Lowlander MK4 Manure Spreader Owners Manual

Lowlander MK4 Manure Spreader Owners Manual
2016
Lowlander MK4
Manure Spreader
Owners Manual
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Thank you for buying a Bunning spreader. For your 3 year Bunning guarantee please fill in the form
below and return it to Alpha Equipment Ltd.
LOWLANDER WARRANTY REGISTRATION FORM
Customer Name
Company Name
Address
Zip Code
Telephone
Fax
Email
Machine ID Number
ID No. Exa mpl e
01/01/9999/U/MSL105
Date of delivery
Dealer
Important Data Protection Information.
We or our business partners may contract you by mail, telephone, e-mail or other electronic messaging services with offers of goods and services or
information that may be of interest to you.
By providing us with your telephone number or e-mail address you consent to being contacted by these methods.
If you do not wish to receive marketing information by these methods from GT Bunning or our business partners please tick this box.
Return Address;
Alpha Equipment Ltd
Dave Ranby
Page 1
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Bunning Lowlander Mk4
Pre-Delivery Inspection sheet
The purpose of this document is to ensure that the operator, hirer or owner is fully appraised of all safey
guidelines and operating and maintenance methods before taking possession of the machine.
GENERAL
LIGHTING
1
Ensure the operator receives a copy of the
instruction & spares manual.
12
Check operation of lights
2
Draw attention to the safety decals
located on the machine.
13
Check condition of cabling & 7 pin connector.
3
Explain the functions of the machine.
4
Locate, identify & explain spreader to
towing vehicle air ,hydraulic and electric
connectors.
5
Check oil level of floor drive gearbox and
auger drive gearbox.
6
Explain how to cut the PTO guard to size and
where to fit the safety chains.
BRAKING
HYDRAULICS & PNUEMATICS
7
Check operation of parking brake.
14
Check hydraulic hose condition especially
brake hoses & connectors.
8
Check operation of service brake.
15
Check hydraulic cylinder for leaks and
damage.
16
Check air system hose condition and
connectors. (Option).
STRUCTURE
9
WHEELS & TYRES
Check condition of body, drawbar & augers
17
Check condition of tyres.
10
Check condition of all cylinders & pins.
18
Ensure tyre pressures are correct for speed &
load.
11
Grease all points if necessary.(see
manual).
19
Check wheel nut torque. (Check daily for first
week of use)
DATE:
SIGNATURE
I have received a copy of the instruction & spares manual and
understand the method of operation, the safety requirements
and the maintenance methods.
OPERATOR
I have given basic instruction in the method of operation, the
position of safety stickers and methods of maintenance, and
ensured that the owner/operator is in possession of the
Manual.
DEALER
Page 2
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
CHASSIS SERIAL NUMBER................................................................................
PAGE
SECTION & CONTENTS
Preface
How to use this manual
Introduction
Disposal
EC Declaration of Conformity
Machine over view
7
7
8
8
9
10
1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
OPERATING INSTRUCTIONS
Hitching to tractor.
Coupling of hydraulic hoses.
Hand brake.
Brake adjustment.
Floor adjustment.
Method of operation.
Slurry door.
Installation and gerenal use of detachable spinner deck.
Horizontal beaters operation.
11
12
13
13
13
13
13
14
16
2.
2.1
2.2
2.3
2.4
2.5
2.6
MAINTENANCE
Lubrication of spreader.
Serving intervals.
Amount of oil required to fill gearboxes.
Service record.
Shearbolt protection.
Greasing points.
17
17
20
21
22
22
DRAWINGS AND PARTS LISTS
3.
FLOOR DRIVE
3.1
Hydraulic circuit for floor drive.
3.2
Floor speed control unit.
3.3
Floor drive relief valves.
3.4
Floor drive gearbox MK4 75/90/105/120.
3.5
Floor drive gearbox MK4 150.
3.6
Rear floor shaft assembly MK4.
3.7
Front shaft and chains MK4.
Page 3
23
24
26
27
29
31
33
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4
4.1
4.2
4.3
4.5
4.6
4.7
4.8
4.9
4.10
4.12
AUGERS AND DRIVES
Shredding augers MK4.
Shredding augers WB.
Horizontal beater with spinning discs.
Gearbox Standard 540 / 360 - B3172.
Gearbox Standard 1000/420 - B3170.
Gearbox Widebody augers 1000 / 350 - B3180.
Gearbox Spinner deck through drive 1000 / 420 - B3175.
Gearbox Detachable spinner deck 1000/520 - B3190.
Gearbox Horizontal beater 1000/520 - B3183.
Transverse drive assembly horizontal beaters cam clutch.
35
37
39
41
43
45
47
49
51
53
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
P.T.O AND TRANSMISSION
MK4 Transmission model 75.
MK4 Transmission model 90 & 105.
MK4 Transmission model 120.
MK4 Transmission model 150.
MK4 Horizontal beater transmission.
Problems and possible solutions.
Walterscheid wide angle PTO.
Walterscheid torque limiter complete 6 spline wideangle
Walterschied PTO shaft.
Walterscheid W/A PTO shaft No. 43102
PTO guard safety chain fixing.
PTO stowage.
54
55
56
57
57
58
60
60
61
62
64
66
6.
6.1
6.2
6.3
6.4
6.5
BRAKE & AXLE ARRANGEMENTS
Model 75 & 90- Axle RJ Brake 120 412E.
Model 105 & 120 – Axle EBB 150 VF 412E
Model 150 – Axle EBB 150 VF 414E
Hydraulic brake ram assembly 30mm bore MK4 75.
Hydraulic brake ram assembly 35mm bore.
MK4 90/105/120/150.
Hydraulic brake circuit – single axle.
6.6
Page 4
67
70
72
74
75
76
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
7.
AXLES & SPRUNG DRAWBAR
Safety notice.
General information.
Axle maintenance and adjustment.
Sprung drawbar spring information.
Minimum program of maintenance sheet.
77
78
79
90
91
8.
8.1
8.2
8.3
TYRES AND WHEELS
Tyre and wheel maintenance.
Pressure settings standard tyres.
Wheel type and torque settings.
92
93
99
9.
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
OPTIONS
Sprung drawbar.
Guillotine slurry door MK4.
Guillotine slurry door MK4 horizontal beaters.
Guillotine slurry door hydraulic circuit drawing.
Detachable Spinner deck kit.
Body seal rubbers MK4 & WB.
Simple canopy.
Auto rear lamps.
Weigh cell spares.
100
101
102
103
104
106
106
107
108
10.
10.1
10.2
10.3
ELECTRICS
Wiring for 12v 7 pin plug.
Rear lamps.
Marker lamp.
109
110
110
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
11.
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
11.13
11.14
11.15
HEALTH AND SAFETY & POTENTIAL HAZARDS
Hazardous machinery warning.
Loss of control.
Operation around bystanders.
Hydraulic fluid penetration or burning.
Electrocution.
Body entry.
Coupling / decoupling.
Machinery start up.
Machinery shut down.
Additional driver protection.
PTO Connection and guarding.
Personal protective equipemnt.
Safety decal location.
Operating hazard area.
Warnings
111
111
111
111
111
111
111
112
112
112
112
112
112
113
114
12.
WARRANTY
114
13.
IMPORTANT INFORMATION
115
14.
NOTES
116
15.
IDENTIFICATION PLATE
117
16.
TECHNICAL DATA & SPECIFICATIONS
118
17.
MACHINE DIMENSIONS
119
**
THIS MANUAL IS THE ORIGINAL INSTRUCTIONS
Page 6
**
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
PREFACE
The instructions in the manual must be read carefully and followed by all persons concerned with the operation,
maintenance, repair or inspection of this machine in order to prevent accidents.
Especially read sections relating to safety, operating instructions and maintenance.
The use of spare parts, accessories and additional equipment which is not originally manufactured checked and
release by GT Bunning Ltd or approved associates can have a negative effect on specific design features of the
machine and on its operability. This may impair its operating safety, as well as safety at work for the operator and
could invalidate warranty.
GT Bunning will in no way be liable for damage or personal injury caused by the use of other than original GT
Bunning parts, accessories and additional equipment.
Technical specifications, dimensions and weights are given with the usual tolerances (+ or -2%).
GT Bunning Ltd operates a policy of continual improvement; as such some items in this manual may differ slightly
from that of your machine. GT Bunning reserves the right to make changes to the machine or manual without
notice. If in any doubt regarding any aspect of the design or operation of this machine contact GT Bunning Ltd or
your GT Bunning Ltd agent for clarification.
HOW TO USE THIS MANUAL
The manual contains sections that cover all of the following, Safety, Operating instructions, Maintenance,
Specifications and Technical data. Refer to the contents pages for the relevant page number.
Before use of the machine familiarise yourself with the manual and its contents
The machine should only be operated, serviced and repaired by persons who are familiar with the machine and
who have read and understood this manual, and are informed of the risks.
This manual should stay with the machine/operator at all times.
OPERATING ON PUBLIC ROADS
Before operating on public roads the spreader must be correctly connected to the towing vehicle, the lights must
be connected and function of the lighting equipment must be checked. The braking system of the spreader must
be correctly connected to the towing vehicle, check for correct operation.
Page 7
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
INTRODUCTION
This manual provides information on the use, adjustment and servicing of the GT Bunning range of Lowlander
spreader.
Following the advice on the correct maintenance and servicing procedures will ensure maximum performance and
a long service life of your machine.
Failure to carry out maintenance work correctly or incorrect operation will result in poor machine efficiency and
loss of valuable time.
By ensuring the correct operation, and by carrying out maintenance and service work with care, you will be able
to make full use of the technical knowledge and the experience with which your Lowlander spreader was
originally designed.
DISPOSAL
Upon completion of the useful life of the machine, all parts can be disposed of at a suitable waste disposal facility.
Care must be taken if oxy-acetylene cutting equipment is to be used.
The wheels and tyres, hydraulic cylinders, valves and hoses must be removed before using cutting equipment.
Oil must be drained collected and disposed of in accordance with current legislation.
