Smart Power Monitor KM50-C1-FLK CSM_KM50-C1-FLK_DS_E_1_2 • Low Cost Power Monitor for On-panel Mounting and Display • Assists Energy-saving Analysis • Power and current can be measured simultaneously. Measurement of flow rates with a pulse conversion function. • Simple temperature measurements with Temperature Sensor included in the Unit. • High-precision Measurements • Measurement of generated power (regenerative power), leading reactive power, lagging reactive power, and consumed power. • Power measurements on the primary side of inverters, which are widely used to save energy. • Automatic range switching for accurate measurement of standby and stopped power. • Energy-saving Functions • Conversion to monetary cost. • Alarm outputs can be selected for active power, reactive power, regenerative power, current, voltage, or power factor. • The Power Monitor can log measurement data and supports Modbus communications. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. • Installation and Settings • Simple measurements without voltage wiring. • Incorrect voltage wiring detection. Note: Not valid for billing applications. Refer to “Safety Precautions” on page 9. Features ■ Functions That Support Energy-saving ■ Energy Management with High-precision ● Pulse Measurement and Conversion ● Total Regenerated Energy Measurement Analysis 1. Flow rates can be measured at the same time as power by inputting flow pulses. (Two inputs are supported.) To support energy-saving analysis, power consumption can be compared with the flow rate of air, gas, or other fluids with a single Unit. 2. Pulse inputs can be counted, or used to measure the ON time. The consumption rate of a device can be measured by dividing the power consumption with the measured number of operations or operation time. Pulse Input Count Measurement Measurements In addition to the consumed energy (total regenerative power consumption), generated power (total regenerative energy) can also be measured. A single Power Monitor can measure equipment that effectively uses power generated by reverse motor rotation. ● Total Reactive Power Measurement In addition to instantaneous reactive power, the total leading or lagging power consumption can also be measured. Together with peak power measurements, this function aids with monitoring the power distribution equipment. ● Automatic Range Switching Pulses 1 2 3 KM50-C Pulse Input ON Time Measurement 3s 5s ● Simple Temperature Measurement KM50 Power Monitors have a thermistor chip built onto the panel surface for easy measurement of the panel surface temperature. The temperature display can be offset to match the room temperature to manage trends. Previous product Current consumption (kW) 10 s KM50-C Current consumption (kW) Pulses Automatic range switching enables high-accuracy measurements even for microcurrents. Standby and stopped power can be accurately measured. When measured at the distribution board, the total of the distributed values is almost the same as the base measurement. 30 0 20 40 60 80 Current (A) ±1A 100 ±1A New KM50-series Power Monitor 30 0 5 40 60 80 Current (A) 100 ±75mA ±1A For currents below approx. 5% of the rated current, the Power Monitor automatically changes to microcurrent measurement mode to accurately measure microcurrents. You can measure microcurrents of ±75 mA with a CT with a rated current of 100 A. (Reference Value) You can measure microcurrents of ±4 mA with a CT with a rated current of 5 A. (Reference Value) Note: Reference values are typical values. Actual values may vary. ● Inverter Compatibility Measurements can be made on the primary side of an inverter. Power consumption can be measured even after installing inverters which are widely used to save energy. This enables you to accurately grasp the effect obtained by introducing the inverter. 1 KM50-C1-FLK ■ Functions That Support Saving Energy ■ Functions That Support Installation and The total power consumption can be converted to the equivalent monetary cost. Displaying the cost of the wasted energy can be used to support energy-saving measures. ● Simple Measurement ● Conversion to Monetary Cost Settings • The simple measurement function calculates the power from a fixed voltage and the measured current using a fixed power factor. • This function can be used when the voltage cannot be input to the KM50 due to onsite conditions or wiring arrangements. • If the Simple Measurement parameter is set to ON, the fixed voltage and fixed power factor can be set. • The simple measurement function can be used to get an approximate power consumption of an installed circuit without wiring and measuring the voltage. Therefore, you must set the voltage and power factors to appropriate levels. • Fixed values are used for the voltage and