CRL Dust Collector for DBS Machines

CRL Dust Collector for DBS Machines
CRL Dust Collector for DBS Machines
OPERATING INSTRUCTIONS
September 2012
crlaurence.com • CRL Glass Machinery
C. R. Laurence Co., Inc. • 2503 E. Vernon Ave., Los Angeles, California USA 90058 (323) 588-1281
CRL Glass Machinery • 5501 W. Ogden Ave., Cicero, Illinois USA 60804 (773) 242-2871
Operator Safety: Required Reading
IMPORTANT! Safety is the single most important consideration in the operation of this equipment.
The following instructions must be followed at all times.
There are certain applications for which this tool was designed. We strongly recommend that this tool
not be modified and/or used for any other application other than that for which it was designed. If you
have any questions about its application, do not use the tool until you have contacted us and we have
advised you.
General Safety Warnings
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s
applications, work capabilities, and its specific potential hazards.
ALWAYS GROUND ALL TOOLS.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle.
If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a
known ground. Never remove the third prong of the plug.
ALWAYS AVOID DANGEROUS ENVIRONMENTS.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning it on.
ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.
ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.
All visitors should be kept a safe distance from the work area.
ALWAYS MAKE THE WORKSHOP CHILDPROOF.
Childproof with padlocks, master switches, or by removing starter keys.
NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS,
MEDICATION, OR ALCOHOL.
ALWAYS WEAR PROPER APPAREL.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is
recommended for the best footing.
ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.
Also use a face or dust mask if the cutting operation is dusty.
NEVER OVERREACH.
Keep your proper footing and balance at all times.
NEVER STAND ON TOOLS.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
2
ALWAYS DISCONNECT TOOLS.
Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
ALWAYS AVOID ACCIDENTAL STARTING.
Make sure switch is in “OFF” position before plugging in cord.
NEVER LEAVE TOOLS RUNNING UNATTENDED.
ALWAYS CHECK FOR DAMAGED PARTS.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to
assure that it will operate properly and perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its
operation. A guard or other damaged parts should immediately be properly repaired or replaced.
Special Safety Rules For Dust Collectors
1.Do not operate this machine until you have read all of the following instructions.
2.Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are missing.
4. If you are not familiar with the operation of the machine, obtain assistance from a qualified
person.
5.It is highly recommended that this machine be placed on a level surface.
6.Always wear protective eyewear prior to operating this machine.
7.Do not operate this machine if you are under the influence of drugs and/or alcohol.
8.Remove all jewelry prior to operating this machine.
9.Do not wear any gloves while operating this machine.
10.Always make sure the power switch is in the OFF position prior to plugging in the machine.
11.Always make sure the power switch is in the OFF position when doing any assembly or setup
operation.
12.Always wear a dust mask when cleaning or working near a dust collector.
13.The use of any accessories or attachments not recommended may cause injury to you and
damage your machine.
14.This machine must be properly grounded.
15.Always keep your face and hands clear of moving parts such as impellors and fans.
16.Keep these instructions for future reference.
California Propsition 65 Warning
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.Your risk from exposure to these chemicals varies, depending on how often
you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved
safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often.
3
Contents of Package
When unpacking, check to make sure the following parts are included. If any parts are missing
or broken, please call &5/*ODVV0DFKLQHU\ at the number on the cover of this manual as soon as
possible.
C
A
I
B
L
J
D
N
E
F
A
B
C
D
E
F
G
G
K
H
H
I
J
K
L
M
N
Motor base
Bag of casters
Base plate
Collector supports
Upper bag support
Rubber gasket
5” Outlet
5
Bag of loose parts
Collector
“Y” Inlet
5” Hose & hose clamps
Fan housing & motor
Strap
Filter bags
M
Assembly
Installing Casters to Base Plate
Locate the four swivel casters, four 12MM hex nuts
and four 12MM hex cap nuts from hardware pack.
1. Insert the threaded stud from swivel caster through
one of the four holes in the corner of the base plate.
2. Place 12MM hex nut and 12MM hex cap nut onto
threaded stud of swivel caster and tighten (Fig. 01).
