Product instruction manual Easymount Sign Laminators EM

Product instruction manual Easymount Sign Laminators EM
Product instruction manual
Easymount Sign Laminators
EM-S1400C, EM-S1600C, EM-S1400H, EM-S1600H
The Easymount Sign has been designed to be user friendly,
however we strongly recommend you take a few minutes
to read through this manual to ensure correct operation.
Keep this manual safe for future reference.
Contents
Page 3 - Introduction
Page 4 - Safety Instructions and environmental requirements
Page 5 - Control panel and specifications
Page 6 & 7 - Installation of laminating films
Page 8 & 9 - Loading of media rolls
Page 10 - Laminating adjustments, cleaning your system & spare parts
Page 11 - Warranty
2
Introduction
Thank you for purchasing the Easymount® Sign laminator.
This Easymount® Sign laminator is designed to perform and built to last, with its solid
heavy duty construction. Its an easy-to-use laminating system with self gripping
mandrels and a flip down feed tray.
The Easymount® Sign includes an integral media take-up unit, making the system ideal
for single banners or reel-to-reel laminating up to 50m in length.
Mount prints on to boards and apply vinyls, tapes and adhesive films quick and easily.
Ideal for laminating single banners, reel-to-reel laminates, posters, graphics, signs, pop-up
displays and many more.
Please read these instructions carefully before starting to use the system to ensure you get
the best results and are competent at operation.
Should you experience any problems please contact your supplier for further information.
Self gripping
mandrels
Emergency
stop
Pressure gauge
handle
Magic eye
safety feature
Easy-to-use
control panel
Additional
mandrel holder
Integrated take-up
Flip down
feed tray
Easymount Sign
Cold
Easymount Sign
Single Hot
3
Safety Instructions
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Please ensure that the voltages of the power supply you are using match with
rated working voltages before operating the machine
The power supply should be close to the system for convenient use
The power supply should provide reliable protective earthing connection
This system must be earthed reliably to ensure the safety of the system during
operation
Only the operators of this system should operate the electric or motion
components/controls
Please don’t use damaged wires or sockets
Please keep children away from touching and operating this system
Please do not spray water or other liquid on the system otherwise electric shock
or system faults could occur
Please do not replace power cord or plugs yourself, do not put heavy objects on
the power lines as this may cause electric shocks
During use please take care that no clothes, neckties, hair, necklaces etc are near
the system otherwise injuries could occur
Please don’t put burrs, sharp blades or over thick rigid materials between the
roller (for example, tools, rulers and knives etc.)
Don’t cut adhesive films directly on the surface of the roller to avoid damage
Please shut down the system after laminating to avoid misuse
At the end of the working day always gape the rollers to ensure no flat spots or
distortions occur
When you need to move the system, please shut down the power switch and pull
out the plugs
Please be aware of the location of the wheels during moving or operating this
system to avoid foot injuries
Always ensure the system is positioned on a flat and level floor
Please shut off the power supply (pull out the power plug) when the system isn’t
going to be used for long periods of time
Environmental Requirements
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Ambient temperature 10°C - 40°C, humidity 30% - 80%, ideal humidity 55%
Dust - Due to the static adherance of the film, you should keep the environment
clean, a dust cover is provided with the system
Please do not keep the system in direct sunlight
Please do not keep the system in or around dusty areas
Enough space should be kept around the system to ensure the secure and
effective application
The Control Panel
Hot /
Cold
Speed
Control
Speed
Control
Forward /
Reverse
Forward /
Reverse
Auto /
Foot Pedal
Auto /
Foot Pedal
Easymount Cold
Easymount Single Heated Roller
Specifications
Max. Laminating Width
Max. Laminating Thickness
Laminating Speed
Rated Working Voltage/Frequency
Rate Input Power
Dimensions
Gross Machine Weight
Max. Laminating Width
Max. Laminating Thickness
Laminating Speed
Rated Working Voltage/Frequency
Rate Input Power
Dimensions
Gross Machine Weight
Max. Temperature
EM-S1400C
1420mm
EM-S1600C
1620mm
25mm
5m/min
220V-240V, 50Hz-60Hz
38W
38W
1846 x 550 x 1365mm 2046 x 550 x 1365mm
136Kg
156Kg
EM-S1400H
1420mm
EM-S1600H
1620mm
25mm
5m/min
220V-240V, 50Hz-60Hz
1000W
1200W
1846 x 550 x 1365mm 2046 x 550 x 1365mm
136Kg
156Kg
50°C
5
Installation of Laminating Films
Pressure sensitive film (loaded on the top mandrel)
1. Position the system on its stand
correctly and place the mandrels in the
mandrel brackets.
2. Connect the foot pedal.
3. Remove the top film mandrel.
UNLOCKED
MANDREL
4. Load the film roll onto the mandrel (as
shown).
5. Ensure the film roll is positioned in the
centre of the system.
7. Turning the pressure handle anti-clockwise,
raise the upper roller.
8. Feed the film directly over the top laminating
roller and through to the back of the system
(as shown).
