Breakdown Adapter Service Guide - Adjustment

Breakdown Adapter Service Guide - Adjustment
MODEL 2102
BREAKDOWN / HIPOT CALIBRATION ADAPTER
Ü
ADJUSTMENT GUIDE
SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
TABLE OF CONTENTS
ADJUSTMENT OVERVIEW
2
2100 / 3200 CALIBRATION CONTROL PANEL
3
STEP 1 : 3KV DC VOLTAGE MEASUREMENT ADJUSTMENT
5
STEP 2 : 12KV AC VOLTAGE MEASUREMENT ADJUSTMENT
6
STEP 3 : 3KV DC VOLTAGE MEASUREMENT ADJUSTMENT
7
STEP 4 : 12KV DC VOLTAGE MEASUREMENT ADJUSTMENT
8
STEP 5 : 20MA AC CURRENT MEASUREMENT ADJUSTMENT
9
STEP 6 : 2MA AC CURRENT MEASUREMENT ADJUSTMENT
11
STEP 7 : 200UA AC CURRENT MEASUREMENT ADJUSTMENT
13
STEP 8 : 20MA DC CURRENT MEASUREMENT ADJUSTMENT
15
STEP 9 : 2MA DC CURRENT MEASUREMENT ADJUSTMENT
17
STEP 10 : 200UA DC CURRENT MEASUREMENT ADJUSTMENT
19
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
ADJUSTMENT OVERVIEW
Adjustment of the 2102 Breakdown / Hipot calibration adapter requires the following equipment :
3kV / 10kV AC Voltage source
3kV / 10kV DC Voltage source
200uA / 2mA / 20mA AC/DC Current source (e.g. Transmille 3050 Multi Product Calibrator)
3200 Calibration Control Panel Software
Adjustment Sequence
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
3kV AC Voltage
12kV AC Voltage
3kV DC Voltage
12kV DC Voltage
200uA AC Current
2mA AC Current
20mA AC Current
200uA DC Current
2mA DC Current
20mA DC Current
Voltage Measurement Adjustment
Voltage measurement adjustment requires a high voltage
source to be connected to the 2102 Breakdown / Hipot
adapter as shown below :
Current Measurement Adjustment
Current measurement adjustment requires the rear
cover of the 2102 Breakdown / Hipot adapter to be
removed and a test probe connected to the resistor as
shown below :
CONNECTION
POINT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
2100 / 3200 CALIBRATION CONTROL PANEL
The 2100/3200 Calibration Control Panel provides access to the functions and test modes of the 2100/3200
Electrical Test Equipment Calibrator via an on screen ‘virtual’ interface.
INSTALLATION
Insert the 2100/3200 CCP CD – installation will start automatically.
To install manually run Setup.exe
STARTING THE 2100/3200 CALIBRATION CONTROL PANEL
On installation of the program, a shortcut will have been created in the Start
shown below to run the program :
Programs menu. Select the icon as
ACTIVATING THE 2100/3200 CALIBRATION CONTROL PANEL
Before the program can be used, the activation code obtained from Transmille Ltd. must be entered. If you do not
have this code please contact Transmille Ltd. at the address shown at the end of this document. When the
program is started the following dialogue box will be displayed :
Entering the correct unlock code will result in a message stating success. The activation code will only need to be
entered once, and once unlocked the program will run for an unlimited period.
USING THE 2100/3200 CALIBRATION CONTROL PANEL
When the program starts for the first time, a window will appear asking for a comm. port to be selected :
Click a COMM
button to select
a comm. port.
Click Exit to quit the
program.
Note :
The user will be warned if a Comm. port which is currently in use or is invalid is chosen.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
If the program is started without the calibrator connected to the computer, a screen similar to the above screen will
be shown. This screen will show the currently selected comm. port highlighted in red. To try to communicate with
the calibrator again, simply click on a comm. button :
Click a COMM button
to try to communicate
with the calibrator
again (The button
highlighted in red is the
currently selected
comm. port)
Click Exit to quit the
program.
