Murdock A511.5 A511105F, A511105S, A511105Q, A511405F, A511405S, A511405Q Water Cooler Installation / Maintenance Instructions

Murdock A511.5 A511105F, A511105S, A511105Q, A511405F, A511405S, A511405Q Water Cooler Installation / Maintenance Instructions

Water Cooler A511.5 A511105F, A511.5 A511105S, A511.5 A511105Q, A511.5 A511405F, A511.5 A511405S, A511.5 A511405Q are compact, free-standing water coolers designed to dispense chilled water. These units are easy to install and maintain, with a focus on user-friendly operation.

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Murdock A511.5 Water Cooler Installation Instructions | Manualzz

CONTEMPORARY WATER COOLERS

A511.5 Series

Compact, Free Standing Water Cooler

A511105F / A511105S / A511105Q / A511405F / A511405S / A511405Q

TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER:

1.800.591.9360

Technical Assistance Fax: 1.626.855.4894

NOTES TO INSTALLER:

1. Please leave this documentation with the owner of the fixture when finished.

2. Please read this entire booklet before beginning the installation.

3. Check your installation for compliance with plumbing, electrical and other applicable codes.

LIMITED WARRANTY - UNITED STATES & CANADA

Murdock warrants that its products are free from defects in material or workmanship under normal use and service for a period of one year from date of original shipment or for 18 months after the date of shipment from the factory, whichever comes first. Murdock’s liability under this warranty shall be discharged solely by replacement or repair of defective material, provided Murdock is notified in writing within one year from date of shipment,

F.O.B. Industry, California.

This warranty does not cover installation or labor charges and does not apply to materials, which have been damaged by other causes such as mishandling or improper care or abnormal use. The repair or replacement of the defective materials shall constitute the sole remedy of the Buyer and the sole remedy of Murdock under this warranty. Murdock shall not be liable under any circumstances for incidental, consequential or direct charges caused by defects in the materials, or any delay in the repair or replacement thereof. This warranty is in lieu of all other warranties expressed or implied. Product maintenance instructions are issued with each unit and disregard or non-compliance with these instructions will constitute an abnormal use condition and void the warranty.

Stainless steel must be protected on job site during construction and must be properly maintained after the water has been introduced into the water cooler or drinking fountain, or Mudock’s limited warranty is void.

LIMITED EXPORT WARRANTY - One year on parts only.

Murdock assumes no responsibility for use of void or suspended data. © Copyright Murdock, City of

Industry, CA Member of Morris Group International.

Please visit www.murdockmfg.com for most current specifications.

7020-921-001 Date: 02/16/16

Federal

Public Law

111-380

(No Lead)

Test rating conditions are compliant with ARI 1010.

Member of

MURDOCK

15125 Proctor Ave.

City of Industry, CA

91746 U.S.A.

Phone 800-591-9360

626-336-4561

Fax 626-855-4894 www.murdockmfg.com

CONTEMPORARY WATER COOLERS

IMPORTANT

This fixture is intended to dispense water that has been lowered in temperature, but otherwise remains unchanged by the materials in the water cooler. It is common for electrical equipment to be grounded to water lines either within a structure or away from it. Every attempt should be made to prevent this kind of grounding from generating electrical feedback into the water cooler creating electrolysis. Electrolysis will cause a metallic taste or cause water metal content to increase.

NOTICE

A dielectric coupling must be used to connect the water cooler to the water supply . A nonmetallic strainer is furnished with this water cooler to meet this requirement.

ROUGHING-IN AND DIMENSIONAL DRAWING

Prior to roughing consult with local, state, and federal codes for proper mounting height.