power factor, so the accuracy specifications do not apply. ● Alarm Output An alarm can be output when active power exceeds a certain limit. There are two outputs; a pulse output and an output for alarm selection. Alarms can also be set up for generated power (regenerative power), current, voltage, power factor, or reactive power to assist plant monitoring. Active power measurement value Active power threshold * Set the voltage to 100 V when performing simple measurements on a single-phase, three-wire power supply. ● Incorrect Wiring Detection Incorrect voltage wiring can be detected. If any mistakes were made during installation, they are automatically detected, reducing the time required for checking after installation. This also reduces the risk of having to restart when a mistake is found. Active power alarm output ON Output ON. Output ON. Active power alarm output OFF ● Communications ● Built-in Logging Function The total power consumption can be saved in internal memory every 5 minutes, hour, day, or month. Up to 99 KM50 Power Monitors can be connected using RS-485 Modbus. The energy use of each device can be managed with minimal wiring. Data can be saved as follows: 5-minute data for two days, 1-hour data for eight days, 1-day data for month, and 1-month data for one year. CompoWay/F: 31 Power Monitors Modbus: 99 Power Monitors Data Logging Cycle and Amounts Terminating resistance RS-485 Every 5 min: 48 hours of data *1 Every hour: 25 hours of data *2 Total power consumption Every day: 8 days of data Transmission distance: 500 m Every month: 13 months of data Active power, current, voltage, and maximum/minimum power factors Every day: 8 days of data *1 The data that is logged with a 5-minute cycle can be read out only by using RS-485 communications. Readout is not possible with key operations on the Power Monitor. *2 Up to 48 hours of data can be read out using communications. Ordering Information KM50-C Smart Power Monitor Model Applicable circuits Power supply voltage Dimensions Communications KM50-C1-FLK Single-phase, 2-wire: 100 to 240 VAC Single-phase, 3-wire: 100/200 VAC Three-phase, 3-wire: 100 to 240 VAC Shared with measurement voltage input 100 to 240 VAC 48 × 48 × 84 (H × W × D) RS-485 CTs Protocol CompoWay/F: 31 nodes, Modbus: 99 nodes (Both are supported by the same model.) These CTs must be used with the KM50/KM20-B40/-FLK. Do not use them with any other products. Model KM20-CTF-5A Rated primary current Rated secondary current Installation Special output Installed separately 5A KM20-CTF-50A 50 A KM20-CTF-100A 100 A KM20-CTF-200A 200 A KM20-CTF-400A 400 A KM20-CTF-600A 600 A Note: CT Cables are not included with the CTs. CT Cable Model Cable length KM20-CTF-CB3 3m Note: Either use the CT Cable specified by OMRON or use 1.25-B3A crimp terminals and AWG22 wire from J.S.T. Mfg. Co., Ltd. 2 KM50-C1-FLK Mounting Brackets (for DIN Track or Magnet Mounting) Model Specification KM50-OPT-ED1 * DIN Track mounting KM50-OPT-EM1 * Magnet mounting KM50-OPT-CD1 DIN Track mounting * You can mount one KM50-E or two KM50-C Power Monitors. Specifications Ratings Item Model KM50-C Applicable circuit Single-phase two-wire, single-phase three-wire, and three-phase three-wire power Rated power supply voltage 100 to 240 VAC, 50/60 Hz The power supply voltage and measurement voltage input are shared (terminals 6 and 7). Allowable supply voltage range 85% to 110% of rated power supply voltage Allowable frequency range 45 to 65 Hz Power consumption 7 VA max. Rated input Rated input voltage 100 to 240 VAC (single-phase, 2-wire): Line voltage 100/200 VAC (single-phase, 3-wire): Phase voltage/line voltage 100 to 240 VAC (3-phase, 3-wire): Line voltage Rated input current 5 A, 50 A, 100 A, 200 A, 400 A, or 600 A (primary current of Special CT) * Rated frequency 50/60 Hz Rated input power With 5-A CT: 2 kW With 100-A CT: 40 kW With 400-A CT: 160 kW Allowable input voltage 110% of rated input voltage (continuous) Allowable input current 120% of rated input current (continuous) Rated input load Voltage input: 0.5 VA max. (excluding power supply) Current input: 0.5 VA max. (for each input) With 50-A CT: 20 kW With 200-A CT: 80 kW With 600-A CT: 240 kW Time 2010 to 2099 (Adjusted for leap year.) Accuracy: ±1.5 min/month (at 23 °C) Time backup period 3 days (without power supply, at 23 °C) Ambient operating temperature −10 to +55 °C (with no condensation or icing) Storage temperature −25 to +65 °C (with no condensation or icing) Ambient operating humidity 25% to 85% Storage humidity 25% to 85% Altitude 2,000 m max. Installation environment Overvoltage category and measurement category: 2, Pollution level: 2 * A special output signal is output as the secondary current from the Special CT. 3 KM50-C1-FLK Performance Smart Power