE7033-7EG80-1AA0 1.05 1.35 1.56 1.70 2.18 2.75 3.47 4.05 Rated input voltage 3 AC 500 to 575 V 6SE7026-1FE80-1AA0 6SE7026-6FF80-1AA0 6SE7028-0FF80-1AA0 6SE7031-1FF80-1AA0 6SE7031-3FG80-1AA0 6SE7031-6FG80-1AA0 6SE7032-0FG80-1AA0 6SE7032-3FG80-1AA0 0.75 0.84 1.04 1.50 1.80 2.18 2.82 3.40 Rated input voltage 3 AC 660 to 690 V 6SE7026-0HF80-1AA0 6SE7028-2HF80-1AA0 6SE7031-0HG80-1AA0 6SE7031-2HG80-1AA0 6SE7031-5HG80-1AA0 6SE7031-7HG80-1AA0 6SE7032-1HG80-1AA0 Table 17-15 NOTE 0.90 1.24 1.68 2.03 2.43 3.05 3.70 Water-cooled AFE inverter The units are identical in design to the air-cooled AFE inverters. Instead of the heat sink for air, an air/water cooler has been installed. All the technical data not listed in Table 17-15 for a particular unit are the same as those of the air-cooled AFE-inverter. The first 12 positions of the Order No. are identical. The supplement "-1AA0” indicates water cooling. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-13 Technical Data 17.3 10.99 Notes regarding water-cooled units Other conditions affecting operation The unit is to be connected to an existing external cooling-water circuit. The construction of this cooling-water circuit under the aspects of ♦ open or closed circuit ♦ choice and juxtaposition of materials ♦ composition of cooling water ♦ cooling-water cooling (recooling, supply of fresh cooling water) ♦ and others have an important effect on the safe functioning and service life of the whole installation. WARNING The warnings given under “Standard units" apply. Installation and servicing work on the water cooling system must be performed with the power disconnected. There must be no condensation on the units (also applies to standard units). 17.3.1 Notes regarding installation and components A closed-circuit water-cooling system of stainless steel with water/water heat exchanger is recommended for the converters. To prevent electrochemical corrosion and transfer of vibration, SIMOVERT MASTERDRIVES are to be connected to water supply and return lines by flexible, electrically non-conducting hose. The hose length (in total) should be > 1.5 m. If plastic piping is used in the installation, this hose is not necessary. The water hoses should be connected up before the converter is installed. If hose clips are used, they should be checked for tightness at threemonthly intervals. 17-14 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Wall penetration Flexible connection (hose > 1.5m, electr. non-conduc.) Return Infeed e.g. piping 1) Cooling-water circuit 2) Amot valve SIMOVERT converter Mounting cabinet Fig. 17-2 Cooling-water circuit for SIMOVERT converters The operating pressure is to be adjusted according to the flow conditions in the supply and return sides of the water cooling system. The volume of cooling water per unit time is to be set to within the values given in Table 17-15. This can be done, for example, by means of valves with flowmeter (e.g. as made by “OSTACO Armaturen AG”, CH-8902 Urdorf, Tel. ++4117355555). The flowmeters made by GPI (5252 East 36th Street North Wichita, KS USA 67220-3205 Tel.: 316-686-7361, Fax.: 316-686-6746) have also proved very effective. The user must take measures to ensure that the max. permissible operating pressure (≤ 1 bar) is not exceeded. Use must be made of a pressure regulating device. Closed-circuit cooling systems are to be provided with pressure balancing devices with safety valve (≤ 3 bar) and air venting devices. The air must be let out of the cooling system while filling is in progress. To ensure that the necessary volume keeps flowing, flushback filters should be fitted instead of the normal pipe strainer. Flushback filters automatically take care of the return flow. These are manufactured by, for example, Benckiser GmbH, Industriestrasse 7, D-6905 Schriesheim Tel.: +49-6203-730. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-15 Technical Data 10.99 ASI 1 Information Bulletin E20125-C6038-J702-A1-7400 of February 1997 contains information about suggested plant configurations for various applications. Water piping must be laid with extreme care. The pipes must be properly secured mechanically and checked for leakage. Water pipes must under no circumstances make contact with live parts (insulation clearance: at least 13 mm). 17.3.2 Application In application, the same general conditions apply as to standard units (with air cooling), with the exception of the cooling conditions described below. Water is normally used as the cooling medium (see Section "Coolant"). Antifreeze is added only in exceptional cases. Within a cooling water temperature range of from + 5 °C to + 38 °C, the unit can be operated at 100% rated current. If higher cooling water temperatures are necessary, the unit operating current must be reduced as shown in Figures 2 and 3 (Curve 1). This applies only where water is used as the cooling medim (see notes in Section "Anti-condensation, Antifreeze"). Derating Curve IP22 Permissible rated current in % 105 100 95 1 90 85 80 75 70 65 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Supply temperature in °C Water 20 % Mixture -10 °C 34 % Mixture -20 °C 44 % Mixture -30 °C Fig. 17-3 17-16 Reduction curve applying to installation in IP22 cabinets 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data Derating Curve Water IP54 Permissible rated current in % 105 100 95 1 90 85 80 75 70 65 60 55 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Supply temperature in °C Water 20 % Mixture -10 °C 33 % Mixture -20 °C 44 % Mixture -30 °C Fig. 17-4 NOTE Reduction curve 2 applying to installation in IP54 cabinets The maximum coolant temperature is 50 °C for IP22 cubicles and 46 °C for IP54 cubicles! Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-17 Technical Data 17.3.3 10.99 Coolant Normal service water or a water-antifreeze mixture (see Section "Antifreeze additive") can be used as coolant. 17.3.3.1 Definition of cooling water Chemically neutrally reacting, clean water free of solid substances (mains water). IMPORTANT Max. grain size of any entrained particles ≤ 0.1 mm pH value 6.0 to 8.0 Chloride < 40 ppm Sulfate < 50 ppm Dissolved substances < 340 ppm Total hardness < 170 ppm Conductivity (water only, also see Section "Antifreeze additive") < 500 µS/cm Cooling water inlet temperature + 5 ... 38 °C Cooling water temperature rise per unit (rated operation) ∆ T ≈ 5 °C Operating pressure ≤ 1 bar Operating pressures higher than 1 bar are not permissible! If the system is operating at a higher pressure, the supply pressure must be reduced to 1 bar at each unit. The heat sink material is not seawater-proof, i.e. it must not be cooled directly with seawater! Filters (sieves) with a mesh size of < 100 µm are to be fitted in the unit water systems (see Section “Notes regarding installation and components”)! If there is a risk of freezing, appropriate counter-measures should be taken for operation, storage and transport, e.g. draining and blowing out with air, extra heaters, etc. WARNING The warning notes for "standard units" apply. Installation and servicing work on the water systems must always be performed with the electric power disconnected. 17-18 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.3.3.2 Technical Data Antifreeze additive By the use of antifreeze, the lower operating temperature limit can be reduced from + 5 °C to 0 °C, and when not operating the system is protected against freezing at temperatures down to − 30 °C. Because of its physical properties (heat absorption, thermal conductivity, viscosity), antifreeze reduces cooling system efficiency. It should only be used when absolutely necessary. Reduction curves for antifreeze are given in the Section "Application" (Fig. 17-3 and 17-4). Without derating, premature aging of unit components cannot be ruled out. Converter tripping by the overtemperature protection must also be expected. WARNING Operation at temperatures of < 0 °C is not permitted, not even with antifreeze! Use of other media can shorten the service life. If less that 20 % Antifrogen N is added to the cooling water, the risk of corrosion is increased, which can shorten the service life. If more than 30 % Antifrogen N is added to the cooling water, this will have an adverse effect on heat dissipation and hence on the proper functioning of the unit. It must always be kept in mind that a higher pumping capacity is required when Antifrogen N is added to the cooling water. When antifreeze is used, no potential differences must occur in the whole cooling system. If necessary, the components must be connected with an equipotential bonding strip. NOTE Where antifreeze is concerned, pay attention to the information given in the safety data sheet! Antifrogen N (made by Hoechst) is preferred for use as antifreeze. The safety data sheet is appended. Background: Antifrogen N was thoroughly analysed for this application. Special attention was given to compatibility with other materials and to environmental and health aspects. Furthermore, many years of experience have been gained with Antifrogen N, and the definition of cooling water is based on this antifreeze agent. In order to obtain the benefit of the good anti-corrosive properties of Antifrogen N and water mixtures, the concentration of the mixture must be at least 20 %. The use of antifreeze places higher demands on cooling system tightness because the surface tension of the Antifrogen and water mixture is about 100 times smaller than that of pure water. Hotwater-proof asbestos-based seals are suitable. For seals with packing glands, graphite cord can be used. For pipe joints where hemp is used, coating the hemp with fermit or fermitol has proved effective. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-19 Technical Data WARNING 10.99 Antifrogen N can give rise to leakage at polytetrafluorethylene seals. Proportion of Antifrogen N added [%] Kinematic viscosity [mm²/s] Relative pressure loss 0 1.8 1.09 20 3.5 1.311 -10 34 4.72 1.537 -20 45 7.73 1.743 -30 Table 17-16 Antifreeze protection to [°C] Antifrogen N material data at T = 0 °C coolant temperature More than 45 % impedes heat dissipation and hence proper functioning of the unit. It must always be kept in mind that the pumping capacity required for using Antifrogen N additive must be adjusted, and the backpressure arising in the unit must also be taken into account. The necessary coolant flow volume must be attained under all circumstances. The electrical conductivity of the coolant is increased when antifreeze is added to the cooling water. Antifrogen N contains inhibitors to counteract the attendant increased propensity for electrochemical corrosion. To prevent weakening of the inhibitors and the corrosion that would then result, the following measures are necessary: 1. When the cooling system is drained, it must either be refilled with the same mixture within 14 days, or it must be flushed out with water several times and the heat sinks must then be blow through with compressed air. 2. The water and Antifrogen N mixture must be renewed every 3 to 5 years. If other antifreeze agents are used, they must be ethylene glycol based. They must also have been approved by reputable companies in the automotive industry (GM, Ford, Chrysler). Example: DOWTHERM SR-1. Concerning the electrical conductivity of the antifreeze and water mixture, the antifreeze manufacturer’s guidelines apply. The water that is mixed with the antifreeze must strictly comply with the defnition given in the Section "Definition of cooling water". WARNING Use of other agents can shorten the service life. Mixing different antifreeze agents is not permitted under any circumstances. 17-20 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Technical Data 17.3.4 Protection against condensation Special measures are necessary to prevent condensation. Condensation occurs when the cooling water inlet temperature is considerably lower than the room temperature (air temperature). The permissible temperature difference between cooling water and air varies according to the relative humidity φ of the room air. The temperature at which moist air will deposit droplets of water is called the dew point. The following table lists the dew points (in °C) for an atmospheric pressure of 1 bar (≈ height 0 to 500 m above sea level). If the cooling water temperature is lower than the value given, condensation must be expected, i.e. the cooling water temperture must always be ≥ dew point. Room temp. °C φ= 20 % φ= 30 % φ= 40 % φ= 50 % φ= 60 % φ= 70 % φ= 80 % φ= 85 % φ= 90 % φ= 95 % φ= 100 % 10 <0 <0 <0 0.2 2.7 4.8 6.7 7.6 8.4 9.2 10 20 <0 2 6 9.3 12 14.3 16.4 17.4 18.3 19.1 20 25 0.6 6.3 10.5 13.8 16.7 19.1 21.2 22.2 23.2 24.1 24.9 30 4.7 10.5 14.9 18.4 21.3 23.8 26.1 27.1 28.1 29 29.9 35 8.7 14.8 19.3 22.9 26 28.6 30.9 32 33 34 34.9 38 11.1 17.4 22 25.7 28.8 31.5 33.8 34.9 36 36.9 37.9 40 12.8 19.1 23.7 27.5 30.6 33.4 35.8 36.9 37.9 38.9 39.9 45 16.8 23.3 28.2 32 35.3 38.1 40.6 41.8 42.9 43.9 44.9 50 20.8 27.5 32.6 36.6 40 42.9 45.5 46.6 47.8 48.9 49.9 Table 17-17 Dew point temperature as a function of relative humidity φ and room temperature at an altitude of 0 m above sea level The dew point also depends on the absolute pressure, i.e. on altitude. The dew points for low atmospheric pressures lie below the value for sea level, and it is therefore always sufficient to plan the cooling water supply temperature for an altitude of 0 m. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-21 Technical Data 10.99 Various measures can be taken to afford protection against condensation: 1. The simplest precaution is to fit a temperature-controlled valve arrangement in the water supply, e.g. bypass method (see Fig. 17-2) with the designation “amot valve” (available from: Ing. Büro Neundörfer, Fichtenstr.5, D-91094 Langensendelbach, Tel.: +49-9133-3497). This method has the disadvantage that the water temperature is always adjusted to the temperature set on the bypass valve. This temperature is in the vicinity of the maximum attainable room temperature (at which condensation is most likely to occur), which means that the unit is always under maximum thermal stress. 2. Water temperature control places considerably less stess on the units. The water temperature is controlled as a function of room temperature. This method is certainly to be preferred where there are high room temperatures, low water temperatures and high humidities. 3. Physical dehumidifying. This is only effective in closed rooms. It comprises operating an air/water heat exchanger with cold water to constantly condense the moisture out of the room air. 4. A humidity alarm can be installed to give a warning when condensation is imminent. Such an alarm is available from ENDRICH (Tel.: +49-07452-6007-0); when the temperature falls to within 2 K of dew point, a signal contact closes. 17-22 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.3.5 Technical Data Notes on materials Cooling water installations with copper pipes and/or copper joints are to be avoided and are possible only if special measures are taken, e.g. closed cooling circuit, full filtering (i.e. copper ions are filtered out), water additives (such as the products of “Schilling Chemie GmbH”, PO Box 1136, D-71687 Freiberg, Tel. +49-7141-703-0). The hose connection nozzles on the heat sink side must be of stainless steel or heavy gauge aluminium. Under no circumstances may the connection nozzles be of brass or copper. PVC hoses are not suitable for use with antifreeze! Hard PVC pipes are suitable for use with the antifreeze agents listed in Section "Antifreeze additive". IMPORTANT The water cooling system must not contain any zinc at all. Where antifreeze is used, please note: zinc reacts with all glycol-based inhibitors. Never use galvanized pipes for this reason! If the plant incorporates normal iron pipes or cast iron accessories (e.g. motor housings), a separate cooling system with water/water heat exchangers is to be installed for the converters. If a heat exchanger made of CuNi 90/10 is used, be sure to pay attention to the water conductivity (hose) (see Section "Note regarding installation and components"). Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-23 Technical Data 17.3.6 10.99 Cabinet design an connection system ♦ Components not mounted on the heat sink, e.g. the electronic devices and the DC link capacitors, are cooled by the heat exchangers at the heat sink fins. When a chassis unit is installed in a cubicle, make sure that the air discharged by the fan can enter the inside of the chassis. For this reason, there must be a clearance of at least 130 mm between top of chassis and cubicle roof (or existing cover) for applications with degrees of protection > IP42. The compartmentalizations to be fitted to units with air-cooling are counterproductive here! They must not be fitted. ♦ The units require no external cooling air. It must nevertheless be kept in mind that additional heat losses of other components in the cubicle, such as reactors, cannot be extracted! ♦ The temperature of the cooling air circulating inside the chassis is monitored with a sensor. ♦ If an application with degree of protection IP54 is set up, it is necessary to close the gaps between the chassis side walls and the cubicle walls. ♦ In cubicle systems, partition walls up to the top cover plate are to be fitted between the units. ♦ If the units are operated with degree of protection IP54, the air temperature inside the units during rated operation is distinctly higher than the water supply temperature. ♦ One-inch internal threads are provided for the water connection. The connection nipples must be of stainless steel or heavy gauge aluminium. Ideally, flat seals should be used. ♦ If the connectors supplied with the units are used, they should be sealed with Loctite 542. ♦ The “Goldschlange” (gold snake) hose made by Paguag is recommended. ♦ For the joint, use is made of an NW25 screw-type sleeve for “Goldschlange” hose with inside piece of V2A and a double nipple of V2A. ♦ Cooling water supply (blue) and return (red) are to be connected in accordance with the colour coding, which is to be found next to the 1-inch water connection beneath the heat sink. 17-24 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 17.4 Technical Data AFE chokes Designation Type (Rated output) Rated voltage Rated frequency Rated current Value [kW] [Hz] 50 / 60 [A] Dimensions [mm] • Length • Width • Height [kg] Rated voltage Rated frequency Rated current 90 92 124 146 186 0.25 0.29 0.33 0.38 300 177 267 355 178 340 355 193 335 355 193 335 50 70 70 78 160 200 AFE chokes (380 V to 460 V, Part 1) Designation Type (Rated output) 75 3 AC 380 (-20 %) to 460 (+5 %) [kW] Table 17-18 55 [V] Power loss Weight approx. 45 Value [kW] 110 132 [V] 3 AC 380 (-20 %) to 460 (+5 %) [Hz] 50 / 60 [A] 210 260 315 370 Power loss [kW] 0.55 0.63 0.68 0.85 Dimensions [mm] 420 212 384 420 212 384 480 272 380 480 272 380 95 100 150 155 55 75 • Length • Width • Height Weight approx. Table 17-19 [kg] AFE chokes (380 V to 460 V, Part 2) Designation Type (Rated output) Rated voltage Rated frequency Rated current Value [kW] 3 AC 500 (-20 %) to 575 (+5 %) [Hz] 50 / 60 [A] [kW] Dimensions [mm] • Length • Width • Height Table 17-20 45 [V] Power loss Weight approx. 37 [kg] 61 66 79 108 0.20 0.21 0.29 0.33 300 177 267 300 177 267 355 178 332 355 193 332 41 45 55 70 AFE chokes (500 V to 575 V, Part 1) Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 17-25 Technical Data 10.99 Designation Type (Rated output) Rated voltage Rated frequency Rated current Value [kW] 90 110 [V] 3 AC 500 (-20 %) to 575 (+5 %) [Hz] 50 / 60 160 [A] 128 156 192 225 Power loss [kW] 0.38 0.485 0.58 0.62 Dimensions [mm] 355 193 332 420 212 384 420 212 384 480 274 380 78 95 100 140 90 110 • Length • Width • Height Weight approx. Table 17-21 [kg] AFE chokes (500 V to 575 V, Part 2) Designation Type (Rated output) Rated voltage Rated frequency Rated current Value [kW] [Hz] 50 / 60 [A] [kW] Dimensions [mm] Table 17-22 75 3 AC 660 (-20 %) to 690+5 %) Power loss Weight approx. 55 [V] • Length • Width • Height [kg] 60 82 97 118 0.33 0.34 0.35 0.535 355 178 332 355 193 330 355 193 335 420 212 384 55 70 74 95 AFE chokes (660 V to 690 V, Part 1) Designation Type (Rated output) Rated voltage Rated frequency Rated current Value [kW] 132 160 200 [V] 3 AC 660 (-20 %) to 690 (+5 %) [Hz] 50 / 60 [A] 145 171 208 Power loss [kW] 0.58 0.59 0.66 Dimensions [mm] 420 212 384 480 274 380 480 274 380 100 150 150 • Length • Width • Height Weight approx. Table 17-23 17-26 132 [kg] AFE chokes (660 V to 690 V, Part 2) 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 18 Environmental Friendliness Environmental Friendliness Environmental aspects during development The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series. Thus, the energy requirement during production has been reduced. Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components. Plastic components used ABS: PMU board LOGO LDPE: Capacitor ring PA6.6: Fuse holder, mounting strip, capacitor holder, cable holder, terminal blocks, terminal strip, supports, PMU adapter, covers, cable holders PC: Covers PP: Insulating plates bus retrofit PS: Fan housing UP: Clamping section fastening bolts, tensioning washer Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants. Environmental compatibility was an important criterion when selecting the supplied components. Environmental aspects during production Purchased components are generally supplied in recyclable packaging. Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels. ASIC devices and SMD devices were used on the boards. The production is emission-free. Environmental aspects for disposal The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections. The plastic components are to DIN 54840 and have a recycling symbol. Units should be disposed of through certified disposal companies. Addresses are available from your local Siemens partner. Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 18-1 10.99 19 Certificates Certificates Automation and Drives Confirmation Erlangen, 01.05.1998 This confirms that Equipment • Type AC drive converter • Order No. 6SE70... SIMOVERT MASTERDRIVES is manufactured in conformance with DIN VDE 0558, Part 2 and EN 60204, Part 6.2 (= DIN VDE 0113, Part 6.2). This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed: • Service work in operation is only permissible at the electronics box • The converter must be switched into a no-voltage condition and isolated from the supply when replacing any part/component • All panels must be closed during operation. Thus, this equipment conforms to the appropriate regulations in Germany according to VBG 4 §2 (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. EN 50110-1, EN 50110-2) must be observed when operating the equipment. A&D DS A P1 Mickal Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 19-1 Certificates 10.99 Automation and Drives Test certificate Erlangen, 01.05.1998 Equipment AC drive converter • Type SIMOVERT MASTERDRIVES • Order No.: 6SE70... 1) The routine testing according to these test instructions 475 100.9000.00 QP size A - D 476 100.9000.00 QP size E - G 476 200.9000.00 QP size J - L Test contents: I. Insulationstest • refer to EN 50178, Part 9.4.5.2 and UL508/CSA 22.2-14.M 91, Part 6.8 II. Functions test acc. to EN 50178 • • • • III. RUN-IN IV. Functions test acc. to EN 50178 Initialization and start-up Customer terminals Power section inspection Inspection of protection and monitoring devices • Continuous test > 5 hours ambient temperature 55 °C • see II. Functions test The equipment complied with the test requirements. The test results are documented within the production data base 1) For complete type, serial number and technical data please see rating plate. A&D DS A PE D P Schlögel 19-2 6SE7087-6CX86-2AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.99 Certificates Factory certificate * regarding electromagnetic compatability 4SE.476 000 0001.00 WB EMV Manufacturer: Siemens Aktiengesellschaft Automation & Drives Group Address: Business Division Variable-speed drives Sub-Division AC-Drive systems P.O. Box 3269 D-91050 Erlangen Product name: SIMOVERT Type 6SE70 Chassis units AC-AC and DC-AC When correctly used, the designated product fulfills all the requirements of Directive 89/336/EEC regarding electromagnetic compatibility. We confirm the conformance of the above designated product with the Standards: EN 61800-3 10-1996 EN 61000-4-2 (old IEC 801-2) EN 61000-4-4 (old IEC 801-4) EN 61000-4-5 (old IEC 801-5) IEC 1000-4-3 (old IEC 801-3) EN 55011 (DIN VDE 0875 Part 11) Note: These instructions relating to EMC-correct installation, correct operation, connecting-up conditions and associated instructions in the product documentation supplied must be observed. Erlangen, 01.05.1998 H. Mickal A&D DS A P1 *) acc. to EN 10204 (DIN 50049) This declaration does not guarantee any features. A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions Page 1 of 1 19-3 10.99 20 Block diagrams Block diagrams Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 20-1 10.99 Dimension drawings 21 Dimension drawings 21.1 AFE power supply module Type of construction 1 (E) 480 676.9210.00 MB Type of construction 2 (F) 480 654.9210.00 MB Type of construction 3 (G) 480 657.9210.00 MB 21.2 AFE inverter Type of construction E 476 245.9000.00 MB Type of construction F 476 254.9000.00 MB Type of construction G 476 256.9000.00 MB Siemens AG 6SE7087-6CX86-2AA0 SIMOVERT MASTERDRIVES Operating Instructions 21-1 The following editions have been published so far: Edition Internal Item Number AB GWE-476 200 4000.76 J AB-76 Version AB consists of the following chapters: Chapter Changes Pages Version date 4 10.99 1 Definitions and Warnings first edition 2 Description first edition 3 10.99 3 First Start-up first edition 2 10.99 4 Transport, Storage, Unpacking first edition 2 10.99 5 Installation first edition 7 10.99 6 Installation in Conformance with EMC Regulations first edition 1 10.99 7 Connecting-up and Wiring first edition 19 10.99 8 Basic Function Check first edition 4 10.99 9 Explanation of Terminology and Functionality of the AFE first edition 2 10.99 10 Function Diagrams first edition 2 10.99 11 Parameterization first edition 11 10.99 12 Parameter List first edition 40 10.99 13 Process Data first edition 21 10.99 14 Faults and Warnings first edition 8 10.99 15 Maintenance first edition 14 10.99 16 Forming first edition 2 10.99 17 Technical Data first edition 26 10.99 18 Environmental Friendliness first edition 1 10.99 19 Certificates first edition 3 10.99 20 Block Diagrams first edition 15 10.99 21 Dimension Drawings first edition 7 10.99 Group: Automation and Drives (A&D) Division: Variable-Speed Drive Systems Postfach 3269, D-91050 Erlangen Siemens Aktiengesellschaft Subject to change Order No.: 6SE7087-6CX86-2AA0 Printed in the federal Republic of Germany 10.99 SIMOVERT MASTERDRIVES Betriebsanleitung Operating Instructions Active Front End (AFE) AFE-Einspeise-Rückspeiseeinheit AFE Rectifier / Regenerative Feedback Unit Kompaktgerät Bauform A bis D / Compact Type A to D AC - DC UDC Ausgabe / Edition: AA Bestell-Nr. / Order No.: 6SE7087-6KD80 Diese Betriebsanleitung gilt für den Gerätesoftwarestand ab V2.1. Änderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten. These Operating Instructions are valid for software release V2.1. We reserve the right to make changes to functions, technical data, standards, drawings and parameters. Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software überprüft. Dennoch können Abweichungen nicht ausgeschlossen werden, so daß wir für die vollständige Übereinstimmung keine Garantie übernehmen. Die Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten. Für Verbesserungsvorschläge sind wir dankbar. SIMOVERT ist ein Warenzeichen von Siemens The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document to ensure that they coincide with the described hardware and software. However, differences cannot be completely excluded, so that we do not accept any guarantee for complete conformance. However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions. We are grateful for any recommendations for improvement. Siemens AG 2001 All rights reserved SIMOVERT Registered Trade Mark 01.2001 Contents Contents 1 DEFINITIONS AND WARNINGS......................................................................1-1 2 DESCRIPTION ..................................................................................................2-1 3 INITIAL START-UP...........................................................................................3-1 4 TRANSPORT, STORAGE, UNPACKING ........................................................4-1 5 INSTALLATION ................................................................................................5-1 5.1 Installing the units and major system components ...........................................5-1 5.2 Installing the optional boards.............................................................................5-8 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS...............6-1 7 CONNECTING-UP AND WIRING.....................................................................7-1 7.1 7.1.1 7.1.2 Connection overviews .......................................................................................7-2 AFE inverter.......................................................................................................7-2 Supply voltage sensing (VSB)...........................................................................7-4 7.2 7.2.1 7.2.2 7.2.3 Power connections ............................................................................................7-5 AFE inverter and reactor ...................................................................................7-5 Auxiliary power supply, precharging via terminal strip X9.................................7-6 Protective conductor connection .......................................................................7-6 7.3 7.3.1 Control terminals ...............................................................................................7-7 Standard connections of the AFE inverter ........................................................7-7 7.4 Connecting up control cables ............................................................................7-9 7.5 Terminal assignments .......................................................................................7-9 7.6 Digital inputs/outputs .......................................................................................7-13 7.7 Voltage Sensing Board (VSB) .........................................................................7-15 7.8 Connection and configuration example...........................................................7-17 8 BASIC FUNCTION CHECK..............................................................................8-1 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 1 Contents 01.2001 9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE ...9-1 10 FUNCTION DIAGRAMS .................................................................................10-1 11 PARAMETERIZATION ...................................................................................11-1 11.1 Setting parameters via the PMU .....................................................................11-2 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6 "Start-up" parameterization .............................................................................11-5 Function selection (P052)................................................................................11-6 Factory setting (P052 = 1) (Parameter reset)..................................................11-6 Initialization (MLFB input) (P052 = 2)..............................................................11-7 Download (P052 = 3).......................................................................................11-8 Hardware configuration (P052 = 4) .................................................................11-9 Closed-loop control settings (P052 = 5) ........................................................11-10 12 PARAMETER LIST .........................................................................................12-1 12.1 General visualization parameters....................................................................12-2 12.2 General parameters ........................................................................................12-4 12.3 Drive data ........................................................................................................12-6 12.4 Hardware configuration ...................................................................................12-8 12.5 Closed-loop control..........................................................................................12-9 12.6 Functions .......................................................................................................12-14 12.7 Setpoint channel............................................................................................12-15 12.8 Control and status bit connections ................................................................12-17 12.9 Analog inputs/outputs ....................................................................................12-25 12.10 Interface configuration...................................................................................12-27 12.11 Diagnostic functions ......................................................................................12-31 12.12 Gating unit .....................................................................................................12-34 12.13 Factory parameters .......................................................................................12-34 12.14 Profile parameters .........................................................................................12-35 2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Contents 13 PROCESS DATA............................................................................................13-1 13.1 13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 Control word ....................................................................................................13-1 Display of control word on PMU seven-segment display................................13-2 Control word 1 (visualization parameter r550 or r967)....................................13-3 Control word 2 (visualization parameter r551) ................................................13-4 Sources for control words 1 and 2...................................................................13-5 Description of the control word bits .................................................................13-9 13.2 13.2.1 13.2.2 13.2.3 Status word....................................................................................................13-14 Status word 1 (visualization parameter r552 or r968) ...................................13-14 Status word 2 (visualization parameter r553)................................................13-16 Description of the status word bits ................................................................13-18 14 FAULTS AND ALARMS .................................................................................14-1 14.1 Faults ...............................................................................................................14-1 14.2 Alarms .............................................................................................................14-7 14.3 Fatal errors (FF) ..............................................................................................14-9 15 MAINTENANCE ..............................................................................................15-1 15.1 Replacing the fan.............................................................................................15-2 15.2 Replacing the PMU..........................................................................................15-4 15.3 Replacing the DC link fuses ............................................................................15-5 16 FORMING........................................................................................................16-1 17 TECHNICAL DATA.........................................................................................17-1 18 ENVIRONMENTAL FRIENDLINESS..............................................................18-1 19 CERTIFICATES ..............................................................................................19-1 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 3 01.2001 1 Definitions and Warnings Definitions and Warnings Qualified personnel For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: ♦ Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures. ♦ Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures. ♦ Trained in rendering first aid. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE NOTICE used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state. NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 1-1 Definitions and Warnings WARNING 01.2001 Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can thus result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation. The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance. NOTE This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of SIEMENS AG. The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG. Any statements contained herein do not create new warranties or modify the existing warranty. 1-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Definitions and Warnings Components which can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components which can be destroyed by electrostatic discharge. These components can be easily destroyed if not carefully handled. If you have to handle electronic boards, please observe the following: Electronic boards should only be touched when absolutely necessary. The human body must be electrically discharged before touching an electronic board. Boards must not come into contact with highly insulating materials - e.g. plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers. Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging (e.g. metalized plastic boxes or metal containers). If the packing material is not conductive, the boards must be wrapped with a conductive packaging material, e.g. conductive foam rubber or household aluminum foil. The necessary ESD protective measures are clearly shown again in the following diagram: ♦ a = Conductive floor surface ♦ b = ESD table ♦ c = ESD shoes ♦ d = ESD overall ♦ e = ESD chain ♦ f = Cubicle ground connection d d b b d e e f a f f c c Sitting Standing Fig. 1-1 a f f c a Standing / Sitting ESD protective measures Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 1-3 Definitions and Warnings 01.2001 Safety and Operating Instructions for Drive Converters (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. The drive converters shall be protected against excessive strains. In particular, no components must be bent and/or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. For further information, see documentation. All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules). Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electronic components must not be mechanically damaged or destroyed (potential health risks). For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with. 2. Intended use Drive converters are components designed for inclusion in electrical installations or machinery. 5. Electrical connection The electrical installation shall be carried out in accordance with the relevant requirements (e.g. crosssectional areas of conductors, fusing, PE connection). For further information, see documentation. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60204. Instructions for the installation in accordance with EMC requirements, such as screening, grounding, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine. Commissioning (i.e. the start of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. 6. Operation The drive converters meet the requirements of the lowvoltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/DIN VDE 0660 Part 500 and EN 60146/DIN VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3. Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with prEN 50178. Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules, etc. Changes to the drive converters by means of the operating software are permissible. After disconnection of the drive converters from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this regard, the corresponding signs and markings on the drive converter must be respected. During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer’s documentation shall be followed. Keep these safety instructions in a safe place! 1-4 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 2 Description Description The AFE (Active Front End) rectifier/regenerative feedback units belonging to the SIMOVERT MASTERDRIVES series are power electronics devices that are available as cabinet, chassis and as compact units. The compact units described below are available only in the 400 V mains voltage range. The units can be operated on a 3-phase mains with or without an earthed neutral point. ♦ 400 V mains voltage range: 3AC 380 V (− 20 %) to 460 V (+ 5 %) The core component of the AFE rectifier/regenerative feedback unit consists of a voltage source converter with the CUSA control unit and it generates a controlled DC voltage, the so-called DC link voltage, from a 3-phase mains. This DC link voltage is kept constant almost independently of the mains voltage (also in the event of regenerative feedback). The prerequisite for this is that the DC voltage setpoint is within the operating range defined below. DC link voltage operating range Minimum: Maximum: Operating principle 1.5 times the rms value of the applied mains voltage. Explanation: the DC link voltage of the AFE inverter must at least be greater than the peak rectified value of the applied mains voltage to ensure that the power system is no longer controlled via the freewheeling diodes of the IGBT switches. for the 400 V mains voltage range: 740 V DC On the 3-phase end, a mains angle-oriented high-speed vector control is subordinate to the DC link voltage control and impresses an almost sinusoidal current on the network so as to minimize system perturbations with the aid of the subsequently connected Clean Power filter. The vector control also enables setting of the power factor cos phi, and thus reactive power compensation, but the operating current requirement has priority. The VSB module (Voltage Sensing Board), functions as the network angle sensor, similarly to the principle of an encoder. For safety reasons, an AFE rectifier/regenerative feedback unit must be connected to the mains via a main contactor; see figure 2-1. For this reason, an external 24 V power supply is always needed to supply the VSB module and the AFE unit. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 2-1 Description 01.2001 6 VSB CUSA Precharging contactor RV Line supply connection C / L+ L1, L2, L3 U2 V2 W2 DC units connection Main contactor D/LCF PE Precharging and main contactor Clean Power Filter Fig. 2-1 Configuration AFE reactor AFE inverter with CUSA and fuses Basic circuit Both one and several inverters can be connected to the output. The maximum connected power of the inverters may amount to 4 times the rated power of the AFE inverter. The total active power drawn from the mains supply must not continuously exceed the rated power of the AFE; the plant must be configured to meet this requirement. The AFE is suitable for coupling several inverters to a common DC busbar. This allows energy to be transferred between motoring and generating drives, thus providing a power-saving feature. Line voltage dips can be bridged in voltage step-up operation without altering the DC link voltage value. This can be achieved up to 65 % of rated line voltage without additional components on condition that the power balance defined by Equation 1 can be maintained. 3 ⋅ Vline ⋅ Imax = Vd ⋅ Id To bridge line voltage dips below 65 % of rated line voltage, the auxiliary power supply must be supported by an external UPS or similar to prevent the contactors from dropping out. 2-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Operation and control options Description The unit can be controlled and operated via ♦ the parameterization unit (PMU) ♦ an optional operator control panel (OP1S) ♦ the terminal strip ♦ a serial interface In combination with automation systems, the AFE rectifier/regenerative feedback unit is controlled via optional interfaces (e.g. PROFIBUS) and technology boards (e.g. T100, T300). Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 2-3 01.2001 3 Initial start-up Initial start-up Unpack and check the units After removing the packaging, check that the unit is intact and undamaged. Only intact units may be started up. Please also check that the unit has been supplied complete. See section "Transport, Storage, Unpacking" Fit the main components of the unit and install options that have not already been fitted Retrofit any optional boards which have not yet been installed, if necessary. Then install the units taking into account the requirements at the point of installation and the EMC instructions. See section "Installation" and "Installation in Conformance with EMC Regulations" Wire the main components of the unit and connect the PE conductor and the power cables Beginning with the PE conductor, connect the power cables and the power wiring of the AFE chokes. It is advisable to not yet connect the DC link module. In this step, do not yet connect the control and communication cables at the plant end. Exception: OP1S if the unit is to be parametrized via OP1S. See chapters "Connecting and wiring" and "Installation in conformance with EMC Regulations" Form the DC link capacitors, if necessary If the unit’s DC link was de-energized for more than a year, the DC link capacitors must be formed again. . See section "Forming" Connect the 230 V AC auxiliary voltage or the 24 V DC and the mains voltage Note: under no circumstances must the main contactor and the precharging contactor be connected in this phase; therefore, check the unit before connecting the mains voltage. After checking the cabling for correct connection and secure attachment, connect the mains voltage or the auxiliary power supply. After the electronics power supply has been started, the unit initializes itself. The action can take several seconds. The drive status is subsequently shown on the PMU. If necessary, carry out parameter reset to factory setting See chapter entitled "Basic function check" If the PMU does not show status °009 after completion of the unit initialization, or if the unit has already been See section parameterized before, you should carry out a parameter "Parameterization" reset to factory setting. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 3-1 Initial start-up 01.2001 WARNING Carry out the basic function check It must be ensured that no danger for persons and equipment can occur by energizing the power and the unit. You are advised to only connect the invertors after completing the basic function checks of the AFE rectifier/ regenerative feedback unit. Further start-up and parameterization according to your specific requirements 3-2 Operating Instructions See chapter entitled "Basic function check" siehe "Ans 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 4 Transport, Storage, Unpacking Transport, Storage, Unpacking Transport Storage The units and components are packed in the manufacturing plant corresponding to that specified when ordered. A packing label is located on the outside of the packaging. Please observe the instructions on the packaging for transport, storage and professional handling. Vibrations and jolts must be avoided during transport. If the unit is damaged, you must inform your shipping company immediately. The units and components must be stored in clean, dry rooms. Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are permissible. Temperature fluctuations must not be more than 30 K per hour. NOTE If the device has been stored for longer than the maximum permissible storage period of two years, it must be formed again. Unpacking The packaging comprises board and corrugated paper. It can be disposed of corresponding to the appropriate local regulations for the disposal of board products. The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged. Scope of delivery ♦ AFE inverter with CUSA control module ♦ Operating instructions 6SE708_-_KD80: only included in the scope of delivery if ordered separately. ♦ Options Board electronic box, e.g. PROFIBUS, must be ordered separately ♦ The line voltage sensing board (VSB) is not included in the scope of supply and must be ordered separately. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 4-1 01.2001 Installation 5 Installation 5.1 Installing the units and major system components WARNING Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions. The general and domestic installation and safety regulations for work on electrical power equipment (e.g. VDE) must be observed as well as the professional handling of tools and the use of personal protective equipment. Death, severe bodily injury or significant material damage could result if these instructions are not followed. Clearances When placing the AFE inverter, make sure that the DC link connection is on the upper side of the unit and the AFE reactor connection is on the bottom side of the unit. When mounting in switch cabinets, you must leave a clearance at the top and the bottom of the units for cooling. The minimum clearances for cooling the built-in units must be observed. Please refer to the dimension drawings on the following pages for details of these minimum clearances. When mounting in switch cabinets, the cabinet cooling must be dimensioned according to the dissipated power. Please refer to the Technical Data in this regard. Requirements at the point of installation ♦ Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured. ♦ Dust, gases, vapors Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive gases, vapors and dusts which could diminish the functionality. If necessary, filters should be used or other corrective measures taken. ♦ Ambient climate The built-in units must only be operated in an ambient climate conforming to DIN IEC 721-3-3 Class 3K3. For cooling air temperatures of more than 40°C (104°F) and installation altitudes higher than 1000 m, derating is required. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 5-1 Installation 01.2001 100 mm Mounting surface 250 mm Cooling air Fig. 5-1 Mounting Minimum clearances for cooling The unit is mounted directly to a mounting surface, for which you require the following: ♦ G-type mounting rail according to EN50035 with screws for fixing at the top ♦ One M6 screw for types A to C, two M6 screws for type D, for fixing at the bottom ♦ Dimension drawing for types A, B and for types C, D. 5-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Installation Mounting surface 425 mm 425 mm G-type rail according to EN50035 Cutouts for M6 screws 45 mm 90 mm 350 mm Type A Side view 67.5 mm 135 mm Type B Front view (without front panel) Fig. 5-2 Mounting surface 600 mm 600 mm G-type rail according to EN50035 Dimension drawings for installation of types A, B Cutouts for M6 screws 90 mm 180 mm 350 mm Type C Side view 45 mm 180 mm 270 mm Type D Front view (without front panel) Fig. 5-3 Dimension drawings for installation of types C, D Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 5-3 Installation 01.2001 a1 a1 a2 d2 h1 h3 d2 h2 d1 d1 n1 n2 l b Fig. 5-4 Dimension drawings of the AFE reactors Type [kW] Voltage [V] l [mm] b [mm] n1 [mm] n2 [mm] h1 [mm] h2 [mm] h3 [mm] a1 [mm] a2 [mm] d1 d2 5.5 11 22 37 460 460 460 460 270 300 360 380 122 142 136 161 240 240 310 310 96 116 98 123 250 240 300 300 52 70 70 135 155 155 100 120 130 135 110 115 115 *) *) M11 M10 M10 M9 M9 M9 *) This reactor has 2.5 mm2 terminals Table 5-1 5-4 Connection dimensions of the reactors Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Installation A V B D C L1 L Dimensions Resistance [Ω] L±2 [mm] L1 ± 2 [mm] A [mm] B [mm] C [mm] D [mm] V [deg.] Weight [g] 6SX7010-0AC81 22 150 132 40 20.6 5 4.3 65 185 6SX7010-0AC80 10 165 147 40 20.6 5 4.3 65 220 Fig. 5-5 Pre-charging resistors Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 5-5 Installation 01.2001 3.00 115.00 C2 C1 C6 C5 C4 C9 C8 C7 73.00 X2 85.00 C3 76.00 X1 X3 SIEMENS 6SX7010-0FB10 GWE - ............................... Rating plate 15.00 99.00 154.00 Mounting hole 4.8 mm 35.00 mm All measurements in mm Capacitors mounted with fusion adhesive Fig. 5-6 5-6 Basic interference suppression board Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES Fig. 5-7 VSB mount plate side section shock-hazard protection Installation MLFB 01.2001 Rail mounting Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 5-7 Installation 5.2 WARNING 01.2001 Installing the optional boards The boards may only be replaced by qualified personnel. It is not permitted to withdraw or insert the boards under voltage. The electronics box of the unit contains up to three slots in which you can insert optional boards. The LBA (Local Bus Adapter) can hold either the adapter board (ADB) or optional boards. An ADB (Adapter Board) can accommodate up to two optional boards. Slot 1 Slot 3 Slot 2 Fig. 5-8 Location of slots for compact units NOTE Slot 2 can be used for technology boards (T100, T300, TSY). Slots 2 and 3 can also be used for communication boards SCB1 and SCB2. WARNING The unit has hazardous voltage levels up to 5 minutes after it has been powered down due to the DC link capacitors. The unit must not be opened until at least after this delay time. 5-8 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Installation CAUTION The optional boards contain components which could be damaged by electrostatic discharge. These components can be very easily destroyed if not handled with caution. You must observe the ESD cautionary measures when handling these boards. Disconnecting the unit from the supply Disconnect the unit from the incoming power supply. Remove the 24 V voltage supply for the electronics. Open the front panel. Remove the adapter board from the electronics box as follows: Preparing installation ♦ Undo the two fixing screws on the handles above and below the adapter board. ♦ Pull the adapter board out of the electronics box using the handles. Installing the optional board NOTE ♦ Place the adapter board on a grounded working surface. Insert the optional board from the right onto the 64-pole system connector on the adapter board. The view shows the installed state. Screw the optional board tight at the fixing points in the front section of the optional board using the two screws attached. The optional board must be pressed tightly onto the plug connector, it is not sufficient to simply tighten the screws! Re-installing the unit Re-install the adapter board in the electronics box as follows: ♦ Insert the adapter board into mounting position 2 or 3. NOTE Mounting position 3 cannot be used until at least one adapter board has been installed at mounting position 2. Boards should first be installed in mounting position 2, before mounting position 3 is used. ♦ Secure the adapter board at the handles with the fixing screws. Re-connect the previously removed connections. Check that all the connecting cables and the shield sit properly and are in the correct position. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 5-9 Installation NOTE 01.2001 AFE inverters cannot be configured, i.e. all additional optional boards for the electronics box must be ordered separately. They will be supplied separately packed for installation on site. The following optional boards are available: ♦ CBP2 communication board ♦ PROFIBUS ♦ CBC communication board ♦ CAN bus ♦ Technology boards: T100, T300, TSY ♦ Interface boards: SCB1 / SCB2 ♦ Interface boards: SCI1 / SCI2 An LBA bus adapter is always required for all supplementary boards. An ADB adapter board is needed additionally for the communication boards. CAUTION: 5-10 The following cannot be installed in the AFE: SIMOLINK SLB, EB1 and EB2 terminal expansion boards! Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 6 Installation in Conformance with EMC Regulations Installation in Conformance with EMC Regulations The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations. ♦ Make sure that the AFE unit is conductively bonded with the mounting surface. The use of mounting surfaces with good conducting properties (e.g. galvanized steel plate) is recommended. If the mounting surface is insulated (e.g. by paint), use contact washers or serrated washers. ♦ All of the metal cabinet parts must be connected through the largest possible surface area and must provide good conductivity. If necessary, use contact washers or serrated washers. ♦ Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible. ♦ All signal cables must be shielded. Separate the signal cables according to signal groups. Do not route cables with digital signals unshielded next to cables with analog signals. If you use a common signal cable for both, the individual signals must be shielded from each other. ♦ Power cables must be routed separately away from signal cables (at least 20 cm apart). Provide partitions between signal cables and power cables. The partitions must be grounded. ♦ Connect the reserve cables/conductors to ground at both ends to achieve an additional shielding effect. ♦ Lay the cables close to grounded plates as this will reduce the injection of undesired signals. ♦ Use cables with braided shields. Cables with foil shields have a shielding effect which is worse by a factor of five. ♦ Contactor operating coils that are connected to the same supply network as the AFE-inverter or that are located in close proximity of the inverter must be connected to overvoltage limiters (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0). Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 6-1 01.2001 7 WARNING Connecting-up and wiring Connecting-up and wiring SIMOVERT MASTERDRIVES converters are operated at high voltages. The equipment must always be disconnected from the supply before any work is carried out! Only qualified personnel should be allowed to work on this equipment! Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Owing to the DC link capacitors, the equipment may remain at a hazardous voltage for up to 5 minutes after disconnection of the power supply. For this reason, wait for at least 5 minutes before commencing work on the converter or DC link terminals. Voltage may be present at the power and control terminals even when the motor is stopped. When working on the open converter, remember that live parts are exposed. The user is responsible for ensuring that all equipment is installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply. Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-1 Connecting-up and wiring 01.2001 7.1 Connection overviews 7.1.1 AFE inverter Aux. contactor, external DC24 V supply X9 U 1 V1 W1 PE1 C DC link connection X3 L1 L2 L3 D L+ L- Mounting position 3 Mounting position 2 PMU connection X108 Mount. pos. 1 (CUSA) X100/X101 X102 AFE reactor connection X2 Shield connections for control cables Fig. 7-1 7-2 T1 T2 T3 U2 V2 W2 PE2 Connection overview for types A, B and C Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Connecting-up and wiring Aux. contactor, external DC24 V supply X9 DC link connection X3 -F101 -F102 Connection fan 230 V Fan fuses PE1 C D L+ L- Mounting position 1 (CUSA) Mount. pos. 3 Mount. pos. 2 PMU connection X108 X100/X101 X102 T1 T2 T3 AFE reactor connection X2 U2 V2 W2 PE2 Shield connections for control cables Fig. 7-2 NOTE Connection overview for type D An external aux. voltage of 230 V AC must be connected to F101 and F102 in the case of type of construction D. The aux. voltage is needed for the fan in the unit. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-3 Connecting-up and wiring 7.1.2 01.2001 Supply voltage sensing (VSB) Supply voltage- X1 3AC Main contactor relay - X2 X3 - Terminal CUSA X4 - Target frequency Not needed for AFE X5 - Shield Fig. 7-3 7-4 View of the VSB optional board Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 7.2 Connecting-up and wiring Power connections NOTE The connection cross-sections are determined for copper cables at 40 °C (104 °F) ambient temperature (according to DIN VDE 0298 Part 4 / 02.88 Group 5). Supply terminals The supply terminals are marked as follows: AFE reactor U2/T1 V2/T2 DC link connection AFE-inverter: C / L+ D / L- PE1 PE2 PE connection: directly via mounting surface and/or via 7.2.1 AFE inverter and reactor Mains voltage 380 V to 460 V Order number for AFE inverter AFE reactor 6SE70... W2/T3 AFE reactor connection 3 AC 400 V Cross section Basic inverter unit rating AFE- inverter 6SE70... [kW] [A] VDE [mm²] AWG MCM Output end DC DC link connection Rated output Cross current section VDE AWG [A] [mm²] MCM 21-3ES87-1FG0 21-0EA81 4 10.2 1.5 16 11.2 21-3ES87-1FG0 21-3EB81 5.5 13.2 2.5 14 14.5 4 10 22-6ES87-1FG0 21-8EB81 7.5 17.5 2.5 14 20 4 10 22-6ES87-1FG0 22-6EC81 11 25.5 6 8 28 10 6 24-7ES87-1FG0 23-4EC81 15 34 10 6 37.5 10 6 24-7ES87-1FG0 24-7ED81 22 47 16 4 52 25 2 27-2ES87-1FG0 26-0ED81 30 59 25 2 66 35 0 27-2ES87-1FG0 27-2ED81 37 72 25 2 80 35 0 Table 7-1 1.5 16 Conductor cross-sections: AFE rectifier/regenerative feedback unit Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-5 Connecting-up and wiring 7.2.2 01.2001 Auxiliary power supply, precharging via terminal strip X9 X9 - external DC24 V supply, precharging control 1 The 9-pin terminal strip is provided to connect the 24 V voltage supply. The voltage supply is always required for AFE inverters. The connections for the precharging contactor energizing circuit are floating. The "Safe OFF" function cannot be utilized for AFE inverters. For this reason, care must be taken to ensure that the factory-installed jumper between "Terminal X9/5 and X9/6" is safely contacted. Terminal Designation Description Range 3 1 +24 V (in) 24 V voltage supply DC 24 V ≤ 2.5 A 4 2 0V Reference potential 0V 5 3 "Safe OFF" 7 4 "Safe OFF" 8 5 Not connected 9 6 Not connected 2 6 7 PC energizing circuit Precharging contactor energizing circuit 8 n.c. Not connected 9 PC energizing circuit Precharging contactor energizing circuit DC30 V, 0.5 A Connectable cross-section: 1.5 mm2 (AWG 16) Table 7-2 WARNING 7.2.3 Connection of external aux. voltage supply DC 24 V, precharging contactor energizing circuit The relay on PEU -X9:7.9 is only suitable for switching voltages up to 30 V with a 9-pole terminal strip! Protective conductor connection Due to the discharge currents caused by the RI suppression capacitors, a minimum conductor cross-section of 10 mm2 must be used in accordance with VDE 0160. In the case of mains connections with a cross-section of less than 10 mm2, the following measures can be taken: ♦ If the device is mounted against an earthed surface in a strongly conductive connection, the cross-section of the PE conductor may be the same as that of the mains conductor. ♦ If it is installed as an insulated unit or has a weak conductive connection to the mounting surface, a separate PE conductor with a cross-section of 10 mm2 can be used instead of the PE conductor from the mains connection. 7-6 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Connecting-up and wiring 7.3 Control terminals 7.3.1 Standard connections of the AFE inverter The basic version of the converter features the following control terminals on the CUSA board: ♦ Control terminal strips X100, X101 and X102 on CUSA electronics board ♦ Connection for OP1S operator control panel ♦ One serial interface (USS bus, RS485) ♦ Serial interfaces RS485 and RS232 (SCom1) on PMU X300 CAUTION The CUSA board contains components which can be destroyed by electrostatic discharge. These components can be very easily destroyed if not handled with caution. See also ESD precautions outlined in Section "Definitions and warnings". Connectors for control terminal strip The connectors for the control terminal strip are supplied separately packed. Cables with cross-sections from 0.14 mm2 to 1.5 mm2 (AWG: 26 to 16), or 1 mm2 (AWG: 18) can be connected using stranded wire with lugs to the connectors (recommended: 0.5 mm 2 (AWG: 20)). The connectors can be identified by the pin numbers (Table 7-3), connector positions on the board are shown in Fig. 7-4. Connector X9 is needed to control the pre-charging operation and to connect an external power supply (see Fig. 7-4). Connector Label X100 eight-pin, coded 1 2 3 CU 6 7 8 X101 eight-pin, coded 13 14 15 CU 18 19 20 X102 ten-pin 25 26 27 28 CU 31 32 33 34 Table 7-3 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-7 Connecting-up and wiring 01.2001 PMU -X100 -X101 -X102 Fig. 7-4 View of CUSA X100 RS485P 1 Reference potential RS485 Pre-assigned for converter Control of main contactor 2 Microcontroller A Slot E B 3 C 4 D Slot G PMU 5 serial interface 1 USS RS232 RS485 6 7 8 X101 9 8 7 6 5 4 3 2 1 RS485N RS232 TxD P5V 13 P24 14 M 15 M 16 24V Digital inputs: 17 I ≤ 12 mA 18 24V 5V In 5V In 5V 19 24V 20 24V 5V In 5V In X102 Pre-assigned for special applications 25 Pre-assigned for converter: Voltage sensing 27 Digital output 3 I ≤ 20 mA Pre-assigned for converter: Voltage sensing Digital output 4 I ≤ 20 mA Analog output: 8 bits + sign I ≤ 5 mA 26 30 31 34 AUX 7-8 Switch for USS bus terminator AI 1 D A C D P24 Out AI 2 D A P24 Out AO D A Fig. 7-5 ≥1 +5V 32 33 A AUX 28 29 B In 24V Pre-assigned for converter: 24 V monitoring X300 RS485P RS232 RxD n.c. Serial interface 2 USS (RS485) non-floating RS485N 0...+10 V list View of standard terminals Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 7.4 NOTE Connecting-up and wiring Connecting up control cables Generally, control lines that are connected to the AFE inverter must be shielded to achieve maximum possible interference immunity. The shield must be grounded at both ends. To avoid noise coupling, control wires which are directly connected to the chassis should be separated from power wiring by a minimum distance of 20 cm. Control and power cables must cross each other at an angle of 90°. 7.5 X100 control terminal strip Terminal assignments The terminals on the control terminal strip are as follows: Terminal Name Function 1 Transmit and receive line -RS485, differential input / output, positive (RS485/T+) 2 Transmit and receive line -RS485, differential input / output, negative (RS485/T-) 3 Transmit output RS485 Standard, differential output, positive (RS485T+) 4 Transmit output RS485 Standard, differential output, negative (RS485T-) 5 *) M RS485 Reference potential RS485 6 Digital output 2, (changeover) reference contact 7 Digital output 2, (changeover) NO contact 8 **) Digital output 2, (changeover) NC contact Possible cross-section: 1.5 mm² (AWG 16) In the assembled state, terminal 1 is at the top. *) An identical interface to the type on connector -X100 is available on connector -X300 on the parameterizing unit. Only one of these two interfaces may be used, see Section "Interfaces". Digital output 1 is available on -X9:4,5 **) Load capability of digital outputs: AC 60 V, 60 VA, cos ϕ = 1 AC 60 V, 16 VA, cos ϕ = 0.4 DC 60 V, 24 W Inductive loads, e.g. contactors, relays, for DC voltage loads, must be damped using a diode or varistor, and for AC loads, with a varistor or RC element. Table 7-4 Control terminal strip X100 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-9 Connecting-up and wiring X101 control terminal strip 01.2001 The terminals on the control terminal strip are as follows: Terminal Name Function Range 13 P24 AUX Aux. voltage supply DC 24 V / 150 mA 14 M24 AUX Reference potential 0V 15 Reference potential for digital inputs 1 to 5 with ext. signal voltage 16 Digital input 1 Signal sensitivity of digital inputs: 17 Digital input 2 • H = 24 V (13 V to 33 V) 18 Digital input 3 • Imax = 15.7 mA 19 *) Digital input 4 • L=0V (− 0.6 V to 3 V) 20 Digital input 5 Possible cross-section: 1.5 mm² (AWG 16) In the assembled state, terminal 1 is at the top. *) NOTE: Table 7-5 7-10 Must be used to monitor the ext. 24 V supply P576.1 = 1004; P576.2 = 1004). Control terminal strip X101 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 X102 -control terminal strip Connecting-up and wiring The terminals on the control terminal strip are as follows: Terminal Name Function Range 25 Cannot be used Analog input 3 0 V to 5 V 26 Cannot be used Analog input 4 0 V to 5 V 27 Assigned Analog input 1 0 V to ± 10 V 28 Assigned Reference potential for analog inputs 1, 3 29 Digital output 3 Imax = 20 mA 0 V to ± 10 V 30 Assigned Analog input 2 31 Assigned Reference potential for analog inputs 2, 4 32 Digital output 4 33 *) Reference potential for analog output 1, digital output 3, digital output 4 34 *) Analog output 1 Imax = 20 mA 0 V to 10 V Rating ≤ 5 mA equals > 2 kΩ Possible cross-section: 1.5 mm² (AWG 16) *) NOTE: To increase the noise immunity of the signals, an isolating amplifier should be connected between the analog output and measuring unit for cables > 4 m. Table 7-6 Control terminal strip X102 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-11 Connecting-up and wiring X300 serial interface 5 9 01.2001 A serial connection to an automation unit or PC can be made via connector X300 on the PMU. The unit can therefore be controlled and operated from the central control station or control room. Pin Name Function 1 n.c. Not assigned 2 RS232 RxD Receive data via RS232 RS232 3 RS485 P Data via RS485 RS485 4 RTS Request to send, for direction reversal with interface converters 5 M5V Reference potential for P5V 0V 1 6 6 P5V 5 V aux. voltage supply +5 V, Imax = 200 mA 7 RS232 TxD Transmit data via RS232 RS232 8 RS485 N Data via RS485 RS485 9 Table 7-7 7-12 Range Reference potential for RS232 or RS485 interface (with RF suppression for EMC) Serial interface X300 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 7.6 Digital inputs Connecting-up and wiring Digital inputs/outputs Four parameterizable digital inputs (24 V) are available on the control terminal strip (-X101) of the CUSA board. These inputs can be used to input commands, external faults/alarms and for returning status data to the AFE inverter’s control word. Connection: See Section "Connecting up control cables". Parameterization: See Section "Control and status words". Factory setting (valid for standby operation): Digital Command input HIGH Control LOW word bit 1 ON OFF1 0 P554.2 = 1001 (standby) 2 ON OFF2 (electrical) 1 P555.2 = 1002 (standby) 7 P565.2 = 1003 (standby) 30 P590 = 1005 3 Acknowledge 5 Table 7-8 Digital outputs Parameter Standby setting Basic setting Digital inputs Digital outputs 1 and 2 on the AFE inverter are pre-wired for the precharging and main contactors. For safety reasons, they cannot be wired up for other purposes. Two further digital outputs are available for optional functions. Factory setting: Digital output Connector Pin HIGH Signal LOW Status word bit Parameter 3 *) -X102 29 Fault 3 603.1 = 1003 4 -X102 32 Operation 2 602.1 = 1004 *) Current carrying capability up to max. 20 mA Table 7-9 NOTE Digital outputs Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). See Section "Status word". Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-13 Connecting-up and wiring Basic converter interface SCom1 01.2001 The USS protocol (universal serial interface) is implemented on the basic converter interface SCom1. The following documentation is available depending on the particular application of the SCom1 basic converter interface: ♦ Connection of a PC / PG with SIMOVIS software for startup/servicing/operation: The documentation is provided on SIMOVIS floppy disks in files BEDANLTG.TXT (ASCII format) and BEDANLTG.WRI (WRITE format). ♦ Connection of higher-level PLCs with USS protocol: SIMOVERT MASTERDRIVES Application of serial interfaces with USS protocol Order No.: 6SE7087-6CX87-4KB0 Additional general comments regarding connection and parameterization: Connection: See Section "Control terminals" NOTE A communication link can be made either via the terminal strip on the CU -X100 (RS485 Standard) or the interface connection on the PMU -X300 (9-pin SUB D connector / RS232 or RS485 (V24)). Only one of the above possible connections may be used! A four-wire connection can be implemented when the SCom2 is connected via the terminal strip (-X100) on the CUSA board. Switchover between two-wire and four-wire connection is automatic. NOTE The bus terminations (150 Ω in total) must be set for the last bus station (slave). For positioning of jumpers on S1, see Fig. 7-1. SCom1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CUSA. Dual-port Ram (DPR for SCB, TSY, CB, TB) The dual-port RAM is the internal interface on the CUSA (-X107) for connection of option boards via the LBA (Local Bus Adapter, option) of the electronics box. Available option boards: ♦ TSY (Tachometer and Synchronization Board) ♦ TB (Technology Board) ♦ SCB (Serial Communication Board) ♦ CB (Communication Board) For further information about connecting option boards and parameterizing the interface, see also the operating instructions for the relevant boards. For additional information, see Section "Control and status words". 7-14 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 7.7 Connecting-up and wiring Voltage Sensing Board (VSB) The supply voltage is sensed using the analog board VSB (Voltage Sensing Board) via the two analog inputs on control board CUSA. Furthermore, the 24 V power supply is monitored on this board and a relay provided to control the main contactor. M N15 Vsa Vsb OK MI HS P15 P24 10 9 8 7 6 5 4 3 2 1 X4 X3 X1 7 Fig. 7-6 4 X5 X2 1 3 1 View of option board VSB The cable connections between the VSB board (connector X3) and the CUSA must be screened. The screen must always be bonded over a large area at both cable ends. For safety reasons, the main contactor is always controlled via binary output 2 and the precharging contactor via binary output 1. Digital outputs 1 and 2 may not be parameterized for other purposes. The two analog inputs are also permanently assigned to line supply voltage sensing and therefore cannot be used for other functions. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 7-15 Connecting-up and wiring Connector assignments 01.2001 VSB X3 -15 V output 10 CUSA Line voltage component Vsa 9 X102:27 Analog input 1 Line voltage component Vsb 8 X102:30 Analog input 2 Ext. 24 V monitor (OK) 7 X101:19 Digital input 4 Ref. ground for Vsa, Vsb 6 X102:28/31 Ref. AI 1 and 2 Main contactor control 5 X100:7 NO contact BO2 15 V output 4 Input for 24 V ext. 3 External 24 V power supply 24 V ground 2 External M24 power supply 24 V ground 1 X100:6 Line Main contactor Main contactor X2 1 Not assigned Reference BO2 AC 230 V 2 Coil 3 1 kVA X1 Line voltage 1 Not assigned 2 Not assigned 3 Line voltage 4 Not assigned 5 Not assigned 6 Line voltage 7 Phase L1 Phase L2 Phase L3 X4 Disabled for AFE 1 Disabled for AFE 2 Earthing point / screen earth 7-16 X5 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES < 13 >: DC link Power connection DC output < 15 > Factory setting < 25 >: Serial interface RS485 < 4 >: Digital outputs < 3 >: Analog output < 2 >: Digital inputs < 1 >: Line angle < 57 >: AFE inverter < 21 >: AFE reactor < 23 >: Precharging resistors < 20 >: Main contactor < 22 >: Precharging contactor < 23 > < 22 > -K4 <9> -Z1 -R1 -R2 -U1-X1: < 13 > -F41... -F44 -X2: U2 V2 T1 T2 -L2 -K1 <8> -F1...3 PE1 -U1 < 57 > -R3 2 1 < 9 >: EMC filter < 7 > -Q1 4 3 < 8 >: Fuses 6 < 7 >: Main switch 2 1 C/L+ 5 L1 5 6 L3 3 4 L2 1 2 4 M W2 T3 < 21 > VSB3 VSB2 VSB1 < 20 > -X9:7 -K4 -U1 -A52 -G10 -U1 -X9: 2 -X9: 1 1P24 PE -X1: VSB1 VSB2 VSB3 6 5 PE VSB -X2: -K1 5 1 4 7 -X9:9 2 31 32 1M A2 A1 3 1 < 12 > -X3: -U1 -F101 -F102 M 2 3 M P24 1M 1P24 5 1 7 8 6 9 H_S M P24V_OK Vb MI Va < 12 >: Power connection 3-ph. AC -U1-A10 <1> -X100: CUSA -X102: only tpye D -X101: <2> 27 -10....+10V AC230V 50/60Hz 28 30 31 M -10....+10V M -X100: <4> <2> -X308: -X300: -A30 < 15 > -X108: < 25 > <4> <3> -X101: -X102: RS485 R+ RS485 RRS485 T+ RS485 TRS485 M 1 2 3 4 5 3PE AC380-460V 50/60Hz 19 DI 4 M24 AUX M 3 D/L- 8 7 6 DO23 DO22 DO21 1...26 DI 2 P24 AUX DI 3 DI 1 DI 5 BAS/RES 14 15 17 13 18 16 20 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions DO 3 DO 4 M 0...10V Fig. 7-7 29 32 33 34 7.8 QUIT ON/OFF1 01.2001 Connecting-up and wiring Connection and configuration example Compact AFE: circuit example 7-17 01.2001 Basic function check 8 Basic function check WARNING It imperative to observe the procedure described here for initial commissioning of the equipment. 3AC mains supply Main switch -Q1 Semiconductor fuses Main contactor -K1 Precharging resistors Precharging contactor -K4 AFE reactor -L2 VSB CUSA Voltage sensing board AFE inverter with control board CUSA and DC fuses Udc Please check: Starting point: 1. Main switch-Q1 is open 2. Mains is connected to the main switch-Q1, rotating clockwise (L1, L2, L3) 3. Internal wiring is completed: • 24 V power supply • 230 V control voltage for fan (cf. Chapter 7, VSB -> CUSA) 4. AFE reactor power wiring Check phase assignments: Connection: AFE reactor -L2 Phase L1 with AFE inverter -X2 U2/T1 Phase L2 with AFE inverter -X2 V2/T2 Phase L3 with AFE inverter -X2 W2/T3 5. DC link connection not yet connected to load-side inverter 6. No further control cables are connected, no communication Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 8-1 Basic function check Preliminary check 01.2001 ♦ Main contactor -K1 and precharging contactor -K4 must be open ♦ Main switch must be open ♦ Mains voltage must be applied to the main switch ♦ Ensure clockwise rotating field ♦ Control panel (PMU) must still be dark Activating main switch -Q1 ♦ 30 V AC control voltage for fan in type of construction D is connected (construction types A to C have 24 V fan only) ♦ 230 V AC for external 24 V power supply is connected (if available) ♦ 24 V power supply active AFE inverter X9:1 (P24) X9:2 (M24) and on VSB X3:1 (M24) X3:3 (P24) ♦ at switching contact X9:7 24 V is applied X9:9 coil of contactor -K4 ♦ On the AFE inverter, the control panel (PMU) lights up, initialization has been completed after several seconds and the status message: 0009 = READY FOR ON appears on the PMU. If the READY FOR ON message does not appear, check all contacts, fuses and voltages once again and replace CUSA if necessary. Parameter reset P052 = 1 Reset is run P052 automatically returns to 0. Disabling control of the AFE inverter P561 = 0 Enter rated voltage of supply systems (parameter P071) 8-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Checking actual value acquisition and precharging Basic function check Issue the ON command via PMU (by default, ON command P554 already set on PMU) ♦ Reaction: Precharging begins with picking up of the contactor -K4, and the DC link voltage (see display parameter r006) rises within approximately 1 second to the final value, approximately 1.35 times the mains voltage. The main contactor -K1 is connected once the final value has been reached. ♦ Contacts: cf. section entitled "Control connections" Main contactor ON command from CUSA X100 terminal 6 (M24)-7 signal from normally-open CUSA binary output 2 This command is forwarded to the mains angle acquisition circuit VSB: connector X3: terminal 5 signal X3: terminal 1 M24 Output to potential-free contact VSB: X2 terminal 1: 24 V X2 terminal 3: to coil of main contactor -K1 ♦ Reaction: Once the main contactor -K1 has picked up, the precharging contactor -K4 opens after approx. 500 ms. ♦ Status: 0011 "Ready to Run" The AFE inverter is now in the "Ready to Run " state and the following actual values must be correctly displayed: r032: Mains frequency tolerance ± 2 % r030: Mains voltage, currently applied RMS value tolerance ± 2 % If the fault F004 occurs, check the mains direction of rotation, check the main contactor’s contacts and check the mains voltage. Enabling control ⇒ After successful precharging and actual value check P561 = 1 ♦ Reaction: The AFE inverter pulse is audibly and evenly The DC link voltage (r006) goes to the value P071 x P125, and is stable with slight fluctuations ± approx. 