cj150pc technical document
CJ150PC
Diesel Generator
CUKUROVA GENERATOR SYSTEMS
1500 Rpm, 50Hz, 400V
Perkins 1006TAG diesel engine
Mecc Alte ECP34-2L/4 alternator
Standard Generator Features
AMF, Automatic mains failure unit
Heavy duty type, 6 cylinder, water cooled engine
50°C tropical type radiator
Starter motor
Lead acid battery
Charging alternator
Battery charge redressor
Heavy duty, brushless type alternator
Base frame with anti-vibration units
Industrial type silencers
Flexible exhaust compensator
Block water heater unit
Control panel with digital-automatic main control module
Fan, fan drive, charging alternator drive and all rotating parts
covered
Radiator matrix covered by metal mesh against the
mechanical damages
Fabricated and welded steel base frame
Anti-vibration mountings
Engine and alternator manufacturer test reports
Factory load, performance and function tests
Optional Features
Automatic load transfer panel
ISO
ISO9001:2000
9001:2000
Cukurova is a fully accrediated
ISO 9001:2000 company
Automatic syncronization and power sharing systems
Soundproof canopy
Container type enclosers
Road trailer
Job-site trailer
Protection circuit breaker
Air start
Remote type radiator
Base fuel tank
This generator is available with
CE certification
External type fuel tank
Automatic fuel transfer system
Residential silencer
Model
Cukurova is accrediated with
CJ150PC
Standby
Prime
kVA
kW
kVA
kW
156
125
141
113
Gost certification
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page1
CUKUROVA Diesel Generator
engine
APPLICATION DATA
Perkins 1006TAG Engine
Standard Features
Standby kW
Model
1006TAG
Economic Power
Prime kW
Gross
Net
Gross
Net
141
133.5
128.4
121
Single side servicing for reduced service time and cost.
Unique Fastarm combustion system enables high power output plus low
Lubricating System
fuel consumption.
Electronic governor gives close control
Clean, Efficient Power
Type
Pressurized
Capacity, Liters
19
Lub oil pressure (min), kPa
300-340
Operator and environmentally friendly with low noise, rapid startibility and
Flat bottomed aluminium fan
Spin-on ful flow oil filters
low emissions that satisfy TA Luft requirements.
Oil cooler
Durable Power
Maximum cooling efficiency is provided by gear driven water pump and
Fuel System
independent fan drive.
Leak free operation is ensured by Viton crankshaft seals and sophisticated
controlled swell joints, giving protection in the thoughest conditions.
Inserted valve seats, oil spray cooled pistons and compact plate cooler
give enhanced engine life.
Type of injection system
Direct injection
Fuel atomiser
Bosch/RSU/4 hole (0.35 mm diameter)
Fuel injection Pump
Rotary/Stanadyne DB4
Delivery/hour at 1500rev/min, Liters
122.4
Governor type
Electronic, Perkins LCS2
Electronic governor speed control to ISO5514 classA0, ISO3046-4M3
Rotary type fuel injection pump
Relaible power
Wherever a Perkins' Electropak engine is put into service, it will never be
Twin spin-on full flow oil filters
far from the support provided by a global network of 4000 distributors and
Cold start aid
dealers, all backed by a part distribution centre giving 24 hours service, 365
days a year.
Technical Specifications
Electrical System
Manufacturer
PERKINS
Alternator
12 Volt, 55 Amp
Model
1006TAG
Starter motor (DC)
12 Volt
Type
4 cycle, water-cooled, diesel engine
Oil pressure switch and coolant temperature switch
Number of cylinders
6
12 volt shut off solenoid energised to run
Cylinder arrangement
Vertical In-line
Displacement, Liters
5.99
Bore X Stroke, mm
100 X 127
Compression Ratio
17.0:1
Combustion System
Direct injection
Aspiration
Fuel Consumption
liters per hour
%110 Load
34.6 L
%100 Load
31.5 L
Turbocharged, air to air charge cooled
%75 Load
24.1 L
Rotation
Clockwise viewed from the front
%50 Load
16.5 L
Gross engine power, kWb
141
Fan Power, kWm
7.5
BMEP gross, bar
19.64
Combustion air flow, m³ / min
Exhaust gas temp.(after turbo), °C
Exhaust gas flow (after turbo),m³ / min
25.71
Mean piston speed, m / s
6.35
grams per kWh
%110 Load
206 g/kWh
%100 Load
206 g/kWh
8.78
%75 Load
210 g/kWh
585
%50 Load
215 g/kWh
Cooling System
Type
Tropical, heavy duty type
Ambient temperature, °C
50
Engine+Radiator coolant cap., Liters
37.22
Pressure cap setting, kPa
68.9
Thermostat controlled cooling system with gear driven water pump.
Fan drive and 25" pusher fan
Radiator and piping with fan guards incorporating air-to-air charge cooler.
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page2
alternator
Mecc Alte ECP34-2L/4
Standard Features
Model
Standby
Prime
kVA
kW
kVA
kW
164
131
150
120
Range
The ECO generators are available with a 50/60 Hz frequency, either with 2
ECP34-2L/4
poles ranging from 8 to 114 KVA or with 4 poles ranging from 6.5 to 3,000
KVA, with a single or double support.In order to couple them with the
prime mover it is possible to choose among a wide range of flanges and
Technical Specifications
couplings.
Manufacturer
Mecc Alte
Model
ECP34-2L/4
Mechanical Structure
Type
4-Poles, Rotating Field, Brushless
The robust mechanical structure permits easy access to the connections and
Standby power at rated voltage, kVA
164
components during routine and extraordinary maintenance check-ups. The
Efficiency, %
93,2
materials used for the manufacture of the mechanical structure are the
Power factor
0.8
following: FeP12 steel for the frame, C45 steel for the shaft and cast iron for
Phase
3
the end-brackets.
Frequency, Hz
50
The standard degree of protection is IP21 or IP23; upon the customer’s
Speed, Rpm
1500
request, other higher degrees of protection, such as IP45, IP54, etc.,
Voltage, V
380/415
are available.
Excitation
Self excited
Stator winding
12 ends
Regulation
Simplified Regulator,seventh generation
Insulation And Impregnation
Voltage Regulator
SR7/2
Insulation is of class H standard. Impregnation is made with tropicalized
Voltage Regulation, %
± 1,5
epoxy resins by dipping and dripping, whilst for the high voltage parts by
R.F.I Suppression
EN50081-1; EN50082-1; VDE0875K.
vacuum, so that the insulation level is always very good. In the highpower
For others standards apply to factory
models, the stator windings undergo a further insulation. Special treatments
Waveform Distors.at f. load LL/LN %
for particular environmental conditions are available on request.
Waveform Distors.at no load LL/LN %
2,3 / 2,4
Rotor
with damping cage
1,7 / 1,8
Overspeed, Rpm
2250
Regulation
Short circuit current
>300%
The self-regulation is obtained through an electronic regulator.
TIF Telephone Interference
THF < 2%
The regulator is fed by an auxiliary winding which guarantees an almost
Insultion class
H
constant supply under any possible operating condition of the generator.
Stator Winding Resistance (20°C), Ω
0,015
The ECO series can be equipped with the new interchangeable U.V.R.6-F or
Rotor Winding Resistance (20°C), Ω
3,577
S.R.7/2-G regulator,ensuring the same performance.
DE bearing
6314.2RS
NDE bearing
6311.2RS
Protection class
IP 21 (other protection on request)
Voltage Accuracy
The voltage accuracy is ±1% in static condition with any power factor and
with speed variation between 5% and +30% with reference to the rated
speed.
Optional Equipment
Voltage Regulation
The voltage can be regulated by the “VOLT” potentiometer of the electronic
Anti Condensation Heaters
regulator. By connecting a 100K potentiometer in the proper terminals it is
Air Filters
also possible to obtain a remote voltage regulation in a range of 5% of the
Temperature Indication RTD’s
rated voltage.
Winding Protection Thermistors
SR7/2 AVR Simplified Regulator,seventh generation
Standards
The entire series is manufactured according to and complies with the most
common specifications such as CEI 2-3, IEC 34-1, EN 60034-1, VDE 0530,
BS 4999-5000, CAN/CSA–C22.2 N°14-95 – N°100-95; special versions are
available on request to meet specific specifications and regulations.
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page3
control panel
CJ150PC
Control Panel
Standard Equipments
Features
Automatic mains failure with genset control and protection
Remote Start operation capability
Analogue temperature and oil pressure inputs
Genset KW and Power Factor measurement
Engine hours run counter
Periodic maintenance request display
165 programmable parameters
Battery backed-up real time clock
Weekly operation schedule programs
Daily, weekly, monthly exerciser
Event logging with time stamp
Statistical counters
Serial RS-232 data output for telemetry on PC
Free MS-Windows remote monitoring SW
Configurable analogue inputs: 2
Datakom DKG307 digital automatic control module
Configurable digital inputs: 7
Hourmeter
Configurable relay outputs: 2
Emergency stop button
Output expansion capability
Small dimensions (155x115x48mm)
Datakom DKG307 Control Module
Description
The DKG-307 is a comprehensive AMF unit for a single generating set
operating in standby mode.
