25 Gallon ATV Sprayer
25 Gallon ATV Sprayer
Model ATV-25B, ATV-25BL
Owner's Manual
PaulB LLC | 50 Woodcorner Rd. | Lititz PA 17543
www.CropCareEquipment.com | (717) 738-7350
A Paul B Zimmerman Inc. Company
PaulB LLC thanks you for choosing to purchase one of our sprayer models. We
appreciate your business and want to personally fill all of your sprayer needs. We also desire to
provide you with the technical support and needed parts that will allow you to continue spraying
without disruption. See the Contact Us section on page 25.
Table of Contents
Before You Begin.................................................................................................................1
Safety Precautions..............................................................................................................2
General Guidelines.........................................................................................................2
Before Operation............................................................................................................2
During Operation............................................................................................................3
Following Operation.......................................................................................................3
Pump Safety Precautions................................................................................................3
Assembling the Sprayer........................................................................................................4
Mounting the Sprayer...........................................................................................................11
Calibrating the Sprayer.....................................................................................................11
Calibration Charts...........................................................................................................13
Operating Instructions.......................................................................................................14
Boom Spraying...............................................................................................................14
Gun Spraying..................................................................................................................14
Following Operation.......................................................................................................15
Maintenance Instructions..................................................................................................16
Routine Maintenance......................................................................................................16
Winterizing Your Sprayer...............................................................................................16
Troubleshooting....................................................................................................................17
Warranty...............................................................................................................................18
Sprayer Breakdown............................................................................................................19
Pump Breakdown..................................................................................................................23
Relief Valve Breakdown.......................................................................................................24
Contact Us............................................................................................................................25
Before You Begin
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Please read and understand this manual and its instructions and warnings
completely before operating the sprayer.
Be aware of all safety guidelines, warnings, and cautions including those of
the ATV or utility vehicle.
Completely assemble the sprayer according to the directions on page 4.
Read and understand the chemical manufacturer's labels, warnings, and
instructions.
Know and fulfill all state pesticide applicator license requirements.
Familiarize yourself and other operators with the sprayer's components and
how all parts are operated.
Page 1
! Safety Precautions !
General Guidelines
Every year many unnecessary accidents occur due to improper equipment handling and a
disregard for safety precautions. You, the operator, can avoid accidents by observing the precautions in
this section.
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The operator should be a responsible adult. Do not allow persons to operate this
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sprayer until they have displayed a thorough understanding of sprayer safety
precautions and operational use!
All operators must also fulfill state
pesticide
applicator
license
requirements!
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Never attempt to operate this sprayer
when under the influence of alcohol or
Figure 1: Chemical Warning Decal(# DEMT3980)
drugs.
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The best defense against accidents is a careful and responsible operator.
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A chemical warning decal and an owner's manual warning
decal are located on the applicator's tank. Be aware of their
location. See Figure 1 and Figure 2.
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Always replace any warning or safety decals that aren't
legible or are missing.
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When transporting the sprayer on public roads, always
follow state and local regulations regarding safety and
transportation requirements. Use the necessary lights and slow moving vehicle (SMV)
emblems.
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If there is any portion of this manual that you do not fully understand, please contact
PaulB LLC.
Before Operation
Carefully study and understand this owner's manual.
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Read and follow chemical manufacturer's labels, warnings, and instructions!
A material safety data sheet (MSDS) should be provided by the chemical manufacturer.
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To avoid injury from chemical hazards, wear the proper protective clothing. Each
chemical manufacturer's clothing requirements are listed under the
“Personal Protective Equipment (PPE) section in the chemical instructions.
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Do not wear loose-fitting clothing which may catch in moving parts.
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It is also recommended that operators wear suitable hearing and eye protection.
Page 2
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Never exceed the ATV or utility vehicle manufacturer's load rating.
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Give the sprayer a visual inspection for any worn parts, loose bolts, or other visible
problems, and make the necessary repairs. See the maintenance section on page 13.
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Make sure the area is clear of any people or obstructions before using the sprayer.
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Have all operators practice operating the sprayer and its attachments until all persons are
completely capable of safe operation.
During Operation
Always be aware of bystanders, particularly children! Always look before moving the sprayer
or the ATV.
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No passengers are allowed on or in the ATV or sprayer at anytime.
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Keep hands and body parts clear of all moving parts.