1%. The current consumption of the AFE inverter (r004) should be no greater than 20% of the rated current of the unit (cf. P072). ♦ Fault: Replace CUSA or VSB in the event of clear deviations in the current consumption. The basic function check of the AFE rectifier/regenerative feedback unit has been completed and the unit is operable. Commissioning can now take place depending on project planning. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 8-3 01.2001 9 Explanation of terminology and functionality of the AFE Explanation of terminology and functionality of the AFE Operating modes of ♦ Operating modes are set via P164 "Operating mode" the AFE ♦ See Section "Function diagrams" rectifier/regenerative ♦ Applications: feedback unit • Supplying the voltage-source DC link of SIMOVERT MASTERDRIVES series 6SE70 inverters. • Reactive power compensation • Regenerative feedback from a DC voltage source to the supply system ♦ Operating modes: • Operating mode "cos(phi) control " (P164 = 1, factory setting): The sinusoidal line current is controlled with an adjustable cos(phi) (P120). For a cos(phi) of 1, only active power is taken from or regenerated to the line. A cos(phi) of + 0.8 results in a distribution of the line current into 80 % active current and 60 % reactive current (inductive, as cos(phi) is positive). The sign serves only to distinguish between inductive and capacitive reactive power. In this mode, therefore, a change in the active power automatically changes the reactive power. A higher-level closed-loop DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this closed-loop DC link voltage controller is the setpoint for the active current. • Operating mode "Reactive power compensation" (P164 = 0): The reactive power can be input as either capacitive or inductive (P122) (± 140 % of AFE rated apparent power) and is independent of the active power. A higher-level DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this DC link voltage controller is the setpoint for the active current. If the "sum“ (square-root of the sum of the squares of the absolute values) of the active and reactive power is greater than the maximum apparent power of the AFE, the reactive power is limited (= Line current management). • Operating mode "Current control" (P164 = 2): The active line current can be externally specified via a setpoint node (P486). The DC link voltage is not controlled and is given by an external voltage source (e.g. master Master AFE). ♦ Operating mode: "regenerative partial load" (P164 = 3): In this operating mode, active power is fed back into the mains as from Ud > Udset. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 9-1 Explanation of terminology and functionality of the AFE Indexed parameters 01.2001 These parameters are divided into various "indices" (i001, i002, etc.). A separate parameter value can be assigned to each index. The meaning of the "indices" of the relevant parameter (parameter number) can be found in Section "Parameter List". Example: Index 1 P683 i001 = 0 Bus address of serial interface SCom1 (CU) Index 2 i002 = 2 Bus address of serial interface Data sets on the SCB board "Indexed" parameters are divided according to data sets (indexed). ♦ GRD/RES (basic or reserve setting): These data sets make it possible, e.g. to switch from manual to automatic mode. ♦ RDS (reserve data set) 1 or 2: Two reserve data sets can be parameterized, e.g. for alternating operation of different converter types on one AFE. The data sets are selected via the "control word" and read out in r012 and r152, see Section "Function diagrams". 9-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES Fig. 10-1 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions r126 0 SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) P125 Vd(set) factor X 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 1001 X RES BAS Src Vd setpoint Vd setpoint Kp P443 P444 Kp 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 RES BAS I(reactive,act) r256 I(active,act) r264 V(supply) r030 Θ Phase angle Src I setpoint I setpoint Kp P486 P487 Kp Current transformation SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) Phase current 3 Line filter pre-control Line synchronization 2 x r030 2 x P071 r447 r490 Vd(set) limitation – r303 Vd(act) + Vd(set) r139 Ti PI controller Kp In P072 r004 Output current Imax(set) r174 I(active,set) r263 Vn P071 In P072 Fn P078 Operating mode Reactive power cos(phi) Line filter C P164 P122 P120 P080 I(reactive,set) r255 Gating unit I(reactive,set) calculation Control factor r764 r004 r180 Vd(act) Firing angle limit Vd correction and voltage limiting I(max,mot) P160 P161 I(max,gen) P i²t calculation 0: Vd control 1: Current control 0 1 P164 P587 r255 I(reactive,set) Kp Kp dyn Ti P129.x P130.x P131.x r263 I(active,set) Current controller K Θ Phase angle r032 Line frequency 10 Phase current 1 P081 Line filter L Analog input 2 Vsb Analog input 1 Vsa Line frequency r032 01.2001 Function diagrams Function diagrams Block diagram of the AFE control 10-1 10-2 Fig. 10-2 Analog output 3 2 1 0 ... ... Content of parameter 001 0 Fig. 10-3 BASIC RESV CU-AA gain P656 Operating Instructions Parameters involved: P120, P121, P122, P124, P129, P130, P131, P160, P161, P164, P173, P326, P366, P408, P517, P518 Switchover of reserve data set (RDS) Parameters involved: P443, P444, P486, P487, P554 to P589 Switchover, basic/reserve setting (Basic/Resv) Fields which can be switched over have a shaded background. ... ... CU-AA act. values P655 CU-AA offset P657 # i.001 i.001 RESV i.002 1 RDS 2 i.002 BASIC -10 V +10 V RESV BASIC r152 Active RDS 0 1 i.001 Src RDS bit 0 Control word bit 18 P578.x i.002 0 1 0 1 Src basic/reserve Control word bit 30 P590 values [%] ( Parameter 100 % Src basic/reserve Control word bit 30 P590 Smoothing 20 ms Voff = x Gain [V] ) + Offset [V] to the terminal strip Function diagrams 01.2001 Basic/reserve changeover 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 11 Parameterization Parameterization The functions stored in the converters are adjusted to suit specific applications by means of parameters. Every parameter is uniquely identified by its name and number. In addition to a parameter name and number, many parameters also have a parameter index. Using these indices, it is possible to store several values for a parameter under one parameter number. Parameter numbers consist of a letter and a three-digit number. Upper case letters P, U, H and L are the codes for settable parameters and lower case letters r, n, d and c the codes for non-settable visualization parameters. Examples DC link voltage r006 = 632 Parameter name: Parameter number: Parameter index: Parameter value: DC link voltage r006 No index 632 V Src ON/OFF1 P554.2 = 1001 Parameter name: Parameter number: Parameter index: Parameter value: Src ON/OFF1 P554 2 1001 Parameters can be entered via ♦ the PMU parameterizing unit integrated in the converter front panel, ♦ the control terminal strip of the closed-loop control module CUSA (see Section "Control terminals"), ♦ easily via the optional OP1S operator panel, ♦ the serial interfaces RS485 and RS232 at -X300 on the PMU or ♦ on a PC with the SIMOVIS service program (Version 5.3 or higher). The parameters stored in the converters can be altered only under particular conditions. The following conditions must be fulfilled before parameter settings can be changed: ♦ The relevant parameter must be a settable parameter (identifiable by upper case code letters in parameter number). ♦ Parameterization authorization must be set (P053 = 6 for parameterization via PMU or OP1S). ♦ Changes to parameter settings must be permitted by the current converter status (initial parameter settings must be set with the converter switched off). Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 11-1 Parameterization 11.1 01.2001 Setting parameters via the PMU The parameterization unit (PMU) is provided for direct parameterization, operation and visualization of the converter/inverter. It is an integral component of basic units and features a four-digit, seven-segment display and several keys. Raise key Seven-segment display for: Drive statuses Alarms and faults Reversing key ON key Parameter numbers Toggle key OFF key Parameter indices Lower key X300 Parameter values Fig. 11-1 Key Meaning Function • Switch on device (standard) • With active fault: Return to fault display • Command is executed when key is released OFF key • Switch off device with OFF1 or OFF2 depending on parameterization (P554 to P557). Command is executed when key is released. Reversing key • No function Toggle key • For switching between parameter number and parameter value in the sequence indicated (command becomes effective when the key is released). • If fault display is active: For acknowledging the fault ON key Raise key Lower key Hold toggle key and depress raise or lower key Table 11-1 11-2 PMU parameterization unit Increase the display value: • Press and release: Increase value by one increment • Hold down: Value is increased rapidly Reduce the display value: • Press and release: Decrease value by one increment • Hold down: Value is decreased rapidly • Press and hold P, then press second key. The command is executed when key is released (e.g. quick toggle). Control elements on the PMU Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Toggle key (P key) Parameterization Since the seven-segment display on the PMU has only four digits, the 3 descriptive elements of a parameter, i.e. ♦ parameter number, ♦ parameter index (for an indexed parameter) and ♦ parameter value cannot be displayed simultaneously. It is therefore necessary to switch between the 3 elements. The toggle key is provided for this purpose. After the desired level has been selected, the parameter number can be adjusted with the Raise or Lower key. Using the toggle key, you can switch • from the parameter number to the parameter index • from the parameter index to the parameter value • from the parameter value to the parameter number If the parameter is not indexed, the toggle key switches directly from the parameter number to the parameter value. NOTE Parameter number P P Parameter value Parameter index P If you change the value of a parameter, the new value normally becomes operative immediately. However, in the case of confirmation parameters (identified by an asterisk " * " in the Parameter List), the new value does not take effect until you switch from the parameter value to the parameter number. Changes to parameter settings made via the PMU are always stored in the non-volatile EEPROM after confirmation by the toggle key. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 11-3 Parameterization 01.2001 Example The following example shows the sequence of operator inputs via the PMU required to select operating mode "Reactive power compensation". Closed-loop control settings ∇ P052 É Ë 0000 ∇ É P Ë É ... ∇ Set P052 to 5: Ë 0001 É P Ë 0005 P052 Increase number to P164: Select operating mode ... ∇ ∇ É Ë P052 P164 Set P164 to 0: Reactive power compensation É ∇ Ë É P Ë P164 1 Return to P052: É P Ë 0 P164 Function selection É ∇ ... ∇ Ë P164 P052 Set P052 to 0: Return to previous operating state É ∇ ... ∇ Ë É P Ë P052 11-4 0005 É P Ë 0000 P052 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameterization 11.2 "Start-up" parameterization Select language: 0 = Deutsch, 1 = English, 2 = Espanol, 3 = Fracais, 4 = Italiano P050 = Access level "Expert Mode" P051 = 3 Option boards? no Possible option boards: SCB, CB, TB, TSY yes P052 = 4 P090 = P091 = other parameters depending on option P052 = 5 Select "Hardware Configuration" Define and parameterize option boards: Option boards: 0: None 1: CB 2: TB 3: SCB 4: TSY (right-hand slot P090, centre slot P091) Menu selection "Closed-loop control settings": If fault "Fxxx" appears, see Section "Fault and alarm messages" P071 = Input rated supply voltage in V P078 = Input line frequency in Hz P164 = Operating mode: P052 = 0 0: Reactive power compensation mode 1: cos(phi) mode 2: Current control 3: Regenerative partial load Select function "Return" End Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 11-5 Parameterization 11.2.1 01.2001 Function selection (P052) Start-up functions are selected via parameter P052. These provide start-up variants specially adapted to start-up mode. Access stage 2 (P051 = 2) must be enabled and the AFE infeed must not be set to OPERATION (014). The following functions are available: Precondition ♦ Return from function selection (P052 = 0) ♦ Factory setting (P052 = 1) ♦ Initialization (P052 = 2) ♦ Download (P052 = 3) ♦ Hardware configuration (P052 = 4) ♦ Closed-loop control setting (P052 = 5) ♦ Forming (P052 = 20) The "Factory setting" and "Forming" functions are reset automatically on completion, i.e. P052 = 0 (return)! All other functions must be reset manually. 11.2.2 Factory setting (P052 = 1) (Parameter reset) Function This function resets all parameters (see Section "Parameter List") to their factory values (supplied defaults). Please note the setting of P077! The "Factory setting" function can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). This function sets some converter data according to the device type (dependent on MLFB / P070). Condition Result P052 = 1 P 11-6 Select factory setting (Parameter reset) The numbers of the newly set parameters are displayed consecutively: ♦ All parameters set to factory values acc. to Parameter List (even board configuration P090/P091) ♦ Device data (derived from MLFB of converter (P070)) P071 Rated supply voltage P072 AFE current (n) P078 Line frequency (n) ♦ Open-loop/closed-loop control parameters P173 Imax (maximum current) When the parameter have been set to their factory values, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameterization 11.2.3 Initialization (MLFB input) (P052 = 2) Function Condition Result This function is used to alter the order number (device type) of the converter. "Initialization" can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). When the order number is changed, only some parameters are reset to their factory values (shipped status of converter) as a function of the new order number. The process data connection remains unchanged. P051 = 3 Access level "Expert Mode" (to change P070) P052 = 2 Select Initialization P070 = Specify MLFB (= Order No. of the AFE inverter, see rating plate) When the CU board is changed, the appropriate MLFB for the converter must be entered. When setting parameters via PMU, enter the corresponding code number (PWE) according to the table below. Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %) Order number Type power Rated current [kW] [A] 21-0EA81 4 10.2 12 21-3EB81 5.5 13.2 19 21-8EB81 7.5 17.5 26 22-6EC81 11 25.5 36 23-4EC81 15 34 43 24-7ED81 22 47 53 26-0ED81 30 59 57 27-2ED81 37 72 67 6SE70.. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions PWE 11-7 Parameterization 01.2001 P052 = 0 The operating display appears and, if the MLFB has been altered, the following parameters are set to new values : Converter and motor data (as derived from converter MLFB (P070) ) and open-loop and closed-loop control parameters ("Automatic parameterization" on all data sets analogous to selection of "Factory setting" function). The process data connections (e.g. analog inputs/outputs) remain unchanged. On completion of initialization, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. P 11.2.4 Select "Return" Download (P052 = 3) This function is used to read and alter parameters by means of a PC connected to the SCom1 basic converter interface. Parameters can be "downloaded" in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. Function Condition P052 = 3 P P052 = 0 Select "Download" The operating display (021) appears. Using a PC connected to basic converter interface SST1 and an appropriate application program (e.g. SIMOVIS), it is now possible to read and alter all parameters irrespective of the selected control mode, etc. Select "Return" P After Return, the STARTING LOCKOUT (008) or READY FOR ON (009) display appears. 11-8 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameterization 11.2.5 Hardware configuration (P052 = 4) Function Condition Result The purpose of this function is to define option boards (SCB, TSY, CB, TB) installed in the electronics box of the AFE inverter. The "Hardware configuration" function can be selected in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. The LBA bus link (Local Bus Adapter) is required additionally to install option boards in the electronics box. See Section "Interfaces". All parameters which can be written in the "Hardware configuration" state ("H", see right-hand column in "Parameter List") can be altered. P052 = 4 Select "Hardware configuration" P051 = 3 Access level "Expert Mode" (to be able to alter the following parameters) P090 = P091 = Board in slot 2 ( RIGHT in electronics box) Board in slot 3 ( CENTRE in electronics box!) Parameter values for P090/P091: 0: No option board 1: CB Communication Board 2: TB Technology Board (P090 only) 3: SCB Serial Communication Board 4: TSY Digital Tacho and Synchronization Board NOTE Slot in electronics box Boards Left Slot 1 (CU) CUSA Center Slot 3 (options) CB / SCB1 / SCB2 / (TSY, not with TB) Right Slot 2 (options) CB / SCB1 / SCB2 / TSY / TB ♦ Only one of each option board type may be inserted in the electronics box at one time. ♦ Technology boards (e.g. T300) must always be inserted in slot 2. The TSY board may not be inserted at the same time as a TB. ♦ If only one option board is in use, it must always be inserted in slot 2. ♦ Other parameters depending on option boards (see relevant Operating Instructions or Parameter List). ♦ Make selection between: Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 11-9 Parameterization 01.2001 P052 = 5 Select "Closed-loop control settings" (see Section "Closed-loop control settings") P052 = 0 Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. P The hardware is initialized. If one of the fault messages F050/F070/F080 appears, see Section "Fault and alarm messages". On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 11.2.6 Closed-loop control settings (P052 = 5) Function This function is used to alter the closed-loop control settings (AFE data). The "Closed-loop control settings" can be made in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). All parameters which can be written in the "Closed-loop control settings" state ("A", see right-hand column in Parameter List) can be altered by this function. "Closed-loop control settings" is terminated by resetting the status (P052 = 0) with calculation of internal quantities. Condition Result P052 = 5 Select "Closed-loop control settings" P051 = 3 Access level "Expert Mode" (in case parameters which require Export Mode need to be altered) Change selected parameters which can be altered in the "Closed-loop control settings" state. P052 = 0 P Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 11-10 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list 12 Parameter list General Visualization Parameters to 49 Analog Input/Output from 650 General Parameters from 50 Interface Configuration from 680 Drive Data from 70 Diagnostic Functions from 720 Hardware Configuration from 89 Gating Unit from 760 Motor Data from 100 Factory Parameters from 780 Control from 150 Special Parameters from 800 Functions from 330 Profile Parameters from 900 Setpoint Channel from 410 Tech Board Parameters from 1000 Control and Status Bit Connections from 550 Range [Unit] Value Texts # of Indices Factory Settings read: write: −300.00 to 300.00 [Hz] 2 25)/ BR4) 25)/ BR4) Key to parameter list Example: PNU Parameter Name in OP1 *:conf-P Description P999 *1) "Parameter Name in OP1” 3E7Hex RDS(2) parameter6) "Description” Type=I2; 2) PKW: 1Hex=0.01 Hz; i001=50.00 _/_ _/_ i002=50.00 or: ←7) PZD Gr.: 03) 1) Confirmation parameter: Does not become active until confirmation (press P key) 2) Parameter type O2 Unsigned 16-bit value I2 Signed 16-bit value L2 Nibble-coded quantity V2 Bit-coded quantity 3) Normalization group for PZD PZD group PZD normalization 0 as PKW normalization 61000Hex = P072 I(n,AFE) 71000Hex = P071 V(n,supply) Abbreviations: PZD Process Data PKW Parameter Characteristic Value 4) Operating states: U H A B R MLFB Input (initialization) Hardware Configuration Control Settings Ready (including Fault) Run 5) Minimum access level which is needed to read or write a parameter. 1 Operation via PMU/OP 2 Standard Mode 3 Expert Mode 6) Abbreviations for indexed parameters RDS(2) B/R Reserve data set parameter with 2 indices, switched over via control word 2, bit 18 Parameter with switchover option for basic and reserve setting in control word 2, bit 30 7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-1 Parameter list 12.1 01.2001 General visualization parameters PNU Parameter Name in OP1 *:conf-P Description r000 r001 1Hex r004 4Hex r006 Range [Unit] Value Texts # of Indices Factory Settings read: write: Operation Display Displays the operating status, fault and alarm messages See Section “Operator control" for a description − 1 /UHABR Operating status Visualization parameter indicating the current operating state of the AFE Description 0 = AFE MLFB input 1 = AFE initialization 2 = Hardware initialization 3 = Closed-loop control initialization 4 = Hardware settings (H) 5 = Closed-loop control settings (A) 7 = Fault 8 = Starting lockout 9 = Ready for ON 10 = DC-link precharging 11 = Ready to run 14 = Run 18 = Forming 21 = Downloading parameter settings .... Analog output: 100 % with code number (PWE) = 16384 Type = O2; PKW: 1HEX=1 PZD Gr.: 0 − 2 /UHABR − 2 / BR − 2 / BR − 2 / BR Output Amps AFE output current Note: The displayed value corresponds to the current at the inverter (CT). The line current at the AFE input deviates from this value by the current component which flows through the filter capacitor. Analog output: 100 % with code number (PWE) = 4 * P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6 6Hex DC Bus Volts Actual DC-link voltage value Display quantity for the PMU and OP. Analog output: 100 % with code number (PWE) = 4*P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 r010 AFE utilization AHex 12-2 Thermal AFE utilization as a result of an I2t calculation of the output current. Loading the AFE with maximum current for • 30 seconds activates an alarm (P622) and for • 60 seconds to a reduction in the load current to 89 % of AFE rated current. Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1 % PZD Group: 0 _/_ _/_ MLFB Input Init. MLFB H/W Init System Init H/W Setting System Set. Fault ON locked Rdy ON Precharging Rdy Run Operation Capacitor forming Download [A] [V] [%] Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description r012 Base/Reserve CHex r013 DHex r030 1EHex r032 20Hex Basic/reserve settings of the process data connections for setpoints and control word bits Parameter values: 0: Basic setting 1: Reserve setting Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Range [Unit] Value Texts Line volts Actual line voltage (fundamental r.m.s.) Analog output: 100 % with code number (PWE) = 4 * P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Line frequency Actual frequency of line voltage Analog output: 100 % with code number (PWE) = 163.84 Hz Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions read: write: − 2 / BR 3 2 / BR − 2 / BR − 2 / BR _/_ _/_ Basic Reserve Operat. hours Display of hours run with enabled inverter (in Run operating state). Indices: i001 = Days: Days (0...9999) i002 = Hrs.: Hours (0...24) i003 = Sec.: Seconds (0...3600) Type=O2; PKW: 1HEX=1 PZD Gr.: 0 # of Indices Factory Settings d h s [V] [Hz] 12-3 Parameter list 12.2 01.2001 General parameters PNU Parameter Name in OP1 *:conf-P Description P050 * 32Hex P051 * 33Hex P052 * 34Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: Language Plain text display language on the optional OP operator panel and in the SIMOVIS PC program Parameter values: 0: German 1: English 2: Spanish 3: French 4: Italian Type=O2; PKW: 1HEX=1 PZD Gr.: - 0 to 5 − 0 2 /UHABR 2 /UHABR Access Level Access level setting; the higher the access level, the more parameters can be accessed for reading and writing. Parameter values: 1: Operation via PMU/ OP 2: Standard mode 3: Expert mode Type=O2; PKW: 1HEX=1 PZD Gr.: - 1 to 3 − 2 1 /UHABR 1 /UHABR Function Select Selection of various commissioning steps and special functions. Parameter values: 0 = Return to the previously active drive status from one of the functions described below. 0 to 20 − 0 2 /UHABR 2 /UHAB 1= Par. Reset 2= 3= Parameter Reset: All parameters are reset to their original settings (factory settings). According to the Profibus profile for variable speed drives this function is also accessible via parameter P970. On completion of this function, the parameter is automatically reset to 0. Enable MLFB setting mode (switch to MLFB Input operating status). The function can be deselected only by resetting the parameter to 0 (Return). Download/upread (switch to Download operating status). The function can be deselected only by resetting the parameter to 0 (Return). 4 = Hardware configuration (switch to Hardware Settings operating status). The function can be deselected only by resetting the parameter to 0 (Return). 5 = Closed-loop control settings (switch to Closed-Loop Control Settings operating status to parameterize plant data). The parameter must be reset to 0 (Return) to exit the function without modifying parameters internally. 20 = Forming Type=O2; PKW: 1HEX=1 PZD Gr.: - 12-4 _/_ _/_ Deutsch English Espanol Francais Italiano Operation Standard Expert Return Set MLFB Download H/W Setting Drive Setting Capacitor forming Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P053 * Parameter access 0 to 31 − 1 /UHABR 6 1 /UHABR 35Hex This parameter can always be written at any time from any interface. Parameter values: 0: None 1: COM BOARD (CB) 2: BASE KEYPAD (PMU) 4: BASE SERIAL (SST1) (SST1 and OP) 8: Serial I/O (SCB with USS) (SCB) 16: TECH BOARD (TB) Setting instructions: • Every interface is numerically coded. • Entering the number or the product of several different numbers assigned to different interfaces releases the relevant interface(s) for utilization as a parameterizing interface. Example: A factory setting of 6 indicates that interfaces BASE KEYPAD (PMU) and BASE SERIAL (SST1) are released as parameterizing interfaces. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P054 OP Backlight Backlighting for operator panel Parameter values: 0 = Panel is always backlit 1 = Panel is only backlit when in use Type=O2; PKW: 1HEX=1 − 0 3 / BR 3 / BR 36Hex Release of interfaces for parameterization. 0 to 1 _/_ _/_ PZD Gr.: - Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-5 Parameter list 12.3 01.2001 Drive data PNU Parameter Name in OP1 *:conf-P Description P070 * 46Hex MLFB(6SE70..) MLFB (order number) of basic unit For parameter values, see Section "Initialization" Type=O2; PKW: 1HEX=1 PZD Gr.: - P071 47Hex 90 to 1320 Line volts [V] Line supply voltage for AFE (r.m.s. of line-to-line voltage) This parameter specifies the incoming AC supply voltage. It is used to calculate the setpoint DC link voltage (P125) and the thresholds for fault messages "Line supply overvoltage", "Line supply undervoltage" (P074) and "DC link undervoltage". Type=O2; PKW: 1HEX=1 V PZD Gr.: 0 P072 AFE current(n) AFE rated output current Type=O2; PKW: 1HEX=0.1 A 48Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 255 − 0 3 /U BR 3 /U − ← 2 / ABR 2/ A 4.0 to 6540.0 − 2 /U ABR [A] ← 4 /U _/_ _/_ PZD Gr.: 0 P074 Undervoltage threshold 6 to 100 − 4AHex Response threshold for shutdown on line undervoltage. The line supply voltage (P071) is the reference quantity. Note: P155: Maximum power failure time Type=O2; PKW: 1HEX=1 % PZD Gr.: − [%] 65 2 / BR 2 / BR P077 * FactSettingType Selective factory setting This parameter can be changed in the "MLFB Input" state (P052). If no MLFB has yet been entered, the selected factory setting type becomes effective immediately an MLFB number is entered and "MLFB Input" deselected (P052=0). It is possible to activate a specific factory setting by selecting "Par. Reset" (P052 = 1 or P970 = 0). This action does not, however, change the setting in P077. Parameter values: 0: Current factory setting remains valid. 1: AFE with OP: ⇒not currently implemented 2: AFE cabinet unit with terminal strip: This setting initializes the following parameters to values other than zero: P554, P566, P603 3: Current factory setting remains valid. 3: AFE cabinet unit with OP: ⇒not currently implemented Type:O2; PKW: 1HEX=1 PZD Gr.: - 0 to 4 − 0 3 /U BR 3 /U Line frequency Frequency of incoming AC supply 50 to 60 − 2 / ABR [Hz] 50 2/ A 0.000 to 10.000 − 3 / BR 0.000 3 / BR 4DHex P078 4EHex Type=O2; P080 50Hex 12-6 PKW: 1HEX=1 Hz PZD Gr.: − Line filter C/mF Capacitance of the filter capacitors of one phase of the AFE line filter in mF for a "star circuit configuration". If the line filter capacitors are connected in a “delta configuration”, then 300% of the value must be parameterized. Type=O2; PKW: 1HEX=0.001 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P081 Line filter L/mH 0.000 to 20.000 − 3 / BR ← 3 / BR − 3 / BR − 3 / BR 0.0 3/ B − 3 / H BR Inductance L of AFE filter reactor in mH. _/_ _/_ 51Hex Type=O2; r082 52Hex P083 PKW: 1HEX=0.001 PZD Gr.: 0 Line filter L/% Inductance L of AFE filter reactor in % (calculated from P081). Analog output: 100 % with code number (PWE) = 1638.4 % Type=O2; PKW: 1HEX=0.1 % PZD Gr.: 0 [%] 0.0 to 1000.0 [ohms] R precharging Precharging resistance in ohms. 53Hex Type=O2; r089 59Hex PKW: 1HEX=0.1 Ohm PZD Gr.: 0 Board Position 1 Board in slot 1 (left) in electronics box Parameter values: 0 = None (formal setting only) 6 = CUSA board for AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions None AFE 12-7 Parameter list 12.4 01.2001 Hardware configuration PNU Parameter Name in OP1 *:conf-P Description P090 * 5AHex P091 * 5BHex 12-8 Range [Unit] Value Texts # of Indices Factory Settings read: write: Board Position 2 PCB in slot #2 (right) of the electronics box Parameter values: 0 = No option board 1 = Communication Board (CB) 2 = Technology Board (TB) 3 = Serial Communication Board (SCB) 4 = Digital Tacho and Synchronization Board (TSY) Setting instruction: The following are the only permissible board/slot combinations: Slot 3 (P091) Slot 2 (P090) CB TB SCB TSY SCB CB CB TB SCB TB CB SCB CB TSY TSY CB SCB TSY TSY SCB Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 4 − 0 3 / H BR 3/H Board Position 3 Board in slot 3 (center) in electronics box For description, see P090 (board position 2). Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 4 − 0 3 / H BR 3/H _/_ _/_ None CB TB SCB TSY Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.5 Parameter list Closed-loop control PNU Parameter Name in OP1 *:conf-P Description P120 78Hex P122 7AHex r123 7BHex P124 7CHex P125 7DHex r126 7EHex P129 81Hex P130 82Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: CosPhi set Power factor cos(PHI) setpoint. Parameter values: 0.800 ... 1.000 ⇒ inductive -0.800 ... -1.000 ⇒ capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.001 PZD Gr.: 4000HEX=4 −1.000 to 1.000 2 i001=1.000 i002=1.000 3 / BR 3 / BR React. pow.(set) Reactive power setpoint for “reactive power compensation” mode (P164 = 0). Parameter values: Reactive power setpoint < 0 ⇒ inductive Reactive power setpoint > 0⇒ capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD Gr.: 4000HEX = 400% −140.0 to 140.0 [%] 2 i001=0.0 i002=0.0 3 / BR 3 / BR Reactive power/kVAr [kVAr] − 3 / BR Sm.react.pow. Smoothing time constant for reactive power setpoint specified in P122. RDS(2) parameter Type=O2; PKW: 1HEX=1 ms PZD Gr.: 0 0 to 900 [ms] 2 i001=50 i002=50 3 / BR Vd(set) factor Factor for the fixed setpoint of the DC link voltage. The line supply voltage (P071) is the reference quantity. Visualization parameters: r126: Vd fixed setpoint r447: Vd setpoint of setpoint node (P443) r139: Vd setpoint Type=O2; PKW: 1HEX=0.01 PZD Gr.: − 1.42 to 1.90 − 1.58 3 / BR − 3 / BR _/_ _/_ Reactive power setpoint in kVAr calculated from P122 (for the line supply voltage P071) for “reactive power compensation” mode (P164 = 0) Analog output: 100 % with code number (PWE) = 1638.4 kVA Type=I2; PKW: 1HEX=0.1 kVA PZD Gr.: 0 Vd (set, par) Fixed setpoint for the DC link voltage setpoint V (calculated from P125) Note: Settable via P125 Vd(set) factor Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 3 / BR 3 / BR [V] Vd reg. Kp Gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 0.0 to 31.9 2 i001=2.0 i002=2.0 3/ 3/ Vd reg. Kp dyn Dynamic gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 0.0 to 31.9 2 i001=10.0 i002=10.0 3 / BR Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions BR BR 3 / BR 12-9 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description P131 Vd regulator Ti Integration time constant of the DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: 0 83Hex r139 8BHex r150 96Hex Ud (set) Setpoint of DC-link voltage in V Note: The Vd setpoint (r139) can be higher than the set Vd setpoint (r447). For a high line supply voltage and/or a high capacitive reactive current, the DC link voltage is automatically increased so that a minimum modulation reserve is maintained. Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Range [Unit] Value Texts # of Indices Factory Settings read: write: 0.5 to 100.0 [ms] 2 i001=20.0 i002=20.0 3 / BR − 3 / BR − 3 / BR − 2 / ABR _/_ _/_ 3 / BR [V] Control status Status word of the closed-loop control Parameter values: Bit00 = 1: Initialization of closed-loop control complete Bit01 = 1: Ext. 24V power supply faulted Bit02 = Reserved Bit03 = 1: Precharging completed Bit04 = 1: Active current >= 0 (motoring, rectifier operation) Bit05 = 1: Reactive current >= 0 (capacitive) Bit06 = 1: Active current at limit Bit07 = 1: Reactive current at limit Bit08 = 1: Absolute current value at limit (r174) Bit09 = 1: Smoothed line supply voltage < 80 % of P071 Bit10 = 1: Smoothed line supply voltage > 105 or 110 % of P071 Bit11 = 1: Control factor at limit Bit12 = 1 Ud2t integrator increasing Bit13 = 1 DC link voltage < 90% of setpoint Bit14 = 1 DC link voltage > 110% of setpoint Bit15 = 1 Smoothed line supply voltage < P074 Coding of bits on the PMU: 15 14 7 6 13 12 5 4 11 10 3 2 Type=V2; PKW: 1HEX=1 r152 98Hex 12-10 9 1 8 0 PZD Gr.: 0 Active RDS Active reserve data set of the AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description P155 max. t. pow.fail 9BHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 3000 [ms] − 100 3 / BR 3 / BR I start(mot,max) Maximum current limit for motor operation. The line current is limited by this parameter. RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % 0.0 to 150.0 [%] 2 i001=150.0 i002=150.0 3 / ABR 3/ A I start(gen,max) Maximum regenerative current limit. −150.0 to 0.0 2 3 / ABR [%] i001=-150.0 i002=-150.0 3/ A 0 to 2 2 i001=1 i002=1 3 / ABR 3/ A Maximum time until the power failure fault (F009) or line supply undervoltage fault (F004) is output. If the unsmoothed line supply voltage falls below the threshold parameterized in P074, the inverter firing pulses are inhibited. The main contactor remains closed. If the line supply voltage does not increase above the minimum threshold (P074) within the maximum time for a power failure, the power failure fault F009 is output and the main contactor is opened (deenergized). If the smoothed line supply voltage falls below the threshold parameterized in P074, fault message F004 "line supply undervoltage" is output. Type=O2; P160 A0Hex P161 PKW: 1HEX=1 s ZD-Gr.: 0 A1Hex The regenerative feedback current is limited to the value set here..0 RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % P164 Operating mode Selection of the operating mode Parameter values: 0: Operating mode “reactive power compensation” The setpoint for the reactive power can be set via P122. 1: Operating mode "cos(PHI)" The setpoint for the cos(PHI) can be set via P120. 2: Operating mode "closed-loop current control" The source of the current setpoint must be entered via P486. 3: Regenerative partial load RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: − A4Hex _/_ _/_ Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-11 Parameter list PNU Parameter Name in OP1 *:conf-P P173 ADHex r174 AEHex r179 B3Hex r255 FFHex r256 100Hex r263 107Hex r264 108Hex 12-12 01.2001 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts Imax 1 to 30000 2 3 / BR Maximum current (fundamental r.m.s.) Setpoint for current limitation (Imax controller) to protect the AFE. Maximum 1.6 x conv.current(n) (P072). Visualization parameters: r174: Actually applied maximum current setpoint (taking derating into account) Note: The maximum current set here must always be so high so that the AFE can handle the power demanded by the drive. If the drive demands more current than the maximum current set here, the AFE shuts down with the “overload” fault (F013). Note P160/161 as well! RDS(2) parameter Type=O2; PKW: 1HEX=1 A PZD Gr.: 6 [A] i001=136 i002=136 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR Imax(set) _/_ _/_ [A] Maximum current (setpoint applied) Setpoint applied for current limiting (Imax controller); takes into account the effect of the I²t calculation Note: P173 (parameterized maximum current setpoint) Analog output: 100 % with code number (PWE) = 40 x P072 Type=O2; PKW: 1HEX=1 A PZD Gr.: 6 Output Amps (rms) Output current (fundamental rms) (fast actual value for automation purposes) Analog output: 100 % with code number (PWE) = 4*P072 Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,set) Reactive current component setpoint. Limited by the maximum current (r174) and the active current setpoint (r263). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,act) Actual value of reactive current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,set) Setpoint of active current component. Limited by the maximum current (r174). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,act) Actual value of active current component Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 [A] [A] [A] [A] [A] Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description r303 Vd(act) Actual unsmoothed DC-link voltage value Analog output: 100 % with code number (PWE) = 4 x P071 Type=I2; PKW: 1HEX=1 V PZD Gr.: 7 12FHex P308 Sampling Time Basic sampling time T0. 134Hex Setting instructions: • When the sampling time is reduced, the available computing time should be checked via parameter r725 in the "Run" state. At least 5 % of the available computing time should always be left in reserve to avoid any delayed (slow) execution of operator inputs. • If fault F042 "Computing time" occurs, the sampling time setting must be increased again. Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: − P325 MC switch-on del Delay time for closing (energizing) the main contactor. Range [Unit] Value Texts # of Indices Factory Settings read: write: − 3 / BR 0.8 to 4.0 − 3 / ABR [ms] 1.5 3/ A 0.0 to 30.0 − 3 / BR [s] 0.0 3/ B [V] 145Hex By delaying energization of the main contactor, it is possible to charge the DC link up to the line voltage peak value via the precharging resistors. This measure will be necessary if the external DC-link capacitance connected to the AFE is significantly higher than that of the AFE. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: − P326 Max.pre-chrg. t. Maximum precharging time If the DC link is not successfully precharged within this period, fault message Precharging (F002) or, if the line voltage is too low, fault message Line Voltage (F004) is activated. RDS(2) parameter Type=O2; PKW: 1HEX=0.1 s PZD Gr.: 0 0.1 to 30.0 [s] 2 i001=3.0 i002=3.0 3 / BR 3/ B MCInvEnableDel 0.08 to 5.00 − 4 / BR Delay between activation of the main contactor and enabling of the inverter. By increasing this time, it is possible to ensure that the DC link is charged up completely to the peak value of the mains voltage. This is necessary if the external DC link capacity connected to the AFE is considerably greater than that of the AFE. The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts. Type=O2; PKW: 1HEX=0.o1 s PZD-Gr.: − [s] 0.40 4 / BR 146Hex P329 149Hex Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions _/_ _/_ 12-13 Parameter list 12.6 01.2001 Functions PNU Parameter Name in OP1 *:conf-P Description P366 16EHex P387 183Hex P408 Range [Unit] Value Texts # of Indices Factory Settings read: write: Auto Restart Automatic restart (WEA) after power failure Parameter values: 0 = Inhibited 1 = Power failure acknowledgement only after power recovery 2 = AFE is restarted after power recovery CAUTION: External safety devices must be provided to ensure that the AFE does not start accidentally when P366 = 2! RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: - 0 to 2 2 i001=0 i002=0 3 / BR 3 / BR Vd minimum Response threshold for shutdown DC-link undervoltage in closed-loop current control mode (P164 = 2). The line supply voltage is the reference quantity (P071). Type=O2; PKW: 1HEX=1 % PZD Gr.: − 5 to 140 [%] − 100 3 / BR 3 / BR Forming time DC link forming time 1.0 to 600.0 2 2 / ABR [min] i001=10.0 i002=10.0 2 / AB 0.0 to 6.5 [s] − 0.0 3 / BR 3/ B 198Hex This parameter defines the forming period for the DC link when P052=20. RDS parameter Type=O2; PKW: 1HEX=0.1 min PZD Gr.: 0 P409 Line contac. del. Delay time for commencement of precharging process. This parameter can be used to implement a time-graded sequence for starting up a number of drive units. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: − 199Hex 12-14 Operating Instructions _/_ _/_ 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.7 Parameter list Setpoint channel PNU Parameter Name in OP1 Range [Unit] *:conf-P Description Value Texts P443 Src. Ud (set) 0 to 4545 * 1BBHex Source for the DC-link voltage setpoint. Parameter values: 1001: Fixed setpoint Other values: Acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P444 Vd (set) Kp Gain for the DC-link voltage setpoint. B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % 1BCHex r447 1BFHex P486 * 1E6Hex Vd (set,source) Setpoint of DC-link voltage from setpoint nodes. The Vd setpoint is always limited to sensible values so as to prevent shutdown on faults as a result of impermissibly high setpoints. Minimum value: Peak value of line voltage = 1.42 x r030 Maximum value: 2x rated line voltage = 2 x P071 Analog output: 100 % with code number (PWE) = 4*P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Src.curr.setp. Source for the setpoint of the active (line) current The parameterized active current setpoint is effective only in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). # of Indices Factory Settings read: write: 2 3 / BR i001=1001 i002=1001 3 / BR 0.0 to 300.0 2 3 / BR [%] i001=100.0 i002=100.0 3 / BR − 3 / BR 0 to 4545 2 i001=0 i002=0 3 / BR 3 / BR −300.0 to 300.0 [%] 2 i001=100.0 i002=100.0 3 / BR 3 / BR − 3 / BR _/_ _/_ [V] Parameter values acc. to process data connections of setpoint channel. B/R parameter Type=L2; PKW format(HEX)=param. value PZD Gr.: 0 P487 1E7Hex r490 1EAHex Curr.setp. Kp Gain for the setpoint of the active (line) current in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Curr.setp. Active (line) current setpoint in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Analog output: 100 % with code number (PWE) = 400 % Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions [A] 12-15 Parameter list 01.2001 PNU Parameter Name in OP1 Range [Unit] *:conf-P Description Value Texts P517 205Hex P518 206Hex 12-16 # of Indices Factory Settings read: write: 0.00 to 100.00 SetActValDev.Ud [%] Setpoint/actual value deviation in DC-link voltage Vd In the case of a large deviation between Vd setpoint and actual value, message "Setpoint actual value deviation" (status word 1, bits 8 (r552) is activated. Cf. P518 Minimum time of setpoint/actual value deviation Ref. quantity: Vd(set) (r126) RDS(2) parameter Type=O2; PKW: 1HEX=0.01 % PZD Gr.: 0 2 i001=2.00 i002=2.00 3 / BR 3/ B Deviation Time 0.0 to 10.00 2 3 / BR Minimum time for setpoint/actual value deviation When there is a deviation between the setpoint/actual value (P517), the message "Setpoint/actual value deviation" (status word 1 bit 8 (r552)) is output when the time in P518 runs out. RDS(2) parameter Type=O2; PKW: 1HEX=0.01 s PZD Gr.: 0 [s] i001=0.10 i002=0.10 3/ B Operating Instructions _/_ _/_ 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.8 Parameter list Control and status bit connections PNU Parameter Name in OP1 *:conf-P Description r550 # of Indices Factory Settings read: write: Control Word 1 Display of control word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR Control Word 2 Display of control word 2, bits16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR Status Word 1 Display of status word 1, bits 0 to 15 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 − 2 / BR r553 Status Word 2 − 2 / BR 229Hex Display of status word 2, bits 16 to 31 (see Section "Control word"). Type=V2; PKW: 1HEX=1 PZD Gr.: 0 226Hex r551 227Hex r552 228Hex Range [Unit] Value Texts P554 * 22AHex Src ON/OFF1 0 to 5001 Source for ON/OFF1 command (control word 1, bit 0) See Section "Control word" for details Parameter values: 0: OFF1 1: Illegal setting 1001: Digital input 1 CUSA 1003: Digital input 3 CUSA 1010: ON/OFF keys PMU 2001: SST1, word 1,bit 0 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: A value of 4101 or 4201 is recommended in conjunction with the inputs of the serial IO system. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 2 i001=1010 i002=1001 2 / BR 2 / BR P555 * 22BHex Src1 OFF2(coast) Source 1 of the OFF2 control command (control word 1, bit 1) See Section "Control word" for details 1 to 5001 2 i001=1 i002=1002 2 / BR 2 / BR 1 to 5001 2 i001=1 i002=1 2 / BR 2 / BR _/_ _/_ Parameter values: 0: Illegal setting 1: Operating condition 1002: Digital input 2 CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 P556 * 22CHex Src2 OFF2 (coast) Source 2 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-17 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P557 Src3 OFF2 (coast) 1 to 5001 * 22DHex Source 3 of the OFF2 control command (control word 1, bit 1) See P555 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P561 * 231Hex Src InvRelease 0 to 5001 Source for the inverter enable command (control word 1, bit 3) See Section "Control word" for details Parameter values: 0: Disable inverter 1: Automatically when delay timers run down Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=1 i002=1 3 / BR 3 / BR P565 * 235Hex Src1 Fault Reset Source 1 of "Acknowledge" control command (control word 1, bit 7) See Section "Control word" for details 2 i001=0 i002=1003 2 / BR 2 / BR 0 to 5001 # of Indices Factory Settings read: write: 2 2 / BR i001=1 i002=1 2 / BR _/_ _/_ Parameter values: 0: No source selected 1: Illegal setting 1003: Digital input 3 on CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The "Acknowledge" control command is edge-triggered. B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P566 Src2 Fault Reset * 236Hex Source 2 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P567 * 237Hex Src3 Fault Reset Source 3 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P568 * 238Hex Src Jog1 ON 0 to 5001 Source for the Inching 1 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1 bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-18 Operating Instructions 0 to 5001 0 to 5001 2 2 / BR i001=0 i002=0 2 / BR 2 i001=2001 i002=2001 2 / BR 2 / BR 2 i001=0 i002=0 2 / BR 2 / BR 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P569 Src Jog2 ON 0 to 5001 * 239Hex Source for the Inching 2 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1, bit 8 Other values: read: write: 2 2 / BR i001=0 i002=0 2 / BR _/_ _/_ See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P572 Src.regen.enable * 23CHex Source for control command "Regenerative feedback enabled" (control word 1, bit 12) Parameter values: 0: Regenerative feedback disabled 1: Regenerative feedback enabled 2001: SST1, word 1, bit 8 Other values: # of Indices Factory Settings 0 to 5001 2 2 / BR i001=1 i002=1 2 / BR See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P575 * 23FHex Src No Ext Fault1 1 to 5001 Source for control command "External fault 1" (control word 1, bit 15) An L signal causes the drive to shut down on faults. Parameter values: 0: Illegal setting 1: No fault 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=1 i002=1 2 / BR 2 / BR P576 * 240Hex Src. ext. 24V ok Source for the bit for monitoring the external 24 V power supply. This bit is connected to digital input 4 on the CUSA at the factory. 2 i001=1004 i002=1004 3 / BR 3 / BR 0 to 5001 Parameter values: 0: Ext. 24V not o.k. 1: Ext. 24V o.k. 1004: CUSA digital input 4 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-19 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P578 Src. RDS bit 0 0 to 5001 * 242Hex Source for bit 0 for selection of reserve data set (RDS) (control word 2, bit 18) Parameter values: 0: RDS bit 0 has a value of 0 1: RDS bit 0 has a value of 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The reserve data set cannot be altered in Run mode. Any change to the bit setting will not take effect until the "Ready" state is reached. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 2 3 / BR i001=0 i002=0 3 / BR P586 * 24AHex Src No ExtFault2 1 to 5001 Source for control command "External fault 2" (control word 2, bit 26) An L signal causes the device to shut down on faults if: • the DC link has been precharged (operating state > 10) and • the 200 ms delay timer after precharging has run down 2 i001=1 i002=1 2 / BR 2 / BR _/_ _/_ Parameter values: 0: Illegal setting 1: No fault 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 P587 * 24BHex Src.slave AFE 0 to 5001 Source for "Master/slave AFE" switchover (control word 2, bit 27) Parameter values: 0: Master AFE (int. current setpoint) 1: Slave AFE (ext. current setpoint) 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 2 i001=0 i002=0 3 / BR 3 / BR P588 * 24CHex Src No Ext Warn1 Source for control command "External alarm 1" (control word 2, bit 28) 2 i001=1 i002=1 3 / BR 3 / BR 1 to 5001 Parameter values: 0: Illegal setting 1: No alarm 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-20 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P589 Src No Ext Warn2 1 to 5001 * 24DHex Source for control command "External alarm 2" (control word 2, bit 29) Parameter values: 0: Illegal setting 1: No alarm Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 P590 Src Base/Reserve * 24EHex Source for basic / reserve setting switchover command (control word 2, bit 30) Parameter values: 0: Basic setting 1: Reserve setting 1005: CUSA digital input 5 Other values: See permissible settings in Section "Control word" (process data connections of control word) Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P600 Dst Ready for ON * 258Hex Destination of the status bit ’Ready for ON’ (status word 1, bit 0) Power is ON, the drive can be switched on. Parameter values: Depending on the selected index, all settings specified in Section "Status word" (process data connections of status word) may be parameterized. Indices: i001: GG: Select a terminal on the basic unit i002: SCI: Select a terminal on SCI1/2 i003: TSY: Select a terminal on TSY Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P601 Dst Rdy for Oper * 259Hex Destination of status bit "Ready to Run" (status word 1, bit 1) The DC link is charged, the pulses can be enabled. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P602 * 25AHex Dst Operation Destination of status bit "Run" (status word 1, bit 2) The device is running. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P603 * 25BHex Dst Fault Destination of status bit "Fault" (status word 1, bit 3) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 0 to 5001 0 to 5002 0 to 5002 # of Indices Factory Settings read: write: 2 3 / BR i001=1 i002=1 3 / BR − 3 / BR 1005 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR _/_ _/_ 12-21 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P604 Dst NO OFF2 0 to 5002 * 25CHex Destination of the status bit ’No OFF2 command’ (status word 1, bit 4) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P606 * 25EHex Dst ON blocked Destination of the status bit "Starting lockout active" (status word 1, bit 6) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P607 * 25FHex # of Indices Factory Settings read: write: 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR Dst Warning Destination of the status bit "Alarm" (status word 1, bit 7) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR P608 Trg Bit Deviat. 0 to 5002 3 3 / BR * 260Hex Destination of the status bit "DC-link voltage setpoint = Actual DC-link voltage’ (status word 1, bit 8) - cf. P517; see Section "Status word" for details Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 i001=0 i002=0 i003=0 3 / BR P611 * 263Hex 0 to 5002 Dst Low Voltage Destination of the status bit "Low voltage’ (status word 1, bit 11) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 3 i001=0 i002=0 i003=0 3 / BR 3 / BR P612 Dst Contactor * 264Hex Destination of the status bit "Energize main contactor’ (status word 1, bit 12); H level: Energize contactor! CAUTION: For safety reasons, this status bit is always connected to digital output 2 on the CUSA board on the AFE. It is not possible or permissible to connect the bit in any other way as it protects the AFE against damage by preventing the main contactor from closing before the DC link has been charged. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P614 Dst.Gen.Mot. * 266Hex Destination of the status bit "Generator/motor operation" (status word 1, bit 14) Meaning: L: Motor-mode operation (rectifier) H: Generator-mode operation (regen. feedback) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-22 0 to 5002 0 to 5002 Operating Instructions 3 3 / BR i001=1002 i002=0 i003=0 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR _/_ _/_ 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P618 DstCurrLimAct. 0 to 5002 * 26AHex Destination of the status bit "Current limit active’ (status word 2, Bit 18) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 3 i001=0 i002=0 3 / BR 3 / BR P619 * 26BHex Dst Ext Fault 1 Destination of the status bit "External fault 1 active’ (status word 2, bit 19) i003=0 0 to 5002 Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P620 Dst Ext Fault 2 * 26CHex Destination of the status bit "External fault 2 active’ (status word 2, bit 20) Notes: • The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). • The device accepts the fault after 200 ms provided that an ON command is active. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P621 * 26DHex Dst Ext Warning Destination of the status bit "External alarm active’ (status word 2, bit 21) 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P622 * 26EHex Dst.warn.i2tAFE Destination of the status bit "Inverter overload alarm" (status word 2, bit 22); cf. r010 (AFE utilization) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: - 0 to 5002 P623 DstFltOvertmpAFE 0 to 5002 * 26FHex Destination of the status bit "Inverter overtemperature fault" (status word 2, bit 23) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions _/_ _/_ 12-23 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P624 DstWarOvertmpAFE 0 to 5002 * 270Hex Destination of the status bit "Inverter overtemperature alarm" (status word 2, bit 24) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P629 * 275Hex DstPrechrgContEn Destination of the status bit “Precharging contactor energized” (status word 2, bit 29) 0 to 5002 Caution: For safety reasons, this status bit on the AFE is always connection to digital output 1 on the PEU. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P631 Dst Pre-Charging * 277Hex Destination connection for the status bit "Precharging active" (status word 2, bit 31) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 12-24 0 to 5002 Operating Instructions # of Indices Factory Settings read: write: 3 3 / BR i001=0 i002=0 i003=0 3 / BR 3 i001=1001 i002=0 i003=0 3 / BR 3 / BR 3 3 / BR i001=0 i002=0 i003=0 3 / BR _/_ _/_ 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.9 Parameter list Analog inputs/outputs PNU Parameter Name in OP1 *:conf-P Description P655 * 28FHex P656 290Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: CUA AnaOut ActVal Actual value output via the analog output of the CUSA Setting instruction: Enter the number of the parameter whose value is to be displayed. Type=O2; PKW: 1HEX=1 PZD Gr.: 0 0 to 999 − 303 2 / BR 2 / BR CUSA AnalogOutGain Gain factor of the analog output on the CUSA, see Section "Analog outputs" −320.00 to 320.00 − 10.00 2 / BR 2 / BR _/_ _/_ [V] Parameter values: P656 = calculated output voltage when parameter value is set to 100 % The calculation formula for the output voltage is as follows: PWE ⋅ P656 + P657 Vout = 100 % Note: The output voltage at the analog output can be maximum ± 10 V. Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 P657 291Hex P660 294Hex CUSA AnalogOutOffs Offset of the analog output on the CU, cf. P656 Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 −100.00 to 100.00 [V] − 0.00 2 / BR 2 / BR SCI AnalogInConf Configuration of the analog inputs on the SCI1 boards, defining the type of input signals: Parameter values Terminals Terminals X428/3, 6, 9 X428/5, 8, 11 0: − 10 V ... + 10 V −20 mA ... + 20 mA 1: 0 V ... + 10 V 0 mA ... + 20 mA 2: 4 mA ... + 20 mA Notes: • Only one signal can be processed per input. A choice of voltage or current signals can be evaluated. • Voltage and current signals must be connected to different terminals. • Settings 1 and 2 allow only unipolar signals to be used, i.e. the internal process quantities are also unipolar. • When setting 2 is selected, an input current of < 2 mA causes a shutdown on faults (open-wire monitoring). • Offset adjustment of the analog inputs is parameterized via parameter P662. Indices: i001: Sl11 Slave 1, analog input 1 i002: Sl12 Slave 1, analog input 2 i003: Sl13 Slave 1, analog input 3 i004: Sl21 Slave 2, analog input 1 i005: Sl22 Slave 2, analog input 2 i006: Sl23 Slave 2, analog input 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 2 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR 3 / BR Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions −10 V...+10 V 0 V...+10 V 4 mA...20 mA 12-25 Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description P661 SCI AnaInSmooth Smoothing time constant of analog inputs on SCI boards Formula: T=2 ms x 2P661 Indices: See P660 295Hex Type=O2; PKW: 1HEX=1.0 Range [Unit] Value Texts 0 to 15 PZD Gr.: - # of Indices Factory Settings read: write: 6 3 / BR i001=2 i002=2 i003=2 i004=2 i005=2 i006=2 3 / BR P662 SCI AnalogInOffs −20.00 to 20.00 6 3 / BR [V] i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR 296Hex Zero offset of analog inputs on SCI boards See SCI Operator’s Guide for setting instructions Indices: See P660 0 to 1999 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR 3 / BR −320.00 to 320.00 6 3 / BR i001=10.00 i002=10.00 i003=10.00 i004=10.00 i005=10.00 i006=10.00 3 / BR −100.00 to 100.00 [V] 6 3 / BR i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR Type=I2; P664 * 298Hex PKW: 1HEX=0.01 V PZD: 4000HEX=160 V SCI AnaOutActVal Output of actual values via analog outputs on SCI boards Setting instruction: Enter the number of the parameter whose value is to be output. See SCI Operator’s Guide for details. Indices: i001: Sl11 Slave 1, analog output 1 i002: Sl12 Slave 1, analog output 2 i003: Sl13 Slave 1, analog output 3 i004: Sl21 Slave 2, analog output 1 i005: Sl22 Slave 2, analog output 2 i006: Sl23 Slave 2, analog output 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P665 299Hex SCI AnaOut Gain Gain for analog outputs via the SCI slaves Setting instruction: See SCI Operator’s Guide Indices: See P664 Type=I2; P666 29AHex PZD: 4000HEX=160 SCI AnaOut Offs Offset of analog outputs on SCI boards Setting instruction: See SCI Operator’s Guide Indices: See P664 Type=I2; 12-26 PKW: 1HEX=0.01 PKW: 1HEX=0.01 V PZD: 4000HEX=160 V Operating Instructions _/_ _/_ 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.10 Parameter list Interface configuration PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P680 SCom1 Act Value 0 to 999 * 2A8Hex Output of actual values via serial interface SST1 Defines which parameter must be transferred at which telegram position. Notes: • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i001. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P682 SCB Protocol 2AAHex P683 * 2ABHex P684 * 2ACHex The SCB board can be operated as a • master for the SCI boards or as a • communications board (see SCB Operator’s Guide). Parameter values: 0 = Master for SCI boards 1 = 4-wire USS 2 = 2-wire USS 3 = Peer to Peer 4 = Not assigned 5 = Not assigned Precondition: The associated SCB board must be logged on via P090 or P091 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB BusAddr Bus address of serial interfaces (see Section "Serial interfaces") 0 to 5 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions read: write: 0 to 31 1 to 13 _/_ _/_ 16 3 / BR i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR − 3 / H BR 0 3/H SCI module 4-wire USS 2-wire USS Peer-2-Peer Option 1 Option 2 Indices: i001 = SST1: Bus address of serial interface 1 (CUSA) i002 = SCB: Bus address of SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB Baud Baud rate of serial interfaces Parameter values: 1: 300 baud 8: 38400 baud 2: 600 baud 9: 57600 baud 3: 1200 baud 10: 76800 baud 4: 2400 baud 11: 93750 baud 5: 4800 baud 12: 115200 baud 6: 9600 baud 13: 187500 baud 7: 19200 baud Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA) i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - # of Indices Factory Settings 2 3 / BR i001=0 i002=0 3 / BR 2 i001=6 i002=6 3 / BR 3 / BR 12-27 Parameter list 01.2001 PNU Parameter Name in OP1 Range [Unit] Value Texts *:conf-P Description P685 * 2ADHex SCom/SCB PCV 0 to 127 Number of words (16-bit) in PKW section in the net data block of the telegram (see Section "Serial interfaces") Parameter values: 0: No PKW section 3, 4: PKW section is 3 (ident., ind,value), 4 words long 127: Variable PKW length for transmission of parameter description and texts. P686 * 2AEHex Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB # PrDat Number of words (16-bit) of process data section in the net data block of the telegram (see Section "Serial interfaces"). Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P687 * 2AFHex SCom/SCB TlgOFF Telegram failure time for CUSA and SCB Shutdown on faults occurs if no correct telegram is received within the specified time. # of Indices Factory Settings read: write: 2 i001=127 i002=127 3 / BR 3 / BR 0 to 16 2 i001=2 i002=2 3 / BR 3 / BR 0 to 6500 [ms] 2 i001=0 i002=0 3 / BR 3 / BR 0 to 1 5 i001=0 i002=0 i003=0 i004=0 i005=0 3 / BR 3 / BR Setting instructions: • Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams (e.g. OP on SST1). • If a TB is installed in slot 2 and an SCB in slot 3, then the setting in i002 is irrelevant. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms P689 2B1Hex SCB Peer2PeerExt Direct transfer of peer-to-peer receive data of the SCB. Identification of words in received peer-to-peer telegram which must be transferred on directly. Param. values: 0: No immediate transfer (to CUSA only) 1: Direct transfer (incl. transfer to CUSA) Indices: i001 = W01: Word 01 of (process data section of telegram) i002 = W02: Word 02 of (process data section of telegram) ... i005 = W05: Word 05 of (process data section of telegram) Precondition: P682 = 3 (peer-to-peer protocol) Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 12-28 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES _/_ _/_ 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description P690 * 2B2Hex SCB Act Values Output of actual values via the serial interface of the SCB board Defines which parameter must be transferred at which telegram position. Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 999 16 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR 0 to 999 16 i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i002. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram CAUTION: When P682 = 3 (peer-to-peer protocol), a maximum of 5 words can be transferred (i001 to i005). Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Notes: P694 * 2B6Hex CB/TB Act Values Output of actual values via CB or TB Defines which parameter must be transferred at which telegram position. • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. Indices: i001= W01: Word 01 of (process data section) of the telegram i002= W02: Word 02 of (process data section) of the telegram ... i016= W16: Word 16 of (process data section) of the telegram Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Notes: P695 CB/TB TlgOFFTime 0 to 6500 − 3 / BR * 2B7Hex Telegram failure time for CB and TB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams. Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms [ms] 10 3 / BR Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-29 _/_ _/_ Parameter list 01.2001 PNU Parameter Name in OP1 Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P Description P696 CB Parameter 1 Communication Board parameter 1 Refer to documentation of installed COM BOARD Setting instructions: • This parameter is relevant only if a Communication Board is configured and parameterized (P090 or P091 = 1) • The validity of the setting is monitored by the board. • If the value is not accepted by the COM BOARD, fault 80 with fault value 5 is displayed. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 2 Communication Board parameter 2 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 3 Communication Board parameter 3 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 4 Communication Board parameter 4 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P700 CB Parameter 5 0 to 65535 − 3 / H BR 0 3/H 2BCHex Communication Board parameter 5 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 2B8Hex P697 2B9Hex P698 2BAHex P699 2BBHex _/_ _/_ CB Parameter 6 Communication Board parameter 6 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P702 CB Parameter 7 0 to 65535 − 3 / H BR 0 3/H 2BEHex Communication Board parameter 7 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P701 2BDHex CB Parameter 8 Communication Board parameter 8 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H CB Parameter 9 Communication Board parameter 9 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 0 to 65535 − 0 3 / H BR 3/H P705 CB Parameter 10 0 to 65535 − 3 / H BR 0 3/H 2C1Hex Communication Board parameter 10 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 5 i001=0 i002=0 i003=0 i004=0 i005=0 3 / H BR 3/H P703 2BFHex P704 2C0Hex P706 2C3Hex CB Parameter 11 Communication Board parameter 11 Indices: i001 - i005 See P696 Type=O2; 12-30 PKW: 1HEX=1.0 0 to 65535 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list 12.11 Diagnostic functions PNU Parameter Name in OP1 *:conf-P Description r720 2D0Hex r721 2D1Hex r722 2D2Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: SW Version Software version of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software version of board in slot 1 i002: SPl2: Software version of board in slot 2 i003: SPl3: Software version of board in slot 3 Note: The TSY board has no software version. The equivalent identifier is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 3 3 /U BR SW Generat.Date Date of creation of the CUSA software Indices: i001: Year: Year i002: Mon.: Month i003: Day: Day Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 3 3 /U BR SW ID 3 3 /U BR 3 3 /U BR _/_ _/_ Expanded software version code of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software code of board in slot 1 i002: SPl2: Software code of board in slot 2 i003: SPl3: Software code of board in slot 3 Note: The TSY board has no software code. The equivalent code is always 0.0. Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 r723 2D3Hex PCB Code Identification code of boards in slots 1, 2 and 3 of the electronics box. Indices: i001: SPl1: PCB code of board in slot 1 i002: SPl2: PCB code of board in slot 2 i003: SPl3: PCB code of board in slot 3 PCB codes: CU: 100 - 109 CB: 140 - 149 TB: 130 - 139 SCB: 120 - 129 TSY: 110 - 119 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-31 Parameter list PNU Parameter Name in OP1 *:conf-P Description r725 CalcTimeHeadroom 2D5Hex r730 2DAHex 12-32 01.2001 Range [Unit] Value Texts Available CPU computation time reserve on CUSA as % of total computing power. Relevant parameters are sampling time (P308) and pulse frequency (P761). Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1.0 % PZD Gr.: 0 # of Indices Factory Settings read: write: − 3 / BR 24 3 / H BR _/_ _/_ [%] SCB Diagnosis SCB diagnostic information All values displayed in hexadecimal notation Displayed numbers overflow at FF Hex. The meaning of individual indices depends of the selected SCB protocol (P682). Indices: i001: flTC Number of error-free telegrams i002: Terr Number of errored telegrams i003: Voff USS: Number of byte frame errors SCI boards: Number of slave power outages i004: Toff USS: Number of overrun errors SCI boards: Number of fiber optic link interrupts i005: PnoSUSS: Parity error SCI boards: Number of missing response telegrams i006: STxL USS: STX error SCI boards: Number of search telegrams for slave acceptance i007: ETX ETX-error i008: BcCCUSS: Block check error SCI boards: Number of configuration telegrams i009: L/KL USS/Peer to Peer: Incorrect telegram length SCI boards: Highest terminal numbers required acc. to PZD connection (P554 to P631) i010: T/An USS: Timeout SCI boards: Analog inputs/outputs required acc. to PZD connection of setpoint channel and actual value output via SCI (P664). i011: Res1 Reserved i012: Res2 Reserved i013: Warn SCB-DPR alarm word i014: Sl1? Setting indicating whether slave 1 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i015: Sl2? Setting indicating whether slave 2 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i016: IniF SCI boards: Initialization error Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description r731 CB/TB Diagnosis 2DBHex For detailed information please refer to the operating manuals of the relevant Com board (CB) or Tech board (TB). Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 r748 2ECHex Range [Unit] Value Texts Trip Time Times of fault events (reading of hours run counter (r013) at the time a fault occurred) Indices: Day Hours Seconds Latest fault (1) i001=S1-d i002=S1-h i003=S1-s Last acknowledged fault (2) i004=S2-d i005=S2-h i006=S2-s 2nd last acknowledged fault (3) i007=S3-d i008=S3-h i009=S3-s ... ... ... ... Oldest stored fault (8) i022=S8-d i023=S8-h i024=S8-s Description of faults in: Type=O2; PKW: 1HEX=1.0 # of Indices Factory Settings read: write: 32 3 / H BR 24 2 / BR _/_ _/_ r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-33 Parameter list 12.12 01.2001 Gating unit PNU Parameter Name in OP1 *:conf-P Description r764 Modulation Depth Control factor of closed-loop control for gating unit. Analog output: 100 % with code number (PWE) = 400 % Type=O2; PKW: 1HEX=0.1 % PZD: 4000HEX=400 % 2FCHex 12.13 Range [Unit] Value Texts # of Indices Factory Settings read: write: − 3 / BR Range [Unit] Value Texts # of Indices Factory Settings read: write: [%] Factory parameters PNU Parameter Name in OP1 *:conf-P Description P789 0 to 65535 − 0 3 / BR 4 / BR 315Hex RAM Access Value Content of a memory location on the CUSA board Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 P799 * 31FHex Special Access Parameter for special access Type=O2; PKW: 1HEX=1.0 0 to 65535 − 0 3 / BR 3 / BR 12-34 _/_ _/_ _/_ _/_ PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 12.14 Parameter list Profile parameters PNU Parameter Name in OP1 Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P Description P918 CB Bus Address Protocol-dependent bus address for communication boards: see board documentation Note: The validity of the bus address is monitored by the Com Board. If its value is not accepted by COM BOARD, fault F080 with fault value 5 is displayed Precondition: P090 = 1 or P091 = 1 (Communication board logged on) Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 200 − 3 3 / H BR 3/H P927 * 39FHex Parameter Access Enabling of interfaces for parameterization See P053 for description. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 to 31 − 6 3 / BR 3 / BR P928 * 3A0Hex Src Base/Reserve Source for basic/reserve setting switchover command (control word 2, bit 30); this parameter is identical to P590. See P590 for description. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 − 1005 3 / BR 3 / BR 396Hex Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-35 _/_ _/_ Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description r947 Fault Memory 3B3Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: 64 2 / BR Fault Value Fault value of faults, facilitates troubleshooting for a variety of parameters. The fault values are stored in the same indices as the associated fault numbers (r947) - see example in r947. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 64 3 / BR Fault Texts List of fault texts; every fault text is stored under the same index as its fault number. Example (cf. r947): Fault 35 is stored in r947, i009. This is (r951, i035): ’Ext.fault1’. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 2 / BR Display of faults which caused the last 8 fault events (r748); up to 8 faults can be stored for each event. Each fault has its own fault number (see list of faults, Section 7). For plain text information associated with fault numbers: See r951. Indices: Latest fault (1) Last acknowledged fault (2) 2nd last acknowledged fault (3) ... Oldest fault stored (8) Fault 1 Fault 8 i001=S1-1 i008=S1-8 i009=S2-1 i016=S2-8 i017=S3-1 i024=S3-8 Fault 2 ... i002=S1-2 ... i010=S2-2 ... i018=S3-2 ... i057=S8-1 i058=S8-2 ... i064=S8-8 Notes: A value of "0" means "No fault". In the event of a power failure, only the current and last acknowledged fault are stored. Indices 17 to 64 are then reset to 0. See P952 for the number of stored fault events. Example of a fault: Last acknowledged fault (2) Index r947 r949 Index r748 9 35 0 4 62 10 37 2 5 1 11 0 0 6 7 12 13 14 15 16 Fault time (r748): after 62 days, 1 hour, 7 sec operating hours Faults occurrences (r947): Fault value (r949): 35 No further details 37 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r949 3B5Hex r951 3B7Hex 12-36 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES _/_ _/_ 01.2001 Parameter list PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P952 # of Faults 0 to 8 − 2 / BR * 3B8Hex Number of faults Contains the number of fault events stored in the fault memory (max. 8). If the parameter is set to "0", the entire contents of the diagnostic memory (r748 - fault time, r947 - fault number, r949 - fault value) are erased. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 0 2 / BR r953 Warning Param1 Alarm parameter 1 If one of the alarms numbered from 1 to 16 occurs, the corresponding bar in the 7-segment display lights up. − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR 3B9Hex 16 15 8 7 14 13 6 5 Type=V2; r954 3BAHex 12 11 4 3 10 2 9 1 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param2 Alarm parameter 2 If one of the alarms numbered from 17 to 32 occurs, the corresponding bar in the 7-segment display lights up. 32 31 24 23 30 29 22 21 Type=V2; 28 27 20 19 26 25 18 17 PKW: 1HEX=1.0 PZD Gr.: 0 r955 Warning Param3 3BBHex Alarm parameter 3 If one of the alarms numbered from 33 to 48 occurs, the corresponding bar in the 7-segment display lights up. 48 47 40 39 46 45 38 37 Type=V2; r956 3BCHex 62 61 54 53 Type=V2; 3BDHex 42 41 34 33 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param4 Alarm parameter 4 If one of the alarms numbered from 49 to 64 occurs, the corresponding bar in the 7-segment display lights up. 64 63 56 55 r957 44 43 36 35 60 59 52 51 58 57 50 49 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param5 Alarm parameter 5 If one of the alarms numbered from 65 to 80 occurs, the corresponding bar in the 7-segment display lights up. 80 79 72 71 78 77 70 69 Type=V2; 76 75 68 67 74 73 66 65 PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-37 _/_ _/_ Parameter list 01.2001 PNU Parameter Name in OP1 # of Indices Factory Settings read: write: *:conf-P Description r958 Warning Param6 3BEHex Alarm parameter 6 (CB alarms) If one of the alarms numbered from 81 to 96 occurs, the corresponding bar in the 7-segment display lights up. − 3 / BR − 3 / BR − 3 / BR − 3 / BR Profile # Profibus-specific parameter Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Analog output: 100 % with code number (PWE) = 16384 Type=OS; PKW: 1HEX=1.0 PZD Gr.: 0 − 3 / BR r967 Control Word 1 − 2 / BR 3C7Hex Visualization parameter for control word 1 (bits 0 - 15) Identical to r550 (control word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 − 2 / BR 96 95 88 87 94 93 86 85 Type=V2; r959 3BFHex 92 91 84 83 Range [Unit] Value Texts 90 89 82 81 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param7 Alarm parameter 6 (TB alarms 1) If one of the alarms numbered from 97 to 112 occurs, the corresponding bar in the 7-segment display lights up. 112 110 111 109 102 104 101 103 Type=V2; 108 106 107 105 100 98 97 99 PKW: 1HEX=1.0 PZD Gr.: 0 r960 Warning Param8 3C0Hex Alarm parameter 6 (TB alarms 2) If one of the alarms numbered from 113 to 128 occurs, the corresponding bar in the 7-segment display lights up. 128 126 127 125 118 120 117 119 Type=V2; r964 3C4Hex 124 122 123 121 116 114 113 115 PKW: 1HEX=1.0 PZD Gr.: 0 Drive ID Drive identification Character string of the "Text" type. The first 2 characters contain the Ident number for drive identification on the Profibus. The remaining 24 characters contain the model name for displaying the drive model on visualization systems. Parameter values: 2 Byte: Ident number: 8022Hex 24 Byte: Model name (drive type): "MASTERDRIVES FC" Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Type=VS; PKW: 1HEX=1.0 PZD Gr.: - r965 3C5Hex r968 3C8Hex 12-38 Status Word 1 Visualization parameter for status word 1 (bits 0 - 15) Identical to r552 (status word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES _/_ _/_ 01.2001 Parameter list PNU Parameter Name in OP1 *:conf-P Description P970 Factory Settings Parameter reset to factory settings * 3CAHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 1 − 3/ B 1 3/ B − 0 3 / BR 3 / BR Parameter values: 0: Parameter reset: All parameters are reset to their original values (factory settings). This parameter is then automatically reset to "1". 1: No parameter reset Note: The same function can be selected with P052 = 1. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 to 1 P971 * 3CBHex EEPROM Saving Transfer to the EEPROM of parameter values stored in the RAM (to protect data when power is disconnected/fails) when the value of parameter changes from 0 to 1. The parameter must be set to 0 manually. Parameter values: 0: Change parameters 1: Save parameters Type=O2; PKW: 1HEX=1.0 PZD Gr.: - r980 Par # List Pt1 List of available parameter numbers, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt2 List of available parameter numbers, part 2 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt3 List of available parameter numbers, part 3 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR r983 Par # List Pt4 116 3 / BR 3D7Hex List of available parameter numbers, part 4 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r984 Par # List Pt5 116 3 / BR 3D8Hex List of available parameter numbers, part 5 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR 3D4Hex r981 3D5Hex r982 3D6Hex r985 3D9Hex Par # List Pt6 List of available parameter numbers, part 6 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 12-39 _/_ _/_ Parameter list 01.2001 PNU Parameter Name in OP1 *:conf-P Description r986 Par # List Pt7 3DAHex List of available parameter numbers, part 7 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r987 3DBHex r988 3DCHex r989 3DDHex r990 3DEHex Range [Unit] Value Texts # of Indices Factory Settings read: write: 116 3 / BR Par # List Pt8 List of available parameter numbers, part 8 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt9 List of available parameter numbers, part 9 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List Pt10 List of available parameter numbers, part 10 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 3 / BR Par # List chg1 116 3 / BR 116 3 / BR 116 3 / BR List of altered parameters, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r991 3DFHex r992 3E0Hex 12-40 Par # List chg2 List of altered parameters, part 2 See r990. Type=O2; PKW: 1HEX=1.0 Par # List chg3 List of altered parameters, part 3 See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 PZD Gr.: 0 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES _/_ _/_ 01.2001 Process data 13 Process data 13.1 Control word Introduction and example of application Example of source connection Command ON/OFF1 (GRD) Operating states can be read in visualization parameter r001: e.g. READY FOR ON: r001 = 009 The functional sequences are described in the order in which they occur. An individual source can be parameterized for every control command (fixed values, digital inputs, PMU, PZD part of the telegram from the automation devices). The selection parameters for the sources are, with the exception of P590 and P591, indexed 2x as follows: Index i001: Basic setting (GRD) Index i002: Reserve setting (RES) One parameter is available to "connect up“ the source(s) for the control commands. The basic setting for the ON command (control word bit 0, control word 1) must be "connected up“ to digital input 1 of the CU (terminal -X101:16): Control word 1 table shows that the factory setting of parameter P554.1 is 1010 for the basic setting of the ON command source. Table A for the possible sources of the ON command specifies that 1010 is the "PMU operator control panel“ source. Look for the parameter value for the required source in Tables X and A. The result for digital input 1 (BE1) on the CU can be found in Table X, it is 1001. This parameter value must now be entered in parameter P554.1. Parameter Possible sources P554.1 Tab. X,A Parameter value Required source connection 1001 BE1 terminal -X101:16 A HIGH signal at terminal -X101:16 switches on the converter while a LOW signal switches it off. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-1 Process data NOTES 01.2001 ♦ Multiple connections are permitted! ♦ The control word commands "OFF2“ (bit 1), "OFF3“ (bit 2) and "Acknowledge“ (bit 7) are always simultaneously effective from 3 sources (can be parameterized)! ♦ "Acknowledge“ (bit 7) is always additionally effective from the PMU! ♦ If the "ON“ command (bit 0) is connected to a serial interface (SCom, CB/TB, SCB-SCom), then an "OFF2" or "OFF3" command must also be parameterized on the terminal strip. Otherwise, the converter cannot be switched off via a defined command in the event of a communications failure! 13.1.1 Display of control word on PMU seven-segment display 15 12 5 7 6 9 11 13 14 3 4 31 1 2 0 22 Control word 1 13-2 28 21 23 25 27 29 30 8 10 19 20 24 26 17 18 16 Control word 2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 13.1.2 Process data Control word 1 (visualization parameter r550 or r967) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P554.1 (2) 1010 (1001) Tab. X,A P555.1 (2) 0001 (1002) Tab. X,B P556.1 (2) 0001 (0001) Tab. X,B P557.1 (2) 0001 (0001) Tab. X,B P561.1 (2) 0001 (0001) Tab. X,F P565.1 (2) 0000 (1003) Tab. X,C P566.1 (2) 0000 (0000) Tab. X,C P567.1 (2) 2001 (2001) Tab. X,C ON / OFF1 (stop) 0 OFF2 (electrical) 1 ON OFF1 1 0 ON OFF2 1 3 & Reserved 2 Inverter enable 0 Possible Enabled Inhibited 1 0 Reserved 4 Reserved 5 Reserved 6 Acknowledge ON 1 7 0 1010 (fixed) Inching 1 1) 8 Inching 2 1) 9 PZD control by PLC 10 Inching 1 ON Inching 1 OFF 1 0 Inching 2 ON Inching 2 OFF 1 0 Control No control 1 0 P568.1 (2) 0000 (0000) Tab. X,C P569.1 (2) 0000 (0000) Tab. X,C SCom1/2 ≥1 CB / TB SCB 2 Reserved 11 Reserved 12 Reserved 13 Reserved 14 External fault 1 15 No fault External fault 1 1 0 P575.1 (2) 0001 (0001) Tab. X,D 1) There is no inching setpoint 1 or inching setpoint 2 on the AFE Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-3 Process data 13.1.3 01.2001 Control word 2 (visualization parameter r551) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P576.1 (2) 1004 (1004) Tab. X,I P578.1 (2) 0000 (0000) Tab. X,I P586.1 (2) 0001 (0001) Tab. X,G P587.1 (2) 0000 (0000) Tab. X,I P588.1 (2) 0001 (0001) Tab. X,G P589.1 (2) 0001 (0001) Tab. X,G 1005 Tab. X,I Ext. 24 V 16 3) Ext. 24 V ok Ext. 24 V not ok 1 0 Reserved 17 Reserve data set 18 4) RDS 2 RDS 1 1 0 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved External fault 2 26 Slave AFE 27 External alarm 1 28 External alarm 2 29 Basic / reserve 30 31 Possible 5) No fault External fault 2 1 0 Slave AFE Master AFE 1 0 No alarm External alarm 1 1 0 No alarm External alarm 2 1 0 Reserve setting Basic setting 1 0 P590 Reserved 3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the setpoint channel 4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor 5) The AFE always uses a main contactor without check-back 13-4 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 13.1.4 Process data Sources for control words 1 and 2 Table X (external terminals) 1001 1002 1003 1004 1005 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4113 4114 4115 4116 4201 4202 4203 4204 4205 4206 4207 4208 4209 4210 4211 4212 4213 4214 4215 4216 5001 BE1 terminal -X101:16 BE2 terminal -X101:17 BE3 terminal -X101:18 Assigned BE5 terminal -X101:20 SCI, slave1, terminal 01 SCI, slave1, terminal 02 SCI, slave1, terminal 03 SCI, slave1, terminal 04 SCI, slave1, terminal 05 SCI, slave1, terminal 06 SCI, slave1, terminal 07 SCI, slave1, terminal 08 SCI, slave1, terminal 09 SCI, slave1, terminal 10 SCI, slave1, terminal 11 SCI, slave1, terminal 12 SCI, slave1, terminal 13 SCI, slave1, terminal 14 SCI, slave1, terminal 15 SCI, slave1, terminal 16 SCI, slave2, terminal 01 SCI, slave2, terminal 02 SCI, slave2, terminal 03 SCI, slave2, terminal 04 SCI, slave2, terminal 05 SCI, slave2, terminal 06 SCI, slave2, terminal 07 SCI, slave2, terminal 08 SCI, slave2, terminal 09 SCI, slave2, terminal 10 SCI, slave2, terminal 11 SCI, slave2, terminal 12 SCI, slave2, terminal 13 SCI, slave2, terminal 14 SCI, slave2, terminal 15 SCI, slave2, terminal 16 TSY, terminal 1 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-5 Process data 01.2001 Table A 0000 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table B 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table C 0000 2001 3001 4501 4502 4503 4504 4505 Constant value 0 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table D 0001 2001 3001 4501 4502 4503 4504 4505 13-6 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Process data Table E 0000 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table F 0000 0001 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table G 0001 2004 3004 4501 4502 4503 4504 4505 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 Table H 0001 4501 4502 4503 4504 4505 No MC checkback SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-7 Process data 01.2001 Table I 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Constant value 0 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 13.1.5 Process data Description of the control word bits Bit 0: ON / OFF1 command (↑ "ON") / (L "OFF1") Condition Positive edge change from L to H (L → H) in READY FOR ON (009) state. Result ♦ PRECHARGING (010) The precharging contactor is closed. The DC link is precharged, the main contactor then closed and the precharging contactor opened. ♦ READY TO RUN (011) ♦ RUN (014). Bit 1: OFF2 command (L "OFF2") (electrical) Condition Result LOW signal ♦ The inverter pulses are inhibited and the main contactor opened. ♦ STARTING LOCKOUT (008) until the command is withdrawn. NOTE The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)! Bit 2: Reserved Bit 3: Inverter enable command (H "Inverter enable") / (L "Inverter inhibit") Condition Result Condition Result HIGH signal and READY TO RUN (011) ♦ RUN (014) The inverter pulses are enabled. LOW signal ♦ In RUN (014): Change to READY TO RUN (011) display, inverter pulses are inhibited. Bit 4: Reserved Bit 5: Reserved Bit 6: Reserved Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-9 Process data 01.2001 Bit 7: Acknowledge command (↑ "Acknowledge") Condition Positive edge change from L to H (L → H) in FAULT (007) state. Result ♦ Reset all current faults after they have been transferred to the diagnostics memory. ♦ STARTING LOCKOUT (008) if no further faults are active. ♦ FAULT (007) if other faults are still active. NOTE The acknowledge command is simultaneously effective from three sources (P565, P566 and P567) and always from the PMU! Bit 8: Inching 1 ON command (↑ "Inching 1 ON") / (L "Inching 1 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 9: Inching 2 ON command (↑ "Inching 2 ON") / (L "Inching 2 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 10: Control via PLC command (H "Control via PLC") Condition HIGH signal; The process data PZD (control word, setpoints) sent via the SCom1 interface of the CU, the CB/TB interface (option) and the SCom/SCB interface (option) are evaluated only in the case of an accepted command. Result ♦ When several interfaces are in operation, only the process data of the interfaces sending an H signal are evaluated. ♦ With an L signal, the last values remain in the appropriate dual-port RAM of the interface. NOTE 13-10 An H signal is displayed in visualization parameter r550 "Control word 1" if one of the interfaces sends an H signal! Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Process data Bit 11: Reserved Bit 12: Regenerative feedback enable command (H "Regenerative feedback enable") Condition Result HIGH signal ♦ Regenerative feedback operation is enabled. Bit 13: Reserved Bit 14: Reserved Bit 15: External fault 1 command (L "External fault 1") Condition Result LOW signal ♦ FAULT (007) and fault message (F035). The inverter pulses are inhibited and the main contactor opened. See Section "Fault and alarm messages" Bit 16: Monitoring of external 24 V voltage supply (L "24V not o.k." / H "24V o.k.") Condition Result LOW signal ♦ Alarm A039 in operating states STARTING LOCKOUT (008) and READY FOR ON (009). ♦ Fault F007 in operating states PRECHARGING (010), READY TO RUN (011) and RUN (014). Bit 17: Reserved Bit 18: Reserve data set RDS bit 0 command (L "RDS1" / H "RDS2") Condition READY FOR ON (009), PRECHARGING (010) or READY TO RUN (011) A HIGH signal activates RDS2, and a LOW signal RDS1. Result ♦ The parameter settings of the appropriate reserve data set in the setpoint channel and closed-loop/open-loop control are activated. See Section "Function diagrams". Bit 19: Reserved Bit 20: Reserved Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-11 Process data 01.2001 Bit 21: Reserved Bit 22: Reserved Bit 23: Reserved Bit 24: Reserved Bit 25: Reserved Bit 26: External fault 2 command (L "External fault 2") Condition LOW signal; Command is not activated until converter switches to READY TO RUN (011) and elapse of a 200 ms timer. Result ♦ FAULT (007) and fault message (F036). The inverter pulses are inhibited and the main contactor (if installed) opened. See Section "Fault and alarm messages". Bit 27: Slave/master drive command (H "Slave AFE") / (L "Master drive") Slave AFE ♦ The closed-loop control operates with an external line active current setpoint. The DC link voltage is specified by the master AFE. Master AFE ♦ The closed-loop control operates with an internal line active current setpoint (= output of DC link voltage controller). The DC link voltage is maintained constantly at the set value. Bit 28: External alarm 1 command (L "External alarm 1") Condition Result LOW signal ♦ The converter continues to operate in its current status. An alarm message (A015) is output. See Section "Fault and alarm messages". Bit 29: External alarm 2 command (L "External alarm 2") Condition Result 13-12 LOW signal ♦ The converter continues to operate in its current status. An alarm message (A016) is output. See Section "Fault and alarm messages". Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Process data Bit 30: Select reserve/basic setting (H "Reserve setting") / (L "Basic setting") Condition Result Condition Result HIGH signal ♦ The parameter values for the reserve setting for the control word itself, the setpoint channel and closed-loop control are activated. LOW signal ♦ The parameter values for the basic setting for the control word itself, the setpoint channel and closed-loop control are activated. Bit 31: Reserved Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-13 Process data 13.2 01.2001 Status word Introduction and example of application Example of wiring to a destination Status words are process data as defined by the explanation in Section "Process data". A "destination" at which the bit status can be identified (digital outputs of CUSA, SCI 1/2 terminals, TSY terminals) can be parameterized for each bit in a status word. One parameter is available for "wiring up" the destination for each status bit. As shown below, the selection parameters have three indices: Index i001 Selection of a terminal on the CUSA / PEU board (basic unit) Index i002 Selection of a terminal on the SCI 1/2 board (option) Index i003 Selection of a terminal on the TSY board (option) The message "motor operation" (status word 1, bit 14) must be "wired up" to digital output 3 (BA3) on the CUSA (terminal X102:29/33) as a high-active signal: ♦ "Wiring" of a status bit to a digital output on the CUSA is parameterized via index i001. ♦ The table for status word 1 indicates that the message "Motor operation" is assigned to parameter P614. ♦ Look for the parameter value for the desired destination in the same table. The result is 1003 for digital output 3 on the CU. This parameter value must now be set in parameter P614.1. Bit # Meaning Parameter Bit 14 Motor operation P614.1 Parameter value Desired destination connection 1003 BA3 terminal -X102:29/33 When a High signal is applied to terminal -X102:29/33, the AFE operates in generator mode and, in the case of a Low signal, in motor mode. If a value assigned to a terminal (digital output BA) is allocated to a destination once in a selection parameter, then it will not be available in the same index of any other selection parameter as a terminal is only suitable for the output of one status bit. NOTE Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). This also applies to any option boards! See Section "Digital outputs". 13.2.1 Status word 1 (visualization parameter r552 or r968) PMU display "Status word 1" 15 6 13-14 12 5 7 Operating Instructions 9 11 13 14 3 4 8 10 1 2 0 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Bit # Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Process data Value Bit 7 Bit 8 Bit 9 Bit 12 0 Not ready for ON 1 Ready to RUN 0 Not ready to RUN 1 Run 0 Inv. pulses inhibited 1 Fault 0 No fault 1 No OFF2 0 Bit 15 Value Destination P600.x 0000 No destination 1001 Assigned (precharging) 1002 Assigned (main contactor) x=1 1003 BA3, -X102:29/33 1004 BA4, -X102:32/33 0000 No destination 4101 SCI 1/2, slave 1, BA1 OFF2 4102 SCI 1/2, slave 1, BA2 Reserved 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 4111 SCI 2 only, slave 1, BA11 4112 SCI 2 only, slave 1, BA12 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 4203 SCI 1/2, slave 2, BA3 P601.x P602.x P603.x 1 Starting lockout 0 No starting lockout 1 Alarm 0 No alarm 1 No setp./act.v. deviation 0 Setp./act. val. deviation 1 PZD control requested 0 (not permitted) P604.x P606.x P607.x P608.x always 1 x=2 Reserved 1 "Undervoltage" fault 0 No "Undervolts." fault 1 MC energized 0 MC not energized 4204 SCI 1/2, slave 2, BA4 Reserved 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 Bit 13 Bit 14 1) destin. Ready for ON Bit 10 Bit 11 Select 0 = Low 1 Bit 5 Bit 6 1 = High P611.x P612.x 1 Generator operation P614.x 0 Motor operation 4207 SCI 1/2, slave 2, BA7 Reserved 4208 SCI 1/2, slave 2, BA8 4209 SCI 2 only, slave 2, BA9 4210 SCI 2 only, slave 2, BA10 4211 SCI 2 only, slave 2, BA11 4212 SCI 2 only, slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 x=3 1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-15 Process data 13.2.2 01.2001 Status word 2 (visualization parameter r553) PMU display "Status word 2" 31 22 13-16 28 21 23 Operating Instructions 25 27 29 30 19 20 24 26 17 18 16 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Bit # Process data Value 1 = High Select 0 = Low destin. Bit 16 Reserved Bit 17 Reserved Bit 18 2) Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Value x=1 1 Current limit active 0 Current limit not active 1 External fault 1 0 No external fault 1 1 External fault 2 0 No external fault 2 1 External alarm 0 No external alarm 1 AFE i2t alarm 0 No AFE i2t alarm 1 AFE overtemp. fault 0 No AFE overtemp. fault 1 AFE overtemp. alarm 0 No AFE overtemp. alarm Destination 0000 No destination 1001 Assigned 1002 Assigned 1003 BA3, -X102:29/33 P619.x 1004 BA4, -X102:32/33 P620.x 0000 No destination 4101 SCI 1/2, slave 1, BA1 4102 SCI 1/2, slave 1, BA2 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 P618.x P621.x P622.x P623.x P624.x Bit 25 Reserved Bit 26 Reserved 4111 SCI 2 only, slave 1, BA11 Bit 27 Reserved 4112 SCI 2 only, slave 1, BA12 Bit 28 Reserved 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 Bit 29 3) 1 PC contactor energized 0 PC cntact. not energized 4203 SCI 1/2, slave 2, BA3 Reserved 4204 SCI 1/2, slave 2, BA4 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 4207 SCI 1/2, Slave 2, BA7 4208 SCI 1/2, Slave 2, BA8 4209 SCI 2 only, Slave 2, BA9 4210 SCI 2 only, Slave 2, BA10 4211 SCI 2 only, Slave 2, BA11 4212 SCI 2 only, Slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 Bit 30 Bit 31 x=2 1 Precharging active 0 Precharging not active P629.x P631.x x=3 2) 3) This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES CUVC Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-17 Process data 13.2.3 01.2001 Description of the status word bits Bit 0: "Ready for ON" signal (H) HIGH signal Meaning STARTING LOCKOUT (008) or READY FOR ON (009) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The inverter pulses are inhibited. Bit 1: "Ready to Run" signal (H) HIGH signal Meaning PRECHARGING (010) or READY TO RUN (011) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The converter is switched on. ♦ Precharging has been completed. ♦ The AFE inverter pulses are disabled and Ud control is disabled. Bit 2: "Run" signal (H) HIGH signal Meaning RUN state (014) ♦ The converter is in operation. ♦ The AFE inverter pulses are enabled. ♦ Ud control is in operation. Bit 3: "Fault" signal (H) HIGH signal Meaning FAULT state (007) ♦ A fault (fault type irrelevant) has occurred. Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 4: "OFF2" signal (L) LOW signal Meaning OFF2 command is active ♦ An OFF2 command (control word bit 1) has been issued. Bit 5: Reserved 13-18 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Process data Bit 6: "Starting lockout" signal (H) HIGH signal Meaning STARTING LOCKOUT state (008) ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The signal is continuously applied as long as an OFF2 command via control word bit 1 or an ON command via control word bit 0 is active (edge evaluation). Output at terminal strip (CUSA, SCB1) with L signal. Bit 7: "Alarm" signal" (H) HIGH signal Meaning Alarm (Axxx) ♦ An alarm (type irrelevant) has occurred. ♦ This signal remains active until the cause has been eliminated. Output at terminal strip (CUSA, SCB1) with L signal. Bit 8: "Setpoint/actual value deviation" signal (L) LOW signal Meaning "Setpoint/actual value deviation" alarm (A034) ♦ There is currently a deviation between the Vd setpoint and Vd actual value which is greater than the setting in P517 (set/act.val.dev. Vd) and active for longer than P518 (set/act.val.dev.time). ♦ The bit is reset to an H signal as soon as the deviation decreases to below the setting in parameter P517. Bit 9: "PZD control requested" signal (H) HIGH signal This signal is always active. Bit 10: Reserved Bit 11: "Undervoltage fault" signal (H) HIGH signal Meaning "Undervoltage in DC link" fault (F008) ♦ The DC link voltage has dropped below the permissible limit value. See Section "Fault and alarm messages" Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 12: "MC energized" signal (H) HIGH signal The main contactor is energized. WARNING On the AFE, this status bit is always connected to digital output 2 on the CUSA. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-19 Process data 01.2001 Bit 13: Reserved Bit 14: "Motor operation" signal (L) LOW signal AFE operates in rectifier mode (active current >= 0) Bit 15: Reserved Bit 16: Reserved Bit 17: Reserved Bit 18: "Current limit active" signal (L) LOW signal Meaning AFE operates at the present current limit setting ♦ If the AFE output current is limited, the DC-link voltage can no longer be regulated to the selected setpoint. Output at terminal strip (CUSA, SCB1) with L signal. Bit 19: "External fault 1" signal (H) HIGH signal Meaning " External fault 1" ♦ An "External fault 1" is active in control word bit 1. Output at terminal strip (CUSA, SCB1) with L signal. Bit 20: "External fault 2" signal (H) HIGH signal Meaning " External fault 2" ♦ An "External fault 2" is active in control word bit 26. Output at terminal strip (CUSA, SCB1) with L signal. Bit 21: "External alarm" signal (H) HIGH signal Meaning "External alarm" ♦ An "External alarm 1" is active in control word bit 28 or an "External alarm 2" in control word bit 29. Output at terminal strip (CUSA, SCB1) with L signal. Bit 22: "AFE i2t alarm" signal (H) HIGH signal "AFE i2t alarm" (A025) Meaning ♦ If the converter continues to operate under the current load conditions, the AFE will be thermally overloaded. Output at terminal strip (CUSA, SCB1) with L signal. 13-20 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Process data Bit 23: "AFE overtemperature fault" signal (H) HIGH signal Meaning "Inverter temperature too high" fault (F023) ♦ The inverter temperature limit value has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal. Bit 24: "AFE overtemperature alarm" signal (H) HIGH signal Meaning "Inverter temperature too high" alarm (A022) ♦ Alarm-tripping temperature threshold of inverter has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal Bit 25: Reserved Bit 26: Reserved Bit 27: Reserved Bit 28: Reserved Bit 29: "PC energized" signal (H) HIGH signal The precharging contactor is energized. WARNING The status bit is always connected to terminal -X9 on the AFE. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Bit 30: Reserved Bit 31: "Precharging active" signal (H) HIGH signal Meaning PRECHARGING state (010) ♦ The DC link is precharged as soon as an ON command is issued. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 13-21 01.2001 Faults and alarms 14 Faults and alarms 14.1 Faults General information about faults The available information for each fault event comprises the following parameters: Parameter r947 Fault number r949 Fault value r951 Fault texts P952 Number of faults r748 Fault time If a fault message is not acknowledged before the electronics supply voltage is disconnected, then the same fault message will be active again when the supply is next turned on. The drive cannot be started until the message has been acknowledged (exception: Automatic restart function is selected, see P366). Fault messages No. Description of fault Remedial measures F002 Precharging The DC-link voltage failed to reach the minimum limit (≈ P071 line supply voltage) during precharging. The maximum precharging time (P326) has been exceeded. Check the line voltage, compare with P071 Line voltage Check the maximum precharging time (P326); F003 Line overvoltage Check the line voltage, The voltage at the input terminals is higher than the response threshold (110 % or 120 % of P071 in inverter disabled or Run states). compare with P071 Line voltage The voltage at the input terminals is higher than the maximum voltage limit + 5 % (E.g.: 460 V + 5 % = 483 V) and DC-link voltage is higher than the maximum continuous permissible value. Line voltage range Max. contin. perm. Vd Max. contin. perm. Vd at III >90% P072 at III ≤ 90% P072 380 V to 460 V 500 V to 575 V 660 V to 690 V F004 740 V 922 V 1100 V 760 V 947 V 1130 V Line undervoltage Check the line voltage The voltage at the input terminals is less than the response threshold (cf. P074 in operation). The line supply undervoltage fault is also activated if Vsupply < 80 % of P071 and if F013 occurs. Check P074 Compare with P071 Line voltage Check the line phase sequence If the fault occurs immediately after the drive is started up (for the first time), then the phase sequence may be incorrect. The line must always be connected in a CW phase sequence. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 14-1 Faults and alarms 01.2001 Fault messages No. F006 Description of fault Remedial measures DC-link overvoltage The drive has been shut down due to an excessive DClink voltage. Line voltage range I Shutdown threshold 380 V to 460 V I approx. 820 V 500 V to 575 V I approx. 1020 V 660 V to 690 V I approx. 1220 V F007 Regenerative feedback power of the connected converter is greater than that of the AFE. Check the following parameters: • P572 Source regeneration enable • P161 Max. generator current limit of AFE • P173 Maximum current Electrical off Check the external voltage supply Failure of the electronic voltage supply -G10 in the mains connection module (external 24 V) Check the wiring (hardware and software) for the ext. 24 V monitoring function (software FS: 576 = 1004 = digital input 4). F008 DC-link undervoltage Check The DC-link voltage has dropped below the minimum limit • the main contactor control in cases where the fault value (≈ line supply voltage) occurs immediately after precharging • P160 Maximum motor current limit • P173 Maximum current F009 Supply failure The line voltage has remained below the undervoltage threshold (P074) for longer than the maximum line failure period (P155). The line failure fault is also activated if the line voltage frequency drops below 40 Hz or exceeds 70 Hz. F011 F013 F023 Check • the line voltage and line frequency Compare with • the threshold in Undervoltage threshold P074 • the maximum Line failure time P155 • the Line voltage P071 Overcurrent The drive has been shut down as a result of overcurrent. The trip threshold has been exceeded. Check Overload The maximum current parameterized in P173 has been exceeded by more than 10% or the load in regenerative feedback mode was so high that the DC-link voltage has reached its maximum value. Check Inverter temp. Measure inlet or ambient air temperature. Apply reduction curves when ϑ >40 ºC. + Section "Technical Data" in Operator's Guide The inverter temperature has exceeded its maximum limit. r949 = 1 Inverter temperature limit is exceeded r949 = 2 Sensor 1: Break in sensor lead or sensor defective r949 = 18 Sensor 2: Break in sensor lead or sensor defective • the main contactor control in cases where the fault occurs immediately after precharging • the AFE output for short circuit or earth fault • the maximum current P173 IMaximum current • the AFE load Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 r949 = 34 Sensor 3: Break in sensor lead or sensor defective r949 = 50 Sensor 4: Break in sensor lead or sensor defective F024 Overload precharging resistor Check Precharging resistor protection has responded during DC- • for high-resistance short circuit or earth fault during forming or WEA link forming and automatic restart (WEA). • whether line voltage < 80 % during WEA Fault F024 occurs when IΙI > 1 % P072 for longer than 1.5 × P326. 14-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Faults and alarms Fault messages No. F025 Description of fault UCE Ph. L1 A UCE shutdown has occurred in phase L1 F026 UCE Ph. L2 A UCE shutdown has occurred in phase L2 F027 F029 F030 UCE Ph. L3 Remedial measures Check • phase L1 for short circuit or earth fault (-X2:U2 - including motor). • the contacts on the CU. Check • phase L2 for short circuit or earth fault (-X2:V2 - including motor). • the contacts on the CU. A UCE shutdown has occurred in phase L3 Check • phase L3 for short circuit or earth fault (-X2:W2 - including motor). • the contacts on the CU. Meas. val. sensing Defect in the measured value sensing circuit A fault has occurred in the measured value sensing circuit. • (r949 = 1) Offset cannot be adjusted in phase L1. • (r949 = 2) Offset cannot be adjusted in phase L2. • (r949 = 3) Offset cannot be adjusted in phases L1 and L3. Defect in the power section (valve is not blocking) DC link short-circuit Check the DC link A DC link short circuit has been detected: Check the load connected to the DC link • (r949 = 1) A short circuit was detected during precharging of the DC link. • (r949 = 2) A short circuit was detected during forming of the DC link. • (r949 = 3) A short circuit was detected in drive operation. F035 Ext. fault 1 Parameterizable external fault input 1 has been activated F036 Ext. fault 2 Parameterizable external fault input 2 has been activated F039 DC link ground fault An earth fault has been detected during DC-link precharging Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P575 Src No Ext Fault1 + Section "Digital inputs" in Operator’s Guide Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P586 Src No Ext Fault2 + Section "Digital inputs" in Operator’s Guide Check: Maximum connected inverter power greater than 4 x AFE inverter power? If No: Check the DC link If Yes: Contact your local SIEMENS AG branch F040 AS internal Incorrect operating status Replace the CUSA (-A10) board F041 EEprom fault A fault occurred as values were been saved to the EEPROM Replace the CUSA (-A10) board Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 14-3 Faults and alarms 01.2001 Fault messages No. Description of fault Remedial measures F042 Comp. time Computation time problems Reduce the computation time load, increase P308 Sampling time, check r725 Available computation time. F045 Opt.brd.HW A hardware fault occurred as an option board was being accessed Replace the CUSA board F046 Par.con. Switch the device off and on again. Replace the CUSA (-A10) board. F047 Int.comp.time Replace the CUSA (-A10) board. F048 Interf. pulse freq Fault during power OFF or pulse inhibit Switch the device off and the on again. Replace the CUSA (-A10) board if the fault occurs again. F049 SW release The SW versions of the EPROMs on the CU are different. • Replace the language EPROM Check the connection between the subrack and option boards The fault occurs as a result of the comparison of the language EPROM and CU software. F050 TSY init. Check whether • the TSY is correctly inserted • the parameter is set correctly for the installed board TSY board initialization error P090 Board Position 2 − P091 Board position 3 r723 PCB Code − 724 PCB Code F060 MLFB missing This fault is set if the MLFB = 0 (0.0 kW) when the device exits the INITIALIZATION state. MLFB = order number. Enter the appropriate MLFB in parameter P070 MLFB (6SE70..) after acknowledgement in INITIALIZATION. (MLFB can be entered only if the appropriate access levels are set in the two access parameters.) F062 Multiparal. • Check ImPI and the communications card and if required, replace Fault in connection with the multiparallel circuit has been detected • Check configuration and connections of the multiparallel circuit • Check parameter settings (P070 "MLFB(6SE70..)") • Replace the CUSA (-A10). • Replace the ImPI F065 INT1 telegram No telegram has been received on interface 1 (SCom1/USS protocol) within the telegram failure period. • Check the connection CU -X100:1 to 5 or check connection PMU -X300. • Check P687.01"SCom/SCB TlgOFF" • Replace the CUSA (-A10). F070 SCB init. SCB board initialization error r949 = 1 or 2 • Check the contacts on the SCB and whether the board slot matches the appropriate parameter setting. • r723 PCB Code , • r724 PCB Code and • P090 Board Position 2, • P091 Board Position 3 r949 = 5 Error in initialization data • Check parameters P682 and P684 r949 = 6 Timeout during initialization and r949 = 10 Error in configuration channel • Check parameters P090, P091, P682 and P684 14-4 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Faults and alarms Fault messages No. Description of fault Remedial measures SCB heartb. • Replace the SCB SCB is no longer processing the monitoring counter (heartbeat counter). • Check the connection between the subrack and option board F073 Aninput1 SL1 Amps at analog input 1, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 1) -X428:4, 5. F074 Aninput2 SL1 Amps at analog input 2, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7, 8. F075 Aninput3 SL1 Amps at analog input 3, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F076 Aninput1 SL2 Amps at analog input 1, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave1) -X428:4, 5. F077 Aninput2 SL2 Amps at analog input 2, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7,8. F078 Aninput3 SL2 Amps at analog input 3, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F079 SCB telegram • • • • F072 A telegram has not been received from the SCB (USS, peer-to-peer, SCI) within the telegram failure time. F080 TB/CB init. Board initialization error at the DPR interface F081 F082 Check the connections of the SCB1(2). Check P687.01"SCom/SCB TlgOFF". Replace the SCB1(2). Replace the CU (-A10). r949 = 1 TB/CB not inserted or TB/CB board code incorrect r949 = 2 TB is not compatible r949 = 3 CB is not compatible r949 = 5 Error in initialization data Check contacts on the T300 / CB board and whether the board slot matches the appropriate parameter setting; • P090 Board Position 2, • P091 Board Position 3 • r723 PCB Code, • r724 PCB Code r949 = 6 Timeout during initialization r949 = 10 Error in configuration channel Check the CB initialization parameters; • P918 CB Bus Address, • 696 to P705 CB Parameters 1 to 10 TB/CB heartb. TB or CB is no longer processing the monitoring counter • Replace the TB or CB TB/CB Tlgr. • Check the connections of the CB/TB. No new process data have been received from the TB or CB within the telegram failure time. • Check P695 "CB/TB TlgOFFTime". • Replace the CB. • Replace the TB. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions • Check the connection between the subrack and option board 14-5 Faults and alarms 01.2001 Fault messages No. F091 Description of fault Abortion due to another fault Abortion because Vd too low Abortion by OFF command Abortion because no ON command within 20 s of forming function selection Fault in NOVRAM • Line voltage too low or incorrect line voltage (P071) parameterized • OFF command • No ON command Switch the device off and then on again. Replace the CU if the fault occurs again. Table 14-1 14-6 • Depending on the fault Form.interrupt Forming of the DC link has been interrupted. r949 = 1 r949 = 2 r949 = 3 r949 = 4 F255 Remedial measures Fault numbers, causes and their counter-measures Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Faults and alarms 14.2 Alarms An alarm message is periodically displayed on the PMU by A=alarm and a 3-digit number. An alarm cannot be acknowledged. It is automatically deleted once the cause has been removed. Several alarms can be active simultaneously, in which case they are displayed one after another. If the AFE inverter is operated with the OP1S control panel, the warning is displayed in the bottom line of the operation display. The red LED also flashes (refer to the OP1S Operating Instructions). Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A001 P953 0 A015 P953 14 A016 P953 15 A017 P954 0 A020 P954 3 A021 P954 4 A022 P954 5 A025 P954 8 Comp. time CU board comp. time utilization too high Check r725 Available computation time. Increase P308 Sampling time Ext. alarm 1 Parameterizable, external alarm input 1 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P588 Src No Ext Warn1 + Section "Digital inputs" in Operator’s Guide Ext. alarm 2 Parameterizable, external alarm input 2 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P589 Src No Ext Warn2. + Section "Digital inputs" in Operator’s Guide Power section supply Check the power supply to the power section A UCE error is being detected on pulse disabling. The power supply to the power section is interrupted. On compact units: Check jumper between -X9.5 and -X9.6 Overcurrent An overcurrent has been detected. Check the driven load for an overload condition. • Are the dynamic requirements too high? Overvoltage Check the line voltage. A DC-link overvoltage condition has been detected. • Are the dynamic requirements too high? Inv.temp. The alarm activation threshold has been exceeded. Check r011 AFE temperature. Measure inlet or ambient air temperature. Apply reduction curves when ϑ >40 ºC. + Section "Technical Data" in Operator's Guide Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 I2t- inv. The inverter will be thermally overloaded if it continues to operate under the current load conditions. Check whether the rated output current or peak current (operating class II) is (was) too high. Check r010 AFE Utilization Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 14-7 Faults and alarms 01.2001 Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A039 P955 Electrical off The electronics voltage supply is not o.k. Check • the ext. 24 V voltage supply -G1 • the digital input and signal lead for monitoring of the ext. 24 V voltage supply 6 A040 P955 7 A046 P955 13 A047 P955 Supply voltage The voltage at the input terminals is outside the rated range (< 80 % or > 110 % of P071) in operation Check Current asymmetry There is an asymmetry of > 25% I(conv. rated) between the output currents Check: • mains supply terminals • mains voltages in individual phases Reactive current limited The reactive current of the AFE is limited. Check the • the line voltage • P071 Line voltage • line voltage (r030) • maximum current (P173) 14 • motor-mode current limit (P160) • generator-mode current limit (P161) A048 P955 15 A049 P956 0 A050 P956 1 A051 P956 2 A052 P956 A053 P956 3 4 A057 P956 8 14-8 Vd2t integrator The monitoring function of the maximum continuous DC link voltage (using the Vd2tintegrator) has reached 50 % of the final value. If the high DC link voltage is caused by a high capacitive reactive current, then this might be limited (A047). If the high DC link voltage is caused by a high line voltage (r030), the line overvoltage fault (F003) message will be activated eventually (depending on the amplitude of Vd). Check the • line voltage (r030) • DC-link voltage (r006) No slave On the ser. I/O (SCB1 with SCI1/2), no slave is connected or fiber optic is interrupted or no supply to slaves. P660 SCI AnalogInConf • Check slave. • Check fiber optic. Slave incorrect On the ser. I/O, the slaves connected do not correspond to the parameter setting (slave number or slave type). Check P660 SCI AnalogInConf Peer bdrate Baud rate for peer connection is too high or different. Match baud rates of SCB boards involved in the link P684 SCom/SCB Baud Peer PZD-L PZD length set too high for peer connection (>5). Reduce the number of words P686 SCom/SCB # PrDat.. Peer Lng f. The PZD lengths of the sender and receiver in the peer connection do not match. Match word lengths of sender and receiver P686 SCom/SCB # PrDat TB-Param Alarm occurs if a TB is logged on and connected, but it does not respond to parameter jobs from the PMU, SCom1 or SCom2 within 6 s. Replace TB configuration (software). Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Faults and alarms Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A065 P957 0 WEA active The WEA option (P366) restarts the drive. No time monitor is activated when the DC link is precharging. The automatic restart process can be aborted with an OFF command. r958 A081.. A096 0...15 A097.. A112 0...15 A113.. A128 r959 r960 0...15 The WEA function can place operating personnel at risk. Check whether you really need to use WEA. Change P366 WEA if necessary. CB alarm See Operator’s Guide for CB board TB alarm 1 See Operator’s Guide for TB board TB alarm 2 See Operator’s Guide for TB board Table 14-2 14.3 CAUTION Alarm numbers, causes and their counter-measures Fatal errors (FF) Fatal errors are serious hardware or software errors which no longer permit normal operation of the unit. They only appear on the PMU in the form "FF<No>". The software is re-booted by actuating any key on the PMU. FFxx Fault message Switch device off and on again. Call service department if fatal fault is displayed again FF01 Time sector overflow A non-removable time sector overflow has been identified in the higher priority time sectors. Increase sampling time (P308) or reduce pulse frequency (P761) FF03 Access error option board A fatal fault has occurred as external option boards (CB, TB, SCB, TSY ..) were being accessed Replace the CUSA Replace the CUSA Replace the LBY Replace the option board FF06 Stack overflow Stack overflow. FFxx Any other fatal fault. Increase sampling time (P308) or reduce pulse frequency (P761) Replace the CUSA Table 14-3 Replace the CUSA Fatal errors Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 14-9 01.2001 15 WARNING Maintenance Maintenance SIMOVERT MASTERDRIVES units are operated at high voltages. All work carried out on or with the equipment must conform to all the national electrical codes (VBG 4 in Germany). Maintenance and service work may only be executed by qualified personnel. Only spare parts authorized by the manufacturer may be used. The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with. Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors. Thus, the unit or the DC link terminals must not be worked on until at least after this delay time. The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary. If it is absolutely necessary that the drive converter be worked on when powered-up: ♦ Never touch any live parts. ♦ Only use the appropriate measuring and test equipment and protective clothing. ♦ Always stand on an ungrounded, isolated and ESD-compatible pad. If these warnings are not observed, this can result in death, severe bodily injury or significant material damage. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 15-1 Maintenance 15.1 01.2001 Replacing the fan Construction types A to C The fan is designed for an operating time of L10 ≥ 35 000 hours at an ambient temperature of Tu = 40 °C. It should be replaced in good time to maintain the availability of the unit. The units have a fan which operates as soon as the unit is connected to the voltage supply. The fan is located on the bottom of the unit. Replace the fan as follows: ♦ Undo the two M4x49 Torx screws ♦ Pull out the protective cover together with the fan from underneath ♦ Withdraw fan connector X20 ♦ Install the fan in reverse sequence. X20 M4 x 49 Torx T20 and spring washer Protective cover Fan E1 M4 x 49 / Torx T20 and spring washer Fig. 15-1 Construction type D Cover and fan for housing size A to C The fan is screwed onto a bracket and is located at the bottom section of the unit. Replace the fan as follows: ♦ Withdraw fan connector X20. ♦ Unscrew the two M5x16 Torx screws at the bottom of the unit. ♦ Pull the bracket out of the unit from underneath. ♦ Unscrew the M4 fan screws. ♦ Install the fan in reverse sequence. 15-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Maintenance Fan M4 screw (Torx T20) Captive washer Bracket Washer Spring washer Washer Spring washer M5x16 Torx T25 Fig. 15-2 Replacing the fan fuse (type D) M5x16 Torx T25 Fan with bracket for housing size D The fuses are located in the upper section of the unit in a fuse holder. You have to open the fuse holder to replace the fuses. Fuse link Fuse holder closed Fig. 15-3 Fuse holder open Fuse holder for housing size D Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 15-3 Maintenance 15.2 01.2001 Replacing the PMU Replacing the PMU ♦ Turn the snaps on the front cover by 90 ° ♦ Open up the front cover ♦ Withdraw connector X108 on the CU (Control Unit) ♦ Remove ribbon cable from the guide hooks ♦ Carefully press the snap catches upwards on the inner side of the front cover using a screwdriver ♦ Tilt the PMU and remove it ♦ Install new PMU in reverse sequence. Rear side of the front cover Snap catches PMU-board Fig. 15-4 15-4 Replacing the PMU Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 15.3 Maintenance Replacing the DC link fuses Construction types A and B Construction types C and D The DC link fuses are not accessible on types A and B. They must therefore only be replaced by the service personnel. The position of the fuses can be seen from the relevant block diagram. Procedure: ♦ Remove side plate ♦ Replace the defective fuses: • Fuses F1 and F2 on type C • Fuses F1, F3 or F1 to F4 on type D Type of construction C Type of construction D F1 F2 FB1 F4 F3 F2 F1 Fig. 15-5 Replacement fuses Position of the DC link fuses Inverter MLFB Fuse Part ID Fuse order number 6SE7026-0ED81 6SE7027-2ED81 80 A, 700 V F1, F2, F3, F4 6SY7000-0AC73 6SE7022-6EC81 6SE7023-4EC81 100 A, 700 V F1, F2 6SY7000-0AC72 6SE7024-7ED81 100 A, 700 V F1, F3 6SY7000-0AC72 Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 15-5 01.2001 16 Forming Forming The DC link capacitors in units of the 400 V compact class must be reformed if the device has been out of service or in storage for more than 2 years. If this is not carried out, the unit can be damaged when the line voltage is powered up. If the unit was started-up within one year after having been manufactured, the DC link capacitors do not have to be re-formed. The date of manufacture of the unit can be read from the serial number. How the serial number is made up (Example: A-J60147512345) Digit Example Meaning 1 and 2 A- Place of manufacture 3 J 1997 K 1998 L 1999 M 2000 4 1 to 9 January to September O October N November D December 5 to 14 6 Not relevant for forming Forming time in hours 5 4 3 0 40 2 Off-circuit idle time in years 1 1 Fig. 16-1 V 2 3 4 5 Forming time depending on the idle time of the AFE inverter Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 16-1 Forming 01.2001 P408 P052 = 20 P key Set forming time (60.0 to 600.0 minutes) Select "Form DC link" The operating display appears: The AFE must be switched on within 20 s or else a shutdown on faults (F091) will occur (fault value 4). Switch on AFE NOTE: While forming is in progress, the SIMOVERT MASTERDRIVES MC/VC must not be switched on! - The DC link forming operation is carried out (forming period as set in P408). - During the forming period set in P408, the pre-charging contactor is energized and de-energized in such a way that the DC link capacitor is charged up to the line voltage peak value. - The current limit set in P160 is not effective with respect to the forming operation! End 16-2 On completion of the function, operating display "Ready" (009) appears. Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 17 Technical Data Technical Data EU low-voltage directive 73/23/EEC and RL93/68/EEC EN 50178 EU directive EMC 89/336/EEC EN 61800-3 EU machine directive 89/392/EEC EN 60204-1 Approval UL: CSA: Type of cooling Air cooling with built-in fan In progress, technically prepared In progress, technically prepared Permissible ambient and coolingmedium temperature • during operation 0° C to +40° C (32° F to 104° F) (up to 50 °C, see Fig. „Derating curves“) • during storage -25° C to +70° C (-13° F to 158° F) • during transport -25° C to +70° C (-13° F to 158° F) Installation height ≤ 1000 m above sea level (100 % load capability) > 1000 m to 3500 m above sea level (for load capability. see Fig. „Derating curves“) Permissible humidity rating Relative humidity Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). Moisture condensation during operation is not permissible ≤ 95 % ≤ 85 % during transport and storage during operation (moisture condensation not permissible) Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2) Degree of protection EN 60529 IP00 Class of protection Class 1 to IEC 536 (DIN VDE 0106, Part 1) Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4) Radio interference suppression to EN 61800-3 • Standard No radio interference suppression • Options Radio interference suppression filter for Class A1 to EN 55011 Interference immunity Industrial to EN 61800-3 Paint finish For interior installation Mechanical specifications • Vibrations to DIN IEC 68-2-6 During stationary use: Constant amplitude - of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz - of acceleration 9.8 m/s² in the frequency range > 58 Hz to 500 Hz During transport: • - of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz - of acceleration 9.8 m/s² in the frequency range > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock Table 17-1 AFE inverter, general data Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 17-1 Technical Data 01.2001 Permissible rated output voltage in % acc. to VDE 0110 / IEC 664-1 (not necessary acc. to UL / CSA) 100 75 50 0 1000 2000 3000 4000 Installation altitude above sea level in m Permissible rated current in % 100 Temp [°C] Derating factor K2 50 0.76 75 50 25 0 0 10 20 30 40 50 45 0.879 40 1.0 35 1.125 * 30 1.25 * 25 1.375 * * See the following Note Cooling-medium temp. in °C Permissible rated current in % 100 Altitude [m] Derating factor K1 1000 1.0 2000 0.9 3000 0.845 4000 0.8 90 80 70 60 0 1000 2000 3000 4000 Installation altitude above sea level in m Fig. 17-1 Derating curves The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 40 °C is calculated as follows: Total derating = Deratingaltitude x Deratingambient temperature K = K1 x K2 NOTE It must be borne in mind that total derating must not be greater than 1! Example: Altitude: 3000 m Ambient temperature: 35 °C K1 = 0.845 K2 = 1.125 ⇒ Total derating = 0.845 x 1.125 = 0.95 17-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Technical Data Designation Order No. Value 6SE70... 21-0EA81 Rated voltage 21-3EB81 22-6EC81 23-4ED81 24-7ED81 [V] • Input • Output Rated frequency 21-8EB81 3 AC 380 (-20 %) to 460 (+5 %) DC 600 to 740 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC 10.2 11.2 13.2 14.5 Rated output [kVA] 6.7...8 8.6...10.4 Auxiliary current supply [V] 17.5 19 25.5 28 34 37.5 47 52 11.5...13.8 16.7...20.1 22.3...26.8 30.8...37 DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 1.7 2.1 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 2.7 3.2 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] - - 0.43 • Aux. curr. requirem. at 60 Hz [A] - - 0.49 Pulse frequency 3 [kHz] 3 3 3 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 ≥ 0.98 Efficiency η (rated operation) Power loss [kW] 0.12 0.13 0.16 0.27 0.37 0.49 Cooling-air requirement [m³/s] 0.009 0.022 0.022 0.028 0.028 0.054 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 60 60 60 60 65 65 Type of construction A B B C D D 90 425 350 135 425 350 135 425 350 180 600 350 270 600 350 270 600 350 8 12 12 21 32 32 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-2 Air-cooled AFE inverters (Part 1) Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 17-3 Technical Data 01.2001 Designation Order No. Value 6SE70... 26-0ED81 Rated voltage 27-2ED81 [V] • Input • Output Rated frequency 3 AC 380 (-20 %) to 460 (+5 %) DC 600 to 740 [Hz] Rated current 50 / 60 [A] • Input • Output 3 AC DC Rated output [kVA] 38.7...46.5 47.3...56.7 Auxiliary current supply 59 65 72 80 [V] DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V 2.3 • Max. aux. curr. requirement [A] Maximum version at 20 V 3.5 Auxiliary current supply fan [V] 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 0.43 • Aux. curr. requirem. at 60 Hz [A] 0.49 Pulse frequency [kHz] 6 6 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor conv. cosϕU < 0.98 Efficiency η (rated operation) ≥ 0.98 Power loss [kW] Cooling-air requirement [m³/s] 0.7 0.86 0.054 0.054 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] 65 65 Type of construction D D 270 600 350 270 600 350 32 32 Dimensions [mm] • Width • Height • Depth Weight approx. [kg] Table 17-3 17-4 Air-cooled AFE inverters (Part 2) Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 18 Environmental Friendliness Environmental Friendliness Environmental aspects during development The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series. Thus, the energy requirement during production has been reduced. Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components. Plastic components used ABS: PMU board LOGO LDPE: Capacitor ring PA6.6: Fuse holder, mounting strip, capacitor holder, cable holder, terminal blocks, terminal strip, supports, PMU adapter, covers, cable holders PC: Covers PP: Insulating plates bus retrofit PS: Fan housing UP: Clamping section fastening bolts, tensioning washer Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants. Environmental compatibility was an important criterion when selecting the supplied components. Environmental aspects during production Purchased components are generally supplied in recyclable packaging. Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels. ASIC devices and SMD devices were used on the boards. The production is emission-free. Environmental aspects for disposal The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections. The plastic components are to DIN 54840 and have a recycling symbol. Once the product has reached the end of its service life, it must be disposed of in accordance with the relevant national regulations governing waste disposal. Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 18-1 01.2001 19 Certificates Certificates Automation and Drives Confirmation Erlangen, 01.05.1998 This confirms that Equipment • Type AC drive converter • Order No. 6SE70... SIMOVERT MASTERDRIVES is manufactured in conformance with DIN VDE 0558, Part 2 and EN 60204, Part 6.2 (= DIN VDE 0113, Part 6.2). This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed: • Service work in operation is only permissible at the electronics box • The converter must be switched into a no-voltage condition and isolated from the supply when replacing any part/component • All panels must be closed during operation. Thus, this equipment conforms to the appropriate regulations in Germany according to VBG 4 §2 (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. EN 50110-1, EN 50110-2) must be observed when operating the equipment. A&D DS A P1 Mickal Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions 19-1 Certificates 01.2001 Automation and Drives Test certificate Erlangen, 01.10.2000 Equipment AC drive converter • Type SIMOVERT MASTERDRIVES • Order No.: 6SE70... 1) The routine testing according to these test instructions 475 100.9000.00 QP size A - D 476 100.9000.00 QP size E - G 476 200.9000.00 QP size J - L Test contents: I. Insulationstest • refer to EN 50178, Part 9.4.5.2 and UL508/CSA 22.2-14.M 91, Part 6.8 II. Functions test acc. to EN 50178 • • • • III. Run-In IV. Functions test acc. to EN 50178 Initialization and start-up Customer terminals Power section inspection Inspection of protection and monitoring devices • Continuous test ambient temperature 55 °C • see II. Functions test The equipment complied with the test requirements. The test results are documented within the production data base 1) For complete type, serial number and technical data please see rating plate. A&D MC GWE P3 Schlögel 19-2 Operating Instructions 6SE7087-6KD80 Siemens AG SIMOVERT MASTERDRIVES 01.2001 Certificates Factory certificate * regarding electromagnetic compatability 4SE.476 000 0001.00 WB EMV Manufacturer: Siemens Aktiengesellschaft Automation & Drives Group Address: Business Division Variable-speed drives Sub-Division AC-Drive systems P.O. Box 3269 D-91050 Erlangen Product name: SIMOVERT Type 6SE70 Chassis units AC-AC and DC-AC When correctly used, the designated product fulfills all the requirements of Directive 89/336/EEC regarding electromagnetic compatibility. We confirm the conformance of the above designated product with the Standards: EN 61800-3 10-1996 EN 61000-4-2 (old IEC 801-2) EN 61000-4-4 (old IEC 801-4) EN 61000-4-5 (old IEC 801-5) IEC 1000-4-3 (old IEC 801-3) EN 55011 (DIN VDE 0875 Part 11) Note: These instructions relating to EMC-correct installation, correct operation, connecting-up conditions and associated instructions in the product documentation supplied must be observed. Erlangen, 01.05.1998 H. Mickal A&D DS A P1 *) acc. to EN 10204 (DIN 50049) This declaration does not guarantee any features. A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved Siemens AG 6SE7087-6KD80 SIMOVERT MASTERDRIVES Operating Instructions Page 1 of 1 19-3 Bisher sind folgende Ausgaben erschienen: Ausgabe Interne Sachnummer AA 478 201.4000.00 J Ausgabe AA besteht aus folgenden Kapiteln: Kapitel Änderungen Seitenzahl Ausgabedatum 1 Definitionen und Warnungen Erstausgabe 4 01.2001 2 Beschreibung Erstausgabe 3 01.2001 3 Erstinbetriebsetzung Erstausgabe 2 01.2001 4 Transportieren, Lagern, Auspacken Erstausgabe 1 01.2001 5 Montage Erstausgabe 10 01.2001 6 EMV-gerechter Aufbau Erstausgabe 1 01.2001 7 Anschließen, Verdrahten Erstausgabe 17 01.2001 8 Grundfunktionsprüfung Erstausgabe 3 01.2001 9 Erläuterung von Begriffen und Funktionalität des AFE Erstausgabe 2 01.2001 10 Funktionspläne Erstausgabe 2 01.2001 11 Parametrierung Erstausgabe 10 01.2001 12 Parameterliste Erstausgabe 40 01.2001 13 Prozeßdaten Erstausgabe 21 01.2001 14 Störungen und Warnungen Erstausgabe 9 01.2001 15 Wartung Erstausgabe 5 01.2001 16 Formieren Erstausgabe 2 01.2001 17 Technische Daten Erstausgabe 4 01.2001 18 Umweltverträglichkeit Erstausgabe 1 01.2001 19 Bescheinigungen Erstausgabe 3 01.2001 The following editions have been published so far: Edition Internal Item Number AA 478 201.4000.00 J Version AA consists of the following chapters: Chapter Changes Pages Version date first edition 4 01.2001 1 Definitions and Warnings 2 Description first edition 3 01.2001 3 Initial start-up first edition 2 01.2001 4 Transport, Storage, Unpacking first edition 1 01.2001 5 Installation first edition 10 01.2001 6 Installation in Conformance with EMC Regulations first edition 1 01.2001 7 Connecting-up and wiring first edition 17 01.2001 8 Basic function check first edition 3 01.2001 9 Explanation of terminology and functionality of the AFE first edition 2 01.2001 10 Function diagrams first edition 2 01.2001 11 Parameterization first edition 10 01.2001 12 Parameter list first edition 40 01.2001 13 Process data first edition 21 01.2001 14 Faults and alarms first edition 9 01.2001 15 Maintenance first edition 5 01.2001 16 Forming first edition 2 01.2001 17 Technical Data first edition 4 01.2001 18 Environmental Friendliness first edition 1 01.2001 19 Certificates first edition 3 01.2001 Group: Automation and Drives (A&D) Division: Variable-Speed Drive Systems Postfach 3269, D-91050 Erlangen Siemens Aktiengesellschaft Subject to change Bestell.-Nr.: 6SE7087-6KD80 Printed in the federal Republic of Germany 01.2001 SIMOVERT Master Drives Einspeise-Einheit Bauform E Common Rectifier Size E Ausgabe / Edition: D Betriebsanleitung Operating Instructions Bestell-Nr. / Order-No.: 6SE7087-6AE85-0AA0 02.96 Allgemeines Von dieser Betriebsanleitung sind folgende fremdsprachige Ausgaben lieferbar: These Operating Instructions are available in the following languages: Sprache Language Französisch French Spanisch Spanish Italienisch Italian Bestell-Nr. Order-No. 6SE7087-7AE85-0AA0 6SE7087-8AE85-0AA0 6SE7087-2AE85-0AA0 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software überprüft. Dennoch können Abweichungen nicht ausgeschlossen werden, so daß wir für die vollständige Übereinstimmung keine Garantie übernehmen. Die Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten. Für Verbesserungsvorschläge sind wir dankbar. SIMOVERT ist ein Warenzeichen von Siemens The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document for conformity with the hardware and software described. However, this does not absolutely preclude deviations, and we therefore cannot guarantee complete conformity. The information in the document is subjected to regular scrutiny. Any necessary corrections will be made in subsequent editions. We also welcome any suggestions you may have in the way of improvement. Siemens AG 1994 All rights reserved SIMOVERT Registered Trade Mark 02.96 Contents ENGLISH Contents 0 Definitions ................................................................................................................... 0-5 1 Description .................................................................................................................. 1-1 1.1 Applicability....................................................................................................................... 1-1 1.2 Principle of operation ........................................................................................................ 1-1 2 Transport, unpacking, assembly ....................................................................... 2-1 2.1 Transport, unpacking........................................................................................................ 2-1 2.2 Storage ............................................................................................................................. 2-1 2.3 Assembly .......................................................................................................................... 2-2 2.4 Dimension drawing ........................................................................................................... 2-3 3 Connection .................................................................................................................. 3-1 3.1 Power connections ........................................................................................................... 3-2 3.2 Power supply / control ...................................................................................................... 3-4 3.2.1 Electronic power supply / fault signal ............................................................................... 3-5 3.2.2 Signalling relay X36 ('Warning' signal) ............................................................................. 3-5 3.2.3 Settings on the module A23.............................................................................................. 3-6 3.2.4 Fan (X19).......................................................................................................................... 3-6 3.3 Control terminal strip of options ........................................................................................ 3-7 3.4 Measures for keeping to RFI suppression regulations ..................................................... 3-8 3.5 Single-line diagram with suggested circuit arrangement .................................................. 3-9 3.6 Power sections ................................................................................................................. 3-10 4 Start-up ......................................................................................................................... 4-1 5 Blank 6 Blank 7 Malfunctions and warnings.................................................................................. 7-1 7.1 Fault signals...................................................................................................................... 7-1 7.2 Warning signals ................................................................................................................ 7-2 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 0-3 Contents 02.96 8 Maintenance ............................................................................................................... 8-1 8-1 Maintenance recommendations........................................................................................ 8-1 8.2 Replacing components ..................................................................................................... 8-2 8.2.1 Replacing the fan.............................................................................................................. 8-2 8.2.2 Replacing modules ........................................................................................................... 8-2 8.2.3 Replacing thyristor modules ............................................................................................. 8-3 9 Options ......................................................................................................................... 9-1 9-1 A50 additional power supply PSR for optional modules ................................................... 9-1 9.2 Options which can be integrated into the electronics box................................................. 9-2 9.3 Power supply .................................................................................................................... 9-3 9.4 Actual-current sensing module ......................................................................................... 9-3 9.5 Mechanical components ................................................................................................... 9-4 10 Spare parts .................................................................................................................. 10-1 11 Blank 12 Blank 13 Environmental compatibility................................................................................ 13-1 14 Technical data............................................................................................................ 14-1 14-1 Power reduction at increased coolant temperature .......................................................... 14-5 14.2 Power reduction at altitudes > 1000m above MSL ........................................................... 14-5 14.3 Applied standards ............................................................................................................. 14-6 15 Index .............................................................................................................................. 15-1 0-4 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 10.94 0 Definitions Definitions QUALIFIED PERSONNEL within the meaning of these operating instructions or the warning information on the product itself, are persons who are entrusted with installation, assembly, commissioning and operation of the product and who avail of qualifications corresponding to their activities, e.g.: 1. training or instruction or authorisation to activate and deactivate, to earth and to mark circuits and equipment in accordance with the standards of safety engineering. 2. training or instruction in accordance with the standards of safety engineering in the care and use of suitable safety equipment. 3. training in First Aid DANGER within the meaning of these operating instructions or the warning information on the product itself, indicates that death and/or substantial property damage will result if proper precautions are not taken. WARNING within the meaning of these operating instructions or the warning information on the product itself, indicates that severe personal injury and/or substantial property damage will result if proper precautions are not taken. CAUTION within the meaning of these operating instructions or the warning information on the product itself, indicates that slight personal injury or property damage will result if proper precautions are not taken. NOTE within the meaning of these operating instructions indicates important information about the product or the respective part of the operating instructions to which attention is drawn. NOTE For reasons of clarity, these operating instructions do not contain all details of all types of the product and can also not take into account every conceivable installation, operation or maintenance circumstances. You can consult your local Siemens branch if you should require further information or if particular problem occur that are not dealt with in adequate detail in the operating instructions. Attention is also drawn to the fact that the contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract, which also contains the complete and solely valid warranty stipulations, contains the entire obligations of Siemens. These contractual warranty stipulations are neither extended nor limited by the statements given in instructions and documentation. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 0-5 Definitions 10.94 CAUTION Electrostatically Sensitive Devices (ESDs) The equipment contains electrostatically sensitive devices. These components may be destroyed very easily by improper handling. Please observe the following notes if you nevertheless have to work with electronic modules: Electronic modules should only be touched if absolutely necessary to carry out work on them. If modules nevertheless have to be touched, you must discharge your own body directly beforehand (this is best done by touching an earthed conductive object such as the PE contact of a socket). Modules must not come into contact with highly insulating materials e.g. plastic films, insulating desktops or synthetic fibre clothing items. Modules must only be placed on conductive surfaces. When soldering modules, the tip of the soldering iron must be earthed. Modules and components must only be stored or dispatched in conductive packaging (e.g. metallised plastic boxes or metal tins). If packagings are not conductive, modules must be placed in a conductive envelopment prior to packaging. In this case, use can be made of conductive foam rubber or domestic aluminium foil, for example. The necessary protective measures for ESDs are elucidated once again in the following figure: a = conductive floor d = ESD coat b = ESD desk e = ESD armband c = ESD shoes f = earthing terminal on cabinets d d b e e f Sitting position 0-6 f f c a ENGLISH d b a Standing position f f c a Standing / Sitting position Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 10.94 Definitions WARNING When operating electrical equipment, certain parts of such equipment are inevitably live. Owing to the dc link capacitors, hazardous voltages are present on the equipment up to 5 min. after deenergisation (power terminal and electronic power supply). This is why it is not permitted to open the housing until after waiting for 5 minutes. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Such personnel must be thoroughly acquainted with all warnings and maintenance activities. Perfect and safe operation of the equipment requires proper transport, expert storage, installation and assembly and cautious operation and maintenance. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 0-7 Definitions 0-8 ENGLISH 10.94 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Description 1 Description 1.1 Applicability The common rectifier in the SIMOVERT Master Drives series is a power electronics device. From the threephase mains, it generates a dc network and is used as a dc supply unit for one or several units in the SIMOVERT Master Drives inverter series with a dc link. A three-phase mains is connected to the input. One or more inverters and a brake chopper can be connected to the DC output. The total of the rated currents of the installed inverters may then exceed the rated current of the common rectifier. It must however be ensured in the course of system planning that at no moment in time is the total of DC load currents greater than the rated DC current of the common rectifier. Feedback to the mains is not possible. Refer to the technical data in Chapter 14 for details of voltage and current ranges. 1.2 Principle of operation The common rectifier consists of a 6-pulse thyristor bridge for controlled rectification of the three-phase mains. The trigger equipment is independent of the rotary field and is frequency-compensated from 46 to 64 Hz. After the electronic power supply and the mains voltage have been applied, the dc link is precharged by shifting of the phase control firing angle within one second (adjustable to two seconds). The maximum DC link capacitance of a group drive must not exceed three times the capacitance of a single inverter whose DC link rated current corresponds to the rated current of the incoming unit. Units for operation with higher DC link capacitance on request. If the DC link voltage drops below a given proportion of the average mains voltage as the result of mains power failure or a drop in the mains voltage, the pulses are blocked immediately and precharging takes place again as soon as the mains returns. This prevents excess currents as the result of charging of the dc link capacitors at too fast a rate when the mains voltage returns. Tapping of load current is not possible during precharging. An earth fault of a connected converter is checked before precharging to protect its frewheeling diodes against excess current. The mains voltage, phase failure, excess temperature of the power section, earth faults and the electronic power supply are monitored. Monitoring triggers deactivation and a fault signal in the event of any hazard. The current is not monitored. Fault signals are acknowledged by deactivating the mains voltage or the electronic power supply. The power for the electronics is supplied externally via a 24 V DC input. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 1-1 Description 1-2 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Transport, unpacking, assembly 2 Transport, unpacking, assembly 2.1 Transport, unpacking The units are packed at the manufacturing works in conformity with the order. A product packaging plate is attached to the box. Avoid extreme vibrations and hard impacts during transport, e.g. when lowering the unit. Pay attention to the notes on the packaging relating to transport, storage and proper handling. The converter can be installed after unpacking it and checking the consignment for completeness and damage. The packaging consists of cardboard and corrugated cardboard. It may be disposed of in accordance with local cardboard disposal regulations. You should notify your freight forwarder immediately if you discover any transportation damage. 2.2 Storage The units must be stored in clean dry rooms. Temperatures between 25 °C (13 °F) and + 70 °C (158 °F) are permissible. Temperature fluctuations > 20 K per hour are not permissible. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 2-1 Transport, unpacking, assembly 2.3 02.96 Aids to assembly The following are required for securing: 4 M8 bolts dimension drawing (figure 2.2 for size E) WARNING For safe operation of the unit, it is presumed it will be assembled and commissioned by qualified personnel, paying attention to the warning notes given in these operating instructions. Particular note must be taken both of the general and national erection and safety regulations regarding work on power installations (e.g. VDE) and regulations regarding the proper use of tools and of personal protective equipment. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. The unit must be protected against the ingress of foreign matter as otherwise proper functioning and safety will not be guaranteed. Requirements for the installation site Local guidelines and standards must be observed in relation to assembly. Operating facilities must be dry and dust-free. Air fed in must not contain any gases, vapours or dusts that are electrically conductive or detrimental to functioning. Air containing dust must be filtered. Dissipated power WARNING Dimension cabinet ventilation according to the dissipated power! (Technical data in Chapter 14) The unit’s ambient climate in operating rooms must not exceed the values of code 3K3 as detailed in DIN IEC 721 Part 3-3 /04.90. A reduction of power as detailed in Chapters 14.1 and 14.2 is necessary in the event of temperatures > 40 °C (104 °F) and altitudes >1000m. The terminal voltage has to be reduced for altitudes > 2000m. Carry out assembly in accordance with the dimension drawing in Chapter 2.4. 6SE70 Cooling air ≤ 40 °C (50 °C) Figure 2.1 Installation in control cabinets 2-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 2) 6) 44,5 9) 17 41 X37 1025 10 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions H6 H4 H2 A23 100 ∅17 30 U1/ V1/ W1/ L1 L2 L3 PE 148 94,5 3) ∅13 X29 X19 F1 F2 X36 X9 F3 F4 H1 H5 H3 S1 S500 R617 S501 170 228 C/L+ D/L- 269 180 2) 1) 941 1) 9) 352 7) 8) V11 to V16 4) 8) b 1050 25 Front view 17 70 292 30 168,5 PE Exhaust air ∅13 ∅17 E1 A23 350 340 294 212 9 1000 Air intake 5) Dimension a (mm) 400 450 500 500 600 400 450 500 500 600 400 500 500 600 Dimension b (mm) 300 350 400 400 500 300 350 400 400 500 300 400 400 500 Dimension: mm Weight: refer to section 14 No displacement of the centre of gravity 9) Transportbleche vor Inbetriebnahme entfernen! 6SE7031-7EE85-0AA0 6SE7032-7EE85-0AA0 6SE7033-8EE85-0AA0 6SE7034-6EE85-0AA0 6SE7036-1EE85-0AA0 6SE7031-4FE85-0AA0 6SE7032-4FE85-0AA0 6SE7033-5FE85-0AA0 6SE7034-2FE85-0AA0 6SE7035-4FE85-0AA0 6SE7032-2HE85-0AA0 6SE7033-5HE85-0AA0 6SE7034-2HE85-0AA0 6SE7035-4HE85-0AA0 Unit 8) Space required for connection and cooling the unit 7) Fan-Customer connection (X19) 6) Connector for power supply DC24V and fault signal 5) Front cover (door) and terminal cover only with IP20 version 4) Hole for crane hook ∅30mm 3) Connection for PE, mounted: M16 for 6SE7036-1EE85-0AA0, 6SE7034-2FE85-0AA0, 6SE7035-4FE85-0AA0, 6SE7034-2HE85-0AA0 and 6SE7035-4HE85-0AA0 M12 for every other units 2) Mounting hole for power connections and PE: M16 for 6SE7036-1EE85-0AA0, 6SE7034-2FE85-0AA0, 6SE7035-4FE85-0AA0, 6SE7034-2HE85-0AA0 and 6SE7035-4HE85-0AA0 M12 for every other units 1) Mounting hole for srew M8. 2.4 a 5) 02.96 Transport, unpacking, assembly Dimension drawing Figure 2.2 Dimension drawing Size E ENGLISH 2-3 147 Transport, unpacking, assembly 2-4 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Connection 3 Connection WARNING The units are operated with high voltages. Only carry out connection work after disconnecting the voltage! All work on the unit must only be carried out by qualified persons. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. As the result of the dc link capacitors in the connected SIMOVERT Master Drives, the unit still contains a hazardous voltage up to 5 min. after isolation. This is why it is only permitted to open the unit after observing an appropriate waiting time. The power terminals and control terminals may carry a voltage even when the motor is at standstill. When working on the open unit, pay attention to the fact that live parts are exposed. The user is responsible for ensuring that the rectifier unit, converter, motor and other units are installed and connected in accordance with the technical regulations recognised in the country of installation (in Germany: VDE, VBG4) and other regionally valid regulations. In doing so, particular attention must be paid to cable dimensioning, fusing, earthing, deactivation, isolation and overcurrent protection. CAUTION The power cables must be secured mechanically outside of the unit. NOTES The choice of components used and the definition of creepage distance and clearances conforms to the specifications for safe isolation of VDE 0160 / prEN 50178. It is the responsibility of the user to take these specifications into account when selecting an external power supply. An external 24 V power supply is required in order to operate the unit (see Chapters 3.5 and 9.3). 