LOCKED
MANDREL
6. Lock the mandrels in place by turning the
black locking collars anti-clockwise. Repeat
this on both top mandrels on both the right
and left hand sides.
Film Loading Diagram
9. Pull film tight from the back and lower
the laminating roller by turning the pressure
handle clockwise.
6
10. Cut through just the backing paper using
the snitty (cutting tool) provided.
11. Peel the backing paper away from the film
and drape over the feed table.
12. Apply a strip of double sided tape to
the take-up cardboard core on the take-up
mandrel.
13. Attach the backing paper to the double
sided tape.
14. Apply tension, by turning the tension
control clockwise. If your film isn’t being
drawn through the rollers smoothly, apply
more tension.
15. Place media flat on the feed table and
feed over leader paper, towards the nip of the
rollers.
If you are using the Easymount Sign Single
Hot, select Hot or Cold on the control panel
switch.
16. Switch the control panel to forward.
17. Alter speed to your preference by turning
the speed control.
18. Switch the control panel to foot pedal. It
is advisable to start the system this way and
then press the auto button if you require,
when running.
19. Place both hands on the media, ensure it is
flat with no creases. Press the foot pedal and
this will start to feed your media.
7
Loading Media Rolls
1. Remove the lower back mandrel from the
mandrel brackets. The front mandrel is for your
spare rolls of media.
2. Loosen and remove one of the core
adapters. Feed your media onto the mandrel.
Ensuring it is the correct way round so the
laminate will cover the print.
3. Place the core adapter back onto the
mandrel and tighten.
4. Place the loaded mandrel into the lower rear
mandrel brackets.
5. Raise the laminating roller using the
pressure handle.
6. Pull down the feed table.
7. Feed the media from the loaded back
mandrel around the bottom laminating roller
(as shown).
8. Feed the laminating film around the top
laminating roller.
9. Pull both the laminating film and media
tightly together at the back of the system.
Lower the laminating roller using the pressure
handle.
8
10. Cut through just the backing paper of the
laminating film with the snitty (cutting tool)
provided.
11. Attach the backing paper to the take-up
mandrel core.
12. Apply tension.
13. Unlock mandrel holders on the back
take-up mandrel and remove.
14. Place the mandrel core onto the mandrel
and place this back onto the system. Lock the
mandrel holders back in place.
15. Using the foot pedal feed the media through
and attach your laminated media to the take up
mandrel core using some tape.
16. Once attached, select ‘auto’ on the control
panel to allow the system to automatically
laminate your media.
When using auto mode, if the ‘magic eye’
sensor is blocked by material or hands the
system will stop - to override the sensor, press
the foot pedal.
Stop the system using the control panel once
the media has finished.
17. After use of the system, it is recommended
you raise the rollers, to avoid a flat spot in the
roller surface.
9
Laminating adjustments
Temperature
Most pressure sensitive films benefit from around 40°C of heat being applied to help eliminate ‘silvering’. If you do not achieve
the desired result with 40°C, continue adding 5°C of heat until you get the finish required.
Speed
Adjust the speed until you get the required results.
Roller Pressure
Under normal operation, wind the roller pressure adjustment handle until the rollers meet and the handle goes into a neutral
mode, then turn gently until you feel resistance. Then just apply an extra 1/8 of a turn to ensure there is sufficient pressure.
If ‘BOW’ marks appear across the laminated document, there is too much roller pressure applied and the roller should be lifted
slightly.
Cleaning and maintenance of your system
The most expensive part of a laminator is usually the rollers. If these become damaged
they are costly to repair. Always ensure you look after the rollers and clean them
regularly to avoid a build up of glue (see advice below). Never hold a sharp object such
as a knife close to the rollers in case of catching the rubber as this could cause
permanent damage that will effect the result of your work.
When your laminator is cooling down, always separate the rollers using the roller
pressure control, this will ensure that your rollers do not touch when still hot as this
could leave a ‘flat spot’.
Cleaning the rollers
It is easier to remove adhesive from the rollers when they are warm. Do not attempt this
if the system is hot (above 40oC). Always use a clean cloth and a mild anti-static foam
cleaner such as Amberclens by Ambersil or similar. Do not use a heavy duty
solvent or anything abrasive.
If the film becomes jammed in the system in any way and there is a large build up of
adhesive, do not try and remove this yourself. Contact your supplier for advice.
Spare Parts
For Spare Parts please contact your supplier.
10
Warranty & Incorrect Use
IMPORTANT INFORMATION
Your Easymount Sign laminator should reach you in perfect condition and is guaranteed for 1 Year from date of purchase covering
defective parts and general wear and tear, this does not cover film jams, misfeeds or other operator related errors, which would be
chargeable.
Your Easymount Sign Laminator rollers are covered against manufacturing defects. It does not cover against any damages caused by
misuse i.e. being cut with a knife or damage from non Laminating or Mounting processes.
Your warranty will be void if the system has been modified by a third party not approved by the manufacturer (Vivid Laminating
Technologies) to carry out such alterations.
E&O.E
11
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