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Be aware of dangerous terrain such as holes, slopes, drop-offs, banks, rocks, and hidden
hazards. Operate the ATV and sprayer up and down slopes, not across.
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Allow for sprayer boom length when making turns.
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Never leave running equipment unattended!
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Remember that accidents can even happen to seasoned operators. Always take your time
and follow all safety instructions.
Following Operation
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Following operation, stop ATV unit, set brakes, shut off engine, and remove ignition key.
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Park the sprayer on a hard level surface
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Store the sprayer away from human and livestock activity.
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Do not permit children to play on or around sprayer.
Pump Safety Precautions
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Never pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.
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Note: The pump may be run run dry for limited periods without resulting in
damage. Regardless of whether the pump is running dry or with liquid, it should not be
run continuously for extended periods of time. This could cause the pump to exceed its
maximum temperature rating.
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Always disconnect the power to the pump when working on the pump. Failure to do this
could result in electrical shock.
Page 3
Assemble Instructions For ATV-20B Sprayer
For ATV-20BL, see page 9
The model ATV-25B ATV sprayer comes partially assembled in two boxes and requires some
assembly. Follow the step-by-step instructions to ensure proper assembly. Before assembling, ensure
that both of boxes contain the necessary components and parts.
Base Unit Box Contains:
Quantity
Description
12' Boom Kit Box Contains:
Quantity
Description
1
Partially assembled base unit
1
Center boom section
2
Tank & boom mounting bracket
1
Right boom wing section
1
60 psi gauge
1
Left boom wing section
1
Wiring harness w/ fuse
1
Boom hardware kit that includes:
4
5/16” x 1/2” coarse bolts
2
Boom mounting clip
2
3/8” x 4” eye bolt
2
1/2” x 4 1/2” coarse bolt
2
1/2” nylon lock nut
2
1/2” flat washer
2
3/8” x 2” coarse bolt
6
3/8” lock washer
10
3/8” coarse nut
4
3/8” x 2 1/4” coarse bolt
2
1” x 6” extension spring
1
Boom plumbing kit that includes:
1
1/2” barbed tee
8
1 1/4” square boom clamp
8
Yellow nozzle cap & washer
8
Red mesh tip strainer
8
Yellow ceramic spray nozzle
6
1/2” nozzle body tee
2
1/2” nozzle body elbow
17
Stainless hose clamp
Page 4
Base Unit & Boom Assembly:
See the base unit & boom assembly figure for a visual representation of each step.
1. Attach the tank & boom mounting brackets to the base unit with the 5/16” x 1/2” coarse
bolts by threading the bolts into the threaded holes in the base of the tank.
2. Attach the center boom section to the tank & boom mounting brackets using the boom
clips, 3/8” x 2 1/4” bolts, 3/8” lock washers, and 3/8” nuts.
The center boom section
must be centered.
3. Install the 3/8” x 2” boom stop bolt on both ends of the center boom section. Thread a
nut onto the bolt, insert the bolt through the pre-drilled hole, and thread on a lock washer
and a nut. Only partially tighten the nuts since the bolt's position will need to be adjusted
in a later step. Insert the eye bolt into the coupler on the boom wing section and fasten
with two 3/8” nuts. Don't tighten the eye bolt completely since it must be able to
rotate.
4. Attach the extension spring to the brace on the center boom section and to the eye bolt on
the boom wing.
5. With the extension spring attached, swing the boom wing section inward and insert the
1/2” x 4 1/2” bolt through the pre-drilled holes in the center and boom wing sections.
Fasten the bolt with the 1/2” flat washer and the 1/2” nylon lock nut.
6. The boom stop bolt that was attached in step# 3 needs to be correctly positioned. Do not
over tighten this bolt since the boom must be able to swing freely. This bolt serves as a
boom stop when the boom wing is the open position. Adjust the bolt in or out until the
boom wing is parrallel to the center boom section.
7. Thread the gauge into the 1/4” female inlet on the relief valve. Before installing the
pressure gauge, wrap Teflon tape or liquid Teflon around the gauge's threads. Use a
wrench on the gauge's brass nut to tighten the gauge. DO NOT thread the gauge by hand
or over-tighten it.
