Multifunction Measuring Instrument DS 300 for

Northern sales office
Am Oxer 28c
D-24955 Harrislee
Multifunction Measuring
Instrument DS 300 for
Compressed Air and Gases
fon: +49 (0) 461 700 20 25
Fax: +49 (0) 461 700 20 26
Email: info@cs-instruments.com
WEB: www.cs-instruments.com
southern sales office
Zindelsteiner Straße 15
D-78052 VS-Tannheim
A
°C t
d
ba
r
m³
/h
Tel: +49 (0) 7705 97 89 9-0
Fax: +49 (0) 7705 97 89 9-20
Email: info@cs-instruments.com
Special features
• Graphic evaluation of actual
consumption, leakage, pressure, dew point, current consumption
• Cost calculation of leakage and compressed
air contsumption
• User-specific analysis: Which plant uses how much compressed air?
USB
www.cs-instruments.com
Stationary flow and
consumption measurement
VA 300 with multifunction
meter DS 300
All-in-one measuring station
ready for plug-in, consisting of
Special features
• All-in-one solution, easy installation
• 2 displays: Actual flow and total air consumption
• Easy installation and removal of the sensor under pressure
• Highest accuracy due to 5 point calibration
• Output 4 to 20 mA for m³/h, pulse output for m³
• Easy to handle:
-Inner diameter freely adjustable
in DS 300
- 2 alarm values freely adjustable
- Optical display in case of alarm
- Consumption counter resettable
• Measuring section
• Multifunction meter DS 300
• Consumption probe VA 300
Technical data DS 300
Technical data consumption probe
please see page 6
Stationary consumption measurement, available with and without measuring section
The right housing for each application:
Dimensions:
92 x 92 x 55 mm, IP 65
(panel mounting)
Inputs:
2 digital inputs for
VA 300 resp. FA 300
Interface:
USB, CS data collector
Keypad:
4 keys
Power supply:
90-260 VAC, 50-60 Hz
Accuracy:
See sensor data page 6
Alarm outputs:
2 relays, 230 VAC, 3 A
Analogue output:
2 x 4 ... 20 mA
Application temp.:
0 ... 50 °C
Transport temp.:
-20 ... 70 °C
Options
• For panel mounting
(96 x 96mm)
• For wall mounting
• Easy wall mounting
Wall housing:
118 x 115 x 93 mm, IP 65
Data logger:
500,000 measuring values
start-/stopzeit, measuring
rate freely adjustable
RS 485:
2 additional input
plug-in cards:
up to 256 x DS 300 ,
connectable, evaluation at
PC via CS Soft in graphic and table form
4-20mA, 0-10V, Pt100, TC
www.cs-instruments.com
Data recording and
evaluation at the PC
– up to 256 flow stations
Special features:
• Up to 256 flow stations connectable via RS 485
• Up to 500,000 measuring data are stored in each single instrument DS 300
• Online readout of the data of each measuring site at the PC (current flow in
m³/h, total air consumption in m³)
• Readout of the data via CS USB
data collector, up to 64 x DS 300 (128 MB)
• Reprogramming of DS 300 via CS USB data collector
RS 485
USB
• USB interface and CS data collector
Complete flow station without
data logger and RS 485
with measuring section
(please see picture page 2)
order No.
Accessoriesorder No.