Monitor Item Model Voltage Current Accuracy *1 Active power Reactive power Frequency Power factor KM50-C ±1.0% FS ±1 digit (at ambient temperature of 23 °C, rated input, and rated frequency). However, the accuracy is ±2.0% FS ±1 digit for the Vtr line voltage for three-phase, three-wire power and the Vrs line voltage for single-phase, three-wire power under the same conditions. ±1.0% FS ±1 digit (at ambient temperature of 23 °C, rated input, and rated frequency). However, the accuracy is ±2.0% FS ±1 digit for the phase-S current for three-phase, three-wire power and the phase-N current for single-phase, three-wire power under the same conditions. ±2.0% FS ±1 digit (at ambient temperature of 23 °C, rated input, rated frequency, and a power factor of 1) Reactive power formula: Reactive power = v × i × sin θ * "v" is the instantaneous voltage and "i" is the instantaneous current. θ is the phase difference between the voltage and current. ±0.3 Hz ±1 digit (at ambient temperature of 23 °C, rated input, and rated frequency) ±5.0% FS ±1 digit (at ambient temperature of 23 °C, rated input, rated frequency, and Power factor = 0.5 to 1 to 0.5) Power factor formula: Power factor = Active power/Apparent power * Apparent power = √ (Active power)2 + (Reactive power)2 Temperature Low-cut current set value Sampling cycle Temperature influence *1 Frequency influence *1 Influence of harmonics *1 Insulation resistance Dielectric strength Vibration resistance Shock resistance Weight Degree of protection Memory backup Compliant standards Number of inputs Voltage input Event inputs No-voltage input Minimum input time Number of outputs Transistor outputs Communications Output capacity Alarm output delay *2 Characteristic operating time *3 Communications method Sync method Unit number setting Baud rate Transmission code Data length Stop bit length Vertical parity Maximum transmission distance Maximum number of connected Power Monitors ±5 °C two hours after the power is turned ON (after setting the offset to match the ambient environment) 0.1% to 19.9% of rated current input (in 0.1% increments) 100 ms for measurement voltage at 50 Hz and 83.3 ms for measurement voltage at 60 Hz ±1.0% FS ±1 digit (percentage of power within operating temperature range, at ambient temperature of 23 °C, rated input, rated frequency, and power factor of 1) ±1.0% FS ±1 digit (percentage of power within rated frequency ±5 Hz, at ambient temperature of 23 °C, rated input, and power factor of 1) ±0.5% FS ±1 digit (at ambient temperature of 23 °C, error for superimposed 2nd, 3rd, 5th, 7th, 9th, 11th, and 13th harmonics for a content percentage of 30% for current and 5% for voltage of the basic wave) 1) Between all current and voltage inputs and all of the RS-485 terminals, OUT1, event inputs, and I/O commons: 20 MΩ max. (at 500 VDC) 2) Between all electric circuits and the front case: 20 MΩ max. (at 500 VDC) 1) Between all current and voltage inputs and all of the RS-485 terminals, OUT1, event inputs, and I/O commons: 2,800 VAC for 1 min 2) Between all electric circuits and the front case: 2,800 VAC for 1 min Single amplitude: 0.35 mm, Acceleration: 50 m/s2, Frequency: 10 to 15 Hz, 10 sweeps for 8 min each along three axes 150 m/s2, 3 times each in 6 directions (up/down, left/right, forward/backward) Approx. 150 g (Power Monitor only) Front panel: IP66 (when mounted to a panel), Rear case: IP20, Terminal section: IP00 EEPROM (non-volatile memory), No. of writes: 1,000,000 times EN61010-1 (IEC61010-1), EN61326-1 (IEC61326-1), UL61010-1, CAN/CSA-C22.2 No.61010-1 Two event inputs The common terminal is shared with the OUT1 High level: 4.75 to 30 VDC Low level: 0 to 2 VDC Input impedance: Approx. 2 kΩ ON resistance: 1 kΩ max. OFF resistance: 100 kΩ min. ON residual voltage: 8 V max. ON current (at 0 Ω): 10 mA max. 5 ms One open-collector output (one total power consumption pulse output or alarm output) The common terminal is shared with the event inputs. 30 VDC, 30 mA max. ON residual voltage: 12 V max. OFF leakage current: 100 μA max. OFF delay: 0.0 to 99.9 s, ON delay: 0.0 to 99.9 s ±200 ms RS-485 (2-wire half-duplex) Start-stop CompoWay/F: 0 to 99, Modbus: 1 to 99 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 kbps CompoWay/F: ASCII, Modbus: Binary 7, 8 bits 1, 2 bits Even, odd, or none 500 m CompoWay/F: 31, Modbus: 99 4 KM50-C1-FLK Item Model KM50-C Radiated RF Electromagnetic Field: CISPR 11 class A Conducted Emission: CISPR 11 class A Electrostatic Discharge Immunity : EN61000-4-2 Electromagnetic Field Immunity : EN61000-4-3 Fast Transient/Burst Noise Immunity : EN61000-4-4 Surge Immunity : EN61000-4-5 Conducted Disturbance Immunity : EN61000-4-6 Power Frequency Magnetic Field Immunity : EN61000-4-8 Voltage Dip and Interruption Immunity : EN61000-4-11 EMI EN61326-1 EMC (Industrial electromagnetic environment) EMS EN61326-1 *1 The error of the Special CT is not included. *2 There may be error in the alarm output OFF delay and ON delay due to the measurement sampling cycle. *3 This is the error in the operating time of the alarm output (including the error in the alarm output ON/OFF delays and output terminal switch operating time). CTs Item Model KM20-CTF-5A KM20-CTF-50A KM20-CTF-100A KM20-CTF-200A KM20-CTF-400A 5A 50 A 100 A 200 A 400 A 600 A 6,000 turns 9,000 turns Rated primary current Secondary winding 3,000 turns Application frequency 10 Hz to 5 kHz Insulation resistance Between output terminal and external case: 50 MΩ min. (at 500 VDC) Dielectric strength Between output terminal and external case: 2,000 VAC for 1 min Protective element 7.5 V clamp element Allowable number of connections/disconnections KM20-CTF-600A 100 times Inner diameter 7.9 dia. max. 9.5 dia. max. 14.5 dia. max. 24.0 dia. max. Operating temperature and humidity range −20 to +60 °C 85% (with no condensation) Storage temperature and humidity range −30 to +65 °C 85% (with no condensation) 35.5 dia. max. * If you use a flat cable, select the cable based on the dimensions of the CT. CT Cable Model KM20-CTF-CB3 Cable length 3m Note: Either use the CT Cable specified by OMRON or use 1.25-B3A crimp terminals and AWG22 wire from J.S.T. Mfg. Co., Ltd. Part Names and Functions KM50-C Display Functions 1) Display No. 1 The measured value or set data is displayed here. KM50-C 2) Display No. 2 P Temperature unit Operation indicators UP Key Display No. 1 OUT1 STOP UP SHIFT Key SHIFT Display No. 2 MODE ENTER ENTER Key MODE Key The unit of the measured or set data, or the parameter name is displayed here. 3) Operation Indicators • OUT1:Turns ON according to output that is set for terminal OUT1. • STOP:Lights if the power supply is turned ON when the backup power supply for the time data has expired while power was interrupted. The time measurement function will be stopped in this state. This indicator will turn OFF when the time data is set. Measurement data cannot be logged while this indicator is lit. • (key indicator): Lit while the settings are protected. 4) Temperature unit If Celsius is set as the temperature unit, C will be displayed. If Fahrenheit is set, F will be displayed. 5 KM50-C1-FLK Connection Diagrams, Terminal Arrangement, and Communications Connections Connection Diagrams Terminal Arrangement Top L N k 11 B (+) 1S 1 6 CT RS-485 12 A (−) 1L 2 OUT1 13 DO NOT USE 3 DO NOT USE 4 14 * * COM 15 EV1 P1 7 3 13 8 4 14 9 5 15 10 Terminal name Terminal No. Terminal No. Terminal name Terminal name 1 CT1S 11 RS-485 B (+) 6 P1 voltage 2 CT1L 12 RS-485 A (−) 7 P2 voltage 3 CT3S 13 OUT1 8 P3 voltage 4 CT3L 14 I/O common 9 DO NOT USE 5 Event input 2 15 Event input 1 10 DO NOT USE * To use the Power Monitor in Simple Measurement Mode, apply a voltage of 100 VAC between terminals 6 and 7. 9 DO NOT USE Communications Connections Diagram 1S 1 11 B (+) 6 12 A (−) 7 RS-485 1L 2 OUT1 13 8 CT2 3L 4 14 * COM 15 EV1 P1 P2 Power supply (K) (Single-phase, 3-wire) R R S N T S (Three-phase, 3-wire) Load (L) 12 Terminal No. 10 DO NOT USE k * 2 P2 8 DO NOT USE k EV2 5 6 7 * Voltage/No-voltage. 3S 3 11 Bottom Single-phase, Two-wire Connections CT1 1 • To avoid the influence of noise, route the RS-485 communications cable separately from the power lines. • Use wires with a thickness of AWG24 (0.205 mm2) to AWG14 (2.081 mm2). (The stripping length is 5 to 6 mm.) • Do not ground the RS-485 communications cable. Doing so may result in malfunction. • Connect terminating resistance (120 Ω (1/2 W)) to the positive and negative RS-485 lines at the host device and the last device (normally the KM50). To connect terminating resistance to the host device, check the product instructions for the host device. Maximum transmission distance: 500 m P3 9 DO NOT USE 10 DO NOT USE * Voltage/Non-voltage. Single-phase, Three-wire or Three-phase, Three-wire Connections Note: 1. Do not ground the Special CTs. Failure may occur. 