Electrical components must be disposed of in accordance with the relevant legislation.
Page 8
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
MACHINE OVER VIEW
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY
1
1
1
1
1
1
1
1
2
1
1
2
2
1
DESCRIPTION
BODY
DRAWBAR
STONE GUARD
FRONT PILLAR
PTO DRIVE LINE
FINGER GUARD
SUPPORT LEG
LADDER
WHEEL & TYRE ASSEMBLY
AUGER GEARBOX
FLOOR DRIVE GEARBOX, MOTOR AND VALVE
AUGERS
LAMP ASSEMBLY
AXLE
Page 9
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
1.
OPERATING INSTRUCTIONS
The intended purpose of the vehicle is to tow and spread manure and other materials.
1.1
Hitching to tractor.
Attach spreader to pick-up hook or static hitch stub. Do not attach to swinging drawbar or pick-up hook
in extended position.
Remove screwjack from drawbar (if fitted) and locate in transport position provided at the front of
spreader.
Turn off the tractor and remove key before fitting PTO.
Slide the tractor end of the PTO shaft out and fit to the tractor PTO. Lay the two halves of the PTO shaft
alongside one another and mark the required lengths, allowing for turning. Maximum pull out of 12 inches
of the 2 shafts. Cut to size and clean burrs at each end of shaft KEEP SHAFT SLIDING SURFACES GREASED.
Attach chains fitted to PTO guard (to prevent rotation of guard) to suitable point on the tractor and hole
provided on metal cover over PTO shaft on spreader. Ensure that the spring loaded pins in splined yokes
are fully locked in position. Always disengage the PTO when turning sharply to avoid damage to shafts
universal joints. Where a wide angle PTO is fitted attach this end to the tractor.
Page 10
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
1.2
Coupling of hydraulic hoses.
Fit the two hoses for the floor drive hydraulic motor (one to feed and one for return) to double spool valve
on tractor. Choose position of spool lever for ease of control to obtain floor movement to rear. Reversing
of floor is done by selecting the opposite position of the hydraulic control lever. Universal quick release
probes are fitted as standard to hose ends. Mark hose as required to assist in the future coupling for
correct position of feed and return. When a slurry door is fitted connect the hydraulic hoses to a double
spool valve and select the hose positions to suit the operator to open and close the door.
Fit hydrualic brake hose to trailer brake valve on tractor (male fitting).
A universal female brake coupling is fitted as standard to the hose ends.
N.B CHECK DIRECTION OF FLOOR BEFORE LOADING.
Do not run floor in reverse with full load. Speed of floor in reverse is at MAXIMUM.
Only reverse floor for a few seconds.
Ensure the braking system is connected and that it functions correctly before moving.
BRAKES
FLOOR RETURN
SLURRY DOOR OPEN
FLOOR PRESSURE
SLURRY DOOR CLOSE
Page 11
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
1.3
Hand brake.
The handbrake is a multi-stroke ratchet type. To apply the handbrake give the handle short pumps (a
clicking of the ratchet will be heard) until resistance occurs and subsequent tightening of the cable. To
release the handbrake give the handle one sharp movement in the opposite direction This releases the
ratchet mechanism.
1.4
Brake adjustment.
Brake adjustment is carried out at the hydraulic brake ram unit fitted to each wheel axle giving
independent adjustment to each wheel. To adjust, jack up the spreader, slacken the locknut in the set
screw and turn the set screw clockwise. (See section 7)
BEWARE NOT TO OVER ADJUST. Make sure the wheel can rotate freely.
1.5
Floor adjustment.
When adjusting floor chains ensure that the adjustment is carried out equally to both sides.
DO NOT ALLOW THE CHAINS TO BECOME TOO SLACK.
ADJUST CHAINS AFTER A FEW LOADS.
KEEP CHAINS ADJUSTED CORRECTLY AT ALL TIMES, A GUIDE IS TO BE ABLE TO SEE A WHOLE LINK BELOW
FRONT SIDE OF THE SPREADER i.e. FROM CENTRE TO FRONT POST.
Reverse floor
The floor should only be reversed for very short periods, to clear the augers.
Do not reverse if the floor chain is slack, tighten floor chain first.
1.6
Method of operation.
1)
2)
3)
4)
Select speed of floor required on control valve.
Engage PTO to power the rear augers – tractor engine revs low.
Raise slurry door if fitted.
Engage spool valve to power floor to rear.
1.7
Slurry Door
As the load height reduces lower the slurry door to cover the augers. This will help prevent foreign
objects being thrown forward.
Page 12
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
1.8
INSTALLATION AND GENERAL USE OF DETACHABLE SPINNER DECK
GENERAL USE
The detachable spinner deck is designed purely for wider spread patterns and low application rates of
between 1 and 3 tons per acre. It must NEVER be used to spread long straw based material or heavy
applications beyond 5 ton per acre.
INSTALLATION
When fitting or removing the spinner deck assembly great care must be taken not to endanger an assistant
in any way, especially when raising or lowering the unit. Persons must not be put at risk.
Before making any adjustments, fitting or removing attachments, the tractor that the spreader is attached
to must be switched off and the key removed.
FITTING THE SPINNER DECK
1
2
3
4
5
6
7
8
Remove guard from output spigots of the auger gearbox.
Slide one half of ‘flexi coupling’ onto the shaft, through shaft of spinner gearbox.
Slide other half of the ‘flexi coupling’ on the input spigot of the spinner gearbox.
Using approved lifting apparatus lift the complete spinner deck assembly using lower lifting eye on
canopy.
Offer the assembly to rear of the machine and lower into position. Firstly locate the ‘bucket hooks’
of deck into clevises at the top rear corners of the spreader.
Hinge hook bolt No. 14 into anchors and tighten.
Fit and tighten 4 bolts to join the two halves of the flexi coupling.
The machine is now ready for use with the spinner deck.
Bucket hooks
Cattle ramp fastener
Flexi coupling
Page 13
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
REMOVING THE SPINNER DECK
1
2
3
4
5
6
7
Clean all material from spinners and decks.
Remove 4 bolts from the flexi coupling.
Loosen hook bolts No. 14 and hinge back to clear anchors.
Using approved lifting apparatus lift from lower lifting eye on the canopy firstly pulling the bottom
of the deck assembly away from rear of spreader to the clear auger blades.
Lift the assembly clear of the spreader and stand on level ground with the front of the assembly
close to, or against a wall or stable object.
Fit the shaft cover to the output spigot of the spreader auger gearbox.
The machine is now ready for use without spinner deck.
ADJUSTMENT OF CANOPY & BLADES
For the best results
1
2
3
4
5
Fix the canopy on the inner positions for light materials i.e. Poultry manure.
For heavy material i.e. slurry or sludge adjust canopy out as far as possible so as not to deposit
material beyond the deck into gaps between the discs.
To increase the width of the spread pattern adjust the angle of blades forward on the disc.
If the spread pattern is light immediately behind the machine adjust the angle of the blades back.
It is possible to achieve an even spread by adjusting the blades, as opposing pairs. i.e. Blade 1
and 3 position 3 and blade 2 and 4 in position 1.
LEFT HAND SPINNER
Direction of spin
Page 14
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
1.9
OPERATING INSTRUCTIONS FOR HORIZONTAL BEATERS
General use
The horizontal beater with spinner discs is designed primarily for wider spread patterns and lower
application rates for product such as chicken and turkey manure, however long straw based materials
can be spread effectively. It must be expected that application rates maybe slower than a vertical auger
spreader.
Adjustments for spread patterns
The position of the lower section of rear canopy and the angle of the blades on the discs will affect the
spread pattern and width.
Select a ho le position that places the rubber strip over the middle of the discs for a lighter application
rates and wider widths. Adjust the hole position to move the rubber strip rearwards for higher
application rates e.g. for straw based materials. Excessive rearward adjustment will cause the material
to miss the discs and hit the ground without being spread.
Each spinning disc is supplied with 2 blades on and the others loose; it has been proven that many
materials are spread more effectively with just 2 blades per disc.
1
2
3
4
To increase the width of the spread pattern adjust the angle of blades forward on the disc.
If the spread pattern is light immediately behind the machine adjust the angle of the blades back.
With 4 blades fitted it is possible to achieve an even spread by adjusting the blades, as opposing
pairs. i.e. Blade 1 and 3 in position 3 and blade 2 and 4 in position 1.
When adjusting angle use the 2nd set of holes on the blade to keep the tip of the blade on the
edge of the disc
Change angle of lower
canopy here.
Rubber strip pointing
at the centre of the
spinning discs.
Page 15
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
2.
MAINTENANCE
2.1
Lubrication of spreader.
DAILY GREASE
WEEKLY GREASE
Front and rear floor shaft
Overrun clutch to front of main ‘T’ gearbox
Hitch eye
All sealed bearing – 1/2 pump of grease gun maximum.
TAKE CARE NOT TO DAMAGE GREASE SEAL BY OVERGREASING
Sliding tube of PTO shaft.
PTO universal joints – Follow manufacturers instructions.
Screwjack top (when fitted)
Shearbolt bush
MONTHLY
Check gearbox oil levels
ANNUALLY
Change oil to all gearboxes
TYPE OF LUBRICATION GREASE
Multi purpose
GEARBOXES
EP90
2.2
Servicing intervals
The period recommended is based on normal operating conditions. Severe or unusual conditions may require
more frequent lubrication or oil changes.
IMPORTANT: ENSURE CV JOINT IS GREASED BEFORE FIRST USE!
TAKE CARE NOT TO DAMAGE SEALS BY OVERGREASING.
DAILY (8 HRS)
1. Check for hydraulic fluid leaks and damaged hoses.
2. Grease Front and Rear floor chain shaft bearings.
a. Front shaft.
• Remove front Finger Guard to access bearings.
Page 16
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
b. Rear Shaft.
• Grease both left and right bearings.
3. Grease the Overrun Clutch to front of the auger gearbox.
WEEKLY (40 HRS)
1. Check wheel nuts. Re-torque as needed.
2. Grease all sealed bearings
a.
