Lewis Brothers SD-1 Spreader Body Owner/Operator Manual

LEWIS SPREADER BODY

OWNER / OPERATOR MANUAL

MODEL #

SD-1 SPREADER BODY

Manufactured by:

LEWIS BROTHERS MANUFACTURING, INC.

Post Office Box 146

Baxley, GA 31513

Tel: (912) 367-4651

Fax: (912) 367-3958

1

1-29-14

INTRODUCTION

All Lewis Brothers equipment is manufactured under stringent production and quality assurance procedures prior to preparation for shipment. A final quality check is performed on all equipment before shipping.

The best equipment is only as good as its operation and management. Sound operation and good preventive maintenance practices are essential to efficient performance of your Lewis Spreader Body.

Questions on parts and service for the equipment covered in this manual should be referred to the local dealer from whom the equipment was purchased, or the nearest Lewis Brothers Dealer.

We sincerely thank you for purchasing Lewis Brothers equipment.

2

TABLE OF CONTENTS

INTRODUCTION

SAFETY

2

Owner’s And Operator’s Responsibility

4

5

6

WARRANTY 8

Limited Warranty

9

SPECIFICATIONS 10

11

OPERATION

Machine Setup

Tractor Settings

13

13

13

15

STORAGE 16

17

Model SD-1 Storage

MAINTENANCE

Chain Adjustments

Lubrication

18

19

19

DECALS

PARTS

20

22

3

SAFETY

4

OWNER’S AND OPERATOR’S

RESPONSIBILITY

This manual is intended for use with your Lewis Spreader Body. Extra effort has been made to provide for safe operation of this equipment. This manual as well as the safety decals placed on the equipment is part of that effort. Your new Spreader

Body should perform the various functions for which it was designed if it is maintained, adjusted to your specific conditions, and operated correctly.

It is the responsibility of the owner and every operator of this equipment to read and understand this manual before initial startup, before each season, before performing service or maintenance tasks and prior to storing the equipment. Each employee who will work on or around this equipment should be instructed in how to do so safely.

It is important to understand the operational methods and safety issues mentioned in this manual. Lewis Brothers cannot anticipate all conceivable ways service and operational functions might be performed and of the possible hazardous consequences of such. Anyone using or servicing this equipment must first satisfy themselves that their chosen methods do not jeopardize the safety of themselves, others, or the equipment.

Read the warranty on page 9. The purchaser is required to fill out and return the registration card supplied with this owner's manual within ten (10) days of purchase to Lewis Brothers Manufacturing to be eligible for warranty coverage.

Genuine Lewis replacement parts will insure the durability and long life of your

Spreader Body. Lewis repair parts and optional equipment should be ordered through your Lewis Brothers' Dealer.

Operators should thoroughly inspect the Spreader Body before and after each use.

All chains and bearings should be properly lubricated as specified, and any worn or damaged parts repaired or replaced. Failure to repair or replace worn parts could result in damage or excess wear to other parts.

5

GENERAL PRECAUTIONS

•

MAKE SURE

everyone is clear of the equipment before starting the tractor's engine and while equipment is under operation.

•

DO NOT allow anyone to ride on this equipment

.

• KEEP hands, feet, hair and clothing away from all moving parts. Do not wear loose clothing while operating equipment, as this may present an entanglement hazard.

• DRIVE the pulling tractor at speeds compatible with conditions and good safety practices. This is especially important when operating over rough ground, on slopes, crossing ditches or while turning.

• NEVER LEAVE this equipment in the raised position when parked and unattended.

• STOP the tractor's engine and relieve any hydraulic pressure by actuating all hydraulic valves in both directions before disconnecting any part of the hydraulic system.

• MAKE SURE hitch components are attached securely before operating or transporting.

• USE flashing warning lights when on highways, except where prohibited by law.

6

• STOP tractor engine before leaving operator's position to adjust, lubricate, clean or unclog machine.

• KEEP all shields in place.

•

Chock wheels and block up head of machine securely prior

to working under machine. Failure to do so may result in serious injury or death.

•

MAXIMUM towing speed is 25 MPH.

• OBSERVE all safety decals located on machine. Should any safety decal become damaged unreadable, or lost, REPLACE IT IMMEDIATELY. New decals may be obtained from your Lewis Brothers' dealer.

• WEAR dust respirator at all times while using this machine (3M part # 8710 is recommended).

7

WARRANTY

8

LEWIS BROTHERS MANUFACTURING, INC.

LIMITED WARRANTY

Lewis Brothers Manufacturing, Inc. (hereinafter referred to as “LBM”) warrants each item of new equipment manufactured by LBM to be free from defects in material and workmanship under normal use and service.