3.1 Power connections DC link (DC output) C L+ U1 L1 V1 L2 D L- W1 L3 A23 Mains Mains fan PE Figure 3.1 X19 PE Mains connection Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 3-1 Connection 02.96 WARNING Incorrect connection to the mains will destroy the unit! The excitation coils of contactors and relays connected to the same mains network as the unit, or which are located in its proximity, must be wired with surge arresters, e.g. RC networks. The unit must not be operated via a current-operated earth-leakage circuit-breaker (DIN VDE 0160). A voltage may only be applied to the unit after connecting SIMOVERT Master Drives. Swapping or shorting the dc link terminals will destroy the SIMOVERT Master Drives inverter! The units are intended for permanent connection to the mains in conformity with DIN VDE 0160 Section 6.5.2.1. PE conductor connection: minimum cross-section 10mm2. The units must be fused on the mains side with semiconductor fuses as detailed in Table 3.2. To avoid retroactive effects on the mains and to limit harmonics, the mains should be connected via a 2 % commutation choke as detailed in Table 3.3. Mains plus commutation activity must be 3% uk (ac load carrying capacity of the dc link capacitors in the inverter). See Table 3.2 for details of order numbers for fuses. The conductor cross-sectional areas listed in Table 3.1 are maximum connectable cross-sections. The data is given for multicore cable. Unit order No. 6SE70 Rated input- Conductor U1/L1, V1/L2, W1/L3 Conductor C/L+, D/L- Conductor PE Spannung Strom max. max. max. max. (V) (A) mm2 AWG 1) mm2 AWG 1) mm2 AWG 1) 31-7EE85-0AA0 380 to 460 149 2x120 2x4/0 2x150 2x300 70 2/0 32-7EE85-0AA0 380 to 460 233 2x120 2x4/0 2x150 2x300 120 4/0 33-8EE85-0AA0 380 to 460 326 2x240 2x500 2x300 2x600 185 350 34-6EE85-0AA0 380 to 460 403 2x240 2x500 2x300 2x600 240 500 36-1EE85-0AA0 380 to 460 526 2x240 2x500 2x300 2x600 300 600 31-4FE85-0AA0 500 to 575 123 2x120 2x4/0 2x150 2x300 70 2/0 32-4FE85-0AA0 500 to 575 203 2x120 2x4/0 2x150 2x300 120 4/0 33-5FE85-0AA0 500 to 690 307 2x240 2x500 2x300 2x600 185 350 34-2FE85-0AA0 500 to 690 366 2x240 2x500 2x300 2x600 185 350 35-4FE85-0AA0 500 to 690 465 2x240 2x500 2x300 2x600 300 600 32-2HE85-0AA0 660 to 690 193 2x120 2x4/0 2x150 2x300 95 3/0 33-5HE85-0AA0 660 to 690 307 2x240 2x500 2x300 2x600 185 350 34-2HE85-0AA0 660 to 690 366 2x240 2x500 2x300 2x600 185 350 35-4HE85-0AA0 660 to 690 465 2x240 2x500 2x300 2x600 300 600 Table 3.1 Mains connection 1) American Wire Gauge 3-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Connection Unit order No. 6SE70 Mains supply cable fuses Column 1 Column 2 Column 3 Siemens gR (SITOR) Preferred type Siemens (SITOR) Bussmann US-standard A Type A Type A Type 31-7EE85-0AA0 160 3NE1224-0 250 3NE3227 250 170M3616 32-7EE85-0AA0 250 3NE1227-0 400 3NE3232-0B 400 170M3619 33-8EE85-0AA0 350 3NE1331-0 500 3NE3334-0B 550 170M3622 34-6EE85-0AA0 450 3NE1333-0 630 3NE3336 700 170M4617 36-1EE85-0AA0 560 3NE1435-0 800 3NE3338-8 900 170M5615 31-4FE85-0AA0 — 160 3NE3224 200 170M3615 32-4FE85-0AA0 — 315 3NE3230-0B 350 170M3618 33-5FE85-0AA0 315 3NE1230-0 500 3NE3334-0B — 34-2FE85-0AA0 400 3NE1332-0 560 3NE3335 — 35-4FE85-0AA0 500 3NE1334-0 800 3NE3338-8 — — 315 3NE3230-0B — 32-2HE85-0AA0 33-5HE85-0AA0 315 3NE1230-0 500 3NE3334-0B — 34-2HE85-0AA0 400 3NE1332-0 560 3NE3335 — 35-4HE85-0AA0 500 3NE1334-0 800 3NE3338-8 — Table 3.2 Column 1: Recommended mains fuses This fuse with gR characteristic protects the semiconductors. At the same time, they also have line protection characteristic which can be used if the appropriate conductor cross-sections are chosen, e.g. in accordance with DIN VDE 0100 Part 430 (to be applied for preference). Column 2, 3: Semiconductor protection only, lines are not reliably protected. Discriminative line protection is assured only by correlating the line protection fuses to the installed conductor cross-section in accordance with the applicable regulations - e.g. DIN VDE 0100 Part 430. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 3-3 Connection 02.96 Unit order No. Rated inputvoltage current (V) (A) 31-7EE85-0AA0 380 bis 460 149 32-7EE85-0AA0 380 bis 460 33-8EE85-0AA0 6SE70 Commutation choke 2 % Type Voltage / Frequency Rated current (V / Hz) (V / Hz) (A) 4EU2451-2UA00 400 / 50 460 / 60 160 233 4EU2551-5UA00 400 / 50 460 / 60 250 380 bis 460 326 4EU2751-7UA00 400 / 50 460 / 60 315 34-6EE85-0AA0 380 bis 460 403 4EU2751-8UA00 400 / 50 460 / 60 400 36-1EE85-0AA0 380 bis 460 526 4EU3051-5UA00 400 / 50 460 / 60 560 31-4FE85-0AA0 500 bis 575 123 4EU2451-1UA00 500 / 50 140 32-4FE85-0AA0 500 bis 575 203 4EU2551-6UA00 500 / 50 200 33-5FE85-0AA0 500 bis 690 307 4EU3051-3UA00 690 / 50 315 34-2FE85-0AA0 500 bis 690 366 4EU3051-4UA00 690 / 50 400 35-4FE85-0AA0 500 bis 690 465 4EU3651-5UA00 690 / 50 500 32-2HE85-0AA0 660 bis 690 193 4EU2751-6UA00 690 / 50 224 33-5HE85-0AA0 500 bis 690 307 4EU3051-3UA00 690 / 50 315 34-2HE85-0AA0 500 bis 690 366 4EU3051-4UA00 690 / 50 400 35-4HE85-0AA0 500 bis 690 465 4EU3651-5UA00 690 / 50 500 Table 3.3 Recommended commutation choke 3.2 Power supply / control WARNING Where the unit is operated in conjunction with a power system, one phase of which is earthed and not the starpoint, the plant management must ensure that power supply to the fan circuit (terminals X19-1, X19-2) and to the main contactor circuit (terminal X9-4, X9-5) is taken from this phase and the starpoint. Where this cannot be ensured, the power supply to the fan circuit, to the main contactor circuit and to the signalling circuit must be taken via an isolating transformer. In addition, the power supply to terminals X19-1, X19-2, X9-4, X9-5, X36-1, X36-2 must be taken via an isolating transformer, when: the connection to ground - electronic ground is interrupted (refer to Chapter 3.2.3 "Settings on the module A23"), the power supply unit is operated in conjunction with a non-grounded power supply system. 3-4 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Connection 3.2.1 Electronic power supply / fault signal The electronic power supply is not included in the scope of supply of the common rectifier. Plug-in terminal X9 Terminal Function description perm. conductor cross-section (mm2) (AWG) X9 1 DC 24V (tolerance range 20V - 30V) 2) max. current consumption 2A at +24V 0.2 to 2.5 24 to 14 1 2 3 4 5 X9 2 Reference potential 0.2 to 2.5 24 to 14 3 not connected (N.C.) 0.2 to 2.5 24 to 14 4 Fault signal 2) 0.2 to 2.5 24 to 14 5 2) 0.2 to 2.5 24 to 14 Table 3.4 M P max. current consumption without options: 0.3A Fault signal ext. SV DC 24V Fault signal AC 230V 3000VA Figure 3.2 DC 24 V power supply and fault signal connection Permissible connection cross-sections for the power supply and the fault signal Terminal X9.1 fused with fuse T2A/250V träge/time-lag 5x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH respectively 0034.3993 FSD Messrs. Schurter) Terminal X9.2 fused with fuse T3,2A/250V träge/time-lag 5x20mm (19198-T3,2A/250V Messrs. Wickmann-Werke GmbH respectively 0034.3998 FSD Messrs. Schurter) NOTE The exciter coil of the main contactor must be wired with surge arresters, e.g. an RC network for AC or a diode for DC. 3.2.2 Signalling relay X36 ('Warning' signal) Plug-in terminal X36 Terminals X36-1 X36-2 Table 3.5 Function description Signalling contacts to switch extra-low voltage between terminals 1 and 2 at a switching voltage of DC 30 V max.DC 5 A, at a switching voltage of AC 60 V max. AC 5 A at cos 0,4 perm. conductor cross-section (mm2) (AWG) 0,2 to 2,5 24 to 14 Warning 2) Contacts for switching the main contactor between terminals 4 and 5 ; switching voltage AC 230V max. AC 5A at cos 0.4; max. switching capacity 3000 VA ; at switching voltage DC 30V max. DC 8A Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 3-5 Connection 3.2.3 02.96 Settings on the module A23: R617: 0 resistance as earth - reference potential M connection On delivery, M is connected to earth. Remove this resistor only to avoid disturbances from earth loops, i.e. if the electronic reference potential is otherwise connected to earth (e.g. via the reference potential connection terminal of the power supply unit. The 0 resistor R210 on the A50 module must additionally be removed when using the additional power suppy A50 (see Chapter 9.1). S500: Adjust the rated voltage range with S500 (DIP-Fix) (see Chapter 4) The start-up enabling status can be switched through to the 'Warning' output (terminal X36) with S1 (DIP-Fix). When S1 is open, the 'Warning' relay is opened only in the event of an excess temperature. S1: S501: Close switch S501 only for flexible compliance (only allowed with increased pre-chokes) Works setting and normal operation = open between soldering terminals A and B can be removed to increase the ramp-up time from 1 to 2 seconds. R9 3.2.4 Fan (X19) Terminals Function description perm. conductor cross-section X19-1 AC 230V 10%, 50 to 60Hz 5% mains connection for the fan X19-2 current consumption 0.84A Table 3.6 (mm2) (AWG) 0,2 to 2,5 24 to 14 Fan Terminal X19 fused with the fuses (F3 and F4): T2A/250V time-lag 5x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH respectively 0034.3993 FSD Messrs. Schurter) or T2A/250V time-lag 6,3x32mm (¼“ x 1¼“) (19343-T2A/250V Messrs. Wickmann-Werke GmbH respectively 0034.5231 FSD Messrs. Schurter) 3-6 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Connection 3.3 Control terminal strip of options CAUTION The unit must be in the deenergised state in order to connect the control lines to X9, X36 and X37. A50 additional power supply PSR for optional modules Connector X37 Connector X37 Function description Pin 1 DC 24V connected to terminal X9-1 via a 2A slow-blow fuse Pin 2 Electronic reference potential connected to terminal X9-2 via a 3.2A slow-blow fuse Table 3.7 Connection of additional power supply Connecting control lines of optional modules (in preparation) NOTE When installed, control lines must be shielded and isolated from the power cables, laying them at a minimum distance of 20 cm. The shield must be connected on both sides. On the unit's housing, the shield is connected with shield clamps. Handling of these clamps is shown in Figure 3.2. When they intersect, control and power cables must be laid at an angle of 90°. Fitting the shielding clamp 15 mm Cable binder 7.5 mm 5 mm Connector Slide on shield and secure with shrink-on tubing, for example Adapt length to design 35 Do not bend spring over Releasing the shielding clamp Shield Manually or using a screwdriver, press the clamp together and extrac it in the upward direction. Caution! The clamps are sharp-edged! Figure 3.3 Connecting the control lines and handling the shielding clamps Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 3-7 Connection 3.4 02.96 Measures for keeping to RFI suppression regulations The following points must be observed in order to comply with the radio-frequency interference suppression requirements: Grounding Radio frequency interference results from operation of the converters. Such interference voltages should be returned to the source by means of low-resistance connections (cross-section of the ground connection cross-section of the power supply system connection). On installation of the power supply unit and of any optional RFI filters use should be made of the best available method of grounding (e.g. mounting plate, earthing wire, earthing bus). Connect all conductive housings together so as to make contact over a large area. Not only the cross-section (governed also by the safety regulations which should be observed to obviate the effects of a fault) but also the contact surfaces are of vital importance for RFI suppression, since high frequency interference currents do not flow through the entire cross-section but mainly on the outer surface of the conductor. Shielding The following measures are required in order to attenuate interference and to meet the RFI suppression requirements use of shielded cable between the output of the converter and the motor and use of shielded control cables. The shield must be connected to earth potential at both ends. Filters The RFI suppression filters must be connected directly before the power supply unit. The housings must be interconnected by means of an electrically conductive connection. Type A1 RFI suppression filters are recommended for compliance with the RFI suppresssion requirements. 3-8 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 1AC 50-60Hz, 230V 3AC 50-60Hz, 400V 3AC 50-60Hz, 500V 3AC 50-60Hz, 690V Figure 3.4 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions On Off 24V-power supply unit A50 (C98043-A1699) Additional power supply PSR for optional modules X19-1 X19-2 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X37-2 X37-1 F3 F4 Warning M +24V C/L+ D/L- A23 C98043-A1691 Malfunction N.C. F2 F1 X29-1 X29-2 X29-3 X30-2 X30-1 ϑ R100 X1: C/L+ 12 X1: D/L- E1 1~ M X1: U1 V1 W1 PE L1 L2 L3 Filter (optional) V11-V16 3.5 U1/L1 V1/L2 W1/L3 K1 02.96 Connection Single-line diagram with suggested circuit arrangement Single-line diagram with suggested circuit arrangement, size E ENGLISH 3-9 V1/L2 AK AK U1/L1 K K V13+ V16 G2 G1 A G2 G1 A V11+ V14 X16 X13 X14 X11 D/L- W1/L3 V15+ V12 AK K G2 G1 A X12 X15 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 R100 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A M 1~ E1 X29-2 3-10 ENGLISH X19-1 - + F3 T2A 230V~ F4 T2A X19-2 ϑ X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ C/L+ K K K U1/L1 A601 V15+V12 G1 V13+V16 G1 V11+V14 G1 AK AK W1/ L3 G2 G2 G2 PE C98043-A1696 AK V1/ L2 V1/L2 Figure 3.5 W1/L3 X1: D/L- D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 3.6 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X1: U1/ L1 Connection 02.96 Power sections Power section, 6SE7031-7EE85-0AA0 (380-460V / 173A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions X14 V13+ V16 V1/L2 V11+ V14 U1/L1 AK G2 G1 K2 A K1 AK X16 K X11 K G2 G1 K2 A K1 X13 D/L- X12 W1/L3 V15+ V12 AK K G2 G1 K2 A K1 X15 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A X29-2 M 1~ E1 X19-1 - + F3 T2A 230V~ F4 T2A X19-2 ϑ R100 X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ C/L+ K K K U1/L1 A601 V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 V1/ L2 PE V1/L2 C98043-A1696 K2 G2 K2 G2 K2 G2 W1/ L3 W1/L3 Figure 3.6 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X1: U1/ L1 X1: D/L- D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 02.96 Connection Power section, 6SE7032-7EE85-0AA0 (380-460V / 270A) ENGLISH 3-11 X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 D/L- X12 X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A M 1~ E1 X29-2 3-12 ENGLISH X19-1 - + F3 T2A 230V~ F4 T2A X19-2 ϑ R100 X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ C/L+ K K K U1/L1 A601 V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 V1/ L2 PE V1/L2 C98043-A1696 K2 G2 K2 G2 K2 G2 W1/ L3 W1/L3 Figure 3.7 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X1: U1/ L1 X1: D/L- D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 Connection 02.96 Power section, 6SE7033-8EE85-0AA0 and 6SE7034-6EE85-0AA0 (380-460V / 375A and 463A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 C/L+ D/L- X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 X12 Arrangement of thyristor modules A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X29-1 X29-2 K761-2 K760-2 X29-3 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A K101-2 X19-1 - + F3 T2A X19-2 F4 T2A X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 C A601 R11 U1.1 X30-1 X30-2 R14 U1.2 230V~ R13 V1.1 M 1~ R16 V1.2 E1 R15 W1.1 ϑ R100 1U2.1 1U2.2 PE K2 G2 K2 G2 K2 G2 W1/ L3 C98043-A1683 R12 W1.2 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 1V2.1 Termal sensor on the heatsink V1/ L2 1W2.1 Figure 3.8 1V2.2 X1: U1/ L1 1W2.2 D X1: D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 02.96 Connection Power section, 6SE7036-1EE85-0AA0 (380-460V / 605A) ENGLISH 3-13 V1/L2 AK AK U1/L1 K K V13+ V16 G2 G1 A G2 G1 A V11+ V14 X16 X13 X14 X11 D/L- W1/L3 V15+ V12 AK K G2 G1 A X12 X15 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 X29-1 K761-2 K760-2 X29-3 K101-2 X19-1 - + F3 T2A A23 C98043-A1691 N.C. F2 T3,2A F1 T2A M 1~ E1 X29-2 3-14 ENGLISH 230V~ F4 T2A X19-2 ϑ R100 X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ C/L+ K K K U1/L1 A601 V15+V12 G1 V13+V16 G1 V11+V14 G1 V1/L2 AK AK W1/ L3 G2 G2 G2 PE C98043-A1696 AK V1/ L2 W1/L3 Figure 3.9 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X1: U1/ L1 X1: D/L- D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 Connection 02.96 Power section, 6SE7031-4FE85-0AA0 (500-575V / 142A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions X14 V13+ V16 V1/L2 V11+ V14 U1/L1 AK G2 G1 K2 A K1 AK X16 K X11 K G2 G1 K2 A K1 X13 D/L- X12 W1/L3 V15+ V12 AK K G2 G1 K2 A K1 Warning Malfunction A50 (C98043-A1699) Additional power supply PSR for optional modules X15 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A X29-2 M 1~ E1 X19-1 - + F3 T2A 230V~ F4 T2A X19-2 ϑ R100 X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ C/L+ K K K U1/L1 A601 V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 V1/ L2 PE V1/L2 C98043-A1696 K2 G2 K2 G2 K2 G2 W1/ L3 W1/L3 Figure 3.10 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X1: U1/ L1 X1: D/L- D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 02.96 Connection Power section, 6SE7032-4FE85-0AA0 (500-575V / 235A) ENGLISH 3-15 X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 C/L+ D/L- X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 X12 Arrangement of thyristor modules A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X29-1 X29-2 K761-2 K760-2 X29-3 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A K101-2 X19-1 - + F3 T2A X19-2 F4 T2A X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 C A601 1U2.2 1U2.1 PE K2 G2 K2 G2 K2 G2 W1/ L3 C98043-A1684 R11 U1.1 X30-1 X30-2 R14 U1.2 230V~ R13 V1.1 M 1~ R16 V1.2 E1 R15 W1.1 ϑ R100 R12 W1.2 3-16 ENGLISH 1V2.1 Termal sensor on the heatsink V1/ L2 1W2.1 Figure 3.11 1V2.2 X1: U1/ L1 1W2.2 D A A A X1: D/L- A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 Connection 02.96 Power section, 6SE7033-5FE85-0AA0 and 6SE7034-2FE85-0AA0 (500-575V / 354A and 420A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 D/L- X12 X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A M 1~ E1 X29-2 ϑ R100 X19-1 - + F3 T2A 230V~ F4 T2A X19-2 Figure 3.12 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K R13 R15 C15 R11 C13 C11 V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 X1: U1/ L1 V1/ L2 R12 R16 R14 K2 G2 K2 G2 C12 C16 C14 PE K2 G2 W1/ L3 X1: D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 02.96 Connection Power section, 6SE7035-4FE85-0AA0 (500-575V / 536A) ENGLISH 3-17 X14 G2 G1 K2 A K1 V13+ V16 V1/L2 V11+ V14 U1/L1 AK X16 AK X11 K G1 K1 K G2 K2 A C/L+ X13 D/L- X12 W1/L3 V15+ V12 AK K G2 G1 K2 A K1 Arrangement of thyristor modules Warning Malfunction A50 (C98043-A1699) Additional power supply PSR for optional modules X15 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X29-1 X29-2 K761-2 K760-2 X29-3 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A K101-2 X19-1 - + F3 T2A X19-2 F4 T2A X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 C A601 R11 U1.1 X30-1 X30-2 R14 U1.2 230V~ R13 V1.1 M 1~ R16 V1.2 E1 R15 W1.1 ϑ R100 1U2.2 1U2.1 PE K2 G2 K2 G2 K2 G2 W1/ L3 C98043-A1684 R12 W1.2 3-18 ENGLISH 1V2.1 Termal sensor on the heatsink V1/ L2 1W2.1 Figure 3.13 1V2.2 X1: U1/ L1 1W2.2 D X1: D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 Connection 02.96 Power section, 6SE7032-2HE85-0AA0 (660-690V / 222A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 C/L+ D/L- X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 X12 Arrangement of thyristor modules A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X29-1 X29-2 K761-2 K760-2 X29-3 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A K101-2 X19-1 - + F3 T2A X19-2 F4 T2A X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 C A601 1U2.1 1U2.2 PE K2 G2 K2 G2 K2 G2 W1/ L3 C98043-A1684 R11 U1.1 X30-1 X30-2 R14 U1.2 230V~ R13 V1.1 M 1~ R16 V1.2 E1 R15 W1.1 ϑ R100 R12 W1.2 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 1V2.1 Termal sensor on the heatsink V1/ L2 1W2.1 Figure 3.14 1V2.2 X1: U1/ L1 1W2.2 D A A A X1: D/L- A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 02.96 Connection Power section, 6SE7033-5HE85-0AA0 and 6SE7034-2HE85-0AA0 (660-690V / 354A and 420A) ENGLISH 3-19 X14 X11 X16 X13 V13+V16 AK V1/L2 AK U1/L1 K K V11+V14 A K2 G2 G1 K1 A K2 G2 G1 K1 D/L- X12 X15 W1/L3 AK V15+V12 K A K2 G2 G1 K1 A50 (C98043-A1699) Additional power supply PSR for optional modules Warning Malfunction 24V-power supply unit X37-2 X37-1 X36-2 X36-1 X9-5 X9-4 X9-3 X9-2 X9-1 X30-1 X30-2 ϑ R100 X29-1 K761-2 K760-2 X29-3 K101-2 A23 C98043-A1691 N.C. F2 T3,2A F1 T2A M 1~ E1 X29-2 3-20 ENGLISH X19-1 - + F3 T2A 230V~ F4 T2A X19-2 Figure 3.15 C/L+ Arrangement of thyristor modules Termal sensor on the heatsink X15-1 X15-2 X13-1 X13-2 X11-1 X11-2 X1: C/L+ K K K R13 R15 C15 R11 C13 C11 V15+V12 K1 G1 V13+V16 K1 G1 V11+V14 K1 G1 X1: U1/ L1 V1/ L2 R12 R16 R14 K2 G2 K2 G2 C12 C16 C14 PE K2 G2 W1/ L3 X1: D/L- A A A A23 C98043-A1691 D/L= X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 Connection 02.96 Power section, 6SE7035-4HE85-0AA0 (660-690V / 536A) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 4 Start-up Start-up WARNING The units 6SE70 are operated with high voltages. All work on the unit must only be carried out by qualified persons. The unit must only be operated with the factory-fitted front covers. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Owing to the dc link capacitors, a hazardous voltage still prevails inside the unit for up to 5 min. after deactivation. This is why it is only permitted to open the unit after a corresponding waiting period. Despite the fact that the power section is voltage-isolated, hazardous voltages are present in the unit due to the external power supply for the fan. When working on the open unit, pay attention to the fact that live parts are exposed. Even when the motor is at standstill, the following parts of the unit may be carrying a live voltage: - the mains connection terminals U1/L1, V1/L2 and W1/L3 - the output terminals C/L+ and D/L- the terminals of the control terminal strip - the fan terminals The user is responsible for ensuring that the rectifier unit, converter, motor and other units are installed and connected in accordance with the technical regulations recognised in the country of installation (in Germany: VDE, VBG4) and other regionally valid regulations. In doing so, particular attention must be paid to cable dimensioning, fusing, earthing, deactivation, isolation and overcurrent protection. NOTES If there are high capacitances (noise suppression capacitors) between the star point of the mains (earth) and the dc link, and the dc link is unloaded, it may charge up by 2 more than is normally the case. No precharging takes place if the rated ac-side voltage is set too high (with S500). The fault signal (OVERVOLTAGE) is issued if it is set too low. Operation with a main contactor and a latching circuit is recommended to prevent unexpected switching after malfunctions (see Chapter 7.1 for details of how to acknowledge a fault). The fan is deactivated only in the event of faults. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 4-1 Start-up 02.96 WARNING When using parallel converters, it is imperative to connect the positive and negative poles (C/L+ and D/L-) of the DC link correctly, since the freewheeling diodes in the circuit are not protected against overcurrent by the fuses of the incoming unit. The sequence of the following LEDs corresponds to their position on the module A23. LED Name Colour Meaning H1 SUPPL. OK. green Electronic power supply ok H6 EARTH FLT. red Earth fault on the converter H5 EXC. TEMP PREW. red Excess temperature prewarning of the power section H4 PHASE FAIL. red Mains phase failure H3 EXC. VOLT. red Excess mains voltage H2 EXC. TEMP. red Excess temperature of the power section Table 4.1 LED indications See Chapter 7 for an explanation of the LEDs. 4-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Start-up Rated ac-side voltages Un 15% (see first column of the following tables) Rated voltage Un chained in Vrms (A.C.) (set parameter P071 = Und on the SIMOVERT Master Drive) 280 - 310 208 - 230 Table 4.2 dc link voltage range Und in V (DC) = 1,35 x Un 380 - 460 510 - 620 500 - 575 675 - 780 660 - 690 890 - 930 Settings of the parameter P071 on the SIMOVERT Master Drive as a function of the rated ac-side voltage The following commissioning steps must be carried out after connecting the unit (as detailed in Chapter 3): The rated ac-side voltage range must be set with the switch S500. Unit order number Rated ac-side voltage range Excess voltage when S500 closed Excess voltage when S500 open S500 closed AC (V) S500 open AC (V) AC (V) AC (V) 6SE70..-.EE85-0AA0 208 - 230 380 - 460 309 548 6SE70..-.FE85-0AA0 500 - 575 — 680 not permitted 6SE70..-.HE85-0AA0 — 660 - 690 not intended 867 Table 4.3 Rated ac-side voltage ranges The start-up enabling status can be switched to the 'Warning' output (terminal X36) with the switch jumper S1 (DIP-Fix). When S1 is open, the 'Warning' relay is opened only in the event of an excess temperature prewarning. Works setting: S1 open Close switch S501 only for flexible compliance (allowed only with increased prechokes) Works setting and normal operation = open Switch on the mains and electronic power supply. Enable the converter. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 4-3 Start-up 4-4 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Malfunctions and warnings 7 Malfunctions and warnings 7.1 Fault signals The fault relay K760 at terminals X9-4 and X9-5 interrupts. The LEDs only serve the purpose of diagnostics. Their indications are volatile. Signal Description Remedy SUPP. OK. (green) not lit Electronic power supply is less than DC 20 V or the internal generation of auxiliary voltages is defective. Check the 20 to 30 V electronic power supply; check fuses F1 and F2. EARTH FLT. (red) lit Earth fault at the output of a converter before precharging longer than for 2 seconds Eliminate earth fault or extreme soiling Wait for 2 minutes until PTC test thermistors have cooled down. PHASE FAIL. (red) lit Phase failure for longer than 1 second Check mains connections EXC. VOLT. (red) lit Excess voltage for longer than 4 Check rated ac-side voltage and ms unit setting (S500) EXC. TEMP. (red) lit Excess temperature of the Reduce current tapping; check power section air throughput; check ingoing air Switching threshold = 90C 5C temperature If one of these faults occurs, the pulses are blocked immediately and the ramp-function generator is reset. If the fault lasts for longer than 100 ms, the fault relay drops out and remains dropped out until the fault is acknowledged. The fault is acknowledged by deactivation of the mains voltage (pause > 100 ms) or the electronic power supply (pause > 200 ms). Table for the excess voltage fault signal: Unit order number Rated ac-side voltage range Excess voltage when S500 closed Excess voltage when S500 open S500 closed AC (V) S500 open AC (V) AC (V) AC (V) 6SE70..-.EE85-0AA0 208 - 230 380 - 460 309 548 6SE70..-.FE85-0AA0 500 - 575 — 680 not permitted 6SE70..-.HE85-0AA0 — 660 - 690 not intended 867 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 7-1 Malfunctions and warnings 7.2 02.96 Warning signals The warning relay K761 at terminals X36-1 and X36-2 interrupts. Signal Description Remedy EXC. TEMP PREW. (red) lit Excess temperature prewarning of the power section Switching threshold = 6C below the fault signal threshold (90C 5C) Reduce current tapping; check air throughput; check ingoing air temperature none If the DIP-FIX switch S1 is Open the DIP-FIX switch S1. closed, a warning is issued in the event of pulse blockage, i.e. before precharging and in the event of all faults. 7-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 8 Maintenance Maintenance WARNING The units SIMOVERT Master Drives are operated with high voltages. All work on the unit must be carried out in agreement with the national electrical regulations (in Germany: VBG 4). Maintenance and repair work must only be carried out by qualified personnel. Use must only be made ofd spare parts approved by the manufacturer. It is imperative to observe the prescribed maintenance intervals and the repair and replacement instructions. Owing to the dc link capacitors, hazardous voltages still prevail in the unit up to 5 min. after deenergisation (power terminal and electronic power supply). This is why it is only permitted to open the unit after a corresponding waiting time. The power terminals, fan terminals and control terminals may still be live even in the even of motor standstill. If work on the activated unit is necessary: do not touch any live parts. use only proper measuring equipment and protective work clothing. stand or sit on an unearthed and isolated surface that does justice to ESD requirements. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. You should know the order and factory numbers of your unit when consulting the service department. You will find these numbers and other important data on the rating plate of the unit. 8.1 Maintenance recommendations Dust deposits inside the unit must be removed at least once annually by qualified personnel. If required, cleaning must take place at shorter intervals. The unit must be cleaned with a brush and vacuum cleaner and in inaccessible locations with dust-free dry compressed air at a maximum of 1 bar. The AC-230V fan is designed for an operating life of 40 000 hours at an ambient temperature of 40 °C. It must be replaced in good time to maintain the availability of the unit. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 8-1 Maintenance 02.96 8.2 Replacing components 8.2.1 Replacing the fan WARNING The fan must only be replaced by qualified personnel. Owing to the dc link capacitors, a hazardous voltage prevails for a further 5 min. after deenergisation. Despite the fact that the power section is voltage-isolated, hazardous voltages are present in the unit due to the external power supply for the fan. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Size E X29 The fan is located on the right underside of the unit. Undo the M4 x 8/T20 Torx screw securing the fan Extract the plug-in terminal X29 M4 x 8 Torx T20 Undo the M4 x 8/T20 Torx screw for earth connection Pull the fan out of the unit towards the front left Install a new fan in reverse order Before commissioning the unit, check that the fan does not rub and also check the air flow direction. The air must be discharged from the unit in the upward direction. Fan E1 Figure 8.1 Fan (AC 230V) for size E 8.2.2 Replacing modules WARNING Modules must only be replaced by qualified persons. Modules must not be removed or inserted under a live voltage. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. CAUTION The modules contain electrostatically sensitive devices. You must discharge your own body before touching an electronic module. This is best done by touching a conductive earthed object (e.g. a bare metal part of the control cabinet) directly beforehand. 8-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Maintenance Replacing modules in the electronics box (option) Undo the securing screws of the modules above and below the insertion /removal aids S lo t 1 (P S R ) S lo t 3 (O p tio n s ) By means of the insertion /removal aids, carefully pull the module out of the electronics box, making sure that the module does not get stuck S lo t 2 (O p tio n s ) Carefully insert the new module in the guide rails until it moves no further in the electronics box Firmly screw down the module with the securing screws above and below the insertion / removal aids. Figure 8.2 Electronics box, equipped with PSR (slot 1) and options (slots 2 and 3) 8.2.3 Replacing thyristor modules The thyristor modules are secured with self-tapping screws. When replacing the thyristor modules, it is imperative to use original-length screws with locking elements to secure them. Also use original-length screws when screwing the thyristor modules to the busbars. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 8-3 Maintenance 8-4 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Options 9 Options 9.1 A50 additional power supply PSR for optional modules Z = K90 Spare part order no.: 6SE7090-0XX85-0KA0 The additional power supply A50 is connected to the module A23 by means of a 2-pole cable and inserted on the left in slot 1. The module is secured on the electronics box by means of the screws of the extraction aid (earthreference potential connection: see Chapter 3.2.3). CAUTION The maximum total power that can be extracted is 19 W (taking into account the maximum consumption of the common rectifier and common 2 A fuse for the DC 24 V power supply on the module A23). Output voltages and possible currents at the corresponding pins of connector X107 Designation Voltage Current Overload protection Tolerance P5 +5 V 0 to 3.5 A Current limiting 2% P15 +15 V 0 to 0. 8A (0.65A 1) ) Current limiting 3% N15 -15 V 0 to 0. 33A (0.3A 1) ) Current limiting 3% P24_AUX +24 V 0 to 0.2 A NTC thermistor Corresponds to the DC 24V power supply Table 9.1 Output voltages and possible currents of additional power supply Input Plug-in terminal X37 on A50 (corresponds to the output plug connector X37 on A23): Terminal Table 9.2 Function description 1 DC 24V power supply tolerance: 20V - 30V (fused with 2 A slow-blow on module A23) 2 Reference potential (fused with 3.2 A slow-blow on module A23) Connection of additional power supply 1) maximum load current on switch-on Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 9-1 Options 02.96 9.2 Options which can be integrated into the electronics box One or two option boards, listed in Table 9.3, can be inserted in the electronics box using the LBA option (local bus adapter). The options are supplied with the option description. Designation Description LBA Local bus adapter for the electronics box. This is Board required for installing T300, CB1, TSY, SCB1 and SCB2 description 6SE7090-0XX84-4HA0 6SE7080-0CX84-4HA0 T100 Technology board Board description 6SE7090-0XX87-0BB0 6SE7080-0CX87-0BB0 T300 Technology board for controlling technological processes Board description 6SE7090-0XX84-0AH0 6SE7080-0CX84-0AH0 SCB1 Serial communications board with fiber-optic cable for serial I/O system and peer-to-peer connection Board description 6SE7090-0XX84-0BC0 6SE7080-0CX84-0BC0 SCB2 Serial communications board for peer-to-peer connection and USS protocol via RS485 Board description 6SE7090-0XX84-0BD0 6SE7080-0CX84-0BD0 Use of the serial interface with USS protocol Application description 6SE7087-6CX87-4KB0 Communications board with interface for SINEC- L2DP, (Profibus) Board description 6SE7090-0XX84-0AK0 6SE7087-0CX84-0AK0 Use of the PROFIBUS DP interface Application description 6SE7087-6CX87-0AK0 CB1 Table 9.3 Order No. Option boards and bus adapter Electronics box Slots in the electronics box Boards Left Slot 1 (PSR) PSR Center Slot 3 (options) CB1 / SCB1 / SCB2 Right Slots 2 (options) CB1 / SCB1 / SCB2 / T100 / T300 NOTE Only one of each option board type may inserted in the electronics box. TB (technology boards, e.g. T300) must always be inserted at slot 2. When a TB board is used, a TSY board my not be inserted. If only one option board is used it must always be inserted at slot 2. Option board Order Nos. and their descriptions are found in Section 9 "Options". Table 9.4 Slots in the electronics box Current input of DC 24V power supply: Boards The figures are required in addition to the 0.3A consumed by the basic unit. CB1 ENGLISH 190 SCB1 50 SCB2 150 T100 550 T300 without tacho 620 Table 9.5 9-2 Current drain (mA) 24V DC supply Current drain of the option boards Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Options 9.3 Power Supply A SITOP power supply as described in Catalog KT10 is recommended for the common rectifier (connector X9). 9.4 Actual-current sensing module Z = K91 Replacement parts, Order No. for module: 6SE7028-8FC85-0OA0 for one current transformer: 6SY7010-5AA02 Unit Jumper Irated output Ri total A J14 605 33,222 J13 536 37,507 J12 463 43,432 J11 420 47,886 J10 375 53,647 J9 354 56,849 J8 270 74,557 J7 235 85,677 J6 222 90,720 J5 173 116,421 J4 142 141,887 J3 94 214,464 J2 86 234,523 J1 72 280,230 keine 41 492,381 Size E B and C Table 9.6 Jumpers for actual-current sensing module The compliance voltage at the rated output current is 10V. The transformation ratio of the current transformers is 2000 : 1 Source resistance Ri total as per table. NOTE When measuring equipment is connected to the unit, the effective load impedance and thus the voltage will vary in accordance with the internal resistance of the equipment. For the lowest rated output current of Type E units, 142A, jumpers J1 to J4 should be closed and J5 to J14 open. For the maximum rated output current of 605A, all jumpers (J1 to J14) should be closed. Example: For a unit with a rated output current of 222A, jumpers J7 to J14 should be open. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 9-3 Options 02.96 X47 9.5 1 X50 + I_IST 6SE7028-8FC85-0OA0 - I_IST C98043-A1697-L1 2 Replacement units are supplied with all jumpers closed (J1 to J14). Before start-up the unit, therefore, the jumpers should be positioned as appropriate to the rated output current (see rating plate) and accordance with Table 9.6. J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 Mechanical components Order code for option Description Retrofit assembly Order No. Z = M08 Boards painted on both sides Factory option only Z = M20 Degree of protection IP20 6SE7090-0XE85-0TC0 or factory option Z = M72 Tinned bus-bars Factory option only Table 9.7 9-4 Mechanical options ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 10 Spare parts Spare parts For common rectifiers, size E Equipment identifier Designation Order number Used in -A23 PCB electronics phase control 6SE7036-0EF85-0EA0 6SE7031-7EE85-0AA0 6SE7032-7EE85-0AA0 6SE7033-8EE85-0AA0 6SE7034-6EE85-0AA0 6SE7036-1EE85-0AA0 -A23 PCB electronics phase control 6SE7035-4HF85-0EA0 6SE7031-4FE85-0AA0 6SE7032-4FE85-0AA0 6SE7033-5FE85-0AA0 6SE7034-2FE85-0AA0 6SE7035-4FE85-0AA0 6SE7032-2HE85-0AA0 6SE7033-5HE85-0AA0 6SE7034-2HE85-0AA0 6SE7035-4HE85-0AA0 -A601 PCB- snubber RC network 6SE7032-2FC85-0JA0 6SE7031-7EE85-0AA0 6SE7031-4FE85-0AA0 6SE7032-4FE85-0AA0 -A601 PCB- snubber RC network 6SE7034-6EC85-0JA0 6SE7032-7EE85-0AA0 6SE7033-8EE85-0AA0 6SE7034-6EE85-0AA0 -A601 PCB- snubber RC network 6SE7031-4HE85-1JA0 6SE7033-5FE85-0AA0 6SE7034-2FE85-0AA0 6SE7032-2HE85-0AA0 6SE7033-5HE85-0AA0 6SE7034-2HE85-0AA0 -A601 PCB- snubber RC network 6SE7034-6EE85-1JA0 6SE7036-1EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA01 6SE7031-7EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA02 6SE7032-7EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA03 6SE7033-8EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA05 6SE7034-6EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA04 6SE7036-1EE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA06 6SE7031-4FE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA07 6SE7032-4FE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA10 6SE7033-5FE85-0AA0 6SE7033-5HE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA11 6SE7034-2FE85-0AA0 6SE7034-2HE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA12 6SE7035-4FE85-0AA0 6SE7035-4HE85-0AA0 -V11 bis V16 Thyristor module 6SY7010-0AA08 6SE7032-2HE85-0AA0 -F1 Fuse link 6SY7010-2AA01 all unit types -F2 Fuse link 6SY7010-2AA02 all unit types -F3, F4 Fuse link 6SY7010-2AA03 all unit types -R100 NTC thermistor 6SY7010-6AA01 all unit types -E1 Fan 6SY7010-7AA01 all unit types Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 10-1 Spare parts 10-2 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 13 Environmental compatibility Environmental compatibility Environmental aspects during development The number of parts has been reduced substantially by the use of highly integrated components and by a modular structure of the complete converter series. This reduces energy consumption during production. Particular attention was paid to reducing volume, mass and type diversity of the metal and plastic parts. Plastic parts used: ABS: fan PP: hinge insulating plate handle bus retrofit PC: Protection against accidental contact PA6: insulating films terminal housing On all essential parts, flame retardants containing halogen and insulating material containing silicone have been substituted by materials that are devoid of noxious substances. Environmental compatibility was an important criterion in the selection of externally source items. Environmental aspects during production Externally sourced items are mainly transported in returnable packaging. The packaging material itself is recyclable, consisting mainly of cardboard. With the exception of the hot galvanised side plate, surface coatings have been dispensed with. Production is emission-free. Environmental aspects of disposal The unit can be dismantled into recyclable mechanical components by means of easily removable screw and snap joints. The pc boards can be disposed of thermally. The number of components containing hazardous substances is only slight. The plastic parts are marked in conformity with DIN 54840 and bear the recycling symbol. Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 13-1 Environmental compatibility 13-2 ENGLISH 02.96 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 14 Technical data Technical data In the event of conditions of use other than those listed in this chapter, please contact your local Siemens branch or national subsidiary. Coolant temperature 0 °C to +40 °C Storage temperature 25 °C to +70 °C 25 °C to +70 °C Transport temperature Environmental class 3K3 DIN IEC 721-3-3 / 04.90 Soiling 2 DIN VDE 0110 Part 1 / 01.89 moisture not permitted Overvoltage category (power section) III DIN VDE 0110 Part 2 / 01.89 Overvoltage resistance class (with converter connected) Type of protection Standard Option 1 E DIN VDE 0160 / 04.91 IP00 IP20 DIN VDE 0470 Part1 / 11.92 = ^ EN 60529 Interference immunity IEC 801-2, IEC 801-4 Mechanical strength DIN IEC 68-2-6 / 06.90 Frequency range Hz 10 to 58 stationary use Constant Amplitude of deflection acceleration mm m/s2 (g) 0.075 more than 58 to 500 9.8 (1) 3.5 during transport 9.8 (1) The units can also be operated in load class II. The permissible values must be taken from the following tables. I (A) Load class ΙΙ 136% Load class Ι 100% 91% 60s 240s t/(s) Figure 14.1 Power output according to load class II Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 14-1 Technical data Common rectifier 02.96 6SE70..-.....-0AA0 31-7EE85 32-7EE85 33-8EE85 34-6EE85 36-1EE85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 380 to 460V ±15 % 1) DC 510 to 620V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 149 173 233 270 326 375 403 463 526 605 157 246 341 421 551 632 826 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 236 369 512 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 0,62 0,86 1,07 1,32 1,67 Cooling air requirement m3/s 0,2 0,2 0,2 0,2 0,2 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Standard Option Weight app. dB(A) 75 75 75 75 75 mm mm E 269 1050 E 269 1050 E 269 1050 E 269 1050 E 269 1050 mm mm 340 350 340 350 340 350 340 350 340 350 kg 35 35 44 45 46,5 1) 3AC 208 to 230V Input voltage: see Chapter 4 Commissioning 14-2 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Common rectifier Technical data 6SE70..-.....-0AA0 31-4FE85 32-4FE85 33-5FE85 34-2FE85 35-4FE85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 500 to 575V ±15 % DC 675 to 780V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 123 142 203 235 307 354 366 420 465 536 129 214 322 382 488 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 194 321 483 573 732 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 0,65 0,97 1,25 1,27 1,74 Cooling air requirement m3/s 0,2 0,2 0,2 0,2 0,2 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Standard Option Weight app. dB(A) 75 75 75 75 75 mm mm E 269 1050 E 269 1050 E 269 1050 E 269 1050 E 269 1050 mm mm 340 350 340 350 340 350 340 350 340 350 kg 35 35 45 46,5 50 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 14-3 Technical data Common rectifier 02.96 6SE70..-.....-0AA0 32-2HE85 33-5HE85 34-2HE85 35-4HE85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 660 to 690V ±15 % DC 890 to 930V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 193 222 307 354 366 420 465 536 202 322 382 488 573 732 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 303 483 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 1,08 1,33 1,58 2,02 Cooling air requirement m3/s 0,2 0,2 0,2 0,2 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Standard Option Weight app. 14-4 ENGLISH dB(A) 75 75 75 75 mm mm E 269 1050 E 269 1050 E 269 1050 E 269 1050 mm mm 340 350 340 350 340 350 340 350 kg 37 45 46,5 50 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Technical data 14.1 Power reduction at increased coolant temperature The rated current must be reduced according to Figure 14.2 for cooling medium temperatures exceeding 40°C. Cooling medium temperatures > 50°C are not permissible. permissible rated current in % 100 90 80 75 70 60 Coolant temperature in °C 10 20 30 40 50 Figure 14.2 Maximum permitted rated current depending on coolant temperature 14.2 Power reduction at altitudes > 1000m above MSL The rated current must be reduced as shown in Figure 14.3 in the event of installation altitudes > 1000 m above mean sea level. Installation altitudes > 2000 m above MSL (please enquire) permissible rated current permissible rated voltage in % in % 100 100 90 90 80 80 70 70 60 60 0 1000 2000 3000 4000 0 1000 Installation altitude in m above sea level Figure 14.3 2000 3000 4000 Installation altitude in m above sea level Maximum values for rated current and rated voltage depending on installation altitude Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 14-5 Technical data 14.3 02.96 Applied standards DIN VDE 0100 Part 540 A11.91 DIN VDE 0106 Part 1 A05.82 Part 100 A03.83 Erection of power installations with rated voltages up to 1000 V, Selection and erection of electrical equipment, earthing, PE conductor, equipotential bonding conductor Protection against electric shock: Classification of electrical and electronic equipment (IEC 536) Arrangement of actuation elements in the proximity of shock-hazard parts DIN VDE 0110 Part 1 and 2 A01.89 Isolation coordination for electrical equipment in low-voltage installations DIN VDE 0113 Safety of machines: electrical equipment of machines, General requirements (EN 60204-1:1992) Part 1 A06.93 DIN VDE 0160 E04.91 Equipping power installations with electronic equipment DIN VDE 0298 Use of cables and insulated cables for power installations: Recommended values for the current carrying capacity of cables with rated voltages U0 / U to 18/30 kV Recommended values for the current carrying capacity of cables Part 2 A11.79 Part 4 A02.80 DIN VDE 0470 Part 1 A12.92 Types of protection, shock, foreign body and water protection for electrical equipment (EN 60529: 1991) DIN VDE 0558 Part1 A07.87 Semiconductor converters: general regulations and special regulations for line-commutated converters DIN VDE 0843 Electromagnetic compatibility of instrumentation and control equipment in industrial process engineering: Interference resistance to static electricity discharges; requirements and measurement methods (IEC801-2) Ersetzt durch DIN EN 60801, Teil 2 (09.87) Part 2 A09.87 Z DIN VDE 0875 Part 11 A12.88 Z Part 1 A07.92 RFI suppression of electrical equipment and installations: (EN 55014: 1987) Ersetzt durch DIN VDE 0875, Teil 14 und DIN VDE 0075 (EN 55011: 1991) DIN 41494 Part 5 A9.80 Equipment practice for electronic facilities; subracks and modules DIN 41651 Part 1 A9.89 Connectors for printed circuits for connecting ribbon cables with round conductors; indirect insertion, grid dimension 2.54 mm DIN IEC 68 Part 2 Elektrotechnik; Grundlegende Umweltprüfverfahren; Prüfungen Part 3 A08.87 Electrical engineering; classification of environmental conditions: classes of influencing quantities Part 4 Electromagnetic compatibility for industrial - process measurement and control equipment Electrical fast transient / burst requirements DIN IEC 721 IEC 801 EN 60146-1-1: 1993 Part 1-1 14-6 ENGLISH Semiconductor converters; General requirements and line-commutated converters: Definition of basic requirements (IEC146-1-1991) Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Technical data Sources DIN standards and foreign standards: Beuth-Verlag GmbH Burggrafenstraße 6 10787 Berlin DIN VDE regulations: VDE-Auslieferungsstelle Merianstraße 29 63069 Offenbach Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 14-7 Technical data 14.4 02.96 Manufacturer's declaration 14-8 ENGLISH Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 11.94 15 Index Index in preparation Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions ENGLISH 15-1 Index 11.94 15-2 Siemens AG 6SE7087-6AE85-0AA0 Common Rectifier Operating instructions 02.96 Bisher sind folgende Ausgaben erschienen: The following versions have appeared so far: Ausgabe Version interne Sachnummer Internal Part number A C98130-A1235-A2-01-7447 B C98130-A1235-A2-02-7447 C C98130-A1235-A2-03-7447 D C98130-A1235-A2-04-7447 Ausgabe D besteht aus folgenden Kapiteln Version D consists of the following chapters Kapitel Chapter Seiten Pages Ausgabedatum Date of Edition 0 Allgemeines / General 8 02.96 1 Beschreibung / Description 2 02.96 2 Transportieren, Auspacken, Montieren / Transport, unpacking, assembly 4 02.96 3 Anschließen / Connection 20 02.96 4 Inbetriebnahme / Start-up 4 02.96 5 Leerkapitel / Blank 0 6 Leerkapitel / Blank 0 7 Störungen und Warnungen / Malfunctions and warnings 2 02.96 8 Wartung / Maintenance 4 02.96 9 Optionen / Options 4 02.96 10 Ersatzteile / Spare parts 2 02.96 11 Leerkapitel / Blank 0 12 Leerkapitel / Blank 0 13 Umweltverträglichkeit / Environmental compatibility 2 02.96 14 Technische Daten / Technical data 8 02.96 15 Stichwortverzeichnis / Index 1 11.94 Bereich Gerätewerk Wien Postfach 83, A-1211 Wien Antriebs-, Schalt- und Installationstechnik von Siemens Drives and Standard Products from Siemens Equipment Plant Vienna P.O. Box 83, A-1211 Vienna Siemens Aktiengesellschaft Siemens AG 6SE7087-6AE85-0AA0 Einspeise-Einheit Betriebsanleitung Common Rectifier Operating instructions Änderungen vorbehalten Subject to change without notice Bestell-Nr. / Order-No.: 6SE7087-6AE85-0AA0 Printed in Austria SIMOVERT Master Drives Einspeise-Einheit Bauform H und K Common Rectifier Sizes H and K Ausgabe / Edition: D Betriebsanleitung Operating Instructions Bestell-Nr. / Order-No.: 6SE7087-6AK85-0AA0 02.96 Allgemeines / General Von dieser Betriebsanleitung sind folgende fremdsprachige Ausgaben lieferbar: These Operating Instructions are available in the following languages: Sprache Language Französisch French Spanisch Spanish Italienisch Italian Bestell-Nr.: Order-No.: 6SE7087-7AK85-0AA0 6SE7087- 8AK85-0AA0 6SE7087-2AK85-0AA0 Gerätesoftwarestand: ab 3.0 Unit Software Release: starting with 3.0 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software überprüft. Dennoch können Abweichungen nicht ausgeschlossen werden, so daß wir für die vollständige Übereinstimmung keine Garantie übernehmen. Die Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten. Für Verbesserungsvorschläge sind wir dankbar. SIMOVERT ist ein Warenzeichen von Siemens The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Conformity We have checked the contents of this document for conformity with the hardware and software described. However, this does not absolutely preclude deviations, and we therefore cannot guarantee complete conformity. The information in the document is subjected to regular scrutiny. Any necessary corrections will be made in subsequent editions. We also welcome any suggestions you may have in the way of improvement. Siemens AG 1994 All rights reserved SIMOVERT Registered Trade Mark 12.96 Contents ENGLISH Contents Page 0 Definitions ................................................................................................................... 0-7 1 Description .................................................................................................................. 1-1 1.1 Applicability....................................................................................................................... 1-1 1.2 Principle of operation ........................................................................................................ 1-1 2 Transport, unpacking, assembly ....................................................................... 2-1 2.1 Transport, unpacking........................................................................................................ 2-1 2.2 Storage ............................................................................................................................. 2-1 2.3 Assembly .......................................................................................................................... 2-2 2.4 Dimension drawings ......................................................................................................... 2-3 3 Connection .................................................................................................................. 3-1 3.1 Power connections ........................................................................................................... 3-2 3.1.1 Short-circuit withstand capability ...................................................................................... 3-6 3.2 Power supply and main contactor .................................................................................... 3-6 3.3 Control terminal block and serial interface ....................................................................... 3-8 3.3.1 Connectors for the control terminal block ......................................................................... 3-8 3.3.2 Connecting the control leads ............................................................................................ 3-8 3.3.3 Terminals and setting elements on the CUR (A10) module ............................................. 3-9 3.3.4 Connecting-up the parameterizing unit (PMU) ................................................................. 3-11 3.4 Measures for keeping to RFI suppression regulations ..................................................... 3-11 3.5 Single-line diagrams with suggested circuit arrangements .............................................. 3-12 3.6 Power sections ................................................................................................................. 3-14 3.7 Parallel connection of parallel unit(s), size K ................................................................... 3-17 3.7.1 Single-line diagram with suggested circuit arrangement for parallel connection.............. 3-20 3.8 12-pulse mode (only possible with the optional RS485 interface).................................... 3-21 3.8.1 General information on 12-pulse mode, application ......................................................... 3-21 3.8.2 Hardware requirements, configuration of the power sections .......................................... 3-22 3.8.3 Parameterization for 12-pulse mode ................................................................................ 3-23 3.8.4 Control/status word for 12-pulse mode (r599) and control word 2, bit 23......................... 3-25 3.8.5 Start-up with 12-pulse mode ............................................................................................ 3-26 3.8.6 Redundancy mode .......................................................................................................... 3-28 3.8.7 RS485 interface cable for the peer-to-peer link on SST2 ................................................ 3-29 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 0-3 Contents 12.96 4 Start-Up............................................................................................................................ 4-1 4.1 Introduction and handling start-up .................................................................................... 4-1 4.1.1 Handling the start-up instructions ..................................................................................... 4-1 4.1.2 General explanation of the terminology and functional scope of the rectifier/regenerating unit .................................................................................................. 4-1 4.2 Initial start-up .................................................................................................................... 4-4 4.2.1 Preparatory measures ...................................................................................................... 4-4 4.2.2 Parameterization "Standard application" .......................................................................... 4-5 4.2.3 Parameterization for "Expert application" ......................................................................... 4-7 4.2.5 Simple application examples for connecting process data with connection assignment.. 4-9 4.3 Start-up aids ..................................................................................................................... 4-10 4.3.1 Process data..................................................................................................................... 4-10 4.3.1.1 Control word (control word 1 and control word 2)............................................................. 4-10 4.3.1.1.1 Introduction and application example ............................................................................... 4-10 4.3.1.1.2 Overview of the control word (control word 1 and control word 2) ................................... 4-12 4.3.1.1.3 Selecting the source for control word 1 (bit 0-7) ............................................................... 4-13 4.3.1.1.4 Selecting the source for control word 1 (bit 8-15) ............................................................. 4-14 4.3.1.1.5 Selecting the source for control word 2 (bit 16-23) ........................................................... 4-15 4.3.1.1.6 Selecting the source for control word 2 (bit 24-31) ........................................................... 4-16 4.3.1.1.7 Significance of control word- (1 and 2) commands........................................................... 4-17 4.3.1.2 Status word (status word 1 and status word 2) ................................................................ 4-22 4.3.1.2.1 Introduction and application example ............................................................................... 4-22 4.3.1.2.2 Overview of the status word (status word 1 and status word 2) ....................................... 4-23 4.3.1.2.3 Selecting the destinations for the status word (bits 0 - 31) ............................................... 4-24 4.3.1.2.4 Significance of the status word messages........................................................................ 4-25 4.3.1.3 Setpoints........................................................................................................................... 4-27 4.3.1.4 Actual values .................................................................................................................... 4-28 4.3.2 Binary inputs ..................................................................................................................... 4-29 4.3.3 Binary outputs................................................................................................................... 4-29 4.3.5 Analog output.................................................................................................................... 4-30 4.3.6 Serial interfaces ................................................................................................................ 4-33 4.3.6.1.1 Basic converter interface SST1 ........................................................................................ 4-33 4.3.6.1.2 Basic converter interface SST2 (A2-X117), see Section 9.6, Options ............................. 4-33 4.3.6.2 Dual-port RAM (DPR for SCB, CB, TB)............................................................................ 4-33 4.3.9 Function selection 4.3.9.1 Generating the factory setting 4.3.9.2 Initialization (MLFB setting) (P052 = 2)........................................................................... 4-36 4.3.9.3 Download or upread (P052 = 3)....................................................................................... 4-37 4.3.9.4 Hardware configuration 4.3.9.5 Drive setting (P052 = 5) ................................................................................................. 4-39 4.3.9.6 Form DC link (P052 = 20) .............................................................................................. 4-40 4.3.9.7 Circuit identification 0-4 ENGLISH (P052) .............................................................................................. 4-34 (P052 = 1)...................................................................... 4-34 (P052 = 4)................................................................................ 4-38 (P052 = 21).................................................................................... 4-41 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 12.96 Contents 4.3.9.8 Display modified parameters (P052 = 22) ..................................................................... 4-43 4.3.10 Functions .......................................................................................................................... 4-43 4.3.10.1 WEA (automatic restart) .................................................................................................. 4-43 4.4 Function diagrams ............................................................................................................ 4-45 5 Parameter list ............................................................................................................. 5-1 5.1 Operation display.............................................................................................................. 5-3 5.2 General observation parameters ...................................................................................... 5-4 5.3 General parameters.......................................................................................................... 5-6 5.4 Drive data ......................................................................................................................... 5-8 5.5 Hardware configuration .................................................................................................... 5-10 5.6 Data of the DC link............................................................................................................ 5-11 5.7 Control .............................................................................................................................. 5-12 5.8 Convenience functions ..................................................................................................... 5-14 5.9 Setpoint channel ............................................................................................................... 5-16 5.10 Control and status word.................................................................................................... 5-17 5.11 Analog input/output........................................................................................................... 5-27 5.12 Communications ............................................................................................................... 5-30 5.13 Diagnostics ....................................................................................................................... 5-35 5.14 Modulator.......................................................................................................................... 5-37 5.15 Factory parameters .......................................................................................................... 5-38 5.16 Profile parameters ............................................................................................................ 5-39 6 Operator control ....................................................................................................... 6-1 6.1 Operator control elements ................................................................................................ 6-1 6.2 Displays 6.3 Structure ........................................................................................................................... 6-3 7 Fault and Alarm Messages ................................................................................... 7-1 7.1 Fault messages ................................................................................................................ 7-1 7.2 Alarm messages............................................................................................................... 7-9 8 Maintenance ............................................................................................................... 8-1 8-1 Maintenance recommendations ....................................................................................... 8-1 8.2 Replacing components ..................................................................................................... 8-2 8.2.1 Replacing the fan.............................................................................................................. 8-2 8.2.2 Replacing modules ........................................................................................................... 8-4 8.2.3 Replacing thyristor blocks................................................................................................. 8-6 8.2.3.1 Disassembling the thyristor blocks for size H ................................................................... 8-6 8.2.3.2 Disassembling the thyristor blocks for size K ................................................................... 8-7 .......................................................................................................... 6-2 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 0-5 Contents 12.96 9 Options ......................................................................................................................... 9-1 9.1 Options which can be integrated into the electronics box................................................. 9-1 9.2 Interface boards................................................................................................................ 9-2 9.3 Power Supply.................................................................................................................... 9-2 9.4 Operator control................................................................................................................ 9-3 9.5 RS485 interface (PTP1).................................................................................................... 9-3 9.5.1 Order designation ............................................................................................................. 9-3 9.5.2 Assembly .......................................................................................................................... 9-4 9.5.3 Function and terminal description..................................................................................... 9-4 9.5.4 Parameterization............................................................................................................... 9-4 9.6 SIMOVIS........................................................................................................................... 9-5 10 Spare parts .................................................................................................................. 10-1 11 Blank 12 Logbook........................................................................................................................ 12-1 13 Environmental compatibility................................................................................ 13-1 14 Technical data............................................................................................................ 14-1 14.1 Power reduction at increased coolant temperature .......................................................... 14-5 14.2 Power reduction at altitudes > 1000m above MSL ........................................................... 14-5 14.3 Applied standards ............................................................................................................. 14-6 15 Index .............................................................................................................................. 15-1 0-6 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 05.95 0 Definitions Definitions QUALIFIED PERSONNEL within the meaning of these operating instructions or the warning information on the product itself, are persons who are entrusted with installation, assembly, commissioning and operation of the product and who avail of qualifications corresponding to their activities, e.g.: 1. training or instruction or authorization to activate and deactivate, to earth and to mark circuits and equipment in accordance with the standards of safety engineering. 2. training or instruction in accordance with the standards of safety engineering in the care and use of suitable safety equipment. 3. training in First Aid DANGER within the meaning of these operating instructions or the warning information on the product itself, indicates that death and/or substantial property damage will result if proper precautions are not taken. WARNING within the meaning of these operating instructions or the warning information on the product itself, indicates that severe personal injury and/or substantial property damage will result if proper precautions are not taken. CAUTION within the meaning of these operating instructions or the warning information on the product itself, indicates that slight personal injury or property damage will result if proper precautions are not taken. NOTE within the meaning of these operating instructions indicates important information about the product or the respective part of the operating instructions to which attention is drawn. NOTE For reasons of clarity, these operating instructions do not contain all details of all types of the product and can also not take into account every conceivable installation, operation or maintenance circumstances. You can consult your local Siemens branch if you should require further information or if particular problem occur that are not dealt with in adequate detail in the operating instructions. Attention is also drawn to the fact that the contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract, which also contains the complete and solely valid warranty stipulations, contains the entire obligations of Siemens. These contractual warranty stipulations are neither extended nor limited by the statements given in instructions and documentation. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 0-7 Definitions 05.95 CAUTION Electrostatically Sensitive Devices (ESDs) The equipment contains electrostatically sensitive devices. These components may be destroyed very easily by improper handling. Please observe the following notes if you nevertheless have to work with electronic modules: Electronic modules should only be touched if absolutely necessary to carry out work on them. If modules nevertheless have to be touched, you must discharge your own body directly beforehand (this is best done by touching an earthed conductive object such as the PE contact of a socket). Modules must not come into contact with highly insulating materials e.g. plastic films, insulating desktops or synthetic fibber clothing items. Modules must only be placed on conductive surfaces. When soldering modules, the tip of the soldering iron must be earthed. Modules and components must only be stored or dispatched in conductive packaging (e.g. metallized plastic boxes or metal tins). If packagings are not conductive, modules must be placed in a conductive envelopment prior to packaging. In this case, use can be made of conductive foam rubber or domestic aluminum foil, for example. The necessary protective measures for ESDs are elucidated once again in the following figure: a = conductive floor d = ESD coat b = ESD desk e = ESD armband c = ESD shoes f = earthing terminal on cabinets d d b e e f Sitting position 0-8 f f c a ENGLISH d b a Standing position f f c a Standing / Sitting position Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 05.95 Definitions WARNING When operating electrical equipment, certain parts of such equipment are inevitably live. Owing to the dc link capacitors, hazardous voltages are present on the equipment up to 5 min. after deenergization (power terminal and electronic power supply). This is why it is not permitted to open the housing until after waiting for 5 minutes. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Such personnel must be thoroughly acquainted with all warnings and maintenance activities. Perfect and safe operation of the equipment requires proper transport, expert storage, installation and assembly and cautious operation and maintenance. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 0-9 Definitions 0-10 ENGLISH 05.95 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Description 1 Description 1.1 Application The SIMOVERT Master Drive power supply units type 6SE70 are power electronic units of compact design. They function as a DC power supply unit for the SIMOVERT Master Drive inverter series type 6SE70. The power supply unit generates a DC voltage of fixed amplitude (depending on the mode of operation and the voltage tolerance) from a three-phase AC power supply system. One or more inverters and braking DC choppers can be connected to the output of the unit. The sum of the rated currents of the installed inverters may not exceed the rated current of the power supply unit. On planning the installation it must be ensured that the sum of the instantaneous load compensation currents at no time exceeds the rated current of the power supply unit. Feedback of energy to the power supply system is not possible. The output current can be increased by connecting power sections of size K in parallel. Up to 2 parallel units of the same rated current can be connected in parallel with one basic unit (see Section 3.7 for further details on parallel connection) You can make technological adaptations and expansions over a defined interface in the control section. Harmonic loading on the supply network can be reduced by coupling 2 units for "12-pulse mode" (for further details on "12-pulse mode", see Section 3.8). 1.2 Principle of operation The power section of the power supply unit comprises a six-pulse thyristor bridge for controlled rectification of the three-phase AC power supply. Control of the link circuit voltage is effected by means of a digital controller module with microprocessor. A 24V external supply is required for operating the units (see Sections 3.5 and 9.3). The common rectifier is suitable for connecting several inverters to a common DC bus. This permits the exchange of energy between motoring and generating drives, and thus saves energy. Once the DC link capacitors have been precharged, the inverters are ready for operation. The common rectifier is controlled from an operator panel which is on the electronics box. The operator can also control the unit over a terminal block or through a serial interface. Optional interfaces and intelligent I/O modules are available in conjunction with programmable controllers and other automation equipment for controlling the common rectifiers. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 1-1 Description 1-2 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 12.96 Transport, Unpacking and Assembly 2 Transport, Unpacking and Assembly 2.1 Transport and unpacking The units are packed at the manufacturing works. A product packaging label is attached to the box. Avoid extreme vibrations and hard impacts during transport, e.g. when lowering the unit. Pay attention to the notes on the packaging relating to transport, storage and proper handling. The converter can be installed after unpacking it and checking the consignment for completeness and damage. The units are bolted onto pallets with fixing pieces in their usual operating position and packed with cardboard. The packaging may be disposed of in accordance with local cardboard disposal regulations. You should notify your freight forwarder immediately if you discover any transportation damage. 2.2 Storage The units must be stored in clean dry rooms. Temperatures between 25 °C (13 °F) and + 70 °C (158 °F) are permissible. Temperature fluctuations > 20 K per hour are not permissible. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 2-1 Transport, Unpacking and Assembly 2.3 12.96 Aids to assembly The following are required for securing size H: four M8 bolts dimension drawing (Figure 2.2 for size H) The following are required for securing size K: six M8 bolts dimension drawing (Figure 2.3 for size K) WARNING For safe operation of the unit, it is presumed it will be assembled and commissioned by qualified personnel, paying attention to the warning notes given in these operating instructions. Particular note must be taken both of the general and national erection and safety regulations regarding work on power installations (e.g. VDE) and regulations regarding the proper use of tools and of personal protective equipment. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. The unit must be protected against the ingress of foreign matter as otherwise proper functioning and safety will not be guaranteed. Requirements for the installation site Local guidelines and standards must be observed in relation to assembly. Operating facilities must be dry and dust-free. Air fed in must not contain any gases, vapors or dusts that are electrically conductive or detrimental to functioning. Air containing dust must be filtered. Dissipated power WARNING Dimension cabinet ventilation according to the dissipated power! (Technical data in Chapter 14) The unit’s ambient climate in operating rooms must not exceed the values of code 3K3 as detailed in DIN IEC 721 Part 3-3 /04.90. A reduction of power as detailed in Chapters 14.1 and 14.2 is necessary in the event of temperatures > 40 °C (104 °F) and altitudes >1000m. The terminal voltage has to be reduced for altitudes > 2000m. Carry out assembly in accordance with the dimension drawings in Section 2.4. 6SE70 Cooling air ≤ 40 °C (50°C) WARNING In the case of units, all plastic covers must be mounted to ensure correct air flow and cooling for the units. 2-2 ENGLISH Figure 2.1 Installation in control cabinets Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 950 45 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 119 270 Mounting holes for wall mounting with M8 bolts X9 4) X19 5) 3) PMU X300 A10 Options 1) PE1 U1/L1 234 40 F11 F14 92 61 V1/L2 40 508 X9 X29 F5 F1 F2 X27 X19 F4 F3 F13 F16 376 119 26 63 A23 F15 F12 W1/L3 40 70 C/L+ D/L- 26 67 26 7) 255 50 6) PE2 1) 2) 2) 7) 250 50 125 Level B W1 L3 551 PE1 Exhaust air T1 T2 Level A U1 L1 Air intake PE2 V1 L2 D/L- C/L+ 285 225 155 130 85 X19 X9 7) Dimension: mm Weight: refer to Section 14 (Technical Data) No displacement of the centre of gravity When the units are installed in cabinets,it must be ensured that the air intake and exhaust is adequate (for air requirements and intake air temperature, see Section 14 "Technical Data"). 7) For cabinet installation: Insulate this part of the unit against the cabinet walls and door 6) Remove transport plates before start-up 5) Fan connection 4) Connector for 24 V DC power supply and main contactor 3) Screen connection for cables 2) M12 thread 1) Mounting hole for M12 screw 2.4 40 50 Front view 12.96 Transport, Unpacking and Assembly Dimension drawings Figure 2.2 Dimension drawing, size H ENGLISH 2-3 1050 X19 X9 6a) 3) 6b) 205 PE2 550 Level B A23 U1 V1 W1 C L1 L2 L3 L+ Level A PE1 D L- 400 340 270 200 130 85 26 26 ENGLISH 1) 87 X9 4) X19 5) 6a) A23 3) PMU X300 A10 Options PE1 50 U1/L1 26 V1/L2 710 800 C/L+ 420 310 40 175 26 40 W1/L3 PE2 26 D/L- 26 40 40 40 2) 483 708 Air intake Dimension: mm Weight: refer to Section 14 (Technical Data) No displacement of the centre of gravity 1) 6) For cabinet installation: a) Insulate this part of the unit against the cabinet walls and door. b) Loosen fixing screws for fan casing (M8/SW13) and lift up plastic cover as far as the cabinettop panel. Tighten screws again. 5) Fan connection 4) Connector for 24 V DC power supply and main contactor 3) Screen connection for cables 2) M12 thread 1) Mounting hole for M12 screw 6a) 258 Exhaust air Mounting holes for wall mounting with M8 bolts 1300 When the units are installed in cabinets,it must be ensured that the air intake and exhaust is adequate (for air requirements and intake air temperature, see Section 14 "Technical Data"). 1400 665 555 50 62 122,5 50 2-4 45 Front view Transport, Unpacking and Assembly 12.96 Figure 2.3 Dimension drawing, size K Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 12.96 3 Connection Connection WARNING The units are operated at high voltages. Only carry out connection work after disconnecting the voltage! All work on the unit must only be carried out by qualified persons. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Damage or destruction can result if the unit is incorrectly connected. As the result of the dc link capacitors in the connected SIMOVERT Master Drives, the unit still contains a hazardous voltage up to 5 min. after isolation. This is why it is only permitted to open the unit after observing an appropriate waiting time. The power terminals and control terminals may carry a voltage even when the motor is at standstill. When working on the open unit, pay attention to the fact that live parts are exposed. The unit may only be operated with the front covers attached. The user is responsible for ensuring that the common rectifier, converter, motor and other units are installed and connected in accordance with the technical regulations recognized in the country of installation and other regionally valid regulations. In doing so, particular attention must be paid to cable dimensioning, fusing, earthing, deactivation, isolation and overcurrent protection. CAUTION The power cables must be fixed in position mechanically outside the unit. NOTES An external 24 V power supply is required for operation of the units (see Chapters 3.5 and 9.3). Operational range of the unit: 20 V to 30 V. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-1 Connection 3.1 12.96 Power connections DC-link 1) (DC output) DC-link 1) (DC output) C/L+ D/LC/L+ D/L- PE1 Mains 1) U1/L1 V1/L2 W1/L3 U1/L1 PE1 V1/L2 Mains fan X19 W1/L3 Mains 1) PE2 Mains fan X19 X9 PE2 X9 Figure 3.1 Mains connection size H Figure 3.2 Mains connection size K 1) Due to the press-in nuts, cable lugs or DC rails can only be connected to the terminal rails from the front. WARNING The operating coils of contactors and relays that are connected to the same supply network as the unit or that are located in close proximity of the unit must be connected to overvoltage limiters, e.g. RC circuits. An RCCB (residual-current-operated circuit-breaker) must not be used to protect the rectifier/regenerating unit (DIN VDE 0160). Voltage is only permitted to be applied to the unit when SIMOVERT Master Drives are connected. Operation without a connected DC link capacitor is not permitted! If the DC link terminals are connected incorrectly or short-circuited, the SIMOVERT Master Drives inverter will be destroyed! In order to prevent feedback of interference to the power supply system, limit harmonics and reduce the current ripple, the total inductance of the power system incoming feeder connection (power system inductance including commutating reactor) a total relative shortcircuit voltage uk of at least 3% . Connect the fan power supply to X19. The fan continues to run for about four minutes or until a certain cooling element temperature threshold is undershot (provided its power supply is connected) after the unit has been switched off, following fault messages, on canceling the enable signal and after isolating the system supply connection. Despite switching the voltage off at the power terminals, a voltage may still exist on terminal X19 due to the external fan supply. 3-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection NOTES Commutating reactors: Selection of the power system commutating reactors with uk = 2% should be based on Table 3.4 and Catalog DA93.1. Fuses: Refer to Table 3.3. for fuse order numbers. Output reactors in the DC circuit are not permitted (even with the parallel connection of power sections or in 12-pulse mode), because the DC link voltage is measured at the unit output terminals. Function Terminal Connected load / Description Incoming supply terminals X1-U1/L1 X1-V1/L2 X1-W1/L3 See Technical Data Chapter 14 Protective conductor PE/GND Power terminals DC link voltage (inverter) X1-C/L+ X1-D/L- See Technical Data Chapter 14 Fan terminals X19-1 X19-2 Supply connection for fan 230V AC ±10%, 50 to 60 Hz ±5% Size H Current consumption: at 50 Hz: 2.6 A, at 60 Hz: 3.3 A Size K Current consumption: at 50 Hz: 5.2 A, at 60 Hz: 6.6 A Table 3.1 Power connections Terminal X19 fused with fuse (F3 and F4): T2A/250V time-lag 6.3x32 mm (¼“ x 1¼“) (19343-T7A/250V Messrs. Wickmann-Werke GmbH or 0034.5243 FST Messrs. Schurter) WARNING Where the unit is operated in conjunction with a power system, one phase of which is earthed and not the starpoint, the plant management must ensure that power supply to the fan circuit (terminals X19-1, X19-2) and to the main contactor circuit (terminal X9-4, X9-5) is taken from this phase and the starpoint. Where this cannot be ensured, the power supply to the fan circuit and to the main contactor circuit must be taken via an isolating transformer. In addition, the power supply to terminals X19-1, X19-2, X9-4, X9-5 must be taken via an isolating transformer, when: the connection to ground - electronic ground is interrupted (refer to Chapter 3.3.3 "Connection terminals on CUR card"), the power supply unit is operated in conjunction with a non-grounded power supply system. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-3 Connection 12.96 The units are designed for permanent connection to the system in keeping with DIN VDE 0160 Section 6.5.2.1. Protective conductor connection: Min. cross-sectional area 10 mm2. The conductor cross-sectional areas listed in Table 3.2 are maximum connectable cross-sections. The data is given for multicore cable. The cross-sections actually connected must be determined in accordance with the applicable regulations - e.g. DIN VDE 100 Part 523, DIN VDE 0276 Part 1000. Unit Order No. Rated input Mains DC link Protective conductor Conductor U1/L1, V1/L2,W1/L3 Conductor C/L+, D/L- Conductor PE voltage current max. max. max. max. (V) (A) mm2 1) AWG 2) mm2 1) AWG 2) mm2 1) AWG 2) 38-2EH85-0AA0 380 to 460 710 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-0EH85-0AA0 380 to 460 888 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-3EK85-0AA0 380 to 460 1156 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 41-8EK85-0AA0 380 to 460 1542 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 37-7FH85-0AA0 500 to 575 671 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-0FH85-0AA0 500 to 575 888 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-3FK85-0AA0 500 to 575 1119 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 41-5FK85-0AA0 500 to 575 1306 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 41-8FK85-0AA0 500 to 575 1633 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 37-7HH85-0AA0 660 to 690 671 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-0HH85-0AA0 660 to 690 888 K 4x300 S 100x10 4x600 K 4x300 S 60x10 4x600 K 4x300 S 100x10 4x600 41-3HK85-0AA0 660 to 690 1119 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 41-5HK85-0AA0 660 to 690 1306 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 41-8HK85-0AA0 660 to 690 1633 K 4x300 S 100x10 4x600 K 6x300 S 100x10 6x600 K 4x300 S 100x10 4x600 6SE70 Table 3.2 Connection cross-sections 1) C=Cable, R=Rail 2) American Wire Gauge 3-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection Unit Built-in branch fuses F11 to F16 Order No. 6SE70 Siemens SITOR A Type Bussmann US standard A Type 38-2EH85-0AA0 630 3NE3336 700 170M4717 41-0EH85-0AA0 800 3NE3338-8 900 170M5715 37-7FH85-0AA0 560 3NE3335 630 170M5696 41-0FH85-0AA0 800 3NE3338-8 900 170M5699 37-7HH85-0AA0 560 3NE3335 630 170M5696 41-0HH85-0AA0 800 3NE3338-8 900 170M5699 Built-in branch fuses F111 bis F162 41-3EK85-0AA0 630 3NE3336 41-8EK85-0AA0 800 3NE3338-8 41-3FK85-0AA0 560 3NE3335 630 170M5696 41-5FK85-0AA0 710 3NE3337-8 630 170M5696 41-8FK85-0AA0 800 3NE3338-8 800 170M5698 41-3HK85-0AA0 560 3NE3335 630 170M5696 41-5HK85-0AA0 710 3NE3337-8 630 170M5696 41-8HK85-0AA0 800 3NE3338-8 800 170M5698 Table 3.3 Built-in branch fuses Semiconductor protection only, lines are not reliably protected. Discriminative line protection is assured only by correlating the line protection fuses to the installed conductor cross-section in accordance with the applicable regulations - e.g. DIN VDE 0100 Teil 430. Unit Order No. Rated input Commutating reactor 2% Type voltage curr. (V) (A) 38-2EH85-0AA0 380 bis 460 710 41-0EH85-0AA0 380 bis 460 41-3EK85-0AA0 6SE70 Voltage / Frequency Rated current (V / Hz) (V / Hz) (A) 4EU3651-8UA00 400/50 460/60 720 888 4EU3651-0UB00 400/50 460/60 910 380 bis 460 1156 4EU3651-1UB00 400/50 460/60 1120 41-8EK85-0AA0 380 bis 460 1542 4EU3951-2UB00 400/50 460/60 1600 37-7FH85-0AA0 500 bis 575 671 4EU3651-3UA00 500/50 710 41-0FH85-0AA0 500 bis 575 888 4EU3651-4UA00 500/50 910 41-3FK85-0AA0 500 bis 575 1119 4EU3951-2UA00 500/50 1120 41-5FK85-0AA0 500 bis 575 1306 4EU3951-3UA00 500/50 1250 41-8FK85-0AA0 500 bis 575 1633 4EU4351-2UA00 500/50 1600 37-7HH85-0AA0 660 bis 690 671 4EU3651-7UA00 690/50 710 41-0HH85-0AA0 660 bis 690 888 4EU3951-0UA00 690/50 910 41-3HK85-0AA0 660 bis 690 1119 4EU3951-5UA00 690/50 1120 41-5HK85-0AA0 660 bis 690 1306 4EU4351-0UA00 690/50 1400 41-8HK85-0AA0 660 bis 690 1633 4EU4551-0UA00 690/50 1600 Table 3.4 Recommended commutating reactor Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-5 Connection 3.1.1 12.96 Short-circuit withstand capability In the event of a line-side short-circuit in front of the super-fast built-in fuses, the power fed in from the supply depends on the protective devices provided on the system-side (NH fuses or circuit-breakers). To ensure that the forces and temperatures that result from short-circuits of this type can be kept within acceptable limits for the units, the following values calculated in accordance with DIN VDE 0660 Part 500 must be complied with by the supply and by the fuses or circuit-breakers connected before the unit. Size H: Rated short-time withstand current: Icw = 27.86 kA / 1s or Icw = 88.1 kA / 0,1s Rated surge withstand current: Ipk =85 kA The power rails must be mechanically buffered to absorb the short-circuit forces directly in front of their entry point into the unit. Size K: Rated short-time withstand current: Icw = 69,86 kA / 1s or Icw = 220 kA / 0,1s Rated surge withstand current: Ipk =85 kA The power rails must be mechanically buffered to absorb the short-circuit forces directly in front of their entry point into the unit. 3.2 Power supply and main contactor WARNING Where the unit is operated in conjunction with a power system, one phase of which is earthed and not the starpoint, the plant management must ensure that power supply to the fan circuit (terminals X19-1, X19-2) and to the main contactor circuit (terminal X9-4, X9-5) is taken from this phase and the starpoint. Where this cannot be ensured, the power supply to the fan circuit and to the main contactor circuit must be taken via an isolating transformer. In addition, the power supply to terminals X19-1, X19-2, X9-4, X9-5 must be taken via an isolating transformer, when: the connection to ground - electronic ground is interrupted (refer to Chapter 3.3.3 "Connection terminals on CUR card"), the power supply unit is operated in conjunction with a non-grounded power supply system. NOTE The main contactor’s operating coil must be protected, for example, by RC elements (Chapter 9). 3-6 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection The power supply and main contactor control circuit are connected through five-pin connector X9 (at the bottomleft of the unit). Single-core cables with conductor cross-sections of 0.2 to 2.5 mm2 (AWG: 24 to 14) can be connected to X9 (finely stranded 1.5 mm2 with core end ferrules). PS 24V DC M P The main contactor is driven over isolated contacts X9.4 and X9.5. Technical specifications of main contact control circuit: 230V max. 5A at p.f.0.4; max. making capacity 3000VA; with switching voltage of 30 V DC, max 8A DC X9 Main contactor control 1 2 3 4 5 230V AC Figure 3.3 24 V DC and main contactor control connections Terminal X9-1 Function description DC +24V (tolerance range 20V - 30V) max. current consumption 2A at +24V max. current consumption without options: 1A for basic unit (master) 0.3A for parallel unit (slave) X9-2 Reference potential for DC X9-1 X9-3 not connected (N.C.) X9-4 Main contactor control circuit X9-5 Main contactor control circuit Table 3.5 Connector X9 pin assignments for auxiliary power supply and main contactor control Terminal X9.1 fused with fuse (F1) T2A/250V time-lag 5x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH or 0034.3993 FSD Messrs. Schurter) and for parallel unit via connector x27 (for size K): fused with fuse (F5) T2A/250V time-lag 5x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH or 0034.3993 FSD Messrs. Schurter) Terminal X9.2 fused with fuse (F2) T7A/250V time-lag 6.3x32mm (¼“ x 1¼“) (19343-T7A/250V Messrs. Wickmann-Werke GmbH and/or 0034.5243 FST Messrs. Schurter) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-7 Connection 3.3 12.96 Control terminal block and serial interface WARNING The common rectifier must be isolated before connecting the control leads to the CUR You can control the common rectifier over the following interfaces: Control terminal block on the CUR electronic module RS 485 serial interface on the CUR electronic module Operator panel OP 1 (see Chapter 9 Options) RS485 and RS232 serial interface on the PMU X300 CAUTION The CUR incorporates ESD-endangered components that may be destroyed if improperly handled. See also under the measures recommended to protect ESD-endangered components in the introductory chapter entitled "General". 3.3.1 Connectors for the control terminal block Conductors with cross-sectional areas of 0.14 to 1.5 mm2 (AWG: 26 to 16), or 1 mm2 (AWG: 18), finely stranded with core end ferrules, can be connected to the connectors (Recommended: 0.5 mm2 (AWG: 20)). 3.3.2 Connecting the control leads NOTE When installed, control leads must be shielded and isolated from the power cables, laying them at a minimum spacing of 20 cm. The shield must be connected at both ends. On the unit's housing, the shield is connected with shield clamps. Handling of these clamps is shown in Figure 3.4. If they intersect, control and power cables must be run at an angle of 90° to each other. 3-8 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection Fitting the shielding clamp 15 mm 7.5 mm 5 mm Connector Slide on shield and secure with shrink-on tubing, for example Adapt length to design Do not bend spring over Releasing the shielding clamp 35 Shield Manually or using a screwdriver, press the clamp together and extrac it in the upward direction. Caution! The clamps are sharp-edged! Figure 3.4 Connecting the control leads and handling the shielding clamps 3.3.3 R135 Terminals and setting elements on the CUR (A10) module A10 CUR PMU X100 S1 S2 X101 X102 R136 X104 Figure 3.5 Control terminals and setting elements on the CUR Setting elements: DIP switches S1, S2: Both open: No bus termination for the RS485 interface (terminals X100-1 to X100-4) Both closed: Bus termination for the RS485 interface active (1500 between RS485P and RS485N, 3900 from RS485P to +5V supply, 390 from RS485N to earth) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-9 Connection 12.96 R135 and R136: 0 resistances as earth-frame (M) connection M is connected to earth when the unit is supplied. Remove these resistances only to avoid faults due to earth loops, i.e. if the electronics frame is connected in some other way to earth (e.g. through signal leads or the frame terminal of the power supply unit). If option modules are used, a further earth-frame (M) connection may have to be removed. (please refer to the description of these modules). Electronics terminals: Function Terminal Connected loads/Description Serial interface RS485 (Bus) X100-1 X100-2 X100-3 X100-4 X100-5 RS485P Plus line Send and receiveRS485N Minus line line RS485P Plus line (difference input/output) RS485N Minus line Signal frame For functions see Section 4.3.6.1 Binary inputs X101-6 P24S +24V power supply for external contacts, max. load 100mA Frame for binary signals Frame for binary signals Binary input 1 Binary input 2 Binary input 3 Binary input 4 Binary input 5 X101-7 X101-8 X101-9 X101-10 X101-11 X101-12 X101-13 Low level: -0.6V - 3V or floating terminals High level: 13V - 33V Input current at 24V: ca. 10mA For functions see Section 4.3.2 Analog outputs X102-14 X102-15 X102-16 Analog output resolution 8 bits, For functions see Section 4.3.5 Frame for analog outputs Actual current value: 0V - 5V corresponds to 0A - rated DC current Display range: 0 - 10V, max. 5mA load, current limited Binary outputs X104-17 X104-18 Binary output 1, pin 1 Binary output 1, pin 2 X104-19 X104-20 Binary output 2, pin 1 Binary output 2, pin 2 The binary outputs are normally-open relay contacts At 50V AC max. switching voltage, the following applies: Max. switching current 1A~ at p.f. =1 Max. switching current 0.12A AC at p.f. = 0.4 At max. 30V DC switching voltage, the following applies:: Max. switching current 0.8A (resistive loads) For functions see Section 4.3.3 and 4.3.1.2 (status word) Table 3.6 Control terminal block 3-10 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection 3.3.4 Connecting-up the parameterizing unit (PMU) A serial connection to automation unit or a PC can be realized via connector X300 on the PMU. Thus, the rectifier/regenerating unit can be controlled and operated from the central control station or control room. X300 P 5 4 9 3 8 2 7 1 6 Figure 3.6 Parameterizing unit (PMU) PMU -X300 Description 1 Housing ground 2 Receive line, RS232 standard (V.24) 3 Transmit- and receive line, RS485, two-wire, positive differential input/output 4 RTS (Request to send; for direction reversal in the case of interface converters 5 Ref. potential (ground) 6 5 V power supply for OP 7 Transmit line, RS232 standard (V.24) 8 Transmit- and receive line RS485, two-wire, negative differential input/output 9 Ref. potential for RS232 or RS485 interface Table 3.7 Connector pin assignment for interface X300 3.4 Measures for keeping to RFI suppression regulations The following points must be observed in order to comply with the radio-frequency interference suppression requirements: Grounding Radio frequency interference results from operation of the converters. Such interference voltages should be returned to the source by means of low-resistance connections (cross-section of the ground connection cross-section of the power supply system connection). On installation of the power supply unit and of any optional RFI filters use should be made of the best available method of grounding (e.g. mounting plate, earthing wire, earthing bus). Connect all conductive housings together so as to make contact over a large area. Not only the cross-section (governed also by the safety regulations which should be observed to obviate the effects of a fault) but also the contact surfaces are of vital importance for RFI suppression, since high frequency interference currents do not flow through the entire cross-section but mainly on the outer surface of the conductor. Shielding The following measures are required in order to attenuate interference and to meet the RFI suppression requirements use of shielded cable between the output of the converter and the motor and use of shielded control cables. The shield must be connected to earth potential at both ends. Filters The RFI suppression filters must be connected directly before the power supply unit. The housings must be interconnected by means of an electrically conductive connection. Type A1 RFI suppression filters are recommended for compliance with the RFI suppresssion requirements. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-11 Figure 3.7 3-12 ENGLISH RS485 5 4 3 2 1 M R16 M TTL RS485 A2 C98043-A1690 X117 N P N P R15 P5 RS485 Option modules PMU X308 X300 5 4 3 2 1 X107 X116 X115 M X100 X101 7 M 10nF R136 R135 820k 10nF S2 S1 P5 150 Ω RS485N 390 Ω RS485P X109 M Iact 14 15 16 A01 17 18 19 20 binary selecting outputs X104 BO Microprocessor selection: Open and closed-loop control of the DC link voltage BI 9 10 11 12 13 analog outputs X102 M 390 Ω 8 P24 M M 6 A10 C98043-A1680 X108 RS485 ê OP1, SIMOVIS RS232 ê SIMOVIS F2 Power supply F1 X9-3 X9-3 X239 X9-4 X9-4 K1-2 X9-5 X9-5 X27 A23 C98043-A1685 +5V +15V -15V +24V F5 X9-2 X9-2 X9-1 X9-1 - + 24V-power supply unit RESET F4 1AC 230V X19-1 X19-2 X19-1 X19-2 F3 Voltage measurement Fuse monitoring Load X29.2 X29.1 X29.3 X30-2 X30-1 X21.2 12 3 X1: C/L+ R100 ϑ PE Filter (optional) X20.2 E1 X20.1 M 1~ X1: U1 V1 W1 L1 L2 L3 K1 X1: D/L- 3.5 L_DSAVE binary selecting inputs 3AC 50-60Hz, 400V 3AC 50-60Hz, 500V 3AC 50-60Hz, 690V 1AC 50-60Hz, 230V Connection 12.96 Single-line diagrams with suggested circuit arrangements Single-line diagram with suggested circuit arrangement, Size H Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions RS485 5 4 3 2 1 M R16 M TTL RS485 A2 C98043-A1690 X117 N P N P R15 P5 RS485 Option modules PMU X308 X300 5 4 3 2 1 X107 X116 X115 M X100 X101 7 M 10nF R136 R135 820k 10nF S2 S1 P5 150 Ω RS485N 390 Ω RS485P X109 M Iist 14 15 16 A01 17 18 19 20 binary selecting outputs X104 BO Microprocessor selection: Open and closed-loop control of the DC link voltage BI 9 10 11 12 13 analog outputs X102 M 390 Ω 8 P24 M M 6 A10 C98043-A1680 X108 RS485 ê OP1, SIMOVIS RS232 ê SIMOVIS F2 Power supply F1 X9-3 X9-3 X239 X9-4 X9-4 K1-2 X9-5 X9-5 Connections for parallel unit X27 A23 C98043-A1685 +5V +15V -15V +24V F5 X9-2 X9-2 X9-1 X9-1 - + 24V-power supply unit RESET Figure 3.8 L_DSAVE binary selecting inputs 3AC 50-60Hz, 400V 3AC 50-60Hz, 500V 3AC 50-60Hz, 690V 1AC 50-60Hz, 230V F4 1AC 230V X19-1 X19-2 X19-1 X19-2 F3 Voltage measurement Fuse monitoring Load X29.2 X29.1 X29.3 X30-2 X30-1 X21.2 12 3 X1: C/L+ R100 ϑ E2 PE Filter (optional) X20.2 M 1~ X20.1 E1 X1: U1 V1 W1 L1 L2 L3 K1 M 1~ X1: D/L- 12.96 Connection Single-line diagram with suggested circuit arrangement, Size K ENGLISH 3-13 230V~ Main contactor 24V-power supply unit A10-X109 (C98043-A1680) Termal sensor on the heatsink X19-1 X19-2 X9-5 X9-4 X9-3 X9-2 X9-1 X27 X239 X31-1 X31-2 ϑ R100 F3 T7A F4 T7A K1-2 F2 T7A F1 T2A F5 T2A X29-2 - + K101-2 A23 C98043-A1685 N.C. X20-1 X29-1 X20-2 X29-3 XW15 XW15PAR X22-1 X22-2 X15-1 X15-2 XV13 XV13PAR X26-1 X26-2 X13-1 X13-2 XU11 XU11PAR X24-1 X24-2 X11-1 X11-2 K K K G11 V11 G13 V13 G15 V15 C15 R15 K15 C13 R13 K13 C11 R11 K11 A A A F11 L T1 K F14 l k F13 F16 F15 L T2 K K K K K12 K16 K14 F12 l k W1/L3 V14 V16 V12 R12 C12 G12 R16 C16 G16 R14 C14 G14 C/L+ A A A D/L- A23 C98043-A1685 X21-2 X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 X47-3 X47-2 X47-1 X47-4 R75 M 1~ V1/L2 R77 R76 X1: U1/L1 R79 R78 3-14 ENGLISH R80 Figure 3.9 Load 1 3.6 Load 2 E1 PE Connection 12.96 Power sections Power section, Size H Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ϑ R100 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 230V~ Main contactor 24V-power supply unit Connections for parallel unit X19-1 X19-2 X9-5 X9-4 X9-3 X9-2 X9-1 X27 X239 X31-1 X31-2 F3 T7A F4 T7A K1-2 X29-2 - + X20-2 X29-3 K101-2 XW15 XW15PAR X22-1 X22-2 X15-1 X15-2 XV13 XV13PAR X26-1 X26-2 X13-1 X13-2 XU11 XU11PAR X24-1 X24-2 X11-1 X11-2 K K K G11 G13 V13 G15 V15 C15 R15 K15 C13 R13 K13 F112 V11 C11 R11 K11 L T1 A A A F111 l k F142 K L T2 K F151 M 1~ l k K K K K12 K16 K14 V14 V16 V12 R12 C12 G12 R16 C16 G16 R14 C14 G14 A A A D/L- A23 C98043-A1685 X21-2 X12-2 X12-1 X16-2 X16-1 X14-2 X14-1 X47-2 X47-3 X47-1 X47-4 R75 R76 E1 C/L+ R77 R78 W1/L3 F122 X20-1 X29-1 A23 C98043-A1685 N.C. F2 T7A F1 T2A F5 T2A M 1~ V1/L2 R79 R80 X1: U1/L1 Load 1 Load 2 Figure 3.10 A10-X109 (C98043-A1680) Termal sensor on the heatsink E2 PE 12.96 Connection Power section, Size K ENGLISH 3-15 F121 F152 F162 F161 F131 F132 F141 Connection 12.96 V11 V13 V15 Level B (rear level) V14 V16 V12 Level A (front level) Figure 3.11 Arrangement of the thyristor blocks, Size H (see dimension drawing in Section 2.4) Level A Level B V11 V14 V13 V15 Figure 3.12 V16 V12 Arrangement of the thyristor blocks, view from right-hand side of unit,Size K (see dimension drawing in Section 2.4) 3-16 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection 3.7 Parallel connection of parallel unit(s), size K The output current can be increased by connecting up to 2 "parallel" units of identical rated current in parallel with the power section of a common rectifier of size K (basic unit). The following table shows for each basic unit order number, the order number for the corresponding parallel unit that can be connected in parallel. Order No. for basic unit Order No. for parallel unit for connecting in parallel 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 Table 3.8 Corresponding basic and parallel units The parallel units have the same technical data as the corresponding basic units. The parallel units do not include a CUR electronic module and are fitted with a C98043-A1695 (A23) Power Interface module instead of a C98043-A1685 (A23) Power Interface module. The parallel units do not require a separate external 24 V power supply. A 50-core cable is used to transfer firing pulse signals and monitoring signals. It also carries the power supply for the parallel units. Parallel connection to a basic unit: The female terminal strip X27 on module A23 of the basic unit is connected to the male terminal strip X28 on module A23 of the parallel unit via a 50-core cable. Parallel connection of a second parallel unit: The female terminal strip X27 on module A23 of the first parallel unit is connected to the male terminal strip X28 on module A23 of the second parallel unit via a 50-core cable. Example for equipment installation for units connected in parallel: Parallel unit Parallel unit Secure cable, whose insulation has been stripped over a length of 30mm, by means of a shield clamp. A23 C98043A1695 A23 C98043A1695 X27 X27 X28 Figure 3.13 Basic unit Secure cable, whose insulation has been stripped over a length of 30mm, by means of a shield clamp. A23 C98043A1685 X27 X28 Connection of firing pulse signals and monitoring signals for the parallel units Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-17 Connection 12.96 NOTES The permissible output current for a parallel arrangement is reduced (due to the current division between the power sections) by 10% as compared with the sum of the rated currents of the separate power sections. The following is required to ensure even current distribution between the basic unit and parallel unit(s). Use of identical power components (see above table for the corresponding parallel units and basic unit) Identical phases for the power section connections of the common rectifiers between the basic units and parallel unit(s) Commutating reactors specific for each basic and parallel unit with identical technical data. Each separate parallel path must have a minimum uk value of 2%! Basic unit X27 X28 Mains DC link Parallel unit (1) X27 X28 Parallel unit 2 Identical fuses for basic unit and parallel unit(s) Identical cable lengths leading to the power section connections of the basic and parallel units Output reactors in the DC circuit are not permitted. WARNING Fault-free operation can only be guaranteed if the phases at the power section terminals (U1/L1, V1/L2, W1/L3, C/L+ and D/L-) between the basic unit and parallel unit(s) are identical. Non-compliance with this condition may result in destruction of the power sections of the basic and parallel units. The maximum permissible total cable length between the basic unit and parallel unit 1 or parallel unit 2 (if present) is 15 m. A 50 pole shielded round cable is included in the scope of supply of a parallel unit (spare parts order No.: 6SY7010-8AA00). Order No. for one cable "10 m round, screened": 6QX5368 (other lengths on request): On connecting this round, 50-core cable with a diameter of 14 mm, its screen has to be laid bare by cutting away the insulation and it must be connected to earth on both devices. With regard to the immunity to interference of the system, it is recommended that the cable be installed in a separately earthed shielded cable duct. The cable length within the unit from the connector on the A23 module (X27 or X28) to the top edge of the unit on the rear panel (cabinet wall) is 1m to the left and 1.8 m to the right. This includes the spare length required for removing the A23 module with its carrier board for service purposes. 3-18 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection WARNING When the A23 module of a parallel unit is removed for servicing, the terminals of the current transformers are open. The parallel unit must not be operated, otherwise the current transformers of the parallel unit can be damaged by currents from the snubber RC network. Non-compliance may result in the destruction of the current transformer of a parallel unit. Parameterization: Parameter P076 (configuration of the power section) P076 = 1x...... 1 parallel unit is connected in parallel with the basic unit P076 = 2x...... 2 parallel units are connected in parallel with the basic unit NOTES With the parameterization P076=0x, a connected parallel unit still receives firing pulses and carries current, it is only the monitoring for current asymmetry (over-current or under-current in the parallel power section as compared to the current in the basic unit, -F034) that is not active. The results of the thyristor test (selected via P353) are only conditionally applicable when units are connected in parallel. Start-up: The start-up procedure is exactly the same as in the case of a single basic unit. The final cabling (parallel connection of the power sections and coupling via the 50-core ribbon cable) must however already exist because the parallel units also carry current during circuit identification. Note: In the case of 1 or 2 parallel units connected in parallel, the value of parameter P144 (DC link capacitance) only represents a half or 1/3 of the actual DC link capacitance because parameter P075 for the basic unit contains the rated current for a single power section. LED display on the A23 power interface module (C98043-A1695) of a parallel unit: Green LED (H11) lit: The power supply on this parallel unit is operating. Yellow LED (H12) lit: On this parallel unit, the highest temperature of any power section connected in parallel has been measured (this does not necessarily mean over-temperature). If the yellow H12 LED is not lit on any of the parallel units, the highest temperature is currently measured at the power section of the basic unit. Red LED (H13) lit: A fuse has fused on this parallel unit. NOTE On parallel connection the rating of the relay contact K1-2 (connection X9-4, X9-5) should be taken into account (refer to Chapter 3.2). Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-19 3-20 ENGLISH Power section, parallel unit X1: C/L+ Filter (optional) 12 3 X27 X28 X9-4 X9-3 X9-2 X9-2 X9-1 X9-1 X239 X19-1 X19-2 Voltage measurement Fuse monitoring Load K1-2 X9-5 X9-5 12 3 X1: C/L+ K1 PE K2 ϑ X1: U1 V1 W1 L1 L2 L3 Filter (optional) 1AC 230V X19-2 X19-1 to electronics module A10-X109 1AC 230V X19-1 X19-2 Fan unit X27 X9-4 X9-3 - + Fan unit X19-2 X19-1 Sicherungsüberwachung Load Connections for second parallel unit Termistor X1: D/L- K3 24V power supply unit Termistor ϑ PE X1: U1 V1 W1 L1 L2 L3 Parallel unit X1: D/L- DC 510V - 620V DC 675V - 780V DC 890V - 930V Basic unit Power section, basic unit Figure 3.14 A23 C98043-A1695 3.7.1 A23 C98043-A1685 3AC 50-60Hz, 400V 3AC 50-60Hz, 500V 3AC 50-60Hz, 690V 1AC 50-60Hz, 230V Connection 12.96 Single-line diagram with suggested circuit arrangement for parallel connection Single-line diagram with suggested circuit for parallel connection, size K Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection 3.8 12-pulse mode (only possible with the optional RS485 interface) 3.8.1 General information on 12-pulse mode, application 12-pole operation is possible only with equipment software version 3.0 and higher. 12-pulse mode is implemented to reduce the harmonic loading on the mains supply. Two 6SE70 units (common rectifiers) are connected in parallel on the output side and supplied on the line side with two 3-phase AC supplies, galvanically isolated and with a phase offset of 30 degrees. One unit, the "12pulse master", controls the DC link voltage and provides the setpoint current for the other unit, the "12-pulse slave". Note: A unit described here as a "slave" is a completely normal common rectifier with a CUR electronic module and is only transformed into a "12-pulse slave" by the appropriate parameterization. The term "12-pulse slave" must not be confused with a "parallel unit" for the connection of power sections in parallel because the latter does not contain a CUR electronic module and has a different order No. (see Section 3.7). The two 3-phase galvanically isolated AC supplies with a phase offset of 30 degrees are usually generated using a transformer with 2 different secondary systems (e.g. Y y6 d5, i.e. primary winding: star, secondary winding 1: star, secondary winding 2: delta). A transformer of this type will be referred to below as a "12-pulse transformer". To implement 12-pulse mode, the two common rectifiers must be coupled via a fast serial link. The SST2 serial interface for the basic unit is used for this purpose which is however only available as an RS485 interface once the optional A2 submodule (C98043-A1690) has been plugged into the A10 CUR electronic module (C98043A1680). See Sections 9.6 and 3.8.7). The transmission protocol used for SST2 is the "Peer-to-Peer" protocol. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-21 Connection 12.96 3.8.2 Hardware requirements, configuration of the power sections The sub-currents of the 3-phase AC supplies are decoupled on the line side (line side with respect to the unit terminals) through inductances (due to the secondary leakage inductance of the 12-pulse transformer, commutating reactors). Note: A 12-pulse transformer alone is not always sufficient for decoupling because the two secondary windings of the transformer are magnetically coupled. When the "12-pulse master" and the "12-pulse slave" are directly supplied from a "high-power" 12-pulse transformer (i.e. without the intermediate connection of commutating reactors), the DC link currents (in non-pulsating operation) each comprise 30 degree current blocks because at intervals of 30 degrees, a commutating process takes place from secondary winding 1 to secondary winding 2 or vice-versa. Additional commutating reactors can only be dispensed with when a 12-pulse transformer is used that has a sufficiently large secondary leakage inductance (or sufficiently large uk value between secondary winding 1 and secondary winding 2). The following points must be complied with: Supply of the power sections of the 12-pulse master and the 12-pulse slave from galvanically isolated 3phase AC systems Decoupled supplies - i.e. commutating reactors after the 12-pulse transformer, or 12-pulse transformer with sufficiently large secondary leakage inductances (or sufficiently large uk value between secondary winding 1 and secondary winding 2). Identical inductances in the 12-pulse master and 12-pulse slave power section branches. Identical voltage levels at the 12-pulse master and 12-pulse slave, otherwise with a control angle of 0 degrees, this will cause unequal current division (with a control angle of 0 degrees, closed-loop control is not possible - the unit with the higher voltage level carries more current). With Ud reduction, current asymmetry (as a result of a control angle of 0 degrees and differing voltage levels) can be prevented or considerably reduced. An output reactor must not be used in the DC link. Recommended power section configurations: Note: It is of no consequence whether the "12-pulse master" or "12-pulse slave" is supplied by the delta winding of the 12-pulse transformer. It is only important that a phase offset of 30 degrees is present between the two galvanically isolated supplies. In contrast to the following configuration examples, the "12-pulse master" and "12pulse slave" can also be exchanged with respect to their connection to the "12-pulse transformer". a) Power section incoming feeder for two power supply units Refer to the notes in Chapter 3.1 for details of the decoupling (commutating) reactors between the 12-pole transformer outputs and the incoming supply rectifier bridge. "12-pulse transformer" Reactor 12-pulse master X117 Mains DC link X117 Reactor 12-pulse slave Figure 3.15 3-22 ENGLISH Power section incoming feeder for two power supply units Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection b) Example of a configuration for 12-pulse mode and parallel connection of units of size K to obtain the maximum output current With the following power section arrangement 2 equipment groups of type of construction K operate in 12pole operation, in order to achieve the maximum possible output current. The first equipment group comprises a basic unit configured to act as the "12-pole master“, with which 2 parallel units (containing no CUR electronic card, refer to Chapter 3.7) are connected in parallel. The second equipment group comprises a basic unit configured to act as the "12-pole slave“, with which likewise 2 parallel units are connected in parallel. Reactor Basic unit (12-pulse master) X117 X27 X28 Reactor Parallel unit X27 X28 "12-pulse transformer" Reactor Parallel unit Mains DC link Reactor Basic unit (12-pulse slave) X117 X27 X28 Reactor Parallel unit X27 X28 Reactor Parallel unit Figure 3.16 3.8.3 Example of a configuration for 12-pulse mode and parallel connection of units of size K to obtain the maximum output current Parameterization for 12-pulse mode In this application, two 6SE70 units (common rectifiers) are coupled via the SST2 serial interface (optional RS485 interface PTP1) using "Peer-to-Peer" protocol. One unit is parameterized as a 12-pulse master and one is parameterized as a 12-pulse slave. Selection of the basic or reserve setting (index i001 or i002) of the appropriate "Source selection parameter“ (P554, P555, ...) is described in Section 4.1.2. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-23 Connection 12.96 "12-pulse master"-6SE70 unit "12 pulse slave"-6SE70 unit Function: Controls the DC link voltage and provides the setpoint current for the 12-pulse slave unit via the SST2 interface and control commands (and receives control commands). Function: In current control mode, receives the setpoint current and control commands via the SST2 interface from the 12-pulse master (and sends control commands). P051= 3 (Access level: Expert mode) P051= 3 (Access level: Expert mode) SST2 interface definition: SST2 interface definition: P688= 1 (protocol selection "Peer-to-Peer") P688= 1 (protocol selection "Peer-to-Peer") P684.i003= 13 (baudrate 187500 Bd) (factory setting) P684.i003= 13 (baudrate 187500 Bd) (factory setting) P686.i003= 2 (2 process data words) (factory setting) P686.i003= 2 (2 process data words) (factory setting) P687.i003= 1 ms (telegram failure time) (factory setting) (see Section 3.8.6) P687.i003= 1 ms (telegram failure time) (factory setting) (see Section 3.8.6) SST2 send channel: SST2 send channel: P681.i001= 599 (1st process data item is control/status word for 12-pulse mode) (factory setting) P681.i001= 599 (1st process data item is control/status word for 12-pulse mode) (factory setting) P681.i002= 34 (2nd process data item is the setpoint current) (factory setting) Use of SST2 receive data: Use of SST2 receive data: P573.i001 (or i002) = 6001 (1st receive data is source for "No external fault 3") (but should only be parameterized when the 12pulse master is required to go into the "fault" state in the event of a 12-pulse slave fault - see Section 3.8.6) P554.i001 (or i002) = 6001 (ON/OFF1) P555.i001 (or i002) = 6001 (not OFF2) (with the "fault" state for the 12-pulse master or when "no 12-pulse mode" is selected on the 12-pulse master (see P583.i001 or i002), OFF2 is signaled) P561.i001 (or i002) = 6001 (Run enable) (the 12-pulse slave only receives the run enable when the 12-pulse master is in the "run" state) P566.i001 (or i002) = 6001 (RESET) (Source 2 for reset... this facilitates an external reset from the master) P486.i001 (or i002) = 6002 (2nd receive data item is the setpoint current) Definition of the unit as a 12-pulse unit: Definition of the unit as a 12-pulse unit: P583.i001 (or i002) = 1 (12-pulse mode is selected) P583.i001 (or i002) = 1 (12-pulse mode is selected) Definition of the unit as a master or slave: Definition of the unit as a master or slave: P587.i001 (or i002) = 0 (master) (factory setting) P587.i001 (or i002) = 1 (slave) Special functions: Special functions: P354 = 0 (Earth short-circuit test deactivated when the unit is supplied by a non-earthed supply - e.g. from the delta winding of the 12-pulse transformer) P354 = 0 (Earth short-circuit test deactivated when the unit is supplied by a non-earthed supply - e.g. from the delta winding of the 12-pulse transformer) Table 9 Parameterization for 12-pulse mode 3-24 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 3.8.4 Connection Control/status word for 12-pulse mode (r599) and control word 2, bit 23 The following table shows how the bits of the control/status word for 12-pulse mode (r599) are formed from the bits of control words 1 and 2 (r550, r551), the bits of status word 1 (r552), the bits of the first SST2 receive data (r599 sent from the Peer-to-Peer partner) and the internal unit status with Boolean arithmetic or how these bits are connected together (negation is represented with a slash) : Control/status word for 12-pulse mode (r599) Bit Logical linking (or meaning in the high state): r599.0 r550.0 (ON or not OFF1) AND /r552.3 (no fault) AND r551.23 (12-pulse mode is selected) r599.1 r550.1 (run condition or not OFF2) AND /r552.3 (no fault) AND r551.23 (12-pulse mode is selected) r599.2 r550.2 r599.3 r552.2 (Message for RUN state) r599.4 r550.4 r599.5 r550.5 r599.6 Message: DC link forming or current identification is being carried out r599.7 r550.7 (fault reset) r599.8 r550.8 (typing 1 ON) AND /r552.3 (no fault) AND r551.23 (12-pulse mode is selected) r599.9 r550.9 (typing 2 ON) AND /r552.3 (no fault) AND r551.23 (12-pulse mode is selected) r599.10 r550.10 (PLC control) r599.11 r550.11 (Ud-reduction requested) or r599.12 r552.10 (Message: "Regenerating ready") High when with 12-pulse mode selected (r551.23= 1), the unit is held in state r000 = "--" (because "circuit identification" or "forming" is taking place on the partner unit, or because the unit is waiting for the "run" state of the 12-pulse slave unit (while the slave unit is carrying out the earth shortcircuit test and the maximum waiting time of 5 s in state r000 = "--" has not yet elapsed)) Dieses Bit ist bei einer Einspeiseeinheit nicht von Bedeutung ! r599.13 /r552.3 (Message: NO fault) r599.14 r552.14 (Message: "Motoring" (Rectifier bridge is carrying current or is ready to carry current or neither rectifier nor regenerating bridge are carrying current)) Dieses Bit ist bei einer Einspeiseeinheit nicht von Bedeutung ! r599.15 r550.15 (No external fault 1) Table 10 Control/status word for 12-pulse mode (r599) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-25 Connection 12.96 Control word 2 (r551), bit 23: 12-pulse mode selection command Associated source selection parameter: P583 Low state: "no 12-pulse mode", i.e. there is only one "normal unit" High state: "12-pulse mode is selected" The command is effective in the high state and effects the following changes with respect to the operational behavior of a single unit (i.e. a "normal single unit" becomes a 12-pulse master or 12-pulse slave depending on control word 2, bit 27, or the associated source selection parameter P587.i001 or i002): The P-gain of the Ud controller is halved internally according to P313 and the DC link capacitance P144 of the 12-pulse master is halved internally but only when the 12-pulse slave reports the "run" operating state to the 12-pulse master via r599 (bit 3 of the first SST2 receive data). During "forming" or "circuit identification", only one unit is permitted to carry current. This prevents firing of the thyristors of the rectifier bridge in the "run" operating state on the 12-pulse master or 12-pulse slave by forcing the state r000 = "--", when the corresponding partner unit reports via r599 (bit 6 of the first SST2 receive telegram) that "forming" or "circuit identification" is being carried out. Apart from which, on the unit that is held in the state r000= "--", error message F061 (fault value 3) is suppressed. On completion of "forming" or "circuit identification" of the partner unit (i.e. with the trailing edge of bit 6 of the first SST2 receive data), the unit switches to the operating state SWITCH-ON INHIBITED (r000=°008). On switch-on, on the 12-pulse master following the °012 operating state (test phase - earth short-circuit test), firing of the thyristors of the rectifier bridge by forcing the state r000 = "--" is prevented until the 12-pulse slave reports the "run" operating state via r599 (bit 3 of the first SST2 receive data) or until a maximum waiting time of 5 s has elapsed. During this waiting time, the 12-pulse slave is given the opportunity of carrying out the earth short-circuit test. In addition, ramping up of the pre-charging ramp (parameter P329) is prevented. Bits 0, 1, 8 and 9 of r599 (control/status word for 12-pulse mode) are linked with control word bit 23 such that an ON command is only passed on via r599 when control word bit 23 is 1 ("12-pulse mode is selected"). Note: The prerequisite for 12-pulse mode is that the 12-pulse master and 12-pulse slave are coupled via the SST2 serial interface using Peer-to-Peer protocol (P688=1) and that in each case, the "control/status word for 12-pulse mode" (r599) is transmitted in word 1 of the transmission protocol (P681.i001= 599). 3.8.5 Start-up with 12-pulse mode Linking the units via SST2 RS485 interface Mount the optional A2 submodule (C98043-A1690) on the A10 CUR electronic module (C98043-A1680) of master and slave (see Section 9.6) and connecting an interface cable (RS485 4-core cable, see Section 3.8.7) on the 5-pole terminal block -X117 of A2. Parameterizing a unit as a 12-pulse master (see Section 3.8.3) Following "Generate factory setting" (see Section 4.3.9.1), only the following parameters have to be set: P051= 3 (expert mode) P688 = 1 (select Peer-to-Peer protocol) P583.i001 (or i002) = 1 (12-pulse mode is selected) P573.i001 (or i002) = 6001 (only set when the 12-pulse master is also required to go into the "fault" state in the event of a 12-pulse slave fault - see Section 3.8.6) Switch off earth short-circuit test (P354 = 0), when the unit is supplied by a non-earthed supply - e.g. from the delta winding of the 12-pulse transformer Note: The basic setting (index i001) of the unit is used in practice for the parameterization as 12-pulse master (with the appropriate source wiring for the ON command (P554, P555) and other external control commands), and the reserve setting (index i002) is used to operate the unit as a stand-alone unit with user control on-site via the OP1 or PMU. 3-26 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection Parameterizing a unit as a 12-pulse slave (see Section 3.8.3) Using P077 = 5 or 6, almost all settings required for the parameterization as a 12-pulse slave can be carried out automatically (see Chapter 4.3.9.1). Meaning of P077 = 5 or 6: P077= 5: Basic setting (index i001): 12-pulse slave (all control is carried out via the master) Reserve setting (index i002): stand-alone unit with operator control via PMU P077= 6: Basic setting (index i001): 12-pulse slave (all control is carried out via the master) Reserve setting (index i002): stand-alone unit with operator control via OP1 Note: When the reserve setting is selected, the unit operates as a stand-alone unit with on-site operator control. Changeover between the basic and reserve settings takes place via binary input 5 (P590=1005), but the reserve setting can be set permanently via P590= 1. Procedure for carrying out the P077-dependent factory setting (see Section 4.3.9.1): Set P051= 3 (expert mode) Set P052= 2 (Select "Initialize" function (set MLFB), so that P077 can be modified) Set P077= 5 or 6 (Select the required P077-dependent parameter setting) Set P052= 0 and press the <P> key (terminate the "initialize" function) Set P052= 1 (select the function "Generate manufacturer setting"; when the <P> key is pressed, all parameters are reset to their factory setting or to the P077-dependent value) If only those parameter values that are dependent on P077 are required to be changed and all other parameters should remain unchanged, the following procedure is necessary: Set P051= 3 (expert mode) Set P052= 2 (select "Initialize" function (set MLFB)) Note P070 and set P070= 0 Set P077= 5 or 6 (select the required P077-dependent parameter setting) Set P052= 0 and press the <P> key (read in the parameter values dependent on P077) Move the F060 error message into the "background" by pressing <P>+<H> Set P052= 2 (select "Initialize" function (set MLFB) again) P070= noted value (restore MLFB) P052= 0 and press the <P> key (MLFB is read in and the dependent parameters P071, P075 and P076 are set) Move the F060 error message into the "foreground" again by pressing <P>+<T>, and reset by pressing the <P> key Additional parameter settings for the 12-pulse slave: P051= 3 (expert mode) P688 = 1 (Peer-to-Peer protocol) Switch off earth short-circuit test (P354 = 0), when the unit is supplied from an unearthed supply, e.g. from the delta winding of the 12-pulse transformer For factory settings in accordance with P077= 5 or 6, binary input 1 is a source for "No external fault 1" and binary input 2 is a source for "No external warning 1". If this is not required, e.g. in the case of open terminals, P575 = 1 and P588 = 1 must be set. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-27 Connection 12.96 Circuit identification: Circuit identification should be carried out successively on the 12-pulse master and on the 12-pulse slave. P052= 21 must be set on each unit for this purpose, and the switch-on command for the 12-pulse slave comes from the 12-pulse master (the control word wiring ensures that the partner unit, in each case, does not carry current or is held in the operating state r000= "--". Circuit identification procedure for 12-pulse master: Set P052= 21 on the 12-pulse master unit, switch on circuit identification is carried out on the 12-pulse master Circuit identification procedure for 12-pulse slave: Set P052= 21 on the 12-pulse slave unit, switch on the 12-pulse master unit circuit identification is carried out on the 12-pulse slave Note: If circuit identification is carried out with the basic settings selected (operation as a 12-pulse slave, all control is from the 12-pulse master), the switch-on command must come from the 12-pulse master and the power terminals of the 12-pulse master unit must be connected to the supply voltage. Note: When the reserve setting is selected on the 12-pulse slave unit (with appropriate parameterization of index i002 of the "Source selection parameters" P554, P555, ...) it is also possible to issue the switch-on command for circuit identification on the slave unit on-site via the PMU or OP1. Setting additional functions: If required, activate the "auto restart" (via P366= 2) on the master and on the slave unit. This will be effective in the event of failure of the electronics supply voltage provided that the Peer-to-Peer telegram failure monitoring time has been switched off via P687.i003= 0. 3.8.6 Redundancy mode If both common rectifiers are rated such that each separate unit is capable of carrying the full load current, the following possibilities are available with respect to redundant operation: Uninterrupted changeover of the 12-pulse master unit to stand-alone 6-pulse mode in the event of failure of the 12-pulse slave unit during 12-pulse mode: If the 12-pulse master is required to continue to run in "normal" stand-alone 6-pulse mode in the event of failure of the 12-pulse slave unit without interruption, "External fault 3" must not be "wired" to the Peer-to-Peer interface, but instead the parameterization P573.i001 (or i002) = 1 is required on the 12-pulse master. If the master unit is also required to continue to run without an interruption in the event of failure of the Peer-to-Peer interface cable, the Peer-to-Peer telegram failure monitoring time also has to be switched off via P687.i003= 0 on the master. Reconnection of the 12-pulse slave unit during operation of the master: If (12-pulse) operation of a 12-pulse slave unit is required to be reinstated following an interruption of the Peer-to-Peer interface cable without error message and during (stand-alone 6-pulse) operation of the master unit, the Peer-to-Peer telegram failure monitoring time also has to be switched off via P687.i003= 0 on the 12pulse slave unit. Changeover of the 12-pulse slave unit to stand-alone 6-pulse mode in the event of failure of the 12pulse master unit: In the event of failure of the master unit during 12-pulse mode, it is possible for the 12-pulse slave unit to change over to stand-alone 6-pulse mode almost without interruption, because all external control commands that are wired to the terminals of the master unit (e.g. ON command) are also carried to the terminals of the 12-pulse slave unit. Externally implemented logic must ensure that in the event of failure of the master unit, the 12-pulse slave is switched from the basic to the reserve setting. The 12-pulse slave must be parameterized appropriately in the reserve setting to facilitate stand-alone 6-pulse mode with external control. The Peer-to-Peer telegram failure monitoring time also has to be switched off via P687.i003= 0 in this case. 3-28 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 12.96 Connection Note: With the parameterization P687.i003 = 0 AND P681.i001 = 599, in the event of telegram failure, bits 3 and 6 of the first SST2 Peer-to-Peer receive data (i.e. the control/status word for 12-pulse mode sent from the partner unit) are set to 0. 3.8.7 RS485 interface cable for the Peer-to-Peer link on SST2 The RS485 interface cable required for the serial Peer-to-Peer link on SST2 is in the form of a four-wire connection. A screened 4-core cable must be connected at the screw terminals of the 5-pole plug of terminal block -X117 on submodule A2 (C98043-A1690). Submodule A2 is fitted to the CUR A10 electronics module (see Section 9.6). The 4-core cable is not included in the scope of delivery. 12-pulse master 12-pulse slave A2 A2 1 1 2 2 3 3 4 5 4 M X117 Figure 3.17 M 5 X117 Connecting cable for "Peer-to-Peer" communication on SST2 (between the terminals of the A2 submodule (C98043-A1690)) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions ENGLISH 3-29 Connection 3-30 ENGLISH 12.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating instructions 02.96 Start-Up 4 Start-Up 4.1 Introduction and handling start-up WARNING Despite disconnecting the power terminals from the supply, voltage may still be present on terminal X19 due to the external fan supply. 4.1.1 Handling the start-up instructions NOTE Section 4.2 First start-up: First start-up of the common rectifier Section 4.3 Start-up aids: Index-type reference for start-up and use of the common rectifier, which only has to be used if actually required! Section 4.4 Function diagrams: Graphical overview of the setpoint channel, open-loop/closed-loop control, analog inputs/outputs, and the common rectifier data sets 4.1.2 General explanation of the terminology and functions of the common rectifier NOTEx The software used for the power supply unit is identical to that used for the power supply units and regenerative power supply units of equipment series 6SE70. The functional difference between power supply units and combined power supply and regenerative units is defined by means of the parameter P070. Any remarks concerning "regeneration" in these operating instructions (e.g. concerning control word 1) should be ignored. Abbreviations: Abbreviations used: Refer to Section 15 "Information, notes " Mode and automatic control variants of the common rectifier: "Function block diagrams: Open and closed-loop control": see Section 4.4 Application: Power supply of the variable-voltage DC link of SIMOVERT converters of the 6SEE70 series Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-1 Start-Up 02.96 Closed-loop control variant: a) Parallel connection (see Section 3.7) The output current can be increased by connecting up to 2 "parallel units of identical rated current in parallel with the power section of a common rectifier of size K ("basic unit"). The "basic unit" controls the DC-link voltage. The firing pulses of the basis unit are transmitted to the parallel unit(s) via ribbon cable. A parallel unit does not contain a CUR electronic module. When connected in parallel, the load current must be reduced by 10 % with respect to the total rated current. Due to the use of identical power sections, commutating reactors as well as identical cable lengths for connection to the mains supply, an almost symmetrical division of current between the "basic unit" and the "parallel unit(s)" can be ensured. b) 12-pulse mode (see Section 3.8) Two common rectifiers are connected in parallel on the output side and fed on the line side with galvanically isolated AC supplies, each displaced by 30 degrees. A common rectifier controls the DC-link voltage and supplies a second common rectifier with the current setpoint. The second common rectifier that is linked to the first via the SST2 serial interface (RS485 interface option) with peer-to-peer protocol only becomes a "12-pulse slave" after parameterization. 12-pulse mode is used to reduce the harmonic loading on the system and to increase the performance for high-power common rectifiers. "Process data": "Process data" are commands and setpoints from "outside" fed into the common rectifier, as well as signals and actual values which are output from the common rectifier Process data Sources Destinations - Binary inputs BE (terminals) - Parameterizing unit (PMU) - Operator control panel (OP) - Serial interfaces (SST1, SST2, SCB, CB, TB) - Binary outputs BA (terminals) - Parameterizing unit (PMU) - Operator control panel (OP) - Serial interfaces (SST1, SST2, SCB, CB, TB) - Serial interfaces (SST1, SST2, SCB, CB, TB) Commands "Control Word" e.g.: "ON command" Setpoint chanal Op./cl-loop control Setpoints Only: Id setpoint in 12-pulse operation Messages "status word" e.g.: "fault Actual values e.g. output current - Analog outputs AA (terminals) - Parameterizing unit (PMU) - Operator control panel (OP) - Serial interfaces (SST1, SST2, SCB, CB, TB) Rectifier/regenerating unit 4-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up "Indexed" parameters: Several parameter values are assigned to one parameter number, which can be accessed via the separate indices (in brief: i001, i002, etc.). The meaning of the indices of the respective parameter (parameter number) is explained in the parameter list in Chapter 5. Index1 Example: P683 i001 = 0 Bus address for serial interface SST1 (CUR) Index2 i002 = 2 Bus address for serial interface on the SCB module "Data sets": "Indexed" parameters can be sub-divided according to data sets. A data set comprises a group of several parameter values with the same index. Depending on the status of certain control word bits, a specific data record is accessed (see the function diagram for "selecting the data sets " in Section 4.4). There are two types of data set: Data sets for basic/reserve setting (B/R) can be selected via control word 2/bit 30 Associated source selection parameter: P590 Affected parameters: P486, P554 to P557, P561, P565 to P569, P571 to P575, P578, P579, P583 and P586 to P589 e.g. for changing over between manual and automatic operation 4 changeover reserve data sets (RDS) 1, 2, 3 or 4, selectable via the bit combination in control word 2/bits 18 and 19. Associated source selection parameters: P578, P579 Affected parameters: P140 to P144, P160, P161, P310 to P320, P329, P408, P517, P518, P773 to P777 Used, e.g. for alternating operation of different inverter types on one common rectifier Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-3 Start-Up 02.96 4.2 Initial start-up 4.2.1 Preparatory measures - Transporting, unpacking, assembling: refer to Section 2 Connecting-up: Refer to Section 3 Read "Introduction and handling the start-up instructions": Section 4.1 Forming: If the inverter(s) connected have been switched off continuously or not connected for more than a year, is/their link capacitors must be formed (see Section 4.3.9.6). Connect-up the supply and electronics power supply of the converter with the front panel closed. The common rectifier is supplied with the "factory setting" (refer to Section 5 "Parameter list", column 4) and access stage 2 (standard mode). That means: - The settings of the common rectifier data correspond to the unit type according to the MLFB (i.e. converter already initialized). When supplied, the converter is controlled and parameterized by the parameterizing unit (PMU) located on the front side of the converter. Displays: Statuses faults, alarms, parameter numbers, index numbers, parameter values Switch-on Switch-off P Fault acknowledgement and changeover between: Parameter number Parameter index Parameter value Raise/lower to select: Parameters Indices Parameter values A detailed description of the displays as well as the parameterizing and operator control possibilities of the common rectifier via the PMU, is provided in Section 6 "operator control". Parameterization is realized according to Sections 4.2.2 and 4.2.3 NOTE It is possible to jump into the appropriate sequence step (in the following flow diagrams) if incorrect entries have been made, taking into account the access stage (P051) and a function selection (P052) which may be required. It is recommended that the following parameters and function steps after the jump-in position are rechecked and executed due to the background calculations ! NOTE To avoid oscillating of the link voltage in regenerative mode, it is advisable to set parameter P302 of the SIMOVERT Master Drives FC, VC, SC (time constant for filtering the link voltage) to the value 3. 4-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.2.2 Parametrierung „Standard-Anwendung“ P050 = Language (only important when an OP1 is in use; see Section 9.4): 0: German, 1: English, 2: Spanish, 3: French, 4: Italian P051 = 2 Access stage "Standard mode“ P053 = Parameterization enable e.g. with P053=6, the parameters from the parameterization unit (PMU) and from serial interface 1 of the basic unit (SST1- and therefore also from the optional user-friendly operator panel OP1) can be modified. Commands via OP1? no yes Operator control P554 = 2001 P555 = 2001 In order to avoid having to wait until the link circuit voltage drops below 20% before switching off, set the parameter P554 = P555. If the unit is to be switched on and off via the optional user-friendly operator panel OP1: P554=2001 Source for control command "ON/OFF1" P555=2001 Source for control command "OFF2" P052 = 5 Drive setting P071 = Supply voltage [V] Value of the rated voltage at the input bridge Idle time of converter >1year yes no P408 = P052 = 20 P key Switch-on Forming the DC link (if necessary, see Section 4.3.9.6) - The common rectifier must be in status o009 less (give SWITCH ON command) - Set P408 (forming time: 1.0 to 600.0 minute) - Select function (P052 = 20) - Press P key on the PMU - Press the I key on the PMU - The DC link is formed. - When forming is completed, the operating status display appears. Forming r000 ≤ o009 Wait to Ud<50V Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions (see r006) ENGLISH 4-5 Start-Up 02.96 Circuit identification (see Section 4.3.9.7) P052 = 21 r949.i009 = ? P key Switch-on r000 ≤ o009 Identification Acknowledge Fault message yes Eliminate cause of fault - The common rectifier must be in operating state o009 or less (give SWITCH OFF command!). - Select circuit identification (P052 = 21). - Press the P key on the PMU - Switch on: Press the I key on the PMU - Circuit identification takes place (takes about 10 s) - Following circuit identification, the operating display is activated. - If an error occurs during circuit identification, the identification process must be repeated (error value r949 assigned to error memory r947 can provide more information on the cause of error (if the error in index i009 has been reset) see Sections 5.16 and 7.1) no r000 ≤ o009 P052 = 22 Logbook P52 = 0 Documenting the settings - Select the "Display modified parameters“ function (P052 = 22). (see Section 4.3.9.8 "Display modified parameters“) Note: Function can only be used with operator control via the PMU - Enter the values of the modified (i.e. system-specific) parameters in the logbook (Chapter 12) - Select the "Return" function (P052 = 0). Ready DC link voltage smoothing - By parameterizing P302=3 (time constant for smoothing the DC link voltage) on the connected SIMOVERT Master Drive FC the dynamic behavior of the closed-loop control of the DC link voltage can be improved. 4-6 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.2.3 Parameterization for "Expert application" Parameterization can be simplified by selecting an appropriate factory setting via parameter P077 using special functions such as 12-pulse mode with two commom rectifiers coupled via a peer-to-peer link. In this case, this is carried out by selecting the function "Generate factory setting" as described in Section 4.3.9.1 with P077 0. Then the parameterization shown in the following diagram can be carried out. In all other cases, the following parameterization is started immediately. P050 = Language (only important when an OP1 is in use; see Section 9.4): 0: German, 1: English, 2: Spanish, 3: French, 4: Italian P051 = 3 Access stage "Standard mode“ P053 = Parameterization enable Commands via OP1? no yes e.g. with P053=6, the parameters from the parameterization unit (PMU) and from serial interface 1 of the basic unit (SST1- and therefore also from the optional user-friendly operator panel OP1) can be modified. Operator control P554 = 2001 P555 = 2001 P052 = 5 In order to avoid having to wait until the link circuit voltage drops below 20% before switching off, set the parameter P554 = P555. If the unit is to be switched on and off via the optional user-friendly operator panel OP1: P554=2001 Source for control command "ON/OFF1" P555=2001 Source for control command "OFF2" Drive setting P071 = Supply voltage [V] P076 = Value of the rated voltage at the rectifier bridge P160 = Configuration of the power section Idle time of converter >1year yes no P076 = 0x No power section connected in parallel 1x 1 parallel unit connected in parallel with the basic unit 2x 2 parallel units connected in parallel with the basic unit (also see Section 3.7) Current limits: P408 = P052 = 20 P key Switch-on Forming r000 ≤ o009 Wait to Ud<50V Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions P160 = Max. supply current (in % P075 rated current of common rectifier (factory setting: +150% only briefly available) Forming the DC link (if necessary; see Section 4.3.9.6) - The common rectifier must be in status o009 or less (give SWITCH OFF command!). - Set P408 (forming time: 1.0 to 600.0 minutes). - Select function (P052 = 20) - Press the P key on the PMU - Switch on: Press the I key on the PMU - Forming of the DC link takes place - Following the forming process, the status display is activated. (see r006) ENGLISH 4-7 Start-Up 02.96 Circuit identification (see Section 4.3.9.7) P052 = 21 r949.i009 = ? P key Switch-on r000 ≤ o009 Identification Acknowledge Fault message yes Eliminate cause of fault no Change factory setting for: r000 ≤ o009 Change process data connection? no P052 = 22 Logbook P52 = 0 Ready Command and setpoint sources, Destinations for signals and actual values Process data: refer to Section 4.3.1 - Control word (commands) / status word (messages) - Setpoint/actual values yes Connect process data no Functions required? software - The common rectifier must be in operating state o009 or less (give SWITCH OFF command!). - Select circuit identification (P052 = 21). - Press the P key on the PMU - Switch on: Press the I key on the PMU - Circuit identification takes place (takes about 10 s) - Following circuit identification, the operating display is activated. - If an error occurs during circuit identification, the identification process must be repeated (error value r949 assigned to error memory r947 can provide more information on the cause of error (if the error in index i009 has been reset) see Sections 5.16 and 7.1) Possible process data sources/destinations: (refer to Sections 4.3.2 to 4.3.6) - Binary inputs, binary outputs - Analog inputs - Serial interface in the basic unit (SST1, SST2) (SST2 only for optional RS485 interface PTP1) - Option boards (SCB, CB, TB) Simple applications: refer to Section 4.2.5 yes Parametrize functions Possible functions: WEA (automatic restart) Parameterize functions: Refer to Section 4.3.10 "Functions" and Section 5 "Parameter list" Documenting the settings - Select the "Display modified parameters“ function (P052 = 22) (see Section 4.3.9.8 "Display modified parameters“) Note: Function can only be used with operator control via the PMU - Enter the values of the modified (i.e. system-specific) parameters in the logbook (Chapter 12) - Select the "Return" function (P052 = 0). DC link voltage smoothing - By parameterizing P302=3 (time constant for smoothing the DC link voltage) on the connected SIMOVERT Master Drive FC the dynamic behavior of the closed-loop control of the DC link voltage can be improved. 4-8 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.2.5 Simple application examples for connecting process data with connection assignment Connecting-up: Refer to Section 3.3 "Control terminal strip" Factory setting: Switch-on/off via the PMU, messages and actual values via the terminal strip. Terminal strip only operational if binary input 5 (BE5) is energized (high signal level corresponds to "reserve"). CUR PMU -X104/19 BA2 -X104/20 BA2 Floating contact Fault P603.1 = 1002 -X101/6 -X101/9 -X101/10 -X101/11 -X101/12 -X101/13 ON/OFF1 OFF2(pulse inhibit) Acknowledge P554.2 = 1001 P555.2 = 1002 P565.2 = 1003 P24 BE1 BE2 BE3 BE4 BE5 -X102/15 AAM -X102/14 AA P590 Basic/reserve (activates above commands) Actual Ud value ON/OFF1 P554.1 = 1010 = 1005 P655.1 = 37 Manual/automatic operation: Automatic operation (BE5 high signal level): Command input from the automation unit via serial interface (SST1), the monitoring of external faults via a terminal strip also possible. Manual operation (BE5 low signal level): Command input via the terminal strip. CUR SST1 SST ON/OFF1 Acknowledge -X104/19 BA2 -X104/20 BA2 -X101/6 -X101/9 -X101/10 -X101/11 -X101/12 -X101/13 P24 BE1 BE2 BE3 BE4 BE5 -X102/15 AAM -X102/14 AA Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions Automation unit P554.2 = 2001 P565.2 = 2001 Floating contact Operation P602.1 = 1002 ON/OFF1 P554.1 = 1001 Acknowledge Fault external 1 Basic/reserve P565.1 = 1003 P575.1 = 1004 P575.2 = 1004 (always activ) P590 = 1005 Actual Ud value P655 = 37 ENGLISH 4-9 Start-Up 02.96 4.3 Start-up aids 4.3.1 Process data Process data are commands and setpoints which are entered into the common rectifier from "outside" as well as signals and actual values which the common rectifier outputs. 4.3.1.1 Control word (control word 1 and control word 2) Control/status word for 12-pulse mode, see Section 3.8 4.3.1.1.1 Introduction and application example The two control words 1 (bits 0 to 15) and 2 (bits 16 to 31) output commands and external signals (messages) to the common rectifier. Their status can be read-out via parameter r550 or r967 (control 1) and r551 (control word 2). An overview is provided in Section 4.3.1.1.2 "Overview of the control word". The significance of the possible commands and signals, entered externally, is described in Section 4.3.1.1.7 "Significance of the control word commands". Every control word bit is assigned a selection parameter, which defines from which source(s) this bit can be changed (refer to Section 4.3.1.1.2, right-hand column). The selection parameters for the sources are, with the exception of P590 (source selection for control word bit 30 "basic/reserve setting") and P591 (source selection for control word bit 31 "Main contactor checkback signal") are indexed 2x as follows: Index i001 Basic setting i002 Reserve setting An overview of possible sources, which are assigned fixed values (0-6005, non-consecutively), are provided in Section 4.3.1.1.3 to 4.3.1.1.6 "Selecting the source for the control word". In this overview, values 0 and 1 are an exception; sources are not selected with these values, but the bits are set permanently to 0 (LOW) or 1 (HIGH) (also refer to select parameters P554 to P591 in Section 5 "parameter list"). NOTE The control word commands "OFF2" (bit1) and "Acknowledge" (bit7) are always simultaneously effective from 3 sources (can be parameterized) ! "Acknowledge" (bit7) is also always effective from the PMU ! NOTE If the "On" command (bit 0) is connected to a serial interface (SST1, CB/TB, SCB-SST), then the following must be observed for safety-related reasons: Additionally, an "OFF2" command must be parameterized at the terminal strip/PMU, as otherwise the converter cannot be shutdown with a defined command, when communications fail! NOTE In order to avoid having to wait until the link circuit voltage drops below 20% of 1.35*P071 before execution of a switching-off command, set the parameter P554.i001 = P555.i001 and P554.i002 = P555.i002. 4-10 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up WARNING When making any modifications to control or other wiring, make absolutely sure that no dangerous situations can arise! Example If a terminal at logic H potential is programmed as the source for the ON/OFF1 command, the common rectifier will enter the "Run" ("R") state when the P key is pressed (activates the value set!). Conversely, a common rectifier that is in the "R" state will enter the "Ready" ("B") state if the terminal is at logic L potential. Typical application: P554 Select. parameter 2 3 ... ... P555 P556 P557 P... P... 31 1: Main con. chckbk. 0: no main con. chckbk. 1: ON 0: OFF1 Meaning 1 1: Op. enable 0: Op. inhibit 0 1: Op. cond. 0: OFF2 Control word bit P561 Basic set. i001= i001= i001= i001= i001= Reserve set. i002= i002= i002= i002= i002= P591 3001 to 4504 Options ON/OFF1: Basic set.: via PMU (keys I/0) Reserve set.: Op. cond/OFF2: Basic set.: Constant value= 1= always op. cond. Reserve set.: 6001 to 6005 SST1 (Peer-toPeer) word 1 to word 5 Source SST1 (Word1) SST1 (Word4) 0000 0001 1001 1002 1003 1004 1005 1010 2001 2004 PMU Value Constantvalue = 0 Constantvalue = 1 CUR, BE1 -X101:9 CUR, BE2 -X101:10 CUR, BE3 -X101:11 CUR, BE4 -X101:12 CUR, BE5 -X101:13 Changeover using control word bit 30 P590 via bin. input 1 of CUR Constant value = 1 = always op. cond. NOTE: For OFF2 and OFF3, 3 selection parameters can be assigned differently in the same index! Op. enable/inhibit: Basic set.: Constant value = 1 = always op. enable. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions Reserve set.: Constant value = 1 = via serial interface SST1 of the CUR ENGLISH 4-11 Start-Up 02.96 4.3.1.1.2 15 Overview of the control word (control word 1 and control word 2) 12 3 4 6 1 2 "Control word 1" Bit High 0 1 2 3 4 5 6 7 8 10 5 7 9 11 13 14 0 PMU Display (visualization parameter r550 or r967) Low Comments ON Operating condition OFF1 (stop) OFF2 (electrical) Operating condition Inhibit operation Acknowledge 8 9 10 Inching 1 ON Inching 2 ON Control from the PLC Inching 1 OFF Inching 2 OFF No control 11 12 13 14 15 Ud reduction requested Regenerating enabled No fault, external 3 Motoring No fault, external 1 Ud reduction inactive Regenerating inhibited Fault, external 3 Generating Fault, external 1 31 28 21 23 22 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 not relevant for an E unit P571 1) P572 1) P573 1) P574 1) P575 16 PMU Display (visualization parameter r551) Low RDS (reserve data set) bit 0 (LSB) RDS (reserve data set) bit 1 (MSB) 12-pulse mode selected No 12-pulse mode No fault, external 2 Slave common rectifier No alarm, external 1 No alarm, external 2 Reserve setting for setpoints and control word HS checkback signal Fault, external 2 Master common rectifier Alarm, external 1 Alarm, external 2 Basic setting for setpoints and control word No HS checkback signal Comments Source selection Logic operation with bit 19 Logic operation with bit 18 P578 1) P579 1) P583 1) Changeover Ud/Id control Can only connected at the converter term. strip or SCB 1) This bit has a different meaning for the common rectifier as for the converter 4-12 ENGLISH P565 P566 P567 P568 1) P569 1) 17 18 "Control word 2" Bit High not relevant for an E unit P561 24 26 19 20 always HIGH Firing pulse enable always High always High always High Simultaneously effective from 3 sources and PMU; Positive edge evaluation Same effect as ON/OFF1 Same effect as ON/OFF1 Only effective via CB,TB,SST1,SST/SCB 25 27 29 30 (Priority OFF 2/1) 3 sources simultaneously effective; (Priority OFF 2/1) Source selection P554 P555 P556 P557 P586 P587 P588 P589 P590 P591 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.1.1.3 Selecting the source for control word 1 (bit 0-7) Bit 0 Selection P. basic setting 554.1 Selection P. reserve setting 554.2 Value 2 3 4 5 6 7 561.1 565 to 567.1 555 to 557.2 561.2 565 to 567.2 Source 0000 Constant value = 0 0001 Constant value = 1 1001 1002 1003 1004 1005 1010 2001 CUR, BE1, -X101:9 CUR, BE2, -X101:10 CUR, BE3, -X101:11 CUR, BE4, -X101:12 CUR, BE5, -X101:13 PMU SST1 (PMU -X300 or -X100:1...5) Word1 2004 SST1 (PMU -X300 or -X100:1...5) Word4 3001 3004 4101 4102 ... 4110 4111 4112 ... 4116 4201 4202 ... 4210 4211 4212 ... 4216 4501 4504 6001 ... 6005 1 555 to 557.1 CB/TB (Word1) CB/TB (Word4) SCI 1 and 2, Slave 1,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 1,BE11 BE12 Consecutively to BE16 SCI 1 and 2, Slave 2,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 2,BE11 BE12 Consecutively to BE16 SCB-SST (USS /Peer-t-Peer) Word1 SCB-SST (USS /Peer-t-Peer) Word4 SST2 (PTP1, A2-X117:1..5) Word 1 Consecutively to SST2 (PTP1, A2-X117:1..5) Word 5 x xG/R x xG/ R x x x x x xG/R x x x xR for 565 x x 1) xG/R for 567 OPTIONS x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x xR x x x x xG x x xR for 555 x x x xG for 555 x x: Value can be assigned for the selection parameters (BE can only be assigned once in the same index of all selection parameters!) 1) Value 1010 cannot be set, but reset is always possible from PMU. Factory setting: xG: for basic setting with P077=0 xR: for reserve setting with P077=0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-13 Start-Up 4.3.1.1.4 02.96 Selecting the source for control word 1 (bit 8-15) Bit 8 Selection P. basic setting 568.1 Selection P. reserve setting 568.2 Value 9 10 12 13 14 15 571.1 572.1 573.1 574.1 575.1 569.2 571.2 572.2 573.2 574.2 575.2 Source 0000 0001 1001 1002 1003 1004 1005 1010 2001 Constant value = 0 Constant value = 1 CUR, BE1, -X101:9 CUR, BE2, -X101:10 CUR, BE3, -X101:11 CUR, BE4, -X101:12 CUR, BE5, -X101:23 PMU SST1 (PMU -X300 or -X100:1...5) Word1 2004 SST1 (PMU -X300 or -X100:1...5) Word4 3001 3004 4101 4102 ... 4110 4111 4112 ... 4116 4201 4202 ... 4210 4211 4212 ... 4216 4501 4504 6001 ... 6005 11 569.1 CB/TB (Word1) CB/TB (Word4) SCI 1 and 2, Slave 1,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 1,BE11 BE12 Consecutively to BE16 SCI 1 and 2, Slave 2,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 2,BE11 BE12 Consecutively to BE16 SCB-SST (USS /Peer-t-Peer) Word1 SCB-SST (USS /Peer-t-Peer) Word4 SST2 (PTP1, A2-X117:1..5) Word 1 Consecutively to SST2 (PTP1, A2-X117:1..5) Word 5 xG/R xG/R x xG/R xG/R x xG/R xG/R xG/R x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x OPTIONS x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x: Value can be assigned for the selection parameters Factory setting: 4-14 ENGLISH xG: for basic setting with P077=0 xR: for reserve setting with P077=0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.1.1.5 Selecting the source for control word 2 (bit 16-23) Bit Selection P. basic setting Selection P. reserve setting Value 16 17 18 19 578.1 579.1 20 21 22 583.1 23 578.2 579.2 583.2 xG/R xG/R x x x x x x x x x x x x xG/R x x x x x x Source 0000 0001 1001 1002 1003 1004 1005 1010 2001 Constant value = 0 Constant value = 1 CUR, BE1, -X101:9 CUR, BE2, -X101:10 CUR, BE3, -X101:11 CUR, BE4, -X101:12 CUR, BE5, -X101:13 PMU SST1 (PMU -X300 or -X100:1...5) Word1 2004 SST1 (PMU -X300 or -X100:1...5) Word4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x OPTIONS 3001 3004 4101 4102 ... 