Operator & Parts Manual ® KaiVac 1700 Series 1715 Serial Number 4091750 Serial Number 13409CE1750 Serial Number 497- www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved REVISION SHEET Revision Sheet Release No. Date Revision Description 101513 10/15/13 Operator & Parts Manual Released 121713 12/17/13 Modified the Rotomold Warranty to 5 years. 080816 08/08/16 Modified the Safety Warnings to ETL-C requirements NOTE: Specifications and parts are subject to change without notice Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page i OPERATOR & PARTS MANUAL Page # 1.0 2.0 3.0 GETTING STARTED ...................................................................................................... 1-1 1.1 Limited Warranty Protection Plan ........................................................................... 1-1 1.2 Warranty Registration Form .................................................................................... 1-2 1.3 Safety Precautions ................................................................................................. 1-3 OPERATION ................................................................................................................... 2-1 2.1 Out of Box Setup Instructions ................................................................................. 2-1 2.2 Kaivac Tool Arrangement ....................................................................................... 2-2 2.3 Preparing Your Kaivac For Use .............................................................................. 2-3 2.4 Vac Tank Cleanout Instructions .............................................................................. 2-4 2.5 Vac Tank Removal Instructions .............................................................................. 2-5 2.6 Operating your Kaivac using S-I-M-P-L-E Process ................................................. 2-6 MAINTENANCE .............................................................................................................. 3-1 3.1 Machine Maintenance............................................................................................. 3-1 3.2 Black Box Removal Instructions ............................................................................. 3-2 3.3 Troubleshooting ...................................................................................................... 3-3 3.4 Machine Diagrams.................................................................................................. 3-6 3.5 Parts List .............................................................................................................. 3-18 www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page ii 1.0 GETTING STARTED 1.0 GETTING STARTED 1.1 Limited Warranty Protection Plan The Kaivac has been engineered and tested to provide long lasting performance. This warranty covers defects in workmanship or materials under normal use and service from the date of purchase. Kaivac, Inc. warrants the following components to be free from defects in materials and workmanship for these time periods: 1.) Extended Warranty for end users who use only Kaivac chemicals for the life of the machine. 5 years on rotationally molded parts 3 years on other parts (excluding wear items) 1 year on labor 2.) Standard Warranty (for approved non-Kaivac chemicals) 1 year parts and labor 3.) Chemicals that have not been approved by Kaivac (If uncertain, please contact Kaivac to verify your chemical before using). No warranty All Kaivac replacement parts are guaranteed for 90 days from the date of installation. Normal wear items such as wheels, hoses, seals, gaskets, cords, casters, squeegees and GFCI are excluded from warranty coverage. All warranty claims must be accompanied by a Return Authorization Number (RAN), which is available by calling the Kaivac, Inc. Customer Service