Driveline hanger bearings (2 or 3 depending on model).
b. Top auger bearings (Grease nipples access provided on right turret).
3. Grease the telescoping section of the PTO shaft.
Page 17
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4. Grease PTO input drive system.
a. Input shaft.
b. Cross joint fittings.
c. Guard bearings.
d. Shear bolt housing.
e. Over-running clutch (5 pumps).
5. Grease the implement jack top.
6. Check gearbox oil level
a. Floor Chain Drive Gearbox
-
Oil should be level with the middle of the sight glass.
-
Add oil as required through the top plug.
b. Auger Gearbox
-
Spreader must be unhooked from tractor and set on level ground to check oil. Oil should be level with
the middle of the sight glass.
-
Add oil as required through the top plug.
-
Oil may take a while to distribute in casing, recheck level after 30 – 40 minutes and repeat if necessary.
MONTHLY
1.
Apply grease or heavy oil to apron chain.
2.
Grease telescoping section of PTO shaft.
3.
Grease the CV Joint of PTO shaft (15 pumps)
4. Grease suspension system spring bushings on each side.
Page 18
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.
Grease brake pivot bushings (Tandem Suspension machines).
6.
Grease parking brake leaver joint.
Check and adjust the apron chain tension.
ANNUALLY
7.
1. Change oil to all gearboxes.
2. Check the condition of the frame sealing flaps. Replace if not sealing the sides or bottom.
a. Front.
b. Rear Slurry Door
Auger Deck.
3. Check brake setting.
Brakes can be checked by depressing the brake petal with the engine running and the tractor in gear; release
clutch to determine brake adjustment.
4. Check condition of rotor blades and paddles. Repair when there are loose bolts, cracked welds, chipped, bent
or broken blades or paddles. Replace when any components are worn within 1 inch of flighting.
5. Clean machine.
6. Check general hardware/bolt tightness. Retighten if necessary.
It is recommended to apply waste oil to the floor chains periodically when spreading dry material and particularly at
the end of the spreading season. This assists in the smooth running of the machine and prolongs the working life of
the components.
7.
Check bearings in gearboxes.
2.3
Amount of oil required to fill gearbox
Please use EP90 gear oil
RT350/50/25
RT500/50/25
RT800/60/32
SRT 8
SRT 12
SRT 18
B3183 HDB all in one g/box
1.114 Gallons
1.77 Gallons
2.77 Gallons
1.85 Gallons
3.6 Gallons
3.6 Gallons
3.6 Gallons
Page 19
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
2.4
SERVICE RECORD
See Lubrication and Mainteneance sections for details of service. Copy this page to continue record.
ACTION CODE
CK = CHECK
CL = CLEAN
Page 20
G = GREASE
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
2.5
Shearbolt Protection.
Only one shearbolt is fitted to the spreader. This is located on the spreader end of the PTO shaft. The
bolt is M10 x 60 grade 6.8 mild steel.
ON NO ACCOUNT MUST A BOLT OF HIGHER GRADE THAN 6.8 TENSILE STRENGTH BE FITTED.
2.6
Greasing points
KEY
1
2
3
4
5
GREASE POINT
ALL BEARINGS IN DRIVE LINE
FRONT SHAFT
PTO KNUCKLES
REAR SHAFT
BEARINGS TOP OF AUGERS (GREASE POINT O/S ON TURRET)
Page 21
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.
FLOOR DRIVE
3.1
HYDRAULIC CIRCUIT FOR FLOOR DRIVE
Page 22
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.2
FLOOR SPEED CONTROL UNIT
MKIV – B3030 61 LPM MANUAL
Page 23
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
MKIV – B3033 57 LPM ELECTRIC
Page 24
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.3
FLOOR DRIVE RELIEF VALVES
This valve is cross line type and
fitted to the hydraulic motor
on the floor drive gearbox. The
pressure can be varied to suit
the material being spread. To
adjust, engage the oil flow via
the spool valve on the tractor,
insert the Allen key to prevent
the screw from rotating whilst
slacking off the lock nut. Use
the Allen key, turn the screw
clockwise to increase pressure
until the floor starts to move.
Use the Allen key prevent
rotation of screw and retighten
the lock nut.
To decrease the pressure,
reverse procedure.
When
making this adjustment, the
spreader pressure should be
set lower than the tractor PRV.
To adjust relief valve pressure
No.1
Cartridge contols movement of floor to rear. To increase pressure release locknut turn screw clockwise
and retighten locknut.
To decrease pressure turn screw anticlockwise.
No.2
Cartridge controls movement of floor to front. To increase pressure release locknut turn screw clockwise
and retighen locknut.
To decrease pressure turn screw anticlockwise.
NOTE
Maximum protection can be given to moving parts by keeping relief valve pressure set to a minimum.
Page 25
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.4
FLOOR DRIVE GEARBOX MK4 75/90/105/120 – B3105 500/50/25
Note:
Motor not shown Part No. B3040
When a hybrid machine (WB beaters) or with ¾” floor chains the gearbox used is B3106 500/60/25 and
2-1/2” drive shaft. See the item 2 on the table for the parts difference.
Page 26
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.4
KEY
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
FLOOR DRIVE GEARBOX MK4 75/90/105/120 – B3105 PARTS LIST
QTY
1
1
1
1
1
2
2
1
2
1
2
3
1
1
1
1
2
2
1
1
1
2
2
2
2
2
1
1
8
1
PART No.
B3203
B3228
B3229
B4099
B3231
BR320
B4015
B3237
B2271
B3234
BR350
B4006
B3232
B2270K
B3238
B3478
BR375
B4002
B3233
BR310
B4019
B3997
B3995
SL255
SL265
SL200
B3222
B3218
73030/1
B3226
DESCRIPTION
CASING
SLEEVE M50
SLEEVE M60 (W.B BEATERS & )
CIRCLIP
GEAR
BEARING
CIRCLIP
PINION SHAFT
KEY
GEAR
BEARING
CIRCLIP
PINION SHAFT
KEY
CROWN BEVEL
SPACER
BEARING
CIRCLIP
PINION SHAFT
BEARING
CIRCLIP
BREATHER PLUG
SIGHT GUAGE
CAP SEAL
CAP SEAL
SEAL
GASKET
COVER PLATE
BOLT
GASKET
NOTE: 2” REAR SHAFT AS STANDARD.
Page 27
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.5
FLOOR DRIVE GEARBOX MK4 150 – B3122 800/60/32
Note:
Motor not shown Part No. B3052
Page 28
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.5
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
FLOOR DRIVE GEARBOX MK4 150 – B3120 PARTS LIST
QTY
1
1
1
1
2
2
1
2
1
2
2
1
1
1
2
3
1
1
1
2
2
2
2
2
1
1
8
1
PART No.
B3204
B3230
B4030
B3236
BR325
B4016
B3240
B2276
B3244
BR365
B4012
B3242
B2270L
B3248
BR390
B4006
B3252
BR310
B4019
B3997
B3995
SL265
SL270
SL205
B3224
B3220
73030/1
B3227
DESCRIPTION
CASING
SLEEVE
CIRCLIP
GEAR
BEARING
CIRCLIP
PINION
KEY
GEAR
BEARING
CIRCLIP
PINION
KEY
CROWN GEAR
BEARING
CIRCLIP
PINION
BEARING
CIRCLIP
BREATHER BUNG
SIGHT GLASS
CAP SEAL
CAP SEAL
SEAL
GASKET
COVER PLATE
BOLT
GASKET
NOTE: 2-3/8” Drive shaft.
Page 29
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.6
REAR FLOOR SHAFT ASSEMBLY
Page 30
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.6
REAR FLOOR SHAFT ASSEMBLY PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
QTY PART No.
1
NGTB0330
1
NGTB0362
1
NDMS0569
2
NGTB1125
2
NGTB1141
2
NGTB1123
2
NAMS0204
2
90-24-4016
2
90-24-4017
2
NGTB0353
4
73125
4
90-10-1605
1
90-33-0006
1
90-33-0008
1
90-33-0008
1
NGTB0328
1
NDMS0574
1
NB3040
2
NBUN0017
2
90-17-2002
1
NBUN0017
1
90-17-2003
1
NBUN0025
4
90-14-2049
2
NGTB0152
1
NGTB0148
2
NGTB4264
14
90-10-1605
DESCRIPTION
REAR SHAFT 2"
REAR SHAFT 2-3/8" MK4 150, HYBRID &OR 3/4" CHAINS
REAR SHAFT 2-3/8" MK4 WITH W.B BEATERS
GYPSY WHEEL 2" MK4 75-120
GYPSY WHEEL 2-3/8" MK4 WITH W.B BEATERS, 150 3/4" CHAINS
BEARING FLANGE 2"
BEARING FLANGE 2-3/8"
ACM BUSH 2"
ACM BUSH 2-3/8"
END PLATE 2-3/8"
BOLT & WASHER M14
BOLT, HEX 1/2"-13 X 1-1/2" GR5
GEARBOX 75/90/105/120 2" SHAFT
GEARBOX 150 2-3/8" REAR SHAFT WB
GEARBOX 150 ONLY
TORQUE PLATE 75/90/105/120
TORQUE PLATE 150 ONLY
HYDRUALIC MOTOR
KEY FOR 2" SHAFT
KEY FOR 2-3/8" SHAFT
KEY FOR 2" SHAFT
KEY FOR 2-3/8" SHAFT
SPACER 150 ONLY
WASHER, SPLIT LOCK 1/2"
REAR GYPSY SCRAPER
DRIVE SHAFT COVER MK4
MOUNT PLATE FOR SCRAPER
BOLT, HEX 1/2"-13 X 1-1/2" GR5
Page 31
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.7
FRONT SHAFT AND CHAIN ASSEMBLY
B2202
Page 32
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
3.7
KEY
1
1
1
1
2
3
4
5
6
6
7
7
8
8
9
9
9
9
9
9
9
9
10
10
11
12
13
FRONT SHAFT AND CHAIN ASSEMBLY
QTY
22
28
30
33
2
2
2
4
2
2
2
2
2
2
1PR
1PR
1PR
1PR
1PR
1PR
1PR
1PR
1
1
4
2
2
PART No.