4110 4111 4112 ... 4116 4201 4202 ... 4210 4211 4212 ... 4216 4501 4504 6001 ... 6005 CB/TB (Word1) CB/TB (Word4) SCI 1 and 2, Slave 1, BE1 BE2 Consecutively to BE10 only SCI 2, Slave 1, BE11 BE12 Consecutively to BE16 SCI 1 and 2, Slave 2, BE1 BE2 Consecutively to BE10 only SCI 2, Slave 2, BE11 BE12 Consecutively to BE16 SCB-SST (USS /Peer-t-Peer) Word1 SCB-SST (USS /Peer-t-Peer) Word4 SST2 (PTP1, A2-X117:1..5) Word 1 Consecutively to SST2 (PTP1, A2-X117:1..5) Word 5 x: Value can be assigned for the selection parameters Factory setting: xG: for basic setting with P077=0 xR: for reserve setting with P077=0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-15 Start-Up 4.3.1.1.6 02.96 Selecting the source for control word 2 (bit 24-31) Bit Selection P. basic setting Selection P. reserve setting Value 24 25 26 27 28 29 30 31 586.1 587.1 588.1 589.1 590 591 586.2 587.2 588.2 589.2 590 591 xG/R x x x x x xG/R x xG/R xG/R x x x x x x x x x x x x x x x x x x x x x X X x x x x x Source 0000 0001 1001 1002 1003 1004 1005 1010 2001 Constant value = 0 Constant value = 1 CUR, BE1, -X101:9 CUR, BE2, -X101:10 CUR, BE3, -X101:11 CUR, BE4, -X101:12 CUR, BE5, -X101:13 PMU SST1 (PMU -X300 or -X100:1...5) Word1 2004 SST1 (PMU -X300 or -X100:1...5) Word4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x OPTIONS 3001 3004 4101 4102 ... 4110 4111 4112 ... 4116 4201 4202 ... 4210 4211 4212 ... 4216 4501 4504 6001 ... 6005 CB/TB, Word1 CB/TB, Word4 SCI 1 and 2, Slave 1,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 1,BE11 BE12 Consecutively to BE16 SCI 1 and 2,Slave 2,BE1 BE2 Consecutively to BE10 only SCI 2, Slave 2,BE11 BE12 Consecutively to BE16 SCB-SST (USS /Peer-t-Peer) Word1 SCB-SST (USS /Peer-t-Peer) Word4 SST2 (PTP1, A2-X117:1..5) Word 1 Consecutively to SST2 (PTP1, A2-X117:1..5) Word 5 x x x x x x x x x x x x x x x x x: Value can be assigned for the selection parameters Factory setting: 4-16 ENGLISH X: for P590 / P591 xG: for basic setting with P077=0 xR: for reserve setting with P077=0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.1.1.7 Significance of control word (1 and 2) commands The status of the rectifier/regenerating unit can be read in the operating display r000: e.g. READY-TO-SWITCHON r000=009 The function sequences are described in the sequence in which they are realized. Bit 0: ON command ( "ON") The command is executed with a positive edge change from L to H (L (009). H) only in the READY-TO-SWITCH-ON After the command has been accepted: Changeover to the status WAIT FOR LINE VOLTAGE (010) The main contactor is closed. Changeover to the status READY STATUS(011) Changeover to the status TEST PHASE (012) Takes place only if thyristor or ground-fault test (P353,P354) selected. Changeover to the RUN status(014) Pre-charging is carried out, followed by normal operation. Bit 0: OFF1 command (L "OFF1") The OFF1 command (stop) is executed with an L signal. After the command has been accepted: The DC link discharges itself until the link circuit voltage has fallen to 20% of 1.35*P071. The firing pulses are then inhibited and the main contactor (if installed) drops out. If the OFF1 command is removed again (ON command) during the discharge process, the latter is interrupted and changeover is made again to the RUN (014) status. If the rectifier/regenerating unit is in the READY status, the firing pulses are disabled and the main contact, if installed, drops out. If there is no OFF2 command: Changeover to the READY TO SWITCH ON status (009) Bit 1: OFF2 command (L "OFF2") The OFF2 command (electrical) is realized with an L signal. After the command has been accepted: The firing pulses are inhibited and the main contact drops out. Changeover into the SWITCH-ON INHIBIT status(008) NOTE The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)!! NOTE Priority of the OFF commands Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions OFF2 > OFF1 ENGLISH 4-17 Start-Up Bit 3: 02.96 Run enable command (H "Run enable") The RUN ENABLE command (firing pulse enable) is implemented with an H signal. After the command has been accepted: If the READY status (011) still applies. Changeover to the RUN status (014); the firing pulses are enabled and the voltage setpoint is approached over the pre-charging ramp. Bit 3: Run inhibit command (L "Run inhibit") The RUN INHIBIT command (firing pulses disabled) is implemented with an L signal. After the command has been accepted: If the RUN status (014) applies: Changeover to the READY status (01); the firing pulses are inhibited. Bit 4 to 6: reserved Bit 7: Acknowledge command ( "Acknowledge") The command is executed with a positive edge change from L to H (L H) only in the FAULT status (007). After the command has been accepted: All actual faults are deleted after having been previously transferred into the diagnostics memory If no faults are present: The drive changes into the status SWITCH-ON INHIBIT (008) If actual faults are present: The drive remains in the FAULT status (007). NOTE The acknowledge command is simultaneously effective from three sources (P565, P566 and P567) and always from the PMU! Bit 8: Inching 1 ON command ( "Inching 1 ON") The command is executed with a positive edge change from L to H (L status (009). H) only in the READY-TO-SWITCH-ON After the command has been accepted an ON command is automatically executed (description, refer to control word bit 0). Bit 8: Inching 1 OFF command (L "Inching 1 OFF") The command is executed with an L signal. After the command has been accepted: An OFF 1 command is automatically executed (description, refer to control word bit 0). Bit 9: Inching 2 ON command ( "Inching 2 ON") The command is executed with a positive edge change from L to H (L status (009). H) only in the READY-TO-SWITCH-ON After the command has been accepted an ON command is automatically executed (description, refer to control word bit 0). 4-18 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Bit 9: Start-Up Inching 2 OFF command (L "Inching 2 OFF") The command is executed with an L signal. After the command has been accepted: An OFF 1 command is automatically executed (description, refer to control word bit 0). Bit 10: Control from the PLC command (H "Control from the PLC") The command is executed with an H signal Process data PZD (control word, setpoints) originating from a PLC which were sent via the SST1 interface of CU1, the CB/TB interface (option) and the SST/SCB interface (option), are only evaluated if the command was accepted. If several interfaces are operational, only the process data of the interfaces are evaluated, which transmit the H signal. For an L signal, the last values are retained in the appropriate dual port RAM of the interface. An H signal appears in the visualization parameter r550 "control word 1", if one of the interfaces transmits an H signal! Bit 11: Ud reduction command (H "Ud reduction requested") The command is executed with an H signal. After the command has been accepted: The DC link voltage setpoint drops to the value set with P318: Setpo int = 135 . USupply,rectifier * P318 * 100.00% The DC link should now discharge. When the DC link voltage drops below the following threshold value 135 . USupply,rectifier * P318 2% . * 100.00% + 100% * 135 * P071 the message "Ud reduced" (status word 1, bit 13) is issued. The appearance of a trailing edge of the Ud reduction command causes the output of the ramp-up/return element (precharging time P329) to be set to the current value of DC link voltage so that the DC link voltage setpoint can ramp up again from this value. The L signal of the Ud reduction command causes the "Ud reduced" message (status word 1, bit 13) to be held low (regardless of the DC link voltage level) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-19 Start-Up 02.96 Bit 12: Regenerating enable command (H "Regenerating enable") This command is of no significance in the case of a power supply unit. Bit 12: Regenerating inhibit command (L "Regenerating inhibit") This command is of no significance in the case of a power supply unit. Bit 13: Fault, external 3 command (L "Fault, external 3") The command is executed with an L signal. After the command has been accepted: Changeover to the FAULT status (007) (fault F038) The firing pulses are inhibited and the main contactor, if installed, drops out (see also Chapter 7 ""Faults and Warnings"). Bit 14: Power direction command (H " Motoring "; L " Generating ") This command is of no significance in the case of a power supply unit. Bit 15: Fault, external 1 command (L "Fault, external 1") The command is executed with an L signal. After the command has been accepted: Changeover to the FAULT status (007) (fault F035) The firing pulses are inhibited and the main contactor, if installed, drops out.(see also Chapter 7 ""Faults and Warnings") Bit 16 and 17: reserved Bit 18: Reserve data set RDS bit 0 (LSB) command In conjunction with bit 19 "RDS bit 1", this command permits changeover between four possible data sets (see "Data sets" in Section 4.1.2 and "Selecting the data sets" in Section 4.4). NOTE The values in the data sets must be meaningful. This is the case, for example, when current identification (see Section 4.3.9.7) has been carried out for the currently selected reserve data set or when a valid data set has been copied using copy parameters (see P055 in Section 5.3). Otherwise errors will be reported. After the command has been accepted: The parameter settings of the corresponding data set in the closed/open-loop control are activated. Bit 19: Reserve data set RDS bit 1 (MSB) command In conjunction with bit 18 "RDS bit 0", this command permits switches over between four possible data sets (see bit 18). Bits 20 to 22: reserved Bit 23: 12-pulse mode selection command (H "12-pulse mode is selected") The command is executed with an H signal and causes a change in operational behavior from that of a single unit (i.e. a "normal" single unit becomes a 12-pulse master or a 12-pulse slave depending on parameter P587 or control word bit 27). See Section 3.8.4 for further details. 4-20 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up Bits 24 and 25: reserved Bit 26: Fault, external 2 command (L "Fault, external 2") The command is recognized with an L signal and does not become active until the pre-charging time (P329) and an additional time delay of 300 ms has elapsed when the operating mode RUN is active. During formation (P052=20) or circuit identification (P052=21), the command is ineffective. After the command has been accepted Changeover to the FAULT status (007) (fault F036) The firing pulses are inhibited and the main contactor, if installed, drops out (see also Chapter 7 "Faults and Warnings"). Bit 27: Master/slave changeover (H "Slave common rectifier"/L "Master common rectifier ") The command switches between slave and master mode. Slave common rectifier: The closed-loop control operates with an external DC link current setpoint Even when a thyristor test is selected (P353=1, 2 or 3) if Ud > 5% it does not wait in state o012 and the thyristor test is not carried out. Master common rectifier: The closed-loop control operates with an external DC link current setpoint Bit 28: Alarm, external 1 command (L "Alarm, external 1") The command is executed with an L signal. After the command has been accepted The operating status is retained. An alarm message (A015) is output (also refer to Section 7 "Fault and Alarm Messages") Bit 29: Alarm, external 2 command (L "Alarm, external 2") The command is executed with an L signal. After the command has been accepted: The operating status is retained. An alarm message (A015) is output (also refer to Section 7 " Fault and Alarm Messages ") Bit 30: Selection, basic/reserve setting command (L "Basic setting / H "Reserve setting") The command activates the BASIC SETTING with an L signal and the RESERVE SETTING with an H signal After the command has been accepted: The parameter settings of the basic or reserve setting for the control word itself, the setpoint channel, and the closed-loop control are activated (see "Data sets" in Section 4.1.2 and "Selecting the data sets" in Section 4.4). Bit 31: Main contactor checkback signal command (H "Main contactor checkback signal") This command permits you to include an auxiliary contact of the main contactor in the unit control circuit (an H signal implies that the main contactor has picked up). After the command has been accepted: An operating status > o010 is permitted Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-21 Start-Up 02.96 4.3.1.2 Status word (status word 1 and status word 2) 4.3.1.2.1 Introduction and application example Status words 1 (bits 0 to 15) and 2 (bits 16 to 31) issue messages and commands from the common rectifier to external destinations. Their particular status can be read-out via parameters r552 or r968 (status word 1) and r553 (status word 2). An overview is provided in Section 4.3.1.2.2 "Overview of the status word". The significance of the possible messages and commands to the outside is described in Section 4.3.1.2.4 "Significance of the status word messages". Each status word bit is assigned a selection parameter, which defines, to which destination this bit is sent (refer to Section 4.3.1.2.2, right-hand column). The selection parameters for the destinations are indexed twice as follows: Index: i001 Selecting a terminal on the CU / PEU board (basic converter) i002 Selecting a terminal on the SCI 1/2 board (option) An overview of the possible destinations, which are assigned fixed values, is provided in Section 4.3.1.2.3 "Selecting the destinations for the status word". NOTE For the output of faults, alarms and switch-on inhibit of the status word (HIGH active) via the terminal strip, then these are LOW active at the terminals (binary outputs) (i.e.: the relay drops out)! This is also true for possible option boards! Also refer to Section 4.3.3 "Binary outputs" Select parameter P600 P601 2 3 P602 P603 ... ... P... P... 31 1: Prech. active 0: Prech. not active Meaning 1: Ready 0: n. ready 1 1: Ready to switch-on 0: n.ready to switch-on 0 1: Fault 0: no fault Status word bit 1: Run 0: Pulse. inhibit Example: P631 i001= i001= i001= i001= Term on SCI 1/2 i002= i002= i002= i002= i002= i002= i002= SCI,Slave1 BA1 0000 4101 ... no dest. CUR, BA1 -X104:17/18 CUR, BA2 -X104:19/20 Dest. 0000 1001 1002 no dest. Value 4112 4201 ... 4205 ... 4212 SCI,Slave2 BA12 i001= SCI,Slave2 BA5 i001= SCI,Slave1 BA12 SCI,Slave2 BA1 i001= Term. on CUR Index 1 Index 2 Terminal on CUR Terminal on SCI 1/2 (Option) "Run" signal: 4-22 ENGLISH - at terminal -X104:19/20 of the CUR - at terminal of the binary output 5 of the SCI (option),which is coded as slave 2 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.1.2.2 15 Overview of the status word (status word 1 and status word 2) 12 5 7 8 10 3 4 6 9 11 13 14 1 2 "Status word 1" Bit High 0 PMU Display (visualization parameter r552 or r968) Low Comments 0 1 2 3 4 5 6 7 8 9 Ready-to-switch-on Ready Run Fault No OFF 2 10 11 12 Regenerating ready Fault, undervoltage Main contactor energized 13 14 15 Ud reduced Motoring No fault OFF2 Switch-on inhibit No switch-on inhibit Alarm No alarm No setpt. act. val. deviation Setpt. act. value deviation PZD control requested 31 28 21 23 22 "Status word 2" Bit High always High Inverted for terminal strips! Inverted for terminal strips! Can be parameterized always "High" (for CB,TB,SST1,SST/SCB) Inverted for terminal strips! Can only be connector for terminals CUR or SCI! not relevant for an E unit P606 P607 P608 P610 1) P611 P612 P613 1) P614 1) 24 26 19 20 Regenerating not ready No undervoltage fault Main contactor not energized Ud not reduced Generating Inverted for terminal strips! 25 27 29 30 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Not ready to switch on Not ready Firing pulses inhibited Dest. selection P600 P601 P602 P603 P604 17 18 16 PMU Display (visualization parameter r553) Low Current active Fault, external 1 Fault, external 2 Alarm, external Alarm i2t power sections Fault, overtemp., p.s. Alarm, overtemp., p.s. Current limit not active No fault, external 1 No fault, external 2 No alarm, external No alarm, i2t power section No fault, overtemp. p.s. No alarm, overtemp., p.s. Comments Dest. selection Inverted for terminal strips! Inverted for terminal strips! Inverted for terminal strips! Inverted for terminal strips! Inverted for terminal strips! Inverted for terminal strips! Inverted for terminal strips! P618 1) P619 P620 P621 P622 P623 P624 Pre-charging active Pre-charging not active 1) The meaning of this bit is different for the common rectifier than for the converter Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions P631 ENGLISH 4-23 Start-Up 02.96 4.3.1.2.3 Selecting the destinations for the status word (bits 0 - 31) For the selection parameters P600 to P631, in which the destination of the appropriate bit can be specified, then the indices are uniformly assigned as follows: Index i001 i002 Selecting a terminal on the CUR board (basic converter) Selecting a terminal on the SCI 1/2 board (option) Selecting a terminal on the CUR board (basic converter) Index i001 Value Destination 0000 1001 1002 No destination CUR, BA1, -X104:17/18, CUR, BA2, -X104:19/20, Index i002 Value Destination 0000 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4201 4202 4203 4204 4205 4206 4207 4208 4209 4210 4211 4212 No destination SCI 1 and 2,Slave 1, BA1 BA2 BA3 BA4 BA5 BA6 BA7 BA8 only SCI 2,Slave 1, BA9 BA10 BA11 BA12 SCI 1 and 2,Slave 2, BA1 BA2 BA3 BA4 BA5 BA6 BA7 BA8 only SCI 2,Slave 2, BA9 BA10 BA11 BA12 4-24 ENGLISH Factory setting, except P603 Factory setting, for P603 Selecting a terminal on the SCI 1/2 board (option) Factory setting Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.1.2.4 Significance of the status word messages NOTE When faults, alarms and switch-on inhibit of the status word are output (HIGH active) via the terminal strip, then these are LOW active at the terminal strips (binary outputs) (i.e.: relay drops out)! This is also valid for possible option boards! Also refer to Section 4.3.3 "Binary outputs" Bit 0: Signal, "Ready to switch-on" (H) An H signal indicates that the operating status SWITCH-ON INHIBIT (008) or READY-TO-SWITCH-ON (009) is available. The firing pulses are inhibited. Bit 1: Signal, "Ready" (H) H An H signal, indicates that the operating status READY (011) or PRE-CHARGING (010) is available. The firing pulses are still inhibited. Bit 2: Signal, "Run" (H) An H signal indicates that the operating status RUN (014) is available. The firing pulses are enabled and the output terminals are live. Bit 3: Signal, "Fault" (H) An H signal indicates that the operating status FAULT (007) is available. If the fault is output at a terminal strip (CUR, SCI1/2) an L signal appears there for this fault message. Bit 4: Signal, "OFF2" (L) An L signal indicates that an OFF2 command is present via the control word (bit 1). Bit 5: reserved Bit 6: Signal, "Switch-on inhibit" (H) An H signal indicates that the operating status SWITCH-ON INHIBIT (008) is present. The message remains as long an OFF2 command is applied over the control word (bit 1) and/or an ON command is still applied the control word (bit 0) (edge evaluation). If the message is output at a terminal strip (CUR, SCB1) an L signal appears there for this message. Bit 7: Signal, "Alarm" (H) An H signal indicates that an alarm (Axxx) is present. If the alarm is output at the terminal strip (CUR, SCB1), an L signal appears there for this alarm. Bit 8: Signal, "Setpoint/actual-value deviation" (L) The L signal indicates that the absolute value of the difference between the Ud setpoint and the Ud actual value is greater than or equal to a programmable deviation (P517 "Setpoint/actual-value deviation Ud" for longer than the "Setpoint/actual-value deviation time" (P518). The bit is again set high as soon as the absolute value of the difference between the Ud setpoint and the Ud actual value is less than the deviation (P517). Bit 9: Signal, "PZD control requested" (H) An H signal is always present. Bit 10: Message, "Regenerating ready" (H) Always L in the case of a power supply unit. Bit 11: Message, "Fault" (reserved, L) An L signal is always present. If the fault signal is output to a terminal block (CUR, SCI 1/2), an L signal appears there for this fault. Bit 12: Signal, "Main contactor energized" (H) This message is identical to the status of the relay contact at terminals 9-4/5 with which a main contactor can be driven. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-25 Start-Up 02.96 Bit 13: Message, "Ud reduced" (H) An H signal indicates that the DC link voltage has been reduced below the following value: P318 2% 135 . . * USupply,rectifier * 100% + 100% * 135 * P071 The signal changes from H to L when the DC link voltage exceeds the following threshold: 135 . * USupply,rectifier * P318 2% + P319 + 100% 100% . * 135 * P071 The L signal is also output provided that in control word 1, bit 11=0 ("Ud reduction not requested"). Bit 14: Message, " Motoring mode" (H) This command is of no significance in the case of a power supply unit. Message, " Generating mode" (L) This command is of no significance in the case of a power supply unit. Bits 15 to 17: reserved Bit 18: Message, "Current limit active" (L) An L signal indicates that the common rectifier is operating at the current limit. If the message is output at a terminal (CUR, SCB1), an L signal appears there for this message Bit 19: Signal, "Fault, external 1" (H) An H signal indicates that a "Fault, external 1" is present in control word bit 15. If this fault is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bit 20: Signal, "Fault, external 2" (H) An H signal indicates that a "Fault, external 2" is present in control word bit 26. If this fault is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bit 21: Signal, "External alarm" (H) An H signal indicates that an "Alarm, external 1" is present in control word bit 28, or an "alarm, external 2" in control word, bit 29. If this fault is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bit 22: Signal, "Alarm I2t power section" (H) H signal indicates that the "I2t alarm power section" (A025) is present. Also refer to Section 7 "Fault and Alarm Messages". If this alarm is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bit 23: Signal "Overtemperature fault signal power section (H) An H signal indicates that an "Power section temperature too high" fault (F023) is present. Also refer to Section 7 "Fault and Alarm Messages". If this fault is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bit 24: Signal "Overtemperature alarm power section" (H) An H signal indicates that the "Power section temperature too high" alarm (A022) is present. Also refer to Section 7 "Fault and Alarm Messages". If this fault is output at a terminal strip (CUR, SCB1), an L signal appears there for this fault signal. Bits 25 to 30: reserved Bit 31: Signal, "Pre-charging active" (H) An H signal indicates that the DC link has been charged following a successful ON command. 4-26 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 4.3.1.3 Start-Up Setpoints The only possible setpoint selection that can be programmed on a common rectifier is the selection of the Id setpoint for a common rectifier in slave mode (e.g. the slave common rectifier in 12-pulse operation) using parameter (See also Chapter 5 "Parameter list") The control word command can be used for effecting the changeover: "Basic and reserve settings" See Section 4.4 "Function diagrams" The source for the setpoint is defined using values: Value entry in Index1 i001 Index2 i002 active when "basic setting" selected" (control word) active when "reserve setting" selected (control word) Value assignment for P486 "Source Id-setpoint": Value 0000 2002 2003 2004 Source Constant setpoint = 0 SST1 (PMU -X300 or -X100:1...5) Word2 Word3 Word4 Factory setting: P486 i001, i002 only if word 4 is not assigned for "control word 2 with 2004 (Section 4.3.1.1) ... 2016 3002 3003 3004 consecutively to Word16 OPTIONS CB/TB Word2 Word3 Word4 only if word 4 is not assigned for "control word 2 with 3004 (Section 4.3.1.1) ... 3016 4101 4102 4103 4201 4202 4203 4501 consecutively to Word16) SCB1 with SCI 1,Slave1, analog input AE1 AE2 AE3 SCB1 with SCI 1,Slave2, analog input AE1 AE2 AE3 SCB-SST (only Peer to Peer, Word1) only if word 1 is not assigned for "control word 1 with 4501 (Section 4.3.1.1) 4502 4503 4504 USS /Peer to Peer, Word2 USS /Peer to Peer, Word3 USS /Peer to Peer, Word4 only if word 4 is not assigned for "control word 2 with 4504 (Section 4.3.1.1) 4505 4506 ... 4516 6002 6003 6004 6005 USS /Peer to Peer, Word5 only USS, Word6 consecutively to only USS, Word6 SST2 (PTP1, A2-X117:1..5) Peer-to-Peer, Word2 SST2 (PTP1, A2-X117:1..5) Peer-to-Peer, Word3 SST2 (PTP1, A2-X117:1..5) Peer-to-Peer, Word4 SST2 (PTP1, A2-X117:1..5) Peer-to-Peer, Word5 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-27 Start-Up 4.3.1.4 02.96 Actual values All available parameter numbers (0 to 999) can be entered into the actual value parameters, sorted according to destinations (refer to the following). The parameter value of the entered parameter number is output at the selected destination. Note: - When specifying parameter numbers, which are indexed, the value of the first index (.i001) is always output! - When specifying "0", no output is made to the appropriate destination! Destinations: P655 P680 "CUR-AA actual values" Output via the CUR control terminal strip (Section 3.3) Analog output 1 (-X102:14 / reference potential -X102:15) (refer to Section 4.3.5 "analog output") "SST1 actual values" Output via the basic converter interface SST1 Indices: i001 Word 01 of the telegram (PZD) i016 Word 16 of the telegram (PZD) (refer to Section 4.3.6.1 "basic converter interface SST1") Destination, options: P664 P690 "SCI-AA actual values" Output via the SCB1 interface with SCI1 (also refer to the Instruction Manual for the option boards) Indexes i001 Destination: Analog output 1 from slave 1 i002 Destination: Analog output 2 from slave 1 i003 Destination: Analog output 3 from slave 1 i004 Destination: Analog output 1 from slave 2 i005 Destination: Analog output 2 from slave 2 i006 Destination: Analog output 3 from slave 2 "SCB actual values" Output via the SCB1 interface with peer-to-peer protocol or SCB2 (also refer to the Instruction Manual for the option boards) Indexes: i001 Destination: Word 01 of the telegram (PZD) P694 i016 Destination: Word 16 of the telegram (PZD) "CB/TB actual values" Output via the CB or TB interface (also refer to the Instruction Manual for the option boards and Sections 4.3.6.2 "DPR") Indices: i001 Destination: Word 01 of the telegram (PZD) i016 Destination: Word 16 of the telegram (PZD) NOTE For telegram data transfer (P680,P690,P694), it is generally necessary/practical to assign "Word 01 of the telegram (PZD)" with status word 1 (r968 or r552)! 4-28 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 4.3.2 Start-Up Binary inputs 5 binary inputs (24V) which can be parameterized at the control terminal strip (board CUR, -X101) to enter commands, external faults/alarms as well as a checkback signal to the common rectifier control word. Connecting-up: Refer to Section 3.3 "Control terminal strip" Parameterization: Refer to Section 4.3.1.1 "Control word" Function of the binary inputs for factory setting with P077 = 0 (see Section 4.3.9.1): Binary input 1 ON/OFF 1 command (control word bit 0) for RESERVE SETTING (binary input 5 = high state) Binary input 2 OFF2 command "pulse inhibit" (control word bit 1) for RESERVE SETTING (binary input 5 = high state) Binary input 3 Acknowledge (control word bit 7) for RESERVE SETTING (binary input 5 = high state) Binary input 4 No function Binary input 5 RESERVE/BASIC SETTING (control word bit 30) 4.3.3 Binary outputs 2 binary outputs, which can be parameterized, for the output of signals and external commands of the common rectifier status word. Connecting-up: Binary output 1 on the CUR control terminal strip (connector X104 / NO contact): Refer to Section 3.3 "Control terminal strip " Binary output 2 on the CUR control terminal strip (connector X104 / NO contact): Refer to Section 3.3 "Control terminal strip" Parameterization: Refer to Section 4.3.1.2 "Status word " Factory setting: Binary output 1 X104 on the CUR Binary output 2 X104 on the CUR No function (relay always de-energized) Fault (status word bit 3) NOTE When faults, alarms and switch-on inhibit of the status word (HIGH active) are output via the terminal strip, these are LOW active at the terminal strip (binary outputs) (i.e. relay drops out)! Also refer to Section 4.3.1.2 "Status word". Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-29 Start-Up 4.3.5 02.96 Analog output 1 analog output, which can be parameterized, at the control terminal strip (board CUR, -X102 / Section 3.3) to output actual values and other internal common rectifier quantities. Analog output: - Voltage range: 10V - Resolution: 39mV (8 bits + sign) - Accuracy: 5% - Smoothing: 20ms - Output current: max. 5mA - Short-circuit proof and non-floating Connecting-up: Refer to "Control terminal strip", Section 3.3 Parameterization: Also observe "Function diagram, analog output CUR", Section 4.4! Enter the parameter number (0 to 999) whose value is to output, in P655 "CUR-AA actual values". Set the analog output gain factor in P656 "CUR-AA gain". (setting range: -320.00V to +320.00V / pre-setting: +10.00V gain of 1) Set the offset in P657 "CUR-AA offset". (setting range: -100.00V to +100.00V / pre-setting: +0.00V no offset) The following is obtained for the calculation from the "Function diagram, analog output CUR": Parameter value in [% ] Uoff = × Gain in [V ] + Offset in [V ] 100 [% ] Pre-assignment (gain of 1 and no offset): 100% = 10V The parameter value in [%] for the appropriate parameter number can be taken from the parameter list, Chapter 5! 4-30 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up Configuring examples: Example 1: Available: P071 (line voltage) = 400 V Required: Map the actual DC link voltage r037 between 400 and 600 V to 0.00V to +10.00 V at the analog output Connect-up parameter R037 at the analog output: P655 "CUR-AA actual values" = 037 Converter the required output range in [%]: r037 should be taken from the parameter list, Section 5: Analog output: 100% = 1.35 x P071 (in this case: 1.35 x 400 V = 540 V) Thus, the following is obtained for the range to be represented: 400 V 74.05% (Parameter value PWE1) to be represented as Uoff1 = 0.00 V 600 V 111.07% (Parameter value PWE2) to be represented as Uoff2 = +10.00 V Define gain factor P656 and offset P657: The following is obtained from the formula shown above: Gain factor [ V ] = = Offset [ V ] Uoff1 V − Uoff2 V × 100 % PWE1 [%] − PWE2 [%] = (0.00 V − 10.00 V) × 100 % 74.05 % − 111.07 % − 10,00 V × 100 = 27.03 V −37 % Gain factor [ V ] × PWE1 [%] 27.03 V × 74.05 % = Uoff1 [V] − = 0V − 100 % 100 % 27.03 V × 74.05 % = 0 V − = −19.98 V 100 % To be adjusted: Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions gain: offset: P656 = +27,03V P657 = 19,98V ENGLISH 4-31 Start-Up 02.96 Example 2: Available: P075 (rated DC current) = 420 A Required: Map the output current r035 between -630 and +630 A to -10.00 V to +10.00 A at the analog output Connect-up parameter r035 at the analog output: P655 "CUR-AA actual values“ = 035 Convert the required output range in [%]: r035 should be taken from the parameter list, Section 5: Analog output: 100% = P075 Thus, the following is obtained for the range to be represented: -630 A -150% (Parameter value PWE1) represented as Voff1 = -10.00 V +630 A 150% (Parameter value PWE2) represented as Voff2 = +10.00 V Define gain factor P656 and offset P657: The following is obtained from the formula shown above: Gain factor [V ] = Uoff1 V − Uoff2 V × 100 % PWE1 [ %] − PWE2 [ % ] = Offset [V ] = (−10.00 V − 10.00 V) × 100 % -150 % − 150 % − 20.00 V × 100 % = 6.67 V −300 % Gain factor [V ] × PWE1 [ %] 6.67 V × (-150.00 % ) = Uoff1 [V] − = −10V − 100 % 100 % = −10 V + 10.00 V = 0.00 V To be adjusted: Gain offset 4-32 ENGLISH P656 = +6,67 V P657 = 0,00 V Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up 4.3.6 Serial interfaces 4.3.6.1.1 Basic converter interface SST1 The USS protocol (universal serial interface) is implemented at the basic converter interface SST1. The following documentation is available depending on the particular application of the SST1 basic converter interface: Connection of higher-level programmable controllers with USS protocol: SIMOVERT Master Drives Use of the serial interface with USS protocol Order No.: 6SE7087-6CX87-4KB0 Additional general comments regarding connecting-up and parameterization: Connecting-up: Also refer to "Control terminal strip" Section 3.3 NOTE Communications can either be realized via the terminal strip of CUR -X100 (RS485 standard) or the interface connector on PMU -X300 (9-pin SUB D connector / RS485) Only one of the two possible connections (-X100 or -X300) may be used! NOTE The bus terminating resistors (total 150 ) must be switched-in at the last bus node (slave). To realize this, jumpers of DIP-FIX switches S1 and S2 must be closed on board CUR!! Parameterization: Defining the interface: P683 to P687 Define the process data (control word, status word, setpoints, actual values) for the interface: Refer to "Process data" Section 4.3.1 Enabling parameterization: P053 or P927 NOTE The factory setting (refer to "Parameter list" Chapter 5) can be used if the SST1 basic converter interface is not used! 4.3.6.1.2 Basic converter interface SST2 (A2-X117), see Section 9.6, Options 4.3.6.2 Dual-port RAM (DPR for SCB, CB, TB) The dual-port RAM is the internal interface on the CUR (-X107) to connect possible option boards via the backplane bus of the electronics box (LDA bus adapter required). Possible option boards: TB (Technology board); SCB (serial communications board); CB (Communications board). To connect possible option boards and parameterize the interface, also refer to the Section 3.5 "Recommended circuits" as well as in the appropriate Instruction Manuals to the various option boards. Additional information can be taken from Sections 4.3.1.1 to 4.3.1.4 "Control word, status word, setpoints, actual values". Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-33 Start-Up 4.3.9 02.96 Function selection (P052) Function selection is activated via parameter P052 and permits various special functions during the start-up phase. Access stage 2 (P051 = 2) must be enabled and the common rectifier may only be in the "Run" (R) status. Apart from this, P053 must be set for parameter enable (e.g. P053=6). The following functions are available: - Return from function selection - Generate factory setting - Initialization (MLFB setting) - Download - Hardware configuration - Drive setting - Forming - Circuit identification - Display modified parameters (P052 = 0) (P052 = 1) (P052 = 2) (P052 = 3) (P052 = 4) (P052 = 5) (P052 = 20) (P052 = 21) (P052 = 22) The "Generate factory setting", "Forming", and "Circuit identification" functions are automatically reset on completion, i.e. P052 = 0 ("Return"). The other functions must be manually reset! 4.3.9.1 Generate factory setting (P052 = 1) This function is used to reset the parameter values, in accordance with a) the parameter list (dispatch status for the unit; see Section 5, column 4) and b) parameter P077 (see below). Only the settings of parameters P070 (MLFB) and P077 (type of factory setting) remain unchanged. The MLFB-dependent parameters P071, P075 and P076 are set in accordance with the type of the common rectifier (see Section 4.3.9.2 "Initialization"). The parameters dependent on P077 are set in accordance with the table shown below. In the normal case (P070=0), the values listed in the parameter list in Section 5 are used as factory settings, so the table shown below does not have to be considered. For fast parameterization of special functions, using P077=1 to 6, an appropriate set of factory settings can be selected for certain parameters in accordance with the table shown below. In this manner, for example, certain terminals of the basic unit can be parameterized fast as sources for certain control word functions. The following table shows the factory settings for the parameters that are dependent on P077: Parameters depend. on P077 Designation of the parameter on OP1 Standard Normal factory cubicle with setting terminals P077= 0 Basic Res. (i001) (i002) P077= 1 Basic Res. (i001) (i002) Standard cubicle with PMU P077= 2 Basic Res. (i001) (i002) Standard Standard cubicle with cubicle with PMU as OP1 as 12-pulse slave 12-pulse slave P077= 4 P077= 5 P077= 6 Basic Res. Basic Res. Basic Res. (i001) (i002) (i001) (i002) (i001) (i002) Standard cubicle with OP1 P486 Src Current Setp 0 0 0 0 0 0 0 0 6002 P554 Src ON/OFF1 1010 1001 2001 1001 1003 1010 1003 2001 6001 P555 Src1 OFF2(electr.) 1010 1002 2001 1002 1003 1010 1003 2001 6001 P561 Src InvRelease 1 1 1 1 1 1 1 1 6001 P565 Src1 fault reset 0 1003 0 1003 0 0 0 0 0 P566 Src2 fault reset 0 0 0 0 1004 0 1004 0 6001 P567 Src3 fault reset 2001 2001 2001 2001 0 0 2001 2001 2001 P572 Src RegenRelease 1 1 1 1 1 1 1 1 6001 P575 Src No ExtFault1 1 1 1 1 1001 1001 1001 1001 1001 P583 Src 12-pulse mode 0 0 0 0 0 0 0 0 1 P587 Src Master/Slave 0 0 0 0 0 0 0 0 1 P588 Src No Ext Warn1 1 1 1 1 1002 1002 1002 1002 1002 P607 Trg Bit Warning 0 0 1001 1001 1001 The factory setting for P607.002 (responsible for the optional SCI1/2 module) is not affected by P077. 4-34 ENGLISH 0 1010 1010 1 0 0 0 1 1001 0 0 1002 6002 6001 6001 6001 0 6001 2001 6001 1001 1 1 1002 1001 0 2001 2001 1 0 0 2001 1 1001 0 0 1002 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up In column 1, the parameters are listed for which the factory setting depends on P077. The right-hand columns contain the factory settings for index 1 and 2 of these parameters depending on the value of parameter P077. The values in the column "Normal factory setting" (P077=0) are the same as those listed in the parameter list in Chapter 5 and are in accordance with the standard factory setting. When P077 is set and the function "Generate factory setting" is selected, all parameters are set to their factory settings, whereby the P077-dependent factory settings are taken into account. "Generate factory setting" can be selected in the following statuses: "Switch-on inhibit" (008), "Ready-to-switchon" (009) or "Fault" (007). Procedure: If a special factory setting dependent on P077 is not required, i.e. P077=0, part a) of the following procedure is not required and you start with part b). a) Start of the procedure when a special factory setting is required, otherwise start at b) : P051 = 3 Access stage "Expert mode" to permit access to P077 P052 = 2 Select "Initialize" function to modify P077 P key The operating display appears (000) P077 P052 = 0 Select the required P077-dependent parameter set in accordance with the above table Terminate the function "Initialize" P key The operating display appears. Then continue with b) . b) Start of the procedure when a normal factory setting is required: P052 = 1 Function selection, "Generate factory setting" P key The operating display appears (001), and the following parameters can be re-assigned: - Factory setting for all parameters according to the parameter list in Chapter 5 (also the board configuration P090/P091) taking P077 into account - Data of the common rectifier (from the MLFB / P070) P071 Rated voltage at the input of the rectifier bridge P075 Rated DC current P076 Configuration of the power section The operating display "Switch-on inhibit" (008) or "Ready-to-switch-on" (009) appears after the factory setting has been completed. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-35 Start-Up 4.3.9.2 02.96 Initialization (MLFB setting) (P052 = 2) This function is used to change the common rectifier MLFB (type setting). The parameters P071, P075 and P076 are only set dependent on the new MLFB when changing the MLFB . "Initialization" can be selected in the following statuses: "Switch-on inhibit" (008), "Ready-to-switch-on" (009) or "Fault" (007). Procedure: P051 = 3 Access stage "Expert mode" to permit access to P070 P052 = 2 Function selection "Initialization" P070 Specification of the number of the MLFB of the common rectifier (rating plate data on the unit) according to the table at the end of this Section. P052 = 0 Terminate the function "Initialize" P key The operating display appears and once the MLFB has been modified, the following parameters are reassigned in accordance with the MLFB: P071 P075 P076 Rated voltage at the input to the rectifier bridge Rated DC current Only the ones position is modified Ones position =1: Ones position =1: only power supply operation possible (is set automatically for P070101 (power supply unit)) The operating display "Switch-on inhibit" (008) or "Ready-to-switch-on" (009) appears after "Initialization" has been completed MLFB table (see next page): Brief description of the table columns: PWE MLFB I(n) U-Kl. BF 4-36 ENGLISH Parameter value (to be entered at initialization / PMU / P070) Machine-readable product designation (see rating plate) Rated DC current in A (P075) Voltage class, voltage range Type of construction Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Start-Up MLFB-table: PWE MLFB 0 none I(n) U-Kl. 0,0 BF 0 0 101 6SE7037-7FH85-0AA0 774,0 3AC 500-575V H 102 6SE7037-7HH85-0AA0 774,0 3AC 660-690V H 103 6SE7038-2EH85-0AA0 821,0 3AC 380-460V H 104 6SE7041-0FH85-0AA0 1023,0 3AC 500-575V H 105 6SE7041-0EH85-0AA0 1023,0 3AC 380-460V H 106 6SE7041-0HH85-0AA0 1023,0 3AC 660-690V H 107 6SE7041-3FK85-0AA0 1285,0 3AC 500-575V K 108 6SE7041-3HK85-0AA0 1285,0 3AC 660-690V K 109 6SE7041-3EK85-0AA0 1333,0 3AC 380-460V K 110 6SE7041-5HK85-0AA0 1464,0 3AC 660-690V K 111 6SE7041-5FK85-0AA0 1464,0 3AC 500-575V K 118 6SE7041-8EK85-0AA0 1780,0 3AC 380-460V K 119 6SE7041-8HK85-0AA0 1880,0 3AC 660-690V K 120 6SE7041-8FK85-0AA0 1880,0 3AC 500-575V K 4.3.9.3 Download or upread (P052 = 3) P052 has to be set to 3 when a "download" (write) or "upload" (read) has to be carried out for the parameters of the common rectifier at the basic unit interface (SST1) using USS protocol (e.g. using SIMOVIS). Download" can be selected in the following statuses: "Switch-on inhibit" (008), "Ready-to-switch-on" (009) or "Fault" (007). Procedure: P052 = 3 Function selection Download P key The operating display appears(021) - Using a PC at the basic converter interface (SST1) and an appropriate application program (e.g.: SIMOVIS), all parameters can be now read and changed independently of the operating status. The dependence on the access stage (P051) still applies, i.e. the access stage has to be set in accordance with Chapter 5 in order to access a parameter. P052 = 0 P key Function selection Return After return, the operating display appears, "Switch-on inhibit" (008) or "Ready-to-switch-on" (009) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-37 Start-Up 4.3.9.4 02.96 Hardware configuration (P052 = 4) This function is used to select option boards (SCB, CB, TB) in the common rectifier electronics box. In order to install these modules, an LBA bus coupling (Local Bus Adapter) is required for the electronics box (see Section 9.1)! All parameters, which can be written into the "Hardware configuration" status ("H", refer to the right-hand column in the parameter list in Chapter 5), can be changed. The "hardware configuration" selection can be realized in the "Switch-on inhibit", "Ready-to-switch" or "Fault" status Procedure: P052 = 4 Function selection Hardware configuration P051 = 3 Access stage Expert mode ( to change the following parameters) P090 = P091 = Board, slot 2 (To the RIGHT in the electronics box!) Board, slot 3 (In the CENTER in the electronics box!) Parameter values for P090/P091: 0: No option board 1: CB Communications board 2: TB Technology board (only P090) 3: SCB Serial Communication Board Slot in the electronics box +1.B1 (LEFT) +1.B3 (CENTER) +1.B2 (RIGHT) Boards Standard board Option boards CUR CB / SCB1 / SCB2 CB / SCB1 / SCB2 / TB NOTE Each of the option boards may only be used once in the electronics box! When using the TB option board (e.g.: T300), this must always be inserted in slot 2 (at the RIGHT in the electronics box!) If only one option board is used, this must always be inserted at slot 2 (to the RIGHT in the electronics box)! Additional parameters, depending on the option boards (refer to the associated Instruction Manuals or Section 5) P052 = 0 P key 4-38 ENGLISH Function selection return The operating display appears (r000) while parameters and interval variables are being re-assigned - The hardware is initialized If error/fault message F050, F070 or F080 appears: see Chapter 7 After the selected function selection has been completed, the "Switch-on inhibit" (008) or "Ready-to-switch-on" (009) operating display appears. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 4.3.9.5 Start-Up Drive setting (P052 = 5) This function is used to change the drive setting(rectifier data, system data). This includes all parameters that can be written in the "Drive setting" status ("A" ,see right-hand column of the parameter list in Chapter 5). Once you have completed the drive setting procedure, you can decide whether to implement the function selection "Forming" (P052=20) or "Circuit identification" (P052 = 21) or whether just to reset the status (P052 = 0). "Drive setting" can be selected in the following statuses: "Switch-on inhibit", "Ready-to-switch-on" or "Fault". Procedure: P052 = 5 Function selection P051 = 3 Access stage Expert mode - (if all parameters, which can be accessed in the "drive setting" status (A) are required) Drive setting All parameters, which can be written into the "drive setting" (A) status (see right-hand column of the parameter list in Chapter 5), can be changed. if necessary P052 = 20 P052 = 21 P052 = 0 Function selection " Forming " (refer to Section 4.3.9.6) Function selection " Circuit identification " (refer to Section 4.3.9.7) Return The display appears (r000) while parameters and internal variables are being de-assigned, depending on the function selected. The "Switch-on inhibit" (008) or "Ready-to-switch-on" (009) operating display appears after the selected function or selection has been completed Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-39 Start-Up 4.3.9.6 02.96 Form DC link (P052 = 20) DANGER The "Form DC link" function may only be implemented if the common rectifier and the converter(s) connected have the same voltage class (9th digit position of the MLFB). If the converters have been left to stand idle for more than a year, the DC link capacitors must be re-formed. If the converters are taken into service within a year of being delivered (factory number, rating plate); it is not necessary to re-form the DC link capacitors. For more details on this subject, please refer to Section 4.3.12 of the converter's operating instructions The DC link capacitors are formed as described below. The "Form DC link" function can be selected in the "Ready to switch on" status (009). Procedure: P408 Set the forming time (1.0 to 600.0 minutes; see Section 4.3.12 of the converter's operating instructions P052 = 20 Select the "Form DC link" function" P key The operating display appears: The common rectifier must be switched on within 20 s, otherwise message F091 (fault value 4) appears. Switch on the rectifier/regenerating unit NOTE The firing pulses are enabled, the common rectifier carries current and the DC link is charged! During the forming procedure, the connected SIMOVERT Master Drives FC, VC, SC must not be switched on. 4-40 ENGLISH Forming of the DC link takes place (duration as set with P406): While the forming time P408 is running, the control angle is reduced linearly from 120 degrees to 30 degrees and the DC link capacitor is charged up to the peak value of rectifier supply voltage. If DC link voltage reduction is selected (control word 1 bit 11, P571), the forming procedure will be completed on reaching a DC link voltage of P318 * rectifier network peak value. During the forming procedure, the current limit set at P160 is not effective. When this function has been completed, the "Ready to switch on" display (009) appears. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 4.3.9.7 Start-Up Circuit identification (P052 = 21) This function identifies the DC link and the supply and re-assigns certain control parameters. Specific closed-loop control parameters are re-assigned in connection with this function. Only the parameters of the reserve data sets currently selected are modified (see "Data sets" in Section 4.1.2 and "Selecting the data sets" in Section 4.4). NOTE Circuit identification (i.e. automatic setting of the appropriate parameters) must be carried out, otherwise error message F061 will be generated when the unit is switched on. While circuit identification is being carried out, the constellation of supply, and reactor arrangement as well as the capacitive load connected to the DC link terminals of the common rectifier must be identical to the constellation for normal operation later. The main reason being that the Ud controller gain that is set depends on the measured intermediate circuit capacitance. If more than one inverter of the series SIMOVERT Master Drives 6SE70 are to be operated with the common rectifier, whereby the number of inverters connected to the DC link at any one time varies, it is recommended that reserve data set selection is implemented. Up to 4 different configurations can be formed for this purpose that are each assigned to a reserve data set. Circuit identification has to be carried out separately for each of these reserve data sets. During circuit identification, the appropriate configuration must exist for the selected data set. Circuit identification must be carried out whenever the supply network changes and/or whenever the number of connected inverters changes. The "Circuit identification" function can be aborted at any time with an OFF command. This triggers fault message F091 "Circuit identification aborted by external cause". During circuit identification, which is carried out in a series of separate stages, code numbers appear on the PMU that indicate the current working stage. If an error occurs during a stage, the circuit identification function is aborted. The exact cause of the abort is indicated in the fault value r949 assigned to the fault number memory r947 (for a non-reset fault in index i001 and if reset in index i009). You will find a detailed description of the fault messages, associated fault values and a description on the warning messages in Chapter 7 "Faults and Warnings". Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-41 Start-Up 02.96 You can select the "Circuit identification" function in the "Ready to switch on" status (009). Procedure: P052 = 21 Select the "Circuit identification" function P key The display appears: The common rectifier must be switched on within 20 s, otherwise fault message F091 (fault value 4) appears. Switch on the common rectifier. NOTE During circuit identification the trigger pulses are released, the power supply unit draws current and the link circuit is partially charged: Initially the control angle is reduced starting from 120 degrees until the link circuit voltage reaches 12.5 % of the mains supply voltage, after which a single large current crest is generated by triggering a thyristor pair at a control angle of 92 degrees. The current crest generated has a current conduction angle of approx. 40 degrees, the peak value depends on the inductance of the incoming feeder circuit. During circuit identification the motoring plant current limit P160 is not effective. The sum of the rated currents of the inverters connected to the power supply unit should be appreciably less than the rated current of the power supply unit. The operating display appears. Circuit identification takes about 10 s with a discharged DC link capacitor. The following parameters are set automatically: P140 P141 P144 P310 P311 P313 Circuit resistance of the rectifier bridge Circuit inductance of the rectifier bridge Capacitance of the DC link Proportional gain of current controller Integral-action time of current controller Proportional gain of DC link voltage controller On completion of the function, "Ready to switch on" (009) appears in the display. NOTE If a fault message occurs during circuit identification, the cause of the fault must be eliminated and the function repeated (see Section 7.1). Circuit identification for 12-pulse mode must be carried out in succession on the 12-pulse master and on the 12pulse slave units (see Section 3.8.5). 4-42 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 4.3.9.8 Start-Up Display modified parameters (P052 = 22) This function is used to display all parameters (regardless of the access stage) that differ from the factory setting (i.e. plant-specific parameters). This function only works with operator control via the PMU but not with the OP1. Adjustable parameters that have no factory setting (P070) or whose value depends on other parameters (P071,...) are regarded as "modified". Those parameters that are dependent on P077 (see Section 4.3.9.1 "Factory setting") whose values differ from the setting for P077=0 are also regarded as modified. "Modified" parameters for "special access" are also displayed that are only accessible to specially trained personnel using P799. The "Display modified parameters" function can be selected in all operating statuses. Procedure: P052 = 22 Select the "Display modified parameters" function P key Only parameters that differ from the factory setting appear on the PMU (i.e. plant-specific parameters), irrespective of the access stage (P051). It is not possible to modify the parameter value here. P052 = 0 Select the Return function P key NOTE Parameters r990 and r991 provide a list of modified parameters for the PMU and also for the OP1. 4.3.10 Functions 4.3.10.1 WEA (automatic restart) The Automatic Restart function can be used for the automatic acknowledgment of faults and automatic restart of the unit following a power failure (F003, F004, F005, F007, F009 or F010) without the operator having to intervene. If there is no voltage on one of the terminals 1U/L1, 1V/L2, 1W/L3, X9.1, X9.2, or if their values are not within the tolerance range and the DC link voltage has dropped below the threshold P074 * 1.35 * P071, the common rectifier responds as follows: P366 = 0: WEA (automatic restart) is inhibited No automatic restart; the relevant fault message (F003, F004, F005, F007, F009 or F010) is initiated. P366 = 1: Acknowledgment of power failure after system recovery The common rectifier enters the operating status o008 (Switch-on inhibit) or o009 (when switching on/off with the I/O keys of the PMU). On power recovery, a new ON command must be given to enable the DC link to re-charge. The converter is not automatically restarted by the WEA function. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 4-43 Start-Up 02.96 P366 = 2 Restart after system recovery and pre-charging of the DC link after system recovery While the system is down, the automatic controllers and firing pulses of the rectifier bridge are inhibited. The common rectifier enters the status o010. On power recovery, the unit is automatically switched on again by the WEA. The DC link is re-charged. The unit is only switched back on again if there is still an ON command (control word bit 0) active following system recovery. The WEA function is therefore not possible with an ON command (control word bit 0) programmed from the PMU or operator panel OP1 provided the external 24 V supply does not fail. IMPORTANT: External measures must be taken to guarantee safety on an automatic restart! Warning A065 (Automatic restart active): This warning bit is set following a system failure if the automatic restart function is active, and reset following a restart by the WEA and completion of the pre-charging process. The unit can also be switched off by a manual OFF command during this restart phase. Please also refer to Chapter 7 "Faults and Warnings" WARNING In the event of system failures when the WEA function has been activated (P366 = 2), the unit may restart on system recovery and re-charge the DC link. Consequently when the WEA function of the connected inverter has been activated (P366 = 2 or P366 = 3) the inverter can be switched on once more. Fatal injuries, severe bodily harm or damage to property and machinery may result if the area surrounding the drive is entered while the drive is in this state. NOTE If the kinetic buffering function (KIP) is activated on a connected converter from the series SIMOVERT Master Drives 6SE70, on the common rectifier, P366=2 must be parameterized. If two common rectifiers for 12-pulse mode are coupled via peer-to-peer protocol via the basic unit interface SST2, the peer-to-peer telegram failure time monitoring must be switched off via P687.i003=0 on the "12-pulse master" unit, otherwise the automatic switch-on with the parameterization P366=2 (on both units) will not work correctly if the electronics supply voltage fails. 4-44 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 1.35 Figure 4.4.1 Id Ud Uline r035 r037 r036 Pre-charging time P329 Controller structure r006 P318 Ud set reduction 2 + - + r034 + - Ud Id -Regler Uline + + P775 αG Stop I comp. Id - C Ud t Load current feedforward injection C P144 P320 P140 RON P141 LON Feedforward control αW + P160 Current limit in rect. direction I comp. = 0 0.05% TN KP P310 P311 0 P773 Rectifier P773 6 P776 Filter time Ud controller TN P314 5 P317 r038 Kp P313 4 Shift αW Deadband neg. threshold Deadband pos. threshold P316 3 7 r033 Trigger unit MI MI MI MI MI MI 1 2 3 4 5 6 8 4.4 Select Ud set reduction (P571) 1 02.96 Start-Up Function diagrams ENGLISH 4-45 4-46 ENGLISH Figure 4.4.2 ... 3 2 1 0 P656 CU-AA gain Analog output of the CUR module ... ... ... Contents of parameter 001 0 P655 CU-AA actual values Analog output of the CUR module 2 P657 CU-AA offset 3 # DAC 4 U 1 -10 V +10 V 20 ms Hardware filtering 5 6 7 to terminal block 8 Start-Up 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 2 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 3 Figure 4.4.3 Selecting the data sets Parameters involved: P140 to P144, P160, P161, P310 to P320, P329, P408, P517, P518, P773 to P777 Reserve data set selection (RDS) Parameters involved P486, P554 to P557, P561, P565 to P569 P571 to P575, P578, P579, P586 to P589 Base/reserve setting (Bas/Res) 1 5 6 7 .i001 RESV GRND .i002 P579 P578 0 0 0 1 1 0 1 1 3 2 1 0 P578 Q. RDS bit 0 Control word bit 18 1 0 Index .i001 .i002 .i003 .i004 P579 Q. RDS bit 1 Control word bit 19 P590 Q. base/reserve Control word bit 30 All grey-hatched background fields can be changed via the control word. This is described in Figure 4.4.3. RDS 4 RDS 3 RDS 2 RDS 1 .i004 .i003 .i002 .i001 4 8 02.96 Start-Up ENGLISH 4-47 Start-Up 4-48 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 5 Parameter List Parameter List Parameter list - Overview Range of Parameter Numbers Function 000 Operation Display 001 - 049 General Observation Parameters 050 - 069 General Parameters 070 - 089 Drive Data 090 - 099 Hardware Configuration 100 - 149 DC Link Data 150 - 329 Control 330 - 409 Convenience functions 410 - 549 Setpoint Channel 550 - 649 Control and Status Word 650 - 679 Analog Input/Output 680 - 719 Communications 720 - 759 Diagnostics 760 - 779 Modulator 780 - 799 Factory Parameters 900 - 999 Profile Parameters (Profibus) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-1 Parameter List 02.96 Parameter list; Summary of the abbreviations Example: PNU OP1 - Parameter name * : Conf. Description Par. P329 Pre-charging time 1) Pre-charging time of the DC link 8) Value range [phys. unit] Selection text Display Indices Factory setting See Modify (access/ status) 0 to 9999 [ms] 4 5009) 35)/ BR6) 3/ BR7) RDS parameter2) 14) PNU=149Hex; Type=O2;3) Scaling: 1Hex 1) An * under the parameter number means that this is a confirmation parameter, i.e. the modified value does not become active until the P key is pressed. 2) Abbreviations for indexed parameters RDS G/R Reserve data set parameter with 4 indices; changeover with control word 2, bits 18 and 19 Parameter with changeover feature for basic and reserve setting in control word 2, bit 30 3) Specification of parameter type O2 I2 V2 L2 16-bit value without sign 16-bit value with sign Bit-coded quantity Nibble-coded quantity 4) Scaling for access via the PKW mechanism If necessary: Specification of scaling group for process data (PZD) PZD group 0 or no specification 1 PZD scaling As for PKW scaling 4000Hex = 100% 5) Access stage (P051), starting at which a parameter can be modified or displayed 1 2 3 4 Operator input Standard mode Expert mode Factory-set parameters 6) Specification of the operating states in which the parameter can be displayed 7) Specification of the operating states in which the parameter can be displayed 6) 7) Operating states: U H A B MLFB input Hardware configuration Drive setting Ready (incl.: fault ) R (R) Run o000 o002, o004 o005 o007, o008, o009, o010, o011, o012, o021 o014, o015, o018 8) An ** under the parameter number means that this parameter does not exist with a 6SE70 rectifier unit (P070 (MLFB) 101). 9) A factory setting value in brackets means that the specified value only applies for P077=0. See Section 4.3.9.1 "Generate factory setting" for more details. 5-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 21 - 1/UHABR Par. 5.1 r000 Operation display Operation Display Status display, faults and warnings of the S/F unit For description, see Chapter 6 Operator control o014 -I II Run No thyristor bridge in circuit Rectifier bridge in circuit Regenerative bridge in circuit o012 Test phase Wait until the thyristor test and/or earth-fault test has been completed (Selection function: P3530 and/or P3540). Note: The thyristor test can only be conducted if the DC link voltage is less than 5% of 1.35*P071. Following an ON command, therefore, wait in operating status o012 until this condition is satisfied! o011 Wait for Run enable Wait for Run enable o010 Wait for system voltage Wait until the system voltage has been checked. Wait for voltage at power terminals X1-U1, X1-V1, X1-W1 (rectifier bridge) Wait for voltage at power terminals X4-1U2, X4-1V2, X4-1W2 (regenerative bridge) Wait for checkback signal "System contactor energized" Waiting state before energizing the system contactor (Waiting time P409) or or or or o009 or o008 or or or Wait for Ready to Switch On Wait for Ready to Switch On (OFF1 active) Wait until internal OFF state is canceled by an external OFF command. Switch-on inhibit; isolation (OFF2) Wait for acknowledgment of switch-on inhibit by activating the SWITCH-OFF command Isolation implemented (OFF2) Wait until a valid USS telegram to SST1 has been received (only if P687 is set to 0) Wait until a valid peer-to-peer telegram to SST2 has been received (only for P688=1, when P687.i003 is set to 0) o007 Fault A fault message has been received. o021 Download A parameter download over SST1 can be executed o005 Drive settings o004 Hardware settings o002 or Electronics initialization The option module electronics are initialized The basic unit electronics are initialized o001 Establish factory setting o000 Set MLFB PNU=00Hex; 1 Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-3 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 21 - 2/UHABR 0 to 1000 [V] - 2/ BR 0 to 1 - 2/ BR 3 - 2/ BR 0.0 to 1000.0 [V] - 2/ BR 0.0 to 1000.0 [V] - 2/ BR Par. 5.2 r001 General observation parameters Status Observation parameters for the current status of the S/F unit 0 = Enter MLFB (P070) 1 = Establish factory setting 2 = Hardware initialization 4 = Hardware settings 5 = Drive system settings 7 = Fault 8 = Restart inhibit 9 = Ready for turn-ON 10 = Wait for system voltage 11 = Ready for operation 12 = Ground fault test 14 = R/R unit is in operation 15 = Ramp generator decelerating (OFF1) 18 = Circuit identification or forming 21 = Download of parameter settings r006 (U) (H) (H) (A) (B) (B) (B) (B) (B) (B) (R) (R) (R) (B) 1 PNU=1Hex; Type=O2; Scaling: 1Hex DC Bus Volts Actual DC link voltage PNU=6Hex; r012 Base/Reserve MLFB-Input Init. RFE InitHW Conf HW Config. System Set. Fault ON Locked Ready for ON Line Voltage Ready Oper GrndFltTest Operation OFF 1 Circuit ID Download 1V Type=I2; Scaling: 1Hex 0 to 16384V 0 - 100% Base / reserve settings of the process data wiring for control word bits 0: 1: r013 Base setting Reserve setting 1 PNU=0CHex; Type=O2; Scaling: 1Hex Operat. Hours Display of operating hours with firing pulses enabled (Run status). All times > about 0.1s are taken into account. i001 = days (0..9999) i002 = hours (0..24) i003 = seconds (0..3600) d h s The operating hours counter r013 is set to 0 when the factory setting is established (P052=1). r030 1 PNU=0DHex; Type=O2; Scaling: 1Hex Rectifier Volts Display of the system voltage at the rectifier bridge (phase W-U) 0.1 V PNU=1EHex; Type=O2; Scaling: 1Hex r031 Inverter Volts 0 to 1638.4V 0 - 100% Display of the system voltage at the regenerative bridge (average value of the three phases) PNU=1FHex; 5-4 ENGLISH 0.1 V Type=O2; Scaling: 1Hex 0 to 1638.4V 0 - 100% Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0.01 to 65.00 [Hz] - 2/ BR 0.0 to 165.0 [el] - 2/ BR -150 to 150 [%] - 3/ BR -199 to 199 [%] - 2/ BR 0 to 199 [%] - 3/ BR 0 to 199 [%] - 2/ BR -199.9 to 199.9 [%] - 3/ BR -112.1 to 112.1 [%] - 2/ BR Par. r032 Line Frequency Display of the line frequency PNU=20Hex; r033 0.01 Hz, Type=O2; Scaling: 1Hex 0 to 50 Hz 0 - 100% Firing Angle PZD gr.: 1 Display of the firing angle PNU=21Hex; r034 DC Amps (set) 0.1 el, Type=O2; Scaling: 1Hex 0el -180el 0 - 100% PZD gr.: 1 Display of DC link current setpoint PNU=22Hex; r035 0.1 %, 100% P075 Type=I2; Scaling: 1Hex PZD gr.: 1 DC Amps (act) Display of actual DC link current PNU=23Hex; r036 1 %, 100% P075 Type=I2; Scaling: 1Hex PZD gr.: 1 DC Volts (set) Display of DC link voltage setpoint The setpoint 1.35*r030, limited to values of P074 up to 106.8%. PNU=24Hex; r037 1 %, 100% 1.35 P071 Type=O2; Scaling: 1Hex * PZD gr.: 1 DC Volts (act) Display of actual DC link voltage 1 %, 100% 1.35 P071 Type=O2; Scaling: 1Hex * PZD gr.: 1 DC Volts Deviat. PNU=25Hex; r038 Display of setpoint/actual-value deviation of DC link voltage controller 1 %, 100% 1.35 P071 Type=I2; Scaling: 1Hex * PZD gr.: 1 AnalogOut Displ. PNU=26Hex; r039 Display of terminal X102-14 (analog output) PNU=27Hex; Type=O2; Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 0.1, 100% Scaling: 1Hex 10V at terminal X102-14 PZD gr.: 1 ENGLISH 5-5 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 4 0 2/UHABR 2/ HABR 2 1/UHABR 1/UHABR 0 2/UHABR 2/UHAB Par. 5.3 General parameters P050 Language * Display language on the optional operation panel OP 0: 1: 2: P051 * * Français Italiano German English Espanol Français Italiano 1 to 3 Setting of access levels; with higher access levels more parameters can be read and/or written. Operating via PMU or OP Standard mode Expert mode 1 PNU=33Hex; Type=O2; Scaling: 1Hex Function Select Selection of several commissioning steps and special functions. (See Section 4.3.9 for details) 0 = Return from on of the functions described below to the previous status of the R/R unit 1 = Parameter-Reset: all parameters are reset to their original settings (factory settings). According to the Profibus profile for variable speed drives this function is also accessible via parameter P970. After finishing this function the parameter is automatically reset to 0. 2 = Release for MLFB setting (changing into the status 'MLFB input'). To exit this function the parameter must be reset to 0. 3 = Download (Changing into the status 'Download'). To exit this function the parameter must be reset to 0. 4 = Hardware configuration (Changing into the status 'Hardware settings'). To exit this function the parameter must be reset to 0. 5 = Drive setting (change to the status "Drive setting" for assigning the plant data parameters. To exit this function the parameter must be reset to 0. 20 = Forming of the DC link 21 = Circuit identification: Assigning the controller parameters of the R/R unit 22 = Display only parameters with modified values Important: This function can only be used in conjunction with operator control from the PMU. To exit this function the parameter must be reset to 0 (Return). PNU=34Hex; 5-6 3: 4: 1 PNU=32Hex; Type=O2; Scaling: 1Hex Access Level 1: 2: 3: P052 German English Espanol ENGLISH Operation Standard Expert 0 to 22 Return Param.Reset Input MLFB Download HW Config. System Set. FormingCaps Circuit ID Changed Par 1 Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P053 Parameter Access 0 to 31 * Release of interfaces for parameterization. This parameter is also available as P927 in keeping with Profibus Profile DVA. 6 1/UHABR 1/ HABR 1 PNU=35Hex; Type=O2; Scaling: 1Hex Display Light 0 to 1 Backlight for the optional operation panel OP 0 = Backlight always ON 1 = Backlight only ON during operation 0 3/ 3/ BR BR always ON dur. operat. 1 PNU=36Hex; Type=O2; Scaling: 1Hex Copy Parameters 011 to 144 012 3/ 3/ B B Par. 0: 1: 2: 4: 8: 16: none COM BOARD BASE KEYPAD BASE SERIAL (SST1) Serial I/O (SCB with USS)) TECH BOARD (CB) (PMU) (SST1 and OP) (SCB) (TB) Description for Setting: Every interface is coded by a number. Input of the number or the total of several numbers which are related to interfaces, gives parameterization access to these interfaces. Example: The factory setting '6' (=4+2) means, that BASE KEYPAD (PMU) and BASE SERIAL (SST1) have parameterization access. P054 P055 * This parameter permits the copying of data sets 1, 2, 3 or 4 to data sets 1, 2, 3 or 4. Only those parameters specified in Section 4.4 "Selecting the data sets" are affected by the copying process whereby each of these parameters has 4 indices that are assigned to the 4 data sets. Data set 1 can be set with the parameters Pxxx i001 Data set 2 can be set with the parameters Pxxx i002 Data set 3 can be set with the parameters Pxxx i003 Data set 4 can be set with the parameters Pxxx i004 0xy Do nothing; automatic reset value at the end of a copy operation 1xy The contents of data set x (x = 1, 2, 3 or 4) are copied to data set y (y = 1, 2, 3 or 4) (data set x remains unchanged; the original contents of data set y are overwritten). x and y are the respective data set numbers (1, 2, 3 or 4) of the source and destination data set. Each copy operation is started by changing P055 to parameter mode if P055 = xy and the unit is not in the "RUN" status. P555 is reset to P055 = 0xy at the end of the copy operation. Important: Once a copy operation has been started, the electronic power supply must not be switched off for at least 3 minutes to enable the copied parameters to be passed to the EEPROM. P055 is not stored in the EEPROM, and has the value "012" when the electronic power supply is switched on. PNU=37Hex; 1 Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-7 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indies Factorysetting See Modify (access / status 0 to 120 Depends on unit 3/U BR 3/U 100 to 1000 [V] acc. to P070 2/ ABR 2/ A 10 to 100 [% of P071] or [% of 1.35*P071] 61 2/ 2/ 0.0 to 3276.7 [A] acc. to P070 2/U BR 2/U 01 to 22 02 3/ ABR 3/ A Par. 5.4 Drive data P070 MLFB(6SE70 ... ) * MLFB (order number) of the rectifier/regenerating unit On POWER ON, the "Bootstrap" function is automatically selected as long as P070 has not been set! P071 * P074 Enter the code of the corresponding MLFB here (see Section 4.3.9.2) 1 PNU=46Hex; Type=O2; Scaling: 1Hex Line Volts Line voltage of the rectifier bridge RMS value of the rated voltage at which the power section is actually operated 1 PNU=47Hex; Type=O2; Scaling: 1Hex Limit LowVoltage Response threshold for undervoltage disconnection and phase failure monitoring and threshold for DC link voltage (ssee Section 4.3.10.1). P075 * P076 * 1 PNU=4AHex; Type=O2; Scaling: 1Hex Rtd Amps Rated DC voltage of the R/R unit Output DC current (average value) at the power terminals X1-C and X1-D. 0.1 PNU=4BHex; Type=O2; Scaling: 1Hex Config. PCircuit Configuration of the power section BR BR x1 Motoring only x2 Motoring and generating possible 0x No parallel power section connected 1x to 2x Number of power sections connected in parallel 1 PNU=4CHex; Type=L2; Scaling: 1Hex 5-8 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indies Factorysetting See Modify (access / status * : Conf. P077 Factory set. type 0 to 6 * Selective factory setting (see Section 4.3.9.1) The parameter can be modified in the state "MLFB input" (P052=2). There are two methods for setting the parameters dependent on P077: 1: If a MLFB is not entered (P070=0), once P077 has been entered and "MLFB input" has been terminated (P052=0), the selected parameter becomes valid immediately 2: Via the selection "Par.reset" (P052=1 or P970=0), "generate factory setting" is carried out and the setting of P077 is taken into account. The values of P070 and P077 will not be changed, but all other parameters are reset to their factory setting 0 3/U BR 3/U - 3/ B Par. RRU Parameter values: 0: Factory setting, acc. to "Parameter list", Chapter 5 1: With this setting, the following parameters are initialized differently as compared to "0" P554, P555 2: With this setting, the following parameters are initialized differently as compared to "0" P554, P555, P565, P566, P567, P575, P588, P607 4: With this setting, the following parameters are initialized differently as compared to "0" P554, P555, P565, P566, P575, P588, P607 5: With this setting, the following parameters are initialized differently as compared to "0" P486, P554, P555, P561, P565, P566, P567, P572, P575, P583, P587, P588, 607 6: With this setting, the following parameters are initialized differently as compared to "0" P486, P554, P555, P561, P565, P566, P572, P575, P583, P587, P588, P607 r089 1 PNU=4DHex; Type=02; Scaling: 1Hex Module slot1 4 Module in slot 1 (left) in the electronics box. 4 = Module CUR (Designation: RRU=Rectifying Regenerative Unit) PNU=59Hex; RRU 1 Type=02; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-9 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 3 0 3/ HBR 3/ H 0 3/ HBR 3/ H Par. 5.5 Hardware configuration P090 Board Position 2 * PCB in position 2 (right) of the electronic box 0 = No optional PCBs 1 = CB Communication Board 2 = TB Technology Board 3 = SCB Serial Communication Board none CB TB SCB Description for Setting: Only the following combinations of PCBs and positions are admitted: Position 3(P091) SCB CB SCB CB P091 * Position 2(P090) CB TB SCB CB TB TB SCB 1 PNU=5AHex; Type=O2; Scaling: 1Hex Board Position 3 0 to 3 PCB in position 3 (center) of the electronic box Text as for P090 Description see P090(PCB position 2) 1 PNU=5BHex; Type=O2; Scaling: 1Hex 5-10 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0.000 to 32.767 [ ] 4 0.000 3/ 3/ BR BR 0.00 to 327.67 [mH] 4 0.00 3/ 3/ BR BR 0.000 to 32.767 [ ] 4 0.000 3/ 3/ BR BR 0.00 to 327.67 [mH] 4 0.00 3/ 3/ BR BR 0.00 to 327.67 [mF] 4 0.00 3/ 3/ BR BR Par. 5.6 P140 Data of the DC link Rectifier Resist Circuit resistance in the rectifier bridge This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P141 0.001 PNU=6EHex; Type=O2; Scaling: 1Hex Rectifier Induct Circuit inductance of the rectifier bridge This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P142 ** 0.01 PNU=6FHex; Type=O2; Scaling: 1Hex Inverter Resist. Circuit resistance of the regenerative bridge This parameter is automatically set when circuit identification takes place (P052=21) RDS- parameter P143 ** 0.001 PNU=70Hex; Type=O2; Scaling: 1Hex Inverter Induct. Circuit inductance of the regenerative bridge This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P144 0.01 PNU=71Hex; Type=O2; Scaling: 1Hex DC Bus Capacit. Capacitance of the DC link This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter PNU=72Hex; 0.01 Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-11 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 1818Hex - 3/ BR 0.0 to 150.0% of P075 [%] 4 150.0% 3/ 3/ ABR A -150.0 to 0.0% of P075 [%] 4 -150.0% 3/ 3/ ABR A 0.01 to 1.00 4 0.15 3/ 3/ BR BR 0.001 to 1.000 [s] 4 0.015 3/ 3/ BR BR 0.10 to 200.00 4 3.00 3/ 3/ BR BR Par. 5.7 r150 Control Control Status Status word of the control 15 7 14 6 13 12 5 4 11 3 10 2 9 1 8 0 Meaning of the individual segments 3 4 11 12 Rectifier current limit reached Rectifier stability limit reached Regerating current limit reached Inverter stability limit reached Segment bright: corresponding limit reached Segment dark: corresponding limit not reached P160 1 PNU=96Hex; Type=V2;Scaling: 1Hex Motor Curr Limit Motoring current limit The rectifier current is limited to the value set here RDS parameter P161 ** 0.1 PNU=0A0Hex; Type=O2; Scaling: 1Hex Regen Curr Limit Generating current limit The regenerating current is limited to the value set here. RDS parameter P310 0.1 PNU=0A1Hex; Type=I2; Scaling: 1Hex DC Curr Reg Gain Proportional gain of the DC link current controller This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P311 0.01 PNU=136Hex; Type=O2; Scaling: 1Hex DC Curr Reg Time Integral-action (reset) time of the DC link current controller This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P313 0.001 PNU=137Hex; Type=O2; Scaling: 1Hex DC Volts RegGain Proportional gain of the DC link voltage controller This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter 0.01 PNU=139Hex; Type=O2; Scaling: 1Hex 5-12 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0.10 to 100.00 [s] 4 3.00 3/ 3/ BR BR 0.00 to 100.00 [%] of 1.35*P071 4 0.01 3/ 3/ BR BR -100.00 to 0.00 [%] of 1.35*P071 4 -1.00% 3/ 3/ BR BR 0.00 to 100.00 [%] of 1.35* Supply voltage at the rectifier bridge 4 80.00 3/ 3/ ABR A 0.00 to 100.00 [%] of 1.35xP071 4 6.00% 3/ 3/ ABR ABR 0 to 9999 [ms] 4 5 3/ 3/ BR BR 0 to 9999 [ms] 4 500 3/ 3/ BR BR Par. P314 DC Volts RegTime Integral-action (reset) time of the DC link voltage controller This parameter is automatically set when circuit identification takes place (P052=21) RDS parameter P316 0.01 PNU=13AHex; Type=O2; Scaling: 1Hex DC V-Reg +Limit Positive threshold for the dead band of the setpoint/actual-value difference of the Ud controller A setpoint/actual-value deviation signal for the DC link voltage is not applied to the Ud controller until the deviation of the DC link voltage exceeds the value set here. RDS parameter P317 0.01 PNU=13CHex; Type=O2; Scaling: 1Hex DC V-Reg -Limit Negative threshold for the dead band of the setpoint/actual-value difference of the Ud controller A setpoint/actual-value deviation signal for the DC link voltage is not applied to the Ud controller until the deviation of the DC link voltage drops below the value set RDS parameter P318 0.01 PNU=13DHex; Type=I2; Scaling: 1Hex DC V(set,red) DC link voltage setpoint when selecting the DC link voltage reduction function RDS parameter P319 0.01 PNU=13EHex; Type=O2; Scaling: 1Hex DC V(set,red)Hys Hysteresis for Ud < Ud(set,red) (message "Ud reduced") RDS parameter P320 0.01 PNU=13FHex; Type=O2; Scaling: 1Hex Smooth Load Amps Smoothing time for feedforward load current injection RDS parameter P329 1 PNU=140Hex; Type=O2; Scaling: 1Hex PreCharge Time DC link pre-charging time RDS parameter 1 PNU=149Hex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-13 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 3 0 3/ 3/ BR B 2 3/ 3/ BR B Par. 5.8 Convenience functions P353 Thyristor Test * Function test of the S/F unit thyristors 0 1 2 3 Thyristor test inactive Thyristors are tested when the first ON command is given after switching on the electronics power supply Thyristors are tested at each ON command Thyristors tested at the next ON command. If no fault occurs, parameter P353 is reset to 0. not active first ON every ON next ON Important: When units are connected in parallel (see Section 3.7), the thyristor test results are only conditionally useful. Note: The thyristor test can only be carried out if the DC link voltage is less than 5% of 1.35*P071. Following an ON command, therefore, the unit waits in operating status o012 until this condition is fulfilled! Exception: In slave mode (control word bit 27=1), the thyristor test is only carried out when Ud 5%. When Ud 5%, a selected thyristor test (P353>0) is ignored (with P353=3, P353 remains at 3). The thyristors of the regenerating bridge are also fired for the purposes of the thyristor test in the case of "regenerating inhibited" (control word 1, bit 12, corresponding source P572 selected). P354 * 1 PNU=161Hex; Type=O2; Scaling: 1Hex Ground Fault Test 0 to 3 Checking the S/F unit for ground faults This is not a protective function as defined by the VDE guidelines! 