Mixers Mixer
In the hands of the best
Mixers
Mixer-Grinders
Table of
contents
Mixers
Cooking-Mixers
P 450
P 450/PV 450
P 500
P 500
P 750
P 750/PV 750
P 1000
P 1000/PV 1000
P 1500
4–5
P 1500/PV 1500
P 2000
10–11
P 2000/PV 2000
P 3000
30
P 3000/PV 3000
8–9
P 4000
P 4000/PV 4000
Vacuum-Mixers
Vacuum-continuous pass Mixer
PV 450
31
PV 750
6–7
KVM 210
22–23
Mixing axles
12–13
Details Mixer-Grinders
18–21
Production lines
24–27
PV 1000
PV 1500
PV 2000
PV 3000
PV 4000
Mixer-Grinders
PG 161
16–17
Controls
28
Online-Analysis
29
Loading possibilities
30–31
Technical Data
32–33
PG 160
PU 200
14–15
PU 201
Grey printed variants are alternatively available.
3
Mixers
Mixer technology
Mixers are ideal machines to mix preground meat and fat with salt, nitrite,
spices or additives for the production of
hamburger, coarse frying sausage, coarse
spreading sausage, kebab, various types
of raw sausage, vegetables, cheese and
salads. A cutter or grinder may be installed
before or after the Mixers.
Mixer as standardization unit
A weighing device at the Mixer determines
the current weight of the mixture in the
machine. Therefore, the Mixers are essential in production in order to strictly adhere to the composition of recipes. When
employed in production lines, Mixers are
often used as buffers between the grinder and cutter respectively Konti-Kutter.
While a batch is being cut in the cutter,
the upstream Mixer simultaneously mixes and standardizes the next batch. This
achieves optimised work processes and the
shortest working times possible.
If the Mixer is installed upstream of a batch
preparation system, it mixes the various
types of meat. The batch preparation system is supplied by mobile containers, belt
conveyors or screw conveyors from the
Mixer.
Mixer P 1500
4
5
Vacuum-Mixer
Vacuum-Mixer
The use of Vacuum Mixers results in the
volume of the meat cell being increased. Intensive mixing opens the cells on the meat
surface. Liquid cell plasma comes out and
covers the surface of the meat pieces as a
binding protein film. In this manner, additives can best be absorbed by the meat
cell. The taste of the raw goods is significantly improved in this manner. The mixed
goods are heated only little due to the use
of vacuum. In further processing, the cut
material becomes denser and clearer, as
the mixed product has fewer air inclusions.
Chemical effect of vacuum
Considerably longer freshness and shelf
life of the meat products. The low amount
of air inclusion, primarily in fine-grained
mixtures, results in significantly improved
taste preservation in the product. Due to
the small amount of oxygen from air entrained in the vacuum-mixer, the reaction
of oxygen with fatty acids (fat oxidation)
is significantly reduced. The product has
better shelf life.
Biological effect of vacuum
Due to the exclusion of oxygen, respectively the replacement of residual atmosphere
by chemically and biologically neutral nitrogen, the growth of germs is greatly suppressed. Aroma degradation and ageing
of sausage starts significantly later. Longer shelf life.
6
Vacuum-Mixer PV 750
7
Cooking-Mixer
Cooking-Mixer
Mixer with cooling
In the Cooking-Mixer, the products are
heated very rapidly by means of direct
steam. The Cooking-Mixer cooks the raw
material for cooked sausage production,
considerably decreasing the working time
in the Cutter.
Ideal processing temperatures can be
achieved by adding LCO2 (liquid carbon
dioxide) or LN2 (liquid nitrogen) using a
temperature control unit. The LCO2 is injected into the hopper from the bottom.
The cooking system results in about 10 %
material gain. Complete retention of taste,
aroma and proteins that would otherwise
be lost by the boiling water. Due to the extremely short cooking time in the CookingMixer at an ideal temperature, the taste
and aroma-forming ingredients are completely preserved in contrast to cooking in
the kettle or steam cabinet.
The Cooking-Mixer is ideal for the production of cooked sausage, soups, cooked meat
stuffings of various kinds, etc.
Cooking-Mixer PV 750
8
The Mixer with cooling then replaces refrigerator capacity in an ideal manner. It creates
the ideal thermal conditions for all further processing. There is a permanent expansion
chamber above the hopper via which it is possible to extract the gas. The models with
direct steam heating or LCO2 or LN2 are equipped as a standard with the temperature
control unit PT 100 with digital display and pre-adjustable switch-off. The heating respectively cooling will be switched off automatically when the pre-adjusted temperature is reached.