N315TUBE-1
N315TUBE-1
N315TUBE-1
N315TUBE-1
NGTB0323
NGTB0354
NGTB0329-5
90-10-0393
90-24-4016
90-24-4017
NGTB1122
NAMS0106
NGTB0321-5
NBUN0025
NBUN1001
NGTB1118/9
NGTB1137/8
NGTB1218/9
NBUN1002
NBUN1003
NBUN1004
NBUN1005
NGTB0320
NGTB0361
NGTB0319
90-23-0002
NGTB0355
DESCRIPTION
FLOOR SLAT BOX TYPE 75
FLOOR SLAT BOX TYPE 90/105
FLOOR SLAT BOX TYPE 120
FLOOR SLAT BOX TYPE 150
ADJUSTER 1-1/4"
JOINER LINK ASSEMBLY
CLEANER FRONT GYPSY
BOLT 5/16" x 3/4
ACM BUSH 2"
ACM BUSH 2-3/8"
BEARING BLOCK 2"
BEARING BLOCK 2-3/8"
SPACER 2"
SPACER 2-3/8" MK4 150 & 3/4" CHAINS
FLOOR CHAIN 28FT STD SPACED TAB EVERY 4TH LINK 75
FLOOR CHAIN 35FT STD SPACED TAB EVERY 4TH LINK 90/105
FLOOR CHAIN 37FT STD SPACED TAB EVERY 4TH LINK 120
FLOOR CHAIN 37FT STD SPACED TAB EVERY 4TH LINK 150
FLOOR CHAIN 28FT CLOSE TAB EVERY 3RD LINK 75
FLOOR CHAIN 35FT CLOSE TAB EVERY 3RD LINK 90/105
FLOOR CHAIN 37FT CLOSE TAB EVERY 3RD LINK 120
FLOOR CHAIN 40FT CLOSE TAB EVERY 3RD LINK 150
FRONT SHAFT 2"
FRONT SHAFT 2-3/8" FOR MK4 150 & 3/4" CHAINS
PLATE WHEELS WELD ON
GREASE ZERK
DOG BONE 5/8" CHAINS
Page 33
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4
AUGERS AND DRIVES
4.1
SHREDDING AUGER MK4
Page 34
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.1
SHREDDING AUGERS MK4 PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
13
14
QTY
1
1
1
1
2
12
3
44
56
100
124
2
2
2
44
4
PART No.
B1021
B1031
B1020
B1030
B1152
B1142
B1122
B1102
B1102
B1107
B1107
B1193
B2350
B1106
B1098
DESCRIPTION
AUGER R.H 75/90
AUGER R.H 105/120/150
AUGER L.H 75/90
AUGER L.H 105/120/150
DRIVE FLANGE
RUBBER DRIVE BLOCK
BLADE BORON EACH AUGER
CUTTER 75/90 BORON
CUTTER 105/120/150 BORON
BOLT & NUT M14 x 45mm
BOLT & NUT M14 x 45mm
BEARING 2"
BEARING COVER 2"
SPACER
ANGLE THROWER - OPTION
REINFORCING BAR
BOLT & NUT
Page 35
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.2
SHREDDING AUGER WIDE BODY REAR END
Page 36
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.2
KEY
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
SHREDDING AUGER PARTS LIST
QTY
1
1
2
12
8
2
2
2
4
PART No.
B1044
B1045
B1156
B1146
B1123
B1102
B1101
B1106
B2352
B1194
DESCRIPTION
AUGER L.H
AUGER R.H
DRIVE FLANGE
RUBBER DRIVE BLOCK W.B MK2
AUGER BLADE
BOLT & LOCKNUT
BOLT & LOCKNUT FOR STD CUTTER & ANGLE THROWER
BOLT & NYLOC FOR CUTTER POINT H.D
CUTTER STD POINT BORON
CUTTER POINT H.D BORON
ANGLE THROWER OPTIONAL
SPACER
BEARING 2 3/8"
BEARING COVER
5/8 x 2" BOLT
Page 37
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.3
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
HORIZONTAL BEATER x 2 WITH SPINNING DISC
QTY
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
PART No.
B4127
DMS3669
DMS3670-1
AMS1204
AMS1203
B1178/1
BC120
BC442
BC258
AMS2144
B1180/1
BC436
BC248
42505
AMS1524
DESCRIPTION
RUBBER SEAL CANOPY
CLAMP ANGLE
CANOPY LID
TOP BEATER ASSEMBLY
BOTTOM BEATER ASSEMBLY
BEARING UCFX10-50mm
1" SINGLE CHAIN
TAPERLOCK BUSH 3020/50
30T SINGLE SPROCKET 3020
LHS CHAIN GUARD
BEARING UCFX13-60mm
TAPERLOCK BUSH 2517/60
25T SINGLE SPROCKET
TORQUE LIMITER UNION ASSY 1-3/4" 6 SPLINE
PTO GEARBOX GUARD
Page 38
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.3
KEY
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
HORIZONTAL BEATER x 2 WITH SPINNING DISC
QTY
2
1
1
1
1
1
1
1
2
1
1
4
4
16
16
4
4
1
1
1
2
2
1
1
1
1
1
2
2
2
2
1
1
2
2
2
1
1
1
1
1
1
1
1
PART No.
DMS3781
BC442
B3192
DMS1328
B1178/1
BC290/B442
AMS0069
DMS3600
DMS0322
DMS3007
DMS3007
B1130
B1130
B8356
B8357
DMS2411
B8915
10325.2
DMS2410
B8450
B8451
B4126
DMS3004
AMS1867-1
DMS2381
DMS0940-1
65093
B1178/1
DMS0940-2
70081
70009/3
52106
BC445
BC140
AMS2867
AMS1861
B8920
DMS0918-2132
DMS1934-2192
AMS1862
DESCRIPTION
WEAR END PLATE
TAPERLOCK BUSH 3020/50
SPINNING DISC GEARBOX
DRIVE SHAFT
BEARING UCF10-50mm
23T SPROCKET & TAPERLOCK
MOUNTING FLANGE ASSEMBLY
SENSOR COVER
END CAP SPINNER
LHS SPINNING DISC HARDOX
RHS SPINNING DISC HARDOX
PADDLE
PADDLE
M14x40 BOLT
M14 NYLOC NUT
BLADE HOLDER LHS
BLADE HOLDER RHS
BRACKET OILER
OILER PUMP
ACM WEAR PAD
M6x25 BOLT
M6 NYLOC NUT
END CAP OILER
TOP DOOR
BOTTOM DOOR
CANOPY RUBBER
RUBBER CLAMP STRIP
CANOPY DOOR HINGE ASSEMBLY
PIVOT PIN
TOP RAM PIN
RAM CANOPY DOOR
BEARING UCFX10-50mm
BOTTOM RAM PIN
TRIANGLE REFLECTOR
LED REAR LAMP
DIVERTER VALVE
TAPERLOCK BUSH 3020/60
1" DUPLEX CHAIN
RHS CHAIN GUARD
TENSION ASSEMBLY RHS
OIL TANK FOR OILER
TOP BEATER SHAFT
BOTTOM BEATER SHAFT
TENSION ASSEMBLY LHS
Page 39
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.3
KEY
60
61
62
63
64
65
66
4.5
HORIZONTAL BEATER x 2 WITH SPINNING DISC
QTY
18
18
1
2
1
2
1
PART No.
B1101/4A
B1101/7A
BC294
B2322
B4176
B3004
DESCRIPTION
BEATER KNIFE TOP CUTTER
BEATER KNIFE BOTTOM CUTTER
25T DUPLEX SPROCKET
ACM BEARING
SPINNER DECK RUBBER
HARDOX WEAR PAD WRAP
RUBBER CLAMP STRIP
GEARBOX 540/360 STANDARD PART No. B3172
Page 40
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.5
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
GEARBOX 540/360 STANDARD PART No. B3172 PARTS LIST
QTY
1
1
1
4
1
2
3
1
1
2
1
1
2
2
2
2
2
2
2
2
2
1
1
1
1
2
1
1
1
22
12
2
3
3
2
1
PART No.
B3404
B3410
B3494
BR175
B3440
B3510
B3520
SL165
B3400
B3492
B4014
BR410
B3442
B3480
BR180
BR405
B3482
B3420
SL195
B3490
B4007
B3402
B3446
B4020
B3512
SL275
B3998
B3996
B3990
73125
73124
B3939
B3454
B3464
B3420
B3409/1
DESCRIPTION
CASING
EXTENSION
GASKET
BEARING
SHAFT
NUT LH THREAD
WASHER
SEAL
CASING R.H
GASKET
CIRCLIP
BEARING
SHAFT
SPACER
BEARING
BEARING
SLEEVE
TOP PLATE
SEAL
GASKET
CIRCLIP
CASING
SHAFT
CIRCLIP
NUT R.H THREAD
CAP SEAL
PLUG
SIGHT GLASS
DRAIN BUNG
BOLT
BOLT
O -RING
PINION
GEAR
DRIVE ASSEMBLY
NOSE CONE ASSEMBLY
Page 41
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.6
GEARBOX 1000/420 STANDARD PART No. B3170
Page 42
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.6
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
GEARBOX 1000/420 STANDARD PART No. B3170 PARTS LIST
QTY
1
1
1
4
1
2
3
1
1
2
1
1
2
2
2
2
2
2
2
2
2
2
1
1
2
1
1
2
1
1
1
22
12
2
1
1
2
1
PART No.
