Air Cylinder with Brake system SEL LOCK CYLINDER Low cost and compact style with high reliability of intermediate stop and safety maintenance HIROTAKA MFG. Co.,LTD. SEL LOCK CYLINDER Mechanical type for the time of compact style needs. Overview New mechanical type SEL LOCK CYLINDER succeeded the equality concept of the air cylinder with intermediate stop by oil pressure. No. Parts Material No. 1 Piston rod S45C 7 2 Brake AC4C 8 3 Sleeve S45C 9 4 Brake piston S45C 10 5 Steel ball SCr-2 11 6 Taper ring SUJ-2 12 Parts Brake metal Spring Brake tube Brake cover Rod cover Tie rod Material No. Parts Material Copper 13 Cylinder tube A6063 SWP 14 Cylinder piston A2017BD STKM-13C 15 Cushion collar S45C S45C 16 Head cover AC4C※ AC4C※ SS41-D ※FC25 is over φ125 Feature ● High increase efficiency. The brake is released smoothly with low pressure by the new mechanism as hold the steel balls by the taper ring. ● Long life brake metal. Using many steel balls to keep wide holding area of the brake metal, no unbalanced load by the center adjustment mechanism, and the life of the brake metal will be long. ● No change braking power. The brake is applied smoothly if no air, because braking power is made by the spring only. And guarantee constant braking power during long time using by the spring of the low spring constant. ● Simple design. No cumbersome projecting parts and easy installation. ● Compact cylinder. Short length cylinder and compact style particular the braking part. ● Easy installation of the cylinder. Easy installation cause of the compact style and direction of the piping port, cushion needle, brake release port, manual release lever, etc. Specifications Base circuit Air 0.1to 0.99MPa 1.5MPa 0.3MPa or more -5 to 80℃ (No frozen) 50 to 1000mm/sec Unnecessary (Note 1) ±1mm (300mm/sec) (Note2) In accordance with cylinder thrust at the Braking force time of the air pressure is 0.75MPa. Note 1) Recommend the non-appendix turbine oil ISO VG32 or VG46. Note 2) Change by the valve of brake, sequence scan time, cylinder speed, etc. This case use the valve of NOK-DM322, scan time 5ms table guide slide ball. Tube bore and limit stroke Unit : mm 40 50 63 80 100 125 140 160 180 Tube bore 500 600 600 750 750 1000 1000 1200 1200 Limit stroke Note : Please ask in the care of over limit stroke. Working fluid Working pressure Withstand pressure Brake release pressure Working temperature Working speed Oil supplement Stopping accuracy Regulator Condition SOL-1 SOL-2 SOL-3 Intermediate stop OFF OFF OFF Forward OFF ON ON Backward ON OFF ON If jet out rod when release the brake, install the regulator. Operating principles ●Brake release Brake piston② move to right side by air, when supply the air to the brake port.. ●Brake lock Brake piston② move to the left side by the spring⑥. Steel balls③ move to center side cause of the bore become to small according to move to left side the taper ring④, and the piston rod is gripped by the brake metal⑤. There are many steel balls to control wide surface. And get the high holding force pressure efficiency cause of rolling movement of the steel balls. Thrust table and braking force Tube Bore (mm) 40 50 80 100 125 140 160 180 0.2 252 220 392 329 622 559 1004 906 1570 1430 2454 2262 3078 2886 4022 3772 5088 4772 Working pressure : MPa 0.3 0.4 0.5 0.6 377 331 588 494 933 839 1506 1359 2355 2145 3681 3393 4617 4329 6033 5658 7682 7155 503 440 784 658 1244 1118 2008 1812 3140 2860 4908 4524 6156 5772 8044 7544 10176 9540 629 551 980 823 1555 1398 