9
Weighing unit with batch
preparation device
Weighing unit for the hopper
capacity
A weighing unit with batch preparation
device and programmed discharge is also
available on request. Along with indication of the hopper capacity, it also allows
batch and weight-oriented discharge under program control.
On request, the Mixers, Vacuum-Mixers,
Cooking-Mixers and Mixer-Grinders can
be fitted with a weighing unit with digital display to accurately determine the
weight of the hopper capacity. This allows
the adding of individual ingredients in sequence in order to exactly achieve the desired composition of the entire mixture. As
the desired mixture is maintained without deviations, exactly calculable production is possible. A uniform quality standard is ensured.
The current weight of the mixture is determined by the weighing unit of the mixer.
The nominal weight of spices and additives
are accurately calculated and displayed
relative to this weight.
At the spice scale, which is available as
optional equipment on request, the quantities displayed are added manually and
then acknowledged at the terminal.
A total of 5 recipes, each with up to 10
different components can be saved with
their compositions in percentage.
Kebab
The Mixer is loaded with beef, veal or turkey pre-ground to 2 or 3 mm. During the
mixing process, salt, spices, additive if desired water or other liquid materials are
added and intensively mixed within a short
period of time. Due to the special mixing
geometry of the Seydelmann mixer, intensive and stable blending is achieved within a short period of time. Beef fat is mixed
in very homogeneously. It is no longer visible in the cut. This produces a Kebab-Spit
of the best, smooth consistency, no grease
drips out on the grill, the knife cuts optimally.
Mixer P 2000
10
11
Mixing axles
Technology of Mixers/VacuumMixers/Cooking-Mixers
2 mixing axles each driven by 2-speed
3-phase gear motor, independently switchable forward and reverse, at high and low
speed. The P 500 with one mixing axle.
Frequency control
The mixing shafts can be equipped with a
stepless frequency drive unit. By means of
this frequency drive the optimised speeds
can be pre-selected for the mixing and unloading.
The product is optimally and gently mixed by
the special arrangement and position of the
paddles. In the discharge direction, short
spirals are mounted to the paddle axles
for gentle and fast discharge.
At the display, which is separately mounted in a stainless housing, the interval time
is set and displayed by 2 time settings, i.e.
the shift from forward to reverse gear, as
well as the total mixing time.
Program control with adjustable interval
and mixing time, or program control to
program various mixing speeds and mixing intervals, for LCO2 or LN2 injection, for
vacuum or total mixing time on request.
Combined design with mixing paddles as well as -spirals
Mixing axles
Adaptable designs of the mixing axles.
Depending on the application different
combinations of mixing-paddles as well
as mixing spirals are possible.
The Mixers can be equipped with a reinforced drive for processing special
products, such as kebab or cheese.
12
Design with mixing spirals
13
Mixer-Grinders
Mixer-Grinders
Discharge via the pneumatically operated
discharge flaps, or via the Grinder housing with 160 or 200 mm hole plate diameter is possible only with the loading bin
BW 200 pushed in.
This allows the use of the machine both
as a Mixer-Grinder or an efficient Mixer.
This offers options that otherwise are only
available with two separate machines.
For example, premixing, standardization and grinding, then reloading into the
machine for mixing with additives, then
discharge through the pneumatically
operated discharge flap.
The worm, worm housing and bayonet
locking of the Mixer-Grinder are made of
solid stainless steel. Mechanical wear of
the stainless steel worm housing is largely prevented by a special material of the
internal housing surfaces.
The working worm is fitted with a shortterm reverse gear. This allows to return
small quantities of the mixing product to
the mixing process.
Mixer-Grinder PU 200
14
15
Application example:
Mixer-Grinder PG 161
16
Coarse, spreadable- or sliceable dry sausage explained by the exemplary production of Westphalian sausages. Cooled pork
is mixed and coarsely pre-ground in the
Mixer-Grinder. Then the cutting set is
changed to a 5 mm hole plate and 7-winged
final knife. The meat is returned to the
Mixer-Grinder and mixed with salted pork
and spices. Grinding is continued as long
as the meat has little binding. This gives
the sausages a good and clear cut. Coarse
sausage for spreading is made in the same
manner, but using the 3 mm hole plate and
9-winged final knife. Nuremberg sausage,
frying sausage, Krakow and other cooked
sausages with coarse show meat can be
made in the same manner. The sausages
produced in this manner meet the highest
demands for appearance and quality. Working with the Mixer-Grinder is efficient, of
high quality and cost-efficient.