B3404
B3410
B3494
BR175
B3440
B3510
B3520
SL165
B3400
B3492
B4014
BR410
B3442
B3480
B3466
BR180
BR405
B3482
B3420
SL195
B3490
B4007
B3402
B3446
B3456
B4020
B3512
SL275
B3998
B3996
B3990
73125
73124
B3939
B3458
B3468
B3420
B3409
DESCRIPTION
CASING
EXTENSION
GASKET
BEARING
SHAFT
NUT LH THREAD
WASHER
SEAL
CASING
GASKET
CIRCLIP
BEARING
SHAFT
SPACER
CROWN GEAR
BEARING
BEARING
SLEEVE
TOP PLATE
SEAL
GASKET
CIRCLIP
CASING
SHAFT
PINION GEAR
CIRCLIP
NUT RH THREAD
CAP SEAL
PLUG
SIGHT GLASS
DRAIN BUNG
BOLT
BOLT
O RING
PINION GEAR
PINION GEAR
DRIVE ASSEMBLY
NOSE CONE ASSEMBLY
Page 43
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.7
GEARBOX 1000/350 WIDEBODY PART No. B3180
Page 44
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.7
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
GEARBOX 1000/350 WIDEBODY PART No. B3180 PARTS LIST
QTY
1
3
3
4
1
3
1
2
1
2
2
12
2
2
2
2
2
2
2
2
54
6
2
1
1
1
1
1
1
1
1
1
1
2
1
PART No.
B3510
B3520
B3460
BR175
BR410
B3470
B4020
B3510
B3448
B3482
B3939
73124
B3420
B3490
SL195
BR405
B3444
B3480
BR180
B3412
73125
B3492
B3418
B3414
B3404
B3417
B3998
B3996
B3990
B3494
B3410
B3440
SL165
B3420
B3408
DESCRIPTION
NUT
LOCKING WASHER
PINION GEAR
BEARING
BEARING
CROWN GEAR
CIRCLIP
NUT
CROSS SHAFT
SPACER SLEEVE
O RING
BOLT
TOP PLATE
GASKET
SEAL
BEARING
OUTPUT SHAFT
GEAR SPACER
BEARING
OUTER CASE SECTION
BOLT
GASKET
AUGER GEAR CASE
INNER CASE SECTION
CENTRE CASE
INNER CASE SECTION
BREATHER PLUG
SIGHT GLASS
DRAIN PLUG
GASKET EXT
EXTENSION
INPUT SHAFT
SEAL
DRIVE ASSEMBLY
NOSE CONE ASSEMBLY
Page 45
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.8
GEARBOX 1000/420 SPINNER DECK PART No. B3175.
38
Page 46
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.8
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
GEARBOX SPINNER DECK 1000/420 PART No. B3175.
QTY
1
2
2
6
1
2
4
2
1
2
1
1
2
2
2
2
2
2
2
2
2
2
1
1
2
1
2
2
1
1
2
22
12
2
1
1
2
1
PART No.
B3410
B3494
BR175
B3440
B3510
B3520
SL165
B3400
B3492
B4014
BR410
B3442
B3480
B3466
BR180
BR405
B3482
B3420
SL195
B3490
B4007
B3402
B3446
B3456
B4020
B3512
SL275
B3998
B3996
B3990
73125
B3939
B3458
B3468
B3442/1
B3420
B3409
DESCRIPTION
CASING
EXTENSION
GASKET
BEARING
SHAFT
NUT LH THREAD
WASHER
SEAL
CASING
GASKET
CIRCLIP
BEARING
SHAFT
SPACER
CROWN GEAR
BEARING
BEARING
SLEEVE
TOP PLATE
SEAL
GASKET
CIRCLIP
CASING
SHAFT
PINION GEAR
CIRCLIP
NUT RH THREAD
CAP SEAL
PLUG
SIGHT GLASS
DRAIN BUNG
BOLT
O RING
PINION GEAR
PINION GEAR
SHAFT
DRIVE ASSEMBLY
NOSE CONE ASSEMBLY
Page 47
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.9
GEARBOX SPINNER DECK 1000/520 PART No. B3190
Page 48
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.9
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
GEARBOX SPINNER DECK 1000/520 PART No. B3190 PARTS LIST
QTY
1
1
1
4
1
1
1
1
3
6
2
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
12
2
1
1
1
54
1
2
PART No.
B3405
B3494
B3410
BR175
B3440
B3454
B3510
SL165
B3520
B3492
B3420
B3415R
BR410
B3416R
B3449R
B3464
B3430
B3459
B3512
B3418
BR405
SL195
B3444
B3490
B3480
B3469
BR180
B3482
B3939
73124
B3413
B3998
B3996
B3990
73125
B3408/1
B3420
DESCRIPTION
CASING
GASKET
EXTENSION
BEARING
SHAFT
PINION GEAR
NUT LH THREAD
SEAL
WASHER
GASKET
TOP PLATE
INNER CASE SECTION
BEARING
INNER CASE SECTION
CROSS SHAFT
PINION GEAR
CIRCLIP
PINION GEAR
NUT
AUGER GEAR CASE
BEARING
SEAL
OUTPUT SHAFT
GASKET
SPACER
CROWN GEAR
BEARING
SLEEVE
O RING
BOLT
OUTER CASE SECTION
PLUG
SIGHT GLASS
DRAIN BUNG
BOLT
NOSE CONE ASSEMBLY
DRIVE ASSEMBLY
Page 49
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.10
GEARBOX HORIZONTAL BEATER 1000/590/520-BN MKIV PART No. B3183
Page 50
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.10
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
GEARBOX HORIZONTAL BEATER 1000/590/520-BN PART No. B3183 PARTS LIST
QTY
1
3
31
1
2
3
1
4
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
PART No.
B3511
B3494
73125
B3514
B3512
B3520
B3454
BR175
B3515
B3460
B3516
B3492
SL178
BR410
B3517
B3480
B3405
B3990
B3998
B3470
BR180
B3518
B3510
B3410
B3519
73128
B3440
SL165
B3408
DESCRIPTION
BACK GEAR BOX
GASKET
SCREW, HEX-HD M14x35
SPACER L = 573.5
THREADED RING
WASHER
BEVEL PINION Z = 18
BEARING 32209
SHAFT
BEVEL PINION Z = 13
FLANGE
GASKET
OIL SEAL 55/90/10 DL
BEARING 6311
OUTPUT SHAFT
SPACER
HOUSING
OIL PLUG DIA 1/2"
OIL BREATHER PLUG DIA 1"
GEAR Z = 22
BEARING 32210
BLIND FLANGE
THREADED RING
HUB
SUPPORT PLATE
SCREW M14x45
SHAFT
OIL SEAL 55/85/10-DL
COMPLETE HUB
Page 51
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
4.11
KEY
1
2
2
3
4
5
TRANSVERSE DRIVE ASSEMBLY HORIZONTAL BEATERS CAM CLUTCH
QTY
1
1
1
1
1
1
PART No.
42505
DMS1328-11
DMS1328-12
DMS0263-03
73898
DMS0326
DESCRIPTION
TORQUE LIMITER ASSEMBLY 1-3/4" TO 6 SPLINE
DRIVE SHAFT MKIV
DRIVE SAFT WIDEBODY
KEY 12x8
GRUB SCREW M12 x 16LG
KEY 14x9
Page 52
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.
P.T.O AND TRANSMISSION
5.1
MK4 TRANSMISSION MODEL 75
KEY
1
2
3
4
5
6
7
QTY
1
1
1
2
1
1
1
PART No.
42260
42301
42300
B1170/1
GTB1209
B3170
B1173
DESCRIPTION
PTO SHAFT F/M
PTO SHAFT M/M SHORT
PTO SHAFT F/F
BEARING M35
GUARD
GEARBOX
BRG MSF35 FRONT ONLY
Page 53
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.2
MK4 TRANSMISSION MODEL 90 & 105
3
2
KEY
1
2
3
4
5
6
7
QTY
1
1
1
3
1
1
1
PART No.
90-32-4001
90-32-4003
90-32-4002
90-24-0035
NAMS1524
90-33-0007
90-24-0035
DESCRIPTION
PTO SHAFT F/M
PTO SHAFT M/M
PTO SHAFT F/F
BEARING M35
GUARD
GEARBOX
BRG MSF35 FRONT ONLY
Page 54
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.3
KEY
1
2
3
4
5
6
7
8
MK4 TRANSMISSION 120
QTY
1
1
1
1
2
1
1
1
PART No.
90-32-4001
90-32-4006
90-32-4008
90-32-4003
90-24-0035
NAMS1524
90-33-0007
90-24-0035
DESCRIPTION
PTO SHAFT F/M
PTO SHAFT M/M
PTO SHAFT F/M
PTO SHAFT F/F
BEARING M35
GUARD
GEARBOX
BGR MSF35 FRONT ONLY
Page 55
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.4
MK4 TRANSMISSION MODEL 150
KEY
1
2
3
4
5
6
7
8
5.5
QTY
1
1
1
1
3
1
1
1
PART No.
90-32-4001
90-32-4006
42255
90-32-4003
90-24-0035
NAMS1524
90-33-0007
90-24-0035
DESCRIPTION
PTO SHAFT F/M
PTO SHAFT M/M
PTO SHAFT F/M
PTO SHAFT F/F
BEARING M35
GUARD
GEARBOX
BGR MSF35 FRONT ONLY
MK4 TRANSMISSION FOR HORIZONTAL BEATERS
MODEL
FRONT
MIDDLE
REAR
105HB
42260
42250
42270
120HB
42260
42255
42270
150HB
42260
42250 x 2
42270
Note: Cut PTO shaft 42270 to suit.
Page 56
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.6
PROBLEMS AND POSSIBLE SOLUTIONS
PROBLEM
PROBABLE CAUSE
Page 57
POSSIBLE SOLUTION
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.6
PROBLEMS AND POSSIBLE SOLUTIONS
PROBLEM
PROBABLE CAUSE
Page 58
POSSIBLE SOLUTION
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.7
WALTERSCHIED WIDE ANGLE PTO
21 SPLINE 43005
6 SPLINE 43006
5.8
WALTERSCHEID TORQUE LIMITER COMPLETE 6 SPLINE W/A PART No. 43006TL
.
Page 59
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.9
WALTERSCHEID P.T.O SHAFT
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
QTY
1
1
2
1
1
1
1
1
1
1
1
1
PART No.