2510 2256 3925 3575 6135 5655 7695 7215 10055 9430 12720 11925 754 662 1176 987 1866 1677 3012 2718 4710 4290 7362 6786 9234 8658 12066 11316 15264 14310 0.7 880 772 1372 1152 2177 1957 3514 3171 5495 5005 8589 7917 10773 10101 14077 13202 17813 16695 Unit : N Note Braking force 942 1472 2337 3770 5890 9203 11545 Air consumption volume 63 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 Air consumption volume Gauge pressure (MPa) 15079 19085 Note: These values represent the theoretical air consumption volume for one reciprocating stroke. How to order MRC-FA-50 B-150-B Z-2-JIH2ME-DC24V-K O Symbol SD LB FA FB CA CB TC Type Standard With release valve Symbol 40 50 63 80 100 125 140 160 180 Bore size 40 mm 50 mm 63 mm 80 mm 100 mm 125 mm 140 mm 160 mm 180 mm Symbol 50 75 100 150 200 300 500 Cylinder stroke 50mm 75mm 100mm 150mm 200mm 300mm 500mm Symbol Cushion B With both side H With head side R With rod side N Without cushion Symbol 1 2 3 N Symbol No symbol X No. of switches At one point At two point At three point At N point Symbol Release valve voltage AC100V AC100V AC200V AC200V DC24V DC24V Symbol Unlocking port position O No symbol Q No symbol W R Z Kind Symbol No symbol B Cylinder port position No symbol Symbol Mounting bracket No symbol None Rod boot J With boot No symbol None Single knuckle Knuckle I Double knuckle Y C D Manual lock release position No symbol Symbol MRC MRCV Mounting style Basic style Axial foot style Rod side flange style Head side flange style Single clevis style Double clevis style Center trunnion style Symbol RS6 H2ME Symbol No symbol K Release valve position No symbol L M Auto Switch Read Solid state Note: Above drawing see from rod side. Auto switch Read auto switch Read auto switch Model Voltage Maximum switching current Maximum switching capacity Average operating time Insulation resistance Impact resistance RS-6 24 VDC 100 V/200 VAC 20 mA 20 mA 5W 5 VA 1 mSEC 100 MΩ or more (500 VDC measured via megger) 30 G Working temperature range -10 to 60C (freezing not allowed) Lead wire Indicating lamp Two - core cable, 1 m Red LED illuminates when turned ON Dimensions and Internal Circuit Contact Protection Circuit RS-6 : AC100V,200V DC24V Solid state auto switch Solid state auto switch Model Output type Voltage Maximum load current Switching current Internal voltage drop Leakage current Impact resistance H2ME NPN 5,12,24 VDC 5mA(5 VDC),10mA(12 VDC),20mA(24 VDC) 100 mA(5 VDC), 200 mA(24 VDC) 0.6 V or less (24 VDC) 0.1mAor less (24 VDC) 30 G Working temperature range -10 to 65C (freezing not allowed) Lead wire Indicating lamp Three - core cable, 1 m Red LED illuminates when turned ON Dimensions and Internal Circuit Outside shape dimensional drawing ● Basic type SD ● Axial foot type LB ● Rod flange type FA Head flange type FB Bore size 40 50 63 80 100 125 140 160 180 Bore size 40 50 63 80 100 125 140 160 180 A 48 55 63 76 92 114 124 140 157 B 65 70 80 96 116 140 154 176 198 C 22 28 28 36 45 50 50 56 63 D 25 32 32 40 40 44 50 55 60 LC 40 45 53 63 75 85 100 106 125 LD 10 10 12 15 15 19 19 19 24 LE 15 15 16 16 16 20 20 20 23 LF 31.5 31.5 31.5 35.5 40 45 50 50 55 E 10 12 12 12 13 15 15 15 15 LG 4.5 4.5 4.5 6 6 6 8 8 9 G 47 55 55 60 65 80 80 90 100 LH 205 222 247 288 323 382 419 451 484 Measure (mm) J L MM N P Q R 1/4 16 14 10 20 21 10 1/4 20 18 12 20 21 10 1/4 20 18 13 26 26 13 3/8 25 22 14 32 32 16 3/8 30 26 14 32 32 16 3/8 35 30 14 33 33 17 1/2 35 30 17 38 38 19 1/2 40 36 20 39 39 20 1/2 45 40 20 40 40 20 Measure (mm) LJ FA