ingersoll-rand - Tool

ingersoll-rand - Tool
INGERSOLL-RAND,
PARTS LIST
For
“PROMAXX”
Paving Breaker
Models: MX60 & MX90
Read this instruction
Designed
I
manual before operating
this equipment.
and Built by Ingersoll-Rand
Company
Roanoke, Va. 240196198
U.S.A.
Certified
ISO-9001
Certification
(ANSI/ASQC
No. QSR-80
Q91)
I
INGERSOLL-AND,
“PROMAXX”
“PROMAXX”
Series Paving Breaker
Series Paving Breaker
Warranty Policy Statement
INGERSOLL-RAND COMPANY WARRANTS THAT ITS
“PROMAXX"
SERIES PAVING BREAKERS ARE FREE
OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR
THE FOLLOWING PERIODS:
A. MAIN BREAKER HOUSING
& FRONTHEAD CASTING
3 YEARS
B. ALL OTHER COMPONENTS:
1 YEAR
SHOULD AN INGERSOLL-RAND “PROMAXX”
SERIES PAVING BREAKER PROVE DEFECTIVE DURING
THE SPECIFIED WARRANTY PERIODS, INGERSOLLRAND WILL REPLACE OR REPAIR IT FREE OF CHARGE.
THIS WARRANTY DOES NOT APPLY TO NORMAL
WEAR AND TEAR, OR TO UNITS THAT HAVE BEEN MODIFIED, MISUSED, OR REPAIRED IN A MANNER NOT APPROVED BY INGERSOLL-RAND COMPANY. THE OPINION OF INGERSOLL-RAND IN DETERMINING COMPLIANCE WITH THE AFOREMENTIONED CONDITIONS
WILL BE FINAL.
Ingersoll-Rand
Company
Limitation of Liability
THE REMEDIES OF THE USER SET FORTH UNDER
PROVISIONS OF WARRANTY OUTLINED ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF INGERSOLLRAND OR ITS DISTRIBUTORS WITH RESPECT TO THIS
SALE OR THE EQUIPMENT AND SERVICE FURNISHED
HEREUNDER, IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM THE SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIREC
TION COVERED BY OR FURNISHED UNDER THIS SALE.
WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE
SHALL NOT EXCEED THE PURCHASE PRICE OF THE
UNIT OF EQUIPMENT UPON WHICH SUCH LIABILITY IS
BASED.
INGERSOLL-RAND, ITS SUPPLIER(S) AND ITS DIS
TRIBUTORS SHALL IN NO EVENT BE LIABLE TO THE
USER, ANY SUCCESSORS IN INTEREST OR ANY BENEFI-
CIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY
CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR
ANY BREACH THEREOF, OR ANY DEFECTS IN, OR FAILURE OF, OR MALFUNCTION OF THE EQUIPMENT UNDER
THIS SALE WHETHER BASED UPON LOSS OF USE, LOST
PROFITS OR REVENUE, INTEREST, LOST GOODWILL,
WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS,
LOSS BY REASON OF SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION OF THE
EQUIPMENT, COST OF PURCHASE OF REPLACEMENT
POWER OR CLAIMS OF USERS OR CUSTOMERS OF THE
USER FOR SERVICE INTERRUPTION WHETHER OR NOT
SUCH LOSS OR DAMAGE IS BASED ON CONTRACT,
WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.
,
PL6085
PARTS LIST
Revision
September
2
13, 1994
INDEX
“PROMAXXTM” Paving Breaker
NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES
SINCE THE PREVIOUS PRINTING.
Intro-l
Page 1 of 1
A REVISION HAS BEEN MADE
INTRODUCTION
. . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
ILLUSTRATION
“PROMAXX”
PAVING BREAKER
. . 2-1
PARTSLIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
GENERAL INFORMATION
. . . . . . . . . . . . . . . , . . . . . . . . , 3-1
ORDERING
When ordering
INSTRUCTIONS
service
parts, please specify:
1. The NAME of each part as listed.
2. The PART NUMBER as listed or stamped on the part.
3. The BATCH/LOT NUMBER of the equipment.
DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS.
BATCH/LOT NUMBER IS STAMPED
IN THIS AREA
SAVE THESE INSTRUCTIONS.
DO NOT DESTROY.
The use of service parts other than those included within the Ingersoll-Ran@ approved
parts list may create hazardous conditions over which Ingersoll-Ran&
Company has no
control. Therefore Ingersoll-Rand@ Company cannot be held responsible for equipment
in which non-approved repair parts are installed.
