Triton Systems | RL331x Traverse | Owner Manual | traverse 2-high hcdu upgrade/installation

traverse 2-high hcdu upgrade/installation
Traverse 2-High HCDU
Upgrade/Installation
TDN 07103-08209 May 11, 20012
Corporate Headquarters:
21405 B Street
Long Beach, MS. 39560
PHONE: (800) 259-6672
FAX: (228) 868-9445
© 2012
Triton. All Rights Reserved. TRITON logo is a registered trademark of Triton
Systems of Delaware, LLC.
HCDU Installation
Introduction
Contents
Purpose..............................................................................................................................................................2
Scope .................................................................................................................................................................2
Application.........................................................................................................................................................2
Required Parts and Tools ...............................................................................................................................2
Power Supply Replacement (if applicable)......................................................................................................3
SCDU Removal Procedure.......................................................................................................................4
Relocating Brackets............................................................................................................................5
I nstalling HCDU B ody .....................................................................................................................5
R eplacing D ual C assettes ...............................................................................................................6
Purpose
This guide covers the steps for replacing current Traverse ATM single unit cash dispensers with a dualdecked, high-speed dispenser capable of holding more than twice the number of bills used in a single
cassette. This document includes a list of all tools and hardware necessary for the removal of the old
unit and replacement of the new power supply, dispenser and cassettes.
Scope
This procedure applies to all service personnel involved in the process of maintaining, converting, or
upgrading hardware and software on Triton ATMs nationwide and abroad.
Application
This upgrade covers all Traverse LRL 331X ATM units currently utilizing standard dispenser units.
Upgrading to the 2-High HCDU dispenser will increase bill capacity, help lower travel costs and save
time spent at unit.
Required Parts and Tools
TOOLS REQUIRED
Number two (2) Phillips screwdriver
KIT #06200-08209
Traverse 2-High HCDU Upgrade Kit
Items in kit
41017-11087
41017-00018
41017-00019
41017-00020
41017-00021
41017-00022
41017-00023
07103-00208-00
07100-00126
07103-08209
Description
CDU, ASSY, 2 High HCDU, Front Load W/O CST W/Triton firmware
PSU-3000, 36V Power Supply
Cable, HCDU, PSU-3000 36V DC out
Side Frame L/R
US CASSETTE, HCDU TYPE, 1ST CST
US CASSETTE, HCDU TYPE, 2ND CST
M4 w/ spring washer: 12.5mm: M4 L10 SEMS SCREW
Kit, Installation Manuals & Software Upgrades Instruction Sheet
Vivid Neon Labels (Kit Documentation Part # Label)
Traverse SCDU to 2 High HCDU Upgrade Instructions
2
Qty
1
1
1
2
1
1
8
1
1
1
HCDU Installation
Power Supply Replacement
WARNING: Abnormal shutdowns can cause internal file system corruption if the power switch is
turned off while the system is performing a write operation. Follow instructions below to properly
shut down unit before beginning upgrade.
Before proceeding, follow these steps to remove power from the ATM: Enter Management Functions >
System Parameters > Shut Down the Terminal. When prompted, unlock/ open the ATM control panel and
turn power OFF (0) red switch on the ATMs power supply.
1. Once power is removed from unit, open fascia of unit and
slide compartment forward to determine if current power supply will require replacement. This HCDU upgrade requires the
PSU 3000, a 36-volt power module designed to replace 24volt modules in use on some units. The PSU 3000 module is
identical in size and appearance to some models in other units,
(see figures 2, 3, 4). Check labeling to determine voltage and
whether module must be replaced, (see figure 1).
2. If replacement is needed, disconnect all wiring from current
power supply. Remove two Phillips screws at rear of power
supply unit. Lift from rear and remove power module.
3. Place new power supply in position by inserting flange at
front of unit into slot on mounting deck. Replace two Phillips
screws at rear of unit. Check voltage switch on rear of module
to make sure setting conforms to geographic area of use. The
switch is not auto-sensing, but default is set at 115.
4. Once installed, reconnect all cables that route to and from
power supply. Cable extension supplied in kit, (see figure 5)
will connect in a later step. This cable is necessary to connect
36-volt module to control board on dispenser unit. Do not
return power to unit until all steps have been completed.
Make sure cables are snug and power module is firmly seated.
Begin SCDU removal.
Figure 1
2-High HCDU upgrade requires 36-volt power module
3
Figure 2
PSU 1700/24-Volt Module
Figure 3
PSU 1000/24-Volt Module
Figure 4
PSU 3000/36-volt module used for upgrade
HCDU Installation
SCDU Removal
WARNING: Before opening cabinet and removing SCDU, make sure unit is secured firmly to flooring or
braced in a way that will prevent tipping. The HCDU upgrade will weigh slightly more and may cause an
imbalance when dispenser drawer is fully extended.
