ignition instruction
KONNY IGNITION INSTRUCTIONS
For 500cc engines
KONNY ignition is two channel capacitive battery ignition with advance timing before TDC*. All wire
cables are made from different color for better installation of ignition. Power cables of KONNY ignition are
the black and red wire. The Black wire connects to battery negative (-) ground and the Red goes to battery
positive (+). Battery switch or fuse should be used.
The battery is one of the most important parts of the electrical system. A fully charged 12-volt battery
will read around 12.6 volts. You must use battery with minimum capacity 7 Ah and alternator can’t be used.
High voltage cables are made from silicone ignition cables with copper core. Every channel has one of the
two colors (black&red) for better installation on motor.
Pick up sensors has 2 color cables (blue&yellow).
Pickup sensor with blue color cable (further INPUT 1) is assigned for first channel with orange wire
cables to coils and red high voltage cables to spark plugs.
Pickup sensor with yellow color cable (further INPUT 2) is assigned for second channel with violet wire
cables to coils and black high voltage cables to spark plugs.
Settings ignition flywheel position on crankshaft:
Edge protrusion of ignition flywheel must be fixed on TDC* as on further diagram see below. The air
gap between sensor and protrusion is recommended about 0.5mm.
WOODRUFF KEY
AIR GAP 0.5mm
BLUE
INPUT2
INPUT1
YELLOW
B RO WN
B RO WN
FIX EDGES TO TDC*
INPUT 1 must be fixed over front upper cylinder as on sketch bellow:
IGNITION WIRING FOR KONNY ENGINES
COIL1
COIL3
INPUT2
CONNECTOR
COIL2
COIL4
KM-711
© KONNY MOTORS
Spark advance is set in ignition box and flywheel is fixed on TDC*.
Here is diagram of spark advance before TDC* that is set in ignition:
Timing advance before TDC [°]
Timing advance for 500cc engine
30
25
20
15
10
5
0
0
2000
4000
6000
8000
10000
12000
14000
16000
RPM [1/min]
The ignition has safety block for stop engine. You must install kill switch before using ignition on engine.
Ignition is blocked whether gray wire cable is connecting with the ground (black wire cable).
UNBLOCKED
BLOCKED
The ignition box is in aluminum box with 18-pin waterproof connector.
Pin positions are on diagram below.
CONNECTOR
KM-711
Green wire cable is assigned for tachometer with positive pulses.
If you have any further questions please contact us on email: konny@konny.cz
© KONNY MOTORS
TDC* - Top Dead Centre
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