Department. No returns will be accepted without a RAN. This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse, fire or repair done by anyone other than a Kaivac authorized repair center. In no event shall Kaivac, Inc. be liable for incidental or consequential damages, or any damages to persons or property. Please Note: Under no circumstances will the seller be liable for any loss, damage, expenses or consequential damages arising in connection with the use or inability to use seller’s product. Kaivac, Inc. reserves the right to make changes or improvements to its equipment without notice. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty is in lieu of any other warranty expressed or implied, including any warranty of merchantability or fitness for a particular purpose. www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-1 1.0 GETTING STARTED 1.2 WARRANTY REGISTRATION FORM To be completed and mailed or faxed by the customer purchasing equipment. Return this warranty card within ten days of purchase. Purchased By: Name: ____________________________________________ Title: _____________________________ Company: ___________________________________________________________________________ Street Address: _______________________________________________________________________ City: ____________________________________ State: ___________ Zip Code: _________________ KV1750 KV1250 KV2150 KV1715AC KV1715 KV1215 OMNIFLEX Pump Box OMNIFLEX Wet/Dry Vac Serial Number: __________________ Type of Business School/University Hospital/Health Care Contract Cleaner Industrial Office Other: _____________ Intended Uses (check all that apply) Restroom Cleaning Floor Stripping Kitchen Cleaning Carpet Extraction Cleaning Around Machines Stairwell Cleaning Lockers & Showers Hallway Cleaning Classroom Cleaning Other: ____________ Thank you for registering for our warranty program. Please return completed forms to: Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 Or Fax to: (513) 887-4601 www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-2 1.0 GETTING STARTED 1.3 SAFETY PRECAUTIONS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS When using an electrical appliance, basic precautions should always be followed, including the following: CAUTION:TO REDUCE THE RISK OF INJURY, READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE WARNING RISK OF ELECTROCUTION: Connect to a properly grounded outlet. Do not remove ground pin. Inspect cord before using – do not use if cord is damaged. Keep all connections dry and off the ground. Do not touch plug with wet hands. This product is provided with a ground fault circuit interrupter built into the power cord. If replacement of the plug or cord is needed, use only identical replacement parts. Test the ground fault circuit interrupter (GFCI) before each use. Do not pull or carry by cord, use cord as a handle, close door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow. Use extra care when cleaning on stairs. Keep the cord away from heated surfaces. Do not spray liquid from the Kaivac onto electrical outlets or on any electrical devices. Turn off the unit before unplugging. Do not pull on the cord to unplug. Grasp the plug at the outlet and pull. GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product GROUND FAULT CIRCUIT INTERRUPTER PROTECTION This pressure washer is provided with a ground-fault circuit-interrupter (GFCI) built into the plug of the power-supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-3 1.0 GETTING STARTED 1.3 SAFETY PRECAUTIONS (CONTINUED) EXTENSION CORDS Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord connectors that accept the plug from the product. Use only extension cords that are intended for outdoor use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord and do not pull on any cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. WARNING -- To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands. WARNING: When using this product, basic precautions should always be followed, including the following: Risk of injection or injury to persons – do not direct discharge stream at persons. INJECTION HAZARD: EQUIPMENT CAN CAUSE SERIOUS INJURY IF THE SPRAY PERMEATES THE SKIN. DO NOT POINT THE GUN AT ANYONE OR ANY PART OF THE BODY. IN CASE OF PERMEATION, SEEK MEDICAL AID IMMEDIATELY; THIS SYSTEM IS CAPABLE OF PRODUCING 500 PSI (345 kPa). TO AVOID RUPTURE AND INJURY, DO NOT OPERATE THIS PUMP WITH COMPONENTS RATED LESS THAN 500 PSI (345 kPa) WORKING PRESSURE (INCLUDING BUT NOT LIMITED TO SPRAY GUNS, HOSE, AND HOSE CONNECTIONS); and BEFORE SERVICING, CLEANING, OR REMOVAL OF ANY PART, SHUT OFF POWER AND RELIEVE PRESSURE; To reduce the risk of injury, close supervision is necessary when a product is used near children. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls. Stay alert – watch what you are doing. DO NOT operate the product when fatigued or under the influence of alcohol or drugs. Keep operating area clear of all persons. DO NOT overreach or stand on unstable support. Keep good footing and balance at all times. DO NOT use to pick up flammable or combustible materials. DO NOT operate without the float installed. If float is removed, reinstall by screwing back into place. Follow the maintenance instructions specified in the manual. Personal Protective Equipment (PPE): It is recommended to wear proper personal protective equipment as required by the chemical product label instructions used in conjunction with the Kaivac. FOR INDOOR USE ONLY INTENDED FOR COMMERCIAL USE www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-4 2.0 OPERATION 2.1 OUT OF BOX SETUP INSTRUCTIONS 1 PLACARDS Open Accessory Box and remove the placard and wrap around the Push Handles of your Kaivac Machine. Remove the Tote Bag and set aside for filling with remaining tools from the Accessory Box. 2 Remove vac wand from accessory box and attach vac wand by sliding the sections together until the locking pin engages as shown. 4 3 SMALL HOSE CUFF LARGE HOSE CUFF After removing machine from container, attach the plastic elbow to the vac tank as shown above. 5 Attach vac motor hose to elbow and vac motor inlet as shown above. 6 7 Nose Make sure dump hose is secured to the dump hose cap and tether. www.kaivac.com Remove the tools from the accessory box and place them in the appropriate locations as shown above. © 2006-2016 Kaivac, Inc. All Rights Reserved Make sure vac lid is on vac tank and place remaining tools into tote bag and hang on nose. Phone: 1-800-287-1136 Page 2-1 2.0 OPERATION 2.2 KAIVAC TOOL ARRANGEMENT Front Right View Rear Right View Deck Brush (CAS01A) Brush Handle (CAS03A) Items purchased Separately Chemical Holder (VLJHA) Dump Hose (DH25) Electric Cord (CES19A) Spray Line (PH45) Spray Gun for 1750 & 1715 (SUBGAKW) Chemical On/Off Valve (VA3W) Vac Wand (OFVWGB) Squeegee Head (CVS12S) Squeegee Brush (VBRUSH) Bottom View Overhead View Front Vac Hose (VH25) Slinky Hose (VHST20) Left Right Window Squeegee (CAA06) Metering Tips (MTIPSNEW) KaiDrain (CVS14) Placards (PLCRD) www.kaivac.com HEPA Cover (HCOVER) © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 2-2 2.0 OPERATION 2.3 1. PREPARING YOUR KAIVAC Fill machine with clean, cool water. 2. Prepare the cleaning solution you will be using by attaching the chemical feed line and cap to the top of your chemical bottle and selecting the proper metering tip. (See placard for metering tip information) 3. Check machine for all tools and supplies needed to complete task. See “Tool Arrangement” in Section 2.2 of this manual. 4. If using a cleaning product that has high foaming use a foam inhibitor to cut down on foam. Pour 2 capfuls of inhibitor in the vac hose with vac running to coat inside of hose. 5. Check all hoses and spray lines for damage prior to use. If damage is found, do not continue until proper repairs are completed. 