This section contains information necessary for the removal of current single-tier cash dispensers and related
hardware. Later sections will cover the installation of the two-tier dispenser unit for Traverse ATMs. The procedure will require removal of the original deck and slides, the installation of new side frames, and re-installation
of original deck and slides. Installing the upgraded dispenser will require a possible power module replacement,
(see page 3), and a main board software update to incorporate the dual dispenser. Find information about software changes in the software instructions. Directions to software link are included in kit.
1. Unlock and open front panels of cabinet and remove single cash cassette drawer from dispenser, (see figure 5).
2. Disconnect all wiring leading to SCDU including DB-9 communications connection, main power connection
just below, and ground wire at right rear of sliding deck.
3. Slide SCDU out of compartment by grasping deck just beneath green strip. Using a Phillips screwdriver, remove four (4) screws that attach base of unit to sliding deck, (see figure 5). Retain screws for later use. Loosen
wing nut on stop bracket at left front of base of unit. Remove two screws holding stop bracket in place.
4. Lift SCDU from sliding deck and set aside. Prepare to relocate slide rails and install left and right side frames
to accommodate HCDU.
Communications Connector
Main Power Connector
Single Cassette Drawer
Remove Four Screws at
Corners to Release Unit
Sliding Rails on Both Sides
Figure 5
SCDU with a 1,000-bill capacity can dispense three bills per second. Upgrade kit drops dual dispenser down
into ATM cabinet and provides a capacity of 1,700-bills per cassette. Unit will dispense at four bills per second.
4
HCDU Installation
Relocating Brackets
If necessary, use assistant to remove rails and tray
to avoid warping rails or causing other damage.
Attach side frames
Stop bracket
1. Slide rails slowly back toward inside of unit to align
oblong openings in rail to match screws holding rail to
original frame. Through openings in rail, remove two
(2) forward screws on both sides, (see figure 7).
2. Slide deck forward and out of unit as far as possible.
Locate and remove two (2) Phillips screws at rear of
left and right sliding rails along inside of compartment
walls. Retain tray and slides for later re-installation.
Attach sliding rails
Figure 6
Upper holes, (left), on both side frames attach to inside of cabinet. Sliding rails attach to frames on both
sides, (right)..
3. Locate left and right interchangeable side frames
from kit. Place outer sides of sliding rails along lower
edge on inside of frame. Attach rails to frame using
four (4) Phillips screws from previous step on each
side. Use same process as removal, aligning holes in
sliding rails to match screw openings.
4. Once both sliding rails are attached to side frames,
align four (4) holes on upper portion of frame with
Figure 7
lowest holes along inside of cabinet, (see figure 6) and
Align holes in rails to remove and replace screws.
attach deck frame to cabinet using eight (8) screws
supplied in kit. Use assistance if possible. Note: Frame 5. Reattach stop bracket to lower position on left side
just above sliding rail, (see figure 6)
fits in place with notches and tabs on either side.
Installing HCDU Body
1. Lower HCDU onto sliding deck and align four holes in deck with slots at base of HCDU. Tighten four (4)
Phillips screws securing HCDU to deck. Slide deck into unit until it reaches stop bracket. Tighten wing nut
on stop bracket.
2. Connect extension piece supplied in kit, (see figure 8) to end of wiring harness and plug into dispenser
control board, (see figure 9). If necessary, shorten cables with TY wrap.
3. Be sure fittings clip together and fit snuggly. Connect DB-9 communications cable into HCDU control
board just above power connection, (see figure 9).
Connector to attach HCDU to
power source conforms to PSU3000, 36-volt power supply. Part
is included in upgrade kit. Wire
colors do not match main cable,
but connections are compatible.
Figure 8
5
HCDU Installation
DB-9 Communication Cable Connector
Connector from Power Supply Harness
to HCDU Control Board
Figure 9
Wiring from power supply and communication systems attach
to control board on right side of HCDU. At left, DB-9 connector, (top), links communications to control board. Below
is the power supply connector running from power module,
(also see figure 8). Make certain connections are secure before operation.
Replacing Dual Cassettes
The HCDU cassettes are identical except for the rail position along the sides. The rail of the upper cassette is in a higher position and the rail of the lower cassette is in a lower location.
1. When HCDU is secured inside cabinet and all wiring attached, locate two bill holder cassettes.
NOTE: Cassettes come with a red label for #1,
or high position, and a blue label for #2, or low
position, (see figure 11). Ensure a label on the
front properly identifies the cassette for ease of
use.
2. Slide cassettes into HCDU until they lock into
position. Cassettes are labeled for upper and lower
use in HCDU.
3. Once cassettes are in place, close and lock doors
and return power to unit.
4. After power is restored to unit, test functionality.
Figure 10
Cassette sides slide along rails inside dispenser
compartment. Be sure to differentiate between upper
and lower cassettes.
Figure 11
The 2-High HCDU with cassettes provides greater
capacity and a higher dispense speed. Each cassette
can hold 1,700 bills.
6
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