The obligation of LBM under this LIMITED WARRANTY is limited to repair or replacement, as LBM may elect, of any parts that prove, in LBM’s judgment, to be defective in material and workmanship within the first twelve (12) months after the date of invoice to the original purchaser. THIS LIMITED

WARRANTY DOES NOT APPLY TO BELTS, HYDRAULIC HOSES, TIRES, AND OTHER

SERVICE ITEMS, WHICH SHALL HAVE A NINETY (90) DAY WARRANTY.

THIS LIMITED WARRANTY WILL APPLY FOR (3) MONTHS ONLY WHEN THE UNIT IS

USED IN A COMMERCIAL APPLICATION.

All warranty part repairs and replacements must be made by a certified LBM dealer. Any outside work or alterations made without written approval of LBM will render this LIMITED WARRANTY void.

LBM’s obligation specifically excludes any liability for consequential damages, such as loss of profit, delays, expenses, damage to goods or property used in connection with or processed in or by the product sold, or damage to the product sold from whatever cause, whether or not such loss is due to negligence by

LBM.

This LIMITED WARRANTY shall not apply to any item that has been operated in a manner not recommended by LBM.

No person is authorized to give any other warranties or to assume any other liability on behalf of LBM unless made in writing by Lewis Brothers Manufacturing, Inc.

THIS LIMITED WARRANTY IS IN LIEU OF AND REPLACES ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE ARE EXCLUDED, AS ARE ALL OTHER REPRESENTATIONS TO THE

USER-PURCHASER AND ALL OTHER OBLIGATIONS OR LIABILITIES, INCLUDING

LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES, ON THE PART OF LBM.

LEWIS BROTHERS MANUFACTURING, INC.

P.O. BOX 146 - BAXLEY, GA. 31513

FEBRUARY 1, 2007

9

SPECIFICATIONS

10

SPECIFICATIONS

Spreader Body Model # SD-1

Overall Height 60 inches

Overall Width 84 inches

Overall Length 22 Feet

(Tandem Axle) 9.5 L x 15

Application Rate Adjustable

Hydraulic gpm

Tire Pressure

Hydraulic Oil

50 psi

AW 68

11

SETUP

AND

OPERATION

12

MACHINE SETUP

TRACTOR SETTINGS

The Lewis Spreader Body is designed to be operated at 540 rpm PTO. If your tractor has an option of a 540 or 1000 rpm PTO, you should install the 540 shaft.

RECOMMENDED

ATTACHMENT POINT

HK-101644

SD-300078

HK-101642

SD-300071

HK-101624

HK-101645

HK-101570

Figure 1

ATTACHING SPREADER BODY TO THE TRACTOR

Attach the Spreader Body to the tractor's fixed drawbar using a heavy duty hitch pin. Next, attach the hydraulic pump to the tractor PTO shaft. (Figure 1) Slide the pump onto the PTO shaft as far as possible. Secure its position by wrapping the chain on the torque arm around some portion of the tractor hitch which is secure and will not allow the pump to slide off or spin once the PTO is engaged.

13

A good place to chain the pump is around the top link pin. (See figure 1) Always try to pull the pump from the PTO after it is chained into place.

If the pump slides very far back on the shaft it is not snug enough. Take up another link on the chain and repeat the process again.

Making this connection too tight may put excess pressure on the PTO shaft resulting in damage to pump or shaft.

Once the pump is properly installed on the PTO shaft, the spreader body is ready to begin operation.

The Lewis Spreader Body is designed to operate with the tractor PTO turning within a range of 500 – 540 rpm for optional performance. 540 rpm is the most desirable speed and will produce the maximum flow and pressure from the pump.

The material application rate can be controlled by adjusting the control valve located at the rear of the machine. (Figure 2) By increasing the speed of the unloading chain, the operator can increase the amount of material being applied.

The spreading can be increased or decreased by adjusting the tractor PTO speed.

SD-300073 HK-100717

HK-101410

HK-101405 HK-100696 SD-300076

Figure 2

14

HK-101410

Diverter

TOWING AND TRANSPORTING

A tractor of sufficient weight and power is required to both pull and control a

Lewis Spreader Body over the terrain in the given area of operation. A tractor with a minimum of 50 PTO horsepower is required for proper operation of the Lewis

Spreader Body. In order to have full control, your tractor must be able to maintain traction under all turf or surface conditions. Additional weights may be required to the front of the tractor to avoid unstable towing conditions.