DN 6
up to 85 l/min
0601 0060
up to 750
0601 0061
DN 20
up to 85
l/min
m³/h
Option DS 300 with data logger for
500,000 measured values
0500 3100
DN 15
0500 3200
DN 25
up to 140
Option DS 300 with RS 485 and data logger for 500,000
DN 32
up to 260
0554 7000
DN 40
up to 360
CS data collector for reading out up to 64 x DS 300 and for
reprogramming
DN 50
up to 600
DN 65
up to 1,100 m³/h
up to 1,600 m³/h
DN 80
m³/h
m³/h
m³/h
m³/h
0601 0062
0601 0063
0601 0064
0601 0065
0601 0066
0601 0067
0601 0068
up to 2,700 m³/h
up to 4,000 m³/h
0601 0069
up to 5,800 m³/h
DN 200 up to 8,800 m³/h
0601 0071
DN 100
DN 125
DN 150
0601 0070
0601 0072
Basic software for easy configuration 0599 2000
of the flow station
CS Soft Professional, data evaluation in graphic and table
form with USB cable
0554 7010
CS Soft Professional RS 485, data evaluation in graphic and table
form with RS 485/ USB
0554 7020
5 point precision calibration with
ISO certificate
3200 0001
• CS-Soft for evaluation in
graphic and table form
Please take order details and further accessories
from the price list
www.cs-instruments.com
Compressed air analysis
with DS 300
The multi function display DS 300 gives the user a survey on the whole
compressed air net
All relevant measuring data for an
economic operation of the compressed air
line at a glance:
• Actual air consumption in m³/h
or m³/min
• Total air consumption in m³
• Pressure dew point in °Ctd
ba
r
• Line pressure in bar
• Current consumption in A
• Temperature in °C
The data transfer to the PC is effected:
• by means of the CS data collector
(manually)
• via USB interface for short distance PC
to display DS 300
• via RS 485 interface for long distances
CS-BUS
(RS-485)
The CS data collector (USB) is able to:
Alarm Relay
• read out up to 64 x DS 300 at the PC
4 ... 20 mA output
• evaluate data in the CS Soft Professional • reprogram DS 300
Technical data
Consumption probe:
please see page 6
USB
Multifunction display DS 300:
please see page 2
Graphic evaluation of all
relevant data
Clamp-on ammeter:
Measuring range:
0 to 500 A
Accuracy:
± 0.5 %
Dew point probe FA 300-2:
Measuring range:
-80 to 20 °Ctd
Accuracy:
± 2 °Ctd at -40 °Ctd
Pressure probe:
Measuring range:
0 to 16 bar
Accuracy:
± 0,5 %
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CS Soft Professional with leakage calculation
The data collected in DS 300 can be evaluated by means of the newly developed
CS Soft Professional with leakage calculation which was especially developed for the
compressed air branch.
Compressed air analysis with leakage calculation
Meas. period 31.12.2006 until 31.01.2007, meas. rate 1 second
Compressed air consumption
Total consumption: 1,309,013 m³
Average consumption:
1,805 m³/h
Maximum consumption:
2,400 m³/h
Average leakage: 415 m³/h
Leakage rate:
23 %
1. How is leakage determined?
The easiest way is the leakage deter-
mination on production-free days,
e. g. weekends, holidays, at the end of a shift. During this time the compressor carries compressed air which is re quired to keep a constant pressure. According to statistics even if produc-
tion is effected day and night there is at least one short period of time during which all load is switched off, e. g.
maintenance times.
Leakage
Leakage in total:
299,000 m³
Energy data
Total energy consumption:
129,000 KWh
Energy costs:
129,000 KWh x 0.11 € = 14,190 €
Energy costs per m³:
14,190 € / 1,309,013 m³
= 0.011 €/m³
Further measuring data
Minimum pressure:
5.8 bar Minimum dew point:
-50 °Ctd
Average value:
6 bar
This period of time is determined auto-
matically by the CS Soft Professional.
Maximum pressure:
7 bar
Maximum dew point:
-11°Ctd Leakage costs: 299,000 m³ x 0.011 € = 3,289 € for 1 month
2. What has to be done by the user?
The user has to enter the following parameters:
- Current costs per kWh
- Meas. rate, duration of measurement
Order No.
DN 6
up to 85 l/min
0601 0160
DN 15
up to 750
0601 0161
DN 20
up to 85
l/min
m³/h
DN 25
up to 140
DN 32
up to 260
DN 40
up to 360
DN 50
up to 600
DN 65
up to 1,100 m³/h
up to 1,600 m³/h
with measuring section:
DN 80
m³/h
m³/h
m³/h
m³/h
0601 0162
0601 0163
0601 0164
0601 0165
0601 0166
0601 0167
0601 0168
3. Which evaluations does the user get?
Apart from the graphic evaluation with
Option DS 300 with RS 485 and
0500 3220 curve progressions of all measured
data logger for 500,000 measuring
data the customer will get information on:
values, incl. 2 additional plug-in cards
Accessories
Order no.