43312
43313
43325
43314
43315
43317
B1311
43301
43302
43441
43443
43444
42030
42030
DESCRIPTION
YOKE TO 6 SPLINE
YOKE TO 21 SPLINE
JOURNAL
YOKE TO S4 TUBE
YOKE TO S5 TUBE
YOKE TO SHEAR BOLT CLUTCH
SHEAR BOLT 6.8 HARDNESS
S4 TUBE INNER
S5 TUBE OUTER
GUARD COMPLETE
GAURD INNER
GUARD OUTER
ROLL PIN
ROLL PIN
Page 60
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.10
WALTERSCHEID WIDE ANGLE P.T.O SHAFT No. 43102
Page 61
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.10
KEY
1
2
3
4
5
11
12
13
14
21
24
26
27
28
29
30
31
51
52
53
54
55
56
57
58
59
90
WALTERSCHEID WIDE ANGLE P.T.O SHAFT No. 43102
QTY
1
1
1
1
1
2
1
1
1
1
1
11
1
1
1
2
1
1
2
1
1
1
10
1
1
1
1
1
1
1
1
PART No.
43005
43006
43007
43390
43391
43389
43392
43472
43470
43360
43361
43362
43322
43374
B1311
43367
43365
43366
42030
43301/1
43302
43315
43340
43474
43490
43475
43450
43476
43452
43451
43448
43449
43002
DESCRIPTION
W/A P.T.O SHAFT COMPLETE 21 SPLINE
W/A P.T.O SHAFT COMPLETE 6 SPLINE
W/A P.T.O SHAFT COMPLETE 20 SPLINE
21 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD
6 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD
20 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD
6 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD
W/A HALF GUARD OUTER
W/A HALF GUARD INNER
W/A YOKE TO 21 SPLINE
W/A YOKE TO 6 SPLINE
W/A YOKE TO 20 SPLINE
AS - LOCK SIZE C (AG118)
SHEAR BOLTS CLUTCH TO YOKE
SHEAR BOLT 6.8 HARDNESS
W/A JOURNAL KIT COMPLETE
W/A CENTRE BODY
W/A YOKE TO S4 INNER TUBE
ROLL PIN
INNER TUBE STAR PROFILE COATED S4GA
OUTER TUBE STAR PROFILE
YOKE OUTER TUBE
JOURNAL KIT
W/A GUARD CONE
SCREW
W/A BEARING RING
INNER TUBE BEARING RING
W/A FLEXIBLE GUARD
REINFORCING COLLAR
CONE FOR INNER TUBE
SAFETY CHAIN 400
SAFETY CHAIN 600
W/S INSTRUCTION MANUAL
Page 62
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.11
PTO GUARD SAFETY CHAIN FIXING
Care should be taken when fixing the PTO safety chains, by following the guidelines below you can help
avoid unnecessary and possibly expensive damage to the PTO guard and its component parts.
The purpose of the safety chain is to stop the guarding from rotating during its normal operation thus
preventing foreign objects becoming entangled in it including you!, the safety chains must be fixed in a
position that limits the risk of damage to both operator and shaft guarding.
Because each application varies there is no one perfect way of fitting, as we are all aware tractors vary
as do machines, some come with ideal fixing points others don't.
The chains are supplied at a set length, this is not the length they have to be used at, more so the length
exists to ensure attachment can be achieved should a suitable anchor point be some distance from the
guard.
In the case where a chain can be shortened it should be, not so much as to then cause damage by pulling
on the guard but enough to stop the whole chain wrapping around the guard cuffs as the shaft starts to
work. This is especially true when fixing wide angle constant velocity joints, by its nature the shaft will
be moving to the left and right as the tractor turns, in this case we have to leave enough slack on the
chain to allow this movement but at the same time ensuring that the chain does not wrap around the
wide angle cover or pull across its surface causing damage, in an ideal world the chain would be fixed at
90 degrees to the guard, in effect the only point of contact between guard and chain would be where
the chain is fixed to the guard, getting the anchor point as close to 90 degrees to the shaft will certainly
help prevent damage.
Sometimes with the wide angle shafts it is possible to fix one chain to the other, at the same time
shortening the length of chain as it is done, this can be achieved by taking the main tube guard chain
that is at the wide angle end of the drive shaft and clipping it to the chain running from the wide angle
guard which in turn is anchored as close to 90 degrees from the shaft as is possible, again providing
there is some slack left in the chain, the length of chain can be reduced thus avoiding damage casued by
excess chain wrap around and crossover.
Page 63
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
The following pointers should help keep your guard serviceable for many hours.
1. Don't leave the chains too long allowing them to wrap around the guard it will damage the guard.
2. Don't leave the chains so short they pull on the guard.
3. Always try and avoid contact between chain and guard, keep contact to a minimum.
4. Anchor the chains as close to 90 degrees from the shaft as possible.
5. If needed attach one chain to the other, to avoid cross over and chain wrap around.
6. Always ensure there is enough slack to allow for exaggerated movement especially when using a wide
angle shaft.
7. Always maintain the shaft as instructed by the manual supplied with it.
8. Grease your shaft and guard bearings regularly.
9. Always replace worn chains and guarding, damaged guards are potentially lethal.
10. Always stop the tractor engine, wait for the machine to stop turning and remove the ignition key
before attempting to work on or around your driveshaft.
Safety chain fixing positions
Grease points tractor end
Grease points machine end
For more information on fitting and maintaining your Comer PTO see:-
www.youtube.com/watch?v=dDxK0e9rA9E
Page 64
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
5.12 PTO STOWAGE
When the spreader is not in use stow PTO as shown to prevent damage.
Please check the condition of the PTO guard regularly, if damaged replace as soon as possible.
Page 65
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.
BRAKE & AXLE ARRANGEMENTS
6.1
MODEL 75 & 90 – AXLE & BRAKE PARTS 120 412E
F10016/4
F10049E
J1070
F10066/3
J1075
F10016/4
Page 66
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.1
MODEL 75 & 90 – AXLE & BRAKE PARTS 120 412E
F10108/5
F10134
F00557/5
F10136
F10137
F10143
Page 67
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.1
MODEL 75 & 90 – AXLE & BRAKE PARTS 120 412E
F10139
N/A
F10315
F10017/3
Page 68
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.2
MODELS 105 & 120 – AXLE EBB 150 VF 412E
Page 69
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.2
MODEL 105 & 120 - AXLE EBB 150 VF 412E PARTS LIST
KEY
5
10
6
9
11
2
3
4
1
49
47
48
12
13
15
45
46
12
13
42
43
46
12
13
46
QTY
1
1
1
1
1
2
2
2
2
12
10
10
1
2
2
2
2
1
2
4
34
2
1
2
4
PART No. DESCRIPTION KEY
17
BEARING KIT
18
F10049D
19
GREASE SEAL
20
F10061/3
KIT
24
25
CASTLE NUT
26
F10066/2
KIT
28
29
F00606 HUB CAP KIT
30
F00546
STUD KIT
31
NUT KIT
45
F00547
16
21
BRAKE SHOE
22
F10108/5
KIT
23
44
32
33
BRAKE SHOE
34
F10134
LINING KIT
36
37
7
8
F00557/5 SPRING KIT
14
Page 70
QTY
2
2
2
2
2
2
1
1
1
1
1
2
1
4
2
4
2
4
4
4
1
4
2
2
2
PART No. DESCRIPTION
F10136
SHOE ROLLER
KIT
F10137
CAM SHAFT
BUSH KIT
F10138
BACK PLATE
KIT
F10139
CAM SHAFT
SUPPORT KIT
F10016/2 HUB KEY
F10017/8 DRUM KEY
F10315
SLACK ADJ KEY
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.3
MODEL 150 - AXLE EBB 150 VF 414E
Page 71
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.3
MODEL 150 - AXLE EBB 150 VF 414E PARTS LIST
QTY
QTY PART No. DESCRIPTION KEY
KEY
4
1
16
2
F10049D BEARING KIT
9
1
17
2
5
1
18
2
GREASE SEAL
8
1
19
2
F10061/3
KIT
10
1
23
2
2
2
24
2
CASTLE NUT
3
2
25
1
F10066/2
KIT
48
2
27
1
1
2
28
1
F00606 HUB CAP KIT
49
12
29
1
F00546
46
10
STUD KIT
30
1
47
10
F00547
NUT KIT
44
2
11
1
15
1
12
2
20
4
BRAKE SHOE
14
2
21
2
F10108/6
KIT
44
2
22
4
45
2
43
2
11
1
31
4
12
2
32
4
BRAKE SHOE
41
4
33
4
F10140
LINING KIT
42
34
35
1
45
2
36
4
11
1
6
2
12
2
7
2
F00557/5 SPRING KIT
45
4
37
2
Page 72
PART No. DESCRIPTION
F10136
SHOE ROLLER
KIT
F10137
CAM SHAFT
BUSH KIT
F10141
BACK PLATE
KIT
F10139
CAM SHAFT
SUPPORT KIT
F10016/3 HUB KEY
F10017/9 DRUM KEY
F10315
SLACK ADJ KEY
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.4
KEY
1
2
3
4
5
6
HYDRAULIC BRAKE RAM ASSEMBLY – MK4 75 30mm BORE – 70830.2
QTY
2
2
2
2
2
2
PART No.
70830/2
70831/2
70830/4
70836
70835/2
70834
DESCRIPTION
RAM ASSEMBLY
SEAL KIT
SPRING & PIN KIT
SELLOCK PIN
CYLINDER
ADJUSTER
Page 73
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.5
KEY
1
2
3
4
5
6
HYDRAULIC BRAKE RAM ASSEMBLY - MK4 90/105/120/150.
35mm BORE – 70830.3
QTY
2
2
2
2
2
2
PART No.
70830/3
70831/3
70830/4
70836
70835/3
70834
DESCRIPTION
RAM ASSEMBLY
SEAL KIT
SPRING & PIN KIT
SELLOCK PIN
CYLINDER
ADJUSTER
Page 74
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
6.6
HYDRAULIC BRAKE CIRCUIT SINGLE AXLE
KEY
1
3
4
7
8
9
9
9
14
QTY
1
1
2
1
2
1
1
1
REF
PART No.
