combi shredder

combi shredder
G r a n u lators | S h r e d d e rs
COMBI SHREDDER
In li n e Sh red d er /G r a n ulat o r Sy s t e m
R u g g e d Ve rsatil ity
O p e rator-Frie n d l y
I n n o vative
www.aecinternet.com
Space-optimizing designs
for a wide range of plastics
and post-consumer resin
reclamation applications
Combi. The space
saving workhorse
for your operation.
Who says you need to waste space in your waste
processing operation? Integrating a shredder with a
granulator gives you more room on your production
floor to keep your operation moving forward.
-dB
Inspection Door with Micro Switch
Permits inspection and access to
the shredder chamber to view cutter
conditions and performance as well as
material ingestion.
Ferrite Magnetic Bar Tray
Removes metal from the material stream
prior to granulation, leading to longer
overall machine life.
Sound Dampening Shredder Hopper
Sound limiting features built into the
hopper and the shredder suppress
harmonic noise and materialoriginated sound.
Sensor Array
A wide array of sensors is employed to
monitor proper machine function and
immediately detect issues and upset
conditions during operation.
Remote Control and Diagnostics
Network connectivity provides remote
access to machine performance
indicators and critical operating
parameters.
Built-in Camera
Camera mounted inside shredder infeed
section allows for visual inspection
during operation to monitor and improve
performance.
COMBI SHREDDERS
Increased Productivity by Combining
Shredder and Granulator Chambers.
The Combi Shredder integrates leading
shredder and granulator technologies into a
single compact package.
Hopper
Innovative control systems provide users with all
of the information needed to ensure a reliable
size reduction operation.
Shredding Unit
The rugged design of the equipment makes the
Combi the perfect choice for some of the most
demanding size reduction applications.
Granulator
Advanced control mechanisms and interlocks
ensure safe and dependable operation even in
the most demanding of environments.
The robust design of the Combi meets
the ever-changing needs of manufacturing
scrap and waste processors worldwide
while delivering a positive return
on investment.
1.
Rugged Construction: Built to handle the most
demanding size reduction applications, the Combi offers a variety of options to meet your scrap
reclamation needs.
2.
Operator-Friendly: The intuitive controls and safetyenhancing mechanisms built into the Combi were
designed with the user in mind, making it easy to
program and operate the system.
3.
Innovative Technology: From remote diagnostics
to advanced control features, the Combi is designed to
provide many years of dependable operation in the
most challenging of environments.
Tech Tip: Set up a regular maintenance
interval for the system and monitor machine
performance regularly to extend system life.
Applications
This series of shredders can be used in any application that
needs predictable shredder and granulation quality. Typical
applications include, but are not limited to, the following:
• Injection molding
• Roto molding
• Blow molding
• Recycling
• Extrusion
• Post-consumer waste
• Thermoforming
COMBI SHREDDERS | www.aecinternet.com
2
COMBI SHREDDERS
Reliable, Efficient Shredding Capacity.
Combi Shredders have been developed with the future
growth of your operation in mind.
The anti-torsion shaft design of the Combi shredder resists
stress, leading to longer unit life. Cutter reversal features
and other important safety interlocks prevent structural
overloading which can lead to machine damage. Blade
level sensors in the shredder will automatically shut off the
unit if clogged.
Optional sound-suppressing hopper can provide a
significant reduction in operating noise levels.
Unique rotor design recirculates partially
shredded material prior to granulation.
The color touch screen provides the operator with all
key operating parameters and a full range of diagnostic
information. The control station can be placed anywhere
near the system for operator convenience.
Intuitive Control System for Ease of Use.
Direct access to programming
and operation.
3
COMBI SHREDDERS | www.aecinternet.com
Single button integrated controls for
activation of associated loading, conveying,
refining, and discharge systems.
Diagnostic monitoring from remote
locations over the network.
Maintenance, Made Easy.
Maximum Uptime
The Combi shredder is easy to use and maintain. Shredder
disks were designed for quick removal and reinstallation.
Additionally, the Combi utilizes keys for disassembly and
reassembly of cutters and disks for sharpening.