FB FC FD FE 198.5 65 35 90 110 10 222.5 70 45 90 115 10 247.5 80 60 112 135 12 292.5 96 71 132 160 15 323 116 85 150 180 15 381 140 100 190 230 19 419 154 112 212 250 19 456 176 118 236 280 19 489 198 132 265 310 24 H 74 90 104 121 144 180 196 225 244 S 27 28 28 32 35 46 47 48 50 T 1/4 1/4 3/8 1/2 1/2 1/2 3/4 3/4 3/4 U 10 10 12 15 15 15 20 20 20 V 9 9 12 12 12 12 15 15 15 FF 177 201 226 271 297 350 389 426 459 FG 10 10 10 14 14 14 20 20 25 FH 15 22 22 26 26 30 30 35 35 FJ 0 2 2 0 0 1 0 0 0 X 189 219 244 293 328 386 419 462 497 LA 40 45 60 71 85 100 112 118 132 LB 65 70 80 96 116 140 154 176 198 Rod end nut (Standard equipment) Bore size 40 50 63 80 100 125 140 160 180 A B C D M14 M18 M18 M22 M26 M30 M30 M36 M40 8 11 11 13 16 18 18 21 23 22 27 27 32 41 46 46 55 60 25.4 31.2 31.2 37 47.3 53.1 53.1 63.5 69.3 Outside Shape Dimensional Drawing ● Clevis type CA , CB ● Center trunnion TC Bore size 40 50 63 80 100 125 140 160 180 Bore size 40 50 63 80 100 125 140 160 180 A 48 55 63 76 92 114 124 140 157 B 65 70 80 96 116 140 154 176 198 C 22 28 28 36 45 50 50 56 63 CD 12 12 16 20 25 25 28 32 40 CE 18 18 22 28 32 32 36 40 50 CF 36 36 44 56 64 64 72 80 100 D E G H 25 10 47 74 32 12 55 90 32 12 55 104 40 12 60 121 40 13 65 144 44 15 80 180 50 15 80 196 55 15 90 225 60 15 100 244 Measure (mm) CG TA TB TC 34 80 112 16 34 80 112 16 42 100 140 20 57 112 162 25 60 140 204 32 63 170 234 32 75 190 262 36 75 212 292 40 90 236 326 45 J 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 L 16 20 20 25 30 35 35 40 45 TD 28 28 40 40 45 45 50 55 60 Bellows Dimensional Drawing Measure (mm) MM N P 14 10 20 18 13 20 18 13 26 22 14 32 26 14 32 30 14 33 30 17 38 36 20 39 40 20 40 TE 117 136 159 196 224 276 314 342 391 Q 21 21 26 32 32 33 38 39 40 R 10 10 13 16 16 17 19 20 20 S 27 28 28 32 35 46 47 48 50 T 1/4 1/4 3/8 1/2 1/2 1/2 3/4 3/4 3/4 U 10 10 12 15 15 15 20 20 20 V 9 9 12 12 12 12 15 15 15 CA 201 225 258 314 343 399 444 481 524 CB 20 20 27 39 40 40 40 40 55 CC 12 12 16 20 25 25 28 32 40 Knuckle joint Single knuckle Symbol I-04 I-05 I-06 I-08 I-10 I-12 I-14 I-16 I-18 Bore 40 50 63 80 100 125 140 160 180 A 40 45 45 53 63 90 90 90 90 B 25 30 30 35 45 60 60 60 60 C 20 24 24 29 35 46 46 46 46 D 22 24 24 32 32 50 50 60 60 E 14 18 18 22 26 30 30 30 40 F 12 16 16 20 20 30 30 35 35 GH10 10 12 12 16 16 25 25 28 30 H 51 57 57 69 79 115 115 120 120 F 12 16 16 20 20 30 30 35 35 G 10 12 12 16 16 25 25 28 30 H 51 57 57 69 79 115 115 120 120 Double knuckle Bore 40 50 63 80 100 125 140 160 180 A M14 M18 M18 M22 M26 M30 M30 M36 M40 B 22 28 28 36 45 50 50 56 63 C 5 12 12 16 16 20 20 25 25 D 20 20 20 24 24 24 30 30 35 φE 16 20 20 25 30 35 35 40 45 φF 47 55 55 60 65 80 80 90 100 φJ 75 80 80 85 90 95 95 100 110 H 40 47 47 55 55 59 65 70 75 Symbol Y-04 Y-05 Y-06 Y-08 Y-10 Y-12 Y-14 Y-16 Y-18 Bore 40 50 63 80 100 125 140 160 180 A 40 45 45 53 63 90 90 90 90 B 25 30 30 35 45 60 60 60 60 D 25 32 32 38 38 60 60 60 60 E 14 18 18 22 26 30 30 36 40 Mass Bore size (mm) Basic type (SD) 40 50 63 80 100 125 140 160 180 2.23 3.30 4.00 7.30 11.45 29.70 36.50 51.50 66.10 Base Mass (Stroke is 0mm) Frange type Clevis type Hoot type (LB) (FA,FB) (CA,CB) 2.41 2.66 2.58 3.47 3.80 3.74 4.37 5.06 4.55 8.07 9.18 8.84 12.37 14.14 13.60 29.40 31.20 30.90 38.70 42.10 40.50 53.40 57.20 55.30 69.10 76.60 72.00 Example of mass for MRC-LB-50B-300 Unit : kg Additional mass per 100 mm stroke 0.42 0.50 0.55 1.00 1.23 1.86 1.92 2.42 2.95 Trunion type (TC) 2.61 3.82 4.85 8.66 13.97 31.30 40.00 56.70 72.70 3.47(Base