Page 5
Base Unit & Boom Assembly Figure
7
1
6
5
2
3
4
7
Page 6
3
20"
5
20"
20"
20"
2
1
4
20"
20"
20"
Boom Plumbing Assembly Figure
Page 7
Boom Plumbing Assembly:
See the Boom Plumbing Assembly figure for a visual representation of each step.
1. Start by assembling the nozzle bodies and components found in the boom plumbing kit.
Firstly, insert the spray nozzle into nozzle cap and push the rubber washer into the nozzle
cap. Insert the mesh tip strainer into the nozzle body with the mesh facing upward and
turn the spray cap onto the nozzle body.
2. Install the square boom clamps onto the boom. With the boom extended, place the first
two boom clamps 10” away from the center of the boom. Proceed to place the remaining
boom clamps 20” apart. See the boom plumbing assembly figure.
3. Before clamping the boom clamps to the boom, the nozzle bodies need to be inserted into
the boom clamps. Both ends of the boom will have an elbow nozzle body, while the rest
of the nozzle bodies will be tees. The nozzle bodies should be positioned on the outside
of the boom. The boom clamps are tightened with the included screw.
4. The boom supply hose needs to be installed. Insert the 1/2” barbed tee into the boom
supply line and tighten with a hose clamp. The barbed tee now needs to be connected
with spray hose to the two nozzle bodies on the center boom
section and should be positioned in the center of the two nozzle
bodies. Insert a piece of the included spray hose over the barbed
tee, tighten with a hose clamp, and stretch the hose to the nozzle
Note: The spray hose can
be cut with a hose cutter
or other tools such as a
heavy duty snips
body. With the hose stretched to the correct length, cut the
hose, insert it over the nozzle body barb, and tighten with a hose clamp
5. The remaining nozzle bodies need to be fitted with spray hose. For easy assembly,
connect the hose to the nozzle body, stretch the hose to the correct length, cut it, and
finish by attaching the hose to other nozzle body with a clamp.
Page 8
Assemble Instructions For ATV-20BL Sprayer
For ATV-20B, see page 4
The model ATV-25BL ATV sprayer comes partially assembled in two boxes and requires some
assembly. Follow the step-by-step instructions to ensure proper assembly. Before assembling, ensure
that both of boxes contain the necessary components and parts.
20' Boomless Kit Box Contains:
Base Unit Box Contains:
Quantity
Description
Quantity
Description
1
Center boom section with nozzles
already installed
60 psi gauge
1
Boom hardware kit that includes:
1
Wiring harness w/ fuse
2
Boom mounting clip
4
5/16” x 1/2” coarse bolts
4
3/8” lock washer
4
3/8” coarse nut
4
3/8” x 2 1/4” coarse bolt
1
Stainless steel hose clamp
1
Partially assembled base unit
2
Tank & boom mounting bracket
1
Base Unit & Boom Assembly:
See the base unit & boom assembly figure for a visual representation of each step.
1. Attach the tank & boom mounting brackets to the base unit with the 5/16” x 1/2” coarse
bolts by threading the bolts into the threaded holes in the base of the tank.
2. Attach the center boom section to the tank & boom mounting brackets using the boom
clips, 3/8” x 2 1/4” bolts, 3/8” lock washers, and 3/8” nuts.
The center boom section
must be centered.
3. Attach the supply hose to the tee and secure it with the included hose clamp.
4. Thread the gauge into the 1/4” female inlet on the relief valve. Before installing the
pressure gauge, wrap Teflon tape or liquid Teflon around the gauge's threads. Use a
wrench on the gauge's brass nut to tighten the gauge. DO NOT thread the gauge by hand
or over-tighten it.
Page 9
Base Unit & Boom Assembly Figure
4
3
1
2
Page 10
Mounting the Sprayer
This sprayer is designed to be mounted on the rack or on the back of most ATVs and utility
vehicles. Mounting the sprayer correctly and securely will ensure consistent and safe spraying.
1. Before installing your sprayer, make sure that the sprayer unit does not exceed the
ATV manufacturer's load rating. The sprayer unit could weigh up to 230 lbs when
filled with 25 gallons of water.
2. In most cases, the sprayer unit is placed on the rear rack of the ATV and is securely
strapped down. In a permanent situation the sprayer unit could also be bolted down.
Regardless of how the sprayer is mounted, it is essential that sprayer is properly secured.