ELECTRIC

OUTLET

18

1

4

"

1"

12"

6"

2"

2

1

2

"

1

1

4

TRAP

(NOT FURNISHED)

Ø1

1

4

WASTE

3

8

OD

COPPER TUBE

SUPPLY

1

3

8

"

41

3

8

"

ORIFICE

HEIGHT

28

3

4

"

33

1

2

"

AIR FLOW

12

1

2

"

3

7

8

"

32

1

2

"

TAILPIECE

GENERAL NOTES:

1. ALL DIMENSIONS ARE IN INCHES [MM]

2. ALLOW 4 INCHES [102 MM] MINIMUM CLEARANCE PER SIDE FOR VENTILATION

3. STOP VALVE, TRAP, & ELECTRICAL OUTLET NOT SUPPLIED

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

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A511.5

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CONTEMPORARY WATER COOLERS

INSTALLATION:

1. Mount hanger bracket to wall horizontally level as shown in Roughing-In and Dimensional Drawing. Note:

Adjust height of bracket if bubbler outlet height is required to vary from that shown.

Hanger Bracket MUST be securely anchored to wall with fasteners sufficient to support 3 times the weight of cooler. If wall can not provide adequate support, order and install optional fixture support carrier.

2. Remove the bottom cover from the water cooler and set aside in a safe place. Save the screws in a secure location for re-use in later stages of installation.

3. Hang the water cooler on the hanger bracket ensuring the bracket tabs engage AND seat in the slots in the back of the water cooler. Verify if water cooler is level, left to right AND front to back from bottom of unit.

NOTE: The bubbler stream may be adversely affected if units are not square and level. Bottom of units and louvers should be used as reference to verify unit is square and plumb.

4. Anchor the water coolers to the wall at the lower mounting points in each back panel. Shim lower mounting points to level unit if necessary.

5. Outlet tube from evaporator has an in-line tee with a tube going to the refrigerated unit's valve and the "TEE" not connected. Connect the loose supply tube from refrigerated unit to the "TEE".

6. Thoroughly flush the 3/8” O.D. supply line and then connect water cooler to water supply angle stop valve (by others) with supplied 3/8” O.D. copper tube.

7. Use supplied flexible hose and clamps to connect waste tailpiece from the upper unit to the waste tailpiece of lower unit and then make up 1-1/4” O.D. p-trap waste connection. Waste p-trap by others.

START UP:

1. Before connecting power supply and assembling bottom cover to water cooler, but after thoroughly flushing the supply line and connecting it to the fixture, turn on building water supply and check all connections for leaks.

2. Air within the water cooler system or the structure supply piping will cause an irregular bubbler outlet stream until purged out by incoming water. Covering the bubbler with a clean cup (or similar object) is recommended when first activating water cooler to prevent excessive splashing. Depress the pushbutton until steady water stream is achieved.

3. If water flow requires adjustment, insert a slotted narrow blade screwdriver through the hole centered on the pushbutton to the flow regulator. Turning clockwise will increase flow and turning counterclockwise will decrease flow.

4. Recheck all water and drain connections with water flowing through system.

5. With power still NOT connected, carefully manually rotate cooling fan to insure proper clearance and free fan action.

6. Plug water cooler in to electrical outlet and make sure unit begins to function.

7. Assemble bottom cover to water cooler with screws furnished.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

Page 3 of 9

A511.5

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02/16/16

CONTEMPORARY WATER COOLERS

IMPORTANT:

1. Waste P-Trap, Water Supply Service Angle Stop Valve and 2” x 4” Electrical Plug-In Receptacle to be supplied by others in accordance with local codes. A metallic p-trap (by others) must be used for the drain connection.

2. Provide 4” minimum clear space on fixture sides to allow for proper ventilation through cabinet louvers.

3. Water supply is 3/8” Outside Diameter copper tube. Waste is 1-1/4” Outside Diameter.

4. Completely flush supply lines of all foreign debris before connecting to fixture. Water cooler designed to not affect taste, odor, color, or sediment. Optional water filter (Wf1) is available should any of these problems arise from the water supply.

5. Do NOT solder copper tube when inserted into the coupler as damage to the o-ring will result.

6. All burrs must be removed from outside of cut tubes before inserting into coupler or other components.

7. Power supply must be identical in voltage, cycle and phase to that specified on the cooler data plate.

Electrical outlet and furnished power cord with plug must be used to supply power to fixture. Do NOT wire compressor directly to the power supply.

8. This unit must be grounded per the requirements of applicable electrical codes.

9. Warranty is voided if installation is not made following current Acorn Engineering installation instructions and if components are assembled to the fixture that is not approved by Acorn Engineering.

