Water based and thermal film laminator

Water based and thermal film laminator
AQUA
Water based and thermal film laminator
TECHNICAL DATA
Usable working widths
Max. size
Mechanical speed
Paper range
Film thickness
1100 / 1200 / 1420 / 1620 mm
1100x1400 / 1200x1400 /1200x1600 /
1420x1620 / 1620x2060 mm
90 and 110 m/min
100-600 g/m2
8-80 my
MAIN GROUPS
1 Feeder
2 Despray calander and laminating calander
3 Drying section
4 Coating unit
5 Separator
6 Stacker
3
4
5
6
1
2
FEEDER
1
Feeder
with pile 1300 mm high
Side-lay
Non-Stop device
(Option)
FEEDER
➢
Accurate and quick feeding of the sheets
➢
High pile (1300mm) to help with long runs
➢
No time lost for changeovers with non-stop facility (Option)
SHEET INTRODUCTION AND ALIGNMENT
Pneumatic front lays electronically controlled
● Electronic setting of sheet size and overlap
● Mechanical or pneumatic side-lay (at choice)
●
Stacker
Mechanical side-lay
Feeder
DESPRAY CALANDER AND
LAMINATING CALANDER
2
Hologram reading system
(Option)
Despray Calander
Touch screen
panel
Laminating Calander
DESPRAY CALANDER
A good cleaning of the sheet guarantees a better result of the finish and
adhesive saving.
Chrome
Heatable roller
Doctor blade
Brush rollers
(Optional)
Paper
Rubber roller with pneumatic
adjustable pressure
LAMINATING CALANDER
Chromed calander
Ø 294 mm for widths 110 and 120
Ø 450 mm for widths 142 and 162
Rubber pressure roller:
Ø 179 mm for widths 110 and 120 with hydraulic pressure of 8 tons at 6 bar
Ø 355 mm for widths 142 and 162 with hydraulic pressure of 12 tons at 6 bar
TOUCH SCREEN PANEL
➢
Language selection among: Italian, English, German, French,
Spanish, Dutch, Polish and Portuguese
➢
Control and adjustment of all functions of the complete line
➢
Recipe storage for repeated jobs
➢
Operator alarm information and troubleshooting instructions
➢
Diagnostics
➢
Teleservice
➢
Simplicity of use for quick operator learning.
DRYING SECTION
3
Hot air oven
Drying Calander
Ø 1109 mm (or 1400mm on request)
for widths 110 and 120
Ø 1400 mm for widths 142 and 162
DRYING SECTION
Hot air oven
Heat exchanger air/air + heat exchanger air/water
to get a higher drying aggressivity in the final part
of the drying oven.
Benefits:
●Quickest drying time
●Fastest production speed
Oven opens on both sides for easy access
for maintenance and film passage
Drying Calander
Made with the minimum thickness
of steel as possible for an optimal
transfer of heat
Ø 1109 mm (or 1400mm on request)
for widths 110 and 120
Ø 1400 mm for widths 142 and 162
Teflon covering for preventing any film
sticking and for an easier cleaning
COATING UNIT
4
Film unwinder with sonar
for tension control
Electronic management and control
of the adhesive application
by touch screen panel
Coating unit moves away from the laminating unit
for maintenance and cleaning
WATER BASED LAMINATION
The coating unit is operator friendly with an automatic washing system of the coating rollers,
doctor-blade and the adhesive containment basin (which is teflon coated) and with an
easy access between coating unit and laminating calander for any maintenance purpose.
Film trimmer and
trim rewinder
With electronic control
of the rewinding
Film
Chill roller
(Option)
Dosing
roller
Coating
roller
Drying Calander
Hologram reading system
with controlled positioning
Paper
Laminating
calander
THERMAL FILM LAMINATION
In any minute you can decide to swap from water based to thermal
lamination and viceversa = 2 technologies in 1 equipment!
Film trimmer and
trim rewinder
With electronic control
of the rewinding
Film
Chill roller
(Option)
Paper
Laminating
calander
ULTRASONIC SENSOR FOR TENSION
CONTROL OF THE FILM IN UNWINDING
SEPARATOR
5
Hot blade for PET
and specialty films
Bursting rollers
for OPP
Diamond precutting
wheel for OPP
Chill roller
(Option)
Decurling bar
electronically adjusted
SCATEC laser:
A laser reading system with accurate software program
enables the sheet separation exactly in the overlap
position for an even cleaner cut.
Hot knife:
Unstressed and precise cut of laminated sheets in PET
or other specialty Films (metalized, embosed, etc...)
Incision wheel + bursing rollers:
By means of a diamond pre-cutting wheel and a
couple of bursting rollers, one separates OPP very well.
STACKER
Stacker
with pile 1300 mm high
Non-Stop device
(Option)
Sheet slow
down
6
STACKER
➢
Accurate delivery of the sheets with selection of the joggers movement
➢
High pile (1300mm) to help with long runs
➢
No time lost for changeovers with non-stop facility (Option)
➢
Slowing down device of the sheets arriving from the separator to the
stacker in order to prevent any paper jamming.
OPERATOR FOOTBOARD
Standard footboard along the operator side of the
machine to facilitate work on the machine.
Thank you for your attention!
We remain at your disposal for any further information:
ECOSYSTEM COSTRUZIONI S.R.L.
Address: ITALY - 38068 Rovereto (TN)
Via F. Zeni, 8 - Pad. 47/48
Phone: + 39 0464 420852
Fax: + 39 0464 488924
Email: info@ecosystemcostruzioni.it
Web: www.ecosystemcostruzioni.eu
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