17
Details Mixer-Grinders
Outlet hand guard
Outside knife*
The outlet hand guard is to be understood
as required security equipment. Its electrical interlocking prevents injury from
the cutting set.
The outside knife is running on the last
hole plate. Meat coming out of the grinding
set in the form of threads is cut once again
getting a uniform size and blend. Ideal for
coarse meat pieces, dry sausage, frying sausage etc. The outside knife can only be used
in connection with the hand safety guard.
Bayonet locking
Outside cutting device*
The solid stainless bayonet locking ensures
a fast and easy change of the hole plates
and knives. As the outer ring remains on
the housing, the front part of the bayonet is
considerably lighter than the whole screw
nut. The bayonet locking also protects the
thread of the worm housing.
The outside cutting device has a separate
motor and drives the outside cutting knife
independently of the working worm. The
permutations are steplessly preadjustable
to achieve the desired size of granulation.
Higher speed produces shorter particles,
slower speed produces longer particles.
The outside cutting device produces exact
uniform particle sizes of any material.
Control panel
Holding device*
All control elements are clearly installed
at the operator position. The control panel
of the machine is laid-out in an ergonomical way. Clear symbols for the functions
of the machine guarantee an ease of operation and avoid errors.
The holding device for the precutting plate
(kidney plate) guarantees an almost frictionfree and careful cut. The grinding set is not
pressed together under the high pressure
of the meat flow. The wear of hole plates
and knives is reduced considerably.
18
*optional equipment on request
19
Separating set*
Pneumatic separating device*
Separating set for the improvement of the
meat quality. Gain of time during deboning. Gristle and sinew, etc. do not have to
be cut out. The separating kit sorts out a
great portion of the hard components in
meat. No blocking of the cutting set as
the hard particles are removed automatically. Therefore improved throughput with
clearest cut.
The pneumatic separating device, used
with the separating unit, ensures even
more exact and precise control of separation and sorting out sinew and meat. The
pneumatic separating device controls the
desired flow by means of a ball valve (separate compressed air connection required).
The interval time between opening and
closing of the valve can be set individually as required. The transparent discharge
hose allows you to continuously check the
quality of the discharged product.
The meat quality is upgraded by 1 to 2
quality levels (GEHA). The sinew material
which was once sorted out is now used in
deep-frozen condition for further processing. The Cutter is able to cut up this material to a structure-free and homogenous
sinew emulsion being added in standard
products.
Worm cradle*
20
The stainless worm cradle is delivered as
an option. It is used as a storage device
and for the cleaning of the worm and the
cutting set.
*optional equipment on request
21
Vacuum-continuous
pass Mixer and Konti-Kutter
Vacuum-continuous
pass Mixer KVM 210
The premixed product is sucked through
the vacuum into the mixing area. In case
of considerable distances or continuous
transportation into other production areas a pump is necessary as filling device. It
is possible to fill smaller batches into the
machine via a loading station however the
cover has to be opened.
In the mixing area a mixing screw is working. Air spaces, which arose during the
pre-shredding and pre-mixing between
the meat and pieces of fat, break up. The
remaining air pockets come to the surface
by the mixing paddles pitch and their rotation in order to create a complete vacuum thanks to the preset vacuum.
The conveyor screw which is located in
the hopper bottom is operating as conveying system so that the material is directly
passed on into the housing of the cutting
set of the Emulsifier. Should the Mixer be
situated in considerable distance of the
Konti-Kutter a tube connection possibly via
a pump is necessary. Thus the Konti-Kutter
is filled with raw material which is mixed,
vacuumized and roughly precrushed.
Konti-Kutter KK 250 AC-6 with
Vacuum-continuous pass Mixer
22
The Vacuum-continuous pass Mixer evacuates the air out of the premixed mass.
Thanks to the advantages of vacuum an
absolute homogenous and compact emulsion of very high quality is produced. This
mode of production is extremely efficient.
No operator errors are possible.