3. Each mounting kit includes a 8' wiring harness. The end of the harness with the fuse
needs to be attached to a power source that contains at least 10 amps, 12 volts. In most
cases this is your ATV's battery.
The other end of the wiring harness should be
connected to the wiring harness connected to the pump. Do not attach the wiring
harness while the ATV is running!
4. Position the On-Off switch where it is readily accessible for stopping and starting the
pump.
Calibrating the Sprayer
Note: All calibration needs to be done with water!
When spraying with the boom, the sprayer must be calibrated to ensure proper spray coverage.
The calibration process is simplified when broken up into the following three steps:
1. Calculate the speed of the ATV or utility vehicle.
2. Determine the nozzle size and consult the calibration chart for the desired or instructed
Gallon per Acre (GPA).
3. Set the the pressure accordingly using the relief valve.
1. Calculating the Speed
It is important to to determine what speed your ATV will be traveling at while spraying. While
some ATVs have speedometers, it is still recommended that speed is calculated for all ATVs for
accuracy purposes. To determine the speed follow the four following steps:
1. Measure a 200 foot or 300 foot distance on a field or a surface similar to where you will
be spraying.
2. Drive the ATV and sprayer (half-full is optimal) across the measured distance at a
constant rate of speed. There can be no changes in speed while you are measuring the
time. This should be a comfortable speed for spraying.
Page 11
3. Have someone measure the amount of
time(in seconds) it takes to travel the
measured distance.
4. Your speed can be found by entering your
data into the equation Speed(mph) =
(Distance(ft) x 60) / (Time(seconds) x 88) or
by consulting the table to the left.
Note: It is helpful for future references to
record the exact RPM and gear used to find
your speed.
2.
Determining
Calibration Chart
Nozzle
Size
and
Using
Speed in
MPH
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
Time required(seconds) to travel a
distance of:
200 feet
300 feet
136
205
91
136
68
102
55
82
45
68
39
58
34
51
30
45
27
41
25
37
23
34
21
31
19
29
The spray nozzles on your sprayer are color-coded to match up with the calibration chart. After
you have determined your nozzle size, you need to look at the calibration chart. Using your ATV speed,
nozzle size, and desired gallons per acre (GPA), find the pressure (psi) necessary to achieve your GPA.
It is important to note that lower pressure settings will result in less spray drift.
Example: Assume you have found your ATV speed to be 5 MPH, your nozzles are yellow (XR11002),
and you want to spray 10 GPA. Upon looking at the chart, you find that you should set the sprayer's
pressure at about 29 psi in order to apply 10 GPA.
3. Adjusting the Pressure on Your Sprayer
Note: All calibration needs to be done with clean water!
You have found the correct pressure setting, but must now adjust the sprayer to that pressure
setting. Before you adjust the sprayer's pressure, it is important to set the ATV's RPM at the rate that
was used to find the ATV's speed. The relief valve controls the sprayer's pressure and is located near
the pressure gauge. When you go to spray, turn the relief valve until you achieve the necessary
pressure. You have successfully calibrated the sprayer
Note: Due to normal wear, Teejet® recommends that you replace your sprayer nozzles after
every spraying season. Nozzle replacement will ensure accurate spraying performance.
Page 12
Boom Calibration Chart
Tip Size
PSI
XR110015
XR11002
(Standard Size)
XR110025
15
20
30
40
15
20
30
40
15
20
30
40
GPM
of one
nozzle
0.092
0.11
0.13
0.15
0.12
0.14
0.17
0.20
0.15
0.18
0.22
0.25
Gallons Per Acre
3 MPH
4 MPH
5 MPH
6 MPH
9.2
10.8
12.8
14.8
11.8
13.8
16.8
19.8
14.8
17.8
21.8
24.8
6.8
8.2
9.7
11.1
8.9
10.4
12.6
14.9
11.1
13.4
16.3
18.6
5.5
6.5
7.7
8.9
7.1
8.3
10.1
11.9
8.9
10.7
13.1
14.9
4.6
5.4
6.4
7.4
5.9
6.9
8.4
9.9
7.4
8.9
10.9
12.4
Please note: Flow rates are calculated using water.