In AUTOMATIC position, DKG-307 monitors mains phase voltages and
controls the automatic starting, stopping and load transfer of the generating
Input Functions display on LCD
Generator Volts
Volts L1-N, L2-N, L3-N
Generator Volts
Volts L1-L2, L2-L3, L3-L1
Generator Amps
Amps L1, L2, L3
Generator Frequency
Hz
Mains Volts
Volts L1-N, L2-N, L3-N
set in case of a mains failure and once the generator is running, it monitors
Mains Volts
Volts L1-L2, L2-L3, L3-L1
internal protections and external fault inputs. If a fault condition occurs, the
Mains Frequency
Hz
unit shuts down the engine automatically and indicates the failure source with
Engine Speed
RPM
the corresponding red led lamp.
Plant Battery Volts
Volts
Engine Hours Run
Hour
The DKG-307 provides a comprehensive set of digitally adjustable timers,
Generator total power
kVA L1, L2, L3,total
threshold levels, input and output configurations and operating sequences.
Generator total power
kW
The unauthorized access to program parameters is prevented by the program
Generator power factor
Cosφ L1, L2, L3,total
L1, L2, L3,total
lock input.All programs may be modified via front panel pushbuttons, and do
not require an external unit.
The fault conditions are considered in 2 categories as Warnings and Alarms.
Optional Input Functions
Engine Oil pressure
kPa
Measured values have separate programmable limits for warning and alarm
Fuel level
%
conditions.
Engine Temperature
°C
The service request indicator lamp turns on at the expiration of either engine
Alarm Channels
hours or time limits.
Under/over generator voltage
It is possible to monitor the operation of the system locally or remotely with
the WINDOWS based PC utility program.
Over-current
Under/over generator frequency
Under/over speed
The unit is designed for front panel mounting. It is fitted into the cut-out with
the steel spring removed.Connections are made with 2 part plug and socket
connectors.
Charge fail
Emergency stop
Low oil pressure
High engine temperature
Pushbutton Controls
Fail to start
Low/high DC battery voltage
STOP / START
Reverse power
AUTO, TEST, MANUAL
Generator phase rotation error
LCD PAGE
Generator short-circuit protection
Loss of speed sensing signal
Mains out of limits
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page4
CUKUROVA Diesel Generator
CJ150PC
Model Codes and General Information
Cukurova Diesel Generator
CJ
P
150
C
C Group - Alternator brand (Mecc Alte)
P Series - Engine brand (Perkins)
Standby Power - kVA
Cukurova generator
Perkins 1000 Series Diesel Engine
1006
T
A
Mecc Alte Alternator
ECP
G
34
2
L
4
Number of poles
Air to air charge cooled
Type
Air to air charge cooled
Turbocharged
Model
1000 Series, 6 cylinder
Information
Power Ratings
Electric Formulas
Standby power rating is for the supply of emergency power at variable
load for the duration of the non-avalaibality of the mains power supply.No
overload capacity is available at this rating.A standby rated engine should be
sized for an avarage load factor of 80% based on published standby rating for
rating, incorporation of a 10% overload for 1 hour in every 12 hours of
operation which permitted
kWe
kWm X E
(U x I x 1.73 x pf) / 1000
kVA x pf
kVA
(U x I x 1.73) / 1000
kWe / pf
I (Amp)
(kWe x 1000) / (U x 1.73 x pf)
(kVA x 1000) / (U x 1.73)
in true emergency power failure conditions.
load of which the average engine load factor is 80% of the published power
Formula
kWe
500 operating hours per year.Standby ratings should never be applied except
Prime power rating is available for unlimited hours per year with a variable
Values
Frequency
( Rpm x N°Pole) / (2 x 60)
Rpm
(2 x 60 x Frequency) / N°Pole
Continuous power rating is available for continuous full load operation.No
overload is permitted.
Acc. to ISO 3046/1, BS 5514, DIN6271
kWm: Mechanical Power
I
: Current (A)
kWe : Electrical Power
U
: Voltage (V)
pf
: Power factor
kVA : Power
E
: Alternator efficiency
Rpm: Revolutions per minute
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page5
CUKUROVA Diesel Generator
CJ150PC
General Dimensions
Standard Generator
W
H
Length, L
2,3 m
Heigth, H
1,5 m
Width, W
1m
Weight, Total
1350 kg
Length, L
3,3 m
Heigth, H
2m
Width, W
1,2 m
Weight, Total
1850 kg
L
Generator with Soundproof Canopy
W
O
I
H
L
2,5 m
2m
1,4 m
1,5 m
1,2 m
Generator Room Layout
4,5 m
Above drawings dimensions and weights are only for guidence.For installation design of your specific application, necessary certified drawings, at site consultancy service as well as maintenance and installations manuals will be provided by Cukurova without any charge.
Specifications may change without notice
All information in this document is substantially correct at time of printing and may be altered subsequently.
CJ150PC Technical Data Sheet 061130 - Page6
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