6. Plug in machine and test GFCI (Ground Fault Circuit Interrupter) to ensure it is working properly. You are now ready. www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 2-3 2.0 OPERATION 2.4 VAC TANK CLEANOUT INSTRUCTIONS 1 2 Disconnect dump hose and empty contents into proper location. After dumping is complete, remove vac lid from vac tank. 3 4 Using pressure gun or other water source, After tank has been rinsed, lock the front caster rinse inside of tank thoroughly. wheels by pressing down on the locks as shown. 5 After caster wheels have been locked, tip the machine to the left and slightly forward to allow the remaining water to drain. Re-attach dump hose and unlock wheels. www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 2-4 2.0 OPERATION 2.5 VAC TANK REMOVAL INSTRUCTIONS 1 2 Remove vac hose and vac wand before removing vac tank. 3 4 Un-snap straps holding the vac tank to the lid water tank upper assembly. 5 Disconnect vac inlet hose from 90 degree fitting on vac tank Un-snap straps holding the vac tank to the water tank lower assembly. (2 locations - one on each side) Slightly pull the bottom section of the vac tank out while tipping it backwards. Lift and pull the vac tank away from the unit. www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 2-5 2.0 OPERATION 2.6 S.I.M.P.L.E PROCESS *Applicable to all units, KV1700 Series shown for illustration. Add 1 cap of KaiDri (for spot-free rinsing) Fill with clean, cool water Select metering tip and insert into cap barb Set-up Chemicals Inject Fan Spray Fan Spray LOW Pressure Mode Manual Manually brush heavily soiled areas Brush Pressure Fresh Water wash and rinse Fan Spray HIGH Pressure Mode Loop Extract www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 2-6 3.0 MAINTENANCE 3.1 MACHINE MAINTENANCE CAUTION Always make sure machine is unplugged before lifting electric cover assembly Item Procedure Floor Check condition of squeegee blades and wheels on the floor tool. Squeegee Rough floor surfaces will cause the blades and wheels to wear out more quickly. Replace as necessary Spray Check spray pattern. If spray pattern will not pinpoint, clean orifice by removing it with an Allen wrench and flushing. Replace if needed. If nozzle becomes difficult to move from high to low pressure lubricate nozzle with lithium grease. Pressure Wipe clean after each use. Hose Check for cuts or frays in the hose jacket, particularly at the end of the fittings. Replace hose if cuts are found Water Check condition of filter in water tank. Clean as needed. Tank Empty the water tank to prevent mildew and bacteria growth. Empty tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank. Vacuum Tank Empty and flush vacuum tank. Clean and disinfect. Check the float shutoff screen to be sure it is not plugged up. A plugged filter screen restricts airflow and results in reduced suction. Be alert for leaks around hoses, fittings, spray wand, tanks or elsewhere. Discontinue use until leaks are repaired Gun Leaks Electrical System The ground fault circuit interrupter (GFCI) must be tested before each use. Electric cord must be inspected for tears or cuts in the insulation. Vacuum Wand Use a wire brush or coarse brush with acid cleaner or other to remove residue from threads on the coupling and coupling nut. Apply grease when done. HEPA Filter Replace every 3-6 months depending on use www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-1 3.0 MAINTENANCE 3.2 BLACK BOX REMOVAL INSTRUCTIONS 1 2 Loosen and remove the 4 wing and thumb bolts located at the top of the control panel and on the left and right of the black box mid section. Remove all hoses, cords and tools prior to black box removal 3 4 Tilt the black box assembly away from the machine until it rests on the floor. Next, remove the 2 axle strap wing bolts on either side of the machine behind the wheels. Locate and disconnect the water line and return line behind the black box on the machine. 