10. Fixture operates within water pressure range of 20 to 105 psig. Acorn Engineering will not warranty fixtures damaged when connected to supply lines with flow pressure lower than 20 psig or higher than 105 psig. A pressure regulator must be furnished by others on supply line if inlet pressure is greater than 105 psig.

11. Due to cold waste water, Acorn Engineering recommends that p-trap supplied by installer be insulated to prevent excessive condensation.

12. Per UPC 609.10- All building water supply systems in which quick acting valves are installed shall be provided with devices to absorb the hammer caused by high pressure resulting from the quick closing of the valve.

These pressure-absorbing devices shall be approved mechanical devices. Water pressure-absorbing devices will be installed as close as possible to the quick closing valve.

TROUBLE SHOOTING:

IMPORTANT: BEFORE MAKING ANY OF THE REPAIRS LISTED, MAKE SURE THE WATER COOLER IS

DISCONNECTED FROM THE ELECTRICAL SUPPLY AND THE WATER SUPPLY VALVE IS SHUT OFF..

IMPORTANT : ASSUREZ-VOUS QUE LA FONTAINE D'EAU POTABLE RÉFRIGÉRÉE SOIT

DÉBRANCHÉE DE LA PRISE DE COURANT MURALE ET QUE LE ROBINET D'ALIMENTATION D'EAU

SOIT FRMÉ AVANT D'EFFECTUER LES RÉPARATIONS NÉCESSAIRES.

1. Adjustments a. Cartridge – The water flow can be adjusted through the pushbutton using a straight blade

screwdriver and turning clockwise to increase flow and counterclockwise to decrease flow.

b. Cold Water Thermostat – The water temperature can be adjusted using a slotted screwdriver

and turning clockwise to make colder and counterclockwise to make warmer.

c. Bubbler Stream – Bubbler can be rotated slightly to direct the stream backwards or forwards.

Adjust the stream to minimize splashing. Splashing may occur from bubbler stream if the unit

is not level. Shim lower mounting points, if necessary, to level cooler.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

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A511.5

Member of

02/16/16

CONTEMPORARY WATER COOLERS

2. Compressor Does Not Run a. Check the electrical receptacle for power and correct voltage. The incoming voltage

must be within 10% of the rated voltage on the serial nameplate.

b. The cold thermostat is accessible by removing the bottom access cover. If the cold

thermostat capillary bulb loses its charge or becomes kinked it will fail in the open position

causing a disruption of power to the compressor. Unplug the water cooler and using and

ohm meter check for continuity across the two electrical terminals on the thermostat. Install

a new thermostat if there is no continuity.

c. Check for loose wires within the compressor box. The incoming power leads must be

connected to the overload and relay.

d. If all components check positive for continuity then test the wiring harness plug for

continuity to see if there is a broken wire within the wiring harness insulation.

3. Compressor Runs – Water Is Warm a. The most common cause for a water cooler to run without producing cold water is a loss

of refrigerant. The water cooler must be taken to a certified refrigerant technician for repairs. b. Make sure the condenser fan motor is operative. The fan blade must turn freely to help

remove the heat of compression. c. An incorrect refrigerant charge, restriction or defective compressor (not pumping) will also

cause the compressor to run without producing cold water. All these signs indicate a

problem within the refrigeration system and the water cooler must be checked by an

authorized service company.

4. Compressor Cycling On Overload Protector a. A dirty condenser or a blocked fan will cause a high head pressure and frequent cycling of

the overload protector. b. Check the incoming voltage to make sure it is within 10% of the serial nameplate rating. c. A restriction or moisture in the system will also cause intermittent cycling. A certified

refrigeration mechanic should be contacted in this situation.

d. Change the overload or relay if defective.

5. Noisy Operation a. Check to make sure the fan blade is rotating freely. b. Make sure the water cooler is correctly mounted to the wall. Absence of the two lower

mounting bolts may cause excess noise and vibration. c. Check the compressor mounting to make sure the pins and clips are not rattling. If the

compressor appears to be noisy internally, it must be replaced.