51568
51463
51447
B4462
B4454
B4458-2
B4458-3
B4458-4
DESCRIPTION
COUPLING 3/8 FEMALE SELF SEAL
3/8"-3/8" NPT BULKHEAD
3/8"-3/8"-3/8" NPT MALE TEE
INTER-CONNECTING HOSE
AXLE HOSE
LONG HOSE MODEL 75 (4830mm/190")
LONG HOSE MODEL 90,105,120 (530mm/210")
LONG HOSE MODEL 150 (6100mm/240")
BRAKE ACTUATOR HYDRAULIC
Page 75
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
7.
7.0
AXLES
Page 76
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
General information.
Page 77
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Axle, maintenance and adjustment.
Page 78
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 79
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 80
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 81
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 82
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 83
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 84
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 85
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 86
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 87
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 88
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 89
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
Page 90
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
8
TYRES AND WHEELS
8.1
Tyre and wheel maintenance.
Maintenance of correct inflation pressure is the basic essential factor in obtaining the best performance
and life from a pneumatic tyre. The air inside the tyre enables it to carry a load. It is only when the
inflation pressure is correctly matched that the tyre adopts its optimum cross-sectional shape and the
tread rests correctly on the road surface with the correct pressure distribution across its whole width, thus
allowing the sidewalls to provide the required degree of flexibility. Both performance and life of the tyres
will suffer if pressures are unsuitable so both over or under inflation ( or overload which has the same
effect ) are similary undesirable.
Underinflation results in excessive deflection which increases the heat generated by the tyre, this in turn
leads to its eventual disintigration. In addition the distortion of the casing will result in the lifting of the
centre of the tread, thus overloading the outer edges of the tread, producing rapid wear at those points.
Overinflation distorts the tyre’s casing, but in this case it tends to lift the outer edges of the tread off the
road surface and imposes extra load and more rapid wear on the centre of the tread. Owing to reduced
flexibilty the tyre will be more vulnerable to impact damage, ride quality will be impaired and the wheels
will be more liable to bounce which can result in skidding due to brakes locking.
Unlike cars on which tyre loads do not vary greatly it is not practicable to provide standard
recommendations. This is because tyre loading and operating conditions vary widely.
Remember that spreaders travel laden one way and unladen in the opposite direction, it is therefore
desirable to estabish a suitable mean pressure that mimimises both under inflation when loaded and
excessive over inflation when running light.
Page 91
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
PRESSURE SETTINGS STD TYRES – GENERAL
20000 kg
48500 lb
15000 kg
33000 lb
10170 kg
22400 lb
12 MPH/20 KPH - Bar/PSI
20000 kg
48500 lb
18000 kg
40000 lb
17000 kg
37500 lb
15000 kg
33000 lb
13000 kg
28660 lb
10000 kg
22000 lb
6 MPH/10 KPH - Bar/PSI
10000 kg
22000 lb
8.2
TYRE TYPE
16.9-14 x 34 P14 2.8/41
2.5/36
18.4 x 34 PR14
3.0/44
3.0/44
18.4 x 38 T-347
2.9/43
3.0/44
580/70 R38
2.0/29 2.5/36 2.8/41 3.0/44
2.0/29
710/70 R38
2.0/29 2.0/29 2.3/33 2.5/36
1.7/25
--------------------------------------------------------------------------------------------------------------------------------
Recommended rims in red
For stationary service (0 km/h) and speed up to 6 mph inflation pressure must increase by 20%. Field
dual: 88% of field load, field triple: of field load.
Allianze allows for free roliing application: Load capacity to be increased by 15%, after increasing the
inflation pressure by 20%.
STANDARD TYRES
16.9-14 x 34 P14
KPH
MPH
KG
Bar
lbs
PSI
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
18.4 x 34 PR14
580/70 R38
STANDARD 170/A8 HIGH LOAD 180/A8
Page 93
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
710/70 R38
OPTION TYRES
520/70 R34
Page 94
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
18.4 x 38 T347 Cross ply only
420/85 R34
Page 95
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
23.1-26
Page 96
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
620/70 R38 MICHELIN
650/65 R38
Page 97
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
8.3
WHEEL TYPE & TORQUE SETTINGS
TYRE TYPE
16.9-14 x 34 P14
18.4 x 34 PR14
18.4 x 38 PR14
580/70 R38
710/70 R38
WHEEL TYPE
WHEEL STUD TYPE & SIZE TORQUE SETTINGS
270 Nm/200 Ib/ft
16 x 34 centre nave 280 bore 10 x M22 - 1.5 335 PCD
510 Nm/375 Ib/ft
DW 16x38 centre nave 281 bore 10 x M22 - 1.5 335 PCD
450 Nm/330 Ib/ft
W18A x 38 - 45 offset 280 bore 10 x M22 - 1.5 335 PCD
510 Nm/375 Ib/ft
DW 23a x 38 - 50 offset 280 bore 10 x M22 - 1.5 335 PCD
510 Nm/375 Ib/ft
DW 16x34 centre nave 220 bore 8 x M18 - 1.5 275 PCD
IMPORTANT
CHECK WHEEL NUT TORQUE AFTER EACH LOAD FOR THE 1ST 10 LOADS AND THEN DAILY FOR THE FIRST WEEK
AND ONCE A WEEK THEREAFTER.
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.
OPTIONS & SPARES
9.1
SPRUNG DRAWBAR – OPTIONAL
KEY
1
2
3
4
5
6
7
QTY
1
2
1
1
2
3
1
PART No.
70440
70442/2
N/A
N/A
70438/1
70439/2
N/A
DESCRIPTION
GUDGEON PIN & NUT
PIVOT PIN
BOLT 5/8 x 4" LG
NUT 5/8"
SPRING 13 LEAF
U-BOLT 30mm
DRAWBAR POLE ASSEMBLY
Page 99
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.2
GUILLOTINE SLURRY DOOR
KEY
1
2
4
5
6
7
11
QTY
1
1
1
2
2
2
2
1
1
1
8
PART No. DESCRIPTION
NBUN1007 DOOR - 75/90
NGTB1143 DOOR - 105/120/150/
DOOR WITH WB AUGERS
90-39-0041 50/35 1321 STROKE RAM - 75/90
90-39-0036 50/35 1626 STROKE RAM - 105/120/150
90-16-3360 TOP RAM PIN DIA 5/8"
90-16-3401 BOTTOM RAM PIN DIA 3/4"
NGTB0026 RUBBER SEAL
NGTB0374 CLAMPING STRIP & M8 x 35 BOLT C/W S.L NUTS
NGTB0206-1 CLAMPING STRIP WITH W.B AUGERS
90-16-0160 SPLIT PIN
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.3
GUILLOTINE SLURRY DOOR HORIZONTAL BEATER
KEY
1
3
4
5
6
7
8
9
10
11
QTY
1
2
2
2
1
1
1
4
2
2
8
PART No.
B4138
65520
B4130
B4132
B4159
B4166
B4184
51590
51335
10522
50988
DESCRIPTION
DOOR - 105/120/150 HB
RAM
SEAL KIT D/A 50x35
TOP RAM PIN DIA 5/8"
BOTTOM RAM PIN DIA 3/4"
RUBBER SEAL
RUBBER SEAL WITH WB AUGERS
CLAMPING STRIP & M8 x 35 BOLT C/W S.L NUTS
3/8" BONDED SEAL
3/8" M/M ADAPTOR
3/8" x 1/8" RESTRICTOR
SPLIT PIN
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.4
KEY
1
2
3
4
5
6
GUILLOTINE SLURRY DOOR HYDRAULIC CIRCUIT
QTY
2
6
4
2
2
2
PART No.
90-38-0118
90-38-0022
90-38-0180
90-37-1182
90-37-1184
90-37-1185
DESCRIPTION
Male Quick Coupler, 8FP
Adapter, Straight, 08 MO x 06 MJ
Adapter, Restrictor, 06 MO x 06 MJ
Hose, 06 x 100, 08MP x 06FJX
Hose, 06 x 300, 06FJX x 06FJX90
Hose, 06 x 300, 06FJX90 x 06FJX90
Page
102
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.5
DETACHABLE SPINNER DECK – ADD ON OPTION
Page
103
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.5
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
DETACHABLE SPINNER DECK – ADD ON OPTION PARTS LIST
QTY
2
1
3
2
2
8
4
1
1
1
1
2
1
2
4
20
4
4
2
2
8
8
8
8
16
16
16
16
2
2
2
1
1
6
6
PART No.
B8810
AMS0142
DMS0889
DMS0322
AMS0141
DMS3195
AMS2109
B8340
B8342
B3190
DMS0513
DMS0512
DMS0511
A2134
DMS0072
B8336
B8339
73698
B8484
B8486
B1142
B1142
DESCRIPTION
BUCKET HOOK
REAR CANOPY ASSEMBLY
LINK CANOPY
END CAP
MOUNTING FLANGE ASSEMBLY
AUGER/SPINNER BLADE
BLADE HOLDER ASSEMBLY
SPINNER DISC LH
SPINNER DISC RH
BERMA SRT 18/1830 1000/520 3IN1
RUBBER SKIRT
CLAMPING STRIP
CLAMPING STRIP
HOOK BOLT
HINGE TUBE
1/2 LOCK NUT
1/2 WASHER
1/2 BOLT x 2-3/4"
3/8 BOLT x 2-3/4"
3/8 LOCK NUT
5/16 LOCK NUT
5/16 LOCK NUT
5/8 LOCK NUT
5/8 BOLT x 2"
1/2 BOLTx 2"
M14 LOCK NUT
M14 BOLT x 50
M14 WASHER
DISC DRIVE FLANGE
FLANGE CAP
CAP SCREW
FLEXIDRIVE BODY
FLEXIDRIVE
RUBBER DRIVE BLOCK
RUBBER DRIVE BLOCK
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.6
KEY
1
2
3
4
5
6
9.7
BODY SEAL RUBBERS
QTY
1
1
1
1
1
1
PART No.