5 Slide assembly away from water www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-2 3.0 MAINTENANCE 3.3 TROUBLESHOOTING CAUTION Area Always make sure machine’s unplugged before lifting electric cover assembly Problem Plug machine in Switch not “on’ Check switches for “on” GFCI tripped Test and reset GFCI Building circuit overloaded Check and reset circuit Switch wires loose Disconnect power and check for loose wire Connections loose Disconnect Power and check for loose wire under panel Vac motor brushes worn Remove vac motor and repair Vac motor hung up Release pressure on hose and jog vac switch, or replace Pump motor hung up Release pressure on hose and jog pump switch, or replace Vac tank full Empty vac tank Squeegee blades or wheels worn Replace wheels or blades and check periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release/clean Damaged hose Cut and repair/replace Dump hose plug missing Contact dealer and replace Access lid not tight Tighten lid hand tight Vacuum hose plugged Flush hose to remove debris Too much liquid in vac hose Allow air in when vacuuming Vac hose still wrapped Unwrap vac hose fully Exhaust plugged Remove HEPA filter and clean Leak in vac tank If repairable, clean and dry affected area and seal with silicone HEPA Filter clogged Remove HEPA filter and clean Vac tank full Dump vac tank Float shutoff missing Replace Excessive foam in vac tank Use defoamer No air flow Hose disconnected Reconnect hose Moisture from nozzle Water in blow hose Dry blow line Suction, not blow action Vacuum hose connected Reconnect to vac motor exhaust hose to vac tank Electrical Electrical burning smell No / Weak vacuum Vacuum System Moisture from exhaust www.kaivac.com Solution Machine not plugged in No Power to pump or vac motor Blow Dry System Possible Cause © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-3 3.0 MAINTENANCE Area Problem No water from pump or low pressure High Pressure System www.kaivac.com Solution Out of Water Fill water tank Gun nozzle plugged Remove orifice with Allen wrench and clean Air in pump (vapor lock) Use power prime technique Gun orifice missing Replace orifice Water tank filter plugged Clean tank and filter In - line bowl filter plugged Remove filter cover and clean Bowl filter lid loose Gently tighten bowl cover Pressure hose damaged Repair or replace Quick disconnect leaking Tighten or replace Bad fan pattern or pinpoint pattern on gun Chemical Injection System Possible Cause Injector plugged Remove safety cap from chemical and blow small amounts of compressed air into line Pulse hose damaged Repair or replace Regulator failed Replace Hose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace Out of chemical Refill chemical Safety cap not secure Check safety cap / tighten Chemical valve “off” Check on / off valve Safety cap plugged Replace cap Spray gun in wrong mode Make sure gun nozzle is pulled out away from gun chemical mode Metering tip plugged Check metering tip for clog Injector plugged Remove safety cap from chemical and blow small amounts of compressed air into line Air entering system Check for air entering system around chemical lines or injector Injector installed backwards If fluttering or pulsing sound can be heard while spraying or when machine is running it is possible that your injector is in backwards. Remove and reinstall Kink in Chemical line Replace Chemical line No chemical flow © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-4 3.0 MAINTENANCE Area Problem Not enough chemical Possible Cause Metering tip plugged Remove and clean Wrong metering tip Check and replace per chart Chemical