Battery Sealants - ELANTAS Electrical Insulation
Battery Sealants
­­­
ELANTAS PDG, Inc.
ELANTAS Ele­­ctrical Insulation
Around the world, ELANTAS Electrical Insulation companies
are respected as market leaders in the development and
manufacturing of impregnating resins (varnishes), wire
enamel, potting compounds and casting resins for a number
of electrical, industrial, aerospace and civil applications.
No matter what your challenge, be assured that ELANTAS
Electrical Insulation products will meet your most demanding
needs.
ELANTAS PDG, Inc.
Today, ELANTAS PDG, Inc. is recognized as the ­­­­­premier global
supplier of specialty polymers for the electrical and electronic
industries. ELANTAS PDG, Inc. is a member of ALTANA’s
ELANTAS Electrical Insulation Division based in Wesel­­­,
Germany.
With the support of ALTANA and by working with other
ALTANA divisions, we offer a unique global approach to
research, manufacturi­­ng and service that translates into
more creative solutions, dependable supply and
consistently high quality.
Many ELANTAS PDG, Inc. products are recognized as
components of electrical insulation systems in accordance
with UL 1446. ELANTAS PDG, Inc. is registered to ISO 9001
and ISO/TS 16949.
ELANTAS PDG, Inc. headquarters in St. Louis, Missouri
ELANTAS Electrical Insulation companies are strategically located throughout the world to meet th­­e primary
insulation­­, secondary insulation and electronic and
engineering materials needs of our customers.
AMERICAS
­­­­ASIA
ELANTAS PDG, Inc.
ELANTAS Isolantes,
Electricos do Brasil
ELANTAS Beck India
ELANTAS Tongling
ELANTAS Zhuhai
EUROPE
E­­­­LANTAS PDG, Inc.
5200 North Second Street
St. Louis, MO 63147 USA
ELANTAS Beck
ELANTAS Italia
Tel 314.621.5700
Fax 314.436.1030
info.elantas.pdg@altana.com
www.elantas.com
Battery Sealants
ELAN-Tron® Resin Solutions
Rev 2 6-12
Battery Sealants
Batteries are a common power source for
many household and industrial applications.
Independent of end use application, all batteries
need adequate sealing to prevent leaks ensuring
safe and efficient use and long life.
To accomplish this, the proper selection of
sealing material and adhesion of all components
is key.
Terminal
Adhesive / Sealant
Manual • Meter-Mix
Cover
Adhesive / Sealant
Lead Plate
Adhesive
Product Summary
ELAN-Tron® resins are room-temperature
curing epoxy battery sealant systems that
provide excellent adhesion to a variety of
substrates used in battery construction,
including polypropylene, polycarbonate,
ABS, SAN, and hard rubber.
Features
Application Methods
Product Characteristics at a Glance
Product
ELANTAS PDG, Inc. is a team of professionals
with access to the latest international research
developments and technical advancements in
the production of high quality electrical insulation
products. You can count on EPDG’s liquid
insulation products to produce a sealed system
with long term reliability.
Moisture and chemical resistant, including
sulfuric acid resistance at 150°F
Product Uses
Can be tailored for specific applications in
battery construction:
• Rigid adhesion for secure ‘plate-lock’ of
elements to bottom of battery case
• Adhesion of lid to case based on specific
substrates
• Balance of flexibility and hardness for
sealing terminal posts
• “Plate-lock” of lead plates
• Adhesion of battery case to lid
• Sealing of terminal posts
Unique Characteristics
ELAN-Tron® A-2003
ELAN-Tron® B-2006*
Unfilled, two-component epoxy resin
system. Adhesive for bonding and
sealing polypropylene and hard
rubber battery cases. Moisture and
chemical resistant including 1.265
S.G. sulfuric acid up to 150°F.
ELAN-Tron® A-2049
ELAN-Tron® B-2050
Filled, two-component epoxy resin
system. Semi-thixotropic nature
provides self-leveling without
leakage. Adhesive for bonding and
sealing polystyrene and ABS battery
cases, as well as polycarbonate,
polypropylene and hard rubber.
White/Black system.
ELAN-Tron® A-2042
ELAN-Tron® B-2043
Unfilled, two-component epoxy resin
system. Adhesive for bonding and
sealing polystyrene and ABS battery
cases, as well as polycarbonate,
polypropylene and hard rubber.
Provides improved 1.265 S.G. sulfuric
acid resistance over 160°F.
Clear/Clear system.
ELAN-Tron® A-2399
ELAN-Tron® B-2006 FC2**
Unfilled, two-component epoxy resin
system. Designed for use as a
terminal indentification and battery
sealant compound. Good adhesive to
polypropylene and hard rubber
battery cases.
Average
Viscosity
(cP) at 25°C/77°F
12,000
7,000
15,000
12,000
1,500
500
4,500
2,000
Mixed
Viscosity
(cP) at 25°C/77°F
8,000 - 11,000
12,000 - 15,000
800 - 1,000
2,000 - 4,000
* Available in Clear/Clear, Black/Clear, and Blue/Yellow.
** Available in Black/Clear, and Red/Clear.
­­For More Information Ask For Our Technical Data Sheets.
Mix Ratio
(by weight)
Cure Schedule for
Optimum Properties
Working Life
at 25°C/77°F
Shore D
Hardness
100:82
12-24 hours at room
temperature for
partial cure. Full cure
takes 5-7 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
5 minutes
80+
100:100
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-3 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
6 - 10
minutes
80+
100:44
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-7 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
6 - 10
minutes
80+
100:44
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-7 days.
Alternately, oven
cure for 1 hour at
65°C/150°F.
2-4
minutes
70+
Battery Sealants
Batteries are a common power source for
many household and industrial applications.
