Ford Transit Custom High Roof - Free-Instruction

Ford Transit Custom High Roof - Free-Instruction
Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
VG308-2
2 Heavy duty aluminium roof bars - Ford Transit Custom High Roof
SUPPLIED COMPONENTS
1
#
3
5
DESCRIPTION
QTY
1
REAR OFFSIDE / FRONT
NEARISDE ROOF BRACKET
2
2
FRONT OFFSIDE / REAR
NEARSIDE ROOF BRACKET
2
3
TOP HAT
4
4
TOP HAT COVER
4
5
ROOF BAR
2
6
H90 RUBBER PAD
4
4
6
2
#
SUPPLIED FIXING KIT
1
2
3
4
5
DESCRIPTION
QTY
1
M6x20 HEX BOLT
4
2
M6 SERRATED NUT
12
3
M6x16 COACH BOLT
8
4
M6 WASHER
4
5
RUBBER WASHER
4
TOOLS REQUIRED: 10mm SPANNER / RATCHET (x2), DRILL, 4mm & 6mm DRILL BIT
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8110_A - IW - 29/07/2014
Van Guard Accessories Ltd
Fair Oak Close, Exeter Airport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
VG308-2 - PAGE 1 OF 4
!
Whilst every effort has been made to ensure
all our products can be safely fitted, if any
product requires drilling in to the vehicle, we ask you
to check that there is no possibility of causing damage
when fitting. Changes to the van sometimes occur, so
it’s always good practice to check before drilling as we
cannot accept responsibility for any damage caused by
the fitting of any of our products. (When drilling always
wear safety glasses.)
fixing points on the vehicle it’s necessary to drill the roof. The vehicles roof has 6 x dimples (3 per
1.1 Asside),thereusearethenofront
and rear dimples to drill the fixing points. Refer to step 1.2 for the required drill size. Please note,
the roof plugs / gromits are not used to fit this product.
the positions shown in step 1.1 to drill the fixing points Ø6mm. It is recommended to drill a Ø4mm pilot hole
1.2 Use
first.
Ø4mm
Ø6mm
2
Stick rubber pads to the underside of the roof
brackets.
VG308-2 - PAGE 2 OF 4
31
The roof brackets are handed to suit both sides of the vehicle and are angled to suit the slope of the roof. The
brackets need to be positioned on the vehicle as shown below with the top hat flange facing inwards.
FRONT OFFSIDE / REAR NEARSIDE
FRONT NEARSIDE / REAR OFFSIDE
INTENTIONALLY LEFT BLANK
41
Secure the roof brackets to the fixing points using M6x20 hex bolts, M6 washers & rubber washers, secure under
the roof using M6 serrated nuts (use a long handled socket to reach the M6 serrated nut). Ensure that the top
hat flange is facing inwards.
5
Place roof bars onto the roof brackets with the t-slot
facing upwards, secure using top hat brackets,
M6x16 coach bolts & M6 serrated nuts.
VG308-2 - PAGE 3 OF 4
6
1.
Flex the top hat covers over the top hat brackets into position as shown below. Ensure that the covers click into the
front and rear of the top hat brackets.
7
Once in position tighten all fixings to 8Nm.
Periodically check all fixings.
2.
TIGHTEN
TO
8Nm
3.
4.
NOTES:
Maximum load is 55kg per bar. Please check that the vehicle manufacturers
load bearing capacity for the roof is not exceeded. (Refer to the vehicle
handbook)
Periodically check all fixings.
Retain these instructions for future reference.
VG308-2 - PAGE 4 OF 4
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