line blows off safety cap Debris in injector Remove safety cap from chemical and blow small amounts of compressed air into line Water back flows into chemical bottle Bad seat on injector check valve Check injector o - ring or replace Bad safety cap Replace safety cap Chemical Injection System continued Dump hose will not emp- Dump hose cap not ty tank removed Dump System Dump hose leaks Wheels and Casters Squeegee Head Remove cap Clog in bottom of tank Tip dump contents, remove debris Hose cut If leak is less than 4” from tank side, cut and reattach, or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Flat tires Inflate tires to 30 p. s. i. Debris wrapped around axle Check for debris on axle Wheels won’t roll, or they Bearings tight Grease bearings rub Wheels too loose on axle Remove wheel, add washers to take up slack Bearings falling out Replace bearing assembly Floor streaks Worn blades or wheels Replace wheels and / or blades Squeegee head doesn’t easily rotate when installed on wand Brass ring on wand not in groove Loosen coupling nut and re-position head on groove Coupling nut too tight Loosen 1 / 2 turn Head won’t stay on wand Coupling nut cracked www.kaivac.com Solution Replace Brass ring worn Replace Premature blade wear Squeegee wheels worn Check wheels for wear / replace Sucks to the floor too tightly Squeegee wheels worn Check wheels for wear / replace © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-5 3.0 MAINTENANCE 3.4 VACUUM DIAGRAM www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-6 3.0 MAINTENANCE 3.4 PUMP DIAGRAM www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-7 3.0 MAINTENANCE 3.4 ELECTRICAL DIAGRAM www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-8 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS CSS14 DUMP HOSE CAPS SCCAP (tethered to machine) DHCAP (tethered to hose) [Note that Caps are not interchangeable] HGAS VLJHA (includes gasket) VLJH (no gasket) DH25R (Includes hose, cap and snap stud) VMH27A CSS39 SUBSS11 SCCAP (tethered to machine—see NOTE #1 for legacy cap) NOTE #1: DHCAP (tethered to hose)Caps are not interchangeable Page 3-9 Phone: 1-800-287-1136 © 2006-2016 Kaivac, Inc. All Rights Reserved www.kaivac.com 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS KYTRAY (square) VLJHA (round) www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-10 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS PCKV1A See HEPA Assembly page for details BBA217 Complete Assembly www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-11 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS CPS38 RL1750 CPS19 CPS38 CPS14 CPS39 (CPS39V viton o-ring) CPS64 P217AM Complete pump and motor assembly - PA217 (120V) PA1750240V –2 (240V) CPS14B Page 3-12 Phone: 1-800-287-1136 © 2006-2016 Kaivac, Inc. All Rights Reserved www.kaivac.com 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-13 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS VEH19 CSS127 HEVM1 (120V see NOTE #1 for legacy information & NOTE #2 for HEVM1 details) HEVM1240V—RAW VMASM240V—ASSEMBLY CSS44 NOTE #1: For legacy versions, S/N 1- 5449 use CVS01AR (2-stage) . for S/N 5450-12619 use CVM1R (1 NOTE #2: VMA1700 Vac Motor Assembly Details Standard on; 1750-12620 and higher and 1715-401 and higher. *1750’s and 1715’s that have the vac motor installed with a bracket can be upgraded to this setup but must order entire assembly #VMA1700. See part numbers below for this assembly. HEVM1– High Efficiency Vac Motor 120V VMH10–Vac Motor Hose (motor to HEPA) CSS39– Hose Clamp for HEPA Housing VMH27A-Vac Motor Hose (motor to tank) VBRAK4– Vac Motor Mounting Bracket Hardware for mounting motor to bracket CSS203– Hex head bolt CSS27 - Nyloc nut Hardware for mounting bracket to black CSS07 - Hex head bolt Page 3-14 Phone: 1-800-287-1136 © 2006-2016 Kaivac, Inc. All Rights Reserved www.kaivac.com 