Independent of end use application, all batteries
need adequate sealing to prevent leaks ensuring
safe and efficient use and long life.
To accomplish this, the proper selection of
sealing material and adhesion of all components
is key.
Terminal
Adhesive / Sealant
Manual • Meter-Mix
Cover
Adhesive / Sealant
Lead Plate
Adhesive
Product Summary
ELAN-Tron® resins are room-temperature
curing epoxy battery sealant systems that
provide excellent adhesion to a variety of
substrates used in battery construction,
including polypropylene, polycarbonate,
ABS, SAN, and hard rubber.
Features
Application Methods
Product Characteristics at a Glance
Product
ELANTAS PDG, Inc. is a team of professionals
with access to the latest international research
developments and technical advancements in
the production of high quality electrical insulation
products. You can count on EPDG’s liquid
insulation products to produce a sealed system
with long term reliability.
Moisture and chemical resistant, including
sulfuric acid resistance at 150°F
Product Uses
Can be tailored for specific applications in
battery construction:
• Rigid adhesion for secure ‘plate-lock’ of
elements to bottom of battery case
• Adhesion of lid to case based on specific
substrates
• Balance of flexibility and hardness for
sealing terminal posts
• “Plate-lock” of lead plates
• Adhesion of battery case to lid
• Sealing of terminal posts
Unique Characteristics
ELAN-Tron® A-2003
ELAN-Tron® B-2006*
Unfilled, two-component epoxy resin
system. Adhesive for bonding and
sealing polypropylene and hard
rubber battery cases. Moisture and
chemical resistant including 1.265
S.G. sulfuric acid up to 150°F.
ELAN-Tron® A-2049
ELAN-Tron® B-2050
Filled, two-component epoxy resin
system. Semi-thixotropic nature
provides self-leveling without
leakage. Adhesive for bonding and
sealing polystyrene and ABS battery
cases, as well as polycarbonate,
polypropylene and hard rubber.
White/Black system.
ELAN-Tron® A-2042
ELAN-Tron® B-2043
Unfilled, two-component epoxy resin
system. Adhesive for bonding and
sealing polystyrene and ABS battery
cases, as well as polycarbonate,
polypropylene and hard rubber.
Provides improved 1.265 S.G. sulfuric
acid resistance over 160°F.
Clear/Clear system.
ELAN-Tron® A-2399
ELAN-Tron® B-2006 FC2**
Unfilled, two-component epoxy resin
system. Designed for use as a
terminal indentification and battery
sealant compound. Good adhesive to
polypropylene and hard rubber
battery cases.
Average
Viscosity
(cP) at 25°C/77°F
12,000
7,000
15,000
12,000
1,500
500
4,500
2,000
Mixed
Viscosity
(cP) at 25°C/77°F
8,000 - 11,000
12,000 - 15,000
800 - 1,000
2,000 - 4,000
* Available in Clear/Clear, Black/Clear, and Blue/Yellow.
** Available in Black/Clear, and Red/Clear.
­­For More Information Ask For Our Technical Data Sheets.
Mix Ratio
(by weight)
Cure Schedule for
Optimum Properties
Working Life
at 25°C/77°F
Shore D
Hardness
100:82
12-24 hours at room
temperature for
partial cure. Full cure
takes 5-7 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
5 minutes
80+
100:100
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-3 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
6 - 10
minutes
80+
100:44
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-7 days.
Alternately, oven
cure for 30 minutes
at 77°C/170°F.
6 - 10
minutes
80+
100:44
12-24 hours at room
temperature for
partial cure. Full cure
takes 2-7 days.
Alternately, oven
cure for 1 hour at
65°C/150°F.
2-4
minutes
70+
Battery Sealants
­­­
ELANTAS PDG, Inc.
ELANTAS Ele­­ctrical Insulation
Around the world, ELANTAS Electrical Insulation companies
are respected as market leaders in the development and
manufacturing of impregnating resins (varnishes), wire
enamel, potting compounds and casting resins for a number
of electrical, industrial, aerospace and civil applications.
No matter what your challenge, be assured that ELANTAS
Electrical Insulation products will meet your most demanding
needs.
ELANTAS PDG, Inc.
Today, ELANTAS PDG, Inc. is recognized as the ­­­­­premier global
supplier of specialty polymers for the electrical and electronic
industries. ELANTAS PDG, Inc. is a member of ALTANA’s
ELANTAS Electrical Insulation Division based in Wesel­­­,
Germany.
With the support of ALTANA and by working with other
ALTANA divisions, we offer a unique global approach to
research, manufacturi­­ng and service that translates into
more creative solutions, dependable supply and
consistently high quality.
Many ELANTAS PDG, Inc. products are recognized as
components of electrical insulation systems in accordance
with UL 1446. ELANTAS PDG, Inc. is registered to ISO 9001
and ISO/TS 16949.
ELANTAS PDG, Inc. headquarters in St. Louis, Missouri
ELANTAS Electrical Insulation companies are strategically located throughout the world to meet th­­e primary
insulation­­, secondary insulation and electronic and
engineering materials needs of our customers.
AMERICAS
­­­­ASIA
ELANTAS PDG, Inc.
ELANTAS Isolantes,
Electricos do Brasil
ELANTAS Beck India
ELANTAS Tongling
ELANTAS Zhuhai
EUROPE
E­­­­LANTAS PDG, Inc.
5200 North Second Street
St. Louis, MO 63147 USA
ELANTAS Beck
ELANTAS Italia
Tel 314.621.5700
Fax 314.436.1030
info.elantas.pdg@altana.com
www.elantas.com
Battery Sealants
ELAN-Tron® Resin Solutions
Rev 2 6-12
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