Once the COMM port has been selected, the main screen will be displayed as shown below.
The functions available for calibration have specific buttons which can be used to perform re-calibration.
Information downloaded from calibrator
Note : Click YES to save the calibration factors automatically
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 1 : 3KV DC VOLTAGE MEASUREMENT ADJUSTMENT
WARNING : HIGH VOLTAGE PRESENT ON TERMINALS DURING THIS TEST
The information in this section is intended only for qualified personnel. The user
must at all times be adequately protected from electric shock qualified personnel
must ensure that operators of the equipment are adequately insulated from
connection points.
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
Connect equipment as per diagram above
Select Breakdown / HIPOT tester : Voltage function
Select 3kV AC range button - apply 3kV output from HV source observing all precautions
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 2 : 12KV AC VOLTAGE MEASUREMENT ADJUSTMENT
WARNING : HIGH VOLTAGE PRESENT ON TERMINALS DURING THIS TEST
The information in this section is intended only for qualified personnel. The user
must at all times be adequately protected from electric shock qualified personnel
must ensure that operators of the equipment are adequately insulated from
connection points.
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
Connect as per diagram above
Select Breakdown / HIPOT tester : Voltage function
Select 12kV AC range button - apply 10kV output from HV source observing all precautions
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 3 : 3KV DC VOLTAGE MEASUREMENT ADJUSTMENT
WARNING : HIGH VOLTAGE PRESENT ON TERMINALS DURING THIS TEST
The information in this section is intended only for qualified personnel. The user
must at all times be adequately protected from electric shock qualified personnel
must ensure that operators of the equipment are adequately insulated from
connection points.
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
Connect as per diagram above
Select Breakdown / HIPOT tester : Voltage function
Select 12kV AC range button - apply 10kV output from HV source observing all precautions
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 4 : 12KV DC VOLTAGE MEASUREMENT ADJUSTMENT
WARNING : HIGH VOLTAGE PRESENT ON TERMINALS DURING THIS TEST
The information in this section is intended only for qualified personnel. The user
must at all times be adequately protected from electric shock qualified personnel
must ensure that operators of the equipment are adequately insulated from
connection points.
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
Connect as per diagram above
Select Breakdown / HIPOT tester : Voltage function
Select 12kV AC range button - apply 10kV output from HV source observing all precautions
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 5 : 20mA AC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 20mA AC range button
Apply 20mA AC 50Hz output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 6 : 2mA AC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 2mA AC range button
Apply 2mA AC 50Hz output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 7 : 200uA AC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 2mA AC range button
Apply 2mA AC 50Hz output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 8 : 20mA DC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 20mA DC range button
Apply 20mA DC output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 9 : 2mA DC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 2mA DC range button
Apply 2mA DC output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
STEP 10 : 200uA DC CURRENT MEASUREMENT ADJUSTMENT
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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SERVICE GUIDE
2102 BREAKDOWN / HIPOT ADAPTER ADJUSTMENT
Adjust reading
on 3200 using
the up/down
controls in the
adjustment
control
section –
adjustment is
not applied
until the SEND
button is
pressed.
1.
2.
3.
4.
5.
Connect as per diagram above, using probe to connect to resistor inside rear cover of adapter as shown
Select Breakdown / HIPOT tester : Current function on the calibration control panel software
Select 200uA DC range button
Apply 200uA DC output from calibrator and press OUTPUT ON
Adjust reading on 3200 using the adjustment control up/down buttons – note the adjustment will not be applied
until the SEND button is pressed
NOTE : When the send button is pressed, the 3200 will return to the main menu to store the calibration
factor, then return back to the high voltage measurement function – this is normal operation.
The calibrator will return to standby when the SEND button is pressed – to continue checking /
adjusting the 3200 it is necessary to press the OUTPUT ON button on the calibrator after the SEND
button on the software is pressed.
Service Guide - 2102 Breakdown - Hipot Adapter Adjustment.doc V1.00
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