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS HEPA HOUSING ASSEMBLY (HEPAHA2) 4 3 2 1 www.kaivac.com # PART NO. 1 HCOVER HEPA COVER 2 FKEEP2 HEPA FILTER KEEPER 3 HEPA 4 HEPAH2 © 2006-2016 Kaivac, Inc. All Rights Reserved PART DESCRIPTION HEPA FILTER HEPA FILTER HOUSING Phone: 1-800-287-1136 Page 3-15 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS VA3W NOTE #1: Recent versions have circuit breaker switches (bubble outer-case) instead of the standard switch (RS2). For these versions, the pump switch is P/N 5ACBS and the vac switch is P/N 15ACBS. SPH6 (no clear outer-case. See NOTE #1) SPADC– Switch plate complete assembly includes circuit breaker switches and hour meters (see NOTE #2) SPDCSSB– Switch plate only (for circuit breaker switches. See NOTE #2) NOTE #2: The switch plate that fits the RS2 switch is no longer available. Must upgrade to SPDCSSB and replace switches with 5ACBS and 15ACBS Page 3-16 Phone: 1-800-287-1136 © 2006-2016 Kaivac, Inc. All Rights Reserved www.kaivac.com 3.0 MAINTENANCE 3.4 MACHINE DIAGRAMS HGAS DRYVACRK Complete Assembly www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-17 3.0 MAINTENANCE 3.5 PARTS LIST PART NUMBER - DESCRIPTION WATER TANK ASSEMBLY 1700 (WTA20) www.kaivac.com QTY 1 WTY20 - WATER TANK YELLOW 20 LBS 1700 S ASSEMBLY CSS158 - 90 DEG BRASS 3/8 NPT X 1/2 HS. CSS142 - 3/8 INCH BRASS HOSE BARB MFILT - MUSHROOM FILTER LID4 - LID WITH TETHER 4 1/4 IN CSS17A - 8 SST SCREW 3/4 CSS11 - NO 10 X 3/4 SELF DRILLING CFS03 - 5 IN CASTER , MOUNTING PLATE KMB16 - 3/8 SST FLAT WASHER CSS132 - 5/16-18X1 BUTTON HEAD CSS133 - 5/16 SPLIT LOCK WASHER 300 SS CSS11 - NO 10 X 3/4 SELF DRILLING SUBSS4 - 4 IN SNAP AND STRAP SUBSS6 - 6 IN SNAP AND STRAP CSS158 - 90 DEG BRASS 3/8 NPT X 1/2 HS. ST16 - SIGHT TUBE 16 INCH CPS70 - HOSE TIE DOWN , BLACK CSS11 - NO 10 X 3/4 SELF DRILLING FIG8LABEL - FIGURE 8 LABEL 1-1/4 X 3-1/4 WDVTC - OMNIFLEX VAC TANK TOOL CUP CSS88 - 1/4-20 X 3/4 SST SCREW CSS133 - 5/16 SPLIT LOCK WASHER 300 SS CSS205 - 9/16 EXTERNAL TOOTH LOCK WASHER 1 1 1 1 1 4 1 2 12 8 8 4 2 2 1 1 1 1 1 2 2 2 2 VAC TANK ASSEMBLY 1700 (VTA18) VTY18 - VAC TANK YELLOW 18 LBS 1700 S ASSEM KZFLOAT - FLOAT SHUT OFF CSS144 - 1 1/4 NPT X 1 1/2 HOSE BARB DH25 - 26” X 1.5” DUMP HOSE 2” CUFF CSS03 - 1 9/16 - 2 1/2 HOSE CLAMP CSS14 - 13 CLAMP , FOR TOOLS CSS17 - NO 8 FLAT HEAD SQUARE SCREW SUBSS11 - 11 IN SNAP AND STRAP CSS20 - SNAP STUD CSS147 - MALE SNAP 18-8 SS 8-32 X 1/2 CSS145 - BRASS INSERT 8-32--21/64 LONG GR2 - KV LOGO STICKER NFSIL - NFSI LABEL FLAGLAB - ASSEMBLED IN AMERICA FLAG LABEL 1 1 1 1 1 1 2 1 4 2 2 1 1 1 © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-18 3.0 MAINTENANCE 3.5 PARTS LIST PART NUMBER - DESCRIPTION BLACK BOX ASSEMBLY (BBA217, BBA1750240VEU, BBA1750240VUK, BBA1750240VAUS) QTY 1 BB13 - BLACK BX 1700 S W/ GROMMET ASSEM SP1750 - SERIAL PLATE 1750 SERIES SERIALLABEL - SERIAL NUMBER LABEL VA3W - VALVE ASSEM. 3 WAY CPS65 - 1/2 IN CLAMP CSS17A - 8 SST SCREW 3/4 HEPAHA2 - HEPA HOUSING ASSEMBLY HEPALAB - HEPA WARNING LABEL 1 1 2 1 3 2 1 1 CSS07 - 5/16-18 X 1 HEX HEAD 2 PA217- PUMP ASSEM COMPLETE FOR KV1750 PA1750240V-2 - PUMP ASSY COMPLETE KV1750 240V CSS07 - 5/16-18 X 1 HEX HEAD PCKV1A - 22 IN. POWER CORD WITH MOLDED 1 2 1 CPS75 - CABLE CLAMP FOR EXT. CORD CSS11 - NO 10 X 3/4 SELF DRILLING CSS130 - RUBBER CUSHIONED STEEL LOOP SPADC - SWITCH PANAL ASSEM DUAL CHEM. CSS17A - 8 SST SCREW 3/4 CPS12JQC - QUICK CONNECT INJECTOR CSS21F - SNAP GRIP HOSE CLAMP SIZE C CSS136 - 6 NATURAL CABLE TIE AX205 - AXLE 20.5 IN X 1/2 DIA 303 SST AXSTRAP - AXLE STRAP WHEEL8B - FLAT FREE TIRE 8IN 1/2 HUB CSS40 - 1/2 DIA WASHERS CSS72 - COTTER PIN 1/8 DIA X 11/4 LG CSS01 - 1/2 IN PUSH CAP NUT CSS303 - YELLOW CORD / HOSE HOOK CSS175 - 3/4 ID X 1 3/8 OD GROMMET PL002 - 7/8 - 1/4- 20 PLUG, EXHAUST PORT CAP OMLAB2 - OMNIFLEX MAINTENANCE LABEL BLADES VMA1700R- HE 120V VMA 1700 VMASM240V - 1750 VAC MOTOR ASSEMBLY 240V 1 2 1 1 6 1 1 1 1 2 2 6 2 2 2 1 1 VAC LID, JUG HOLDER ASSEM (VLJHA) VLJH - VAC LID , JUG HOLDER HGAS - HEPA BLOW COVER GASKET 1 1 1 www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved 1 1 Phone: 1-800-287-1136 Page 3-19 3.0 MAINTENANCE 3.5 PARTS LIST PART NUMBER - DESCRIPTION 1750 PUMP ASSEMBLY (PA217 (110V), PA1750240V-2 (240V) QTY 1 P217AM - PUMP SERIES 217V-110/M9253F PUMP217240VDC - PUMP SERIES 217V-095/M11 240V WL1750 - WATER LINE FOR 1750 RL1750 - RETURN LINE FOR 1750 CSS08 - 5/16-18 U-NUT JWW - JUMPER WIRE WHITE 12 IN JWB - JUMPER WIRE BLACK 12 IN CSS127 - QUICK DISCONNECT TERMINAL CSS64 - TIE WRAP FOR FILTERS 1 1 1 2 1 1 1 1 VAC MOTOR ASSEMBLY (VMA1700 (110V), VMASM240V (240V) 1 HEVM1 - HIGH EFFICIENCY 120V VAC MOTOR HEVM1240V - HIGH EFFICIENCY VAC MOTOR 240V 1 CSS127 - QUICK DISCONNECT TERMINAL VEH19 - VAC MOTOR EXHAUST HOSE 19 INCH CSS39 - 1 1/16 - 2 HOSE CLAMP CSS11 - NO 10 X 3/4 SELF DRILLING VBRAK4 - VAC MOTOR BRKT KV1700 CSS27 - 1/4 NYLOC NUT CSS44 - 1/4 FLAT WASHER CSS08 - 5/16-18 U-NUT CSS203 - HEX HEAD BOLT 1/4 20 X 1 1/4 CSS153 - 1/4-20 U NUT FOR VAC MOTOR VMH27A - VAC MOTOR HOSE SHORT CUFF CVS08A - BLACK 1 1/2 HOSE CUFF 3 1 1 4 1 2 2 2 2 2 1 1 VALVE ASSEM 3 WAY FOR KV1750 (VA3W) CPS50A - 3 WAY BRASS VALVE WITH VITON SEAL CPS68 - 90 DEG. 1/8 NPT MALE X CPS65 - 1/2 IN CLAMP SPH34 - SWITCH PANEL HOSE 34 IN SPH6 - 6 INCH 1/4 NYLON HOSE SPH14 - SWITCH PANAL HOSE 14 INCH www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved 1 3 3 1 1 1 Phone: 1-800-287-1136 Page 3-20 3.0 MAINTENANCE 3.5 PARTS LIST PART NUMBER - DESCRIPTION QTY 1700 SERIES SWITCH PANEL ASSEMBLY (SPADC) SPDCSSB - SWITCH PNL DUALCHEM FOR BREAKER SWITCH HMETER - SNAP IN DIGITAL HOUR METER JWW - JUMPER WIRE WHITE 12 IN JWB5 - JUMPER WIRE BLACK 5 IN CSS123 - QUICK CONNECT PIGGY BACK TERM 15ACBS - 15 AMP CIRCUIT BREAKER SWITCH 5ACBS - 5 AMP CIRCUIT BREAKER SWITCH 1 STANDARD ACCESSORIES 1700 SERIES CSS152 - 3/8-16X2 THUMB SCREW ZINC CSS156 - 3/8 X 3/4 T THUMB SCREW YELLOW CSS157 - 3/8 X 2 T THUMB SCREW YELLOW KMB16 - 3/8 SST FLAT WASHER CSS137 - 3/8 SPLIT LOCK WASHER CES19A—50FT IN LINE GFCI 12,3 YELLOW/110V ONLY PH45 - PRESSURE HOSE ASSEM 45 FT UFH - UNIVERSAL FILL HOSE SUBGAKW - PRESSURE GUN GREEN DOT MTIPSNEW - METERING TIP PACK CHCAPA - CHEM CAP W/SAFETY CHECK VALVE AND SCREEN 1700ACC - 1700 SERIES ACCESSORY KIT www.kaivac.com © 2006-2016 Kaivac, Inc. All Rights Reserved 1 2 2 2 2 1 1 2 2 2 6 2 1 1 1 1 1 1 1 Phone: 1-800-287-1136 Page 3-21 3.0 MAINTENANCE 3.5 PARTS LIST www.kaivac.com PART NUMBER - DESCRIPTION QTY 1750 ACCESSORY KIT (1700ACC) VH25 - VAC HOSE 25 FT VHST20 - BLACK STRETCH BLACK CUFFS 20 FT HC5 - HOSE CONNECTOR DRWED - DOOR WEDGIE TBAG - TOTE BAG OFVWGB - VAC WAND W/ CLIP, STRAP & GRTBRUSH VBRUSH - SQUEEGEE HEAD BRUSH COMPLETE CVS12S - 14.5 SQUEEGEE HEAD WITH SS WHEELS CVS13 - BLOW NOZZLE CAA06 - WINDOW SQUEEGEE COMPLETE CVS14 - KAIDRAIN GULPER TOOL SUBBLHSST - 33 FT BLOW HOSE MANUAL1750 - MANUAL FOR 1700 SERIES KYQS - QUICK START CD 1700 SERIES KTDVD - KAITUTOR TRAINING DVD DISK PLCRD - PLACARD FOR 1200 1700 2100 UNITS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 STF - SMART TOWEL FLYER 1 1715 ACCESSORY KIT (1715ACC) VH25 - VAC HOSE 25 FT VHST20 - BLACK STRETCH BLACK CUFFS 20 FT HC5 - HOSE CONNECTOR DRWED - DOOR WEDGIE TBAG - TOTE BAG OFVWGB - VAC WAND W/ CLIP, STRAP & GRTBRUSH VBRUSH - SQUEEGEE HEAD BRUSH COMPLETE CVS13 - BLOW NOZZLE CAA06 - WINDOW SQUEEGEE COMPLETE CVS14 - KAIDRAIN GULPER TOOL SUBBLHSST - 33 FT BLOW HOSE MANUAL1750 - MANUAL FOR 1700 SERIES KYQS - QUICK START CD 1700 SERIES KTDVD - KAITUTOR TRAINING DVD DISK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PLCRD - PLACARD FOR 1200 1700 2100 UNITS STF - SMART TOWEL FLYER 1 1 © 2006-2016 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-22
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