Boomless Nozzle Calibration Chart
Tip Size PSI
1/4XP10
20
30
40
50
GPM
of two
nozzles
1.42
1.74
2.00
2.24
Spray Width in
Feet
24”
36”
Height Height
17
20
20
22
22
25
25
27
Gallons Per Acre
24” Height
3
4
6
8
MPH MPH MPH MPH
13.8 10.3 6.9
5.2
14.4 10.8 7.2
5.4
15.0 11.3 7.5
5.6
14.8 11.1 7.4
5.5
Gallons Per Acre
36” Height
3
4
6
8
MPH MPH MPH MPH
11.8 8.8 5.9 4.4
13.0 9.8 6.5 4.9
13.2 9.9 6.6 5.0
13.6 10.3 6.8 5.1
Please note: Flow rates are calculated using water.
Page 13
Operating Instructions
Before operating the sprayer, it is important that you read this entire manual and know all safety
precautions. Always take your time and be alert when operating your sprayer in order to avoid accident.
Spraying with the Boom
1. Calibrate the sprayer using the preceding calibration instructions and chart. This will
determine what pressure to spray at in order to achieve the desired Gallons per Acre
(GPA).
2. Fill the tank with some water in order to set the pressure and test for leaks.
3. Prepare the sprayer for spraying by closing the ball valve in the boom supply line
4. Start the ATV and engage the pump by turning on the power switch on the wiring
harness. The ATV should be running at the RPM rate determined when you calibrated
your sprayer. Ensure that there are no leaks in any of the lines.
5. Using the relief valve, adjust the sprayer's pressure to the pressure rating found when you
calibrated your sprayer. When you open the boom supply line valve you may need to
readjust the pressure.
6. You may now fill the tank with the amount of water and chemicals recommended by the
chemical being used. After the tank is full, engage the pump and allow the water to
circulate to ensure proper mixing of the chemicals and water. You are now ready to
begin spraying.
7. Upon arriving at the spraying location, open the booms, engage the pump, and make sure
the pressure setting is correct. While spraying always remember to maintain a constant
level of speed and RPM (rates found when calibrated).
Note: Since the maximum pump pressure is 45 psi, setting the pressure above 45 psi will
cause the pump to cycle on and off.
Spraying with the Spray Gun
1. Fill the tank with some water in order to set the pressure and test for leaks.
2. Prepare the sprayer for spraying by closing the ball valve in the boom supply line
3. Start the ATV and engage the pump by turning on the power switch on the wiring
harness. The ATV should be running at the RPM rate determined when you calibrated
your sprayer. Ensure that there are no leaks in any of the lines.
4. Adjust the sprayer's pressure using the relief valve to your desired setting
5. You may now fill the tank with the amount of water and chemicals recommended by the
Page 14
chemical being used. After the tank is full, engage the pump and allow the water to
circulate to ensure proper mixing of the chemicals and water. You are now ready to
begin spraying.
6. Upon arriving at the spraying location, engage the pump, and make sure the pressure
setting is correct. Press the trigger on the spray gun to engage the gun. The tip at the end
of the gun can be turned to adjust the spray pattern.
Following Operation:
1. Thoroughly rinsing the sprayer of any chemical residue is an important activity. It is
recommended to fill the tank with fresh water and engage the spray gun until the system
is entirely free of chemical residue. It is important not to rinse the sprayer in an area
where humans, animals, or sensitive plants could come in contact with chemical residue.
2. Store the sprayer in a location where it will be away from human or animal activity. Do
not allow children to play on or near the sprayer.
Page 15
Maintenance Instructions
Routine Maintenance
It is very important to perform routine maintenance on your sprayer before and after each use.
Good maintenance practices will help to guard against any unnecessary sprayer breakdowns or
accidents.
1. It is recommended to perform a visual and physical inspection for any worn parts, loose
bolts, or other visible problems. Make all necessary repairs before spraying. See the
Contact Us section on page 25 for instructions on ordering parts and getting technical
help.
2. After each use it is important to rinse the pump and all components by running water
through the system. Fill the tank with a sufficient amount of fresh water and engage both
the spray gun and the boom. Rinsing the pump with fresh water will greatly improve the
life of the pump!
3. Always follow all pump safety precautions and warnings (See page 3). Following these
guidelines will help to ensure many years of smooth and trouble-free pumping.
4. The suction strainer located on the end of suction hose should be inspected and rinsed off
on a regular basis.
5. Tip strainers should also be taken out and rinsed after every use. Tip strainers are a small
screens that are located behind each spray nozzle on the boom.