23
Production lines
Production lines
Machines from Seydelmann can be integrated into production lines and connected
via conveyors. Thus all products that are
manufactured in the food industry can be
produced almost completely automatically.
These production lines are used e.g. for the
manufacturing of meat-, fish-, cheese-, vegetable- and fruit products, soups, sauces,
marzipan, nougat cream, chocolate, confectionary etc.
Automatic production line with Mixer P 1500
4
1
Conveyor belt with flights
2
4
3
2
Frozen Meat Grinder
3
Screw conveyor
3
5
1
2
4
Mixer
5
Konti-Kutter
5
24
25
Planning
Due to the immense expertise and longtime experience in the field of food processing Seydelmann supports and consults extensively the planning of entire production
lines as well as the integration of individual
components into existing production flows.
Thus, individual production steps like
pre-cutting, mixing, standardising, further cutting, thermal editing and much
more requirements in all areas of the food
processing can be planned, developed and
integrated.
Thereby Seydelmann offers complete solutions and integrates the needed conveyor
components in the production lines. Drawings and CAD layouts provided by Seydelmann are tailored to the individual customers needs.
Automatic production line with Konti-Kutter KK 250 AC-6
7
8
5
6
1
Conveyor belt with flights
2
Frozen Meat Grinder
3
Screw conveyor, swivelling
4
Mixer
5
3
7
8
4
2
5
Mixer
6
Emulsion pump
7
Loading Mixer
8
Konti-Kutter
6
3
2
4
1
1
26
27
Controls
Online-Analysis
TD 200
Online-Analysis*
By the control TD 200 it is possible to enter
the mixing time, the intervals and brakes.
10 programmes are optionally possible.
Sensors for an online visual observation
and control mode in the production of high
quality foods gain more and more significance in the food processing industry.
In high volume situations even small mistakes in production can have serious consequences – like complex and cost intensive improvement procedures in quality.
Serious analysis figures from outside sources such as laboratories can only produce
data regarding quality ex post.
TP 177
Additionally to the functions of the TD 200
this control type shows the values for the
water addition, the temperature as well as
the vacuum.
For this reason Seydelmann offers its customers the Seydelmann Online-Analysis
System, which is a means to quickly analyse ingredients such as fat, protein, water and connective tissue.
This is how a total control is guaranteed.
The system is working by the help of a spectrometer within the Mixer which makes it
possible to analyse the complete production flow continuously.
SPM 177
All available values can be displayed when
working with the SPM 177. Additionally
this control provides for 10 programmes
with 20 programme steps for each individual programme. Those can be retrieved
and started via a cross switch directly at
the Mixer.
28
*optional equipment on request
29
Loading possibilities
Mixer P 3000
Loading
The Mixers and Mixer-Grinders are loaded either by means of a column hoist, conveyor belts or screw conveyors. On request, the column hoist is mounted to the
machine or to the floor (exclusively in the
design with weighing unit). It is fitted to
accept loading bins BW 200 and BW 300.
Working platform
The mixed goods can easily be controlled
from a stainless safety working platform
normally mounted on the right – mounting
on the left is possible on request. If space
30
is limited, an electrically locked safety step
may also be chosen on request in place of
the working platform.
Hopper covers
On request, special hydraulically operated hopper covers are available for different requirements: For example for dustproducing products, or to attach feeding
connections for liquid nitrogen LN2 or carbon dioxide LCO2 . For low room heights, a
special, 2-piece cover with hydraulic operation is available for all Mixers.
*optional equipment on request
Mixer PV 450
Hygiene
All machines are mostly made of stainless
steel, all edges are rounded. The drives of
the mixer shafts, gear motors and pneumatic cylinders of the discharge flaps are
covered. Easy cleaning is possible.
Safety
Service
Global service
Qualified service technicians
Extensive spare parts supply
warranted for many years
Emergency service 7 days/week
Loan machine service
Seydelmann machines are manufactured
in accordance to legal safety regulations
and have the CE-Declaration of Conformity.
Advanced quality
Innovating thinking, economic acting, quality production. Certified by the sought-after certificate to ISO 9001 we will continue to safely meet the highest demands in
the future.
© 2010 Maschinenfabrik Seydelmann KG
All the contents of this brochure, especially the texts and pictures,
also in excerpted form, are the intellectual property of Maschinenfabrik Seydelmann KG, D-70174 Stuttgart. All rights reserved. No
portion of this brochure may be copied, duplicated or distributed
without the written approval of Maschinenfabrik Seydelmann KG.