Mass)+0.5×300/100=4.97 kg Type with lock release valve Bore size is 40 to 100. Simple substance model of lock release valve : 4KA310-08-LS-FL473575- Voltage Specifications Fluid Operating pressure Ambient temperature Action Piping method Effective area Lubrication Manual override Air 0.15 to 0.7 MPa 5 to 50 Pilot operated Body ported 12 mm2 Not required Non-locking push type Solenoid Specifications Coil rated voltage Allowable voltage fluctuation Inrush current Power consumption Connector 1: 100 VAC (50/60Hz) 2: 200 VAC (50/60Hz) 3: 24 VDC 1: 100 V to 110VAC 2: 200 V to 220VAC 3: 24 VDC 1: 0.046A/0.042A(50/60Hz) 2: 0.023A/0.021A(50/60Hz) 3: 0.075A 1: 1.8 W/1.5 W(50/60Hz) 2: 1.8 W/1.5 W(50/60Hz) 3: 2.0 W DIN connector Bore size is 125 to 180. Simple substance model of lock release valve : 300 - 4E1 - 61WY - Voltage Specifications Fluid Operating pressure Ambient temperature Action Piping method Effective area Lubrication Manual override Air 0.15 to 0.9 MPa 5 to 50 Pilot operated Body ported 25 mm2 Not required Non-locking push type Solenoid Specifications Coil rated voltage Coil rated voltage range Power consumption AC Inrush Holding Coil insulation resistance Connector 1:100 VAC (50/60Hz) 2:200 VAC (50/60Hz) 3:24 VDC 100 VAC 90 to 130 V 200 VAC 180 to 260 V 24 VDC 21.6 to 26.4 V 10.6 VA/50 Hz 9.4 VA/60 Hz 5.5 VA/50 Hz 4.4 VA/60 Hz More than 10 MΩ DIN connector ●Valve mount to same position of the unlocking port. In the case of Rod flange, valve is not mount at the position of "X" and "Z". How to improve the stopping accuracy Exhaust the air of the brake port as soon as possible Prevent the dispersion of the electric control signal of the solenoid valve for the brake Keep fix the speed of the piston rod ●Install near the brake port and the valve for the brake. ●When send the stop signal by the sequencer take care the scan time, and does not through the sequencer circuit if disperse the signal. ●Use the hydro converter when change the speed. (When change the load or use the rolling guide) ※(The axial length become long cause of change the packing) ●Use the inner installable stopping sensor. If install on outside, use the small dispersion type. (Reed switch, Proximity switch, etc) ●Use the rolling guide, not use the slide guide. ●Install the rapid exhaust valve to the brake port if the valve for the brake is far and small. ●When need stabilize the stopping accuracy, install the pressure regulator to control the supply pressure (about 0.3MPa) of the release valve (SOL-3 ●Use the fast reaction and small dispersion solenoid vaive. ●Use the floating connector for the hoot mount type and frange mount type to prevent the center gap. ●When the stopping pitch is under 50mm or the speed is fast, release the brake before operate the main valve. (In this time, adjust the pressure balance correctly to prevent jet out the rod when release the brake) ●If the rod stop near the end of the stroke (under 50mm), use the no cushion type. HIROTAKA MFG. CO.,LTD. HEAD OFFICE BRANCH OFFICE 5-89, Ikoma-cho, Kita-ku, Nagoya City, Aichi 462-0832, JAPAN 207 , 1-56-14, Shinkoiwa, Katsushika-ku, Tokyo 124-0024, JAPAN Phone +81-52-991-6111 Fax +81-52-991-6115 Phone +81-3-3651-4230 Fax +81-3-3651-4231 http://www.hirotaka.co.jp/eng/ LINE UP PNEUMATIC POWER CILYNDER PNEUMATIC BOOSTER POWER-PACK CYLINDER RUSH BOOSTER HYDRAULIC CYLINDER FLOATING CONNECTOR SEL-LOCK CILYNDER FREE-LOCK PAD AUTO CLAMPER SEL NUT PNEUMATIC AND HYDRAULIC EQUIPMENT
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