Winterizing your Sprayer
To avoid damage from freezing and corrosion, it is important to winterize your sprayer before
temperatures grow too cold.
1. Verify that the tank is empty and rinsed out. Dump 1/2 - 1 gallon of RV nontoxic
antifreeze into the tank. It is not recommended to use standard antifreeze. Standard
antifreeze can be harmful to humans, animals, crops, and the environment.
2. Engage the pump and spray with the boom and subsequently the spray gun. Make sure
that the antifreeze has been pumped through the entire system including all spray nozzles.
3. Store the sprayer in a dry location away from the elements.
4. Before spraying in the spring it is recommended to flush the sprayer with fresh water to
cleanse it of the antifreeze and any other buildup. It would also be beneficial to do a
thorough inspection of all sprayer components before spraying.
Page 16
Trouble Shooting
During the many years you will use your ATV sprayer, it is possible that you will encounter
minor problems that can be easily fixed. The following problems and respective causes and solutions
should cover most of the potential problems that you may face. If you are having problems please
attempt to use this troubleshooting section to solve the problem. If you are unable to fix the problem
please contact our trained sprayer technicians for technical advice at no charge or to have one of our
technicians repair your spot sprayer. See the Contact Us section on page 25 for ordering parts and
contact information.
Common Troubleshooting
Problems/Symptoms
Low Rate of Flow
Pump Doesn't Prime
Pump Doesn't Run
No Spray Flow
Possible Causes
Solutions
Suction strainer is partially
clogged
Remove the suction strainer and rinse.
Tip strainers are clogged
Remove tip strainers and rinse.
Pump valves are
damaged/bad
Replace the valves(ref# 4) or See PaulB
LLC for repairs.
Low voltage
Use a power source with at least 10 amps
and 12 volts.
Suction line is clogged
Inspect the suction line for debris.
Suction strainer is clogged
Remove the suction strainer and rinse.
Pump damaged from
chemicals that weren't
rinsed out properly
See PaulB LLC for service and pump
repairs.
Fuse is blown
Replace the fuse on wiring harness (ref#
21).
Incorrect voltage
Ensure you are using a 10 amp, 12 volt
power source.
Pump pressure switch is
malfunctioning
Replace the pressure switch(ref# 2) or
see PaulB LLC for repair.
Spray tip clogged
Remove the spray tip and rinse it out.
Suction strainer is clogged
Remove the suction strainer and rinse.
Tip strainers are clogged
Remove tip strainers and rinse.
Page 17
PaulB LLC Limited Warranty
25 Gallon ATV Sprayer
Model ATV-25B, ATV-25BL
Warranty Coverage
PaulB LLC hereby provides a Limited One (1) Year Warranty on the 25 gallon ATV sprayer, model
ATV-25B & model ATV-25BL, manufactured by PaulB LLC from the date of original purchase. ATV
sprayers built by PaulB LLC are warrantied against any manufacturer's defects that may occur to any of
the sprayer's components in the 12 months following the original date of purchase. This warranty
covers the purchaser of this ATV sprayer and any other owners who own it during the one year warranty
period. To retain the warranty, the ATV sprayer must be operated and maintained as ascribed by its
owner's manual.
Warranty is void if:
1. The ATV sprayer has been subjected to, in the opinion of PaulB LLC, negligent handling,
misuse, an accident or if the instructions in the owner's manual were not followed.
2. The ATV sprayer's components have been altered in any manner or repairs have taken place with
unapproved parts. Alterations include adjusting the pressure setting of the pump.
3. The ATV sprayer and its components were subject to freezing or freezing conditions. The ATV
sprayer must have been winterized as per the maintenance instructions to retain the warranty.
4. The ATV sprayer was powered by a power source other than a 10 amp, 12 volt DC power
source.
5. A non-compatible chemical was used and/or if the sprayer operator failed to rinse all chemical
residue out of the sprayer's components after use.
6. A petroleum-based, oil-based, or flammable product was used and caused damage to the pump,
tank, hoses, or any other component.
Getting Service
All ATV sprayer warranty claims must be made through PaulB LLC or an authorized dealer. All
warranty claims must be submitted with an invoice or a proof of purchase that denotes the purchase date
and place. If you have any questions or comments concerning this warranty, please contact PaulB LLC
or an authorized dealer.