All serviceable mechanical components are readily
accessible, helping to ensure maximum machine uptime.
The Combi is designed to keep your
operation moving forward.
Cutters and disks are keyed
for simplified reassembly.
Tech Tip: Inspect granulator knives for
sharpness on a regular interval and replace
when dull to minimize fines in your regrind.
Granulator Access and Cleaning.
Step 1: Shut down the unit.
Step 2: Open doors and slide out granulator.
Step 3: Replace knives and perform other
maintenance with easy access.
COMBI SHREDDERS | www.aecinternet.com
4
COMBI SHREDDERS
Configured to Meet Your Needs.
The Combi Shredder is available in three models with a variety
of options to meet a wide range of size reduction operations.
From high volume processing to specialized shredding of
materials that may include hard plastics and metals, the
Combi Shredder is ready for action.
Screen sizes are available from .5” to 1.25” allowing you to size
your granulated material accordingly. Screens can be quickly
changed between operations to support varying material
output needs.
Optional magnetic bar tray
assists in removing iron particles
prior to material granulation.
Hopper Selection
The material hopper can be configured in a number of ways
to meet your unique loading and size reduction needs.
Open and closed hopper designs are available, and optional
sound reducing features can be built into hoppers making the
Combi Shredder perfect for nearly any application.
Tech Tip: Clean your granulator screen
on a regular basis to maintain high levels of
throughput through the Combi system.
5
COMBI SHREDDERS | www.aecinternet.com
6
Specifications
Combi Shredder Models
Model 40/80S
Model 60/80S
Model 80/80S
550 - 882 lbs/hr (250 - 400 kg/
hr)
772 - 992 lbs/hr (350-450 kg/hr)
1,102 - 1,543 lbs/hr (500-700 kg/
hr)
Shredder Cutting Chamber
15.75” x 31.5” (40 x 80 cm)
23.62” x 31.5” (60 x 80 cm)
31.5” x 31.5” (80x80 cm)
Granulate Size Output
.55” - 1.38” (14mm - 35mm)
.55” - 1.38” (14mm - 35mm)
.55” - 1.38” (14mm - 35mm)
Throughput
Shredder Characteristics
Installed Power
Cutter Shafts
Hardened Cutters
20hp (10hp + 10hp)
15 kW (7.5 kW + 7.5 kW)
20hp (10hp + 10hp)
15 kW (7.5 kW + 7.5 kW)
20hp (10hp + 10hp)
15 kW (7.5kW + 7.5 kW)
or
29hp (14.5hp + 14.5hp)
22 kW (11kW + 11 kW)
2
2
2
20
30
42
Conveyor Shafts
2
2
2
Conveyor Disks
20
30
42
Average Cutter Revs/Min
18
18
18
Granulator Characteristics
Granulator Model
Diameter
Rotor
Motor Power
1628
1628
1640
16.54” (420.1 mm)
16.54” (420.1 mm)
16.54” (420.1 mm)
5 knife high shear rotor
5 knife high shear rotor
5 knife high shear rotor
20 HP
20 HP
30 HP
Physical Characteristics
Weight
4,629 lbs (2100 kg)
8,598 lbs (3900 kg)
17,636 lbs (8000 kg)
Height
952.75” (2420 cm)
952.75” (2420 cm)
952.75” (2420 cm)
Width
374.0” (950 cm)
374.0” (950 cm)
374.0” (950 cm)
Depth
842.5” (2140 cm)
984.25” (2500 cm)
1,437” (2650 cm)
* Shipping weight does not include packaging materials, such as pallets, cardboard, etc.
Model 40/80S
Model 60/80S
Model 80/80S
COMBI SHREDDERS | www.aecinternet.com
6
aecinternet.com
Get More From Your
Production Floor.
Count on AEC to deliver a comprehensive line of size reduction systems and associated supporting
equipment to help you drive efficiency and performance in your operation. Our technical support team is ready
to evaluate your operation and ensure the right solution for all of your size reduction needs.
ACS Group | 2900 South 160th Street, New Berlin, WI 53151
P: 1.262.641.8600 E: info@acscorporate.com W: acscorporate.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising