TLE Series™ UPS - Industrial Solutions
Critical Power from GE
TLE Series UPS
™
TLE30-40 & TLE40-120 kVA/kW Scalable
three phase 400 Vac
GE provides clean, efficient and reliable power for today’s
world with the high efficiency TLE Series UPS
GE’s TLE Series Uninterruptible Power Supplies TLE30-40 &
TLE40-120 kVA/kW Scalable
The TLE Series UPS is one of the best performing three-phase UPS systems providing critical power protection for a wide range of
applications. The TLE Series operates in VFI mode (Voltage Frequency Independent) and has been developed to satisfy the growing
request of high efficiency through an innovative control algorithm with 3-level inverter technology. This innovative product provides
double conversion operating mode. The TLE Series is developed using GE’s Design for Six Sigma methodology to help ensure that
the product fully meets customer requirements and expectations.
The TLE Series UPS provides industry-leading reliability, efficiency, clean input performance and unity power factor at output.
Reliability can be further increased by paralleling more units utilizing GE’s unique RPA™ (Redundant Parallel Architecture)
technology. Through their complete life cycle, all GE UPS systems are fully supported by service teams which provide world-class,
24x7 preventive and corrective services, training and application expertise.
PSG
SPD
ATS
UPS
Paralleling Switchgear
manage generator startup
and synchronization,
ensuring safety and
efficiency
Surge Protective Devices
protect computers, servers,
etc. from power surges
coming from utility and
generator feeds
Automatic Transfer Switches
transfer critical loads to the
most stable power source,
ensuring sustainable uptime
Uninterruptible Power
Supplies continuously clean
utility power and bridge
the gap between loss of
utility power and generator
availability
Ensuring uptime for critical processes
For mission critical processes, customers rely on our industry-leading power quality solutions to increase critical system
reliability. GE’s Critical Power business has technology that delivers superior performance and industry-leading energy
efficiency for facility backup power management. In addition to our UPS Solutions, we provide the Standby Generator Paralleling
Switchgear, Automatic Transfer Switches and Surge Suppression Devices that deliver power efficiently and reliably.
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TLE Series UPS TLE30-40 &
TLE40-120 kVA/kW Scalable
Delivering Best-in-Class Innovative Technology
GE’s TLE Series UPS is one of the most reliable three-phase UPS systems, providing best-in-class
efficiency, output performance and critical power protection. The TLE Series UPS solutions are
optimized to provide high efficiency at part load conditions.
The TLE Series UPS helps assure low input current harmonic distortion, best-in-class output voltage
regulation and dynamic response. This helps customers save operational costs while implementing
environmentally-friendly solutions.
Easier Installation and Configuration Flexibility
• True front access for operation and maintenance reduces mean time to repair (MTTR)
• Standard built in back feed protection and maintenance switch minimize installation
cost and increase safety
• Smaller size reduced installation and operational foot print
• Redundant Parallel Architecture (RPA) for reliability, redundancy and scalability up to 6 UPS
High Performance and Availability
• Enhanced output performance with unit power factor to protect and supply modern IT load
• Excellent dynamic performance and low output voltage distortion
• Improved diagnostic capabilities with waveform capture and capacitor monitoring
Key Features
• Clean input performance with 0.99 input
power factor and <3% THDi
• Double conversion efficiency up to 95.4%
• Output power factor 1
• True front access design
• Compact foot print
• Improved user interface
• Extremely low output voltage distortion
• Superior Battery Management
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Powering Your Next... is our focus
GE’s TLE Series UPS is one of the most energy efficient double-conversion UPS in the industry, and provides world-class energy
efficiency across the operating load range. The TLE Series delivers efficiency up to 95.4% in double conversion mode.
GE’s UPS performance is optimized at 50-75% load operation, as this is the most common operating range. The optimization of the TLE
Series includes selecting all major power chain components based on maximizing the component efficiency at part load conditions.