CS data collector for reading out and programming up to 64 x DS 300 0554 7000
Basic software for easy configuration of DS 300
0599 2000
Complete flow station
Completely wired plug-in flow station consisting of:
DS 300 (with data logger for 500,000 measured values), current air consumption in m³/h, total consumption in m³
including 2 additional plug-in cards (4 - 20mA, 0-10V, Pt100, TC) Consumption probe VA 300-80 standard
version, meas. sections from DN 6 to DN 200
Description:
CS Soft Professional, data evaluation 0554 7010
in graphic and table form with USB cable
CS Soft Professional RS 485, data evaluation in graphic and table form
with cable RS 485/USB 0554 7020
up to 2,700 m³/h
up to 4,000 m³/h
0601 0169
CS compressed air analysis software for leakage and cost calculation
0599 2010
0601 0170
up to 5,800 m³/h
DN 200 up to 8,800 m³/h
0601 0171
Clamp-on ammeter 0 to 500A
0554 0500
0601 0172
FA 300-21, pressure dew point probe from -80 to +20 °Ctd
0699 3024
Pressure probe from 0 to 16 bar
0694 1886
5 point precision calibration with ISO certificate
3200 0001
DN 100
DN 125
DN 150
- the total air consumption in m³
- the leakage in total in m³ and % of the
total air consumption - the current consumption in kWh
- costs per m³ of produced compressed
air in €
- costs of the leakage in €
- pressure progression
- pressure dew point progression
Please take order details and further accessories
from the price list
www.cs-instruments.com
Multifunction Measuring Instrument
DS 300 for Compressed Air and Gases
Technical data
Mobile consumption probe VA 300:
Measured variables: m/s, m³/h bzw. m³/min, l/min
Inner diameter freely adjustable in CS 2390-5
Special features
• Internal data memory
Data memory:
6.000 measured values
Principle of meas.:
calorimetric measurement
• Inner diameter adjustable in hand-held
instrument
Measuring medium: Air, gas
0 ... 26.400 m³/h
Measuring range:
(see table below)
Accuracy without
measuring section: ± 4% m.v., ± 3% m.v. with • Easy installation and removal of the
sensor under pressure via 1/2” ball valve
• 4 hours power independent
measurements
5 point ISO precision certificate
Application temp.:
-30 up to 110°C probe tube
-30 up to 80 °C housing
Operating pressure: up to 50 bar
Probe tube:
stainless steel, 1.4301
total length standard
220 mm, Ø 9 mm
Screw thread:
G1/2”
Power supply:
hand-held instrum. 12 VDC
Stationary consumption probe VA 300-80:
Additionally to the above mentioned data:
Variables freely selectable in DS 300:
m³/s, m³/h, m³/min, l/min l/sec, ft/min, cfm
Diameter freely adjustable in DS 300
Accuracy with measuring section:
± 3% m.v., ± 2% m.v. with 5 point ISO precision
certificate
Descriptionorder No.
Mobile set for consumption
measurement (max. version)
consisting of:
0600 1010
CS 2390-5 mobile hand-held instr.
Power supply:
0560 2395
Flow meas. ranges mobile + stationary
3 measuring channels
Rechargeable battery pack for long-
Standard Max
0515 1002
term measuring approx. 4 hours Mains adapter 12 V DC 230 V AC
2390 2290
Portable consumption probe VA 300-121 for CS 2390-5, max.
version with 2 m cable to CS 2390-5,
including certificate
3300 0121
or table form 2390 1909
USB RS 232 adapter
3200 1013
Professional transport case
0554 6000
Inch mm
VA 300-80 VA 300-120
VA 300-81
1/4”
6,0
1/2” 16,1
CS Soft Software for display in graphic 3200 1101
PC connection cable V24 RS 232
12-30 VDC
3/4”
21,7
1”
27,3
0.5 ... 150
1 1/4” 36,0
0.9 ... 280
1 1/2” 41,8
1.2 ... 370
53,1
2 ... 600
2 1/2” 68,9
3.5 ... 1,100
3”
84,9
Further accessories, not included in the set:
4”
110,3
5 point precision calibration with ISO certificate
5”
133,7
6”
162,3
8”
200
Mobile pressure dew point probe 0699 3003
(-80 to +50 °Ctd) incl. meas. chamber,
2 m cable to CS 2390-5
1.0 ... 120 l/min
2.5 ... 750 3.5 ... 1,100 l/min
0.3 ... 90 0.4 ... 120 m³/h
2”
3200 0001
0.8 ... 85
Unit VA 300-121
5 ... 1,600
0.6 ... 200 m³/h
1.2 ... 350 m³/h
1.5 ... 500 m³/h
2.5 ... 800 m³/h
5 ... 1,500 m³/h
7 ... 2,200 m³/h
9 ... 2,700 12 ... 3,600 m³/h
13 ... 4,000 18 ... 5,300 m³/h
18 ... 5,800 25 ... 8,000 m³/h
26 ... 8,800 33 ... 11,700 m³/h
40 ... 13,700 52 ... 18,900 m³/h
12” 300
60 ... 19,800 80 ... 26,400 m³/h
according to DIN 1945, ISO1217 related to 20°C,
10”
Please take order details and further accessories
from the price list
250
1000 mbar
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LD 300 Ultrasonic
Leak Detector
Cost saving
By means of LD 300 leakages in an ultrasonic range can be detected
without any problems even if they have a diameter from approx. 0.1 mm.
