instructions for use of ubeflex® kd cart - iso 2

instructions for use of ubeflex® kd cart - iso 2
EN/US
INSTRUCTIONS FOR USE OF UBEFLEX® KD CART - ISO 2
Version 1.0
BELINTRA NV
www.belintra.com
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
CONTENTS
Definitions....................................................................................... 3
General safety regulations.................................................................. 3
Introduction..................................................................................... 4
Product and options.......................................................................... 5
Guidelines for assembly..................................................................... 8
Guidelines for use............................................................................23
Maintenance and inspection..............................................................23
Spare parts.....................................................................................24
Warranty and service........................................................................24
Waste processing.............................................................................24
REVISION HISTORY
Version
Date
Code
Remark
1.0
11/04/2016
00003 00018
-
This edition supersedes all previous editions.
The specifications in this document may be updated without notice. Reproduction or
disclosure of the contents of this document is not permitted without the specific consent of
Belintra.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
2
1. Definitions
Danger
Indicates an immediate hazardous situation that, if not prevented, will
result in serious injury or death.
Warning
Indicates a possible hazardous situation that, if not prevented, could
result in serious injury or death.
Caution
Indicates a possible hazardous situation that, if not prevented, could result in slight or moderate injury. This can also be used to point to unsafe use.
2. General safety regulations
In the interest of your safety and to ensure correct use, it is important that you read these
instructions carefully, including any tips and warnings, before using the product. Keep these
instructions and ensure that users are properly informed as regards the use and safety of the
product. Only use the cart in sound condition in accordance with the described purpose and
in the environment for which it was produced in compliance with the instruction manual.
❱❱❱ Belintra is not responsible for:
•
Damage caused by a failure to follow the instructions or by improper use.
•
Consequences of modifications made to the product by the user.
•
Damage caused by use other than the described purpose and the environment for
which the cart was produced.
Danger:
•
Only pull out 1 basket at a time. If several baskets are tilted or pulled out at the same
time, there is a real danger of the cart toppling over.
•
The sill to be bridged is limited to a maximum height of 2 cm. With higher sills the
risk of the cart toppling over and causing material damage and/or physical injury is too
great.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
3
•
Make sure you are in control of the cart at all times. This is to avoid third parties
becoming crushed beneath the cart, for example, if it rolls down an inclined surface /
stairs out of control.
Warning:
•
The maximum load is 25 kg / 55 lb per per of guides and 150 kg / 330 lb per column.
•
Ensure the cart is loaded correctly. Heavy loads at bottom, light loads at top. This is
out of ergonomic considerations, and to be able to guarantee the stability of the cart.
•
Before and while moving the cart, check that no people or objects can become crushed by the cart.
•
Adapt your speed to the circumstances at the time. To retain control over the cart in
unexpected situations, it should never be moved at more than normal walking pace (4
to 5 km/h / 2 to 3 mph).
•
Modifying the cart can be dangerous. For example, do not attach any extra weight to
the side of the cart. This will affect the cart’s stability.
•
Assemble the cart as described in the instructions and make sure bolts are properly
tightened (torque: 4Nm - advice).
Caution:
•
The UBeFlex® KD is not suitable for the tunnel washer. The wheels and plastic parts
are not resistant to the temperatures that may be encountered in the washer. White
markings will also appear on the aluminium profiles.
•
Before moving the cart, check that the wheel brakes have been disengaged. If not,
this will cause premature wear on the wheels.
•
When moving the cart, prevent objects from falling from it that could cause
malfunctions and/or injury/damage.
•
Avoid protruding parts during transport.
•
Protect the assembly work surface (with card, film, etc.) in order to prevent damage.
•
Wear gloves to prevent injury.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
4
3. Introduction
This manual describes how to use the UBeFlex® KD. Because the cart comes in 2 boxes
(and therefore requires assembly), you will be taken step by step through the assembly
process.
The UBeFlex® KD is used in the medical sector (nursing homes, care centres, hospitals,
etc.). There, this light and manoeuvrable cart can be used to transport ISO 600 x 400 mm
/ 16 x 24 inch modules, baskets, baskets and/or wire shelves with sterile and non-sterile
material. The UBeFlex® KD is made from anodised aluminium and comes with adjustable
click guides fitted with U- and L-profiles. This makes it possible to transport different types
of basket (including those with a high side).
4. Product and options
The UBeFlex® KD is available in 3 versions.
1.
ISO1 D-type - in which the modules are slid into the cart in the deep (600 mm / 24
inch) direction. This is explained in the manual (UBKD1/HL/EN-US/0001).
2.
ISO 2 D-type – consisting of 2 D-type columns in which the modules are slid into the
cart in the deep (600 mm / 24 inch) direction.
3.
ISO1 W-type - in which the modules are slid into the cart in the wide (400 mm / 16
inch) direction. This is explained in the manual (UBKD1/HL/EN-US/0001).