TLE Series UPS Provides:
TLE Efficiency
• Substantial reduction in operating cost of UPS
TLE series delivers efficiency up to 95.4% in
double conversion (VFI) mode
• Reduced energy loss minimizes air conditioning
requirement
• Energy savings from reduced cooling
98
Efficiency %
95
Typical
Operating Load
92
TLE VFI Mode
89
86
83
80
25%
50%
75%
100%
Load
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Innovative Product Technology
3 Level Technology for High Efficiency
The TLE Series UPS uses a three level technology with an Advanced Neutral Point Clamped topology implemented with true
Reverse Blocking IGBT. These result in reduced switching and filter losses with respect to a standard two level technology.
Combined with optimized magnetics, the net result is an ultimate 95.4% efficiency in double conversion mode. In addition, the high
level of integration and the optimized power layout result in clean commutations with no over-voltages which in turn translate into
reduced component stress and increased reliability.
Superior Battery Management (SBM)
Higher Reliability with DSP Control
Every GE UPS incorporates a standard feature called Superior
Battery Management (SBM) that can be configured to
periodically test the battery system and calculate true battery
runtime using measured values for temperature and load.
Every TLE Series UPS incorporates improved diagnostic
capabilities with the new FLEX DSP control board that
provides capability of waveform capture, diagnostic
and trend analysis. The TLE Series is also equipped with
special hardware and monitoring capability for limited life
components like fans and capacitors.
Advantages
• Works with all battery types: Flooded, VRLA
• Programmable features allow the user to select the
frequency and type of battery tests that are performed:
- Frequency range can be from once per week to once annually
- Test type range can be from deep cycle to 3-min discharges
- Manual tests can be performed at any time
• Temperature compensated battery charger prevents overcharging
• Waveform capturing capability
• Fan failure detection
• Component life time counters (fan and capacitors)
• AC capacitor health monitoring
• IGBT status diagnostic
Improved reliability and availability
• Programmable end of discharge voltage protects against deep discharge
• Dedicated supply for bypass logic
• Deep discharge test (manually) provides battery performance tracking
• Redundant logic for emergency bypass activation
• Boost charging - enables fast recharging of batteries
• Dedicated supply for connectivity channels
• Main-board integrated RPA control: RPA board contains only
interface hardware
• More robust RPA communication (Manchester coded) CRC –
cyclic redundancy check
Improved Diagnostic Capability
• Waveform capture, diagnostic and trend analysis
• Diagnostic details accessible to service personnel
• Simultaneous acquisition of 32 channels
• Sampling frequency up to 10kHz
• Smart trigger capability with up to 16 independent trigger
sources to record only specific events with pre/post trigger
data acquisition
• 8 buffers to record up to 8 events without losing older events
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Input Performance
Output Performance
Clean Input Performance
Total Harmonic Distortion (THD)
The TLE Series IGBT based rectifier and innovative control
algorithm ensures an input Total Harmonic Distortion (THDi) of
less than 3% and draws a pure sinusoidal waveform from the
mains. This also provides UPS input power factor of 0.99.
A distorted output voltage waveform affects the proper
function of the load’s equipment. The TLE Series has very low
output voltage THD, even with connected 100% unbalanced or
100% non-linear loads.
Advantages
Unity Output Power Factor
• Saving in the sizing of upfront equipment e.g. emergency
generators, cablings, and circuit breakers
• TLE Series with unity output power factor provides more
real power. kVA equals KW – no derating with any load,
see Power Capability diagram below.
• No disturbances to nearby equipment; eliminate perturbation
and outage on upfront electrical equipment, avoiding also any
investigation and analysis cost due to malfunction
• Suitable for modern power supply application with unit or
capacitive power factor (e.g. new servers generation), crest
factor up to 3:1.
Programmable Soft Start
The programmable soft start allows the rectifier to ramp up in a
programmable time period thus eliminating in-rush current.