The telescopic extension is perfect to find leakages in pipelines up to a
height of 6 m.
In loud production and machine halls
leakages can only be heard if they have a
diameter of 1 mm and more. 1 hole with
diameter 1 mm = 270 EUR/year
LD 300 will be amortized after 4 leakages.
Technical data
Ultrasonic detector with laser
Working frequency: 40 kHz ± 2 kHz
Connections:
1) 4-pole connection for
headset and battery charger
2) 3.5 mm stereo socket for sensor and cable connection
Laser:
Wave length: 655 up to 660nm
Output power: 0.4 up to 0.5 mW
Energy supply:
Internal NiMH battery
Operating duration: approx. 6 hours without laser
approx. 4 hours with laser
Charging time:
approx. 1.5 hours
Application temp.:
0 °C up to +40 °C
Storage temperature: -10 °C up to +50 °C
Special features:
• Precise locating by means of laser
• Focus tube avoids influence by ambient noise
• Noise isolated headset
Telescope:
3 x 120 cm
Description
Order No.
LD 300 Ultrasonic detector set
consisting of:
0601 0103
LD 300 Ultrasonic detector
0560 0102
Ultrasonic sensor
0605 0001
Noise isolated headset 0554 0102
Focus tube with focus tip
0530 0101
Cable to detach sound probe from
instrument
0553 0101
Battery charger
0554 0001
Transport case
0554 0101
Accessory - not included in the set:
Ultrasonic tone generator
0554 0103
Telescope extension 3 x 120 cm
0530 0102
Applications
Determination of leakages at:
• Compressed air lines, gas, vapour and valcuum plants
• Refrigerating plants
• Door seals
www.cs-instruments.com
Useful accessories,
measuring sections
• Measuring section 1/2”
• Measuring section 1/4”
1. Measuring sections for precise
measurements, from DN 80 with
DIN flange connection
OD tube
external thread
tubeTotal lenghtorder No.
20.0 mm
G1/4“
20.0 x 7.0 mm
21.3 mm
G1/2”
26.9 mm
G3/4”
33.7 mm
G1”
42.4 mm
G1 1/4”
48.3 mm
60.3 mm
76.1 mm
180 mm
4000 0006
21.3 x 2.6 mm
500 mm
4000 0015
26.9 x 2.6 mm
600 mm
4000 0020
33.7 x 3.2 mm
750 mm
4000 0025
42.4 x 3,.2 mm
900 mm
4000 0032
G1 1/2”
48.3 x 3.2 mm
1000 mm
4000 0040
G2”
60.3 x 3.6 mm
1250 mm
4000 0050
G2 1/2”
76.1 x 3.6 mm
1500 mm
4000 0065
Flange DIN 2633
88.9 mm
DN 80/88.9
88.9 x 2.0 mm
1850 mm
4000 0080
114.3 mm
DN 100/114,3
114.3 x 2.0 mm
2104 mm
4000 0100
139.7 mm
DN 125/139,7
139.7 x 3.0 mm
2860 mm
4000 0125
168.3 mm
DN 150/168.3
168.3 x 3.0 mm
3110 mm
4000 0150
2. What if no 1/2” ball valve is existing at the
measuring site?
By means of a special drilling device a measuring site with 1/2” ball valve can be easily
set up within a few minutes at any place in the compressed air system.
• Drilling device
Descriptionorder No.
Drilling jig including drill
0530 1108
High-pressure protection recommended for
measurements from 10 bar
up to 50 bar
0530 1105
Spot drilling collar outer tube diameter 58-65 mm,
including ball valve
0500 0453
Spot drilling collar outer tube diameter 67-74 mm,
including ball valve
0500 0454
Spot drilling collars for other
diameters
on request
• High-pressure protection
• Drilling under pressure
• Spot drilling collar
www.cs-instruments.com

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