All information, illustrations, and specifications in this parts list are based on the latest
information available at the time of publication.
Product improvement is a continuing
goal at Ingersoll-Ran&.
Design and specifications are subject to change without notice
r obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.
PL6085
PARTS LIST
Revision
INTRODUCTION
1
Section
Page 1 of 2
June 27, 1994
Alphabetical
Index
Page No.
Title
1
lntroduction ...................................................
Safety First ..........................
...................
Safety Precautions
1
a. Always wear approved hard hat,
safety shoes, safety glasses, respirator
and ear protection when near a paving
breaker in operation.
Failure to wear
approved safety equipment could result
in bodily injury.
This parts list contains service part
numbers, general model information and
information
for the
important
safety
"PROMAXXTM” Paving Breaker Models
MX60 & MX90 (hereafter referred to as
paving breaker).
b. Use only Ingersoll-Rand@
ment parts.
replace-
c. Prolonged exposure to excessive
noise levels without the use of proper
ear protection can result in permanent
hearing loss.
FIRST.
SAFETY FIRST is the primary concern
for the protection of both, personnel and
the paving breaker during any phase of operation. All personnel must thoroughly understand all safety precautions before operating or doing any maintenance work on
the paving breaker.
3. SAFETY
1
. .......................
. .......................
1. INTRODUCTION.
2. SAFETY
1
d. DO NOT indulge
in horseplay.
Distractions can cause accidents.
e. Keep your hands off the throttle lever
until it is time to start breaker operation.
f. Maintain
times.
PRECAUTIONS.
a steady
balance
at all
g. Never put your face close to the
paving breaker.
The Safety Precautions listed are intended to make all personnel aware of the
hazards while working on or near a paving
breaker. All personnel must use common
sense and a good working practice while
operating and maintaining these paving
breakers. The safety precautions listed are
of a general nature and cannot cover every
possible situation:
h. Never rest the paving
your foot.
i. Never point the paving
anyone.
breaker
breaker
on
at
j. Never start the paving breaker when
it is lying on the ground.
l-l
k. Compressed
air is dangerous.
Never point an air hose at yourself or
co-workers.
Never blow your clothes
free of dust with compressed air.
I. Be sure all hose connections
are
tight. A loose hose not only causes
leaks, but it may come completely off the
breaker, whip around, and injure the
operator and others in the area. Attach
safety cables to all hoses to prevent
injury if a hose is accidentally broken.
breaks, the paving breaker (with a piece
of broken tool projecting from fronthead)
will suddenly drop to the ground.
q. DO NOT “ride” the paving breaker
with one leg over the handle.
The
operator can be injured if the tool breaks
while he is riding the paving breaker.
r. Know what
is underneath
the
material you are about to break. Be alert
for any buried water, gas, sewer,
telephone, or electric lines.
m. Never disconnect a pressurized air
hose. Before disconnecting
a hose,
shut-off the air at the compressor and
bleed the paving breaker.
s. If you hit something, shut off the
paving breaker immediately and find out
what it is. Use a shovel, not the paving
breaker, to uncover the object carefully.
n. DO NOT operate the paving breaker
without a paving breaker tool locked in
Hold the tool firmly
the fronthead.
against the work.
t. When using any solvent to clean
parts, make sure that it meets current
safety and health standards and that it is
used in an area that is adequately
ventilated.
o. Always keep both hands on the
handle while operating
the paving
breaker.
u. DO NOT operate the paving breaker
without a properly installed oil filter and
oil fill plug.
p. The operator must keep his legs and
feet clear of the paving breaker tool to
prevent injury if the tool breaks. If a tool
Pl6085
v. DO NOT lift or transport the breaker
by the throttle lever. Damage may occur.
1-2
PARTS LIST
Revision
ILLUSTRATION
MODEL
8
May 7, 1997
@------I
Optional
Flex Handles
European
Muffler
Paving
Breaker
PL6085
Section 2
"PROMAXX”
PAVING BREAKER
S:MX60 & MX90
\
View of Oil Fill Plug & Filter
Models MX60, MX60S & MX90, MX90S - Sectional
(For Parts List, refer to Page 2)
2-1
Page 1 of 4
Illustration
Standard
Muffler
ILLUSTRATION FLEX HANDLE
MX60-STD-F,
MX90-STD-F,
MX60-OPT-AF,
MX90-OPT-AF,
MX60S-STD-F,
MX60S-OPT-AF,
MX90S-STD-F,
MX90S-PT-AF
Washer
Flex Handle Grip
Handle
Bushing
25E
i
Retaining Ring
.