0 1 2 3 Ground fault test inactive Ground fault test when the first ON command is given after switching on the electronics power supply Ground fault test at each ON command Ground fault test at the next ON command. If no fault occurs, parameter P353 is reset to 0 inactive First ON Any ON Next ON Note: The ground fault test is only carried out if the DC link voltage is less than 50% of 1.35*P071; otherwise it is automatically skipped! 1 PNU=162Hex; Type=O2; Scaling: 1Hex 5-14 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P366 Auto Restart 0 to 2 * Auto restart after power outage If the power fails at one of the terminals U1/L1, V1/L2, W1/L3, 1U2/1T1, 1V2/1T2 1W2/1T3, X9.1 and X9.2, or if the voltage is not within the permissible tolerance range and the DC link voltage has dropped beneath the P074 * 1.35 * P071 threshold, the S/F unit responds as follows:: 0 3/ 3/ 1.0 to 600.0 [min] 4 10.0 2/ ABR 2/ AB 0.0 to +120.0 [s] 0.0 3/ BR 3/ B Par. 0 Auto restart inhibited No automatic restart; the corresponding fault message (F003, F004, F005, F007, F009 or F010) is triggered. BR BR OFF 1 Acknowledgment following power outage The rectifier/regenerating unit enters status o008 (switch-on inhibit) or o009 (switch on/off from the I/O keys of the PMU). On ON Reset power recovery, a new ON command must be given to enable the DC link to re-charge. The inverter is not automatically restarted by the WEA (auto restart) function. 2 Restart following power recovery and pre-charging of the DC link During the power outage, the controllers and firing pulses of the PZD R/R are inhibited. The rectifier/regenerating unit enters status o010. On recovery of the voltage, the DC link is charged again as quickly as possible (see Section 4.3.10.1). ON Always Important: The necessary external measures must be taken to guarantee safety on an automatic restart! P408 1 PNU=16EHex; Type=O2; Scaling: 1Hex Caps FormingTime Forming time of the DC link This parameter is used when forming the DC link (P052=20). RDS parameter P409 0.1 PNU=198Hex; Type=O2; Scaling: 1Hex Contactor Delay Closing delay of the line contactor Closing of the line contactor is delayed by the time set here with respect to the "Switch on" command. This parameter can be used to implement time grading when energizing the line contactors of several drive units in order to prevent the inrush currents of the autotransformers for regenerative mode overloading a supply transformer. 0.1 PNU=199Hex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-15 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 6005 2 (0) 3/ 3/ BR BR 0.00 to 100.00 [%] of 1.35*P071 4 2.00 3/ 3/ BR B 0.00 to 10.00 [s] 4 0.10 3/ 3/ BR B Par. 5.9 Setpoint channel P486 Src Current Setp * Setpoint source Parameter values: As per PZD wiring of the setpoint channel (see Section 4.3.1.3) Only effective if slave drive (control word 2, bit 27 =1) G/R parameter P517 1 PNU=1E6Hex; Type=L2; Scaling: 1Hex DC Volts Dev Lim Setpoint/actual-value deviation of Ud: If the deviation between the Ud setpoint and the actual Ud is considerable, the "Setpoint/actual-value deviation" message is generated (status word 1 Bit 8 (r552)) Compare P518 (min. duration of deviation) RDS- parameter P518 0.01 PNU=205Hex; Type=O2; Scaling: 1Hex Deviation Time Min. deviation time: If there is a deviation (P517), the "Setpoint/actual-value deviation" message (status word 1 bit 8 (r552)) is generated after this minimum time has elapsed RDS parameter 0.01 PNU=206Hex; Type=O2; Scaling: 1Hex 5-16 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) - 2/ BR - 2/ BR - 2/ BR - 2/ BR 0 to 6005 2 (i001=1010) (i002=1001) 2/ 2/ BR BR 1 to 6005 2 (i001=1010) (i002=1002) 2/ 2/ BR BR Par. 5.10 r550 Control and status word Control Word 1 Display of the control word 1 bits 0 to 15, see Section 4.3.1.1.2 15 7 r551 14 6 13 5 12 4 11 3 10 2 9 1 8 0 1 PNU=226Hex; Type=V2;Scaling: 1Hex Control Word 2 Display of the control word 2 bits 16 to 31, see Section 4.3.1.1.2 31 30 23 22 r552 29 28 21 20 27 26 19 18 25 24 17 16 1 PNU=227Hex; Type=V2;Scaling: 1Hex Status Word 1 Display of the status word 1 bits 0 to 15, see Section 4.3.1.2.2 15 7 r553 14 6 13 5 12 4 11 3 10 2 9 1 8 0 1 PNU=228Hex; Type=V2;Scaling: 1Hex Status Word 2 Display of the status word 2 bits 16 to 31, see Section 4.3.1.2.2 31 30 23 22 P554 * 29 28 21 20 27 26 19 18 25 24 17 16 1 PNU=229Hex; Type=V2;Scaling: 1Hex Src ON/OFF1 Source of the 'ON/OFF1' command (control word 1, bit 0) 0: OFF1 1: Not allowed 1001: CUR, binary input 1 1010: PMU ON/OFF keys Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R Parameter P555 * 1 PNU=22AHex; Type=L2; Scaling: 1Hex Src1 OFF2 Source 1 of the 'OFF2' command (control word 1, bit 1) 0: Not allowed 1: Condition for operation 1002: binary input 2 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R Parameter 1 PNU=22BHex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-17 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P556 Src2 OFF2 1 to 6005 * Source 2 of the 'OFF2' command (control word 1, bit 1) 2 1 2/ 2/ BR BR 1 to 6005 2 1 2/ 2/ BR BR 1 to 6005 2 (1) 2/ 2/ BR BR 0 to 6005 2 (i001=0) (i002=1003) 2/ 2/ BR BR 0 to 6005 2 (0) 2/ 2/ BR BR 0 to 6005 2 (2001) 2/ 2/ BR BR Par. Description see P555 B/R Parameter P557 * 1 PNU=22CHex; Type=L2; Scaling: 1Hex Src3 OFF2 Source 3 of the 'OFF2' command (control word 1, bit 1) Description see P555 B/R Parameter P561 * 1 PNU=22DHex; Type=L2; Scaling: 1Hex Src InvRelease Source for the "Run enable" command (control word 1, bit 3) 0: Pulse inhibit 1: Automatic "Run enable" at end of waiting times Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R Parameter P565 * 1 PNU=231Hex; Type=L2; Scaling: 1Hex Src1 Fault Reset Source 1 of the 'Reset' command (control word 1, bit 7) 0: No source selected 1: Not allowed 1003: Binary input 3 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) whereby "Reset" from the PMU is always possible Note: The "Acknowledge" control command is edge-triggered B/R parameter P566 * 1 PNU=235Hex; Type=L2; Scaling: 1Hex Src2 Fault Reset Source 2 of the 'Reset' command (control word 1, bit 7) Description see P565 B/R parameter P567 * 1 PNU=236Hex; Type=L2; Scaling: 1Hex Src3 Fault Reset Source 3 of the 'Reset' command (control word 1, bit 7) Description see P565 B/R parameter 1 PNU=237Hex; Type=L2; Scaling: 1Hex 5-18 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P568 Src Jog1 ON 0 to 6005 * Source of the 'Jog 1' command (control word 1, bit 8) 2 0 2/ 2/ BR BR 0 to 6005 2 0 2/ 2/ BR BR 0 to 6005 2 0 2/ 2/ ABR ABR 0 to 6005 2 (1) 2/ 2/ BR BR 1 to 6005 2 1 2/ 2/ BR BR Par. 0: No Jog operation 1: Not allowed Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R-Parameter P569 * 1 PNU=238Hex; Type=L2; Scaling: 1Hex Src Jog2 ON Source of the 'Jog 2' command (control word 1, bit 9) Description see P568 B/R parameter P571 1 PNU=239Hex; Type=L2; Scaling: 1Hex Src Reduce DC V * Source for the "Reduce Ud" control command (control word 1, bit 11) Wait for Ud reduction 0: Ud reduction inactive 1: Ud reduction requested (permanent Ud reduction) other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P572 * ** 1 PNU=23BHex; Type=L2; Scaling: 1Hex Src RegenRelease Source for the "Regenerating enable" control command (control word 1, bit 12) 0: Regenerating inhibited 1: Regenerating enabled Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P573 * 1 PNU=23CHex; Type=L2; Scaling: 1Hex Src No ExtFault3 Source for the "External fault 3" control command (control word 1, bit 13) L signal causes disconnection of the faulted drive. 0: Not allowed 1: No external fault 3 1003: Binary input 3 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter 1 PNU=23DHex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-19 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P574 Src Motor/Regen 0 to 6005 * Source for the "Generating/motoring" control command (control word 1, bit 14) 2 0 2/ 2/ BR BR 1 to 6005 2 (1) 2/ 2/ BR BR 0 to 6005 2 0 3/ 3/ BR BR 0 to 6005 2 0 2/ 2/ BR BR Par. ** 0: Control command ineffective (motoring and generating mode permitted 1: Not allowed Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P575 * 1 PNU=23EHex; Type=L2; Scaling: 1Hex Src No ExtFault1 Source for the "External fault 1" control command (control word 1, bit 15) L signal causes disconnection of the faulted drive. 0: Not allowed 1: No external fault 1 1003: Binary input 3 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P578 * 1 PNU=23FHex; Type=L2; Scaling: 1Hex Src RDataSetBit0 Source for bit 0 (control word 2, bit 18) for selecting the reserve data set (RDS) 0: RDS bit 0 has the value 0 1: RDS bit 0 has the value 1 Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P579 * 1 PNU=242Hex; Type=L2; Scaling: 1Hex Src RDataSetBit1 Source for bit 1 (control word 2, bit 19) for selecting the reserve data set (RDS) 0: RDS bit 1 has the value 0 1: RDS bit 1 has the value 1 Other values: see allowed settings in section 4.3.1.1 (process data wiring of the control word) B/R parameter 1 PNU=243Hex; Type=L2; Scaling: 1Hex 5-20 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P583 Src 12-Pulse Mode 1 to 6005 * Source for control command "12-pulse mode is selected" (control word 2, bit 23) 2 (0) 3/ 3/ BR BR 1 to 6005 2 1 2/ 2/ BR BR 0 to 6005 2 (0) 2/ 2/ BR BR 1 to 6005 2 (1) 3/ 3/ BR BR 1 to 6005 2 1 3/ 3/ BR BR Par. 0: No 12-pulse mode 1: 12-pulse mode is selected Other values: see allowed settings in section 4.3.1.1 (process data wiring of the control word) B/R parameter P586 * 1 PNU=247Hex; Type=L2; Scaling: 1Hex Src No ExtFault2 Source of the 'External fault 2' message (control word 2, bit 26) L signal causes disconnection of the faulted unit after a pre-charging time of + 200ms if the rectifier/regenerating unit is in the "RUN" status. 0: Not allowed 1: No external fault 1004: Binary input 4 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P587 * 1 PNU=24AHex; Type=L2; Scaling: 1Hex Src Master/Slave Source for the master/slave drive changeover (control word 2, bit 27) 0: Master drive: The control works with an internal current setpoint 1: Slave drive: The control works with an external current setpoint Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter P588 * 1 PNU=24BHex; Type=L2; Scaling: 1Hex Src No Ext Warn1 Source of the 'External warning 1' message (control word 2, bit 28) 0: Not allowed 1: No external warning Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R- parameter P589 * 1 PNU=24CHex; Type=L2; Scaling: 1Hex Src No Ext Warn2 Source of the 'external warning 2' message (control word 2, bit 29)) 0: Not allowed 1: No external warning Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) B/R parameter 1 PNU=24DHex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-21 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P590 Src Base/Reserve 0 to 6005 * Source of the 'Base / reserve settings' switching command (control word 2, bit 30) 1005 3/ 3/ BR BR 1 to 4216 1 3/ 3/ BR BR - 2/ BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR Par. 0: Base setting 1: Reserve setting 1005: Binary input 5 of the CUR board Other values: see allowed settings in Section 4.3.1.1 (process data wiring of the control word) No base/reserve changeover possible P591 * 1 PNU=24EHex; Type=L2; Scaling: 1Hex Src ContactorMsg Source of the 'Main contactor energized' message(control word 2, bit 31) 0: 1: 1001 to 1005: 4101 to 4116: 4201 to 4216: Not allowed No main contactor checkback signal CUR terminals SCB-SCI1- terminals (serial I/O) SCB-SCI2- terminals (serial I/O) For details see Section 4.3.1.1 Notes: If the function is active, pulses are released as soon as the message is available. No base / reserve settings possible r599 1 PNU=24FHex; Type=L2; Scaling: 1Hex CW/SW 12-Pulse Display of control/status word for 12-pulse mode, bit 0 to 15, see Section 3.8.4. 15 7 P600 * 14 6 13 5 12 4 11 3 10 2 9 1 8 0 1 PNU=257Hex; Type=V2;Scaling: 1Hex Trg Bit Ready On Destination of the status bit 'ready for turn ON' (status word 1, bit 0) Power is ON, the drive may be turned on. Depending on the selected index all settings according to Section 4.3.1.2 (process data wiring of the status word) may be selected. i01: i02: P601 * GG: SCI : selection of a base drive terminal selection of a SCI1/2 terminal 1 PNU=258Hex; Type=L2; Scaling: 1Hex Trg Bit Rdy Oper Destination of the status bit 'Ready for operation' (status word 1, bit 1) All the settings specified in Section 4.3.1.2 (process data wiring of the status word) are permissible, depending on the index selected Parameter values, indices: as P600 1 PNU=259Hex; Type=L2; Scaling: 1Hex 5-22 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P602 Trg Bit Operat 0 to 4212 * Destination of the status bit 'Run' (status word 1, bit 2) The unit is in operation. 2 0 2/ 2/ BR BR 0 to 4212 2 i001=1002 i002=0 2/ 2/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 (0) 2/ 2/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR Par. Parameter values, indices: as P600 P603 * 1 PNU=25AHex; Type=L2; Scaling: 1Hex Trg Bit Fault Destination of the status bit 'Fault' (status word 1, bit 3) Note: For issuing the fault message via a terminal the active status (bit has Hlevel) is inverted (broken wire proof). Parameter values, indices: as P600 P604 * 1 PNU=25BHex; Type=L2; Scaling: 1Hex Trg Bit No OFF2 Destination of the status bit 'No OFF2 command' (status word 1, bit 4) Parameter values, indices: as P600 P606 * 1 PNU=25CHex; Type=L2; Scaling: 1Hex Trg BitONblocked Destination of the status bit 'Turn-ON locked' (status word 1, bit 6) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 P607 * 1 PNU=25EHex; Type=L2; Scaling: 1Hex Trg Bit Warning Destination of the status bit 'Warning' (status word 1, bit 7) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 P608 * 1 PNU=25FHex; Type=L2; Scaling: 1Hex Trg Bit Deviat. Destination wiring of the status bit "Ud set = Ud act“ (status word 1, bit 8) cf. P517 Parameter values, indices: as P600 P610 * 1 PNU=260Hex; Type=L2; Scaling: 1Hex Trg Regen Ready Destination wiring of the status bit "Regenerating ready" (status word 1, Bit 10) Parameter values, indices: as P600 1 PNU=260Hex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-23 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P611 Trg Low Voltage 0 to 4212 * Destination of the status bit 'Undervoltage' (status word 1, bit 11) 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ ABR ABR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR Par. Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 P612 * 1 PNU=263Hex; Type=L2; Scaling: 1Hex Trg Bit Contact Destination of the status bit 'Energize main contactor' (status word 1, bit 12) H level: energize contactor! Important: Relay X9-4/5, whose function cannot be programmed, is provided for controlling the main contactor. Parameter values, indices: as P600 P613 * 1 PNU=264Hex; Type=L2; Scaling: 1Hex Trg DC V reduced Destination wiring for the status bit "Ud reduced“ (status word 1, bit 13) Parameter values, indices: as P600 P614 * ** 1 PNU=265Hex; Type=L2; Scaling: 1Hex Trg Motor/Regen Destination wiring for the status bit "Regenerative/motoring mode" (status word 1, bit 14) Parameter values, Indices: as P600 P618 * 1 PNU=266Hex; Type=L2; Scaling: 1Hex Trg Current Lim. Destination wiring of the status bit "Current limit active" (status word 2, bit 18) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken-wire proof). Parameter values, indices: as P600 P619 * 1 PNU=26AHex; Type=L2; Scaling: 1Hex Trg Bit Ext Flt1 Destination of the status bit 'External fault 1' (status word 2, bit 19) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 1 PNU=26BHex; Type=L2; Scaling: 1Hex 5-24 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P620 Trg Bit Ext Flt2 0 to 4212 * Destination of the status bit 'External fault 2' (status word 2, bit 20) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). If an ON command is active, L-level causes fault trip after 200 msec. 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR 0 to 4212 2 0 3/ 3/ BR BR Par. Parameter values, indices: as P600 P621 * 1 PNU=26CHex; Type=L2; Scaling: 1Hex Trg Bit ExtWarn Destination of the status bit 'External warning' (status word 2, bit 21) Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 P622 * 1 PNU=26DHex; Type=L2; Scaling: 1Hex Trg Bit i2t Inv Destination of the status bit 'Warning unit overload' (status word 2, bit 22); Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 P623 * 1 PNU=26EHex; Type=L2; Scaling: 1Hex Trg BitFltTmpInv Destination of the status bit 'Fault unit overtemperature' (status word 2, bit 23 Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, Indices: as for P600 P624 * 1 PNU=26FHex; Type=L2; Scaling: 1Hex Trg BitWarTmpInv Destination of the status bit 'Warning unit overtemperature' (status word 2, bit 24 Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 1 PNU=270Hex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-25 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P631 Trg Bit Charging 0 to 4212 * Destination of the status bit 'Charging active' (status word 2, bit 31) 2 0 3/ 3/ Par. BR BR Note: For issuing the message via a terminal the active status (bit has H-level) is inverted (broken wire proof). Parameter values, indices: as P600 1 PNU=277Hex; Type=L2; Scaling: 1Hex 5-26 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 999 37 2/ 2/ BR BR 320,00 [V] 10.00 2/ 2/ BR BR -100.00 to 100.00 [V] 0.00 2/ 2/ BR BR 0 to 3 0 2/ 2/ BR BR Par. 5.11 P655 Analog input/output CUR AnaOutActVal Number of the parameters whose value is to be output at the analog output of the CUR, (terminal X102-14). P656 1 PNU=28FHex; Type=O2; Scaling: 1Hex CUR AnaOut Gain Gain for the analog output of the CUR (terminal X102-14) P656 = desired analog output voltage at PWE=100%, if offset=0 The output voltage is calculated with the following formula: U(out)= [(PWE/100%) * P656] + P657 P657 0.01 V PNU=290Hex; Type=I2; Scaling: 1Hex CUR AnaOutOffset Offset for the analog output on the CUR (terminal X102-14) The analog output can represent voltages of -10V to +10V. P658 * 0.01 V PNU=291Hex; Type=I2; Scaling: 1Hex AnaOut Conf Curr Configuration of terminal X102-16 (actual current display) 0 Output with correct sign (positive voltage: motoring current) (negative voltage: regenerative current) 1 Output absolute value (positive voltage only) 2 Signed output, inverted (positive voltage: motoring current) (negative voltage: regenerative current) 3 Output of absolute value, inverted (negative voltage only) signed absoluteVal inverted inv. absVal 1 PNU=292Hex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-27 Parameter List 02.96 PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. SCI AnalogInConf 0 to 2 6 0 3/ 3/ BR BR 0 to 15 6 2 3/ 3/ BR BR -320.00 to 320.00 [V] 6 0.00 3/ 3/ BR BR Par. P660 Configuration of the SCI analog inputs; defines the kind of the input signals Parameter values 0: 1: 2: Terminals X428/3, 6, 9 -10 V ... + 10 V 0 V ... + 10 V Terminals X428/5, 8, 11 - 20 mA ... + 20 mA 0 mA ... + 20 mA 4 mA ... + 20 mA Notes: Only one signal can be wired per input; alternatively voltage or current signals can be evaluated. Voltage and current signals must be connected to different terminals. Settings 1 and 2 only allow unipolar signals, i. e. the internal process data are also unipolar. At setting 2 an input current < 2 mA causes a fault trip (broken wire proof) The offset scaling of the analog inputs is done via P662. i001: i002: i003: i004: i005: i006: Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog input 1 Slave 1, analog input 2 Slave 1, analog input 3 Slave 2, analog input 1 Slave 2, analog input 2 Slave 2, analog input 3 Condition: The related SCB board must be reported via P090 and P091, respectively P661 1 PNU=294Hex; Type=O2; Scaling: 1Hex SCI AnaInSmooth Filter time constant of the SCI analog inputs i001: i002: i003: i004: i005: i006: P662 Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog input 1 Slave 1, analog input 2 Slave 1, analog input 3 Slave 2, analog input 1 Slave 2, analog input 2 Slave 2, analog input 3 1 PNU=295Hex; Type=O2; Scaling: 1Hex SCI AnalogInOffs Offset scaling of the SCI analog inputs Description for setting see SCI manual i001: i002: i003: i004: i005: i006: Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog input 1 Slave 1, analog input 2 Slave 1, analog input 3 Slave 2, analog input 1 Slave 2, analog input 2 Slave 2, analog input 3 0.01 V PNU=296Hex; Type=I2; Scaling: 1Hex 5-28 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. SCI AnaOutActVal 0 to 999 6 0 3/ 3/ BR BR -320.00 to 320.00 [V] 6 10.00 3/ 3/ BR BR -320.00 to 320.00 [V] 6 0.00 3/ 3/ BR BR Par. P664 Actual value output via SCI analog outputs Description for setting: Enter the parameter number of the quantities, which are to be issued; for details see SCI manual. i001: i002: i003: i004: i005: i006: Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog output 1 Slave 1, analog output 2 Slave 1, analog output 3 Slave 2, analog output 1 Slave 2, analog output 2 Slave 2, analog output 3 Condition: The related SCB board must be reported via P090 and P091, respectively P665 1 PNU=298Hex; Type=O2; Scaling: 1Hex SCI AnaOut Gain Proportional gain of the SCI analog outputs Description for setting: see SCI manual i001: i002: i003: i004: i005: i006: P666 Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog output 1 Slave 1, analog output 2 Slave 1, analog output 3 Slave 2, analog output 1 Slave 2, analog output 2 Slave 2, analog output 3 0.01 V PNU=299Hex; Type=I2; Scaling: 1Hex SCI AnaOut Offs Offset of the SCI analog outputs i001: i002: i003: i004: i005: i006: Sl11 Sl12 Sl13 Sl21 Sl22 Sl23 Slave 1, analog output 1 Slave 1, analog output 2 Slave 1, analog output 3 Slave 2, analog output 1 Slave 2, analog output 2 Slave 2, analog output 3 0.01 V PNU=29AHex; Type=I2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-29 Parameter List 02.96 PNU OP1-parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 999 16 i001=968 i002=0 ... i016=0 3/ 3/ BR B 0 to 999 5 i001=599 i002=34 i003=0 i004=0 i005=0 3/ 3/ BR B 0 to 5 0 3/ HBR 3/ H 2 0 3/ 3/ Par. 5.12 Communications P680 Scom1 Act Value * Process data assignment for actual-value output over serial interface SST1. Defines the parameter positions in the telegram. Notes: Word 1 should be assigned status word 1 (r552=r968). The length (number of words) of the process data part in the telegram is set with P686, Index i001. i001=Word 01 of the (process data part of the) telegram i002=Word 02 of the (process data part of the) telegram ... i016=Word 16 of the (process data part of the) telegram P681 * 1 PNU=2A8Hex; Type=O2; Scaling: 1Hex Scom2 Act Value Selection of the process data to be transmitted over serial interface SST2 (actual values) with peer-to-peer protocol selected (P688=1). Defines the parameter positions in the telegram. Notes: The length (number of words) of the process data part in the peer-to-peer telegram is set with P686, Index i003. i001=Word 1 of the (process data part of the) telegram i002=Word 2 of the (process data part of the) telegram ... i005=Word 5 of the (process data part of the) telegram P682 * 1 PNU=2A9Hex; Type=O2; Scaling: 1Hex SCB Protocol SCB can be operated as master for the SCI boards or as serial communications board (see SCB manual). 0 = SCI-Module: Master for SCI boards 1 = 4 wire USS 2 = 2 wire USS 3 = Peer to Peer 4 = Option-1: not used 5 = Option-2; not used SCI-Module 4 wire USS 2 wire USS Peer 2 Peer Option 1 Option 2 Condition: SCB board must be reported via P090 and 0P91, respectively P683 * 1 PNU=2AAHex; Type=O2; Scaling: 1Hex SCom/SCB BusAddr Bus address of the serial communication interfaces 0 to 30 BR B i001 = SST1: bus address of serial comm. interface 1 (CUR) i002 = SCB: SCB baud rate, if P682=1, 2 1 PNU=2ABHex; Type=O2; Scaling: 1Hex 5-30 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P684 SCom/SCB Baud 1 to 813 * Serial interfaces baud rate 2 i001=6 i002=6 i003=13 3/ 3/ BR B 0 to 127 2 i001=127 i002=127 3/ 3/ BR B 0 to 16 3 2 3/ 3/ BR B Par. 1 2 3 4 5 6 7 8 9 10 11 12 13 300 Baud 600 Baud 1200 Baud 2400 Baud 4800 Baud 9600 Baud 19200 Baud 38400 Baud 57650 Baud 76800 Baud 93750 Baud 115200 Baud 187500 Baud 300 Bd 600 Bd 1200 Bd 2400 Bd 4800 Bd 9600 Bd 19200 Bd 38400 Bd 57650 Bd 76800 Bd 93750 Bd 115200 Bd 187500 Bd i001 = SST1: serial comm. interface 1 (CUR) i002 = SCB: SCB, if P682=1, 2, 3 i003 = SST2: serial comm. interface 2 (CUR with PTP1 option) P685 * 1 PNU=2ACHex; Type=O2; Scaling: 1Hex SCom/SCB #PKWDat Number of words (16 bit) of the parameter data part in the net data block of the telegram. 0: No parameter data part in the telegram 3, 4 Parameter data part is 3 (parameter identifier, Ind, parameter value), 4 words long 127 Variable parameter data length for the transfer of parameter description and texts i001 = SST1: serial comm. interface 1 (CUR) i002 = SCB: SCB, if P682=1, 2 P686 * 1 PNU=2ADHex; Type=O2; Scaling: 1Hex SCom/SCB # PrDat Number of words (16 bits) of the process data part in the net data block of the telegram. i001 = SST1: serial comm. interface 1 (CUR) i002 = SCB: SCB, if P682=1, 2, 3 PWE=0 means that no process data are expected in the USS protocol and that none are sent. i003 = SST2: serial comm. interface 2 (CUR with PTP1 option), if Peer-to-Peer protocol is selected (P688=1), from 1 to 5 net data words can be sent. 1 PNU=2AEHex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-31 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 6500 [ms] 3 i001=0 i002=0 i003=1 2/ 2/ BR BR 0 to 1 0 3/ 3/ BR B 5 0 3/ 3/ BR BR Par. P687 SCom/SCB TlgOFF * Telegram OFF time of CUR and SCB If no correct telegram is received within the parameterized time a fault trip is set. Description for setting: Value 0: No monitoring, no fault trip; must be parameterized for sporadic (acyclic) telegrams, e. g. operator panel OP at serial comm. interface 1. i001 = SST1: serial comm. interface 1 (CUR) i002 = SCB: SCB, if P682=1, 2, 3 i003 = SST2: serial comm. interface 2 (CUR with PTP1 option), if Peer-to-Peer protocol is selected (P688=1). With active Peer-To-Peer protocol (P688 = 1) and telegram failure time P687.i003 0, the unit remains in operating state o008 until telegram traffic is correct (see P688). With P687.i003 = 0 AND P681.i001 = 599 in the case of telegram failure, bits 3 and 6 of the first SST2 Peer-to-Peer receive data (the control/status word sent from the partner unit in 12-pulse mode) are set to 0. P688 * 1ms PNU=2AFHex; Type=O2; Scaling: 1Hex SST2 Protocol Selection of the protocol for SST2 (serial interface 2 (CUR with PTP1 option)) 0 1 P689 Interface is provided for factory-internal diagnostics purposes, 7 data bits + 1 parity bit, even parity,1 stop bit) Peer-to-Peer protocol (8 data bits + 1 parity bit, even parity,1 stop bit) With active Peer-To-Peer protocol (P688 = 1) and telegram failure time P687.i003 0, the unit remains in operating state o008 until telegram traffic is correct. 1 PNU=2B0Hex; Typ=O2; Normierung: 1Hex SCB Peer2PeerExt factory-internal Peer to Peer 0 to 1 Immediate transfer on of data received via the peer to peer protocol of SCB. Mark of these words of the received peer to peer telegram which are to be transferred on immediately. 0: 1: No immediate transfer (only to CUR) Immediate transfer (and passing to CUR) CUR only Transfer i001 = W01: Word 01 of the (process data part of the) telegram i002 = W02: Word 02 of the (process data part of the) telegram ..... i005 = W05: Word 05 of the (process data part of the) telegram Condition: P682 = 3 (peer to peer protocol) 1 PNU=2B1Hex; Type=O2; Scaling: 1Hex 5-32 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P690 SCB Act Values 0 to 999 * Actual value output via the serial communications interface of the SCB board. Defines, which parameter is to be transferred at which telegram address. 16 i001=968 i002=0 ... i016=0 3/ 3/ BR B 0 to 999 16 i001=968 i002=0 ... i016=0 3/ 3/ BR B 0 to 6500 [ms] 20 3/ 3/ BR BR 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/H Par. Notes: Word 1 should be set for status word 1 (r552=r968) The length (number of words) of the process data part of the telegram is set with P686, Index 02 i001 Word 01 of the (process data part of the) telegram i002 Word 02 of the (process data part of the) telegram ... i016 Word16 of the (process data part of the) telegram P694 * 1 PNU=2B2Hex; Type=O2; Scaling: 1Hex CB/TB Act Values Actual-value output over the serial interface of the CB and/or TB module Defines which parameter is to be transferred at which telegram address. Note: Word 1 should be set for status word 1 (r552=r968) If "0" is entered (factory setting from i002 to i016), the option module does not pass the current value of r000 to the control system (e.g. SIMATIC), but the constant value "0". i001 Word 01 of the (process data part of the) telegram i002 Word 02 of the (process data part of the) telegram ... i016 Word16 of the (process data part of the) telegram P695 * 1 PNU=2B6Hex; Type=O2; Scaling: 1Hex CB/TB TlgOFFTime Telegram lag time of CB and TB If no correct telegram is received within the parameterized time a fault trip is set. Monitoring is carried out at intervals of 20 ms, therefore it is only appropriate to set values that are multiples of 20 ms. Description for setting: 0: no monitoring, no fault trip; must be parameterized for sporadic (non-cyclic) telegrams, e. g. operator panel OP at serial comm. interface 1. P696 1 ms PNU=2B7Hex; Type=O2; Scaling: 1Hex CB Parameter 1 Communication board parameter 1. See manual of the used communication board. Parameter is only needed if a communication board is reported (P090 or P091 = 1) The communication board checks, if the set value is valid. If the value is not accepted, the fault message 80 is issued with fault value 5 P697 1 PNU=2B8Hex; Type=O2; Scaling: 1Hex CB Parameter 2 Communication board parameter 2 see P696 1 PNU=2B9Hex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-33 Parameter List PNU OP1 parameter name * : Conf. 02.96 Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) CB Parameter 3 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H 0 to 65535 0 3/ HBR 3/ H Par. P698 Communication board parameter 3 See P696 P699 1 PNU=2BAHex; Type=O2; Scaling: 1Hex CB Parameter 4 Communication board parameter 4 See P696 P700 1 PNU=2BBHex; Type=O2; Scaling: 1Hex CB Parameter 5 Communication board parameter 5 See P696 P701 1 PNU=2BCHex; Type=O2; Scaling: 1Hex CB Parameter 6 Communication board parameter 6 See P696 P702 1 PNU=2BDHex; Type=O2; Scaling: 1Hex CB Parameter 7 Communication board parameter 7 See P696 P703 1 PNU=2BEHex; Type=O2; Scaling: 1Hex CB Parameter 8 Communication board parameter 8 See P696 P704 1 PNU=2BFHex; Type=O2; Scaling: 1Hex CB Parameter 9 Communication Board Parameter 9 See P696 P705 1 PNU=2C0Hex; Type=O2; Scaling: 1Hex CB Parameter 10 Communication board parameter 10 See P696 1 PNU=2C1Hex; Type=O2; Scaling: 1Hex 5-34 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Par. 5.13 r720 Display Indices Factorysetting See Modify (access / status) 3 3/U BR 3 3/U BR 3 3/U BR 3 3/U BR - 3/ Diagnostics SW Version Software version of the PCBs in positions 1, 2 and 3 of the electronic box. Indices: i001: Pos1: Software version of the PCB in position 1 i002: Pos2: Software version of the PCB in position 2 i003: Pos3: Software version of the PCB in position 3 r721 Pos1 Pos2 Pos3 0.1 PNU=2D0Hex; Type=O2; Scaling: 1Hex SW Generat. Date Software generation date of the CUR board. Indices: i001= Year i002= Month i003= Day r722 Year Mon Day 1 PNU=2D1Hex; Type=O2; Scaling: 1Hex SW ID Extended software version ID of the modules in slots 1, 2 and 3 of the electronic box for internal purposes. Indices: i001: SPL1: Software code of the PCB in position 1 i002: SPL2: Software code of the PCB in position 2 i003: SPL3: Software code of the PCB in position 3 r723 0.1 PNU=2D2Hex; Type=O2; Scaling: 1Hex PCB Code Identification code of the PCBs in positions 1, 2 and 3 of the electronic box Indices: i001: SPL1: PCB code of the PCB in position 1 i002: SPL2: PCB code of the PCB in position 2 i003: SPL3: PCB code of the PCB in position 3 PCB codes: CUR: 105 CB: 140 - 149 TB: 130 - 139 SCB: 120 - 129 r725 1 PNU=2D3Hex; Type=O2; Scaling: 1Hex HeadroomCalcTime 0 to 100% [%] Headroom of the CPU on the CUR module. 1% PNU=2D5Hex; Type=O2; Scaling: 1Hex BR PZD gr.: 1 100% computer time free Analog output: 100% Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-35 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Par. r730 SCB Diagnostics Display Indices Factorysetting See Modify (access / status) 16 3/ HBR 32 3/ HBR 24 2/ BR SCB diagnostics All values in HEX display If a quantity is represented, overflow takes place at FF Hex. The meaning of several Indices depends of the selected SCB protocol (P682). i001: flTC i002: Terr i003: Ferr i004: Orun i005: Prty i006: STX i007: ETX i008: BCC i009: L/KL i010: T/An i011: BCd0 i012: BCd1 i013: Warn i014: Sl1? i015: Sl2? i016: IniF: r731 Number of error-free telegrams Number of error telegrams Number of byte frame-errors Number of overrun errors Parity error STX error ETX error Block check error USS/Peer to Peer: incorrect telegram length SCI modules: required maximum number of terminals according to process data wiring (P554 to P631). USS: Timeout SCI Modules: required analog inputs / outputs according to process data wiring of the setpoint channel and actual value output via SCI (P664) . PCB code word 0 PCB code word 1 SCB-DPR- warning word Information, if slave 1 needed and if yes, which type. 0: no slave needed 1: SCI1 2: SCI2 Information, if slave 2 needed and if yes, which type. 0: no slave needed 1: SCI1 2: SCI2 with 'SCI modules': initialization fault 1 PNU=2DAHex; Type=L2; Scaling: 1Hex CB/TB Diagnostics For detailed information see manuals of the used communication boards (CB) or technology boards (TB). r748 1 PNU=2DBHex; Type=L2; Scaling: 1Hex Fault Time The instants at which faults occur (reading of the hours counter r013 at the instant the fault occurs) See parameter r947 for details Trip description by: r947 r949 r951 P952 Fault number Fault value List of fault texts Number of faults 1 PNU=2ECHex; Type=O2; Scaling: 1Hex 5-36 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0.01 to 100.00 [%] 4 0.01 3/ 3/ BR BR -100.00 to -0.01 [%] 4 -3.00 3/ 3/ BR BR 0 to 120 [el] 4 0 3/ 3/ BR BR 120 to 165 [el] 4 150 3/ 3/ BR B 0.00 to 100.00 [%] of P075 4 20.00 3/ 3/ BR BR Par. 5.14 P773 Modulator Deadband Convert The reversing threshold of the auto-reversing module (in rectifier direction) If the (signed) setpoint of the DC link current (output of the DC link voltage controller on the output side of the limiting module) exceeds the value of + 0.05% set with this parameter, the firing pulses of the rectifier bridge are enabled. These pulses are inhibited if the setpoint of the DC link current drops below the value set here. RDS parameter P774 ** 0.01 % PNU=305Hex; Type=O2; Scaling: 1Hex Deadband Invert The reversing threshold of the auto-reversing module (in regenerating direction) If the (signed) setpoint of the DC link current (output of the DC link voltage controller on the output side of the limiting module) exceeds the value of 0.05% set with this parameter, the firing pulses of the rectifier bridge are enabled. These pulses are inhibited if the setpoint of the DC link current drops below the value set here.. RDS parameter P775 0.01 PNU=306Hex; Type=O2; Scaling: 1Hex Min Gating Angle Alpha G limit (rectifier stability limit) RDS parameter P776 1 el PNU=307Hex; Type=O2; Scaling: 1Hex Max Gating Angle Alpha W limit (inverter stability limit) RDS parameter P777 1 el PNU=308Hex; Type=O2; Scaling: 1Hex Max Gating Angle Ramp Transition ramp of the alpha W limit from pulsating to continuous DC (for currents < pulsating threshold, the control angle is limited to 165°, for currents > (pulsating threshold+P777) to P776 with linear interpolation inbetween) RDS parameter 1% PNU=309Hex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-37 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 1 1 3/ HBR 3/ B 0.01 to 1.00 [s] 0.03 3/ 3/ 0 to 65535 - 3/U BR 3/ BR Par. 5.15 P785 * P793 Factory parameters I2t Control Word 2 Control word for the i t power section 2 0 Response of the i t monitor for the power section (i.e. 100% of 2 the i t value has been reached) results in an automatic reduction of the limit for the current setpoint to the rated DC current until the absolute value of the current setpoint has dropped below the rated DC current before its limit, and the calculated equivalent junction temperature rise is again below the unit-specific response threshold. The current setpoint limit is then raised again. 1 Response of the i t monitor for the power section (i.e. 100% of 2 the i t value has been reached) results in fault F022 and disconnection. 2 1 PNU=311Hex; Type=O2; Scaling: 1Hex Line Voltage Delay Stabilizing time for the line voltage BR BR If the "Switch-on" command is given, the unit waits in status o010 for voltage to be applied to the power section. The line voltage is not assumed to be applied to the power terminals until amplitude, frequency and phase symmetry lie within the permissible tolerance range for longer than the time set with this parameter. The parameter applies to both the rectifier and regenerative power terminals. P799 0.01 s PNU=319Hex; Type=O2; Scaling: 1Hex Special Access Parameter for special access 1 PNU=31FHex; Type=O2; Scaling: 1Hex 5-38 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) 0 to 7 0 3/ 3/ 3 to 126 3 3/ HBR 3/ H 0 to 31 6 3/ 3/ BR BR 0 to 6005 1005 3/ 3/ BR BR Par. 5.16 Profile parameters P917 Change Reports * Control word for spontaneous messages If the value of an active parameter is changed, the new value is reported to the programmable controller connected by means of the spontaneous reporting mechanism. This function can be activated and de-activated for each interface. BR B Important: When the control word is modified, spontaneous message buffers can be deleted with the loss of spontaneous messages! 0 1 2 4 No spontaneous messages Output of spontaneous messages over the DPR interface (TB/CB) Output of spontaneous messages over the BASE SERIAL interface (SST1) Output of spontaneous messages over SCB with USS protocol inactive TB/CB SCom SCB (USS) Setting help: Each interface is coded with a number. Enter the number and/or the sum of several numbers assigned to the interfaces to enable the spontaneous message mechanism for the relevant interface(s). P918 1 PNU=395Hex; Type=O2; Scaling: 1Hex CB Bus Address Protocol depending bus address for communication board; see manual of this board. Notes: The communication board checks, if the set value is valid. (The bus addresses 0 to 2 are reserved for master stations and therefore cannot be set). If the value is not accepted, the fault message 80 is issued with fault value 5 Condition: P090=1 or P091=1 (communication board installed) P927 * 1 PNU=396Hex; Type=O2; Scaling: 1Hex Parameter Access Release of interfaces for the parameterization. This parameter performs the same function as P053. Parameter P053 can always be modified. For description, see P053. P928 * 1 PNU=39FHex; Type=O2; Scaling: 1Hex Src Base/Reserve Source of the switching command 'base / reserve settings' (control word 2, bit 30) This parameter performs the same function as P590. For description, see P590. 1 PNU=3A0Hex; Type=L2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-39 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Par. r947 Fault Memory Display Indices Factorysetting See Modify (access / status) 64 2/ BR 64 2/ BR Display of the faults which have occurred at the last trips. Each fault number has a fault value and a fault time assigned to it (see Chapter 7 for details of fault numbers and fault values). The relationship between the responsible parameters is shown in the diagram below. The fault numbers for the last (8 max.) faults are stored under the indices of parameter r947. The fault number for the current (not yet reset) trip is indicated by r947.001, the fault number for the last reset fault is indicated by index 9, the fault number of the last-but-one reset fault is indicated by index 17, etc. The entry "0" here means that no previous fault has occurred. In contrast to the converter (SIMOVERT Master Drive FC, VC, SC), in the case of the rectifier/regenerating unit only one fault can occur for each trip, therefore the only significant indices are 1, 9, 17, 25, 33, 41, 49 and 57. A fault value in the appropriate index of parameter r949 is assigned to every fault number. This provides more detailed information on the type of fault. Apart from this, for each trip, the fault time which is the actual value of the operating hours counter (r013) is stored in parameter r748. The data for the current (not yet reset) trip is present as "day", "hours" and "seconds" in indices 1 to 3. The data for the already reset, previous trips is present in groups of 3 elements on the following indices. r947 Fault number Current Index 1 0 0 0 0 0 0 0 1st ack. Index 9 0 0 0 0 0 0 0 Index 17 2nd ack. ... r949 Fault value Current 0 0 0 0 0 0 0 1st ack. 0 0 0 0 0 0 0 2nd ack. ... r748 Fault time Curr. d Curr. h Curr. s 1st ack. d 1st ack. h 1st ack. s 2nd ack. d 2nd ack. h 2nd ack. s ... Index 1 Index 4 Index 7 Index 10 Plain text describing the fault numbers is available under the corresponding index of parameter r951. If the electronics supply voltage fails, all fault numbers are saved, but only those fault values and fault times relating to the last trip are stored. After the supply voltage has been restored, the other indices have the value "0". r949 1 PNU=3B3Hex; Type=O2; Scaling: 1Hex Fault Value Fault values of the faults; allows a more detailed diagnosis at several faults. The fault values are saved in the same indices as the related fault numbers (r947) - see parameter P947. 1 PNU=3B5Hex; Type=O2; Scaling: 1Hex 5-40 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Par. r951 Fault Texts List Display Indices Factorysetting See Modify (access / status) 116 2/ BR 0 2/ 2/ BR BR - 3/ BR - 3/ BR - 3/ BR - 3/ BR List of fault texts; every fault text is saved in the index equivalent to its fault number. P952 1 PNU=3B7Hex; Type=O2; Scaling: 1Hex # of Faults Number of faults stored in the fault memory (max. 8). If the parameter is set to '0', the diagnosis memory (r748 - trip times, r947 fault number, r949 fault value) is cleared. r953 1 PNU=3B8Hex; Type=O2; Scaling: 1Hex Warning Param 1 0 to 8 Warning Parameter 1 If a warning (numbers 1 to 16) is active, the related bar in the display is ON 16 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 For the meaning of the individual warnings, see Chapter 7. r954 1 PNU=3B9Hex; Type=V2;Scaling: 1Hex Warning Param 2 Warning Parameter 2 If a warning (numbers 17 to 32) is active, the related bar in the display is ON 32 31 24 23 r955 30 29 22 21 28 27 20 19 26 25 18 17 1 PNU=3BAHex; Type=V2;Scaling: 1Hex Warning Param 3 Warning Parameter 3 If a warning (numbers 33 to 48) is active, the related segment in the display is ON 48 47 40 39 r956 46 45 38 37 44 43 36 35 42 41 34 33 1 PNU=3BBHex; Type=V2;Scaling: 1Hex Warning Param 4 Warning Parameter 4 If a warning (numbers 49 to 64) is active, the related segment in the display is ON 64 63 56 55 62 61 54 53 60 59 52 51 58 57 50 49 1 PNU=3BCHex; Type=V2;Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-41 Parameter List 02.96 PNU OP1 parameter name * : Conf. Description Value range [phys. unit] Selection text Par. r957 Warning Param 5 Display Indices Factorysetting See Modify (access / status) - 3/ BR - 3/ BR - 3/ BR - 3/ BR - 2/ BR - 2/ BR 1 3/ 3/ B B Warning Parameter 5 If a warning (numbers 65 to 80) is active, the related segment in the display is ON 80 79 72 71 r958 78 77 70 69 76 75 68 67 74 73 66 65 1 PNU=3BDHex; Type=V2;Scaling: 1Hex Warning Param 6 Warning Parameter 6 (CB-warnings) If a warning (numbers 80 to 96) is active, the related segment in the display is ON 96 95 88 87 r959 94 93 86 85 92 91 84 83 90 89 82 81 1 PNU=3BEHex; Type=V2;Scaling: 1Hex Warning Param 7 Warning Parameter 6 (TB-warnings 1) If a warning (numbers 97 to 112) is active, the related segment in the display is ON 112 111 104 103 r960 110 109 102 101 108 107 100 99 106 105 98 97 1 PNU=3BFHex; Type=V2;Scaling: 1Hex Warning Param 8 Warning Parameter 6 (TB-warnings 2) If a warning (numbers 113 to 128) is active, the related segment in the display is ON 128 127 120 119 r967 126 125 118 117 124 123 116 115 122 121 114 113 1 PNU=3C0Hex; Type=V2;Scaling: 1Hex Control Word 1 Display parameter of control word 1 (bit 0-15) Identical with r550 (control word 1) r968 1 PNU=3C7Hex; Type=V2;Scaling: 1Hex Status Word 1 Display parameter of status word 1 (bit 0-15) Identical with r552 (status word 1) P970 * 1 PNU=3C8Hex; Type=V2;Scaling: 1Hex Factory Settings 0 to 1 Parameter reset to factory settings Parameter reset: all parameters are reset to their original values Param.Reset (factory settings). After this the parameter is reset to '1'. 1: no parameter reset Return Note: This function can also be selected via P052=1. 0: 1 PNU=3CAHex; Type=O2; Scaling: 1Hex 5-42 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Parameter List PNU OP1 parameter name Description Value range [phys. unit] Selection text Display Indices Factorysetting See Modify (access / status) * : Conf. P971 EEPROM Storing 0 to 1 * Passing of the parameter values of the RAM to the EEPROM on a change from 0 auf 1. It takes about 15s to process all of the values. During this time, the PMU stays in the Values mode. 0 3/ 3/ BR BR 116 3/ BR 116 3/ BR 116 3/ BR 116 3/ BR Par. r980 1 PNU=3CBHex; Type=O2; Scaling: 1Hex PNU-Lst. 1 avail List of the available parameter numbers; part 1. The parameter numbers are listed in a positive sequence. The first existing '0' shows, that no more parameter numbers are available. Index range: 1 to 116. As special function the value of i116 is the number of the parameter which contains the next following part of the list. If i116 has a value of '0' then there are no more parts of the list. r981 1 PNU=3D4Hex; Type=O2; Scaling: 1Hex PNU-Lst. 2 avail List of the available parameter numbers; part 2 See r980. r990 1 PNU=3D5Hex; Type=O2; Scaling: 1Hex PNU-Lst.1 chnged List of the changed parameter numbers; part 1. The parameter numbers are listed in a positive sequence. The first existing '0' shows, that no more parameter numbers are changed. Index range: 1 to 116. As special function the value of i116 is the number of the parameter which contains the next following part of the list. If i116 has a value of '0' then there are no more parts of the list. r991 1 PNU=3DEHex; Type=O2; Scaling: 1Hex PNU-Lst.2 chnged List of the changed parameter numbers; part 2 See r990. 1 PNU=3DFHex; Type=O2; Scaling: 1Hex Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 5-43 Parameter List 5-44 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Operator Control 6 Operator control The rectifier/regenerating unit can be controlled via: the PMU (Parameterization Unit) on the CUR module the control terminal strip on the CUR (Section 3.3 “Control terminal strip“) the OP1 operator control panel (Section 9.4 “Options/Operator control“) the SST1 serial interface (RS485 and RS232) on PMU-X300 the optional SST2 serial interface (RS485) for peer-to-peer coupling Operator control using the PMU (see diagram below) is described in this section. Seven-segment displays On key Reversing key Raise key Off key Changeover key, operator control level Lower key P X300 Figure 6.1 Parameterization unit 6.1 Operator control elements Operator control elements Function Rectifier/regenerating unit switch on (standard). For faults: Return to the fault display. Rectifier/regenerating unit shutdown depending on the parameterization of OFF1 or OFF2 (P554 to P557). No function 1) Changeover between parameter number, index and parameter value levels (see Figure 6.2), whereby the command only becomes effective when the key is released. 2) Resetting the current fault message (see Figure 6.3) 3) In conjunction with the arrow keys <raise> and <lower>, additional functions are possible (refer to Figs. 6.2 and 6.3), whereby <P> is pressed first followed by the other key. This command becomes effective once the other key has been pressed. P Changing the parameter number when the parameter number level is displayed, changing the index when the index level is displayed, or the parameter value when the parameter value level is displayed. , Table 6.1 Function of the operator control elements on the PMU Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 6-1 Operator Control 6.2 02.96 Displays Tables 6.2 and 6.3 below give an overview of the displays that can be shown on the PMU: Visualization parameters Setting parameters Table 6.2 Parameter number Index Parameter value e.g. e.g. e.g. Basic converter Technology board Basic converter Technology board Displaying visualization and setting parameters on the PMU Actual value Parameter value not (yet) possible Alarm Fault Display Table 6.3 Status display on the PMU NOTE The parameters are described in Chapter 5 and the fault and alarm messages are described in Chapter 7. Once the electronics supply voltage has been switched on, either the PMU operating display shows the current operating state of the rectifier/regenerating unit (e.g. o009) or a fault or alarm message is displayed (e.g. F060). The operating states are described in Section 5.1 and the fault and alarm messages are described in Sections 7.1 and 7.2. As described in Section 6.3 (Figures 6.2 and 6.3), it is possible to change over from one display level to another. By pressing <P>, it is possible to change from the status display (e.g. o009) to the parameter number level in which the separate parameters can be selected via <raise> or <lower>. The selected access level (P051) and the operating state (r000, r001) determine here which parameters are displayed. All parameters are not always visible (see Chapter 5/overview of the abbreviations/footnotes 5 to 8)! Pressing <P> again switches to the index level for indexed parameters (see Section 4.1.2) but directly to the parameter value level for all other parameters and the index or the value can be modified via <raise> and <lower>. The same conditions apply for changing a parameter value as were described for the parameter number, i.e. a parameter value can only be modified under an appropriate access level and an appropriate operating state. If the 4 characters of the seven-segment display are insufficient for displaying a parameter value, only 4 figures will be displayed initially (see Figure 6.4). The presence of further figures to the right or left of this "window" is indicated by flashing of the left-hand or right-hand figure. If <P>+<lower> or <P>+<raise> are pressed simultaneously, this "window" can be moved to view the parameter value. By pressing <P> again, it is possible to switch back to the parameter number level.. 6-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 6.3 Operator Control Structure Ready-to-switch-on Operating display P Parameter number level Fast changeover P P + P P P + + + P P Parameter indexed + Fast changeover P no yes Index level Highest index P P P Parameter value level Highest value P P P Return to parameter Figure 6.2 Operator control structure using the PMU Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 6-3 Operator Control 02.96 After delay time Fault P + P Fault acknowledged Fault not acknowledged P + Display before fault/alarm P Fault acknowledged Fault not acknowledged Alarm Alarm cause removed with a fault condition P or P Alarm cause or removed or or Figure 6.3 Operator control structure of the PMU for alarms and faults Handling of fault and alarm messages (reset, move into the "background" in order to parameterize) is described in Chapter 7 in detail. P + P + Figure 6.4 Shifting the PMU display for parameters values with more than 4 digits 6-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Fault and Alarm Messages 7 Fault and Alarm Messages When a fault or alarm is generated, it is displayed immediately on the PMU as well as on the optional OP1 (see Section 6.3, Figure 6.3). An alarm disappears automatically from the display when the problem has been corrected. A fault message must be reset by pressing the P key on the PMU or the reset key on the OP1 after the problem has been corrected, before it is possible to return to a normal operating state. NOTE A current fault message or alarm can be "moved into the background" by pressing the P + keys on the PMU simultaneously, in order to parameterize or to read the fault value via r949.001. Via the optional operator panel OP1, in spite of an active fault message or alarm it is still possible to parameterize. If no key is pressed on the PMU for 30 s, the fault message which was moved into the background or active alarm appears automatically on the PMU. The message can be brought back into the foreground by simultaneously pressing the P + keys on the PMU at the parameter number level.. 7.1 Fault messages General information on faults The following information is available for each fault: Parameter r947 r949 r951 P952 r748 Fault number Fault value Fault text list Number of faults Time of fault For detailed information on the organization of the fault memory, see r947 in Section 5.16. If a fault message is not acknowledged before the electronics power supply is switched off, this fault message will appear again the next time the power supply is switched on. The unit will not start up unless this message is acknowledged (except if auto restart has been selected; see under P366 and Section 4.3.10.1). NOTE The software used for the power supply unit is identical to that used for the power supply and regenerative power supply units of the equipment series 6SE70. The functional difference between power supply units and combined power supply and regenerative units is defined by means of the parameter P070. Any remarks concerning "regeneration" in these operating instructions (e.g. concerning control word 1) should be ignored. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 7-1 Fault and Alarm Messages Fault No. F001 02.96 Fault description Feedb Cont. Fault value Meaning Possible causes Countermeasures - - - - - Check P591 Q.HS checkback signal. The parameter value must match the main contactor checkback signal connection - Check the main contactor checkback signal circuit. - Line overvoltage - P071 set to wrong value - - - Line undervoltage - Monitoring too finely or wrongly set (P074, P071) 1 Frequency of the regenerative bridge < 45Hz Frequency of the rectifier bridge < 45Hz Frequency of the regenerative bridge > 65Hz Frequency of the rectifier bridge > 65Hz - -Line frequency < 45Hz or > 65Hz No checkback signal from main contactor If a main contactor checkback signal is configured and is not received within 500 ms after the power-up command. F003 Line Over V Line overvoltage F004 Voltage at terminals X1-U1/L1, or X1W1/L3 and/or X4-1U2/1T1, X4-1V2/1T2 or X4-1W2/1T3 greater than the response threshold (120% of P071). Line Under V Line undervoltage F005 Voltage at terminals X1-U1/L1, or X1W1/L3 and/or X4-1U2/1T1, X4-1V2/1T2 or X4-1W2/1T3 lower than the response threshold (P074 and P071). Line Frequ. Line frequency outside permissible range This fault message is generated if the line frequency is lower than 45 Hz or higher than 65Hz. F006 Bus Over V 2 3 4 - - DC link voltage The unit was shutdown due to an excessive DC link voltage. F007 Line voltagerange 380 V to 460 V 500 V to 575 V 660 V to 690 V AuxPowerOFF Shutdown threshold 835 V 1042 V 1244 V Failure or overvoltage of the electronics supply voltage in "Run" status or at least one power section connected in parallel reports "Power supply faulted" F009 Rec PhaseFlt 1, 2, 3 5 1 Phase failure in the rectifier bridge The rms line voltage calculated from the area of each line voltage half-wave (average rectification value x peak value) must be greater than the response value for phase-failure monitoring The interval between two identical line voltage zeros of the voltage for the rectifier converter must not be greater than 450 deg. 7-2 ENGLISH 2 Electronics supply voltage of the rectifier/regenerating unit too low Power interface module of the rectifier/regenerating unit or parallel power section reports "Power supply faulted" Voltage failure in the rectifier bridge (X1-U1/L1, X1-V1/L2 or X1W1/L3) Waiting time in status o010 elapsed - Check electronics power supply - Power supply fuse for parallel units blown - Internal fault on the power interface module of a slave unit - Parameter P074 wrongly set - Phase failure in the rectifier bridge - Line contactor dropped out in operation - Fuse blown on three-phase side of rectifier bridge Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Fault and Alarm Messages Fault No. F010 Fault description Inv PhaseFlt Fault value Meaning Possible causes Countermeasures 1 Voltage failure in the regenerative bridge (X4-1U2/1T1, X4-1V2/1T2 or X4-1W2/1T3) Waiting time in status o010 elapsed - Parameter P074 wrongly set - Phase failure in the rectifier bridge - Line contactor dropped out in operation - Fuse blown on three-phase side of rectifier bridge - in the case of a power supply unit F010 has the same significance as F009 (the incoming mains supply voltage is wired internally to the regenerative unit mains voltage measuring circuit) - Drive operated too long under overload conditions - Check to see whether the rated current of the R/G unit is adequate for the specific application Phase failure in regenerative bridge The rms line voltage calculated from the area of each line voltage half-wave (average rectification value x peak value) must be greater than the response value for phase-failure monitoring The interval between two identical line voltage zeros of the voltage for the regenerating converter must not be greater than 450 deg.. F022 I2t Overload 2 - - 1 Heat sink temperature > 95 C 1 2 3 Channel V-U faulted Channel V-W faulted Channel W-U faulted - - - Short-circuit in the DC link F031 The monitor responds if the following conditions obtain for longer than 0.5 sec: - The current limit of the rectifier/regenerating unit is reached (this condition does not apply during circuit identification or during DC link forming) - The rectifier or regenerative current is greater than 10% of the rated DC current (P075) - The DC link voltage is less than 5% of 1.35*P071 Fuse Blown - - - Thyristor branch fuse faulted F032 Fuse blown in a thyristor branch of the rectifier/regenerating unit or of a parallel power section. Phase Sequ.? - - - Phase sequence of the rectifier bridge different from that of the regenerative bridge 2 I t monitor of the power section has responded F023 The monitor responds when 100 % of the calculated I2t value of the power section is reached. Temp Overl. Temperature of the power section too high A check is made to see whether the heat sink temperature measured using thermistor(s) is > 95 C F029 Measure Flt Fault in line voltage measurement F030 An offset > 5% has been detected when attempting to compensate for the offset of the line voltage measurement DC Bus Short - Heat sink (air inlets and outlets) contaminated - Heat sink temperature sensor not connected to X31, X32 on A1681 and/or A1682 module ("slave unit") - Fan has no voltage - Fan faulted - Fan running in the wrong direction - Fan fuse (F3, F4) defective NOTE: - Measure inlet air ambient temperature. If > 40 ºC, note reduction curves. See Section 14.1. - Fault in the voltage path on the power interface module (A1681 and/or A1682 and/or A1685) or on the electronic module (CUR) DC link short-circuit Wrong phase sequence A check is make to see whether the phase sequence of the rectifier bridge is the same as that of the regenerative bridge. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 7-3 Fault and Alarm Messages Fault No. F033 Fault description DC Bus Open 02.96 Fault value Meaning Possible causes Countermeasures - - - Rectifier fuse defective - No inverter connected 1 Current asymmetry (overcurrent or undercurrent in the parallel power section compared with the current in the rectifier/regenerating unit) - One of the thyristors is not firing - Different current ripple in the rectifier/regenerating unit and parallel power section due to different commutating reactors - Cable connection between the rectifier/regenerating unit and a parallel power section is interrupted or faulted - - - There is an "External fault 1" signal at the selected binary input (P575/source for "Ext. fault 1") - The line to the corresponding binary input is interrupted. - - - There is an "External fault 2" signal at the selected binary input (P586/source for "Ext. fault 2") - The line to the corresponding binary input is interrupted.. - - - There is an "External fault 3" signal at the selected binary input (P573/source for "Ext. fault 3") - The line to the corresponding binary input is interrupted.. 1 "Parameter value outside the permissible range". 2 "EEPROM location defective" 3 "EEPROM fault" - Software has been replaced - Excessive interference (e.g. by contactors without RC elements, unshielded cables, faulty shielding connections ...) - Countermeasures: Acknowledge the fault Check EMC measures Set MLFB (Section 4.3.9.2) Establish factory setting (Section 4.3.9.1) Repeat system start-up (Section 4.2.3) - Hardware defect - Severe EMC noise - Countermeasures: Replace the CUR module Check EMC measures. - As for 1 - - The monitor responds if the following conditions obtain for longer than 30sec in the "RUN“ status: - DC link current <1% - Output voltage of the thyristor bridge oscillates severely F034 Par PwrSectF Fault in power sections connected in parallel F035 At least one parallel power section is connected, has been selected with parameter P076 and reports the fault message "Current asymmetry between rectifier/regenerating unit and parallel power section". Ext Fault 1 External fault 1 F036 A parameter-programmable fault input has become active. Ext Fault 2 External fault 2 Active in the "RUN“ when the pre-charging time (P329) + 3s (200 ms for SW<3.0) has elapsed. F038 A parameter-programmable fault input has been activated. Ext Fault 3 External fault 3 F041 A parameter-programmable fault input has been activated. EEprom-Fault Parameter range fault Software monitoring of the permissible value range of the parameters and the functionality of the EEPROM chip (permanent memory) on electronic module CUR (type: X28C64, 8192 bytes) F042 Buffer OFlow Internal buffer overflow Software monitoring of various software buffers. 7-4 ENGLISH - CUR module faulted - Excessive interference (e.g. by contactors without RC elements, unshielded cables, faulty shielding connections ...) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Fault and Alarm Messages Fault No. F047 Fault description Fault value Meaning Possible causes Countermeasures - - - CUR module faulted - Excessive interference (e.g. by contactors without RC elements, unshielded cables, faulty shielding connections ...) - - - RAM defective (replace the CUR module) - - An internal hardware counter in the microprocessor checks to see whether the program for calculating the firing pulses is executed at least about every 400 ms (on average, it is executed every 2.7 to 3.3 ms). If this is not the case, the counter triggers a Reset. F047 then appears. No MLFB - - CUR module defective - Excessive interference (e.g. by contactors without RC elements, unshielded cables, faulty shielding connections) - - After acknowledging in BOOTSTRAP, enter a suitable parameter value for the unit with P070 MLFB (6SEE70..) (only possible with the corresponding access stages of the two access parameters; see Section 4.3.9.2). - Carry out circuit identification (P052 = 21) Int Fault Non-permissible microprocessor status F048 The microprocessor is monitored by internal hardware for non-permissible states RAM Fault RAM defective F049 Software-based checking of the functionality of the RAM chips on the CUR module Watchdog! Watchdog timer has triggered a Reset F060 P070=0 F061 WrongPar Set 3 F065 Parameter wrong or not yet set SST1 Telegr. P141 (Rectifier Induct.) or P144 (C of DC link) are = 0.00 - - - Cable break - Fault in the USS master - - - Cable break 1 2 5 6 10 - SCB not plugged in or SCB module code wrong SCB not compatible Wrong initialization data Timeout when initializing Error in the configuration channel - - Plug in the SCB - Check the SCB and/or replace it - Correct the initialization data F073 SCB no longer processes the heartbeat counter. Sl1 AnaIn1 - - F074 Current at analog input 1, slave 1, under 4 mA Sl1 AnaIn2 - Check the connection between the signal source and the SCI1module (slave 1) -X428:4, 5 - - - Check the connection between the signal source and the SCI1module (slave 2) -X428:7, 8 USS telegram to SST1 failed Active from the first reception of a valid protocol in all operating states F066 Following receipt of a valid telegram, no further telegrams were received for longer than the time set with parameter P687.i001 SST2 Telegr. Peer-to-peer telegram to SST1 failed F070 Following receipt of a valid telegram, no further telegrams were received for longer than the time set with parameter P687.i003 SCB Initial SCB initialization error An error has occurred when initializing the SCB. F072 SCB Heartb. SCB heartbeat Current at analog input 2, slave 1, under 4 mA Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions - Replace the SCB - Check the connection between the module rack and the option module ENGLISH 7-5 Fault and Alarm Messages Fault No. Fault description 02.96 Fault value Meaning Possible causes Countermeasures F075 Sl1 AnaIn3 - - F076 Current at analog input 3, slave 1, under 4 mA Sl2 AnaIn1 - Check the connection between the signal source and the SCI1module (slave 3) -X428:10, 11 - - F077 Current at analog input 1, slave 2, under 4 mA Sl2 AnaIn2 - Check the connection between the signal source and the SCI1module (slave 3) -X428:4, 5 - - F078 Current at analog input 2, slave 2, under 4 mA Sl2 AnaIn3 - Check the connection between the signal source and the SCI1module (slave 3) -X428:7, 8 - - F079 Current at analog input 3, slave 2, under 4 mA SCB Telegr. - Check the connection between the signal source and the SCI1module (slave 3) -X428:10, 11 - - - Check connection to the SCB An error has occurred when initializing the module at the DPR interface. 1 2 5 6 7 TB/CB not plugged in TB/CB not compatible Error in initializing data Timeout when initializing TB/TC module code wrong TB/CB Heartb - - - Contact problem in connection between module rack and TB and/or CB - Slot does not agree with assignment (P090, P091) - Wrong module code r723 - Wrong module compatibility r724 - Contact problem in connection between module rack and TB and/or CB - Hardware fault (replace TB and/or CB) 1 2 3 4 5 CB alarm channel faulty TB alarm channel faulty TB error channel faulty CB task channel (CB CUR) faulty CB answer channel (CUR CB) faulty Internal error TB task channel (TB CUR) faulty TB answer channel (CUR TB) faulty Internal error CB/TB Telegram failure PMU task channel (CUR TB) faulty PMU answer channel (TB CUR) faulty CB/TB setpoint channel faulty CB/TB actual value channel faulty For = 30° Ud remains < 12.5 % of 1.35*incoming mains supply voltage P141 (Rectifier Induct.) and/or P144 (C for DC link) could not be identified A time delay of 20s has already elapsed, however, circuit identification cannot be carried out, because the link circuit voltage is too high (Ud>12.5% of 1.35*incoming mains supply voltage) SCB telegram failure F080 F081 Following a correctly received telegram, no further telegram has been received within the time set with parameter P687.i002. TB/CB Init. TB/CB heartbeat error F082 TB or CB has stopped processing the heartbeat counter. TB/CB Telegr TB/CB telegram failure The exchange of data has been interrupted. P695 defines the telegram failure time 6 7 8 9 10 11 12 21 22 F090 Circuit ID F 2 Circuit identification not possible 3 4 7-6 ENGLISH - - Connection interrupted to DC link capacitor - Commutating inductance too low (see Section 3.1) - Connection to DC link interrupted - Another unit is supplying the DC link - Wait until the DC link has discharged sufficiently, then start circuit identification again Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Fault No. F091 Fault and Alarm Messages Fault description Circuit ID C Fault value Meaning Possible causes Countermeasures 1 The abort took place because the RUN or "R" status was exited for some reason (e.g. brief power outage) during forming or circuit identification. The abort took place because the reserve data set selection changed during forming or circuit identification. The abort took place because the OFF command was given. The abort took place because an ON command was not given within 20 sec after selecting the forming function (P052=20) or the circuit identification function (P052=21). - Circuit identification or forming aborted due to external cause. If circuit identification is aborted, only those parameters are modified whose assignment was completed before this fault occurred. 2 3 4 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 7-7 Fault and Alarm Messages Fault No. F103 Fault description Thy/Grnd Flt Fault when conducting the thyristor/ground-fault test This fault message can only occur if the thyristor/ground-fault test is activated with parameters P353 / P354. A software check is made to see whether all thyristors have blocking capability, whether they can be fired, and whether there is a ground fault Identification of the firing lines and the associated thyristors should always be made with the aid of the relevant wiring diagram (see Section 3-5 "Power terminals"). 02.96 Fault value Meaning 1 2 3 4 5 6 Short-circuit of thyristor V11 or V24 - Thyristor defective Short-circuit of thyristor V12 or V25 - Thyristor externally shorted Short-circuit of thyristor V13 or V26 (e.g. by ground fault in grounded Short-circuit of thyristor V14 or V21 system and ground fault in the Short-circuit of thyristor V15 or V22 motor) Short-circuit of thyristor V16 or V23 - Connection to DC link interrupted (e.g. fuse blown) 9 Possible reasons for the thyristor being defective: - Interruption in the RC circuit - Converter and compensation control not optimized (excessive current peaks) - Cooling not guaranteed (e.g. fan not running, ambient temperature too high, to little air intake, heat sink severely contaminated) - Excessive voltage peaks in supply system Ground fault in DC link or in motor / - Ground fault rectifier fuse defective - Connection to DC link interrupted (e.g. fuse blown) I = 0 - Message defective - CUR module defect 11 12 13 14 15 16 Thyristor cannot be fired (X11) Thyristor cannot be fired (X12) Thyristor cannot be fired (X13) Thyristor cannot be fired (X14) Thyristor cannot be fired (X15) Thyristor cannot be fired (X16) 17 2 or more thyristors of the rectifier bridge cannot be fired 21 22 23 24 25 26 27 Thyristor cannot be fired (X21) Thyristor cannot be fired (X22) Thyristor cannot be fired (X23) Thyristor cannot be fired (X24) Thyristor cannot be fired (X25) Thyristor cannot be fired (X26) 2 or more thyristors of the regenerative bridge cannot be fired Thyristor cannot block (gate X11 or X21) Thyristor cannot block (gate X12 or X22) Thyristor cannot block (gate X13 or X23) Thyristor cannot block (gate X14 or X24) Thyristor cannot block (gate X15 or X25) Thyristor cannot block (gate X16 or X26) - 8 31 32 33 34 35 36 F116 bis F150 7-8 Fault on the intelligent I/O module Possible causes Countermeasures - - Firing pulse line to relevant thyristor interrupted - Ribbon cable X109 not correctly plugged in or interrupted (and ribbon cable X27 in the case of power section connected in parallel) - Defect in electronics and/or power interface module - internal interruption on the gate line in the thyristor module - Connection to DC link interrupted (e.g. fuse blown) - As under 11 to 16 - As under 11 to 16 - Parameter P076 wrong - As under 11 to 16 - As under 1 to 6 - See User's Manual of the TB module ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 7.2 Fault and Alarm Messages Alarm messages The warning message appears periodically as A=Alarm/Warning and a three-digit in the display of the PMU A warning cannot be acknowledged. It extinguishes automatically when the cause of the warning is eliminated. Several messages may occur at the same time, in which case they appear one after the other in the display. If the common rectifier is operated with the OP1 operator panel, the warning appears in the bottom line of the display. The red LED starts blinking first (see the operating instructions for the OP1) Alarm No. Parameter No. Description Countermeasures P953 ext.Warn 1 Parameter-programmable external warning input 1 has been activated External warning arrived! Check whether the line to the relevant binary input is interrupted. Check parameter P588 Src No Ext Warn 1. See also Section 4.3.2. Bit No. A015 14 A016 P953 ext. Warn 2 Parameter-programmable external warning input 1 has been activated External warning arrived! Check whether the line to the relevant binary input is interrupted. Check parameter P589 Src No Ext Warn 2. See also Section 4.3.2. P954 Heatsk Temp Check r011 Heat sink temperature. The heat sink temperature is > 90 ºC Measure inlet air and/or ambient temperature. If > 40°C, note the reduction curves. See Section 14.1. 15 A022 5 Check - whether fan -E1(-E2) is connected and rotating in the right direction. - whether the air inlet and outlet openings are clean and clear. - the connection of the temperature sensor to -X30 (X31, -X32). A025 P954 8 I2t Warning 2 The I t value of the power section is too high. The warning is triggered when 90% of the permissible I2t value is reached. See also under fault F022 and parameter P785. The permissible I2t value is reached at the maximum permissible load cycle (see Section 14, Figure 14.1) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions Check whether the rated DC current of the common rectifier is adequate for the specific application. ENGLISH 7-9 Fault and Alarm Messages Alarm No. Parameter No. 02.96 Description Countermeasures no Slave In the case of serial I/O (SCB1 with SCI1/2), no slave is connected and/or the fiber optic conductor is interrupted or the slaves have no voltage. P660 SCI AnalogInConf Check the slave. Check the cable. P956 Slave not ok Check P660 SCI AnalogInConf In the case of serial I/O, the slaves required according to the parameter settings are not available (slave number an/or slave type). Bit No. A049 P956 0 A050 1 A051 P956 Peer Bdrate In a peer-to-peer connection, the baud rate selected is too high and/pr different 2 A052 P956 Peer PrD-L Reduce the number of words In a peer-to-peer connection, an excessive process data length has been set (>5). P686 SCom/SCB # PrDat. P956 Peer Lng f. In a peer-to-peer connection, the process data length of the sender and receiver do not agree Match the word lengths of the sender and receiver P686 SCom/SCB # PrDat 3 A053 4 A065 Match the baud rates of the SCB modules connected to each (P684 SST/SCB Baudrate) P957 Auto Restart The line voltage is outside the tolerance band at the moment (e.g. power outage). The firing pulses are therefore inhibited. On power recovery, however, the WEA option (P366) implements an auto restart. 0 A081.. r958 A096 Important An auto restart may constitute a danger for persons and property. Make sure you really want to have auto restart (WEA). If necessary, change P366 WEA. CB Warning 1...16 See user's manual for the CB module 0...15 A097.. A112 r959 TB Warning 1 16 See user's manual for the TB module 0...15 A113.. A128 r960 TB Warning 17...32 See user's manual for the TB module 0...15 7-10 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 8 Maintenance Maintenance WARNING The common rectifiers are operated with high voltages. All work on the unit must be carried out in agreement with the national electrical regulations (in Germany: VBG 4). Maintenance and repair work must only be carried out by qualified personnel. Use must only be made of the spare parts approved by the manufacturer. It is imperative to observe the prescribed maintenance intervals and the repair and replacement instructions. As the result of the dc link capacitors in the connected SIMOVERT Master Drives, the unit still contains a hazardous voltage up to 5 min. after isolation (power terminal and electronic power supply). This is why it is only permitted to open the unit after observing an appropriate waiting time. In spite of de-energisation of the power connections and discharge of the DC link the snubber capacitors remain charged with the gate control module A23 disconnected. The power and control terminals may still be live even in the event of motor standstill. Despite disconnecting the power terminals from the supply, terminal X19 may still be live due to the external fan supply. If work on the activated unit is necessary: do not touch any live parts. use only proper measuring equipment and protective work clothing. stand or sit on an unearthed and isolated surface that does justice to ESD requirements. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. You should know the order and factory numbers of your unit when consulting the service department. You will find these numbers and other important data on the rating plate of the unit. 8.1 Maintenance recommendations The fans are designed for a service life of 40,000 hours at an ambient temperature of T A = 40 °C. To guarantee the availability of the unit at all times, the fans must be replaced in good time. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 8-1 Maintenance 02.96 8.2 Replacing components 8.2.1 Replacing the fan WARNING The fan must only be replaced by qualified personnel. As a result of the DC link capacitors and snubber capacitors in the connected inverters, a hazardous voltage still exists for up to 5 min after isolation. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. Size H The fan is located in the fan box on the top of the unit. M8 Unplug X20. M8 Fan E1 Undo both M8 (SW 13) fixing screws. X20 Loosen the two M4 fixing screws and swing the plastic cover out sideways.. M4 Pull the fan box out of the unit forwards as far as the stop. Then lift it up over the stop (at the back) and remove it completely from the unit. Figure 8.1 Fan (AC 230V) for size H Installation is carried out in reverse order. Important! The two M8 fixing screws are used to earth the fan box, so they must be screwed down firmly. Size K M8 The two fans are located in the fan box on the top of the unit. Unplug X20. Undo both M8 (SW 13) fixing screws. Fan E1 Fan E2 Pull the fan box out of the unit forwards. Installation is carried out in reverse order. X20 Figure 8.2 Fan (AC 230V) for size K WARNING The fan box weighs approx. 16 kg for size H, and approx. 32 kg for size K. This must be taken into account when removing the fan box. Non-observance of warning notices can result in severe personal injury or considerable property damage. 8-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 8.2.2 Maintenance Replacing modules WARNING Modules must only be replaced by qualified persons. Modules must not be removed or inserted under a live voltage. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. CAUTION The modules contain electrostatically sensitive devices. You must discharge your own body before touching an electronic module. This is best done by touching a conductive earthed object (e.g. a bare metal part of the control cabinet) directly beforehand. Replacing modules in the electronics box (option) Undo the securing screws of the modules above and below the insertion /removal aids S lo t 1 (C U R ) By means of the insertion /removal aids, carefully pull the module out of the electronics box, making sure that the module does not get stuck S lo t 2 (O p tio n s ) S lo t 3 (O p tio n s ) Carefully insert the new module in the guide rails until it moves no further in the electronics box Firmly screw down the module with the securing screws above and below the insertion / removal aids. Figure 8.3 Electronics box, equipped with CUR (slot 1) and options (slots 2 and 3) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 8-3 Maintenance 02.96 Assigning the "Start-up" parameters for the CUR option module (A10) For general information see Chapter 4 F060 P and Higher key Switch over from fault display to parameterization P051 = 3 Access stage "Expert mode“ P052 = 2 MLFB setting (initialization) WARNING P070 = Initialization is mandatory. Specify the ID number of the MLFB in P070 of the common rectifier (rating plate on the unit) as per MLFB table Section 4.3.9.2. P052 = 0 P and Lower key P-key Return from setting MLFB Change back to fault display and acknowledge F060 See Section 4.2.2 or 4.2.3 WARNING Replacing firing-circuit module A23 Carry out circuit identification after replacing the A23 (see Chapter 4). The earth connection must be restored by tightening the screws marked with an earthing sign on the electronics box (size H) or on the electronics slide-in unit (size K). 