STANDBY 3000 ekW 3750 kVA 60 Hz 1800 rpm 480 Volts

STANDBY 3000 ekW 3750 kVA 60 Hz 1800 rpm 480 Volts
DIESEL GENERATOR SET
STANDBY
3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY
• EPA Certified for Stationary
Emergency Application
(EPA Tier 2 emissions levels)
DESIGN CRITERIA
• The generator set accepts 100% rated load in one
step per NFPA 110 and meets ISO 8528-5 transient
response.
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT
• Cat dealers provide extensive post sale support
including maintenance and repair agreements
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
CAT® C175-16 DIESEL ENGINE
• Reliable and durable
• Four-stroke diesel engine combines superior
performance with excellent fuel economy
• Advanced electronic engine control
• Low installation and operating cost
CAT GENERATOR
• Matched to the performance and output
characteristics of Cat engines
• Industry leading mechanical and electrical design
• Industry leading motor starting capabilities
• High Efficiency
CAT EMCP 4 CONTROL PANELS
• Simple user friendly interface and navigation
• Scalable system to meet a wide range of
customer needs
• Integrated Control System and Communications
Gateway
SEISMIC CERTIFICATION
• Seismic Certification available
• Anchoring details are site specific, and are
dependent on many factors such as generator set
size, weight, and concrete strength.
IBC Certification requires that the anchoring
system used is reviewed and approved by a
Professional Engineer
• Seismic Certification per Applicable Building
Codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009,
CBC 2007
• Pre-approved by OSHP and carries an
OPA#(OSP-0084-01) for use in healthcare projects
in California
STANDBY 3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System
Air Inlet
Standard
• Air cleaner, 4 x single element canister with service
indicator(s)
• Plug group for air inlet shut-off
Circuit Breakers
Optional
[ ] Air cleaner, 4 x dual element with service
indicator(s)
[ ] Air inlet adapters
[ ] Circuit breakers, UL 100% rated, 3 pole with shunt
trip
[ ] Circuit breakers, IEC rated, 3 or 4 pole with shunt
[ ] Package mounted vertical SCAC
radiator
[ ] Remote horizontal SCAC radiator
[ ] Remote fuel cooler
Cooling
• SCAC cooling
• Jacket water and AC inlet/outlet flanges
Crankcase Systems
• Open crankcase ventilation
[ ] Crankcase explosion relief valve
Exhaust
• Dry exhaust manifold
• Bolted flange (ANSI 6" & DIN 150) with bellow for
each turbo (qty 4)
[ ] Engine Exhaust Temperature Module
[ ] Mufflers (15 dBA,25 dBA, or 40 dBA)
[ ] Dual 16" or single 20" vertical exhaust collector
[ ] Weld flange ANSI 20"
Fuel
Governor
• Primary fuel filter with water separator
• Secondary fuel filters (engine mounted)
• 3 phase brushless, salient pole
• IEC platinum stator RTD's
• Cat digital voltage regulator (CDVR)
• ADEM™ A4
Control Panels
• EMCP 4
Lube
• Lubricating oil
• Oil filter, filler and dipstick
• Oil drain line with valves
• Fumes disposal
• Electric prelube pumps
• Integral lube oil cooler
• Rails-engine / generator
• Rubber anti-vibration mounts (shipped loose)
Generator
Mounting
[ ] Space heater
[ ] Oversize generators
[ ] Power connection arrangement
[ ] Redundant shutdown
[ ] Local & remote annunciator modules
[ ] Digital I/O module
[ ] Generator temperature monitoring & protection
[ ] Remote monitoring software
[ ] Load share module
Starting/Charging
• Dual 24 volt electric starting motors
• Batteries with rack and cables
• Battery disconnect switch
General
• RH service (Except LH Service Oil Filter)
• Paint - Caterpillar Yellow with high gloss black rails
• SAE standard rotation
• Flywheel and flywheel housing - SAE No. 00
2
[ ] Spring type linear vibration isolator
[ ] IBC vibration isolators
[ ] Oversize batteries
[ ] 75 amp charging alternator
[ ] Battery chargers (20,35 or 50 Amp)
[ ] Jacket water heater
[ ] Redundant Electric Starter
[ ] Barring group- manual or air powered
[ ] Factory test reports
May 08 2012 15:00 PM
STANDBY 3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
SPECIFICATIONS
CAT GENERATOR
CAT EMCP 4 SERIES CONTROLS
Frame size....................................................................... 1866
Excitation................................................ Permanent Magnet
Pitch.............................................................................. 0.6667
Number of poles...................................................................4
Number of bearings............................................................ 2
Number of Leads.............................................................. 006
Insulation....................... UL 1446 Recognized Class H with
tropicalization and antiabrasion
- Consult your Caterpillar dealer for available voltages
IP Rating........................................................................... IP23
Alignment.....................................................Closed Coupled
Overspeed capability........................................................125