25F
2-2
Name of Part
LIST
AVAILABLE
lot
52082682
VALVE CHEST KIT
VALVE CHEST KIT
to Pages 1 and 2)
51955391
51955375
number RVL 1501 and above
, MX90, MX90S
24
THROTTLE
KITS
1 . . 51955383
1 . . 51792802
VALVE KIT 1
LATCH KIT
1
ROLL PIN KIT l
LIST
EUROPE ONLY
-STD-F
#a848
S
U.S. MUFFLER
MX60S-OPT-AF
51988855
MX90STD
51955110
MX90-OPT-A
51955136
KIT #51953453
MX90-STD-F
51955266
FOR MX90
MUFFLED
I
MX90-OPT-AF
51955284
MX90SSTD
51988632
MX90S-OPT-A
51988640
FOR EUROPE ONLY
MX90S-STD-F
51988657
MX90S-OPT-AF
51988665
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
X
X
X
X
X
X
X
X
X
X
X
X
X
(
X
X
X
X
X
X
X
(
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2-3
VERSION
X
X
51953453
X
X
X
X
X
X
X
PART
U.S. MUFFLER
Ref.
No.
Name of Part
BOLT (3/4) (MX60)
KIT # 52080298
FOR MX60
MUFFLED
FOR
T
Y
1
95105573
X
X
X
X
X
X
1
95749537
X
X
X
X
X
X
95054078
X
X
X
X
X
X
95054144
X
X
MX60-OPT-A
51957207
MX60-OPT-AF
51957215
MX60-STD-F
51957199
MX60SSTD
51988822
VERSION
MX60STD
51957181
MX60S-OPT-A
51988830
MX60S-ST[
51988841
200
FRONTHEAD
200
l
200
FRONTHEAD
205
BACKHEAD
210
MUFFLER
300
OIL FILL PLUG O-RING
1
95209870
X
X
X
X
X
X
305
BACKHEAD
O-RING
1
95018107
X
X
X
X
X
X
310
THROTTLE
BODY O-RING
2
95097705
X
X
X
X
X
X
315
VALVE CHEST O-RING
2
03242559
X
X
X
X
X
X
HOUSING
2
03242559
X
X
X
X
X
X
95086161
X
X
X
X
X
X
FRONTHEAD
BOLT (7/8) (MX60)
BOLT (1”) (MX90)
BOLT
1
4
1
BOLT
PLUG O-RING
320
CONNECTION
NIPPLE O-RING
1
CAP O-RING
325
CONNECTION
1
95086112
X
X
X
X
X
X
330
VALVE COVER O-RING
1
95086583
X
X
X
X
X
X
400
BACKHEAD
4
51948016
X
X
X
X
X
X
LUBRICATION
51378701
51378727
51378743
WASHER
(Furnished
Only When Specially
Ordered)
. ROCK DRILL OIL . . . (LIGHT) . . . 1 GAL
. ROCK DRILL OIL . . . (LIGHT) . . . 5 GAL
. ROCK DRILL OIL . . . (LIGHT) . . . 55 GAL
l
NOTE:
These parts are used on tools with
Parts List for MX60, MX60
(For Sectional illustration
.
PL6085
PARTS LIST
Revision
GENERAL INFORMATION
3
GENERAL.
The “PROMAXX”
Paving Breaker Model
MX60 is a medium-duty and the MX90 is a
heavy-duty breaker that provide maximum
performance at minimum cost. They are
designed for general paving breaker work
where their size and weight range is necessary. With the two-piece design (breaker
housing and fronthead) the paving breakers are easier to maintain with minimum
disassembly.
EQUIPMENT.
Each paving breaker is a complete unit
ready to be put into service with proper lubrication. There are no extra parts or special fittings required.
PAVING BREAKER
accommodates
a 1-1/4 in. Hex. x 6 in.
long (32mm Hex. x 152mm long) paving
breaker tool shank.
b. MX60-STD-F (51957199). This paving breaker includes an anvil bushing
which accommodates a 1-1/4 in. Hex. x 6
in. long (32mm Hex. x 152mm long) paving breaker tool shank and flex handles.
c. MX60-OPT-A
(51957207). This paving breaker includes an anvil bushing
which accommodates a 1-1/8 in. Hex. x 6
in. long (28mm Hex. x 152mm long) paving breaker tool shank.
d. MX60-OPT-AF
(51957215).