❱❱❱ UBeFlex® KD transport carts
Item number
Description
Number of guides
External dimensions
18011 00026
ISO 1 - D-type
11 P
540 x 690 x 1900 mm
21 1/4 x 27 1/8 x 74 3/4 inch
18011 00027
ISO 2 - D-type
22 P
990 x 690 x 1900 mm
38 15/16 x 27 1/8 x 74 3/4 inch
18011 00028
ISO 1 - W-type
11 P
740 x 490 x 1900 mm
29 1/8 x 19 5/16 x 74 3/4 inch
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
5
❱❱❱ Dimensions ISO 2 D-type
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
6
❱❱❱ Accessories
Item number
Description
External dimensions
18002 00005
Vertical handles
470 x 65 x 30 mm
18 11/16 x 2 9/16 x 1 3/16 inch
18011 00021
Cover for ISO 1 D-type
-
7
5. Guidelines for assembly
❱❱❱ Parts list description
Quantity
Number
Part
D-type (18011 00027)
1
Vertical profile
4
2
Vertical profile center
2
3
D-type profile connection
9
4
Tap
12
5
Horizontal profile D-type
4
6
Bearing
4
7
Bumper
4
8
Levina castor
2
9
D-type guide (pair)
22
10
4,5 x 40 mm
18
11
M12 x 40
4
12
Spring washer type S - M12
4
13
Profile cap
12
14
Spring washer type S - M6
12
15
PVC sealing profile
6
16
M6 x 20
12
17
Levina castor with brake
2
18
M12 washer
4
19
M12 x 12
16
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Tools required
8
4
T20
Allen key
Allen key
Torx
Screwdriver
(Torque: between
4 - 9 Nm)
Max. 18mm
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
9
1
Parts
1
3
Quantity
2 (2x)
3 (2x)
10
6 (2x)
Tools
Torx 20
3
10
1
DETAIL A
A
2x
DETAIL B
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
10
2
Parts
2
3
Quantity
2x
3x
10
6x
Tools
Torx 20
3
10
2
DETAIL A
A
DETAIL B
11
3
Parts
5
Quantity
4x
5
5
DETAIL A
MID
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
12
4
Parts
4
Quantity
4x
4
DETAIL B
C
DETAIL C
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
13
5
Parts
Quantity
16
4x
14
4x
Tools
Allen key 4
-
16
14
DETAIL C
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
14
6
DETAIL D
DETAIL E
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
15
7
Parts
4
Quantity
8x
4
DETAIL I
DETAIL J
J
DETAIL J
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
16
8
Parts
Quantity
16
8x
Tools
Torx 20
14
8x
Torx 20
16
14
DETAIL F
F
G
DETAIL G
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
17
9
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
18
10
Parts
13
Quantity
12x
13
DETAIL H
H
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
19
11
Parts
Quantity
Tools
6
4x
7
4x
-
8
2x
17
2x
11
4x
12
4x
18
4x
Allen key 8
-
A
6
C
7
B
8
18
12
11
17
Max. 18mm
17
8
8
Always fit wheels with brakes on the side of the push handles.
17
always fit 2x wheels with brakes on the same side.
20
12
Parts
Quantity
19
16x
Tools
Allen key 4
Optional: this step only applies if no push handles are fitted.
21
13
Parts
9
Quantity
22x / paar
I
9
DETAIL I
1 Place the guide in the
locations. Make sure both
pins are in the locations.
2 Push the guide against
the post and snap the tab
in place.
3 Make sure the tab snaps
into place over the edge of
the post.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
22
6. Guidelines for use
•
The UBeFlex® KD was developed for internal transport.
•
Always begin loading the cart from the bottom.
•
Make sure that the heaviest loads are at the bottom and lighter ones are at the top for
optimum stability and ergonomics.
•
Optimize the load according to the height of the baskets or shelves to be transported
with the adjustable click guides.
•
Slide modules, baskets or shelves with a low side into the guides (U-profile).
•
Slide modules, baskets or shelves with a high side on top of the guides (L-profile).
•
Unlock the wheels during transport. Lock the wheels when stationary.
•
Respect the maximum load: 25 kg / 55 lb per pair of guides, 150 kg / 330 lb per
column.
7. Maintenance and inspection
The cart must be inspected by technical staff at least once a year. Important aspects
include: inspect for wear, check tightness of screws and examination of welds.
The cart can be cleaned with a damp cloth with non-aggressive detergents.
CAUTION
Aluminium in a tunnel washer leads to white marks.
Never use aggressive solvents such as alcohol, thinners and
salt solutions to clean the cart.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
23
8. Spare parts
The available spare parts for this item can be consulted in the service desk database at
https://belintra.freshdesk.com/support/login.
After registering and logging in, you can consult the necessary documentation.
9. Warranty and service
The warranty covers material or manufacturing faults in the products from the date of
manufacture. Please keep your proof of purchase. Misuse, improper handling, excessive
force and repairs by unqualified persons will void the warranty.
Contact Belintra for more information about the warranty terms.
10.Waste processing
Dispose of all packaging material separately in an environmentally friendly manner.
When taking the product out of service, we recommend that you observe the regulations in
force at that time. Dispose of this product through an accredited waste processing company
or your local waste disposal authority.
© BELINTRA – UBKD2/HL/NL/0001 - 04/2016
24
❱❱❱ Notes
25
❱❱❱ Notes
26
❱❱❱ Notes
27
T
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