This feature reduces the need of oversizing the input power system
(gensets, feeder cables, and overcurrent devices).
Transient Response
Transient response is very fast due to control algorithms which
ensure very high dynamic stiffness. This reduces the need to
oversize the UPS for pulse load applications.
Generator Compatibility
User-programmable features such as slew rate, phase angle
rate-of-change and voltage rate-of-change allow the UPS to
quickly sync to a genset during emergency back-up.
TLE Series Power Capability
Unity output power factor, full power for critical load
without derating for actual and future IT loads.
ACTIVE POWER (kW)
G
N
DI
A
LE
P
E
OW
1
R
TO
AC
F
0.9
R
0.9
LA
GG
IN
G
PO
W
0.8
0.8
ER
0.7
0.7
FA
CT
OR
0.6
100% 90
80
70
60
50
CAPACITIVE POWER (kVAr)
7
40
30
20
10
0
10
20
30
40
50
Available power
TLE CE 30-120kW Brochure
60
70
80
90 100%
INDUCTIVE POWER (kVAr)
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TLE Series Ease of Installation &
Improved Serviceability
Front Access
TLE Series is designed to have front access for all the critical components that reduces mean time to repair (MTTR).
Scalability & Slide Out Construction
The TLE Series UPS scales vertically to up to 120kW, and all sub-assemblies are designed to easily slide out
for fast maintenance and service. Now you can replace fans, caps, etc. as needed without having to replace
the entire power block.
Improved Diagnostic
TLE Series new diagnostic features allows to store different wave forms and also provides fan failure detection as
well as warning on capacitor life that improves UPS availability and enhances preventive maintenance capabilities.
Standard Safety and Maintenance Feature
To provide enhanced safety and protection the TLE Series UPS has standard built in back-feed protection,
and a maintenance bypass to reduce the need for an external bypass system.
Advanced User Interface
The TLE Series UPS is equipped with menu-driven touch screen
display panel provides easy to read details on UPS status and
metering, parameter settings, UPS configuration. This user-friendly
display panel provides:
• Critical measurement of input, output and battery included
with mimic diagram
• Quick operational status
• Measurement and operational status of RPA system
• Different access level for user and service
• Multilanguage communication interface supporting: English,
German, Italian, Spanish, French, Finnish, Polish, Portuguese,
Czech, Slovakian, Chinese, Swedish, Russian and Dutch.
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CE 30-120kW
Brochure
| www.gecriticalpower.com
Power Quality Service
Performance Through People
Whether you are a large corporation with multiple sites or a small business owner with a single
location, GE will enable you to have a constant supply of clean and reliable power to keep your
business up and running.
GE has local offices in a number of countries around the globe and also a network of selected
business partners, whose salespeople and service engineers combine expertise in our
solutions with an in-depth knowledge of local market conditions.
GE’s service & authorized service providers business partners, located in more than 100
countries around the world, use all that expertise and knowledge to adapt GE’s products and
services precisely to their customers’ needs.
• On site & emergency services
• Service agreements
• Spare parts and repairs
• Support and remote services
• 24/7 Online support
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Redundant Parallel Architecture™ (RPA) System Configuration
GE provides RPA, a unique technology that can parallel UPS modules with true redundancy by eliminating any single point of failure.
RPA provides a scalable paralleling technique that reduces operating footprint and increases system reliability by eliminating the
need for external paralleling equipment and cabinets (centralized bypass and master control).
One of the UPS modules in the system intelligently takes the leadership role, while the other UPS modules have access to all control
parameters. If one UPS fails to operate, the load is automatically redistributed among the others. If the lead UPS fails to operate,
then another UPS automatically takes on the leadership role. GE’s RPA technology is implemented by distributing the control
electronics within each UPS module in the system.
RPA™ System Advantages
No Single Points of Failure
The RPA system provides complete redundancy of all critical
components, allows paralleling of up to 6 units for increased
load capacity or redundancy.
