Building a Bike Generator WIND FOR SCHOOLS BIKE GENERATOR PROGRAM 2013 First, gather your materials: Bike Bike stand 24VDC Permanent Magnet Motor Super strut (also called Uni strut) – 10 ft. V-Belt (~94”) 2.5 inch V-Belt Pulley w/0.5” bore Shaft Adapter - (3/8”x1/2” bushing) Other parts: Miscellaneous Connectors Short Extension Cord Watt Meter (optional – to measure watts you are producing) Polarized Power Connector – connects bike to the watt meter Motor Super strut Remove the stop from your bike trainer and attach the super strut. Each trainer is different. Remove the block rubber stop. Bolt the super strut to the trainer. Watt meter (optional) Connectors Super strut nut L bracket and bolt Attach the motor to the L bracket Drill the connector bushing Cut the connector bushing Put bushing inside v-belt pulley; tighten with the Allen wrench, attach to motor Adjust motor so that it is close enough to the bike that the v-belt will fit around the rear bike wheel and the belt pulley. Attach male/female connectors to the motor Use pliers to crimp them down. Remove plug-in from housing. You may have to remove some rubber coating from the extension cord wires in order to connect it to the plug in. Attached cord shown with optional watt meter.
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