Page 18
Base Unit Breakdown
31
19
30
21
20
17
18
28
29
4
15
24
16
13
23
14
6
10
26
7
25
32 22 27
25
6
5
13
28
13
29
33
9
3
14
13
12
8
11
2
2
1
2
To Boom
Page 19
Base Unit Parts List
Ref #
Qty
Part Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1pr.
4
1
1
1
2
1
1
1
1
1
1
4
20”
1
1
4
4
T229
H5C516*12
10956
60323*
C13201
MR1024*38S
N189472
DE46
DEMT3980
DE39
10416D
3A3812
6806
6108
803401
2088-343-135**
MR1024*78S
FW14S
ATV tank & boom mounting
Coarse bolt, 5/16” x 1/2”, grade 5
Blow molded tank, 25 gallon (includes ref# 4)
Tank lid, 5”
Large grip clip
Machine screw, 10-24 x 3/8”, stainless
Small grip clip
CropCareTM logo decal, 1.9” x 8.8”
Chemical warning decal
Owner's manual warning decal
Suction strainer, 3/8” ID, 40 mesh
Hose adapter, 3/8” mpt x 1/2” barb
Stainless hose clamp, 7/16”- 7/8”
Reinforced vinyl braided hose, 1/2”
Poly hose adapter, 1/2” fpt x 1/2” barb
Shurflo® 12 volt pump, 3.0 gpm, Vi-Santo
Machine screw, 10-24 x 7/8”, stainless
Flat washer, 1/4”, stainless
9425
9429*
ATC-15*
Complete wiring harness, switch & fuse (includes ref# 20,21)
Detachable pig tail wiring harness w/ fuse
Buss fuse, 15 amp
CR12BR
2312012PP**
GG60
3EL1212
6108
3A1238
62602
6106
5080015PP406
38720PPBX18*
90FMB12
6108
Cross, 1/2”, brass
Poly relief valve, 1/2”, 100 psi
Liquid filled gauge, 2 1/2”, 60 PSI
Elbow hose adapter, 1/2” mpt x 1/2” barb
Reinforced vinyl braided hose, 1/2”
Poly hose adapter, 1/2” mpt x 3/8” barb
Hose clamp, 1/4” - 5/8” stainless
Reinforced vinyl braided hose, 3/8”
Spray gun, 3/8” hose barb (includes ref# 31)
Adjustable spray nozzle, #18
Ball valve, 1/2” fpt x 1/2” mpt, 300 psi
Reinforced vinyl braided hose, 1/2”
20
21
1
1
1
22
23
24
25
26
27
28
29
30
31
32
33
1
1
1
2
16”
1
2
14'
1
1
1
30”
* Part is included in a complete assembly.
** Pump and relief valve breakdowns are listed on page 23 & 24.
Page 20
12' Boom Breakdown
60
37
36
To Pump
46
37
36
33
35
47
34
49
38
47
48
47
50
39
43
37
37
36
34
42
44
40
41
59
52
45
53
51
47
37
47
54
51
55
56
57
58
12' Boom Parts List
Ref #
Qty
Part Number
Description
33
34
35
36
37
38
39
40
41
42
30”
4
2
6
12
1
2
2
2
2
6108
H5C38*214
BF1210
LW38
NC38
BF1211
H5C12*5
FW12
NNC12
H5C38*2
Reinforced vinyl braided hose, 1/2”
Hex cap screw, 3/8” x 2 1/4”, grade 5
Boom mounting clip
Lock washer, 3/8”
Hex coarse nut, 3/8”
Boom center frame, 12'
Hex cap screw, 1/2” x 5” (shorten to 4 1/2”)
Flat washer, 1/2”
Nylon lock nut, 1/2”
Hex cap screw, 3/8” x 2”, grade 5
Page 21
12' Boom Parts List Continued
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
2
2
1
1
17
1
9”
9”
19”ea
8
8
6
8
8
8
8
8
2
33*TS
N221267
BF1212R
BF1212L
6806
T12
6108
6108
6108
2195010NYB*
CP21953EPR*
22252312500NYB
8079PP50
CP19438EPR
XR11002VK**
256126NYR
QJ111SQ114
22251311500NYB
Extension spring, 1” x 6”
Zinc eye bolt, 3/8” x 4”
Right boom wing, 12'
Left boom wing, 12'
Stainless hose clamp, 7/16”- 7/8”
Nylon tee, 1/2” x 1/2” barb
Reinforced vinyl braided hose, 1/2”
Reinforced vinyl braided hose, 1/2”
Reinforced vinyl braided hose, 1/2”
Chemsaver end cap assembly
EPDM rubber diaphragm
Complete nozzle body tee, 1/2” (includes ref# 52,53)
Stainless nozzle screen, 50 mesh, red
EPDM nozzle gasket
Ceramic spray tip, yellow
QJ nozzle cap, yellow
Nozzle body clamp, 1-1/4” square
Complete nozzle body elbow, 1/2” (includes ref# 52,53)
* Individual part is included in a complete assembly.