B4159
B4176
B4177
B4166/1
B4126
B4127
DESCRIPTION
SLURRY DOOR & FRONTWALL MK4
AUGER DECK MK4
DOUBLE WIPE MK4
SLURRY DOOR & FRONTWALL WB
HORIZONTAL BEATER CANOPY MK4
HORIZONTAL TOP WIPE MK4
SIMPLE CANOPY
AMS1141
B4178 – RUBBER SKIRT
Page
105
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.8
AUTO REAR LAMPS
KEY
1
2
3
4
5
6
QTY
1
2
1
1
1
1
1
2
2
PART No.
90-46-0010
90-46-0022
NGTB0133-2
NGTB0133-1
NGTB1079
NGTB1079-1
NGTB0166
NGTB0264
DESCRIPTION
AUTO LAMP COVER COMPLETE ASSEMBLY
REAR LAMP
SMV REFLECTOR
LAMP BRACKET LH
LAMP BRACKET RH
LAMP COVER LH
LAMP COVER RH
GUIDE POST
STRIKER PLATE
Page
106
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
9.9
WEIGH CELL SPARES
Load cell 6.4 meter lead B9071
Load cell 12.2 meter lead B9072
Printer unit B9073
Weigh cell kit B9070
Page
107
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
10.
ELECTRICS
10.1
WIRING FOR 12v 7 PIN PLUG
1)
2)
3)
4)
5)
6)
7)
WHITE (EARTH) – R- STOP
BLACK – G – R.H. BLINKER
YELLOW – BR – TAIL
RED – W – EARTH
GREEN – BL – SIDEMARKERS
BROWN – Y – L.H. BLINKER
BLUE – B - FOG
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
10.2
REAR LAMPS
10.3
FRONT MARKER LAMP
Page
109
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
HEALTH AND SAFETY & POTENTIAL HAZARDS
11.1
Hazardous machinery warning
This machine is hazardous if improperly used and may cause serious injury or death if not used in
accordance with these operating instructions and safety warnings. Employers are required to train and
supervise all operators and assistants to observe safety precautions described by this handbook, the
installation process and by warning decals.
11.2
Loss of control
Overloading, excessive speed or use on excessive slopes may result in loss of control. The towing tractor
must be suitable for the trailer weight and other operating conditions. Trailer brakes must be used at all
times. The balance of the spreader can be affected by the load lowering during spreading.
11.3
Operation around bystanders
Do not operate this machine in proximity to bystanders who may be injured by projectiles or other
functions including being run over or entangled in the auger.
11.4
Hydraulic fluid penetration or burning
Operators must be trained to avoid risks relating to the possibility of hydraulic fluid penetration resulting
from high pressure fluid sprays directly contacting an operators skin. Hydraulic components may also be
hot and may cause burning if touched.
11.5
Electrocution
An operator or a bystander could be electrocuted if the guillotine door was raised where there is a
possibility of contact with overhead electrical wires.
11.6
Body entry
A person must not enter the body while the machine is running. Care must be taken to avoid slip/fall
injuries while entering the body.
11.7
Coupling / Decoupling
Care must be taken to avoid crushing an assistant when coupling or decoupling the machine to a tractor.
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
11.8
Machinery start up
Sound the horn before starting this machine.
11.9
Machinery shut down
This machine must be operated from a tractor driver’s seat. The tractor and machine must be shut down,
the key removed and hydraulics lowered, if the driver leaves the seat or before any adjustments or repairs
are made.
11.10 Additional driver protection
Extra protection can be achieved by lowing the slurry door as the load decreases in height.
11.11 PTO Connection and gaurding
Improper PTO connection and operation may cause machine failure and injury to an operator. PTO
shaft guards must be used at all time. See PTO manual.
11.12 Personal protective equipment (PPE)
When maintaining and operating this machine make sure appropriate PPE is worn.
i.e. Overalls, gloves, safety shoes, eye and ear protection.
11.13 Safety decal location.
i)
Warning – When spreading , lower slurry door to cover exposed augers as the load reduces.
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
ii)
Danger – Keep hands clear of taildoor and mechanism during operation.
11.14 Operating hazard area
•
Objects can be thrown out from the rotors with
to severely injure people. Stay away from machine
running. Keep others away.
•
Stay out of shaded hazard area.
•
Always know where all additional personnel are
operating the spreader. Never allow anyone within
located when
the hazard area.
•
Stay away from the sides and rear of the spreader
running to prevent being hit by flying debris.
solid objects with sufficient force to cause severe
of hazard area.
when it is
Rotors can expel
injury. Stay out
sufficient force
when it is
NOTE: Remember any foreign objects hidden in the material i.e. stones, bricks, wood etc. can be thrown further
than the actual material, which could result in serious injury or loss of life.
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
11.15 WARNINGS
WARNING
Keep all limbs clear of the spreading augers when in motion. Do not attempt to remove obstacles or
carry out adjustments without stopping spreader operation first and turning of the tractor engine off
and removing the keys. Taking short cuts can result in permanent injury or loss of life.
Before attempting to carry out any checks or adjustments disengage the PTO and stop the tractor
engine and remove key.
Guards are provided for your safety. Never operate the spreader with any removed or open.
Before engaging the PTO make sure that there is no person standing to the rear or side of the spreader.
Please observe at all times during spreading operation that no person or persons are present within the
working proximity. Remember any foreign objects hidden in the material i.e. stones, bricks, wood etc
can be thrown further than the actual material, which could result in serious injury or loss of life.
HEALTH AND SAFETY EXCUTIVE
NEVER try to clear blockages from a PTO-driven machine while it is moving. Always:
• Disengage the power drive;
• Stop the tractor engine;
• Ensure controls are in neutral and the hand brake is applied;
• Remove the engine key;
• Wait for all movement to cease before attempting to clear any blockage and use a tool to clear the
blockage.
12.
WARRANTY
During the 3 year warranty period any failures which occur due to faulty components or workmanship
must be reported to G.T. Bunning & Sons Ltd or Alpha Equipment Ltd before any repairs or replacements
of components is carried out. The warranty period commences on the despatch date from the factory.
All parts not guaranteed by G.T. Bunning & Sons Ltd are covered by the component manufacturer and are
subject to their own warranty. The warranty terms only apply to machines that have been subject to fair
wear and tear operation and where routine maintenance has been carried out.
Page
113
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
13.
IMPORTANT INFORMATION
When using the speader in conjunction with a tractor which has a fast and slow response control on the
spool valves, check that the control on the spool valve is not in the slow position in respect of the floor
drives, as this will over ride the variable floor speed.
The spreader always runs very quietly when working, if loud banging noises are heard this will mean that
foreign objects are in the material. Obviously the shearbolt may well break. If the shearbolts on the PTO
has not sheared and the noises persists STOP THE SPREADER SWITCH OFF TRACTOR ENGINE and check
the spreader.
From new, it is strongly recommended that you do not use a high pressure cold washer and definatley not
a hot pressure washer to the outside of the spreader for 12 weeks.
This will damage the paintwork whilst normal curing of the paint takes place.
Careful low pressure washing is acceptable.
Do not let manure dry and set on fresh paint for the first 3-4 weeks. During this period it is advisable to
clean the machine after use as instructed.
Page
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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
14.
NOTES
Page
115
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
15.
IDENTIFICATION PLATE
The machine number (VIN) is required with all orders for spare parts and technical enquires. This is
necessary in order to ensure correct delivery of spare parts.
The identification plate with the machine number is attached to the middle right side of the machine
drawbar.
01/14/9999/U/MSL 90
Page
116
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
16.
TECHNICAL DATA & SPECIFICATIONS
MODEL
ALL WEIGHT IN lbs
GROSS DESIGN
AXLE DESIGN
EYE
UNLADEN WEIGHT
PAYLOAD
Bunning tolerance +/-2%
75
27550
22000
5500
8900
18734
90
35275
28700
6600
9900
22040
105
38500
30800
7700
11300
27770
120
41300
33000
8250
11500
30856
150
45700
37400
8250
11700
36586
NB – Machines with extension sides or build in flares are designed for use with light
NOT EXCEED THE PLATED WEIGHTS.
75
90
Axle
Single
Single
Axle beam size inches
5"
5"
Carrying capacity lbs
18734
22040
Cubic feet level
240
304
Cubic feet heaped
322
403
Extended capacity
456
555
Floor drive
Hydraulic
Hydraulic
Floor chain size
5/8"
5/8"
Brake size inches
16"x 4-3/4" 16"x 4-3/4"
Tyre size
16.9x34 PR14 18.4x34 PR14
Spread Mech
TVA
TVA
Spread width
Up to 52FT Up to 52FT
PTO speed
1000 RPM
1000 RPM
Floor plate
3/16"
3/16"
Side plate
3/16"
3/16"
MODEL
105
120
Single
Single
6"
6"
27770
30856
368
410
467
516
618
675
Hydraulic Hydraulic
5/8"
5/8"
16"x 4-3/4" 16"x 4-3/4"
580/70 R38 580/70 R38
TVA
TVA
Up to 52FT Up to 52FT
1000 RPM 1000 RPM
3/16"
3/16"
3/16"
3/16"
TVA = Twin vertical augers
Page
117
150
Single
6"
36586
445
562
740
Hydraulic
5/8"
16"x5-1/2"
580/70 R38
TVA
Up to 52FT
1000 RPM
3/16"
3/16"
materials. DO
LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL
17.
MACHINE DIMENSIONS
MODEL
75
90
105
120
150
A
165.3"
205"
205"
216.5"
236.2"
B
59"
59"
59"
59"
59"
C
39"
39"
48"
48"
48"
D
77.5"
79"
92.5"
92.5"
92.5"
E
256"
297.6"
297.6"
313"
328.7"
Bunning tolerance +/- 2%
This manual should stay with the machine/operator at all times.
This manual is an original English language copy
Page
118
F
103.5
105"
115"
115"
115"
G
104"
105.5"
120.5"
120.5"
120.5"
Alpha Equipment Ltd
Local/Intl:
306-731-2954
sales@alphaequipmentltd.com
Fax:
306-731-2955
P.O. Box 265
Craven, SK S0G 0W0
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