6. Restricted Or No Water Flow a. Ensure water supply service stop valve is fully open. b. Verify minimum 20 psig supply line flow pressure. c. Check for twists or kinks in bubbler tubing. d. Check the water inlet strainer. Sediment from the main supply can get trapped in the

screen along with installation materials such as pipe dope and flux. The screen should

be cleaned and checked on a regular basis and replace if needed.

e. The cartridge valve located in the water control assembly or bubbler can also become

clogged with foreign material. The cartridge valve can only be replaced and not repaired.

f. The water cooler may also develop a freezing condition in which the water will become

frozen inside the evaporator coil. This indicates a refrigeration problem or thermostat

failure in which case the water cooler needs to be checked by a

qualified technician.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

Page 5 of 9

A511.5

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02/16/16

CONTEMPORARY WATER COOLERS

CLEANING & MAINTENANCE GUIDE:

1. Motors have lifetime lubrication and do not require scheduled maintenance.

2. Excess dirt or poor ventilation will cause the compressor overload protector to turn the compressor off and it will

cycle on and off with no cold water coming out of bubbler. Periodically clean with vacuum cleaner, air hose or brush

the condenser fins and cabinet ventilation louvers. In environments where dirt and dust is more prevalent, clean more

frequently.

3. Periodically remove access panels and clean out in-line strainer.

4. Do NOT use harsh chemicals, abrasive or petroleum based cleaners. Use of these will void the Murdock warranty.

5. Exterior panels can be cleaned using mild household detergents or warm, soapy water. Extra care must be used

cleaning chrome plated items and mirror finished stainless steel. They can scratch easily and should only be cleaned

using a clean, soft cloth and mild soap with water or a mild glass cleaner.

STANDARD CARTRIDGE VALVE PARTS BREAKDOWN

ITEM # PART NUMBER DESCRIPTION

1

2

3 7000-053-199 Jam Nut

CARTRIDGE VALVE PARTS BREAKDOWN

ITEM # PART NUMBER DESCRIPTION

1

2

7000-000-001

7000-060-001

Pushbutton Bubbler Assembly

Valve Cartridge

3

4

5

0401-015-000

7000-008-199

7000-003-000

O-Ring

Bubbler Adapter

Bubbler Washer

Repairs must be made with Acorn Engineering parts only.

Please order through your local representative or distributor.

The phone number to locate your local representative is

1.800.591.9360.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

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A511.5

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CONTEMPORARY WATER COOLERS

PUSH-IN FITTING INSTALLATION

NOTE: FITTINGS AND TUBE SHOULD BE KEPT

CLEAN, BAGGED AND UNDAMAGED PRIOR TO

INSTALLATION.

TO CUT TUBE:

Cut to fit length of 1/4” PE tubing and remove any burrs or sharp edges. Ensure that the outside diameter is free from score marks. Tube ends should be square.

INSERTING THE TUBE:

1. Firmly and fully insert the tubing end into the push-in fitting up to the tube stop located approximately ½” deep.

O-RING

O-RING

COLLET

TUBE STOP

COLLET

2. Pull on the fitted tubing to ensure it is secure. Tube should not come free from the fitting. Water test the connection assembly prior to leaving the site to ensure there are no leaks.

COLLET

COLLET

DISCONNECTING THE TUBE:

To disconnect the tube from the fitting ensure that the water line is depressurized. Push collet square towards the push-in fitting body and hold. While holding the collet in, pull on the PE tubing to remove from the push-in fitting.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

Page 7 of 9

A511.5

COLLET

Member of

02/16/16

CONTEMPORARY WATER COOLERS

COOLER PARTS BREAKDOWN DRAWING

NOTE:

** Flow Restrictor Only Available

With Low Flow Bubbler.

11

15

14

16

17

18

19

9

10

13

25 24

18"

12

8

24 25

15"

21

23

** 26

20

9

22

7

6

5

2

3 4

NOTE: See next page for table of part numbers corresponding to drawing above.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

Page 8 of 9

A511.5

1

Member of

02/16/16

CONTEMPORARY WATER COOLERS

4

8

9

10

11

12

13

14

15

5

6

7

16

ITEM

1

2

3

17

18

19

20

21

22

23

24

25

26

COOLER PARTS BREAKDOWN TABLE

NOTE: See previous page for fixture drawing corresponding to table of parts below.