8-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Maintenance Replacing the EPROM on the CUR module (upgrading to a new software version) On setup and during servicing work, the current parameter settings in the logbook in Chapter 12 should be saved For information on reading out the parameters changed from the factory settings easily, see Section 4.3.9.3 (saving the parameter values using SIMOVIS) and Section 4.3.9.8 (displaying modified parameters). It should be checked that these entries are up-to-date before the EPROM is replaced because when the electronics supply voltage is switched on again, the function "generate factory settings" is carried out automatically (see Section 4.3.9.1). Then only the values of parameters P070 and P077 are retained. WARNING The EPROM must only be replaced by qualified persons. The EPROM must not be removed or inserted under a live voltage. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. The EPROM is located in slot D14 of module CUR. CAUTION The modules contain electrostatically sensitive devices. You must discharge your own body before touching an electronic module. This is best done by touching a conductive earthed object (e.g. a bare metal part of the control cabinet) directly beforehand. Procedure for replacing EPROMs: Switch off electronics supply voltage Undo fixing screws for module CUR above and below the insertion/removal aids. Remove the module from the electronics box carefully with the help of the insertion/removal aids. Remove old EPROM carefully from the socket and replace it with a new EPROM. It is important to ensure that the EPROM is mounted the right way round (pin 1 aligned correctly) and that pins are not bent. Slide module into the electronics box carefully in the guide rails as far as the stop. Screw the module into place again using the fixing screws. After switching the electronics supply voltage on again, wait until the function "generate factory setting" is complete. Then restore the parameter values in accordance with the logbook or reload the values saved using SIMOVIS into the unit. If the parameters are restored in accordance with the logbook, circuit identification (see Section 4.3.9.7) must be carried out (due to special parameter P772). Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 8-5 Maintenance 02.96 8.2.3 Replacing thyristor blocks 8.2.3.1 Disassembling the thyristor blocks for size H 2 1 8 8 11 11 7 G K 7 G K 2 8 10 G K G K G K 10 7 5 Level B Level A 4 6 12 9 5 3 Front thyristor block, level A (weight of a thyristor block, approx. 4kg) Swing up the door after loosening the 2 M4 slit Torx screws . Detach cable from the modules and the screen fixture. Remove the 2 M6 hexagon head screws and swing out the electronic assembly tray to the stop. Only in the case of disassembly of the centre thyristor assembly, open the 4 twist-loks and release the cable for the thermocouple sensor, which is mounted on the centre heat sink only. Unplug the gate and cathode cables (G, K) . Remove the 2 M8 hexagon head screws and swing out the thyristor assembly to the front. Loosen M6 nut and pull the thyristor block out upwards at an angle. Rear thyristor block, level B (weight of a thyristor block, approx. 4 kg) Unplug the gate and cathode cables(G, K) 10. Remove 2 M8 hexagon-head bolts 11. Loosen M6 nut 12 and pull the thyristor block out upwards at an angle. The thyristor blocks are installed in the reverse order. 8-6 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Maintenance 8.2.3.2 Disassembling the thyristor blocks for size K 2 1 3 8 Level B GK GK 6 GK 12 8 Level A 6 10 1 12 7 13 9 5 3 11 5 4 11 5 4 3 Front thyristor block, level A (weight of a thyristor block, approx. 12 kg) Remove the 2 covers by loosening 4 M4 hexagon head screws and 3 M4 hexagon head screws . Remove the copper plate by removing 4 M10 hexagon-head bolts . Unplug the gate and cathode cables (G, K) . Only in the case of disassembly of the centre thyristor assembly, remove the thermocouple sensor, which is mounted on the centre thyristor assembly only by loosening the screw (Torx drive T25). Loosen the two M10 hexagon-head screws and swing the thyristor block out forwards Loosen M10 nut and pull the thyristor block out upwards at an angle. Rear thyristor block, level B (weight of a thyristor block, approx. 12 kg) Unplug gate and cathode cables (G, K) 10. Remove 2 M10 hexagon-head screws 11. Remove 2 M10 hexagon-head screws 12. Loosen M10 nut 13, swing the thyristor block out forwards and pull the thyristor block out upwards at an angle. The thyristor blocks are installed in the reverse order. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 8-7 Maintenance 8-8 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Options 9 Options 9.1 Options which can be integrated into the electronics box One or two option boards, listed in Table 9.1, can be inserted in the electronics box using the LBA option (local bus adapter). The options are supplied with the option description. Designation Description LBA Local bus adapter for the electronics box. This is Board required for installing T100, T300, CB1, TSY, SCB1 and description SCB2 6SE7090-0XX84-4HA0 6SE7080-0CX84-4HA0 T100 Technology board Board description 6SE7090-0XX87-0BB0 6SE7080-0CX87-0BB0 T300 Technology board for controlling technological processes Board description 6SE7090-0XX84-0AH0 6SE7080-0CX84-0AH0 SCB1 Serial communications board with fiber-optic cable for serial I/O system and peer-to-peer connection Board description 6SE7090-0XX84-0BC0 6SE7080-0CX84-0BC0 SCB2 Serial communications board for peer-to-peer connection and USS protocol via RS485 Board description 6SE7090-0XX84-0BD0 6SE7080-0CX84-0BD0 Use of the serial interface with USS protocol Application description 6SE7087-6CX87-4KB0 Communications board with interface for SINEC L2DP, (Profibus) Board description 6SE7090-0XX84-0AK0 6SE7087-0CX84-0AK0 Use of the PROFIBUS DP interface Application description 6SE7087-6CX87-0AK0 CB1 Table 9.1 Order No. Option boards and bus adapter Slots in the electronics box Boards Left Slot 1 (CUR) CUR Center Slot 3 (options) CB1 / SCB1 / SCB2 Right Slots 2 (options) CB1 / SCB1 / SCB2 / T100 / T300 NOTE Only one of each option board type may inserted in the electronics box. TB (technology boards, e.g. T300) must always be inserted at slot 2. If only one option board is used it must always be inserted at slot 2. Table 9.2 Slots in the electronics box Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 9-1 Options 02.96 Current input of DC 24V power supply: Boards The figures are required in addition to the 1A consumed by the basic unit. CB1 190 SCB1 50 SCB2 150 T100 550 T300 without tacho 620 Table 9.3 9.2 Current drain (mA) 24V DC supply Current drain of the option boards Interface boards The boards, listed in the following table must be externally mounted and wired-up on the external system side. Designation Description SCI1 Serial I/O board (only in conjunction with SCB1). Analog and binary input and outputs for coupling to the SCB1 via fiber-optic cable SCI2 Serial I/O board (only in conjunction with SCB1) Binary inputs and outputs for coupling to the SCB1 via fiber-optic cable. Table 9.4 Order No. Board description 6SE7090-0XX84-3EA0 6SE7080-0CX84-0BC0 Board description 6SE7090-0XX84-3EF0 6SE7080-0CX84-0BC0 Interface boards 9.3 Power Supply A SITOP power supply as described in Catalog KT10 is recommended for the common rectifier (connector X9). 9-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 9.4 Options Operator control Option Description OP1 User-friendly operator control panel with plain text display Order No.: 6SE7090-0XX84-2FF0 Table 9.5 Fault Operator control options Run The optional user-friendly operator panel OP1 is connected to the SST1 serial interface of the basic unit. I O The following parameters influence the function of the OP1 or the interface SST1: P050, P051, P053, P054, P683 to P687 Jog For further information, see the OP1 manual. P 7 8 9 4 5 6 1 2 3 0 +/- Reset Figure 9.1 OP1 9.5 RS485 interface (PTP1) The SST2 serial interface for the basic unit is not available until submodule A2 (C98043-A1690-L1) has been plugged into the CUR electronics module (A10). With the parameterization P688=1, the peer-to-peer transmission protocol is implemented on SST2. The RS485 interface cable required for peer-to-peer coupling to a second unit is described in Section 3.8.7. 9.5.1 Order designation Three different versions of this module (short designation PTP1, item number C98043-A1690-L1, equipment identifier A2) can be ordered. The order numbers (MLFB) for these versions are: 1. Module PTP1 with two spacers (1 module) MLFB: 6SE7090-0XX85-1NA0 2. Standard package for 12-pulse mode (2 PTP1 modules with two spacers for each of two units) MLFB: 6SE7090-0XX85-1TA0 3. Retrofitting package for 12-pulse mode (2 PTP1 modules with two spacers, 2 CUR control electronics modules and two EPROMs with up-to-date software for two units) MLFB: 6SE7090-0XX85-1TB0 Versions 1 and 2 require a CUR control electronics module of hardware version 06 or higher (indicated on the fourth number block of the item number on the module: C98043-A1680-L1-06, C98043-A1680-L1-07, ...) and software version 3.0 or higher (see the label on the EPROM, fourth number block must be 30 or higher: V98113A1800-A001-30, V98113-A1800-A001-31, ... The software version can also be read from parameter r720.01. The contents must be 3.0 or greater). Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 9-3 Options 02.96 9.5.2 Installation Undo the fixing screws of the CUR (A10) above and below the removal handles . Remove the module carefully from the electronics box using the handles . Versions 1 and 2: Module PTP1 is a submodule of the CUR. The PTP1 is fitted to the electronics module using the preassembled spacers. The female rods X115 and X116 must be fitted onto the corresponding male pins on the CUR. Version 3: The PTP1 and EPROM are already fitted to the CUR. Slide CUR module (A10) with PTP1 (A2) into the electronics box carefully along the guide rails as far as the stop. Screw the module into position with the fixing screws above and below the removal handles . À Á A10 CUR PMU X100 X101 X117 A2 X116 X104 Á À 9.5.3 X115 X102  Function and terminal description See circuit diagram in Section 3.5 "Single-line diagrams with suggested circuit arrangements". Function Terminal Connected values / Description RS485 serial interface X117-1 RS485R + receive cable RS485 positive (SST2) X117-2 RS485R - receive cable RS485 negative X117-3 RS485T+ send cable RS485 positive X117-4 RS485T- send cable RS485 negative X117-5 Signal earth The bus termination resistors required for peer-to-peer mode are installed on the module: 150 between terminal X117-1 and terminal X117-2 390 from terminal X117-1 to +5V supply 390 from terminal X117-2 to ground 9.5.4 Parameterization The following parameters influence the function of the SST2 interface for the basic unit (for details see Section 5.12): P681 (i001 to i005) Selection of process data for transmission P684.i003 Baudrate P686.i003 Number of net data words for peer-to-peer link P687.i003 Telegram failure time P688 Selection of the protocol Parameterization for "12-pulse mode" see Section 3.8.3. 9-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 9.6 Options SIMOVIS WARNING Only qualified personnel who are familiar with the SIMOVIS operating instructions and with the operating instructions of the connected devices and their safety instructions are permitted to intervene at the drive using the PC. Incorrect use of the software can result in death, severe personal injury or considerable property damage. What is SIMOVIS? SIMOVIS is a program that runs on standard PCs for the setup and diagnostics of converters. The connection to this unit is implemented via the RS485 interface and USS protocol. If your PC does not have an RS485 interface, you have to connect an RS232/RS485 interface converter to the COM1 or COM2 RS 232 interface. An interface converter of this type is supplied under the order number 6SX7005-0AA00. SIMOVIS functions Menu-driven setting up using the PC: all parameters can be set that are required for operation. Reading and writing any preferred parameter sets (Upread, Download). Setting and monitoring all parameters of the unit using graphical methods. Operation of the unit via screen forms. Issuing control commands. Evaluation of faults and alarms: Overview of faults and alarms for all equipment connected to the bus. SIMOVIS is supplied with every unit, on diskette, in the diskette pocket at the back of the manual. The installation and operating instructions for the software is supplied in the form of a Windows WRITE file and as an ASCII text file on the installation disks: ANLEITNG.WRI .............Operating instructions in Windows Write format ANLEITNG.TXT ..............Operating instructions in ASCII text format. If WINDOWS (Version 3.1 upwards) is installed on your PC, you can load ANLEITNG.WRI into MS-WRITE and print it out (7 pages). It is also possible under DOS to print out the file ANLEITNG.TXT. In order to accommodate the different number of lines per page for different printers, page divisions were omitted. The simplest way to print the file out is as follows: COPY ANLEITNG.TXT LPT1: Please note that an ASCII character set is active on a laser printer (e.g. PC-8) ; and that a printer with endless paper is set to "Skip over perforation". Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 9-5 Options 9-6 02.96 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 10 Spare-parts Spare-parts For common rectifiers sizes H and K Equipment identifier Designation Order number Used in A10 PCB electronics (CUR) 6SE7090-0XX85-1DA0 all unit types -0AA0 D14 Software (EPROM) 6SW1701-0DA14 all unit types -0AA0 A23 PCB- Power Interface 6SE7041-8EK85-0HA0 6SE7038-2EH85-0AA0 6SE7041-0EH85-0AA0 6SE7041-3EK85-0AA0 6SE7041-8EK85-0AA0 A23 PCB- Power Interface 6SE7041-8GK85-0HA0 6SE7037-7FH85-0AA0 6SE7041-0FH85-0AA0 6SE7041-3FK85-0AA0 6SE7041-5FK85-0AA0 6SE7041-8FK85-0AA0 6SE7037-7HH85-0AA0 6SE7041-0HH85-0AA0 6SE7041-3HK85-0AA0 6SE7041-5HK85-0AA0 6SE7041-8HK85-0AA0 A23 PCB- Power Interface 6SE7041-8EK85-0LA0 6SE7041-3EK85-0AD0 6SE7041-8EK85-0AD0 A23 PCB- Power Interface 6SE7041-8GK85-0LA0 6SE7041-3FK85-0AD0 6SE7041-5FK85-0AD0 6SE7041-8FK85-0AD0 6SE7041-3HK85-0AD0 6SE7041-5HK85-0AD0 6SE7041-8HK85-0AD0 PMU Parameterization unit 6SE7090-0XX84-2FA00 all unit types -0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB40 6SE7038-2EH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB41 6SE7038-2EH85-0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB42 6SE7041-0EH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB43 6SE7041-0EH85-0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB44 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB45 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB46 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB47 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB51 6SE7037-7HH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB52 6SE7037-7HH85-0AA0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 10-1 Spare-parts 02.96 Equipment identifier Designation Order number Used in Ebene A Thyristor block with snubber RC network 6SY7010-0AB53 6SE7041-0HH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB54 6SE7041-0HH85-0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB55 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB56 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB57 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB58 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB60 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB61 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB63 6SE7037-7FH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB64 6SE7037-7FH85-0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB65 6SE7041-0FH85-0AA0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB66 6SE7041-0FH85-0AA0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB67 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB68 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB70 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB71 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 Ebene A Thyristor block with snubber RC network 6SY7010-0AB72 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 Ebene B Thyristor block with snubber RC network 6SY7010-0AB73 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 F1, F5 Fuse link 6SY7010-2AA01 all unit types F2, F3, F4 Fuse link 6SY7010-2AA23 all unit types F11 to F16 Fuse link 6SY7010-2AA22 6SE7038-2EH85-0AA0 F111 to F162 Fuse link 6SY7010-2AA22 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 F11-F16 Fuse link 6SY7010-2AA12 6SE7041-0EH85-0AA0 6SE7041-0FH85-0AA0 6SE7041-0HH85-0AA0 F111 to F162 Fuse link 6SY7010-2AA12 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 10-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Spare-parts Equipment identifier Designation Order number Used in F11 to F16 Fuse link 6SY7010-2AA11 6SE7037-7FH85-0AA0 6SE7037-7HH85-0AA0 F111 to F162 Fuse link 6SY7010-2AA11 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 F111 to F162 Fuse link 6SY7010-2AA21 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 R100 NTC thermistor 6SY7010-6AA02 all unit types E1 Fan 6SY7010-7AA02 6SE7038-2EH85-0AA0 6SE7041-0EH85-0AA0 6SE7037-7FH85-0AA0 6SE7041-0FH85-0AA0 6SE7037-7HH85-0AA0 6SE7041-0HH85-0AA0 E1, E2 Fan 6SY7010-7AA02 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 T1, T2 Current transformer 6SY7010-5AA03 6SE7038-2EH85-0AA0 6SE7041-0EH85-0AA0 6SE7037-7FH85-0AA0 6SE7041-0FH85-0AA0 6SE7037-7HH85-0AA0 6SE7041-0HH85-0AA0 T1, T2 Current transformer 6SY7010-5AA04 6SE7041-3EK85-0AA0 6SE7041-3EK85-0AD0 6SE7041-8EK85-0AA0 6SE7041-8EK85-0AD0 6SE7041-3FK85-0AA0 6SE7041-3FK85-0AD0 6SE7041-5FK85-0AA0 6SE7041-5FK85-0AD0 6SE7041-8FK85-0AA0 6SE7041-8FK85-0AD0 6SE7041-3HK85-0AA0 6SE7041-3HK85-0AD0 6SE7041-5HK85-0AA0 6SE7041-5HK85-0AD0 6SE7041-8HK85-0AA0 6SE7041-8HK85-0AD0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 10-3 Spare-parts 10-4 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 12 Logbook Logbook The logbook must be kept up-to-date by the operating personnel. All service and maintenance work carried out on the common rectifier should be entered briefly in keywords into the logbook. NOTE The software used for the power supply unit is identical to that used for the power supply and regenerative power supply units of the equipment series 6SE70. The functional difference between power supply units and combined power supply and regenerative units is defined by means of the parameter P070. All the parameters are listed in this chapter. Parameters, which are not employed for the power supply unit (designated by **" in the parameter list of Chapter 5), should be ignored. Continuous entries are important for maintenance and could be significant when it comes to warranty claims. Similarly, in the event of software upgrading, it is important that a record of the parameter settings is available, because during this procedure all values are reset to their original factory settings. Location: ....................................................... Unit Order No.: .................................................. Serial No.: Date Name .................................................. Department Signature Start-up settings Start-up settings change ParNo. Parameter designation Factory setting Start-up setting Start-up setting change P050 Language 0 P051 Access Level 2 P052 Function select 0 P053 Parameter Access 6 P054 Display Light 0 P070 MLFB(6SE70 ... ) 0 P071 Line Volts dependent on P070 P074 Limit LowVoltage 61 P075 Rtd Amps dependent on P070 P076 Config. PCircuit 02 P077 Factory set.type 0 P090 Board Position 2 0 P091 Board Position 3 0 P140 Rectifier Resist i001=0.000 i001= i001= i002=0.000 i002= i002= i003=0.000 i003= i003= i004=0.000 i004= i004= Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 12-1 Logbook ParNo. 02.96 Parameter designation P141 Rectifier Induct P142 Inverter Resist. P143 Inverter Induct. P144 DC Bus Capacit. P160 Motor Curr Limit P161 Regen Curr Limit P310 DC Curr Reg Gain P311 DC Curr Reg Time P313 DC Volts Reg Gain P314 DC Volts RegTime P316 DC V-Reg +Limit 12-2 ENGLISH Factory setting Start-up setting Start-up setting change i001=0.00 i001= i001= i002=0.00 i002= i002= i003=0.00 i003= i003= i004=0.00 i004= i004= i001=0.000 i001= i001= i002=0.000 i002= i002= i003=0.000 i003= i003= i004=0.000 i004= i004= i001=0.00 i001= i001= i002=0.00 i002= i002= i003=0.00 i003= i003= i004=0.00 i004= i004= i001=0.00 i001= i001= i002=0.00 i002= i002= i003=0.00 i003= i003= i004=0.00 i004= i004= i001=150.0 i001= i001= i002=150.0 i002= i002= i003=150.0 i003= i003= i004=150.0 i004= i004= i001=-150.0 i001= i001= i002=-150.0 i002= i002= i003=-150.0 i003= i003= i004=-150.0 i004= i004= i001=0.15 i001= i001= i002=0.15 i002= i002= i003=0.15 i003= i003= i004=0.15 i004= i004= i001=0.015 i001= i001= i002=0.015 i002= i002= i003=0.015 i003= i003= i004=0.015 i004= i004= i001=3.00 i001= i001= i002=3.00 i002= i002= i003=3.00 i003= i003= i004=3.00 i004= i004= i001=3.00 i001= i001= i002=3.00 i002= i002= i003=3.00 i003= i003= i004=3.00 i004= i004= i001=0.01 i001= i001= i002=0.01 i002= i002= i003=0.01 i003= i003= i004=0.01 i004= i004= Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 ParNo. Logbook Parameter designation P317 DC V-Reg -Limit P318 DC V(set,red) P319 DC V(set,red)Hys P320 Smooth Load Amps P329 PreChange Time Factory setting Start-up setting Start-up setting change i001=-1.00 i001= i001= i002=-1.00 i002= i002= i003=-1.00 i003= i003= i004=-1.00 i004= i004= i001=80.00 i001= i001= i002=80.00 i002= i002= i003=80.00 i003= i003= i004=80.00 i004= i004= i001=6.00 i001= i001= i002=6.00 i002= i002= i003=6.00 i003= i003= i004=6.00 i004= i004= i001=5 i001= i001= i002=5 i002= i002= i003=5 i003= i003= i004=5 i004= i004= i001=500 i001= i001= i002=500 i002= i002= i003=500 i003= i003= i004=500 i004= i004= P353 Thyristor Test 0 P354 GroundFault Test 2 P366 Auto Restart 0 P408 Caps FormingTime i001=10.0 i001= i001= i002=10.0 i002= i002= i003=10.0 i003= i003= i004=10.0 i004= i004= P409 Contactor Delay 0.0 P486 Src Current Setp i001=0 i001= i001= i002=0 i002= i002= i001=2.00 i001= i001= i002=2.00 i002= i002= i003=2.00 i003= i003= i004=2.00 i004= i004= i001=0.10 i001= i001= i002=0.10 i002= i002= i003=0.10 i003= i003= i004=0.10 i004= i004= i001=1010 i001= i001= i002=1001 i002= i002= i001=1010 i001= i001= i002=1002 i002= i002= i001=1 i001= i001= i002=1 i002= i002= P517 DC Volts Dev Lim P518 Deviation Time P554 Src ON/OFF1 P555 Src1 OFF2 P556 Src2 OFF2 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 12-3 Logbook ParNo. 02.96 Parameter designation P557 Src3 OFF2 P561 Src InvRelease P565 Src1 Fault Reset P566 Src2 Fault Reset P567 Src3 Fault Reset P568 Src Jog1 ON P569 Src Jog2 ON P571 Src Reduce DC V P572 Src RegenRelease P573 Src No ExtFault3 P574 Src Motor/Regen P575 Src No ExtFault1 P578 Src RDataSetBit0 P579 Src RDataSetBit1 P583 Src 12-Pulse Mode P586 Src No ExtFault2 P587 Src Master/Slave P588 Src No Ext Warn1 P589 Src No Ext Warn2 Factory setting Start-up setting Start-up setting change i001=1 i001= i001= i002=1 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=0 i001= i001= i002=1003 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=2001 i001= i001= i002=2001 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=1 i001= i001= i002=1 i002= i002= i001=1 i001= i001= i002=1 i002= i002= P590 Src Base/Reserve 1005 P591 Src ContactorMsg 1 P600 Trg Bit Ready On i001=0 i001= i001= i002=0 i002= i002= 12-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 ParNo. Logbook Parameter designation P601 Trg Bit Rdy Oper P602 Trg Bit Operat P603 Trg Bit Fault P604 Trg Bit No OFF2 P606 Trg BitONblocked P607 Trg Bit Warning P608 Trg Bit Deviat. P610 Trg Reren Ready P611 Trg Low Voltage P612 Trg Bit Contact P613 Trg DC V reduced P614 Trg Motor/Regen P618 Trg Current Lim. P619 Trg Bit Ext Flt1 P620 Trg Bit Ext Flt2 P621 Trg Bit ExtWarn P622 Trg Bit i2t Inv P623 Trg BitFltTmpInv P624 Trg BitWarTmpInv P631 Trg Bit Charging Factory setting Start-up setting Start-up setting change i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=1002 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= i001=0 i001= i001= i002=0 i002= i002= P655 CUR AnaOutActVal 37 P656 CUR AnaOut Gain 10.00 P657 CUR AnaOutOffset 0.00 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 12-5 Logbook ParNo. 02.96 Parameter designation Factory setting Start-up setting Start-up setting change P658 AO Curr(act)Conf 0 P660 SCI AnalogInConf i001=0 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= i006=0 i006= i006= i001=2 i001= i001= i002=2 i002= i002= i003=2 i003= i003= i004=2 i004= i004= i005=2 i005= i005= i006=2 i006= i006= i001=0.00 i001= i001= i002=0.00 i002= i002= i003=0.00 i003= i003= i004=0.00 i004= i004= i005=0.00 i005= i005= i006=0.00 i006= i006= i001=0 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= i006=0 i006= i006= i001=10.00 i001= i001= i002=10.00 i002= i002= i003=10.00 i003= i003= i004=10.00 i004= i004= i005=10.00 i005= i005= i006=10.00 i006= i006= i001=0.00 i001= i001= i002=0.00 i002= i002= i003=0.00 i003= i003= i004=0.00 i004= i004= i005=0.00 i005= i005= i006=0.00 i006= i006= P661 SCI AnaInSmooth P662 SCI AnalogInOffs P664 SCI AnaOutActVal P665 SCI AnaOut Gain P666 SCI AnaOut Offs 12-6 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 ParNo. Logbook Parameter designation P680 Scom1 Act Value P681 Scom2 Act Value Factory setting Start-up setting Start-up setting change i001=968 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= i006=0 i006= i006= i007=0 i007= i007= i008=0 i008= i008= i009=0 i009= i009= i010=0 i010= i010= i011=0 i011= i011= i012=0 i012= i012= i013=0 i013= i013= i014=0 i014= i014= i015=0 i015= i015= i016=0 i016= i016= i001=599 i001= i001= i002=34 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= P682 SCB Protocol 0 P683 SCom/SCB BusAddr i001=0 i001= i001= i002=0 i002= i002= i001=6 i001= i001= i002=6 i002= i002= i003=13 i003= i003= i001=127 i001= i001= i002=127 i002= i002= i001=2 i001= i001= i002=2 i002= i002= i003=2 i003= i003= i001=0 i001= i001= i002=0 i002= i002= i003=1 i003= i003= P684 SCom/SCB Baud P685 SCom/SCB #PKWDat P686 SCom/SCB # PrDat P687 SCom/SCB TlgOFF P688 SST2 Protocol 0 P689 SCB Peer2PeerExt i001=0 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 12-7 Logbook ParNo. 02.96 Parameter designation P690 SCB Act Values P694 CB/TB Act Values Factory setting Start-up setting change i001=968 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= i006=0 i006= i006= i007=0 i007= i007= i008=0 i008= i008= i009=0 i009= i009= i010=0 i010= i010= i011=0 i011= i011= i012=0 i012= i012= i013=0 i013= i013= i014=0 i014= i014= i015=0 i015= i015= i016=0 i016= i016= i001=968 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i005=0 i005= i005= i006=0 i006= i006= i007=0 i007= i007= i008=0 i008= i008= i009=0 i009= i009= i010=0 i010= i010= i011=0 i011= i011= i012=0 i012= i012= i013=0 i013= i013= i014=0 i014= i014= i015=0 i015= i015= i016=0 i016= i016= P695 CB/TB TlgOFFTime 20 P696 CB Parameter 1 0 P697 CB Parameter 2 0 P698 CB Parameter 3 0 P699 CB Parameter 4 0 P700 CB Parameter 5 0 P701 CB Parameter 6 0 P702 CB Parameter 7 0 P703 CB Parameter 8 0 P704 CB Parameter 9 0 P705 CB Parameter 10 0 12-8 ENGLISH Start-up setting Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 ParNo. Logbook Parameter designation P773 Deadband Convert P774 Deadband Invert P775 Min Gating Angle P776 Max Gating Angle P777 Max Gating Angle Ramp Factory setting Start-up setting Start-up setting change i001=0.01 i001= i001= i002=0.01 i002= i002= i003=0.01 i003= i003= i004=0.01 i004= i004= i001=-3.00 i001= i001= i002=-3.00 i002= i002= i003=-3.00 i003= i003= i004=-3.00 i004= i004= i001=0 i001= i001= i002=0 i002= i002= i003=0 i003= i003= i004=0 i004= i004= i001=150 i001= i001= i002=150 i002= i002= i003=150 i003= i003= i004=150 i004= i004= i001=20.00 i001= i001= i002=20.00 i002= i002= i003=20.00 i003= i003= i004=20.00 i004= i004= P785 I2t Control Word 1 P793 Line Voltage Delay 0.03 P799 Spezial Access 0 P917 Change Reports 0 P918 CB Bus Address 3 P927 Parameter Access 6 P928 Src Base/Reserve 1005 P952 # of Faults 0 P970 Factory Settings 1 P971 EEPROM Storing 0 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 12-9 Logbook No. 02.96 Date/time 12-10 ENGLISH Name/department Fault and diagnostic messages Measures Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 13 Environmental Compatibility Environmental Compatibility Environmental aspects during development The number of parts has been reduced substantially by the use of highly integrated components and by a modular structure of the complete converter series. This reduces energy consumption during production. Particular attention was paid to reducing volume, mass and type diversity of the metal and plastic parts. Plastic parts used: ABS: PMU support PP: Insulating plate Bus retrofit PC: Protection against accidental contact PA6: Insulating films Terminal housing On all essential parts, flame retardants containing halogen and insulating material containing silicone have been substituted by materials that are devoid of noxious substances. Environmental compatibility was an important criterion in the selection of externally source items. Environmental aspects during production Externally sourced items are mainly transported in returnable packaging. The packaging material itself is recyclable, consisting mainly of cardboard. Except for the hot-dip-galvanized enclosure, no special surface coatings are used. SMD components are used on the printed-circuit boards. Production is emission-free. Environmental aspects of disposal The unit can be dismantled into recyclable mechanical components by means of easily removable screw and snap joints. The PC boards can be disposed of thermally. The number of components containing hazardous substances is only slight. The plastic parts are marked in conformity with DIN 54840 and bear the recycling symbol. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 13-1 Environmental Compatibility 13-2 ENGLISH 02.96 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 14 Technische Daten Technical Data In the event of conditions of use other than those listed in this chapter, please contact your local Siemens branch or national subsidiary. Coolant temperature 0 °C to +40 °C Storage temperature 25 °C to +70 °C 25 °C to +70 °C Transport temperature Environmental class 3K3 DIN IEC 721-3-3 / 04.90 Soiling 2 DIN VDE 0110 Part 1 / 01.89 moisture not permitted Overvoltage category (power section) III DIN VDE 0110 Part 2 / 01.89 Overvoltage resistance class (with converter connected) 1 DIN VDE 0160 / 04.91 Type of protection IP00 DIN VDE 0470 Part 1 / 11.92 = ^ EN 60529 Interference immunity IEC 801-2, IEC 801-4 Mechanical strength DIN IEC 68-2-6 / 06.90 Frequency range Hz 10 to 58 stationary use Constant amplitude of deflection acceleration mm m/s2 (g) 0.075 more than 58 to 500 9.8 (1) 3.5 during transport 9.8 (1) The units can also be operated in load class II. The permissible values must be taken from the following tables. I (A) Load class ΙΙ 136% Load class Ι 100% 91% 60s 240s t/(s) Figure 14.1 Power output according to load class II Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 14-1 Technische Daten Common Rectifier 02.96 6SE70..-.....-0AA0 38-2EH85 41-0EH85 41-3EK85 41-8EK85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 380 to 460V ±15 % DC 510 to 620V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 710 821 888 1023 1156 1333 1542 1780 747 931 1213 1620 1820 2430 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 1121 1396 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 3,29 3,70 4,85 6,24 Cooling air requirement m3/s 0,55 0,55 1,0 1,0 85 87 85 87 87 88 87 88 mm mm mm H 508 1050 551 H 508 1050 551 K 800 1400 550 K 800 1400 550 kg 130 130 260 300 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Weight app. 50Hz 60Hz dB(A) Parallel units (-0AD0) of size K for connecting in parallel have the same technical data as the corresponding "basic units" (-0AA0). Please note the unit correspondence and notes of Section 3.7! The permissible output current in parallel mode is reduced (due to current division between the power sections) by 10 % as compared to the sum of the rated currents of the separate power sections. 14-2 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Common Rectifier Technische Daten 6SE70..-.....-0AA0 37-7FH85 41-0FH85 41-3FK85 41-5FK85 41-8FK85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 500 to 575 ±15 % DC 675 to 780V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 671 774 888 1023 1119 1285 1269 1464 1633 1880 704 931 1169 1332 1711 1998 2566 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 1057 1396 1754 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 3,30 4,03 5,40 5,87 6,65 Cooling air requirement m3/s 0,55 0,55 1,0 1,0 1,0 85 87 85 87 87 88 87 88 87 88 mm mm mm H 508 1050 551 H 508 1050 551 K 800 1400 550 K 800 1400 550 K 800 1400 550 kg 130 130 260 260 300 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Weight app. 50Hz 60Hz dB(A) Parallel units (-0AD0) of size K for connecting in parallel have the same technical data as the corresponding "basic units" (-0AA0). Please note the unit correspondence and notes of Section 3.7! The permissible output current in parallel mode is reduced (due to current division between the power sections) by 10 % as compared to the sum of the rated currents of the separate power sections. Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 14-3 Technische Daten Common Rectifier 02.96 6SE70..-.....-0AA0 37-7HH85 41-0HH85 41-3HK85 41-5HK85 41-8HK85 Rated voltage, rated frequency, rated current, rated power Rated voltage Input Un Output Udn V 3 AC 660 to 690V ±15 % DC 890 to 930V ±15 % Rated frequency fn Input Output Hz 46 to 64 D.C. A Rated current In Input (rms value) AC Output (average) DC 671 774 888 1023 1119 1285 1269 1464 1633 1880 704 931 1169 1332 1711 1998 2566 Load class II acc. EN 60146-1-1 Rated output current average A Base load duration s Excess output current average A Excess current duration s 240 1057 1396 1754 60 Losses, cooling, power factor Power factor Mains cos1N 1 Power dissipation Maximum kW 3,70 4,15 5,54 5,97 7,62 Cooling air requirement m3/s 0,55 0,55 1,0 1,0 1,0 85 87 85 87 87 88 87 88 87 88 mm mm mm H 508 1050 551 H 508 1050 551 K 800 1400 550 K 800 1400 550 K 800 1400 550 kg 130 130 260 260 300 Sound pressure level, dimensions, weight Sound pressure level of fan Size Width Height Depth Weight app. 50Hz 60Hz dB(A) Parallel units (-0AD0) of size K for connecting in parallel have the same technical data as the corresponding "basic units" (-0AA0). Please note the unit correspondence and notes of Section 3.7! The permissible output current in parallel mode is reduced (due to current division between the power sections) by 10 % as compared to the sum of the rated currents of the separate power sections. 14-4 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Technische Daten 14.1 Power reduction at increased coolant temperature The rated current must be reduced according to Figure 14.2 for cooling medium temperatures exceeding 40°C. Cooling medium temperatures > 50°C are not permissible. permissible rated current in % 100 90 80 75 70 60 Coolant temperature in °C 10 20 30 40 50 Figure 14.2 Maximum permitted rated current depending on coolant temperature 14.2 Power reduction at altitudes > 1000m above MSL The rated current must be reduced as shown in Figure 14.3 in the event of installation altitudes > 1000 m above mean sea level. Installation altitudes > 2000 m above MSL (please enquire) permissible rated current permissible rated voltage in % in % 100 100 90 90 80 80 70 70 60 60 0 1000 2000 3000 4000 0 1000 Installation altitude in m above sea level 2000 3000 4000 Installation altitude in m above sea level Figure 14.3 Maximum values for rated current and rated voltage depending on installation altitude Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 14-5 Technische Daten 14.3 02.96 Applied standards DIN VDE 0100 Part 540 A11.91 DIN VDE 0106 Part 1 A05.82 Part 100 A03.83 Erection of power installations with rated voltages up to 1000 V, Selection and erection of electrical equipment, earthing, PE conductor, equipotential bonding conductor Protection against electric shock: Classification of electrical and electronic equipment (IEC 536) Arrangement of actuation elements in the proximity of shock-hazard parts DIN VDE 0110 Part 1 and 2 A01.89 Isolation coordination for electrical equipment in low-voltage installations DIN VDE 0113 Safety of machines: electrical equipment of machines, General requirements (EN 60204-1:1992) Part 1 A06.93 DIN VDE 0160 E04.91 Equipping power installations with electronic equipment DIN VDE 0298 Use of cables and insulated cables for power installations: Recommended values for the current carrying capacity of cables with rated voltages U0 / U to 18/30 kV Recommended values for the current carrying capacity of cables Part 2 A11.79 Part 4 A02.80 DIN VDE 0470 Part 1 A12.92 Types of protection, shock, foreign body and water protection for electrical equipment (EN 60529: 1991) DIN VDE 0558 Part1 A07.87 Semiconductor converters: general regulations and special regulations for line-commutated converters DIN VDE 0843 Electromagnetic compatibility of instrumentation and control equipment in industrial process engineering: Interference resistance to static electricity discharges; requirements and measurement methods (IEC801-2) Ersetzt durch DIN EN 60801, Teil 2 (09.87) Part 2 A09.87 Z DIN VDE 0875 Part 11 A12.88 Z Part 1 A07.92 RFI suppression of electrical equipment and installations: (EN 55014: 1987) Ersetzt durch DIN VDE 0875, Teil 14 und DIN VDE 0075 (EN 55011: 1991) DIN 41494 Part 5 A9.80 Equipment practice for electronic facilities; subracks and modules DIN 41651 Part 1 A9.89 Connectors for printed circuits for connecting ribbon cables with round conductors; indirect insertion, grid dimension 2.54 mm DIN IEC 68 Part 2 Elektrotechnik; Grundlegende Umweltprüfverfahren; Prüfungen Part 3 A08.87 Electrical engineering; classification of environmental conditions: classes of influencing quantities Part 4 Electromagnetic compatibility for industrial - process measurement and control equipment Electrical fast transient / burst requirements DIN IEC 721 IEC 801 EN 60146-1-1: 1993 Part 1-1 14-6 ENGLISH Semiconductor converters; General requirements and line-commutated converters: Definition of basic requirements (IEC146-1-1991) Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 02.96 Technische Daten Sources DIN standards and foreign standards: Beuth-Verlag GmbH Burggrafenstraße 6 10787 Berlin DIN VDE regulations: VDE-Auslieferungsstelle Merianstraße 29 63069 Offenbach Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 14-7 Technische Daten 02.96 14-8 ENGLISH Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions 05.95 15 Index Index To appear shortly Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH 15-1 Index 15-2 ENGLISH 05.95 Siemens AG 6SE7087-6AK85-0AA0 Common Rectifier Operating Instructions ENGLISH DEUTSCH 09.97 Bisher sind folgende Ausgaben erschienen: The following versions have appeared so far: Ausgabe Version interne Sachnummer Internal Part number A C98130-A1235-A3-01-47 B C98130-A1235-A3-02-47 C C98130-A1235-A3-03-7447 D C98130-A1235-A3-04-7447 Ausgabe D besteht aus folgenden Kapiteln Version D consists of the following chapters Kapitel Chapter Seiten Pages Ausgabedatum Date of Edition 0 Allgemeines / General 10 02.96 1 Beschreibung / Description 2 02.96 2 Transportieren, Auspacken, Montieren / Transport, unpacking, assembly 4 02.96 3 Anschließen / Connection 30 02.96 4 Inbetriebsetzen / Start-Up 48 02.96 5 Parameterliste / Parameter List 44 02.96 6 Bedienen / Operator control 4 02.96 7 Störungen und Warnungen / Fault and Alarm Messages 10 02.96 8 Wartung / Maintenance 8 02.96 9 Optionen / Options 6 02.96 10 Ersatzteile / Spare parts 4 02.96 11 Leerkapitel / Blank 0 — 12 Logbuch / Logbook 10 02.96 13 Umweltverträglichkeit / Environmental compatibility 2 02.96 14 Technische Daten / Technical data 8 02.96 15 Stichwortverzeichnis / Index 1 05.95 Bereich Elektronikwerk Wien Postfach 83, A-1211 Wien Antriebs-, Schalt- und Installationstechnik von Siemens Drives and Standard Products from Siemens Electronic Plant Vienna P.O. Box 83, A-1211 Vienna Siemens Aktiengesellschaft Siemens AG 6SE7087-6AK85-0AA0 Einspeiseeinheit Betriebsanleitung Common Rectifier Operating Instructions Änderungen vorbehalten Subject to change without notice Bestell-Nr. / Order-No.: 6SE7087-6AK85-0AA0 Printed in Austria SIMOVERT MASTERDRIVES Betriebsanleitung Operating Instructions Einspeiseeinheit Bauform Kompakt PLUS Rectifier Unit Compact PLUS Type Ausgabe / Edition: AC Bestell-Nr. / Order No.: 6SE7087-6NP85-0AA0 Änderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten. We reserve the right to make changes to functions, technical datas, standards, drawings and parameters. Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software überprüft. Dennoch können Abweichungen nicht ausgeschlossen werden, so daß wir für die vollständige Übereinstimmung keine Garantie übernehmen. Die Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten. Für Verbesserungsvorschläge sind wir dankbar SIMOVERT ist ein Warenzeichen von Siemens The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document to ensure that they coincide with the described hardware and software. However, differences cannot be completely excluded, so that we do not accept any guarantee for complete conformance. However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions. We are grateful for any recommendations for improvement. Siemens AG 1997 All rights reserved SIMOVERT Registered Trade Mark 10.98 Contents Contents 1 DEFINITIONS AND WARNINGS............................................................................. 1-1 2 DESCRIPTION......................................................................................................... 2-1 3 START-UP ............................................................................................................... 3-1 3.1 Start-up steps ........................................................................................................... 3-1 3.2 Displays.................................................................................................................... 3-2 4 TRANSPORT, STORAGE, UNPACKING ............................................................... 4-1 5 INSTALLATION....................................................................................................... 5-1 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS...................... 6-1 7 CONNECTING-UP................................................................................................... 7-1 7.1 7.1.1 7.1.2 Power connections................................................................................................... 7-4 Power connections for units with a width up to 90 mm............................................ 7-4 Power connections for units with a width of 135 mm and 180 mm.......................... 7-5 7.2 Control connections ................................................................................................. 7-7 7.3 Conductor cross-sections, braking resistor and pre-charging of capacitor module7-10 8 MAINTENANCE....................................................................................................... 8-1 8.1 Replacing the fan ..................................................................................................... 8-1 9 TECHNICAL DATA ................................................................................................. 9-1 10 ENVIRONMENTAL FRIENDLINESS .................................................................... 10-1 11 CERTIFICATES ..................................................................................................... 11-1 Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 1 10.98 1 Definitions and Warnings Definitions and Warnings Qualified personnel For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: ♦ Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures. ♦ Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures. ♦ Trained in rendering first aid. DANGER For the purpose of this documentation and the product warning labels, "Danger" indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken. WARNING For the purpose of this documentation and the product warning labels, "Warning" indicates death, severe personal injury or property damage can result if proper precautions are not taken. CAUTION For the purpose of this documentation and the product warning labels, "Caution" indicates that minor personal injury or material damage can result if proper precautions are not taken. NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight. Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 1-1 Definitions and Warnings WARNING 10.98 Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can thus result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation. The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance. NOTE This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of SIEMENS AG. The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG. Any statements contained herein do not create new warranties or modify the existing warranty. 1-2 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Definitions and Warnings Safety and Operating Instructions for Drive Converters (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. The drive converters shall be protected against excessive strains. In particular, no components must be bent and/or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. For further information, see documentation. All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules). Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electronic components must not be mechanically damaged or destroyed (potential health risks). For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with. 2. Intended use Drive converters are components designed for inclusion in electrical installations or machinery. 5. Electrical connection The electrical installation shall be carried out in accordance with the relevant requirements (e.g. crosssectional areas of conductors, fusing, PE connection). For further information, see documentation. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60204. Instructions for the installation in accordance with EMC requirements, such as screening, grounding, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine. Commissioning (i.e. the start of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. 6. Operation The drive converters meet the requirements of the lowvoltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/DIN VDE 0660 Part 500 and EN 60146/DIN VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3. Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with prEN 50178. Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules, etc. Changes to the drive converters by means of the operating software are permissible. After disconnection of the drive converters from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this regard, the corresponding signs and markings on the drive converter must be respected. During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer’s documentation shall be followed. Keep these safety instructions in a safe place! Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 1-3 10.98 Description 2 Description Range of application The Compact PLUS rectifier unit consists of a rectifier module for generating DC link voltage. It is used to feed several inverters for the configuration of a multi-motor system with a maximum total drive power of 100 kW. An external high-load resistor (braking resistor) can be connected up to an integrated braking resistor control by means of which regenerative braking energy can be reduced. The optional OP1S operator control panel is mounted to the front panel where it has a connection to the RS485 interface. All inverters connected up to the rectifier unit can be visualized and controlled by means of this operator control panel. The rectifier unit does not require an ON command; it is powered up automatically after the incoming power supply is energized. This is on the condition that the external 24 V supply has been energized. The operating status is displayed by three LEDs in the front panel (Run, Failure, Chopper active). Further connections: ♦ Voltage output for the pre-charging of optionally connected capacitor modules for supporting the DC link and for storing regenerative energy ♦ Fault signalling relay contact In the event of a fault, the incoming power supply of the rectifier unit has to be powered-down and the inverters have to be disabled via this contact. G Braking resistor H Brake chopper C’ D’ Pre-charging of capacitor module U1/L1 C / L+ W1/L3 D / L- Mains connection V1/L2 DC link connection Rectifier Pre-charging PE3 PE Fig. 2-1 Circuit principle of the rectifier unit Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 2-1 10.98 Start-up 3 Start-up 3.1 Start-up steps After removing the packaging, please check that the unit is intact and undamaged. Only intact units may be started-up. Please also check that the unit is complete. See section "Transport, Storage, Unpacking" Mount the unit Mount the unit in conformance with the requirements at the point of installation and the EMC instructions. See section "Installation" and "Installation in Conformance with EMC Regulations" Connect the protective conductor, the supply cable, the external braking resistor and the external 24 V incoming supply Starting with the protective conductor, please connect the supply cable, the external braking resistor and the external 24 V incoming supply. When laying the cables, please observe the EMC instructions. During this work step, please do not yet connect the DC link buses. See section "Connecting-up" and "Installation in Conformance with EMC Regulations" Unpack and check the unit Power up the external 24 V incoming supply 111 111 Power up the line voltage, carry out function test After powering up the line voltage, the LED "Run" will light up on the rectifier unit. 111 111 111 De-energize the line voltage and the external 24 V incoming supply Connect the DC link Connect the DC link buses and form the connection to the converters. Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions See section "Connecting-up" 3-1 Start-up 3.2 10.98 Displays The LEDs on the front panel indicate the operating status of the rectifier unit. LED Designation Meaning Green Run Precharging is finished, the bypass relay is closed the rectifier unit is ready for operation. Red Failure Group fault, there is a fault on the rectifier unit, the fault-signalling relay (terminal X91) has picked up: Yellow Chopper active Table 3-1 NOTE 3-2 • the 24 V supply voltage is less than 16 V • a mains phase failure has occurred • the DC link voltage is more than 800 V • the precharging resistors are overloaded • the heat sink temperature is too high • there is a short circuit on the brake resistor control The braking resistor transistor is ON. Operating statuses of the rectifier unit The fault display is not saved to memory; it appears for only as long as the fault exists (but for at least 1 sec) and therefore does not need acknowledgement. 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 4 Transport, Storage, Unpacking Transport, Storage, Unpacking The units and components are packed in the manufacturing plant corresponding to that specified when ordered. A packing label is located on the outside of the packaging. Please observe the instructions on the packaging for transport, storage and professional handling. Transport Vibrations and jolts must be avoided during transport. If the unit is damaged, you must inform your shipping company immediately. Storage The units and components must be stored in clean, dry rooms. Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are permissible. Temperature fluctuations must not be more than 30 K per hour. Unpacking The packaging comprises board and corrugated paper. It can be disposed of corresponding to the appropriate local regulations for the disposal of board products.The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged. Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 4-1 10.98 5 Installation Installation WARNING Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions. The general and domestic installation and safety regulations for work on electrical power equipment (e.g. VDE) must be observed as well as the professional handling of tools and the use of personal protective equipment. Death, severe bodily injury or significant material damage could result if these instructions are not followed. Clearances When installing the units, it must be observed that the mains connection is located at the bottom section of the unit and the DC link connection at the top section of the unit. The rectifier unit and the inverters can be mounted flush with each other. In order to ensure an adequate supply of cooling air, a clearance of 100 mm must be left at the top of the unit and at the bottom of the unit respectively to components which may considerably affect the flow of cooling air. When mounting in cabinets, the cabinet cooling must be designed according to the power loss. Please refer to the Technical Data in this regard. Requirements at the point of installation ♦ Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured. ♦ Dust, gases, vapors Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive gases, vapors and dust which could diminish the functionality. If necessary, filters should be used or other corrective measures taken. ♦ Cooling air The units must only be operated in an ambient climate in accordance with DIN IEC 721-3-3 Class 3K3. For cooling air temperatures of more than 45 °C (113 °F) and installation altitudes higher than 1000 m, derating is required. Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 5-1 Installation 10.98 Cooling air Fig. 5-1 Installation 100 mm 100 mm Mounting surface Minimum clearances for cooling The unit is mounted directly to a mounting surface. Fixing is by means of two or four M5 screws. Cutouts for M5 screw Mounting surface 414 mm 360 mm 250 mm 20 mm 45 mm 90 mm 135 mm 180 mm 220 mm 15 kW Side view Fig. 5-2 5-2 50 kW Front view 100 kW Dimension drawing of the rectifier unit 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 6 Installation in Conformance with EMC Regulations Installation in Conformance with EMC Regulations The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations. ♦ Ensure that there is a good conductive connection between the housing of the rectifier unit and the mounting surface.The use of mounting surfaces with good conducting properties (e.g. galvanized steel plate) is recommended. If the mounting surface is insulated (e.g. by paint), use contact washers or serrated washers. ♦ All of the metal cabinet parts must be connected through the largest possible surface area and must provide good conductivity. If necessary, use contact washers or serrated washers. ♦ Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible. ♦ Power cables must be routed separately away from signal cables (at least 20 cm apart). Provide partitions between signal cables and power cables. The partitions must be grounded. ♦ Eliminate any unnecessary cable lengths because these will produce additional coupling capacitances and inductances. ♦ Use cables with braided shields. Cables with foil shields have a shielding effect which is worse by a factor of five. ♦ Use a radio interference suppression filter in the incoming powerline. Connect the interference suppression filter to ground through a large surface area. It is best to directly mount the interference suppression filter on the same good conductive mounting surface as the rectifier unit and the inverters. You must insert a line reactor between the radio interference suppression filter and the unit. ♦ Contactor operating coils that are connected to the same supply network as the rectifier unit or that are located in the close proximity of the rectifier unit must be connected to overvoltage limiters (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0). Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 6-1 10.98 7 WARNING Connecting-up Connecting-up SIMOVERT MASTERDRIVES units are operated at high voltages. The equipment must be in a no-voltage condition (disconnected from the supply) before any work is carried out! Only professionally trained, qualified personnel must work on or with the units. Death, severe bodily injury or significant property damage could occur if these warning instructions are not observed. Hazardous voltages are still present in the unit up to 5 minutes after it has been powered down due to the DC link capacitors. Thus, the appropriate delay time must be observed before working on the unit or on the DC link terminals. The power terminals and control terminals can still be live even when the motor is stationary. If the DC link voltage is supplied centrally, the converters must be reliably isolated from the DC link voltage! When working on an opened unit, it should be observed that live components (at hazardous voltage levels) can be touched (shock hazard). The user is responsible that all the units are installed and connected-up according to recognized regulations in that particular country as well as other regionally valid regulations. Cable dimensioning, fusing, grounding, shutdown, isolation and overcurrent protection should be particularly observed. NOTE Due to their physical characteristics, converters can produce DC residual currents. If a residual-current protective device (residualcurrent-operated circuit-breaker) is used on the supply side of the AC/AC converter - or of the rectifier unit in the case of multi-motor drives - for protective purposes in case of indirect touching, only type B to IEC 755 is permitted. Due to radio-interference suppression capacitors and as a result of the parasitic capacity of the motor cable, leakage currents flow which can lead to undesired responding of the residual-current protective device. In general, operation without faults is possible only under the following conditions: ♦ Rated residual current of the residual-current protective device ≥ 300 mA ♦ Short motor cables (l < 20 m) ♦ No radio-interference suppression filter built in ♦ Only one converter connected per residual-current protective device Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-1 Connecting-up 10.98 Signalling relay output X91 Braking resistor X6 capacitor module DC link bus module X3 + External DC 24 V incoming supply X9 − PE3 SIEMENS LED messages DC 24 V output, RS485 (USS) X100 Run Failure Chopper active X100 Operator control panel X320 Holder for operator control panel Mains connection X1 Fig. 7-1 7-2 Connection overview of units 90 mm wide 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Connecting-up Braking resistor X6 capacitor module Signalling relay output X91 PE G H DC link bus module X3 + External DC 24 V incoming supply X9 − PE3 SIEMENS LED messages DC 24 V output, RS485 (USS) X100 Run Failure Chopper active X100 Operator control panel X320 Holder for operator control panel Mains connection X1 Fig. 7-2 Connection overview of units with a width of 135 mm and 180 mm Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-3 Connecting-up 7.1 10.98 Power connections Protective conductor The protective conductor must be connected up both on the mains side and on the motor side. On account of leakage currents through the interference-suppression capacitors, a minimum cross-section of 10 mm² must be used in accordance with VDE 0160. If mains connections with cross-sections less than 10 mm² are used, the following measures can be applied. If the unit is mounted on a grounded mounting surface via a conductive connection, the protective conductor cross-section can be the same as that of the supply-cable conductor. In the case of insulated installation or a poor conductive connection to the mounting surface, a separate protective conductor with a crosssection of 10 mm² can be connected up instead of the protective conductor of the mains connection. 7.1.1 Power connections for units with a width up to 90 mm Protective conductor On top of the unit next to terminal X6 is an extra protective conductor connection in the form of a threaded M4 bolt. It is used for connecting a protective conductor for units in isolated connection. X1 - Mains connection The mains connection is located on the bottom of the unit. When connecting-up, it is not necessary to make allowance for the direction of the rotating field of the supply system. Terminal Meaning Range PE Protective conductor connection 3AC 380 - 480 V U1 / L1 Phase U1 / L1 3AC 380 - 480 V V1 / L2 Phase V1 / L2 3AC 380 - 480 V W1 / L3 Phase W1 / L3 3AC 380 - 480 V Connectable cross-section: 10 mm² (AWG 6) Terminal W1 is at the right when installed. Table 7-1 X3 - DC link bus module Mains connection The purposes of the DC link bus module is to supply the connected inverters with the generated direct voltage. Bar Designation Meaning Range 3 PE3 Protective conductor connection 2 D / L- DC link voltage - DC 510 - 650 V 1 C / L+ DC link voltage + DC 510 - 650 V Connectable cross-section: “Electro-plated copper" 3x10 mm, rounded off according to DIN 46433. Bar 1 is at the front when installed. Table 7-2 7-4 DC link bus module 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Connecting-up X6 – Braking resistor and precharging of the capacitor module The connection for the external braking resistor and the pre-charging of the capacitor module is provided on the top of the unit. C’ G H D’ Terminal Meaning C´ Pre-charging for capacitor module G Braking resistor H Braking resistor D´ Pre-charging for capacitor module Connectable cross-section: 4 mm² (AWG 10) Terminal D’ is at the front when installed. Table 7-3 Connection of the braking resistor and pre-charging of the capacitor module The connector must be firmly screwed onto the housing to provide a reliable connection. ♦ During operation, the full DC link voltage is always present at the terminals for pre-charging the capacitor module. NOTES ♦ During pre-charging, the charging current of all connected capacitor modules flows via the terminals. ♦ For reasons of protection, cables with 4 mm² Cu should be used at connection X6! 7.1.2 Power connections for units with a width of 135 mm and 180 mm X1 – Mains connection PE U1 V1 The mains connection is to a terminal block at the bottom of the unit. W1 Terminal Meaning Range PE Protective conductor connection 3AC 380 - 480 V U1 / L1 Phase U1 / L1 3AC 380 - 480 V V1 / L2 Phase V1 / L2 3AC 380 - 480 V W1 / L3 Phase W1 / L3 3AC 380 - 480 V Connectable cross-section: Unit width 135 mm: 50 mm² (AWG 1/0) Unit width 180 mm: 95 mm² (AWG 4/0) Terminal PE is at left as viewed from the front. Table 7-4 Mains connection Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-5 Connecting-up X3 - DC link bus module 10.98 The purposes of the DC link bus module is to supply the connected inverters with the generated direct voltage. Bar Designation Meaning Range 3 PE3 Protective conductor connection 2 D / L- DC link voltage - DC 510 - 650 V 1 C / L+ DC link voltage + DC 510 - 650 V Connectable cross-section: “Electro-plated copper" 3x10 mm, rounded off according to DIN 46433. Bar 1 is at the front when installed. Table 7-5 NOTE DC link bus module The current carrying capacity of the copper bars is 120 A. The 100 kW feeder supplies 230 A and would overload the copper bars. It is therefore provided with 2 busbar connections with a current carrying capacity of 120 A each. These take the power to busbars on the right and left of the rectifier unit.The current distribution is not monitored. Measures must therefore be taken at the planning stage to ensure that the current fed to each busbar does not exceed the specified maximum. X6 – Braking resistor connection PE H The external braking resistor is connected to a terminal block on the top of the unit. Terminal Meaning PE Protective conductor connection H Braking resistor connection G Braking resistor connection G Connectable cross-section: Housing width 135 mm: 25 mm² (AWG 2) Housing width 180 mm: 50 mm² (AWG 1/0) Terminal PE is at left as viewed from the front. Table 7-6 7-6 Braking resistor connection 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Connecting-up 7.2 Control connections X9 - External 24 V supply 2 1 The unit requires an external 24 V voltage supply for operation. The two-pole connection necessary for this is provided at the top of the unit. Terminal Designation Meaning Range 2 +24 V External 24 V supply DC 18 V - 30 V 1 0V Reference potential 0V Connectable cross-section: ♦ For housing width 90 mm: 2.5 mm² (AWG 12) ♦ For housing width 135 mm: 4 mm² (AWG 10) ♦ For housing width 180 mm: 4 mm² (AWG 10) Terminal 1 is at the front when installed Table 7-7 Current loading External 24 V supply When sizing the 24 V power supply, you must take into account that the voltage supply connected at connection X9, terminals 1 and 2, feeds both the rectifier unit and all the connected inverters including the optional boards. Current drain of rectifier unit: per inverter: X100 - 24 V voltage output, USS bus up to housing width of 90 mm 33 34 35 36 Type 0.3 A (max. 0.7 A) Type 1.0 A (max. 1.7 A) The unit is provided with a 24 V voltage output intended for supplying the connected inverters. The USS bus connection is linked to the internal 9-pole SUB D socket of the serial interface and is provided for looping the USS bus. Terminal Designation Meaning Range 33 +24 V (out) 24 V voltage output DC 24 V 34 0V Reference potential 0V 35 RS485P (USS) USS bus connection RS485 36 RS485N (USS) USS bus connection RS485 Connectable cross-section: 2.5 mm² (AWG 12) Terminal 33 is at the top when installed. Table 7-8 Externale 24 V supply, USS bus, housing width of 90 mm Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-7 Connecting-up X100 - 24 V output, USS bus from housing width 135 mm 33 34 35 36 10.98 The unit has a 24 V voltage output which is provided to supply the connected inverters. The USS bus connection is linked to the internal 9-pole SUB D socket of the serial interface and is provided for looping the USS bus. Terminal Designation Meaning Range 33 +24 V (out) 24 V voltage output DC 24 V 34 0V Reference potential 0V 35 RS485P (USS) USS bus connection RS485 36 RS485N (USS) USS bus connection RS485 Connectable cross-section: 2.5 mm² (AWG 12) Terminal 33 is at the top when installed. NOTE The power supply of the unit is designed for a current of 30 A, but the current carrying capacity of a single plug connector is limited to 15 A. It is essential to make sure that a connection is not loaded with more than 15 A, because the load is not monitored. Table 7-9 7-8 External 24 V power supply, USS bus from housing width of 135 mm 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Connecting-up X320 - Serial interface On the front panel there is a 9-pole SUB D socket which can be coupled with the USS bus of the connected inverters through the connection X100, terminals 35 and 36. The electronics of the rectifier unit is not linked to the interface. The rectifier unit does not have a master or slave function. NOTE This interface is not provided for the start-up of the connected inverters! If the X320 interface is to be used, the USS bus connection must be formed (loop through rectifier unit X100 terminal 35, 36 to all inverters X100 terminal 35, 36). The interface cannot be operated until start-up of the inverters has been completed (addressing of slaves has been carried out). The following can be connected to the X320 interface: ♦ The OP1S operator control panel (pluggable with a catch-lock in the front panel) for visualization (display) and operator control of the connected inverters, ♦ A PC with the SIMOVIS program, ♦ Or a higher-level control system. ♦ Only one unit with a master function may be connected-up to the entire USS bus (OP1S or PC or higher-level control). WARNING ♦ If a unit (e.g. PC with SIMOVIS) is connected up to the RS232 interface of the inverters (at X103), no unit with a master function may be connected up at the entire USS bus. 5 9 1 6 Pin Designation Meaning 1 n.c. Not connected 2 n.c. Not connected 3 RS485P (USS) Data via RS485 interface Range RS485 4 n.c. Not connected 5 Ground Reference potential to P5V 0V 6 P5V 5 V aux. voltage supply +5 V, max. 200 mA 7 n.c. Not connected 8 RS485N (USS) Data via RS485 interface 9 n.c. Not connected Table 7-10 RS485 RS485 interface Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 7-9 Connecting-up 10.98 X91 - Signalling relay output If a fault occurs in the rectifier unit, the fault message is output via the connecting contacts of the signalling relay. At the same time, the red LED on the front panel lights up. In the event of a fault, the contact is open. The possible causes for a fault are described under the "Displays" section. Terminal Designation Meaning Range 2 Kl. 13 Fault signalling relay Imax = 1 A, 24 V 1 Kl. 14 Fault signalling relay Imax = 1 A, 24 V 2 1 Connectable cross-section: 2.5 mm² (AWG 12) Terminal 1 is at the front when installed. Table 7-11 7.3 Signalling relay output Conductor cross-sections, braking resistor and precharging of capacitor module NOTE If the rectifier unit is mounted on a grounded mounting surface through a conductive connection, the conductor cross-section of the protective conductor can be the same as that of the supply-cable conductor. Unit power rating Cross section VDE [kW] [mm²] 15 10 50 35 100 95 AWG 6 Mains connection Main Connection of c’tactor braking resistor, capacitor module Recommended fuses Cross section gR (SITOR) gL NH [A] 3NE [A] 3NA 40 1802-0 50 3820 Line reactor VDE [mm²] 4EP3700-4US 3TF44 160 1224-0 200 3140 4EU2451-2UA00 3TF50 250 1227-0 315 3252 4EU2551-5UA00 3TF50 Table 7-12 AWG Conductor cross-sections, fuses, reactors It is not absolutely necessary to operate the rectifier unit through a main contactor. WARNING 7-10 If the rectifier unit is connected to the supply system without a main contactor which can interrupt the incoming supply in the event of a fault or failure of the external 24 V supply (X9), the unit can suffer further damage. 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Maintenance 8 Maintenance 8.1 Replacing the fan At the bottom of the rectifier unit is mounted a fan for cooling the power section. NOTE When the 24 V supply voltage is applied, the fan operates continuously. It is designed for a service life of L10 ≥ 35 000 hours at an operating temperature of Tu = 45 °C. A replacement fan must be fitted in good time to ensure the availability of the unit. Removal To replace the fan, the rectifier unit has to be disconnected from the supply and removed. After removing the X20 connector, which is protected against polarity reversal, and carefully bending back the fastening clips, the fan can be taken out. Installation When installing the new fan, attention has to be paid to the correct direction of the air flow. The air must flow into the inside of the unit (directional arrow on the fan housing). Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 8-1 10.98 9 Technical Data Technical Data EU low-voltage directives 73/23/EEC and RL93/68/EEC EU directive EMC 89/336/EEC EU machine directive 89/392/EEC Approval Switching at the input Type of cooling Permissible ambient and coolingmedium temperature • during operation • during storage • during transport Installation altitude Permissible humidity rating Climatic class Degree of pollution Overvoltage category Degree of protection Class of protection Shock protection Radio interference suppression • Standard • Options Interference immunity Paint finish Mechanical specifications - Vibrations During stationary use: Constant amplitude • of deflection • of acceleration During transport: • of deflection • of acceleration - Shocks - Drop and topple Table 9-1 EN 50178 EN 61800-3 EN 60204-1 UL: E 145 153 CSA: LR 21 927 (For units from unit width 135 mm: in preparation) 2 switching operations per minute Air cooling with built-in fan or air-cooling with additional water cooling 0° C to +40° C ( 32° F to 104° F) (up to 50° C see Fig. "Derating curves") -25° C to +70° C (-13° F to 158° F) -25° C to +70° C (-13° F to 158° F) ≤ 1000 m above sea level (100 % load capability) > 1000 m to 4000 m above sea level (for load capability. see Fig. "Derating curves") Relative humidity ≤ 95 % during transport and storage ≤ 85 % during operation (moisture condensation not permissible) Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). Moisture condensation during operation is not permissible Category III to IEC 664-1 (DIN VDE 0110. Part 2) IP20 EN 60529 Class 1 to EN 536 (DIN VDE 0106. Part 1) to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4) to EN 61800-3 No radio interference suppression Radio interference suppression filter for Class B1 or A1 to EN 55011 Industrial to EN 61800-3 For interior installation to DIN IEC 68-2-6 0.075 mm in the frequency range 10 Hz to 58 Hz 9.8 m/s² in the frequency range > 58 Hz to 500 Hz 3.5 mm in the frequency range 5 Hz to 9 Hz 9.8 m/s² in the frequency range > 9 Hz to 500 Hz to DIN IEC 68-2-27 / 08.89 30 g. 16 ms half-sine shock to DIN IEC 68-2-31 / 04.84 on a surface and on a corner General data Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 9-1 Technical Data 10.98 Name Value Order number 6SE70... 24-1EP85-0AA0 31-2EP85-0AA0 32-4EP85-0AA0 Rated voltage [V] • Input 3 AC 380 (- 15 %) to 480 (+ 10 %) • Output DC 510 to 650 Rated frequency [Hz] • Input 50 / 60 ± 6 % Rated current [A] • Input 36 108 207 • Output 41 120 230 Max. braking chopper current [A] 41 120 230 Motor power rating [kW] 15 50 100 Auxiliary power supply [V] DC 24 (20 - 30) Max. aux. power requirement [A] • Standard version at 20 V 0,5 • Maximal version at 20 V 0,7 Switching at input max. 2 switching operations / minute Loading Class II to EN 60 146-1-1 Base load current [A] 0.91 x output rated current Base load duration [s] 300 Overload current [A] 1.6 x output rated current Overload duration [s] 30 Additional short-time loading Short-time current [A] 3 x output rated current Short-time cycle [s] 1 12 Short-time duration [ms] 250 Losses, cooling, power factor Power factor cosϕ1N 0.97 Efficiency η (rated operation) > 99 % Power loss (fp = 10 kHz) [kW] 0.11 0.270 0.600 Cooling air requirement [m³/s] 0.018 0.041 0.053 Pressure drop ∆p [Pa] 15 30 30 Sound pressure level, types of construction, dimensions, weights Sound pressure level [dB(A)] 37 48 59 Dimensions [mm] • Width 90 135 180 • Height 360 360 360 • Depth 260 260 260 Weight approx. [kg] 3,8 10 14 Table 9-2 9-2 Technical Data 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 Technical Data Derating curves Permissible rated input voltage in % according to VDE 0110 / IEC 664-1 (not required by UL / CSA) 100 75 50 0 1000 2000 3000 4000 Height above sea level in m Permissible rated current in % 100 Height [m] Derating factor K1 1000 1.0 2000 0.9 3000 0.845 4000 0.8 100 Temp [°C] Derating factor K2 75 50 0.879 45 1.0 40 1.125 90 80 70 60 0 1000 2000 3000 4000 Height above sea level in m Permissible rated current in % 50 25 0 0 10 20 30 40 50 Coolant temperature in °C Fig. 9-1 35 1.25 * 30 1.375 * 25 1.5 * *See note below Derating curves The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 45 °C is calculated as follows: Total derating = Deratingaltitude x Deratingambient temperature K = K1 x K2 NOTE It must be borne in mind that total derating must not be greater than 1! Example: Altitude: 3000 m Ambient temperature: 35 °C K1 = 0.845 K2 = 1.25 ⇒ Total derating = 0.845 x 1.25 = 1.056 (= 1) Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 9-3 Technical Data 10.98 Rating plate Unit designation Year of manufacture Month of manufacture Fig. 9-2 Date of manufacture The date of manufacture can be derived as follows: Character Year of manufacture: Character Month of manufacture J 1997 1 to 9 January to September K 1998 O October L 1999 N November M 2000 D December Table 9-3 9-4 Rating plate Assignment of characters to the month and year of manufacture 6SE7087-6NP85-0AA0 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES 10.98 10 Environmental Friendliness Environmental Friendliness Environmental aspects during the development The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series. Thus, the energy requirement during production has been reduced. Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components. Plastics components used ABS: PMU board, Siemens logo PC / ABS: Front cover MC Large PA6: Front cover MC, terminal strips, spacer bolts, fan impeller PA6.6: DC link terminal cover, through terminals, terminal strips, terminal blocks PVC: Optional card covers PP: PMU covers PBTP: Fan housing PC (Makrolon): Fan guides HP2061 (Phenolharz): Insulating plates NOMEX: Insulating paper Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants. Environmental compatibility was an important criterium when selecting the supplied components. Environmental aspects during production Purchased components are generally supplied in recyclable packaging materials (board). Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels. ASIC devices and SMD devices were used on the boards. The production is emission-free. Environmental aspects for disposal The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections. The plastic components are to DIN 54840 and have a recycling symbol. Units can be disposed of through certified disposal companies. Addresses are available from your local Siemens partner. Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 10-1 10.98 11 Certificates Certificates Automation and Drives Confirmation Erlangen,15.09.1998 This confirms that Equipment drive converter • Type SIMOVERT MASTERDRIVES 6SE70xx-xxPxx 1) • Order No. is manufactured in conformance with EN 60204 Section 6.2 (corresponds to DIN VDE 0113 Section 6.2). 1) See rating plate for complete type designation, serial number and technical data This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed: • Service work in operation is only permissible on a unit which is not live. • The converter must be switched into a no-voltage condition and isolated from the supply when replacing any part/component. • All panels and the DC link terminals must be closed during operation. Thus, this equipment conforms to the appropriate regulations in Germany according to VBG 4 §2 (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. EN 50110-1, EN 50110-2) must be observed when operating the equipment. A&D DS A P1 Mickal Siemens AG 6SE7087-6NP85-0AA0 SIMOVERT MASTERDRIVES Operating Instructions 11-1 Certificates 10.98 Automation and Drives Test Certificate Erlangen, 15.09.1998 Equipment drive converter • Type SIMOVERT MASTERDRIVES • Order No. 6SE70xx-xxPxx 1) The 100% inspection was performed according to test instructions Motion Control 6SE70xx-xxPxx. Test scope: I. Protective conductor test II. Insulation test • According to DIN VDE 0411 III. Function test acc. to EN 50178 • Acc. to EN 50178, Section 9.4.5.2 and UL508/CSA 22.2-14.M 91, Section 6.8 • Initialization and start-up • Customer terminals test • Power section inspection • Inspection of protection and monitoring devices IV. RUN-IN • Continuous test > 5 hours ambient temperature 55 °C V. Function test acc. to EN