** Other tips are available; see page 11 for calibration chart.
20' Boomless Breakdown
To Pump
33
66
63
61
61
63
61
62
68
61
63
2”
69
75
70
71
76
64
68
72
74
70
72
73
75
Page 22
63
67
66
71
76
65
61
69
20' Boomless Parts List
33
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
30”
5
1
2'
4
4
2
1
2
2
2
2
2
1
1
2
4
6108
6806
T12
6108
NC38
LW38
CC5520
T546
QJ111SQ114
22251311500NYB
8079PP50
CP21953EPR
QJ4676-90-1/4-NYR
1/4XP10R
1/4XP10L
BF1210
H5C38*214
Reinforced vinyl braided hose, 1/2”
Stainless steel hose clamp
1/2” barbed tee
Reinforced vinyl braided hose, 1/2”
Hex coarse nut, 3/8”
Lock washer, 3/8”
Poly cap, 1-1/4”
1-1/4” square tube boom
Nozzle body clamp, 1-1/4” square
Complete nozzle body elbow, 1/2”
Stainless nozzle screen, 50 mesh, red
EPDM rubber diaphragm
Quickjet adapter, 90 degree
XP boomjet, right
XP boomjet, left
Boom mounting clip
Hex cap screw, 3/8” x 2 1/4”, grade 5
Shurflo Pump Breakdown
Ref #
1
2
3
4
5
6
Qty
1
1
1
1
1
1
Part Number
94-236-11
94-230-36
94-231-30
94-232-05
94-238-03
1111100
Description
Complete pump head
Switch kit, 45 PSI
Upper housing kit (does not include switch)
Viton valve kit
Drive kit with diaphragm
Motor, 12 volt
Page 23
23120 Relief Valve
Parts Breakdown
Ref #
Qty
1
2
3*
4*
5*
6
7
8
*
1
1
1
1
1
1
1
1
1
Page 24
Part Number
Description
CP23122-NY
CP23124-PP
CP23126-302SS
CP7717-15-EPR
CP23127-302SS
CP23125-PP
CP23123-PP
CP23128-PP
PK-AB23120-KIT
Nylon adjusting cap
Polypropylene spring retainer
Stainless retaining pin
EPDM rubber O-ring
Stainless spring
Polypropylene guide seat
Poly lock ring
Polypropylene body, 1/2” MNPT
Spare parts kit (includes ref # 3-5)
Contact Us
We desire to give you continuing service in the best manner possible. This includes
listening to your comments, suggestions, and problems. We will do our best to answer all
questions thoroughly and in a timely manner. We have trained sprayer technicians who are
more than willing to listen to any questions or problems and help you to find a feasible solution.
Ordering Parts
We have a fully-stocked parts department that will be able to meet all of your parts needs.
Our trained salespersons will ensure that all purchases are processed smoothly and shipped in a
timely manner. Our hardware store also has a plumbing, electrical, automotive, paint, lawn &
garden, and a power tool department. We are set up to ship our products via UPS and would be
glad to work with you on the best shipping solution. If you desperately need a part, we are able
ship UPS Next Day Air for many locations.
Note: When ordering parts, please provide our sales staff with the correct part number
and description listed on the parts list. To directly reach our parts department,
please call (717) 738-7355 ext 2000.
TM
PaulB LLC
A Paul B Zimmerman Inc. Company
50 Woodcorner Road
Lititz PA 17543
Parts Dept (717) 738-7355 ext 2000
Corporate Office (717) 738-7350
Fax (717) 738-8061
www.CropCareEquipment.com
Page 25
Form OM0011B
11/07
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