Online Maintenance
N+1 configurations allow maintenance on any single module in
the system while other modules provide online protection with
battery backup.
Expandable
The system can be easily expanded for higher capacity and
redundancy without any interruption to the critical load or
transfer to bypass.
Redundant Communication
Redundant high speed bus and control electronics provide
higher system reliability.
Sequential Soft Start
Provides sequential soft start of each module to reduce
instantaneous load on input feeders during mains recovery.
This helps avoid over-rating of generator and overheating of
cable and fuses.
Smaller Footprint
RPA eliminates centralized control and external
static bypass cabinet.
Distributed Control Logic
Each module in an RPA system has its own operational
controller. Each one continuously communicates with all others
in order to manage the entire system like a team.
GE’s RPA™ System
Standard RPA™ Configuration:
True Redundancy with Distributed Control & Bypass
UPS 2
Configurable up to 6 units in parallel
• Future expansion
• Safe and reliable power supply
• Redundant Communication Bus
• Easy to install and maintain
UPS 1
UPS 3
Utility
Critical load
Redundant
comm bus
• Easy system upgrade/downgrade
• Maintenance operation without load interruption.
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Software & Connectivity Solutions
Protection Software
GE Data Protection software can communicate with the UPS
over RS-232, USB or SNMP to receive status information and
measurement values of the UPS. In case of a critical condition
(time on battery, remaining battery autonomy time or low
battery) for the load, the software starts a controlled shutdown.
Linux
Microsoft
Unix
Apple
LAN Switch
An enhanced alarm management system provides the
possibility to start applications, send messages, and send
e-mails for every upcoming or disappearing alarm.
Remote Monitoring and Diagnostic
Solution (iUPSGuard)
GE remote monitoring solution is an anytime, anywhere
concept in UPS status monitoring and alarm notification
supporting all GE UPS product lines.
Accessing the latest site information via Web and being alerted
by Email or SMS , it enables the user to make timely decisions
in case of changing critical conditions. With comprehensive
data collection and analysis it improves diagnostics capability
and enhances response time.
• 24/7 remote access to your UPS data using
standard web browser
• Automatic alerting in case of event direct and
immediately to you cell phone or by email
Data Center
Firewall
Internet
• Regularly operational reports with proactive
information on critical data
@
• Preventative information using PMAD (Preventative
Maintenance & Advanced Diagnostics) feature
SMS
• Possibility to reduce intervention and onsite work
Remote Connectivity to Building
Management Systems
This optional Standard Network Management Protocol (SNMP)
Plug–In Card allows the UPS to communicate over a LAN or
interface through all major building management systems (BMS).
Integrates a modern web server for UPS monitoring Via LAN,
drives remote server shutdown in case of critical UPS alarms and
works as Modbus TCP Converter “as well as Modbus RTU 485”.