3. Repeat steps 1 and 2 for the remaining three
swivel caster assemblies.
Attaching Motor Base to Base Plate
Fig. 01
Locate the motor base, four M8X16MM hex bolts and
four 8MM washers.
1. Lay the motor base onto the base plate. Align the
holes in the motor base with the holes in the base
plate.
2. Place a washer over a hex bolt and insert through
the motor base into the the threaded hole in the base
plate and tighten (Fig. 02).
3. Repeat steps 1 and 2 for the remaining three
hex bolts.
Mounting Fan Housing & Motor to Base
Fig. 02
Locate the fan housing and motor, Four M8X20MM
hex bolts and four 8MM washers.
1. Place the fan housing & motor onto the motor base
. Align the holes in the fan housing and motor with the
holes in the motor base.
2. Install a hex bolt through the holes on the motor
base and motor from underside of motor base, place
a washer and a hex nut on the top to tighten the bolt.
(A-Fig. 03).
A
B
3. Repeat step 2 for the remaining three mounting
positions and tighten.
Fig. 03
4. Install a washer over a hex bolt and insert through
the strut in the fan housing into the the threaded hole
in the base plate (B-Fig. 03). Repeat for second strut.
6
Installing the 5” Outlet and Rubber Gasket
Locate the 5” plastic outlet, rubber gasket, six
M6X20MM hex bolts and six 6MM washers.
1. Place the rubber gasket on the flange of the fan
housing (A--Fig. 04).
A
2. Align the holes of the mounting flange on the fan
housing for the holes of the 5” outlet (B--Fig. 04).
3. Secure the assembly with the six M6X20MM hex
bolts and 6MM washers.
B
Fig. 04
Installing the Collector Supports
Locate the three collector support bars, six M8X15MM
hex bolts and six 8MM washers.
1. Hold one collector support bar upright over the
holes located near the caster mounting location as
shown on the base.
2. Insert the hex bolts and washers through the
collector support bar into the threaded holes in the
base and tighten (Fig. 05).
Fig. 05
3. Repeat for the remaining support bars.
Installing the Collector & Upper Bag Support
Locate the collector, upper bag support, four
M8X15MM hex bolts and four 8MM washers.
1. With assistance, hold the collector in position and
align the front mounting holes.
2. Insert the hex bolts and washers through the
collector support bar into the front threaded holes in
the collector and tighten (Fig. 06).
Fig. 06
3. Bolt the left collector support bar to the collector
adding the upper bag support as shown (Fig. 07).
Fig. 07
7
Troubleshooting
Symptom
High collector
pressure drop
Stack emission
Puffing back
Loud or unusual
noises
Possible Cause
1. Malfunction of bag cleaning
System
2. Ineffective cleaning
3. Re-entrainment of dust in
collector due to low density
4. Wetting of bags
Solution
1. Check all cleaning system
components
2. Clean bags or replace
3. Check discharge valves Lower
A/C Ratio
4. Control dew point excursions
Dry bags with clean air Clean bags
or replace
1. Bag permeability increase
1. Test bag or replace
2. Clean to dirty plenum leakage 2. Inspect and repair
3. Change of inlet conditions
3. Test & Review
1. High pressure drop across the 1. See above
bag house
2. Plugged duct lines
2. Clean out
3. Poor hood design
3. Evaluate temporary
modifications and implement
1. Vibrations
1. Tighten all components or lay
base stable
2. Banging of moving parts
2. Tighten all parts or components
Parts
List
Wiring
Diagram
Key No.
1
3
4
5
6
7
8
9
10
13
14
15
16
17
18
20
Key No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Description
Caster
Base plate
Flat washer
Motor base
Hex bolt
Motor cable
Motor
Switch body
Center key
Upper bag support
Collector support
Hex bolt
Hex nut
Key
Fan washer
Flat washer
1
Description
Screw
Impeller
Cap head nut
Inlet
Fan housing cover
Screw
Flat washer
Hex bolt
Rubber gasket
5” Outlet
Hose clamp
5” Hose
Collector
Strap
Filter bag
Dust bag
Fan housing
Parts Explosion
1
Electrical Schematic Diagram
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