2. Use only the Special CTs. Failure may occur. Host device EV2 5 Power supply (K) Load (L) Smart Power Monitor Terminating resistance A (-) B (+) B (+) 11 B (+) 11 B (+) 11 A (-) 12 A (- ) A (-) 12 12 KM50-C KM50-C KM50-C 1 2 Last device Terminating resistance CT Connection Diagram • One Special CT is required to measure single-phase, two-wire power. Two Special CTs are required to measure single-phase, three-wire power or three-phase, three-wire power. • All the Special CTs connected to one KM50-C Power Monitor must have the same ratings. • Make sure that the ratings of the Special CTs and the Special CT setting in the KM50-C Power Monitor are the same. • Check the directions of the power supply (K) and load (L) before making the connections. Correct measurements will not be possible if they are connected in the wrong directions. • Release the locking hook and clamp the Special CT on the line. Do this for each phase. Then, press the hook firmly until you hear it lock into place. • Make sure that the terminal cover on the secondary side of the CT is closed securely. • The CT does not have Load (L) polarity. Correctly wire the K terminal on the CT to the 1S or 3S terminal on the KM50C and wire with L terminal on Locking Power supply hook (K) the CT to the 1L or 3L terminal on the KM50-C. Used to secure the CT with a band • Use the KM20-CTF-CB3 CT Cable (3 m) for the CT. CT secondary side terminal cover Connect the end with shrinking tubes to the CT. • Do not ground the CT. Doing so may result in malfunction. • Always use a covered wire with basic insulation of at least 600 V for the primary wire on which the CT is clamped. If you clamp it to a bus bar or other conductive part, cover it with an insulating material or otherwise ensure the minimum basic insulation. L K 6 KM50-C1-FLK Main Functions Total Power Consumption Pulse Output Event Inputs To use total power consumption pulse outputs, connect terminals 13 and 14 (the terminals that were set in the output terminal settings). To use event inputs, connect terminals 14 and 15 and terminals 5 and 14. 13 15 OUT1 15 Event Input 1 Event Input 1 14 14 14 Event Input 2 The pulse output cycle can be found with the following formula. Pulse output cycle [s] = 3,600 [s]/Power [W]/Pulse output unit [W•h] Example: If the input power is 200 [kW] and the pulse output unit is set to 10 k [W•h] for a three-phase, three-wire circuit, the output pulse cycle will be 3,600 [s]/200 k [W]/10 k [W•h] = 180 [s]. If an input power of 10 k [W] continues for one hour (3,600 s), the total power consumption will be 10 k [W•h]. If the input power is 200 k [W] and the pulse output unit is set to 10 k [W•h], 200 k [W]/10 k [W], or 20 pulses will be output. The cycle will therefore be 3,600 [s]/20 pulses, or 180 [s]. As shown in the following figure, one pulse will be output (i.e., the terminal signal will turn ON) every 180 seconds. Power supply 0.5 s ON Pulse output 1 2 3 20 OFF 180 s 180 s 1h If the cycle becomes shorter than the pulse width or if the output must turn ON immediately after turning OFF, an OFF time of 100 ms will be maintained. If the OFF time is too short, the PLC or other host may not be able to count the pulses correctly due to the program scan time. Be sure to set a suitable pulse output unit. 5 No-voltage input Voltage input The inputs can be set separately to normally open or normally closed. The start and stop times for measurement can also be set. The following values can be measured using the event inputs. • Specific Power Consumption The power consumption calculation function counts the number of times that the event inputs turn ON and calculate the amount of power consumption per count. The total of the number of ON signals of event input 1 and event input 2 is used as the input. • Pulse Input ON Time Measurement The total time that one or both of the event inputs are ON is calculated for one day and displayed. The ON time is measured for an OR of the event input 1 and event input 2 signals. Either of the following input modes can be set. • Normally Open The event input will be considered valid when it is ON and invalid when it is OFF. • Normally Closed The event input will be considered invalid when it is ON and valid when it is OFF. A time chart for a normally open setting is shown below. Event Input 1 To use alarm outputs, connect terminals 13 and 14 (the terminals that were set in the output terminal settings). Event Input 2 Judgment OUT1 5 The ON and OFF criteria may be based on the total count of the two inputs, or an OR of the two inputs. Input count: Used for the specific power consumption. OR: The pulse input ON time is measured. Alarm Outputs 13 Event Input 2 OFF ON OFF ON OFF ON OFF A time chart for a normally closed setting is shown below. 14 Event Input 1 The alarm turns ON if the measured value exceeds the upper limit threshold or falls below the lower limit threshold for the alarm. If the alarm output is ON, it will remain ON until the measurement value goes below or above the hysteresis range. The OFF delay, which holds the output ON for a set time after the alarm criteria turns OFF, and the ON delay, which holds the output OFF for a set time after the alarm criteria turns ON, can also be set. When there is an alarm, the OUT 1 operation indicator will light, and the present measurement value will alternate with an alarm output display. However, the error display is given priority if an E-S1 to E-S4 error occurs. Note: 1. Alarms are output when the threshold and hysteresis criteria is met, and the time set for the OFF delay or ON delay has passed. 