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TLE Series Power Capability
GENERAL DATA
TLE SERIES
30 CE S1
TLE SERIES
40 CE S1
Topology
VFI, double conversion
40kW
TLE SERIES
40 CE S1
SCALE
40kW
TLE SERIES
60 CE S1
SCALE
TLE SERIES
80 CE S1
SCALE
TLE SERIES
100 CE S1
SCALE
TLE SERIES
120 CE S1
SCALE
60kW
80kW
100kW
120kW
Nominal output power
30kW
Overall efficiency in VFI mode
95.3
95.4
Overall efficiency in SEM mode
(Super Eco Mode)
98.6
98.9
Audible noise level
60dB
Operating temperature range
UPS: 0°C ÷ 40°C (50°C with de-rated loads)
Protection degree
IP 30 (IEC 60529)
Standards
EN/IEC 62040, CE marking
EMC (Electromagnetic Compatibility)
EN/IEC 62040-2
Electrostatic discharge immunity
4kV contact / 8kV air discharge
Colour
RAL 9005 (Black)
Service access
Front and top access only
External cable connections
Mid-rear, (Optional Front-bottom)
Paralleling (RPA version)
Up to 6 units for redundancy or capacity in RPA configuration (option)
Front-bottom
RETIFIER
Standard input voltage
Nominal: 3 x 400V + N Programmable: 3 x 380 / 415V + N
Rectifier accepted ph-ph voltage range: 340V ÷ 460V (low voltages acceptable with de-rated loads)
Input frequency
50/60 Hz +/-10% (45 ÷ 66 Hz)
Power factor
0.99
Input current THD
<3% at 100% load <5% at 50% load
BATTERY
Battery type
Valve regulated lead-acid (VRLA)-standard, Vented lead-acid, wet battery and NiCd
Float voltage at 20°C
409V ÷ 490V (dependent on the number of cells)
GE BATTERIES Solutions
10 years design life VRLA batteries
INVERTER
12
Nominal output voltage
(on site programmable)
3 x 380V / 400V / 415V + N
Output frequency
50/60 Hz (selectable)
Output voltage tolerance: static
+/- 1%
Output voltage tolerance: dynamic
(at load step 0 – 100 – 0%)
+/- 3%
– output voltage THD for 100%
linear load
<2%
– output voltage THD for 100%
non-linear load (EN 62040)
<5%
Output frequency tolerance:
free-running
+/- 0.1%
Overload capability
(at 25°C ambient temperature)
105% continuous, 110% - 10 minutes, 125% - 1 minute, 150% - 30 seconds
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BYPASS
TLE SERIES
30 CE S1
TLE SERIES
40 CE S1
TLE SERIES
40 CE S1
SCALE
TLE SERIES
60 CE S1
SCALE
Voltage limits for inverter/
bypass load transfers
+/- 10% (adjustable)
Overload on bypass
150% for 1 minute & 22 times In for 10ms, non repetitive – 110% continuous
Primary components
Static switch (SCR) on bypass
Electromechanic contactors (backfeed protection) on bypass and inverter
2 manual switches for maintenance bypass
TLE SERIES
80 CE S1
SCALE
TLE SERIES
100 CE S1
SCALE
TLE SERIES
120 CE S1
SCALE
INTERFACING
RS232 serial port, EPO,
Customer Interface board
Standard
PHYSICAL DATA
Weights
230 Kg
385 Kg
450 Kg
520 Kg
Floor loading
542 Kg/m2
755 Kg/m2
883 Kg/m2
1020 Kg/m2
Dimensions (WxDxH)
500 x 850 x 1705 mm
600 x 865 x 1630 mm
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Rectifier
mains input
Bypass
mains input
UPS Block Diagram
Q2
SSM
F32
K6
B
L1/L2/L3/N
F31
K4
B
L1/L2/L3/PE
Q1
K7
Rectifier
D
Inverter
Battery
Charger
Load
L1/L2/L3/N/PE
F34/CB3 (option)
K
External Battery
Built-in Standard Features
UPS Options
Communication Options
• Standard back-feed protection
• Additional Customer Interface Card
• Integrated maintenance bypass
1.RPA kit (Redundant Parallel
Architecture)
• Black Box - Intelligent Diagnostics
2.Kit for common input mains
• 3-ph SNMP/MODBUS/WEB
plug-in Adapter
3.Auxiliary Power Supply (APS) 24Vdc
• iUPS Guard
4.Transformers
5.External Surge Suppression
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Notes
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GE Consumer & Industrial SA
Via Cantonale 50
6595 Riazzino (TI),
Switzerland
+41.918505151
email: info@gecriticalpower.com
www.gecriticalpower.com
*Registered trademark of the General Electric Company.
The GE brand, logo, and lumination are trademarks of the General Electric Company. © 2016 General Electric Company.
Information provided is subject to change without notice. All values are design or typical values when measured under
laboratory conditions.
DEA-637, Rev. 07/2016
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