This prohibition covers in particular commercial duplication by copying, recording in electronic databases, duplication on data media,
and transferring to other forms of printed products.
31
B3
T1
h6
h1
h2
h3
h4
P 450 / P 7 50
PV 450 / PV 7 50
Technical Data
B2
B1
B3
B2
B1
T1
h1
h2
h3
h4
P 500
B3
B2
B1
T1
h1
h2
h3
h4
P 1000 – P 4 000
B3
B2
PV 1 000 – PV 4 000
h1
h2
T1
h3
h4
h6
B1
englisch 05 / 2010
2 mixingmotors
weight
weight
with
loading
device
in kg
(approx.)
in ltrs.
(approx.)
each kW
in kg
in kg
B1
B2
B3
T1
h1
h2
h3
h4
h6
min. width of door
P 4 50
hopper
capacity
Type
mixing
capacity
Mixers and Vacuum Mixers
325
580
2,6 / 3,2
1250
1550
110
215
330
191
75
80
184
305
–
113
650
1
mixingmotor
6,5 / 8
1200
1500
79
176
290
220
75
80
205
305
–
82
dimensions in cm
P 500
350
P 7 50
550
990
2,6 / 3,2
1400
1700
110
215
330
246
75
80
184
305
–
113
P 1 000
700
1300
6,5 / 8
1750
2050
145
250
360
220
75
80
205
305
–
148
P 1 500
1000
1800
6,5 / 8
2050
2350
145
250
360
257
75
80
205
305
–
148
P 2 000
1400
2500
6,5 / 8
2300
2600
145
250
360
312
75
80
205
305
–
148
P 3 000
2300
3800
10 / 13,5
2600
2900
181
280
390
305
75
80
197
305
–
184
P 4 000
3000
4700
15 / 20
3100
3400
181
280
390
355
75
80
197
305
–
184
PV 4 50
325
580
2,6 / 3,2
1530
1830
110
215
330
191
75
80
184
305
325
116
PV 7 50
550
990
2,6 / 3,2
1680
1980
110
215
330
246
75
80
184
305
380
116
PV 1 000
700
1300
6,5 / 8
2030
2330
158
250
360
220
75
80
205
305
375
161
PV 1 500
1000
1800
6,5 / 8
2330
2630
158
250
360
257
75
80
205
305
412
161
PV 2 000
1400
2500
6,5 / 8
2580
2880
158
250
360
312
75
80
205
305
467
161
PV 3 000
2300
3800
10 / 13,5
2880
3180
195
280
390
305
75
80
197
305
400
198
PV 4000
technical data on demand
KVM 210
technical data on demand
Dimensions/data not binding. Alterations reserved.
32
Technical Data
B3
B1
h2
h1
T1
T2
h3
h4
B2
weight
weight with
loading
device
kW
each kW
in kg
in kg
B1
B2
B3
T1
T
h1
h2
h3
h4
min. width of door
2 mixingmotors
in kg
in ltrs.
(approx.) (approx.)
dimensions in cm
main motor
Type
hopper
capacity
mixing
capacity
Mixer-Grinders
148
PG 1 60
1000
1800
18/29
6,5 / 8
2250
2550
145
255
360
245
2
253
75
80
205
305
PG 1 61
700
1300
18/29
6,5 / 8
1950
2250
145
255
360
208
216
75
80
205
305
148
PU 2 00
1000
1800
25/37
6,8 / 8
2300
2600
145
255
360
245
255
75
80
205
305
148
PU 2 01
700
1300
25/37
6,5 / 8
2000
2300
145
255
360
208
218
75
80
205
305
148
Dimensions/data not binding. Alterations reserved.
33
Mixers
Mixer-Grinders
Maschinenfabrik Seydelmann KG
HEADQUARTERS AND SALES OFFICE
FACTORY AND BRANCH
Hoelderlinstraße 9
DE-70174 Stuttgart / Germany
Tel. +49 (0) 711 / 49 00 90-0
Fax +49 (0) 711 / 49 00 90-90
info@seydelmann.com
Burgstallstraße 1–3
DE-73431 Aalen / Germany
Tel. +49 (0) 7361 / 5 65-0
Fax +49 (0) 7361 / 3 59 51
info@aa.seydelmann.com
www.seydelmann.com
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