PART NUMBER

7004-011-020

7004-080-001

7004-015-199

7012-015-000

7012-031-000

7012-003-000

7012-032-000

7012-014-001

7012-030-001

7003-350-000

7003-302-000

7012-062-001

7000-021-001

7004-012-020

7004-081-199

7004-024-199

0124-056-000

7000-039-001

7000-005-199

7000-006-000

0152-040-000

7000-099-002

7000-012-001

7000-000-001

7004-063-199

7004-060-199

7004-607-001

7004-052-001

7004-100-001

7003-250-000

7003-201-000

7012-050-000

2169-000-000

7012-055-000

7003-093-001

DESCRIPTION

FRONT PANEL - GRANITE

FRONT PANEL - STAINLESS STEEL

FRONT PANEL KICK PLATE

START RELAY

START RELAY - 220V

START CAPACITOR

START CAPACITOR - 220V

COMPRESSOR

COMPRESSOR - 220V

FAN BLADE

FAN MOTOR

FAN MOTOR - 220V

"Y" STRAINER

SIDE PANEL - GRANITE

SIDE PANEL - STAINLESS STEEL

BACK PLATE

#8 x 3/8" LONG PHILLIP PH SHEET METAL SCREW

DRAIN TUBE ASSEMBLY

DRAIN ADAPTER

FLAT DRAIN ADAPTER GASKET

ALLEN FLAT HEAD SCREW

LOW FLOW BUBBLER ASSEMBLY

STAINLESS STEEL BUBBLER ASSEMBLY

STAINLESS STEEL PUSHBUTTON BUBBLER ASSY

BASIN TOP

Q OPTION BASIN TOP

PUSHBUTTON ASSEMBLY

ACTIVATION ASSEMBLY

EVAPORATOR ASSEMBLY

COLD CONTROL

CONDENSER

FILTER / DRYER

1/4" OD LLDPE TUBING, BLUE

FOAM PIPE INSULATION 3/8" ID x 1/4" THK

FLOW RESTRICTOR - LOW-FLOW BUBBLER ONLY

Repairs must be made with Murdock Manufacturing parts only. Please order through your local representative or distributor. The phone number to locate your local representative is 1.800.591.9360.

MURDOCK MFG. • 15125 Proctor Avenue • City of Industry, CA 91746 USA

Phone 800-453-7465 or 626-333-2543 • Fax 626-855-4860 • www.murdockmfg.com

7020-921-001

Page 9 of 9

A511.5

Member of

02/16/16

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Key Features

  • Compact Design
  • Free-Standing
  • Chilled Water
  • Easy Installation
  • Easy Maintenance

Frequently Answers and Questions

How do I adjust the water flow from the bubbler?
You can adjust the water flow using a straight blade screwdriver and turning clockwise to increase flow and counterclockwise to decrease flow.
What should I do if the compressor does not run?
First, check the electrical receptacle for power and correct voltage. Ensure the incoming voltage is within 10% of the rated voltage on the serial nameplate. If the voltage is correct, check the cold thermostat for continuity using an ohm meter. If there is no continuity, replace the thermostat. Finally, inspect the compressor box for loose wires and ensure the incoming power leads are connected to the overload and relay.
What should I do if the water cooler is noisy?
Verify the fan blade is rotating freely. Check that the water cooler is securely mounted to the wall. Make sure the compressor mounting pins and clips are not rattling. If the compressor appears to be noisy internally, it must be replaced.
How do I clean the water cooler?
Use mild household detergents or warm, soapy water to clean the exterior panels. For chrome or mirror-finished stainless steel, use a clean, soft cloth and mild soap with water or a mild glass cleaner to avoid scratching. Periodically clean the condenser fins and cabinet ventilation louvers with a vacuum cleaner, air hose, or brush. In environments with high dust and dirt, clean more frequently. Regularly inspect and clean the in-line strainer.

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