This
paving breaker includes an anvil bushing
which accommodates a 1-1/8 in. Hex. x 6
in. long (28mm Hex. x 152mm long) paving breaker tool shank and flex handles.
e MX60S-STD (51988822). This paving breaker is the same as the standard
paving breaker, but includes a muffler.
(Note: This paving breaker is for European customers
only.)
COMBINATIONS.
The following is a list of all available combinations (by model and part number) for
all MX60 & MX90 Paving Breakers:
1) MX60
3
Page 1 of 3
March 6, 1996
STANDARD
Section
f MX60S-OPT-A
(51988830).
This
paving breaker is the same as the
MX60-OPT-A
paving breaker, but includes a muffler. (Note: This paving
breaker is for European
customers
only.)
Models:
a. MX60-STD (51957181). This paving
breaker includes an anvil bushing which
3-1
g MX60S-OPT-AF
(51988855).
This
paving breaker is the same as the
MX60-OPT-AF
paving breaker,
but
includes a muffler. (Note: This paving
breaker is for European
customers
only.)
h MX60S-STD-F
(51988848).
This
paving breaker is the same as the
MX60-STD-F
paving
breaker,
but
includes a muffler. (Note: This paving
breaker is for European
customers
only.)
2) MX90 Models:
(51988640).
Same
except
includes
g. MX90S-STD-F
as
MX90-STD-F
muffler.
(51988657).
Same
except
includes
h. MX90S-OPT-AF
as MX90-OPT-AF
muffler.
(51988665). Same
except
includes
MUFFLER.
a. MX90-STD (519551 IO). This paving
breaker includes an anvil bushing which
accommodates
a 1-1/4 in. Hex. x 6 in.
long (32mm Hex. x 152mm long) paving
breaker tool shank.
b. MX90-STD-F (51955268). This paving breaker includes an anvil bushing
which accommodates a 1-1/4 in. Hex. x 6
in. long (32mm Hex. x 152mm long)
paving breaker tool shank and flex
handles.
c. MX90-OPT-A
(51955136).
This
paving breaker includes an anvil bushing
which accommodates a 1-1/8 in. Hex. x 6
in. long (28mm Hex. x 152mm long) paving breaker tool shank.
An add on muffler is available for drills without
one.
The muffler assembly is used to reduce Paving
Breaker noise without hindering performance.
This assembly is available for Paving Breakers
that do not have a muffler.
LUBRICATION.
A high-quality rock drill oil conforming
to the physical and chemical properties
outlined in the instruction manual, must be
added to the operating
air supply to
lubricate the moving parts of the paving
breakers.
The method of lubrication
depends on actual operating conditions
and customer preference:
CAUTION
d. MX90-OPT-AF
(51955284).
This
paving breaker includes an anvil bushing
which accommodates a 1-1/8 in. Hex. x 6
in. long (28mm Hex. x 152mm long)
paving breaker tool shank and flex
handles.
THE LUBRICATING
OIL RESERVOIR BUILT INTO THE HOUSING
PLUG IN THE PAVING BREAKER
MUST BE CHECKED EVERY TWO
HOURS AND REFILLED AS NECESSARY.
e. MX90S-STD
(51988632). Same as
MX90-STD except includes muffler.
PL6085
f. MX90S-OPT-A
as MX90-OPT-A
muffler.
a. The lubricating-oil
reservoir built in the
housing plug will provide proper lubrication. It must be checked every two hours
3-2
.
and refilled as necessary.
Refer to the
instruction
manual
listed
below
for
instructions on how to fill the reservoir.
of 1 U.S. pint (0.47 liters) and will
be furnished when specially ordered.
b. For intermittent
operation
with an
air-supply hose no longer than 50 ft. (15
m), a compressor-mounted
lubricator can
be used.
Refer to lM6085 “Instruction Manual
For “PROMAXX”
Paving Breaker
Models
MX60
& MX90”
for
installation
and
operation
instructions, and RM6085 “Maintenance and Repair Manual
For
“PROMAXX”
Paving
Breaker
Models
MX60
& MX90”
for
maintenance instructions.
c. For continuous
operation during an
eight-hour
shift, an Ingersoll-Rand
Part
Number 35364322, or other constant-feed
air line lubricator, should be installed in the
air-supply line about 11.5 ft. (3.5 m) from
the breaker. The 35364322 has a capacity
3-3
PL6085
.
,
INTRODUCTION,
G
GENERAL INFORMATION,
3-1
1-1
P
PARTS LIST, 2-3
I
ILLUSTRATION
FLEX HANDLE, 2-2
MX60 & MX90, 2-1
S
SAFETY, 1-1
PRECAUTIONS, 1- 1
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