If it becomes necessary to tow the Spreader Body for extended distances the following is recommended. Store the hydraulic pump on the support pin located on the tongue and secure it with the torque bar chain. Tie up all hoses to prevent them from dragging or becoming damaged. Tongue weight for towing is approximately 1300 to 1500 lbs. The equipment used for towing must be heavy enough to pull the Spreader Body, but more importantly must be equipped to safely stop under the additional load. Towing speed should not exceed 25 mph.

Maximum caution should be maintained at all times when transporting the Lewis

Spreader Body.

15

STORAGE

16

STORAGE

After each use, the Lewis Spreader Body should be washed down thoroughly removing all litter, inside and out. After washing, treating with a disinfectant is recommended in order to kill any remaining bacteria. The next step is treating the machine with soluble oil to protect it from rust and corrosion. One product that meets these requirements is called LPS#3. You may find this or other similar products at your Lewis Poultry Housekeeper Dealer, tractor dealerships or farm supply stores. It is important to remember that all chains must be properly lubricated before and after each use and especially before storage.

When washing the Lewis Spreader Body, never allow a highpressure water stream to come in contact with bearings or idler seals. Water can be forced into the bearing and will cause premature failure.

Check all safety decals and make any necessary replacements. Decals may be obtained from your Lewis Dealer.

17

MAINTENANCE

18

MAINTENANCE

Chain Adjustments

Periodical adjustments may be necessary to the unloading chain. Remove excess slack in the unloading chain by adjusting the front shaft assembly. (figure 3) Be sure that both sides are adjusted equally. Grease all bearings after each use, being careful not to over-grease. Spray lubricant over machine after each use to protect machine from rust.

Adjust Both Sides

Equally

Grease

Unloading Chain Adjustment

Figure 3

19

DECALS

20

HK-100908 HK-101669 HK-100918

HK-100906 HK-100907 HK-100916

HK-100919 HK-100912 HK-100899

21

PARTS

22

HK-100464

HK-100461

HK-100462

HK-100463

HK-100461

HK-100462

HK-100463

HK-100466

Front Unloading Shaft Assembly (HK-100460)

Shaft, Front Unloading

Sprocket With Grease Fitting

Sprocket With Set Screw

HK-100471

HK-100472

HK-100473

HK-100474

Rear Unloading Shaft Assembly (HK-100470)

HK-100471 Shaft, Rear Unloading

HK-100472 Sprocket

HK-100473 Bearing

HK-100474 Sprocket

23

HK-100674

HK-100671

Unloading Chain (HK-101296)

HK-101624

HK-101646

PTO Pump Kit (HK-101639)

Part Number Description

HK-101624 Pump

24

Quantity

1

1

HK-100721

HK-100722

HK-100776

HK-100777

Part Number Description

HK-100776 Nipple 1-1/4 X 1-1/4

HK-100778 Strainer

25

HK-100778

Quantity

1

1

1

1

1

4

5 6 7 8

9

3

Item #

2

5

6

1

2

Part #

HK-100966

12 11

Spreader Assembly

Description

Quick Coupler (Kit)

HK-100555

HK-100960

Spinner Drive Motor Pulley

Spinner Idler Pulley

11

12

HK-100408

HK-100412

R.H. Spinner Fan

L.H. Spinner Fan

26

10

Item #

HK-100017 HK-100016

Flow Divider Weldment (HK-100015)

Part # Description

27

7

8

1 2 3 4 5 6

9 10 11 12 13

15 16 17 18 19

14

Fittings and Adapters

Item # Part # Description

1 HK-100965/HK-100964 2NS-12-NPT-male/NS-12-NPT-female

2 HK-100776 5404-20-20

3 HK-101438

4 HK-100976

5 HK-100963

6 HK-100772

7 HK-100994

8 HK-101644

9 HK-100774

5605-12-12-12

5605-08-08-08

5404-08-08

5404-12-12

TF12

6900-20-20

5406-12-08

10 HK-101441

11 HK-101437

12 HK-101645

13 HK-101442

14 HK-100993

15 HK-100962

16 HK-101642

17 HK-101582

18 HK-100971

19 HK-100989

6405-12-12

6405-12-08

6900-12-12

1404-08-12-SPL

TM12

6902-10-08

6801-06-06

2501-06-06

1501-08-08

1501-02-02

28

9

5

3

1

Item # Part #

8

2

Hydraulic Hoses

Description

4

7

9

HK-101410

SD-300068

Spinner Motor, AX08-08MP-08MPX-45” (see figure 2)

Relief Valve

29

SD-300040

Baffle Assembly

30