Wave form Deviation (Line to Line)................................. 5%
Voltage regulator.............. 3 Phase sensing with selectible
volts/Hz
Voltage regulation............Less than +/- 1/2% (steady state)
Less than +/- 1/2% (with 3% speed change)
EMCP 4 controls including:
- Run / Auto / Stop Control
- Speed and Voltage Adjust
- Engine Cycle Crank
- 24-volt DC operation
- Environmental sealed front face
- Text alarm/event descriptions
Digital indication for:
- RPM
- DC volts
- Operating hours
- Oil pressure (psi, kPa or bar)
- Coolant temperature
- Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
- ekW, kVA, kVAR, kW-hr, %kW, PF
Warning/shutdown with common LED indication of:
- Low oil pressure
- High coolant temperature
- Overspeed
- Emergency stop
- Failure to start (overcrank)
- Low coolant temperature
- Low coolant level
Programmable protective relaying functions:
- Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32)
- Reverse reactive power (kVAr) (32RV)
- Overcurrent (50/51)
Communications:
- Six digital inputs (4.2 only)
- Four relay outputs (Form A)
- Two relay outputs (Form C)
- Two digital outputs
- Customer data link (Modbus RTU)
- Accessory module data link
- Serial annunciator module data link
- Emergency stop pushbutton
Compatible with the following:
- Digital I/O module
- Local Annunciator
- Remote CAN annunciator
- Remote serial annunciator
CAT DIESEL ENGINE
C175 SCAC, V-16, 4-Stroke Water-cooled Diesel
Bore........................................................ 175.00 mm (6.89 in)
Stroke..................................................... 220.00 mm (8.66 in)
Displacement.........................................84.67 L (5166.88 in3)
Compression Ratio....................................................... 15.3:1
Aspiration................................................. Turbo Aftercooled
Fuel System..................................................... Common Rail
Governor Type....................................................ADEM™ A4
3
May 08 2012 15:00 PM
STANDBY 3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
TECHNICAL DATA
Open Generator Set - - 1800 rpm/60 Hz/480 Volts
EPA Certified for Stationary Emergency Application
(EPA Tier 2 emissions levels)
DM8448
Generator Set Package Performance
Genset Power rating @ 0.8 pf
Genset Power rating with fan
Fuel Consumption
100% load with fan
75% load with fan
50% load with fan
Cooling System1
Air flow restriction (system)
Engine coolant capacity
Inlet Air
Combustion air inlet flow rate
3750 kVA
3000 ekW
Exhaust System
Exhaust stack gas temperature
Exhaust gas flow rate
Exhaust flange size (internal diameter)
Exhaust system backpressure (maximum allowable)
Heat Rejection
Heat rejection to coolant (total)
Heat rejection to exhaust (total)
Heat rejection to atmosphere from engine
Heat rejection to atmosphere from generator
Alternator2
Motor starting capability @ 30% voltage dip
Frame
Temperature Rise
Emissions (Nominal)3
NOx g/hp-hr
CO g/hp-hr
HC g/hp-hr
PM g/hp-hr
810.7 L/hr
625.8 L/hr
493.6 L/hr
214.2 Gal/hr
165.3 Gal/hr
130.4 Gal/hr
0.12 kPa
303.5 L
0.48 in. water
80.2 gal
276.7 m³/min
9771.6 cfm
477.7 º C
725.6 m³/min
150 mm
6.7 kPa
891.9 º F
25624.3 cfm
6 in
26.9 in. water
1379 kW
3149 kW
147 kW
112.0 kW
78424 Btu/min
179083 Btu/min
8360 Btu/min
6369.4 Btu/min
7322 skVA
1866
150 º C
270 º F
6.07 g/hp-hr
.73 g/hp-hr
.11 g/hp-hr
.034 g/hp-hr
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40 degree C ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
1
2
4
May 08 2012 15:00 PM
STANDBY 3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Standby - Output available with varying load for the
duration of the interruption of the normal source power.
Average power output is 70% of the standby power
rating. Typical operation is 200 hours per year, with
maximum expected usage of 500 hours per year.
Standby power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046. Standby ambients
shown indicate ambient temperature at 100% load which
results in a coolant top tank temperature just below the
shutdown temperature.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your Cat
representative for details. For information regarding Low
Sulfur fuel and Biodiesel capability, please consult your
Cat dealer.
5
May 08 2012 15:00 PM
STANDBY 3000 ekW 3750 kVA
60 Hz 1800 rpm 480 Volts
DIMENSIONS
Package Dimensions
Length
Width
Height
NOTE: For reference only - do not use for
installation design. Please contact
your local dealer for exact weight
and dimensions. (General
Dimension Drawing #3269431).
6631.6 mm 261.09 in
2089.4 mm 82.26 in
2207.9 mm 86.93 in
www.Cat-ElectricPower.com
Performance No.: DM8448
2012 Caterpillar
All rights reserved.
Feature Code: 175DE09
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
Gen. Arr. Number: 3111146
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
"Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
Source: U.S. Sourced
May 08 2012
20069812
6
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