2. If the upper limit threshold of the alarm is set to the maximum value, the upper limit alarm function will be disabled. If the lower limit threshold is set to the minimum value, the lower limit alarm function will be disabled. Event Input 2 Judgment ON OFF ON Measurement Log Measurement logs can be checked. Total power consumption (for the past 13 months, 8 days, or 25 hours), active power, current, voltage, power factor (maximum and minimum for the past 8 days), reactive power (maximum and minimum of the day), pulse input count, power consumption rate, pulse input ON time (for the last 8 days). Low-cut Function When the current is less than the low-cut value (0.1% to 19.9% of the rating), this function forces the current measurement to zero. This way, current (power) generated due to induced noise in a no-load state can be eliminated. Low currents are detected using an AND on the phases connected to the CTs. * Related parameter: 04.cut 7 KM50-C1-FLK Simple Measurements Total Regenerative and Reactive Power If voltage cannot be input due to site conditions, a user-specified voltage and power factor can be set to determine the approximate power level. * Fixed values are used for the voltage and power factor, so the accuracy specifications do not apply. * The frequency cannot be measured. It is fixed at 50 Hz. * Related parameter: 08.smp The total regenerative power, leading reactive power, lagging reactive power, and accumulative reactive power can be calculated. * Total reactive power: the sum of the absolute values of leading and lagging reactive powers. * One item out of the four can be logged every five minutes. * Related parameter: 60.i.sl Calculated CO2 The measured power can be converted to CO2 and displayed. The conversion coefficient depends on the region. Check on the web site of the power company for the applicable coefficient. * Related parameter: 10.co2 Conversion to Monetary Value The measured power can be converted to the monetary cost and displayed. * Set the conversion factor according to the currency. * The user-set currency can be displayed on display No. 2. * Related parameter: 11.chg Pulse Conversion The measured pulse input count can be displayed as a pulse converted value. * Set a conversion coefficient according to what you want to display as the pulse converted value. * Any user-set unit can be displayed on display No. 2. * Related parameter: 12.cv1, 13.cv2 Automatic Rotation This function automatically changes the measurement mode parameters. * The interval at which the parameters change can be set. * Related parameter: 61.rtt Measurement Parameter Display Selection The display of each measurement parameter can be set ON or OFF. * Related parameter: 62.d.sl Energy-saving Mode The display is turned OFF whenever there is no key operation. * The time it takes until the display is turned OFF can be specified. * Related parameter: 63.dsp Incorrect Voltage Wiring Detection Incorrect voltage input wiring is detected. If the wiring is not correct, “e-s4” is displayed. * Related parameter: 64.v-e Specific Power Consumption Management Simple Temperature Measurements The takt power of the production line can be measured in kW•h/pulse. If the number of manufactured items is input to the Power Monitor as event input pulses, the takt power consumption can be calculated from the total power consumption and displayed for the specified period (1 day maximum). * Related parameter: 30.eis, 31.pn1, 32.pn2, 33.in1, 34.in2, 35.stc, 36.etc Temperature measurement is simplified. * Celsius or Fahrenheit can be selected. * Related parameter: 65.d-u Wiring Precautions • Wire signal lines and power lines separately to prevent the influences of noise. • Use twisted-pair cables with wires of AWG24 to AWG14 (crosssectional areas of 0.205 to 2.081 mm2). (Use a stripping length of 5 to 6 mm.) • Use the Special CT Cable (KM20-CTF-CB3, 3 m) to connect Special CTs. Connect the Special CT to the end with the shrinking tubes. • Do not ground the Special CTs or the RS-485 signal line. Failure may occur. • Use crimp terminals to wire the terminals. • Use wires and crimping tools that are suitable for the crimp terminals. • If more than one crimp terminal is connected to the same terminal, it may not be possible to tighten the screw sufficiently. To connect more than one wire to the same terminal, connect all of the wires to one crimp terminal. • Tightening the terminal screws to a torque of 0.69 and 0.88 N•m. • Use the following shape of M3.5 crimp terminals. 7.2 mm max. 7.2 mm max. • Do not remove the terminal blocks. Doing so may cause failure or malfunction. • To extend the distance between a CT and the Unit, we recommend that you combine a commercial CT and a Special CT. KM20-CTF-5A KM2 0-CT F･･･ LOT ･･･ No.･ ････ ･ L Commercial CT K 3m 8 KM50-C1-FLK Safety Precautions CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage. CAUTION Fire or property damage may occasionally occur. Tighten terminal screws to the specified tightening torque. The recommended tightening torque is 0.69 to 0.88 N•m. Confirm that the screws are straight (i.e., not at an angle) after tightening them. Minor or moderate bodily harm or property damage may occasionally occur due to explosion. Do not use the product near inflammable or explosive gas. Destruction or rupture may occasionally occur. Make sure that the power supply voltage is within specifications. Destruction or rupture may occasionally occur. The voltage input circuit and CT secondary circuit are not isolated. If a Special CT is grounded, incorrect wiring will short circuit the voltage input and the secondary circuit of the CT. To prevent failure, do not ground a Special CT. The Power Monitor uses a Special CT. Correct measurements can be made even if the CT is not grounded. Electrical shock may occasionally occur. Always turn OFF the power supply before connecting CTs. Electrical shock may occasionally occur. Do not touch any of the terminals while the power is being supplied. Electrical shock may occasionally occur. The voltage input circuit and CT secondary circuit are not isolated. Do not touch the secondary side of the Special CT. Electrical shock, minor injury, fire, or equipment malfunction may occasionally occur. Do not attempt to disassemble, modify, or repair the product. 9 KM50-C1-FLK Precautions for Safe Use Precautions for Correct Use 1. Do not store, install, or use the product in the following locations. • Locations that are greatly affected by vibration or shock • Unstable locations • Outdoors or locations that are subject to direct sunlight, wind, or rain • Locations where the specified range of temperature or humidity would be exceeded • Locations that are subject to rapid changes in temperature or humidity where condensation or icing may occur • Locations that are affected by static electricity or noise • Locations that are subject to corrosive gas (particularly sulfide or ammonia gas) • Locations that are excessively dusty or dirty • Locations that are subject to flooding or oil • Locations that are affected by electric or magnetic fields • Locations that are subject to splashing brine 2. Install the product in a panel with a panel thickness of 1 to 8 mm. If a suitable panel thickness is not used or the product is installed incorrectly, the product may come free from the mounting. 3. Do not attempt to pull the internal part of the product out of the case. Pulling out the internal part of the product will increase the contact resistance of the internal terminals, possibly damaging measurement accuracy. 4. Read and understand the Operation Manual before attempting to install, use, or maintain the product. Electrical shock, injury, accidents, failure, or malfunction may occur. 5. Always check the wiring and confirm that it is correct before turning ON the power supply. Incorrect or improper wiring may result in electrical shock, injury, accidents, failure, or malfunction. 6. Use power supplies and wires with suitable specifications for the control power supply and the power supply for inputs and other parts of the system. Failure, burning, or electrical shock may result. 7. Do not install the product near sources of heat, such as devices with coils or windings. 8. Check all terminal numbers before wiring. 9. Do not connect anything to unused terminals. 10.Use crimp terminals that are suitable for M3.5 screws to wire the product. 11.Install the product well separated from devices with strong highfrequency noise (such a high-frequency welders or sewing machines) or devices that generate surge. 12.To prevent inductive noise, wire the lines connected to the product separately from power lines carrying high voltages or currents. Do not wire in parallel with or on the same cable as power lines. Other measures for reducing noise include running lines along separate ducts and using shields. 13.Do not touch conductive metal parts on the product or the CT terminals while power is being supplied. 14.Do not use the product for measurement on the secondary side of an inverter. 15.Do not block the ventilation holes in or the areas around the product to ensure proper dissipation of heat. 16.Touch grounded metal to discharge any static electricity before touching the product. 17.Do not remove the terminal blocks from the product. Doing so may cause failure or malfunction. 18.Do not continue to use the product if the front surface peels or becomes cracked. Water may enter the product. 19.Install and suitably label a switch or circuit breaker that complies with relevant requirements of IEC 60947-1 and IEC 60947-3 so that the operator can immediately turn OFF the power supply. 20.When using the product in an Overvoltage Category 3 environment, externally install varistors between the power supply and voltage measurement inputs to the product. 21.Use only the Special CT and Special CT Cable specified by OMRON. Special CTs: KM20-CTF-5A, KM20-CTF-50A, KM20-CTF-100A, KM20-CTF-200A, KM20-CTF-400A, or KM20-CTF-600A Special CT Cable: KM20-CTF-CB3 (3 m) 22.The Power Monitor is a Class A product (for use in industrial environments). In residential environment areas it may cause radio interference. If it causes radio interference, the user may be required to take adequate measures to reduce interference. 1. Make sure that all parameters are set suitably for the measurement target. 2. This product is not a Special Measuring Instrument that has passed testing by a specified body under the Measurement Act of Japan. It cannot be used to certify power consumption under Japanese law. 3. Do not use solvents, such as paint thinners, to clean the product. Use commercially available alcohol instead. 4. Make sure the rated voltage is reached within 2 s after the power is turned ON. Otherwise, the product may not operate correctly. 5. When discarding the product, properly dispose of it as industrial waste according to all applicable local ordinances. 6. If a water-proof structure is required, install the enclosed Waterproof Packing. Depending on the application environment, the Waterproof Packing can deteriorate, shrink, or harden. We recommend that you replace it periodically. Waterproof Packing: Y92S-29 (sold separately) 7. Remove the protective film from the front of the product before using the product. 8. Wire the middle row (terminals 11 to 15) last. Refer to “Terminal Arrangement” on page 6. 9. Reception interference may occur if the KM50 is installed near radios, televisions, or other wireless devices. 10 KM50-C1-FLK Dimensions (Unit: mm) Smart Power Monitor 6 Panel Mounting Dimensions Terminal cover (E53-COV17) Waterproof Packing (Y92S-29) 45 + 00.6 91 48 1.5 78 KM50-C P 48 OUT1 STOP UP 58 44.8 48.8 11 6 12 7 13 8 14 9 15 10 45 + 00.6 • Use M3.5 crimp terminals. • The mounting panel must be 1 to 5mm thick. • When mounting KM50-C Power Monitors side by side, provide sufficient space between them. • Reference separation: 60 mm (top, bottom, left, and right) • Make sure that the rated ambient temperature of the KM50-C Power Monitor is not exceeded when more than one Power Monitor is mounted. SHIFT MODE ENTER Mounting Adapter (enclosed) (Y92F-30) CTs KM20-CTF-5A KM20-CTF-50A CT inner diameter 10 R5 33 39 7.9 7.4 CT inner diameter 10 R5 22.9 9.5 8.5 28.9 R8 R7.5 7.5 5.57 25.3 25.5 3 3 41.3 48 40 40.5 KM20-CTF-100A KM20-CTF-200A CT inner diameter 11 29.4 37.4 14.5 16 CT inner diameter R10 24 R8 44.9 55.9 24 R9 R8 14.2 3 30.5 35.5 6 53.7 75.7 46 52.5 KM20-CTF-400A/600A KM20-CTF-CB3 (Special CT Cable) CT inner diameter 37 R18.5 CT end Power Monitor end 35.5 62.5 73.5 Shrinking tube R13 35.5 6 92.5 3m 54 11 KM50-C1-FLK Special CTs and CT Cable • Use only the CTs and CT Cable specified by OMRON. • If any other CTs or CT Cables are used, normal measurements will not be possible. • The Special CTs have polarity. Connect the Special CT correctly, connecting the 1S or 3S terminal on the Power Monitor to the k terminal on the CT and the 1L or 3L terminal on the Power Monitor to the l terminal on the CT. • Do not ground the Special CTs. Failure may occur. Special CTs for the KM20-B40 and KM20-B40FLK Rated primary current of 5 A: KM20-CTF-5A Rated primary current of 50 A: KM20-CTF-50A Rated primary current of 100 A: KM20-CTF-100A Rated primary current of 200 A: KM20-CTF-200A Rated primary current of 400 A: KM20-CTF-400A Rated primary current of 600 A: KM20-CTF-600A KM20-CTF-series CT Cable KM20-CTF-CB3 (3 m) 12 KM50-C1-FLK Optional Accessories (Unit: mm) Mounting Bracket Dimensions 92 KM50-OPT-ED1 To mount the KM50-E 45 DIN Track mounting plate 56 131.1 121.6 68 45 45 60 4-M4 121.6 15 DIN Track mounting plate position change screw holes 60 96 70 To mount the KM50-C Four, 4.5-dia. direct-mounting screw holes Four, M3 magnet mounting screw holes 56.5 92 KM50-OPT-EM1 To mount the KM50-E 45 Magnet 128.4 121.6 68 45 56.5 45 121.6 70 96 60 To mount the KM50-C 15 60 56 4-M4 45 KM50-OPT-CD1 45 DIN Track mounting plate 66.7 45 112.7 103.2 56 4-M4 48 25 45 96 64.2 25 48 Four, 4.5-dia. direct-mounting screw holes 45 45 13 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2015.9 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2015 All Right Reserved.
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